HYDRAFORCE
®
Coils & Electronic Controls
COILS FOR SOLENOID OPERATED VALVES
ELECTRONIC VEHICLE CONTROLS
Standard Coils and Proportional Valve Coils ........... 3.200.1
Series E Water/Weather Resistant Coils .................. 3.400.1
Electronic Control Units
ECU-ML Machine Controller with 72 inputs ................ 3.501.1
ECU-MM Machine Controller with 44 inputs ............... 3.502.1
ECU-MS Machine Controller with 25 inputs ................ 3.503.1
70-Pin Electrical Connectors for ECU-Mx ................... 3.504.1
ECU Technical Reference Information ........................ 3.520.1
Operator Input Devices
Joystick, Single-Axis, EJS1Ax ..................................... 3.551.1
Joystick, Dual-Axis, EJS2Ax ....................................... 3.552.1
Shifter, Column-Mount, ESHFNR................................ 3.554.1
Hand Control Unit, 4000934, 4000935........................ 3.555.1
Proportional Roller, ERLxx .......................................... 3.556.1
Foot Pedal, ETHFC1 ................................................... 3.557.1
Switches
Pressure Switches, EWP ............................................ 3.601.1
Proximity Switch, EWA5 .............................................. 3.603.1
Rocker Switches, ESWRK-xxx .................................... 3.604.1
Sensors
Analog Pressure Sensor, ERPxxx-5 ........................... 3.651.1
PWM Pressure Sensor, ERPxxx-P ............................. 3.652.1
Thermistor Temperature Sensor, ERT......................... 3.653.1
Ground Speed Radar Sensor, ERRD59-12 ................ 3.654.1
Directional Speed Sensor, ERS1 ................................ 3.655.1
Variable Reluctance Speed Sensor, ERS5K ............... 3.656.1
Rotary Position Sensor, Med.-Duty, ERRxxxM-P ........ 3.657.1
Rotary Position Sensor, Heavy-Duty, ERRxxxH .......... 3.658.1
Displays, Video
LCD Display, 240 x 64, Model ELD-01 ........................ 3.701.1
LCD Display, 320 x 240, Model ELD-02 ...................... 3.702.1
LCD Display, 320 x 240, Model ELD-05 ...................... 3.705.1
Gauges, Digital In, Analog-Readout, Model EGAxD ... 3.712.1
Closed-Circuit Video System, Model CCV .................. 3.716.1
Lights
Heavy Duty Wide-Flood Work Lights........................... 3.801.1
ELECTRONIC CONTROLS
FOR PROPORTIONAL VALVES
Electronic Controls Introduction
Electro-Hydraulic Control Technology
3.420.1
DIN Coil-Mount Controllers
0–5 VDC, 10K Pot or 0–20 mA Input........................... 3.421.1
0–10 VDC Input ........................................................... 3.422.1
4–20 mA Input ............................................................. 3.423.1
10K Pot or 0–5 VDC Input—Economy Version............ 3.424.1
Soft Shift—12 or 24 VDC Input ................................... 3.425.1
Remote-Mount PCB (Board Only) Controllers
0–5 VDC, 10K Pot or 0–20 mA Input........................... 3.426.1
0–10 VDC Input ........................................................... 3.427.1
Remote-Mount Metal Box Controllers
0–10 VDC Input ........................................................... 3.431.1
4–20 mA Input ............................................................. 3.432.1
PWM (Pulse Train) Input ............................................. 3.433.1
DIN Rail-Mount Controllers
0–5 VDC, 10K Pot or 0–20 mA Input........................... 3.434.1
0–10 VDC Input ........................................................... 3.435.1
4–20 mA Input ............................................................. 3.436.1
PWM (Pulse Train) Input ............................................. 3.437.1
Dual Solenoid Driver, Multifunction
Potted in Metal Box, 0–5 VDC, ±5 VDC,
0–10 VDC, 0–20 mA, ±20 mA Input ............................ 3.438.1
Appendix
Setup Instructions, Glossary of Terms ........................ 3.439.1
Electronics in Mobile Equipment ................................. 3.440.1
EVDR Programmable Electronic Valve Driver .......... 3.451.1
®
HYDRAFORCE.com
3.000.1
ELECTRONIC CONTROLS
Table of Contents
Introduction
CONTENTS
ELECTRO-HYDRAULIC CONTROL
INTRODUCTION
Electronic Control
Electro-Hydraulic Control Technology ........................3.420.1
DIN COIL-MOUNT CONTROLLERS
0–5 VDC, 10K Pot or 0–20 mA Input .........................3.421.1
0–10 VDC Input .........................................................3.422.1
4–20 mA Input ...........................................................3.423.1
10K Pot or 0–5 VDC Input—Economy Version ..........3.424.1
Soft Shift—12 or 24 VDC Input ..................................3.425.1
REMOTE-MOUNT PCB CONTROLLERS
0–5 VDC, 10K Pot or 0–20 mA Input .........................3.426.1
0–10 VDC Input .........................................................3.427.1
REMOTE-MOUNT METAL BOX CONTROLLERS
0–10 VDC Input .........................................................3.431.1
4–20 mA Input ...........................................................3.432.1
PWM (Pulse Train) Input ............................................3.433.1
DIN RAIL-MOUNT CONTROLLERS
0–5 VDC, 10K Pot or 0–20 mA Input .........................3.434.1
0–10 VDC Input .........................................................3.435.1
4–20 mA Input ...........................................................3.436.1
PWM (Pulse Train) Input ............................................3.437.1
DUAL SOLENOID DRIVER
Electronic control in mobile equipment can consist of the
following:
Operator Inputs: These inputs can be defined as the user
interface, and can consist of joysticks, potentiometers,
operator panels, or other input devices.
Feedback Inputs: These inputs can be defined as the
machine interface, and can consist of pressure transducers,
temperature sensors, flow sensors, velocity sensors or RPM
sensors. When feedback inputs are used the system is
described as “closed loop.”
Controller or ECU: This is the brains of the electronic control.
It processes the inputs and converts them into a defined output
to the hydraulic system. The controller also can have the ability
to receive feedback inputs from machine sensors and
attenuate its outputs accordingly. The controller can be
factory-programmed or have the ability to be user-programmable to meet the specific needs of the application.
Outputs: Outputs can be on/off voltage signals or proportional
PWM signals to control the hydraulic valving.
Communications: The controller can have the ability to
engage in two-way communications with a bus system (for
example: communication between the ECU and a display, or
output signal to an input device).
Multifunction, Potted in Metal Box ..............................3.438.1
APPENDIX
Setup Instructions ......................................................3.439.1
Glossary of Terms ......................................................3.439.2
Electronics in the Mobile Equipment Industries .........3.440.1
*NEW* EVDR SERIES UNIVERSAL-INPUT DRIVERS
Valve Coil Plug-In Type, or Box Type for Separate
Mounting. Multiple I/O Capability.
See EVDR Selection Guide .......................................3.450.1
ECU—Electronic Control Unit
ECU’s were developed to replace the older “sequential relay
circuits,” that were used for machine control. The ECU works
by measuring its inputs and depending on their state, switching
its outputs On or Off. The user enters setup instructions,
usually via software, that will produce the desired results.
Because many of the controller’s functions are user-programmable, an ECU has the versatility to be field-modified for
changing applications or conditions.
Some ECU’s have the capability to convert analog inputs,
process them digitally, and produce analog outputs. ECUs that
do not have built-in converters require separate analog-todigital converters to convert the input.
Analog
An analog signal is an AC or DC voltage or current, or resistive signal that varies smoothly and continuously. In an analog
system, a physical variable is represented by a proportional
voltage that varies in correspondence with the physical
variable. Electronic circuits that process analog signals are
called linear circuits.
An example of an analog device is a traditional-style clock that
has hour and minute sweep hands that rotate around the dial.
As an input, an analog signal can provide infinite resolution
due to its wide frequency range.
3.420.1
®
HYDRAFORCE.com
HYDRAFORCE
®
Electro-Hydraulic Control Technology
ELECTRO-HYDRAULIC CONTROL (cont’d)
Inputs
Outputs
Power
Control Signal
(User Interface)
Joystick
Potentiometer
Operator Panel
Other
ECU
Hydraulic System
Personality Features Needed
User Programmable
Factory Set
Packaging
Cost
Other
On/Off
Feedback Inputs
Communications
Sensors
Fieldbus, Wireless
Digital signals vary in discrete (discontinuous) values to
represent information for input. A digital signal is normally
in the form of a series of pulses that rapidly change from
one distinct, fixed voltage level to another.
Some of the different forms that mobile electronics can
take are described in the chart shown on this page. There
is an increasing complexity and cost as the controllers
move from single-function analog controls to complete
complex digital control systems.
Digital vehicle controllers offer a high level of sophistication by executing a programmed sequence of functions
that constantly control all motion parameters.
Vehicle Control Systems
Vehicle Control Subsystems
Transmission Controller
Digital Control Products
Increasing Complexity and Value
Electronic Control Platforms
Diagnostic
Electronic Control Technology Platforms
for the Mobile Equipment Market
Digital
An example of a digital device is a clock that displays
the time in actual numerals that change in one-numeral
increments. As an input, the resolution is dependent on
the number of bits of information processed or available
to the controller. In digital systems, physical variables are
represented by numerical values using the binary (base 2)
number system.
Proportional
Microprocessor
Digital Signal Processor
PID Controller
Motor Controller
Pump Controller
Closed Loop Flow Controller
Fan Drive (with Sensor Input)
Analog Control Products
On/Off
Functions
Proportional
Valve
Controllers
Controller with
Position Feedback
(Servo Mechanism)
Soft Shift
Soft Shift/Hold
Low Cost
Fan Drive
Converter
®
HYDRAFORCE.com
3.420.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Coil Mount—
DESCRIPTION
0–5 VDC, 10K Pot or 0–20 mA Input
A convenient, plug-mounted control amplifier for controlling HydraForce proportional
valves that have solenoids with DIN 43650A/ISO 4400 electrical connectors.
OPERATION
This control module uses closed-loop current control with superimposed dither to supply a proportional valve solenoid with a proportional control signal. The input signal
to this controller can be from a 10K potentiometer, 0–5 VDC, 0–20 mA, or from other
pre-set levels.
FEATURES
• Mounts directly to solenoid coils with DIN 43650A connectors.
• IP65 weather resistant when used with base gasket (supplied).
• Adjustments accessible with a removable cover.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Connector can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Independent ramp adjustments and internal supply for potentiometer.
• Dither frequency and amplitude are adjustable for maximum valve performance.
GENERAL SPECIFICATIONS
RATINGS
Plug Housing: Polyamide
Plug Lid: Polycarbonate
Weight: 30 g (1.06 oz.) without cable
Connections: Mounted cable
with unterminated wires provided;
Length: approximately 2 meters (79")
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal Options: 10K external potentiometer (accepts 5K to 50K pots),
or 0–5 VDC signal, or 0–20 mA current signal (see connection diagrams)
Input Resistance: Voltage Control: 125K Ohms; Current Control: 50 Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable; see ordering info.)
Maximum Current Range: 600–2000 mA (adjustable; see ordering info)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (adjustable)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
Environmental Protection: IP65 with cover and base gasket installed
SCHEMATIC
VPS
(9-32 VDC)
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
VOLTAGE
REFERENCE
GENERATOR
RAMP UP
+12 V
–12 V
+5 V
+5 V
RAMP DOWN
I-MIN.
VOLTAGE IN
(0-5 VDC)
CURRENT IN
(0-20 mA)
SIGNAL GND
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
S1
DITHER FREQUENCY
RDITHER
RDA
RD
DITHER
GENERATOR
3.421.1
STEP-UP
DC/DC
CONVERTER
SOLENOID
OUTPUT
POTENTIOMETER INPUT
+5 V
REFERENCE
STEP-DOWN
CONVERTER
VPS TO 5.5 V
DITHER
AMPLITUDE
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S2
®
HYDRAFORCE.com
HYDRAFORCE
®
0–5 VDC, 10K Pot or 0–20 mA Input
DIMENSIONS
(+) Power Supply
(–) Power Supply
0–20 mA Input
Potentiometer Power
0–5 VDC Input
Red
Black
Blue
White
Green
Input Ground
Brown
Adjustments
Under Cover.
