Ethernet to Digital In/Out
ED-504
ED-504 ETHERNET TO Digital IO + Serial + Switch
ED-504
• 4 Digital ports either Input or Output
• 1 x RS232/422/485 Serial Port
• Ethernet Switch for ‘daisy-chaining’
• Factory floor process control and automation
• -30oC to +80oC Temperature range
• +5V to +30V DC Input Power
Offshore
monitoring
and control
with the
ED-504
Digital Channels
Inputs
Outputs
NPN/PNP
Each DIO line is individually configurable for NPN or PNP inputs: NPN, active low, type sensors or pull down for
PNP, active high, type sensors
Logic Level 0:
-30V to +1V
Logic Level 1:
+2.0V to +30V
Latched Inputs:
Triggered by user programmable positive or negative edges, stays true until acknowledged
Counter Inputs:
User programmable- The counter has both a16 bit count 0-65335 and a 32 bit count 0 through 4,294,967,295
Maximum output current
Sinks up to 1 Amp per pin, 40V max load
Max combined load 4.0 Amps per ED device
Characteristic:
Open drain output, protected MosFET intelligent short circuit protection up to 36V
Over temperature shutdown :1750C typical 1500C min
Maximum output load Voltage
40V
ESD Protection
16kV
Connect, Configure, Control
ED-504 Ethernet DIO + Serial+ Switch
RS232/422/485
Serial port
Ethernet ports
Easy to use Interface:
Great features for
remote monitoring
LED Status
Indication
4 Digital Inputs/Outputs
Integral DIN rail mount
+5V to +30V Power Supply
Ethernet to DIO Device Server:
The Ethernet to DIO device is implemented using a Windows COM port driver that is completely
compatible with all popular PC packages such as LabView, MATLAB and Agilent VEE and
support a range of popular APIs. Continue to get value from your existing development and
process control system.
Slim Shape:
Small foot print for when DIN rail space is a premium
Only 22.6mm wide
Extended Temperature Range:
-30ºC to +80ºC operating range copes with changing temperatures for harsh environments.
Monitor CPU temperature via the web interface or programmatically using ASCII commands.
Brainboxes’ Easy Wire Feature:
Removable screw terminal blocks make installation easier and quicker
Colour coded blocks and ports prevents incorrect connection
Numbered Pins simplifies wiring and removes confusion
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ED-504 Ethernet DIO + Serial+ Switch
Grounding:
Correctly wired grounds help cut down on electromagnetic interference
5 pin terminals allow a ground on the 5th pin of each block
Functional earth connection to the DIN rail
RS232/422/485 Serial Port:
Network Serial devices, with up to 1 Mega Baud data transfer rate. Low latency
and legacy compatibility. Software selectable as either RS232/422/485.
Wide Range Redundant Dual Power Input:
+5VDC to +30VDC accommodates variation in the +24VDC factory floor and
allows alternative power sources. A second power supply can be fitted as a
back-up to prevent down time should one power source fail.
Power from any USB Port:
Can use 5 Volt power from any computer USB port via optional accessory cable
PW-650 - Useful for configuring the device from a laptop in the field.
Watchdog feature:
Allows independent known good states to be set for power up, comms link
watchdog and hardware watchdog. Programmable time range allows full
control.
Signed Drivers and Rigorous testing:
We use continuous automated testing of our in-house drivers and software to
ensure when you install one of our devices ‘it just works’. Our software allows
hassle free installation, configuration and monitoring via our easy to use
webpage. The software gives local COM ports that are backwards compatible
enabling legacy applications and the device to work with a myriad of different
3rd party software. We make all our software versions available to download
from our website.
Lifetime Warranty and Support:
We can help with every aspect of your project, from getting you up and running
to custom application.
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ED-504 Ethernet DIO + Serial+ Switch
Browser Interface
Webserver Interface
Configure IP address, monitor state of i/o lines, set the Watchdog Timers Output Reset Value, Set Power on digital output
value
Programming Interface
No device driver needed, just open a TCP connection and send simple ASCII commands.