See Detail.
APPROX.
79
2M
ADJUSTMENTSDETAIL
1.34
34
3.36
85
Falling
Ramp
Dither
Amplitude
Minimum
Current
CONNECTIONS
Rising
Ramp
1.50
38
Dither
Frequency
Maximum
Current
INCH
MILLIMETRE
M3
1.34
34
.22
5.5
For Complete Set-Up Instructions, see page 3.439.1
For Either 0–20 mA or 0–5 VDC Control:
Turn ramp screws fully counterclockwise to eliminate ramping.
Use I-Min. screw to set minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.
10KPotentiometer(Pot.)Control
0to20mAControl
SuppliedbyUser
SuppliedbyUser
WireColor
(+) Power
Red
(–) Power
Black
Not Used
Blue
(+) Pot.
10K Pot.
(–) Pot.
0to5VDCControl
WireColor
(+) Power
Red
(–) Power
(+) 0–20mA
SuppliedbyUser
WireColor
(+) Power
Red
Black
(–) Power
Black
Blue
Not Used
Blue
White
Not Used
White
Not Used
White
Green
Not Used
Green
(+) 0–5V
Green
Brown
(–) 0–20mA
Brown
(–) 0–5V
Brown
TO ORDER
®
Part Number
Output
I-Min. Setting
I-Max. Setting
Cable Length
7114950
2000 mA Max.
0 to 500 mA
600 to 2000 mA
2 meters
4000161
1200 mA Max.
0 to 150 mA
400 to 1200 mA
2 meters
HYDRAFORCE.com
3.421.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Coil Mount—
DESCRIPTION
0–10 VDC Input
A convenient, plug-mounted control amplifier for controlling HydraForce proportional
valves that have solenoids with DIN 43650A/ISO 4400 electrical connectors.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a 0–10 VDC source.
FEATURES
• Mounts directly to solenoid coils with DIN 43650A connectors.
• IP65 weather resistant when used with base gasket (supplied).
• Adjustments accessible with a removable cover.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Independent ramp adjustments and internal supply for potentiometer.
• Dither frequency and amplitude are adjustable for maximum valve performance.
GENERAL SPECIFICATIONS
Plug Housing: Polyamide
Plug Lid: Polycarbonate
Weight: 30 g (1.06 oz.) without cable
Connections: Mounted cable
with unterminated wires provided;
Length: approximately 2 meters (79")
RATINGS
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal: 0–10 VDC
Input Resistance: 225K Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable; see ordering info.)
Maximum Current Range: 600–2000 mA (adjustable; see ordering info.)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (adjustable)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
Environmental Protection: IP65 with cover and base gasket installed
SCHEMATIC
VPS
(9-32 VDC)
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
STEP-DOWN
CONVERTER
VPS TO 5.5 V
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
+5 V
NOT USED
RAMP UP
+5 V
RAMP DOWN
I-MIN.
NOT USED
SIGNAL GND
INDEPENDENT
RAMP CONTROL
FUNCTION
RMAX.
RM
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
ERROR
AMPLIFIER
+
–
DITHER FREQUENCY
RDITHER
3.422.1
RMIN.
I-MAX.
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S1
SOLENOID
OUTPUT
VOLTAGE IN
(0-10 VDC)
S2
®
HYDRAFORCE.com
HYDRAFORCE
®
0–10 VDC Input
DIMENSIONS
(+) Power Supply
(–) Power Supply
Not Used
Not Used
0–10 VDC Input
Red
Black
Blue
White
Green
Input Ground
Brown
Adjustments
Under Cover.
See Detail.
APPROX.
79
2M
ADJUSTMENTSDETAIL
1.34
34
3.36
85
Falling
Ramp
Dither
Amplitude
Minimum
Current
CONNECTIONS
Rising
Ramp
1.50
38
Dither
Frequency
Maximum
Current
INCH
MILLIMETRE
M3
1.34
34
.22
5.5
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup:
Turn ramp screws fully counterclockwise to eliminate ramping.
Use I-Min. screw to set minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.
0to10VDCControl
SuppliedbyUser
WireColor
(+) Power
Red
(–) Power
Black
Not Used
Blue
Not Used
White
(+) 0–10V
Green
(–) 0–10V
Brown
TO ORDER
®
Part Number
Output
I-Min. Setting
I-Max. Setting
Cable Length
4000070
2000 mA Max.
0 to 500 mA
600 to 2000 mA
2 meters
4000165
1200 mA Max.
0 to 150 mA
400 to 1200 mA
2 meters
HYDRAFORCE.com
3.422.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Coil Mount—
DESCRIPTION
4–20 mA Input
A convenient, plug-mounted control amplifier for controlling HydraForce proportional
valves that have solenoids with DIN 43650A/ISO 4400 electrical connectors.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. This controller will accept a 4–20 mA input signal from a programmable logic controller (PLC) or
other control systems.
FEATURES
• Mounts directly to solenoid coils with DIN 43650A connectors.
• IP65 weather resistant when used with base gasket (supplied).
• Adjustments accessible with a removable cover.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Connector can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Independent ramp adjustments.
• Dither frequency and amplitude are adjustable for maximum valve performance.
GENERAL SPECIFICATIONS
RATINGS
Plug Housing: Polyamide
Plug Lid: Polycarbonate
Weight: 30 g (1.06 oz.) without cable
Connections: Mounted cable
with unterminated wires provided;
Length: approximately 2 meters (79")
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal Options: 4–20 mA current signal
Input Resistance: 50 Ohms
Output Current: 1200 mA
Minimum Current Range: 0–150 mA, adjustable
Maximum Current Range: 400–1200 mA, adjustable
Ramp Up and/or Down: 0.01–5.0 seconds, independently adjustable
Dither Frequency: 70–350 Hz, adjustable
Dither Amplitude: 0–10% of maximum current, adjustable
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
Environmental Protection: IP65 with cover and base gasket installed
SCHEMATIC
VPS
(9-32 VDC)
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
STEP-DOWN
CONVERTER
VPS TO 5.5 V
POWER
GND
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
+5 V
+5 V
RAMP UP
RAMP DOWN
3.423.1
CURRENT IN
(4-20 mA)
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
DITHER FREQUENCY
SIGNAL GND
RDITHER
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S1
SOLENOID
OUTPUT
CURRENT LOOP TRANSMITTER
I-MIN.
S2
®
HYDRAFORCE.com
HYDRAFORCE
®
4–20 mA Input
DIMENSIONS
(+) Power Supply
(–) Power Supply
Red
Black
(+) 4-20 mA Input
Signal Ground
White
Green
Adjustments
Under Cover.
See Detail.
APPROX.
79
2M
ADJUSTMENTS DETAIL
1.34
34
3.36
85
Ramp
Down
Ramp Up
1.50
38
Dither
Amplitude
Dither
Frequency
Minimum
Current
CONNECTIONS
Maximum
Current
INCH
MILLIMETRE
M3
1.34
34
.22
5.5
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup:
Turn ramp screws fully counterclockwise to eliminate ramping.
Use I-Min. screw to set minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.
4 to 20 mA Control
Supplied by User
Wire Color
(+) Power
Red
(–) Power
Black
(+) 4–20mA
White
(–) 4–20mA
Green
TO ORDER
®
Part Number
Output
I-Min. Setting
I-Max. Setting
Cable Length
4000169
1200 mA Max.
0 to 150 mA
400 to 1200 mA
2 meters
HYDRAFORCE.com
3.423.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Coil Mount—
DESCRIPTION
10K Pot or 0–5 VDC Input—Economy Version
A convenient, plug-mounted control amplifier for controlling HydraForce proportional
valves that have solenoids with DIN 43650A/ISO 4400 electrical connectors.
OPERATION
This control module supplies a proportional valve solenoid with a proportional control
signal. The input signal to this controller can be from a 10K potentiometer or a 0–5
VDC source. This economy version has no ramp adjustments. Dither frequency and
amplitude are factory pre-set.
FEATURES
• Mounts directly to solenoid coils with DIN 43650A connectors.
• IP65 weather resistant when used with base gasket (supplied).
• Adjustments accessible with a removable cover.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Connector can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Internal supply for potentiometer.
RATINGS
GENERAL SPECIFICATIONS
Plug Housing: Polyamide
Plug Lid: Polycarbonate
Weight: 30 g (1.06 oz.) without cable
Connections: Mounted cable
with unterminated wires provided;
Length: approximately 2 meters (79")
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal Options: 10K external potentiometer (accepts 5K to 50K pots),
or 0–5 VDC current signal (see connection diagrams)
Input Resistance: 187K Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable)
Maximum Current Range: 600–2000 mA (adjustable)
Internal Supply for Setpoint Potentiometer: +5VDC
Dither Frequency: 90 or 220 Hz (±10% of full scale) Preset at Factory
Dither Amplitude: 5% Preset at Factory
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
Environmental Protection: IP65 with cover and base gasket installed
SCHEMATIC
POTENTIOMETER INPUT
+5 V
REFERENCE
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
LOW DROP OUT
(LDO) VOLTAGE
REGULATOR
VOLTAGE
REFERENCE
GENERATOR
I-MIN.
RM
VOLTAGE IN
(0-5 VDC)
RIN
RMIN.
ERROR
AMPLIFIER
+
–
I-MAX.
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
RMAX.
SIGNAL GND
DITHER
GENERATOR
3.424.1
+5V
RD
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S1
SOLENOID
OUTPUT
VPS
(9-32 VDC)
S2
®
HYDRAFORCE.com
HYDRAFORCE
®
10K Pot or 0–5 VDC Input—Economy Version
DIMENSIONS
(+) Power Supply
(–) Power Supply
Potentiometer Power
0–5 VDC Input
Red
Black
White
Green
Input Ground
Brown
Adjustments
Under Cover.
See Detail.
APPROX.
79
2M
1.34
34
3.36
85
ADJUSTMENTSDETAIL
1.50
38
Minimum
Current
INCH
MILLIMETRE
M3
1.34
34
Maximum Current
CONNECTIONS
.22
5.5
For Complete Set-Up Instructions, see page 3.439.1
10KPotentiometer(Pot.)Control
0to5VDCControl
SuppliedbyUser
SuppliedbyUser
WireColor
WireColor
(+) Power
Red
(+) Power
Red
(–) Power
Black
(–) Power
Black
(+) Pot.
10K Pot.
(–) Pot.
White
Not Used
White
Green
(+) 0–5V
Green
Brown
(–) 0–5V
Brown
TO ORDER
®
Part Number
Dither Freq.
Output
I-Min. Setting
I-Max. Setting
Cable Length
4000172
90 Hz
2000 mA
0 to 500 mA
600 to 2000 mA
2 meters
4000236
220 Hz
2000 mA
0 to 500 mA
600 to 2000 mA
2 meters
HYDRAFORCE.com
3.424.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Coil Mount—
DESCRIPTION
Soft Shift—12 or 24 VDC Input
A convenient, plug-mounted controller for HydraForce proportional valves that have
solenoids with DIN 43650A/ISO 4400 electrical connectors.
OPERATION
This controller uses the power supply voltage as the control signal. It has an adjustable increasing ramp and an adjustable I-Max. setting. When power is applied to this
controller, its output ramps up to maximum current in a time period that is adjustable
within a factory set range. The ramp adjustment allows the user to define the length
of time required for the hydraulic valve to reach its maximum output. When electrical
power is removed, the output of this controller immediately falls to zero.
FEATURES
• Mounts directly to solenoid coils with DIN 43650A connectors.
• IP65 weather resistant when used with base gasket (supplied).
• Adjustments accessible with a removable cover.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof.
RATINGS
GENERAL SPECIFICATIONS
Plug Housing: Polyamide
Plug Lid: Polycarbonate
Weight: 30 g (1.06 oz.) without cable
Connections: Mounted cable
with unterminated wires provided;
Length: approximately 2 meters (79")
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Output Current: 2 Amps Max.
Ramp Adjustment: 0.01 to 5 seconds
I-Max. Adjustment: 200–650 mA, or 900–2000 mA
Dither Frequency: 300 Hz ±10% (fixed)
Dither Amplitude: 10% of rated maximum (fixed)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
Environmental Protection: IP65 with cover and base gasket installed
SCHEMATIC
TRANSIENT
PROTECTION
24 VPS +
(9-32 VDC)
D2
D1
REVERSE POLARITY
PROTECTION
–
7.5 V (LDO)
LOW DROP OUT
REGULATOR
ERROR
AMPLIFIER
RAMP
TIME
+
–
POWER
OUTPUT
STAGE
POWER
UP
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
3.425.1
S1
HIGH FREQUENCY
PWM
MODULATOR
SOLENOID
OUTPUT
I-MAX.
WAVEFORM
GENERATOR
S2
®
HYDRAFORCE.com
HYDRAFORCE
®
Soft Shift—12 or 24 VDC Input
DIMENSIONS
(+) 12 or 24 VDC Power
Red
1.34
34
(–) 12 or 24 VDC Power
Black
Adjustments Under
Cover. See Detail.
APPROX.
79
2M
3.36
85
ADJUSTMENTS DETAIL
Rising Ramp
1.50
38
Maximum
Current
INCH
MILLIMETRE
M3
1.34
34
.22
5.5
Adjustments:
Ramp: Single Turn Potentiometer; CCW to increase ramp time.
I-Max.: Single Turn Potentiometer; CW to increase I-Max.
TO ORDER
®
Part Number
I-Max. Setting
Adjustable Ramp Time
Cable Length
4000072
900 to 2000 mA
0.01 to 5 seconds
2 meters
4000226
200 to 650 mA
0.01 to 5 seconds
2 meters
HYDRAFORCE.com
3.425.2
ELECTRONIC CONTROLS
Proportional Valve Controller—PCB Only—
DESCRIPTION
0–5 VDC, 10K Pot or 0–20 mA Input
A printed circuit board-style (PCB) control amplifier for controlling HydraForce
proportional valves. Remote mounting in a protected enclosure is required.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a 10K potentiometer, 0–5 VDC, 0–20 mA,
or from other pre-set levels.
FEATURES
• Adjustments and connections clearly labeled.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Independent ramp adjustments and internal supply for potentiometer.
• Filter eliminates electrical noise.
• Dither frequency and amplitude are adjustable for maximum valve performance.
RATINGS
GENERAL SPECIFICATIONS
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal Options: 10K external potentiometer (accepts 5K to 50K pots),
or 0–5 VDC signal, or 0–20 mA current signal (see connection diagrams)
Input Resistance: Voltage: 250K Ohms; Current: 33 Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable; see ordering info.)
Maximum Current Range: 600–2000 mA (adjustable; see ordering info.)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (adjustable)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
Weight: 25 g (0.88 oz.)
Connections: Screw terminals
for 16–30 AWG wire
CSA Listing:
CSA C22.2 No. 14-M91
SCHEMATIC
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
POTENTIOMETER INPUT
+5 V
REFERENCE
STEP-DOWN
CONVERTER
VPS TO 5.5 V
VOLTAGE
REFERENCE
GENERATOR
RAMP UP
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
INPUT, OUTPUT
AND
POWER SUPPLY
INDICATORS
+5 V
+5 V
RAMP DOWN
I-MIN.
VOLTAGE IN
(0-5 VDC)
CURRENT IN
(0-20 mA)
SIGNAL GND
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
LOW
PASS
FILTER
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
CF
DITHER FREQUENCY
RDITHER
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S1
SOLENOID
OUTPUT
VPS
(9-32 VDC)
S2
ENABLE
3.426.1
®
HYDRAFORCE.com
HYDRAFORCE
®
0–5 VDC, 10K Pot or 0–20 mA Input
DIMENSIONS
2.50
63.5
2.10
53.3
INCH
MILLIMETRE
TP10
Setscrew
Adjustments
2.50
63.5
ScrewTerminalConnections
for16–30AWGwire
TP8
TP9
R50
POW–
TP5
R46
TP4
+5V REF
Ramp Up
(Rising Edge)
Span
I-Max.
2.10
53.3
(+) Power
(–) Power
+5V Reference
Voltage In
Analog Ground
Current In
POW+
TP6
TP7
R48
Zero
I-Min.
VIN
TP2
R49
AGND
TP3
Ramp Down
(Falling Edge)
IIN
Dither Level
(Amplitude)
Dither
Frequency
Enable
Frame Ground
(–) Solenoid
(+) Solenoid
ENABLE
R31
FGND
SOL–
SOL+
Note: When Enable is
connected to (+) Power
or left open, the unit is
enabled. When Enable
is connected to (–) Power,
the unit will be disabled.
R32
TP1
L1
L3
Input Level LED
Brightness increases as
input signal increases.
CONNECTIONS
L2
Power
Okay LED
Output Level LED
Brightness increases as
output amperage increases.
Mounting Holes (4)
0.156 (3.90) Dia.
for #6 size screws
(not supplied)
For Complete Set-Up Instructions, see page 3.439.1
For Either 0–20 mA or 0–5 VDC Control: Turn ramp screws fully counterclockwise
to eliminate ramping. Use I-Min. screw to set minimum speed with minimum control
input. Use I-Max. screw to set maximum speed with 100% of control input.
10KPotentiometer(Pot.)Control
0to20mAControl
SuppliedbyUser
SuppliedbyUser
ScrewTerminal
(+) Power
(+) Power
(–) Power
(+) Pot.
(+) Power
0to5VDCControl
ScrewTerminal
(+) Power
SuppliedbyUser
(+) Power
ScrewTerminal
(+) Power
(–) Power
(–) Power
(–) Power
(–) Power
(–) Power
(+) 5V Reference
Not Used
(+) 5V Reference
Not Used
(+) 5V Reference
Voltage In
Not Used
Voltage In
(+) 0–5V
Voltage In
(–) 0–5V
Analog Gnd.
10K Pot.
(–) Pot.
Not Used
Enable
Analog Gnd.
(–) 0–20mA
Analog Gnd.
Current In
(+) 0–20mA
Current In
Enable
Enable
Enable
Not Used
Enable
Current In
Enable
Frame Gnd.
Frame Gnd.
Frame Gnd.
Frame Gnd.
Frame Gnd.
Frame Gnd.
(–) Coil
(–) Solenoid
(–) Coil
(–) Solenoid
(–) Coil
(–) Solenoid
(+) Coil
(+) Solenoid
(+) Coil
(+) Solenoid
(+) Coil
(+) Solenoid
TO ORDER
®
Part Number
Output
I-Min. Setting
I-Max. Setting
4000046
2000 mA Max.
0 to 500 mA
600 to 2000 mA
4000194
1200 mA Max.
0 to 150 mA
400 to 1200 mA
HYDRAFORCE.com
3.426.2
ELECTRONIC CONTROLS
Proportional Valve Controller—PCB Only—
DESCRIPTION
0–10 VDC Input
A printed circuit board-style (PCB) control amplifier for controlling HydraForce
proportional valves. Remote mounting in a protected enclosure is required.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a 0–10 VDC source.
FEATURES
• Adjustments and connections clearly labeled.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Independent ramp adjustments.
• Filter eliminates electrical noise.
• Dither frequency and amplitude are adjustable for maximum valve performance.
GENERAL SPECIFICATIONS
Weight: 25 g (0.88 oz.)
Connections: Screw terminals
for 16–30 AWG wire
CSA Listing:
CSA C22.2 No. 14-M91
RATINGS
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal: 0–10 VDC
Input Resistance: 250K Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable)
Maximum Current Range: 600–2000 mA (adjustable)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (±10%)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
SCHEMATIC
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
STEP-DOWN
CONVERTER
VPS TO 5.5 V
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
INPUT, OUTPUT
AND
POWER SUPPLY
INDICATORS
+5 V
NOT USED
RAMP UP
+5 V
RAMP DOWN
I-MIN.
VOLTAGE IN
(0-10 VDC)
NOT USED
ANALOG GND
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
DITHER FREQUENCY
RDITHER
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
LOW
PASS
FILTER
S1
CF
SOLENOID
OUTPUT
VPS
(9-32 VDC)
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S2
ENABLE
3.427.1
®
HYDRAFORCE.com
HYDRAFORCE
®
0–10 VDC Input
DIMENSIONS
2.50
63.5
2.10
53.3
INCH
MILLIMETRE
TP10
Setscrew
Adjustments
2.50
63.5
ScrewTerminalConnections
for16–30AWGwire
TP8
TP9
POW+
TP6
TP7
R50
TP4
+5V REF
Ramp Up
(Rising Edge)
Span
I-Max.
2.10
53.3
POW–
TP5
R46
R48
Zero
I-Min.
VIN
TP2
R49
TP3
Ramp Down
(Falling Edge)
Dither Level
(Amplitude)
Dither
Frequency
R31
AGND
IIN
ENABLE
FGND
SOL–
SOL+
(+) Power
(–) Power
Not Used
Voltage In
Analog Ground
Not Used
Enable
Frame Ground
(–) Solenoid
(+) Solenoid
Note: When Enable is
connected to (+) Power
or left open, the unit is
enabled. When Enable
is connected to (–) Power,
the unit will be disabled.
R32
TP1
L1
L3
Input Level LED
Brightness increases as
input signal increases.
CONNECTIONS
L2
Power
Okay LED
Output Level LED
Brightness increases as
output amperage increases.
Mounting Holes (4)
0.156 (3.90) Dia.
for #6 size screws
(not supplied)
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup: Controller is shipped with ramp trim pots fully counterclockwise to
eliminate ramping. Use I-Min. screw to set minimum speed with minimum control
input. Use I-Max. screw to set maximum speed with 100% of control input.
0to10VDCControl
SuppliedbyUser
ScrewTerminal
(+) Power
(+) Power
(–) Power
(–) Power
Not Used
(+) 5V Reference
(+) 0–10V
Voltage In
(–) 0–10V
Analog Gnd.
Not Used
Current In
Enable
Enable
Frame Gnd.
Frame Gnd.
(–) Coil
(–) Solenoid
(+) Coil
(+) Solenoid
TO ORDER
®
Part Number
Output
I-Min. Setting
I-Max. Setting
4000141
2000 mA Max.
0 to 500 mA
600 to 2000 mA
HYDRAFORCE.com
3.427.2
ELECTRONIC CONTROLS
Proportional Valve Controller—Metal Housing—
DESCRIPTION
0–10 VDC Input
A metal box-style control amplifier for controlling HydraForce proportional valves.
The metal housing is IP67 rated. Remote mounting is required.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a 0–10 VDC source.
FEATURES
• Adjustments accessible under removable cover.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Filter eliminates electrical noise.
• Independent ramp adjustments.
• Dither frequency and amplitude are adjustable for maximum valve performance.
RATINGS
GENERAL SPECIFICATIONS
Metal Housing: Conformal coated;
IP67 rated
Weight: Metal Box without cable:
400 g (14.1 oz.)
Connections: Mounted cable
with unterminated wires provided;
Length: Approx. 1.5 meters (59")
CSA and CE Listings:
CSA C22.2 No. 14-M91
CE: EN 50081-2, EN50082-2
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal: 0–10 VDC
Input Resistance: 250K Ohms
Output Current: up to 1200 mA
Minimum Current Range: 0–150 mA, adjustable
Maximum Current Range: 400–12000 mA, adjustable
Ramp Up and/or Down: 0.01–5.0 seconds, independently adjustable
Dither Frequency: 70–350 Hz, adjustable
Dither Amplitude: 0–10% of maximum current, adjustable
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
SCHEMATIC
VPS
(9-32 VDC)
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
STEP-DOWN
CONVERTER
VPS TO 5.5 V
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
INPUT, OUTPUT
AND
POWER SUPPLY
INDICATORS
+5 V
NOT USED
+5 V
RAMP DOWN
I-MIN.