Software drivers give local COM Port interface for configuration
Utility Programs
Find device, configure IP address
Software Development
COM Port on Windows
On a PC running the Microsoft Windows family of OS’s the ED Boost.IO Manager provides a standard COM port interface so enabling
thousands of proven legacy applications to work straight out of the box. COM port compatibility allows you to continue to get value
from your existing application software investment. Moreover your engineers
don’t need to retrain to use the Brainboxes ED range of I/O devices.
Industry Standard Packages
The COM port based driver means that ED-xxx devices are completely compatible with all popular packages such as: LabView,
MATLAB, Agilent VEE. You can continue to get value from your existing development and process control system. Hundreds of
thousands program with these packages every day.
Software Platforms
The future is mobile, with data available everywhere on demand; Brainboxes has designed a software suite which allows you to design
your new systems with mobile in mind with most popular platforms and development environments supported. With APIs and sample
program code for: Microsoft .NET, C#, Visual Basic, C++, JavaScript, PHP, Java, Objective-C
Devices Supported
The ED sample codes running on Operating Systems such as Windows XP, Server 2008, Server 2012, Windows 7, Windows 8, and
Linux based systems such as Android and Raspberry Pi allow you to run your applications on Servers, Desktops, Laptops, Tablets,
Phones or low cost embedded devices, almost any device you wish.
Configuration Options
Windows Utility, Web Interface: Boost.IO driver provides familiar Serial COM port interface
OS Compatibility
Legacy COM porty drivers for: Microsoft Windows 8 32 bit & 64 bit Editions / Microsoft Windows 7 32 bit & 64 bit Editions / Windows
Server 2008 32 bit & 64 bit Editions / Server 2012/ Windows Server 2008 & Windows Server 2000/ Windows Vista 32 bit & 64
bit Editions / Windows Server 2003 32 bit & 64 bit Editions. TCP and web browser interface for other OS’s & Linux, e.g. Android,
Raspberry Pi
Ethernet
Ethernet Port
2 x RJ45 jack, 10/100Mhz autosensing, crossover auto sensing (Auto MDIX)
Protection
1,500Volts magnetic isolation between I/O ports and network
Network Protocols
ICMP, IP, TCP, DHCP, Telnet, HTTP
Connection to Network
Ethernet 10BaseT / 100BaseTX
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ED-504 Ethernet DIO + Serial+ Switch
Watchdog
Power up
On power up all outputs go to user programmable power on known good state
Watchdog coms link
On loss of communications link all outputs go to a user programmable watchdog comms known good state.
Watchdog hardware timer
If the firmware does not refresh the watchdog timer within a predetermined interval then all outputs go to a user
programmable watchdog hardware good state
Q-Stop function
When a user programmable input transitions to a preconfigured high or low state then all outputs go to a user
programmable Q-Stop known good state
Port - Serial Software Selectable as RS232, RS422/485 Full Duplex, or RS485 Half Duplex
Ports
1 port Software Selectable as RS232, RS422/485 Full Duplex, or RS485 Half Duplex
Connector
Removable Screw terminal block connector - 3.5 mm pitch
Power Input
Redundant DC Dual Power Inputs, reverse polarity protected +5 VDC to +30VDC
Power Consumption
1.6 Watt typical 60mA@24V - 2.9 Watt Max
Conductor Wire
28 to 16 AWG, 0.14mm to 1.5mm Max
Baud Rate
Any custom Baud rate between 60 - 1,000,000 (1 MegaBaud) can be selected
Data Bits
5,6,7 or 8
Parity
Odd, Even, None, Mark or Space
Stop Bits