VOLTAGE IN
(0-10 VDC)
NOT USED
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
LOW
PASS
FILTER
S1
SOLENOID
OUTPUT
RAMP UP
CF
DITHER FREQUENCY
ANALOG GND
RDITHER
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S2
ENABLE
3.431.1
®
HYDRAFORCE.com
HYDRAFORCE
®
0–10 VDC Input
DIMENSIONS
4.50
114.3
For PCB (circuit board) only,
refer to page 3.521.1
(+) Power Supply
(–) Power Supply
Not Used
(+) 0–10V
(–) 0–10V
Red
Black
Yellow/Red Stripe
Yellow
Yellow/Black Stripe
Yellow/Blue Stripe
Mounting Holes (4)
0.250 (6.35) Dia.
Frame Ground
(–) Coil
Purple
Shield
Orange/Black Stripe
Approx.
59
1.5 M
(+) Coil
Orange/Red Stripe
Not Used
Enable
4.00
101.6
2.00
50.8
3.13
79.4
3.69
93.7
INCH
MILLIMETRE
Note: When Enable is connected
to (+) Power or left open, the
unit is enabled. When Enable
is connected to (–) Power,
the unit will be disabled.
CONNECTIONS
2.50
63.5
1.26
32.0
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup: Controller is shipped with ramp trim pots fully counterclockwise to eliminate ramping. Use I-Min. screw to set minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.
0 to 10 VDC Control
Supplied by User
Wire Color
(+) Power
Red
(–) Power
Black
Not Used
Yellow/Red Stripe
(+) 0–10V
Yellow
(–) 0–10V
Yellow/Black Stripe
Not Used
Yellow/Blue Stripe
Enable
Purple
Frame Gnd.
Shield
(–) Coil
Orange/Black Stripe
(+) Coil
Orange/Red Stripe
TO ORDER
Part Number
Output
I-Min. Setting
I-Max. Setting
4000182
1200 mA Max.
0 to 150 mA
400 to 1200 mA
®
HYDRAFORCE.com
3.431.2
ELECTRONIC CONTROLS
Proportional Valve Controller—Metal Housing—
DESCRIPTION
4–20 mA Input
A metal box-style control amplifier for controlling HydraForce proportional valves.
The metal housing is IP67 rated. Remote mounting is required. This model is
designed for circuits with long wire runs or where electrical interference is a problem.
OPERATION
This control module uses closed-loop current control with superimposed dither to supply a proportional valve solenoid with a proportional control signal. The input signal to
this controller can be from a 4–20 mA source.
FEATURES
• Adjustments accessible under removable cover.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Current sensing circuit maintains output current regardless of changes in output voltage or coil resistance.
• Filter eliminates electrical noise; Independent ramp adjustments.
• Dither frequency and amplitude are adjustable for maximum valve performance.
GENERAL SPECIFICATIONS
RATINGS
Metal Housing: Conformal coated;
IP67 rated
Weight: Metal Box without cable:
400 g (14.1 oz.)
Connections: Mounted cable
with unterminated wires provided;
Length: Approx. 1.5 meters (59")
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal Options: 4–20 mA current signal (see connection diagram)
Input Resistance: 33K Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable; see ordering info.)
Maximum Current Range: 600–2000 mA (adjustable; see ordering info.)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (adjustable)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
CSA and CE Listings:
CSA C22.2 No. 14-M91
CE: EN 50081-2, EN50082-2
SCHEMATIC
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
STEP-DOWN
CONVERTER
VPS TO 5.5 V
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
INPUT, OUTPUT
AND
POWER SUPPLY
INDICATORS
+5 V
NOT USED
RAMP UP
+5 V
RAMP DOWN
CURRENT LOOP TRANSMITTER
I-MIN.
NOT USED
CURRENT IN
(4-20 mA)
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
LOW
PASS
FILTER
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
CF
DITHER FREQUENCY
ANALOG GND
RDITHER
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S1
SOLENOID
OUTPUT
VPS
(9-32 VDC)
S2
ENABLE
3.432.1
®
HYDRAFORCE.com
HYDRAFORCE
®
4–20 mA Input
DIMENSIONS
4.50
114.3
For PCB (circuit board) only,
refer to page 3.522.1
(+) Power Supply
(–) Power Supply
Not Used
Not Used
(–) 4-20 mA
Red
Black
Yellow/Red Stripe
Yellow
Yellow/Black Stripe
Yellow/Blue Stripe
Mounting Holes (4)
0.250 (6.35) Dia.
Frame Ground
(–) Coil
Purple
Shield
Orange/Black Stripe
Approx.
59
1.5 M
(+) Coil
Orange/Red Stripe
(+) 4–20 mA
Enable
4.00
101.6
2.00
50.8
3.13
79.4
3.69
93.7
INCH
MILLIMETRE
Note: When Enable is connected
to (+) Power or left open, the
unit is enabled. When Enable
is connected to (–) Power,
the unit will be disabled.
CONNECTIONS
2.50
63.5
1.26
32.0
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup: Turn ramp screws fully counterclockwise to eliminate ramping.
Use I-Min. screw to set minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.
4to20mAControl
SuppliedbyUser
WireColor
(+) Power
Red
(–) Power
Black
Not Used
Yellow/Red Stripe
Not Used
Yellow
(–) 4–20mA
Yellow/Black Stripe
(+) 4–20mA
Yellow/Blue Stripe
Enable
Purple
Frame Gnd.
Shield
(–) Coil
Orange/Black Stripe
(+) Coil
Orange/Red Stripe
TO ORDER
Part Number
Output
I-Min. Setting
I-Max. Setting
4000130
2000 mA Max.
0 to 500 mA
600 to 2000 mA
®
HYDRAFORCE.com
3.432.2
ELECTRONIC CONTROLS
Proportional Valve Controller—Metal Housing—
DESCRIPTION
PWM (Pulse Train) Input
A metal box-style control amplifier for controlling HydraForce proportional valves.
The metal housing is IP67 rated. Remote mounting is required.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a PWM (pulse train) source.
FEATURES
GENERAL SPECIFICATIONS
Metal Housing: Conformal coated;
IP67 rated
Weight: Metal Box without cable:
400 g (14.1 oz.)
Connections: Mounted cable
with unterminated wires provided;
Length: Approx. 1.5 meters (59")
CE Documented
• Adjustments accessible under removable cover.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Current sensing circuit maintains output current regardless of changes in input voltage or coil resistance.
• Independent ramp adjustments.
• Filter eliminates electrical noise.
• Dither frequency and amplitude are adjustable for maximum valve performance.
RATINGS
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal: 250 to 5000 Hz PWM (pulse train); 5% to 95% duty cycle;
Low < 1.5 volts; High > 3.5 volts; 50 volts maximum
Input Resistance: 9.7K Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable)
Maximum Current Range: 600–2000 mA (adjustable)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (±10%)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
SCHEMATIC
S1
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
–7.5 V
DITHER FREQUENCY
POWER
GND
R1
CONTROL
SECTION
POWER SUPPLY
& REFERENCE
R8
R2
+5 V REF.
R9
R5
PWM INPUT
+
PWM GND
–
INPUT SIGNAL
NORMALIZATION
AND PWM TO
VOLTAGE
CONVERSION
S2
DITHER
GENERATOR
–10 V
ERROR
AMPLIFIER
RAMP
DOWN
+
–
I-MAX.
INDEPENDENT
RAMP CONTROL
FUNCTION
0–2.0 AMPS
OUT
R7
I-MIN.
+10 V
RAMP
UP
HIGH
FREQUENCY
PWM
OUTPUT
STAGE
SOLENOID
OUTPUT
24 VPS
(9-32 VDC)
R4
R3
R6
DITHER
LEVEL
R10
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
ENABLE
3.433.1
®
HYDRAFORCE.com
HYDRAFORCE
®
PWM (Pulse Train) Input
DIMENSIONS
4.50
114.3
For PCB (circuit board) only,
refer to page 3.525.1
(+) Power Supply
(–) Power Supply
Not Used
Not Used
PWM Gnd.
Red
Black
Yellow/Red Stripe
Yellow
Yellow/Black Stripe
Yellow/Blue Stripe
Mounting Holes (4)
0.250 (6.35) Dia.
Frame Gnd.
(–) Coil
Purple
Shield
Orange/Black Stripe
Approx.
59
1.5 M
(+) Coil
Orange/Red Stripe
PWM In
Enable
4.00
101.6
2.00
50.8
3.13
79.4
3.69
93.7
INCH
MILLIMETRE
Note: When Enable is connected
to (+) Power or left open, the
unit is enabled. When Enable
is connected to (–) Power,
the unit will be disabled.
CONNECTIONS
2.50
63.5
1.26
32.0
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup: Turn ramp screws fully counterclockwise to eliminate ramping.
Use I-Min. screw to set minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.
PWM(PulseTrain)Control
SuppliedbyUser
WireColor
(+) Power
Red
(–) Power
Black
Not Used
Yellow/Red Stripe
Not Used
Yellow
PWM Gnd.
PWM In
Yellow/Black Stripe
Yellow/Blue Stripe
Enable
Purple
Frame Gnd.
Shield
(–) Coil
Orange/Black Stripe
(+) Coil
Orange/Red Stripe
TO ORDER
Part Number
Output
I-Min. Setting
I-Max. Setting
4000133
2000 mA Max.
0 to 500 mA
600 to 2000 mA
®
HYDRAFORCE.com
3.433.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Rail Mount—
DESCRIPTION
0–5 VDC, 10K Pot or 0–20 mA Input
A DIN rail-mount style control amplifier for controlling HydraForce proportional valves.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a 10K potentiometer, 0–5 VDC, 0–20 mA,
or from other pre-set levels.
FEATURES
• Adjustments and connections clearly labeled.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Independent ramp adjustments and internal supply for potentiometer.
• Filter eliminates electrical noise.
• Dither frequency and amplitude are adjustable for maximum valve performance.
RATINGS
GENERAL SPECIFICATIONS
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal Options: 10K external potentiometer (accepts 5K to 50K pots),
or 0–5 VDC signal, or 0–20 mA current signal (see connection diagrams)
Input Resistance: Voltage: 250K Ohms; Current: 33 Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable; see ordering info.)
Maximum Current Range: 600–2000 mA (adjustable; see ordering info.)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (adjustable)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –20° to 85°C; 0 to 85% relative humidity
Weight: 25 g (0.88 oz.)
Connections: Screw terminals
for 16–30 AWG wire
CSA Listing:
CSA C22.2 No. 14-M91
SCHEMATIC
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
POTENTIOMETER INPUT
+5 V
REFERENCE
STEP-DOWN
CONVERTER
VPS TO 5.5 V
VOLTAGE
REFERENCE
GENERATOR
RAMP UP
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
INPUT, OUTPUT
AND
POWER SUPPLY
INDICATORS
+5 V
+5 V
RAMP DOWN
I-MIN.
VOLTAGE IN
(0-5 VDC)
CURRENT IN
(0-20 mA)
SIGNAL GND
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
LOW
PASS
FILTER
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
CF
DITHER FREQUENCY
RDITHER
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S1
SOLENOID
OUTPUT
VPS
(9-32 VDC)
S2
ENABLE
3.434.1
®
HYDRAFORCE.com
HYDRAFORCE
®
0–5 VDC, 10K Pot or 0–20 mA Input
DIMENSIONS
3.54
90.0
ScrewTerminalConnections
for16–30AWGwire
Ramp Up
(Rising Edge)
(+) Solenoid
(–) Solenoid
Ramp Down
(Falling Edge)
2.68
68.1
INCH
MILLIMETRE
(+) Power
(–) Power
Dither
Frequency
Analog Ground
Voltage In
Amplitude
(Dither Level)
Current In
Not Used
I-Min., Zero
Enable
Note: When Enable is
connected to (+) Power
or left open, the unit is
enabled. When Enable
is connected to (–) Power,
the unit will be disabled.
+5V Reference
I-Max., Span
CONNECTIONS
For Complete Set-Up Instructions, see page 3.439.1
For Either 0–20 mA or 0–5 VDC Control: Turn ramp screws fully counterclockwise
to eliminate ramping. Use I-Min. screw to set minimum speed with minimum control
input. Use I-Max. screw to set maximum speed with 100% of control input.
10KPotentiometer(Pot.)Control
0to20mAControl
SuppliedbyUser
SuppliedbyUser
ScrewTerminal
0to5VDCControl
ScrewTerminal
SuppliedbyUser
ScrewTerminal
(+) Coil
(+) Solenoid
(+) Coil
(+) Solenoid
(+) Coil
(+) Solenoid
(–) Coil
(–) Solenoid
(–) Coil
(–) Solenoid
(–) Coil
(–) Solenoid
(+) Power
(+) Power
(+) Power
(+) Power
(+) Power
(+) Power
(–) Power
(–) Power
(–) Power
(–) Power
(–) Power
(–) Power
(–) Pot.
Analog Gnd.
Voltage In
10K Pot.
Not Used Current In
(–) 0–20mA
Analog Gnd.
(–) 0–5V
Analog Gnd.
Not Used
Voltage In
(+) 0–5V
Voltage In
(+) 0–20mA
Current In
Not Used
Current In
Not Used
Enable
Enable
(+) Pot
+5V Ref.
Not Used
Enable
Enable
+5V Ref.
Not Used
Not Used
Enable
Not Used
Enable
+5V Ref.
TO ORDER
®
Part Number
Output
I-Min. Setting I-Max. Setting
4000136
2000 mA Max.
0 to 500 mA
HYDRAFORCE.com
600 to 2000 mA
3.434.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Rail Mount—
DESCRIPTION
0–10 VDC Input
A DIN rail-mount style control amplifier for controlling HydraForce proportional valves.
Remote mounting in a protected enclosure is required.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a 0–10 VDC source.
FEATURES
• Adjustments and connections clearly labeled.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Independent ramp adjustments.
• Filter eliminates electrical noise.
• Dither frequency and amplitude are adjustable for maximum valve performance.
GENERAL SPECIFICATIONS
Weight: 25 g (0.88 oz.)
Connections: Screw terminals
for 16–30 AWG wire
CSA Listing:
CSA C22.2 No. 14-M91
RATINGS
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal: 0–10 VDC
Input Resistance: 250K Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable)
Maximum Current Range: 600–2000 mA (adjustable)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (±10%)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –20° to 85°C; 0 to 85% relative humidity
SCHEMATIC
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
STEP-DOWN
CONVERTER
VPS TO 5.5 V
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
INPUT, OUTPUT
AND
POWER SUPPLY
INDICATORS
+5 V
NOT USED
RAMP UP
+5 V
RAMP DOWN
I-MIN.
VOLTAGE IN
(0-10 VDC)
NOT USED
ANALOG GND
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
DITHER FREQUENCY
RDITHER
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
LOW
PASS
FILTER
S1
CF
SOLENOID
OUTPUT
VPS
(9-32 VDC)
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S2
ENABLE
3.435.1
®
HYDRAFORCE.com
HYDRAFORCE
®
0–10 VDC Input
DIMENSIONS
3.54
90.0
ScrewTerminalConnections
for16–30AWGwire
Ramp Up
(Rising Edge)
(+) Solenoid
(–) Solenoid
Ramp Down
(Falling Edge)
2.68
68.1
(+) Power
INCH
MILLIMETRE
(–) Power
Dither
Frequency
Analog Ground
Voltage In
Amplitude
(Dither Level)
Not Used
Not Used
I-Min., Zero
Enable
Note: When Enable is
connected to (+) Power
or left open, the unit is
enabled. When Enable
is connected to (–) Power,
the unit will be disabled.
Not Used
I-Max., Span
CONNECTIONS
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup: Controller is shipped with ramp trim pots fully counterclockwise to
eliminate ramping. Use I-Min. screw to set minimum speed with minimum control
input. Use I-Max. screw to set maximum speed with 100% of control input.
0to10VDCControl
SuppliedbyUser
ScrewTerminal
(+) Coil
(+) Solenoid
(–) Coil
(–) Solenoid
(+) Power
(+) Power
(–) Power
(–) Power
(–) 0–10V
Analog Gnd.
(+) 0–10V
Voltage In
Not Used
Current In
Not Used
Enable
Enable
+5V Ref.
Not Used
TO ORDER
®
Part Number
Output
I-Min. Setting I-Max. Setting
4000137
2000 mA Max.
0 to 500 mA
HYDRAFORCE.com
600 to 2000 mA
3.435.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Rail Mount—
DESCRIPTION
4–20 mA Input
A DIN rail-mount style control amplifier for HydraForce proportional valves. Remote
mounting in a protected enclosure is required. This model is designed for circuits with
long wire runs or where electrical interference is a problem.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a 4–20 mA source.
FEATURES
• Adjustments and connections clearly labeled.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Current sensing circuit maintains output current regardless of changes in input
voltage or coil resistance.
• Filter eliminates electrical noise; Independent ramp adjustments.
• Dither frequency and amplitude are adjustable for maximum valve performance.
GENERAL SPECIFICATIONS
RATINGS
Weight: 25 g (0.88 oz.)
Connections: Screw terminals
for 16–30 AWG wire
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal: 4–20 mA current signal (see connection diagram)
Input Resistance: 50 Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable)
Maximum Current Range: 600–2000 mA (adjustable)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (±10%)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –20° to 85°C; 0 to 85% relative humidity
CSA Listing:
CSA C22.2 No. 14-M91
SCHEMATIC
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
POWER
GND
STEP-DOWN
CONVERTER
VPS TO 5.5 V
STEP-UP
DC/DC
CONVERTER
+12 V
–12 V
INPUT, OUTPUT
AND
POWER SUPPLY
INDICATORS
+5 V
NOT USED
RAMP UP
+5 V
RAMP DOWN
CURRENT LOOP TRANSMITTER
I-MIN.
NOT USED
CURRENT IN
(4-20 mA)
INDEPENDENT
RAMP CONTROL
FUNCTION
RMIN.
I-MAX.
RMAX.
ERROR
AMPLIFIER
+
–
RM
VOLTAGE
TO
HIGH FREQUENCY
PWM
CONVERTER
LOW
PASS
FILTER
CF
DITHER FREQUENCY
ANALOG GND
RDITHER
RDA
RD
DITHER
GENERATOR
DITHER
AMPLITUDE
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
S1
SOLENOID
OUTPUT
VPS
(9-32 VDC)
S2
ENABLE
3.436.1
®
HYDRAFORCE.com
HYDRAFORCE
®
4–20 mA Input
DIMENSIONS
3.54
90.0
ScrewTerminalConnections
for16–30AWGwire
Ramp Up
(Rising Edge)
(+) Solenoid
(–) Solenoid
Ramp Down
(Falling Edge)
2.68
68.1
(+) Power
INCH
MILLIMETRE
(–) Power
Dither
Frequency
Analog Ground
Not Used
Amplitude
(Dither Level)
Current In
Not Used
I-Min., Zero
Enable
Note: When Enable is
connected to (+) Power
or left open, the unit is
enabled. When Enable
is connected to (–) Power,
the unit will be disabled.
Not Used
I-Max., Span
CONNECTIONS
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup: Turn ramp screws fully counterclockwise to eliminate ramping.
Use I-Min. screw to set minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.
4to20mAControl
SuppliedbyUser
ScrewTerminal
(+) Coil
(+) Solenoid
(–) Coil
(–) Solenoid
(+) Power
(+) Power
(–) Power
(–) Power
(–) 4–20mA
Analog Gnd.
Not Used
Voltage In
(+) 4–20mA
Current In
Not Used
Enable
Enable
+5V Ref.
Not Used
TO ORDER
®
Part Number
Output
I-Min. Setting I-Max. Setting
4000139
2000 mA Max.
0 to 500 mA
HYDRAFORCE.com
600 to 2000 mA
3.436.2
ELECTRONIC CONTROLS
Proportional Valve Controller—DIN Rail Mount—
DESCRIPTION
PWM (Pulse Train) Input
A DIN rail-mount style control amplifier for controlling HydraForce proportional valves.
Remote mounting in a protected enclosure is required.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a PWM (pulse train) source.
FEATURES
• Adjustments and connections clearly labeled.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Current sensing circuit maintains output current regardless of changes in input
voltage or coil resistance.
• Independent ramp adjustments.
• Filter eliminates electrical noise.
• Dither frequency and amplitude are adjustable for maximum valve performance.
GENERAL SPECIFICATIONS
Weight: 25 g (0.88 oz.)
Connections: Screw terminals
for 16–30 AWG wire
RATINGS
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal: 250 to 5000 Hz PWM (pulse train); 5% to 95% duty cycle;
Low < 1.5 volts; High > 3.5 volts; 50 volts maximum
Input Resistance: 9.7K Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable)
Maximum Current Range: 600–2000 mA (adjustable)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
Dither Frequency: 70–350 Hz (±10%)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –20° to 85°C; 0 to 85% relative humidity
SCHEMATIC
S1
ACTIVE
REVERSE POLARITY
PROTECTION
+
–
–7.5 V
DITHER FREQUENCY
POWER
GND
R8
R1
CONTROL
SECTION
POWER SUPPLY
& REFERENCE
R2
+5 V REF.
R9
PWM GND
–
INPUT SIGNAL
NORMALIZATION
AND PWM TO
VOLTAGE
CONVERSION
ERROR
AMPLIFIER
RAMP
DOWN
+
–
I-MAX.
+
S2
DITHER
GENERATOR
–10 V
RAMP
UP
0–2.0 AMPS
OUT
R7
I-MIN.
+10 V
R5
PWM INPUT
HIGH
FREQUENCY
PWM
OUTPUT
STAGE
SOLENOID
OUTPUT
24 VPS
(9-32 VDC)
INDEPENDENT
RAMP CONTROL
FUNCTION
R4
R3
R6
DITHER
LEVEL
R10
CURRENT
SENSING AND
SHORT CIRCUIT
PROTECTION
ENABLE
3.437.1
®
HYDRAFORCE.com
HYDRAFORCE
®
PWM (Pulse Train) Input
DIMENSIONS
12
11
10
9
8
7
Dither Freq.
Dither Level
2.95
74.9
I-Min. 5%
I-Max. 95%
Falling Ramp
Rising Ramp
Screw Terminal Connections
for 16–30 AWG wire
1. PWM In
2. Not Used
3. PWM Ground
INCH
MILLIMETRE
4. (+) Power
5. Not Used
6. (–) Power
7. Enable
1
2
3
8. Not Used
4
5
6
9. Enable Ground
10. (+) Solenoid
11. Not Used
Note: When Enable is
left open, the unit is
enabled. When Enable
is connected to Enable
Ground, the unit will be
disabled.
12. (–) Solenoid
3.87
98.3
0.89
22.6
CONNECTIONS
For Complete Set-Up Instructions, see page 3.439.1
Basic Setup: Turn ramp screws fully counterclockwise to eliminate ramping.
Use I-Min. screw to set minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.
PWM (Pulse Train) Control
Supplied by User
PWM Input
Screw Terminal
1
PWM In
2
Not Used
Ground
3
PWM Ground
(+) Power
4
(+) Power
5
Not Used
(–) Power
6
(–) Power
Enable
7
Enable
8
Not Used
Ground
9
Enable Ground
(+) Coil
10
(+) Solenoid
11
Not Used
12
(–) Solenoid
(–) Coil
TO ORDER
Part Number
Output
I-Min. Setting
I-Max. Setting
4000140
2000 mA Max.
0 to 500 mA
600 to 2000 mA
®
HYDRAFORCE.com
3.437.2
ELECTRONIC CONTROLS
Proportional Valve Controller—Metal Housing—
DESCRIPTION
Dual Solenoid Multifunction Valve Driver
A metal box-style control amplifier for controlling HydraForce proportional valves.
The metal housing is potted and is IP65 rated. Remote mounting is required. This
controller has seven outputs that provide accurate control of hydraulic proportional
and directional valves for a variety of hydraulic functions.
OPERATION
This controller will accept inputs from a joystick potentiometer with or without center
tap, from a standard potentiometer, or from commonly available control signals such
as 0–5 VDC, ±5 VDC, 0–10 VDC, ±10 VDC, 0–20 mA, and ±20 mA. It is designed for
circuits using dual solenoid proportional four-way valves, single solenoid proportional
flow and pressure controls, single or dual solenoid on/off valves, or half-speed
functions.