1, 1.5 or 2
Flow Control
RTS/CTS, XON/XOFF
Housing
IP-20 rated non-conducting polyamide case with integrated DIN rail mount
PORT
COLOUR
PIN 1
PIN 2
PIN 3
PIN 4
PIN 5
RS232
YELLOW
GND
CTS
RXD
RTS
TXD
RS422
YELLOW
GND
RXD-
RXD+
TXD+
TXD-
RS485
YELLOW
GND
DATA+
DATA-
DIGITAL IO
GREEN
GND
DIO 0
DIO 1
DIO 2
DIO 3
POWER
BLACK
GND
+VIN A
+VIN B
GND
FUNC
GND
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ED-504 Ethernet DIO + Serial+ Switch
Connectors
Screw Terminals
3.5mm pitch, #22 - #14, 0.5mm2-2.5mm2 pin power supply
Wire Thickness
0.150 inch, 3.81mm, 20 pins, 12+8 screw terminals, #26 - #16 AWG, 0.14mm2-1.3mm2
Power Supply
Environmental
Power Consumption
2.5 Watt Max
Power Supply input
unregulated +5V to +30Volts DC, reverse polarity protection
Isolation
1500VRMS Magnetic isolation from Ethernet
Operating Temperature
o
o
-30 C to +80 C,
-22ºF to +176ºF
Ambient Relative Humidity
5 to 95% (non-condensing)
LED Information
Status LED
Port
Link LED
Activity
Green
Device Ready
Flashing Yellow
Changing Settings
Flashing between Red & Green
Querying IP
Flashing Green/Red
User performing Hard Reset
Flashing between Green & Red/Yellow
IP address diagnostic
Flashing between Green & Yellow
Initialization diagnostic
Green light on
Port open
Flashing Green
Data RX/TX
Green light on
Network Link Established
Flashing Green
Network Data RX/TX
Flashing Green
Output set / Input Read
Flashing Red
Output overload
Approvals
Industry Approvals
C-Tick, AEO (C-TPAT), WEEE, RoHS
Microsoft Approvals
Microsoft Certified Gold Partner
Microsoft Signed Drivers
Windows 8 32 bit & 64 bit Editions
Windows 7 32 bit & 64 bit Editions
Windows Server 2008 32 bit & 64 bit Editions
Windows Server 2008 & Windows 2000
Windows Vista 32 bit & 64 bit editions
GB AEOF 00031/11
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ED-504 Ethernet DIO + Serial+ Switch
Packaging Information
Packaging
Installation CD including manual, Microsoft signed drivers & utilities, Quick Start Guide
Device
2xEthernet Ports + 4xDigital Inputs/Outputs + 1xRS232/422/485 Port
Packaged Weight
0.228 kg, 8.04 ounces
Packaged Dims
160x140x50 mm, 6.3x5.5x2.0 inches
GTIN Universal Code
837324003383
Product Support
Warranty
Lifetime - online registration required
Support
Lifetime Web, Email and Phone Support from fully qualified, friendly staff who
work in and alongside the Product Development Team
Additional Information
OEM option
Available for bulk buy OEM
Made In
Manufactured in the UK by Brainboxes Winner 2005 European Electronics Industry Awards
‘Manufacturer of the Year’
Customisable
Brainboxes operate a ‘Perfect Fit Custom Design’ policy for volume users. More info:
sales@brainboxes.com
Optional Accessory Items
PW-600
Global Power supply
PW-650
5V from USB Power supply
Power supply with connectors
for UK, USA, EU and AUS
mains socket. ‘Tails’ are
suitable for connecting to
screw terminal blocks
Brainboxes Limited
18 Hurricane Drive,
Liverpool International Business
Park,
Speke,
Liverpool Merseyside L24 8RL,
United Kingdom
USB connector fits any
standard USB port, such
as on a laptop or desktop
PC, providing 5V power to
a prewired screw terminal
block useful for when you are
configuring your ED device
Tel:
+44 (0)151 220 2500
Fax:
+44 (0)151 252 0446
Email:
sales@brainboxes.com
Web:
www.brainboxes.com
Brainboxes LLC
4500 140th Avenue North
Suite 101, Clearwater
FL 33762 , USA
Tel:
+1 (919) 241 8487
Toll Free Fax:
+1 (855) 958 2502
Trademarks and logos are the property of Brainboxes Ltd. All other trademarks are the property of their respective owners.
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