FEATURES
GENERAL SPECIFICATIONS
Metal Housing: Conformal coated Exterior; Potted Interior; IP65 rated
Weight: 0.58 kg (1.28 lbs.)
Connections: Flat, tab-style (22); mates
with 0.25 inch female tab connector:
Keystone part no. 4470; also accepts
16–20 AWG wire. Model with screw
terminals available.
3.438.1
• Adjustments easily accessible and clearly labeled.
• One unit covers supply voltages from 9 to 32 VDC.
• Current sensing circuit maintains output current regardless of changes in input voltage and coil resistance.
• High/Low range input provides reduced output for training or operation of equipment
in tight spaces.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• User selectable Deadband Jump.
• Adjustable Min. and Max. current.
• Pump Enable output active only when joystick is active.
• Asymmetrical or symmetrical ramps—user selectable using Dip Switch 2
• Center Null feature accommodates joystick or potentiometer centering errors.
RATINGS
Supply Voltage: 9–32 VDC
Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Control Input Signal Options: User selectable using Dip Switch 1:
Voltage Inputs: 0–5 VDC (2.5 VDC=0); 0–10 VDC (5 VDC=0); ±5 VDC (0 VDC=0); ±10 VDC (0 VDC=0)
Current Inputs: 0–20 mA (10 mA=0); ±20 mA (0 mA=0)
Joystick Potentiometer Input: 10K potentiometer recommended; 5K to 50K pots can be used; The potentiometer connection provides a 5.0 VDC bias voltage as well as a 2.5 VDC center tap driving voltage. A remote joystick
potentiometer with or without center tap can be used.
Low Range Input (I-Max/2): Full speed unconnected; 50% speed activated by applying 9–32 VDC through an external switch.
Input Resistance: Current Mode: 250 Ohms
Voltage Mode: 0–5 VDC, 1.38M Ohms
±5 VDC, 750K Ohms
0–10 VDC, 750 K Ohms
±10 VDC, 1.75M Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–2000 mA (adjustable)
Maximum Current Range: 0–2000 mA (adjustable)
Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable
using Dip Switch 2)
Dither Frequency: 70–350 Hz (adjustable)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity
®
HYDRAFORCE.com
HYDRAFORCE
®
Dual Solenoid Multifunction Valve Driver
SCHEMATIC
REFERENCE
+2.5 V
STEP-DOWN
CONVERTER
VPS TO 5.5 V
PROTECTED
REFERENCE
VOLTAGE GENERATOR
+5 V
+10 V
A
A
UP DOWN
B
B
UP DOWN
STEP-UP
DC/DC
CONVERTER
+12 V
PROTECTED
INPUT RANGE
SELECTION
SYMMETRICAL OR
NON-SYMMETRICAL
RAMP GENERATOR
DITHER
LEVEL
SIGNAL
GND
Ap
Ap
Bp
Bp
I-MIN I-MAX I-MIN I-MAX
I-MAX/2
SIGNAL PROCESSING
DEADBAND AND
CHANNEL SEPARATION
+
–
LOW
PASS
FILTER
VOLTAGE TO
HIGH
FREQUENCY
PWM
CONVERTER
Ad
Bd
ABd
Cd
Bp
Ap
CF
CURRENT
SENSING AND
SHORT
CIRCUIT
PROTECTION
DITHER
GENERATOR
DITHER
FREQUENCY
(not used)
DISABLE
SHORT CIRCUIT
PROTECTED
DIGITAL
OUTPUTS
–12 V
ERROR
AMPLIFIER
VOLTAGE OR
CURRENT IN
+
–
+
–
+
–
+
–
+5 V
POWER
GND
PROPORTIONAL OUTPUTS
–
SOLENOID B
ACTIVE
REVERSE POLARITY
PROTECTION
+
SOLENOID A
VPS
(9-32 VDC)
I-MAX/2 (LOW RANGE INPUT)
DIMENSIONS
StandardModelwithSpadeConnectors-PartNo.4000149
3.88
98.4
SW1SETTINGS
POWER
9...32V
+
GND
ModelwithScrewTerminals
PartNo.4000230
1.17
29.7
SW1SETTINGS
SW2SETTINGS
5 SELECTS I or V INPUT
1–ON ±10V
2–ON ±5V or ±20mA
3–ON 0–10V
4–ON 0–5V or 0–20mA
5–ON=I OFF=V
DUALSOLENOIDDRIVER
P/N:40XXXXX
SYM RAMPS
SOL A: 1–ON 2–OFF
SOL B: 3–ON 4–OFF
NON-SYM RAMPS
SOL A: 1–OFF 2–ON
SOL B: 3–OFF 4–ON
JOYSTICK DEADBAND
5–ON=NO DEADBAND
5–OFF=DEADBAND
POWER
9...32V
+
SAH
SAL
GND
SW2SETTINGS
5 SELECTS I or V INPUT
1–ON ±10V
2–ON ±5V or ±20mA
3–ON 0–10V
4–ON 0–5V or 0–20mA
5–ON=I OFF=V
SBH
DUALSOLENOIDDRIVER
P/N:40XXXXX
SYM RAMPS
SOL A: 1–ON 2–OFF
SOL B: 3–ON 4–OFF
NON-SYM RAMPS
SOL A: 1–OFF 2–ON
SOL B: 3–OFF 4–ON
JOYSTICK DEADBAND
5–ON=NO DEADBAND
5–OFF=DEADBAND
SAH
SAL
SBH
SBL
PROPORTIONAL
OUTPUT
DITHER DITHER
LEVEL FREQUENCY
4.88
123.8
SBL
4.28
108.7
PROPORTIONAL
OUTPUT
DITHER DITHER
LEVEL FREQUENCY
Ad+
SGND
SGND
Ad+
IN
Ad–
DISABLE I-MIN-A I-MAX-A I-MIN-B I-MAX-B
Bd+
I-MAX/2
Bd–
I-MAX/2
SGND
ABd+
SGND
ABd+
+10VREF
ABd–
+10VREF
ABd–
+2.5VREF
Cd+
+2.5VREF
A-UP A-DOWN B-UP B-DOWN
+5VREF
ON
INPUT
OFF
5.38
136.8
DISABLE
Cd–
ON
ON
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
SWITCH1
SWITCH2
ON
OFF
Ad–
IN
INCH
MILLIMETRE
DIGITAL
OUTPUT
+5VREF
ON
INPUT
OFF
Bd+
I-MIN-A I-MAX-A I-MIN-B I-MAX-B
Bd–
A-UP A-DOWN B-UP B-DOWN
Cd+
ON
ON
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
SWITCH1
SWITCH2
Cd–
ON
OFF
DIGITAL
OUTPUT
0.05
1.3
2.75
69.9
Mounting Holes (4)
0.25 (6.35) Dia.
0.81
20.6
All Dimensions
for Reference Only
®
HYDRAFORCE.com
0.81
20.6
1.74
44.2
3.438.2
ELECTRONIC CONTROLS
Proportional Valve Controller—Metal Housing—
CONNECTIONS/ADJUSTMENTS Dual Solenoid Multifunction Valve Driver
SW1SETTINGS
Dither
Adjustments
CW to Increase
POWER
9...32V
PowerInput
+9–32 VDC
Ground
+
GND
SW2SETTINGS
5 SELECTS I or V INPUT
1–ON ±10V
2–ON ±5V or ±20mA
3–ON 0–10V
4–ON 0–5V or 0–20mA
5–ON=I OFF=V
DITHER DITHER
LEVEL FREQUENCY
0–10%
of rated
I-Max.
70–350 Hz
Signal
In
(not used) Disable
I-Max/2
Solenoid Ap (Low)
SBH
Solenoid Bp (High)
SBL
Solenoid Bp (Low)
DigitalOutputs
SGND
Ad+
Ad+
IN
Ad–
Ad–
DISABLE I-MIN-A I-MAX-A I-MIN-B I-MAX-B
Bd+
Bd+
I-MAX/2
Bd–
ABd+
ABd+ Pump Enable
+10V Ref.
+10VREF
ABd–
ABd– Pump Enable
+2.5V Ref.
+2.5VREF
Cd+
Cd+ Latching
Cd–
Cd– Latching
A-UP A-DOWN B-UP B-DOWN
+5VREF
ON
INPUT
OFF
ON
Current=ON
Voltage=OFF
ON
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
SWITCH1
SWITCH2
SOLENOID'A'RAMPS
Symmetrical: 1=ON, 2=OFF
Non-Symmetrical: 1=OFF, 2=ON
INPUTSELECTIONOPTIONS
ON
OFF
DIGITAL
OUTPUT
ProportionalAdjustments
0–2.0 amps
CW to Increase
SOLENOID'B'RAMPS
Symmetrical: 3=ON, 4=OFF
Non-Symmetrical: 3=OFF, 4=ON
0–5VDC or 0–20mA
0–10VDC
JOYSTICKDEADBAND
No Joystick Deadband: 5=ON
Joystick Deadband: 5=OFF
±5VDC or ±0–20mA
±10VDC
OFF
Solenoid Ap (High)
SAL
Bd–
+5V Ref.
ON
SAH
SGND
Signal
Settings
shown are for
0–10VDC input
Proportional
Outputs
PROPORTIONAL
OUTPUT
DITHER DITHER
LEVEL FREQUENCY
ControlInputs
ON
ON
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
SWITCH1
SWITCH2
ON
OFF
NOTE: Do not change switch positions while unit is powered.
3.438.3
DUALSOLENOIDDRIVER
P/N:40XXXXX
SYM RAMPS
SOL A: 1–ON 2–OFF
SOL B: 3–ON 4–OFF
NON-SYM RAMPS
SOL A: 1–OFF 2–ON
SOL B: 3–OFF 4–ON
JOYSTICK DEADBAND
5–ON=NO DEADBAND
5–OFF=DEADBAND
Settings shown are for
Symmetrical Up and
Down Ramps for
Solenoids 'A' and 'B'.
Electronic Deadband
is selected for Joystick
Input or Control Signal.
I-MIN-A I-MAX-A I-MIN-B I-MAX-B
RampTimeAdjustments
0.01 to 5 seconds
CW to Increase
A-UP A-DOWN B-UP B-DOWN
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HYDRAFORCE
®
Dual Solenoid Multifunction Valve Driver
APPLICATION INTERFACE INFORMATION
Input Specifications:
Joystick Deadband:
For proper operation, match the power supply voltage with the
rating of the coil. Operating this driver with a supply voltage
lower than the coil’s rated voltage may result in reduced
maximum current output.
Deadband is the zone of the joystick or threshold of the control
signal where no action is generated by movement of the
joystick or application of the control signal. “Deadband Jump”
will be provided by safety microswitches if they are installed on
the joystick. This feature can be enabled or disabled using
Dip Switch 2.
Output Specifications:
All outputs are capable of operating a 2 amp solenoid or relay.
Each output can withstand an indefinite short cicuit to power
or ground. Each output is protected from “over voltage” with a
recirculating diode. For proper operation of this driver, the
solenoid coils should have no polarity or protection diodes.
The maximum current output of this driver should not exceed
the current rating of the coil.
Joystick Center Null:
If the joystick does not have safety microswitches installed,
this effect can be achieved by external connections to the input
side of this driver. Connect the joystick potentiometer to the
+5V Reference and connect the midpoint terminal to the
+2.5V Reference. This ensures that the mechanical and
electrical centers of the joystick are consistent with each other.
CONTROLSIGNALINTERFACE
POTENTIOMETERINTERFACE
POWER
9...32V
VEHICLE
POWER
SUPPLY
POWER
9...32V
+
GND
SafetyEnable
VEHICLE
POWER
SUPPLY
+
GND
SafetyEnable
Supplied by Customer
Supplied by Customer
SGND
SGND
IN
CONTROL
SIGNAL
ExternalSwitch
DISABLE
(not used)
Supplied
by Customer
IN
ExternalSwitch
DISABLE
(not used)
Supplied by Customer
I-MAX/2
I-MAX/2
SGND
SGND
+10VREF
ControlSignalInputOptions:
0 to 5V, 0 to ±5V
0 to 10V, 0 to ±10V
0 to 20mA, 0 to ±20mA
SelectCurrentorVoltageInput
andValueonDipSwitch1
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HYDRAFORCE.com
+2.5VREF
+10VREF
10Kto50KPot
+2.5VREF
+5VREF
INPUT
+5VREF
SelectCurrentorVoltageInput
andValueonDipSwitch1
(0–5 VDC example shown)
INPUT
3.438.4
ELECTRONIC CONTROLS
Proportional Valve Controller—Metal Housing—
TYPICAL APPLICATIONS Dual Solenoid Multifunction Valve Driver
ApplicationA
ApplicationE
Directional 2-Position
4-Way Control Valve
Ap
Bp
Ad
Dual Solenoid
Multifunction
Valve Driver
Dual Solenoid
Multifunction
Valve Driver
Dual Solenoid 4-Port Proportional Valve
ABp
ApplicationB
Directional 3-Position 4-Way Control Valve
Single Solenoid 2-Port
Proportional Flow Control Valve
Ad
Bd
Dual Solenoid
Multifunction
Valve Driver
ABp
ApplicationC
Directional 3-Position 4-Way Control Valve
Ad
Single Solenoid 2-Port Proportional Valve
Bd
Dual Solenoid
Multifunction
Valve Driver
ABp
ApplicationH
Directional 2-Position
4-Way Control Valve
Cd
Bypass Proportional
Flow Control Valve
Dual Solenoid
Multifunction
Valve Driver
ApplicationF2
Directional 3-Position
3-Way Control Valve
ApplicationF1
Directional 2-Position
2-Way Control Valve
Directional 2-Position
2-Way Control Valve
Ad
Ad
Bd
Dual
Solenoid
Multifunction
Valve Driver
Bd
Dual Solenoid
Multifunction
Valve Driver
ABp
ABp
Single Solenoid 2-Port
Proportional Flow Control Valve
3.438.5
Single Solenoid 2-Port
Proportional Flow Control Valve
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HYDRAFORCE
®
Dual Solenoid Multifunction Valve Driver
TYPICAL APPLICATIONS
ApplicationD
ApplicationG
Directional 3-Position 4-Way Control Valve
Directional 2-Position
2-Way Control Valve
Ad
Ad
Bd
Dual Solenoid
Multifunction
Valve Driver
ABp
Directional 2-Position
2-Way Control Valve
ABd
Single Solenoid 2-Port
Proportional Flow Control Valve
Relief
Valve
Bd
Pump Enable
Valve
Dual
Solenoid
Multifunction
Valve Driver
ABp
Relief
Valve
Pump
Variable
Displacement Pump
ApplicationI
Single Solenoid
2-Port Proportional
Flow Control Valve
ApplicationJ
PExx Proportional
Pilot-Operated, 3-Position,
4-Way, Spring-Centered
Directional Valve
EHPR
Electro-Proportional
Reducing/Relieving
Valve
SPxx-47 Direct-Acting,
Proportional, 3-Position,
4-Way, Spring-Centered
Directional Valve
EHPR Electro-Proportional
Reducing/Relieving Valve
Bp
Ap
Ap
Bp
Relief
Valve
®
HYDRAFORCE.com
Dual Solenoid
Multifunction
Valve Driver
Dual Solenoid
Multifunction
Valve Driver
Relief
Valve
3.438.6
ELECTRONIC CONTROLS
Proportional Valve Controller—Metal Housing—
JOYSTICK MOTION Dual Solenoid Multifunction Valve Driver
Typical Examples of Analog and Digital Output vs. Various Types of Input
2.13 2.5 2.87
-0.75 0 0.75
4.25 5 5.75
-1.5 0 1.5
0
-5
0
-10
8.5
-3.0
0
-20
10
0
11.5
3.0
5
5
10
10
Voltage
20
20
Current
2 Amp
0 Amp
2 Amp
0 Amp
2 Amp
0 Amp
2 Amp
0 Amp
2 Amp
0 Amp
2 Amp
0 Amp
2 Amp
0 Amp
7.5° 0° 7.5°
45°
45°
Ap
Solenoid A
Proportional Output
Bp
Solenoid B
Proportional Output
ABp (See Note Below)
Solenoids A & B
Proportional Output
Ad
Solenoid A
Digital Output On/Off
Bd
Solenoid B
Digital Output On/Off
ABd (Pump Enable; Ad or Bd ON)
Solenoids A & B
Digital Output On/Off
Cd
Latching
Digital Output On/Off
45°
45°
Note: The ABp signal can be
used to drive a single solenoid:
Externally short the SAL and
SBL terminals, and connect the
solenoid to SBL and either SAH
or SBH.
Typical Joystick Motion Correlated to Output Signal
Single Axis with Seven Outputs and ±7.5° Electronic Deadband Illustrated (other values are available)
3.438.7
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HYDRAFORCE
®
Dual Solenoid Multifunction Valve Driver
JOYSTICK MOTION
Typical Joystick Outputs:
The Dual Solenoid Driver has multiple outputs available to
support a variety of hydraulic circuits. The diagram on the
previous page shows the outputs of the Driver as they relate
to the movement of a remote joystick, with the Deadband
function selected (dipswitch setting on Driver).
The joystick has its own potentiometer which senses movement
and signals the Driver to automatically activate its additional
outputs. The potentiometer output will signal the Driver, causing
the Ad, Bd and Abd signals to be generated electronically.
The Dual Solenoid Driver can be used to replace joystick
outputs that might otherwise be generated by microswitches
or trigger switches. Problems normally encountered with
mechanical switches can be eliminated because the Driver
produces its outputs electronically.
Some typical mechanical push-button and joystick-actuated
microswitches are illustrated below.
Ad
Signal Gnd.
2.5V Ref.
+5V
Bd
Signal
Common
Microswitch Actuated by Joystick Movement
Push Button
Abd
Common
TO ORDER
Dual Solenoid Drivers
Part Number
Control Input
I-Min. Setting
I-Max. Setting
With Spade Connectors
4000149
0–5 VDC, 10 VDC
0 to 2000 mA
0 to 2000 mA
With Screw Terminals
4000230
0–5 VDC, 10 VDC
0 to 2000 mA
0 to 2000 mA
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3.438.8
ELECTRONIC CONTROLS
Proportional Valve Controllers—Set-up Instructions
SETUP INSTRUCTIONS
Preparation
Setting the Ramp Times
Make sure that the controller/amplifier is connected to an operating proportional valve.
1. The factory setting for ramp times is the minimum
(0.01 seconds) or fully CCW.
2. If the ramp time settings are not needed, leave the
settings at the minimum value. (The “Economy” version
controller has no ramps.)
3. To change the ramp times, adjust the trim pot CW to
increase the time.
4. Rising (ramp up) and falling (ramp down) times are
independent.
Ramp times are application dependent. They limit the rate of
change or how fast the operation happens.
Note: If the input signal is not applied long enough for the ramp
time that has been set, the desired solenoid current will not be
reached.
For the coil mount version, use a small screwdriver to loosen
the mounting screw and remove the transparent cover. Use a
jeweler’s size screwdriver (slotted 1.5) to make adjustments to
the trim pots.
For the metal box style, use a screwdriver to remove the metal
cover. Use a small screwdriver to make adjustments to the trim
pots.
Interaction Between Maximum Current (I-Max.)
and Minimum Current (I–Min.) Adjustments
• Adjusting the maximum current (I-Max.) does not affect the
minimum current (I-Min.) setting.
• Adjusting the minimum current (I-Min.) will shift the maximum
current (I-Max.) setting.
2
1
Input
Voltage/Current
Solenoid Current (amps)
Solenoid Current (amps)
Factory Setting: I-Max. = 100%; I-Min. = 0%
Adjustment to I-Max. = 50%; I-Min. remains at 0%
Solenoid
Current Off
Rise
Time
Fall
Time
Input
Signal
Offset = I-Min
Slope = I-Max
100% Input
Voltage/Current
Setting the Minimum Current (I–Min.)
The minimum setting can be used to take into account the
mechanical valve deadband and provide desired offsets from
zero to allow full control within the functional range of the
specific valve.
1. Set the minimum current before setting the maximum
current.
2. Apply appropriate minimum input (4mA, 0V or
potentiometer, 0V or 0A).
3. The factory setting for the I-Min. trim pot is zero,
fully counterclockwise (CCW).
4. If the desired minimum current is greater than zero,
adjust the trim pot clockwise (CW) until the desired
current is achieved.
Setting the Maximum Current (I–Max.)
1. Apply appropriate maximum control (20mA, 5V or control pot
at maximum, 10V)
2. Factory setting for the I-Max. trim pot is 100% or fully
clockwise (CW).
3. Turn the trim pot counterclockwise (CCW) to adjust the
current downwards to the desired maximum.
The maximum current setting is adjusted to match the
customer’s working pressure or flow range to the full scale
signal input range. This provides maximum control for a
specific application.
3.439.1
Solenoid
Current On
Setting the Dither Amplitude
1. The factory setting for dither amplitude is 0% (CCW).
2. To adjust dither amplitude, turn the trim pot clockwise until
small changes in the input signal register similar changes
in current output.
3. Choose the smallest effective dither amplitude.
(The “Economy” version controller has no dither
amplitude adjustment.)
Dither amplitude is adjustable from 0 to 10% of rated maximum
current. Dither amplitude and frequency are dependent on the
specific valve. The effects of static friction on the operation of
the solenoid are reduced by the application of a small AC
current. The hysteresis and repeatability of the valve are
improved by this practice. The optimum dither amplitude is
attained when small input signal changes register similar
changes in current output (pressure or flow through the valve).
Setting the Dither Frequency
1. The factory setting for dither frequency is the minimum
or 0% (CCW).
2. To adjust dither frequency, turn the trim pot clockwise until
the desired frequency is set.
3. For the dither rating of a particular valve, refer to the
HydraForce catalog.
Start Up Procedures
1. Make sure that all components, such as the cover,
compression washer, O-ring and base gasket, are correctly
in place (necessary for IP65 protection).
2. Attach the proportional valve amplifier to the load.
3. Switch on the power supply to the controller/amplifier and
apply a control signal.
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HYDRAFORCE
®
Proportional Valve Controllers—Glossary
ELECTRONIC TERMS & DEFINITIONS
1. Ohms Law: Current = Voltage ÷ Resistance (I = E ÷ R)
2. Current: The flow of electrons in a conductor. It is normally measured in
amperes (A) or milli-amperes (mA). Calculations and electrical diagrams
sometimes use the abbreviation “I” to symbolize current.
3. Voltage: The potential for current flow in an electrical circuit. It is measured in
volts, and is sometimes abbreviated (V or E). Generally, higher voltage will
induce higher current.
4. Resistance: Anything that causes an opposition to the flow of electrical
current. It is used to control the amount of voltage and/or amperage in a
circuit. Everything in a circuit, including wire, causes some resistance.
Resistance is measured in units called Ohms and is sometimes abbreviated
“R” or “Ω” (Greek letter omega).
5. Hysteresis: The measurement of the difference in output when current in a
device is increasing vs. when current is decreasing. It is normally expressed
as a percentage of the total change in input.
6. Proportional Controller/Amplifier: A device that converts a low-power input
signal into an output signal that is capable of operating the valve. This output
signal can be modified to include PWM, ramping, or dither.
7. PWM (Pulse Width Modulation): An efficient technique to control current.
A PWM-switched signal pulses on and off to achieve the current flow
required. PWM frequency can be low (100 to 400 Hz) or high (over 5000 Hz).
High frequency produces a more constant ripple-free amperage output.
8. Ramping: The ability to control the rate of change of the output of an amplifier
or controller.
9. Dither (Current Ripple): A rapid, small movement of the valve spool around
the desired position. Dither keeps the spool moving to avoid “stiction” and to
help average-out hysteresis.
10. I-Min. and I-Max.: The minimum and maximum control current induced into a
proportional valve coil.
11. No Load Power: The power consumed by the amplifier or proportional
controller when there is no output to the valve coil.
12. Maximum Control Current: The point where increasing current input no
longer results in an increase in valve flow.
13. Threshold Current: The amount of current required to reach the point where
increasing current input causes flow from the valve to begin to increase
(normally closed valve) or decrease (normally open valve).
14. Compensator: A hydraulic device that maintains a fixed pressure drop across
a fixed or variable orifice by restricting or bypassing flow.
®
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3.439.2
ELECTRONIC CONTROLS
Electronics in the Mobile Equipment Industries
ELECTRONIC CONTROL OF HYDRAULIC SYSTEMS
Electronic components have become more reliable and rugged.
They can now withstand the harsh environmental conditions
required for mobile equipment applications.
Sophisticated electronic controllers normally supply only low
power control signals. Amplification of the control signal is
usually required to actuate solenoid-operated hydraulic valves.
Electronic controllers that are designed for hydraulic applications will normally include the required amplification functions.
How PWM Works
A PWM signal is not constant, it is on for a period of time and
off for a period of time (see Fig. 1).
D
50%
On
Voltage
As mobile equipment becomes more technologically sophisticated, the need for electronic control of hydraulic systems is
growing.
25%
On
1 Hz
1 Hz
The PWM signal frequency can be low (100 to 400 Hz) or
high (over 5000 Hz). High frequency PWM is more desirable
because it produces a more constant ripple-free amperage
output.
Coil Inductance
Inductance is the characteristic of a circuit that opposes the
starting, stopping or changing of current flow. Inductance in an
electrical system is similar to inertia in a mechanical system.
Its effect is to introduce a time lag into the duty cycle wave
form. In theory the wave form is perfectly rectangular, rising
immediately when current is applied, and falling immediately
when current is withdrawn. Because of the effects of
inductance, the actual wave form rises and falls more
gradually (see Fig. 2).
D
50%
ps
The advantage of this technique is that during the “off” pulse,
the output transistor is not passing any current, and during the
“on” pulse, there is virtually no voltage drop across the transistor and therefore very little heat is created. In practice, there
will be a small voltage drop across the transistor during the “on”
pulses, and it takes a finite amount of time to switch on and
off, so a small amount of heat is created. However, the amount
of heat is much smaller than would be produced by a conventional DC output signal.
The duty cycle “D” refers to the “on” portion of the cycle. The
duty cycle can be anywhere from 0 (signal always off) to 1
(signal always on). A 50% “D” results in a perfect square wave.
Am
Pulse Width Modulation (PWM) is a control technique which
can overcome the problems described above. With PWM, the
output transistor is used as an on/off switch, feeding the
solenoid coil with a series of on/off pulses at a constant
voltage. The pulses are set at a constant frequency, typically
400 to 5000+ Hz. The signal level is determined by varying the
duration of the “on” pulses relative to the “off” pulses.
Fig. 1
Voltage
A simple potentiometer can be used to vary the resistance,
which then varies the input current. This is an inefficient
method of control, and is not practical when high currents are
required. Also, when an infinitely variable DC signal is used
to operate a proportional valve solenoid, the output transistor
of the amplifier functions like a variable resistor. It drops the
power supply voltage down to the level required by the
solenoid coil at a particular time. The full coil current, which
may be several amps, needs to pass through this output
transistor. The result is that the transistor builds up heat which
requires a large heat sink to dissipate.
1 Hz
1 Hz = 1 Cycle per Second
Why Pulse Width Modulation (PWM)?
When voltage is applied to a valve coil, the current flowing
through it creates a magnetic field which provides the force to
shift the valve’s spool or poppet. The input voltage divided by
the resistance of the coil equals the current draw. This is very
straightforward when used with on/off valves, but proportional
valves are only useful if the spool position can be precisely
controlled by varying the input current.
75%
On
1 Hz
1 Hz = 1 Cycle per Second
Fig. 2
PWM has become the standard for all valve amplifiers in order
to reduce amplifier size and power waste. No modifications are
required to the valve solenoid in order to use this technique.
PWM is an efficient way to control current to a proportional
valve coil. It allows the use of electronics for current regulation,
dither, ramping, short circuit protection, and the elimination of
deadband.
3.440.1
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HYDRAFORCE
®
ELECTRONIC CONTROL OF HYDRAULIC SYSTEMS (cont’d)
PWM Current Characteristics
Low Frequency PWM
At 25% signal, “D” is shorter than the time it takes the current
to reach its maximum value (see Fig. 3). This results in reduced
current output to the valve coil, and therefore a reduced
hydraulic output from the valve. If the PWM frequency is low
enough, the current will fall to zero during the off time. This is
described as “discontinuous current.”
Low Frequency PWM, typically less than 400 Hz, generates
dither (current ripple) as a by-product of the PWM process
(see Fig. 4). The PWM frequency is low enough so that the
current has time to decay before the next rise begins. The
amount of dither (ripple) changes as the average coil current
changes. Dither is maximum at 50% “D.” Dither decreases to
zero at 0% and 100% “D.” This can result in too much dither at
some current levels and not enough at others.
s
The dither current amplitude at a given average current is a
function of coil inductance and PWM frequency. The inductance of a coil is largely a function of its rated voltage and wattage. A low wattage coil will usually have more inductance—
thus less by-product dither for a given PWM frequency—than a
high wattage coil.
Amp
Voltage
D 25%
1 Hz = 1 Cycle per Second
1 Hz
Fig. 3
Dither (Current Ripple)
Stiction and hysteresis can make the behavior of a hydraulic
proportional valve seem erratic and unpredictable.
Stiction keeps the valve spool from moving when input signal
changes are small. When the signal finally becomes large
enough to initiate movement, the spool will tend to overshoot
the position required for accurate control.
Hysteresis is the tendency for the spool shift to be different
depending on whether the change is increasing or decreasing,
even when the control signal input value is identical.
Dither is a rapid, small movement of the spool around the
desired position. It is intended to keep the spool moving to
avoid stiction and average-out hysteresis. Dither amplitude
must be large enough and the frequency slow enough for the
spool to respond, and yet small and fast enough to avoid
creating a noticeable pulsation in the hydraulic output of the
valve.
Dither is caused by coil current “ripples”—current variations
around the desired control signal value. Due to inertia, the
valve spool will follow low frequency ripples better than it will
follow high frequency ripples. The amplitude of the ripples
determines if, or how far, the spool will move at a given
frequency.
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Different valve designs will have differing responses to the
same dither frequency and amplitude. Changing the PWM
frequency will allow adjusting the dither, but the amplitude and
frequency of the dither cannot be set independently as may be
required by various valve designs.
Inherent Ripple
200 to 300 Hz
Fig. 4
High Frequency PWM
When the PWM frequency is high enough, typically above
5000 Hz, the coil current will be constant for all practical
purposes (see Fig. 5). No by-product dither will be produced
by high frequency PWM.
Over 5000 Hz
Fig. 5
3.440.2
ELECTRONIC CONTROLS
Electronics in the Mobile Equipment Industries
ELECTRONIC CONTROL OF HYDRAULIC SYSTEMS (cont’d)
Independent ramps (see Fig. 8) have separate potentiometers
for the increasing and decreasing sides, allowing acceleration
and deceleration to be set independently of one another.
mp
Input
Signal
Frequency
70–350 Hz
Ramp
Independent Ramps
+
Ra
The advantage of using high frequency PWM is that dither can
be generated separately and then superimposed on top of the
output current (see Fig. 6). This allows the user to independently control the current level, as well as the dither frequency and
amplitude. The dither will therefore be constant for any current
level, and its frequency and amplitude can be set by the user to
optimize the function of the particular hydraulic valve.
0
Time
Fig. 8
Amplitude
10% of
2 Amps Max.
Dual-coil bi-directional valve drivers offer two independent
ramps per coil, for a total of four independently controlled
ramps (see Fig. 9).
Dual Solenoid Driver with Independent Ramps
mp
Fig. 6
Ra
Input
Signal
Superimposed Dither
Ramp
+
Ramps can be fixed or adjustable, symmetrical or independent,
and single or dual. Adjustable ramps usually operate in the
zero to eight second range and are controlled by a
potentiometer. Single-side ramps are usually used in
slow-shift controls where only acceleration is a concern.
Symmetrical ramps (see Fig. 7) are controlled by a single
potentiometer that adjusts the increasing and decreasing
ramps identically.
p
0
Time
Fig. 7
p
Ram
Input
Signal
Symmetrical Ramps
Ram
+
mp
Ramps are used to slow down the response of the valve driver
to a changing command input. This results in a smooth
transition when an abrupt change of the command input signal
occurs. Ramps have no effect if the input signal change is
slower than the ramp setting.
–
Ram
Ra
Ramps
p
0
Input
Signal
Time
Fig. 9
Gain or I-Max.
The gain of an amplifier is the ratio of its large output signal
(to the valve) to its small control input signal.
Gain = Output Signal ÷ Input Signal
The gain is usually adjusted by a potentiometer on the
amplifier. This adjustment is usually called “I-Max.” Adjusting
the I-Max. adjusts the amplifier gain. This can be used to adjust
the maximum output of the amplifier (which controls the valve
setting) for full input signal.
Enable/Disable
Some control/amplifiers incorporate an “Enable” function. This
is a safety feature that requires a specific voltage to be present
at the enable connection before the output of the controller will
operate. Enable can be used for an emergency stop switch or
other safety interlock device.
While it is possible to place an emergency stop switch in
the power supply, this is not recommended because stored
charges in capacitors can maintain the valve signal for a period
of time after the switch is opened.
3.440.3
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HYDRAFORCE
®
ELECTRONIC CONTROL OF HYDRAULIC SYSTEMS (cont’d)
Deadband/I-Min.
Spool-type proportional valves will normally have a certain
amount of spool overlap which produces deadband. For
pressure and flow controls this deadband will occur at the start
of spool movement. For directional valves the deadband will
occur around the center position. Spool overlap reduces
leakage in the null position and also provides a greater degree
of safety in power failure or emergency stop situations. The
effect of spool overlap requires that a certain minimum signal
level has to be present at the solenoid coil before any
noticeable result occurs in the system.
If this characteristic is undesirable, deadband can be
eliminated or reduced (for pressure and flow controls) by
setting a minimum current (I-Min.) on the controller/amplifier.
When I-Min. is adjusted above the zero point, the valve spool
will immediately jump to this setting when power is appled,
eliminating the deadband. Please note that the I-Min.
adjustment will affect the I-Max. setting, so it should always
be set first.
When controlling directional valves using a multifunction/dual
solenoid driver, the deadband elimination function is normally
activated using a dip switch. The amount of deadband jump is
typically factory-set, and is application-specific.
Current Feedback
When a current passes through a solenoid coil, heat is
generated. This heat increases the resistance of the coil. For
example, a coil may have a resistance of seven ohms at 20°C,
and a resistance of nine ohms at 100°C. This increased
resistance causes a reduction in coil power which results in
a lower valve setting.
To compensate for temperature induced changes, some
controller/amplifiers have a function known as “Current Feedback.” A current feedback resistor is added to the circuit in
series with the solenoid coil. This allows the solenoid current to
be proportional to the input signal voltage, and independent of
the solenoid resistance. Power supply voltage must be
sufficient to overcome the increased resistance.
®
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3.440.4
ELECTRONIC CONTROLS
Electronic Control Requirements
EVDR-Type Controllers are valve drivers that relate a
EVDR4 Valve Drivers
specific input to a specific output using a mathematically modeled signal. Logic capabilities are limited. The higher-level ECU
controllers should be used for logic applications where multiple
inputs are used to regulate a common output, or where sensors, displays, or other system components are integrated into
the system for control and feedback purposes. CAN-compatible
EVDR controllers can communicate with ECU products as
sub-system or expansion devices.
EVDR4 software is very similar to that used for the EVDR1,
however the device controls a larger number of input and output selections, and can provide diagnostic capabilities through
a machine service harness. The EVDR4 is not capable of
communicating on a CAN network. Connection is via a
standard RS232 cable.
EVDR1, EFDR1, and ETDR1 Programmable
Valve Drivers
Software for EVDR1, ETDR1 and EFDR1 is provided on a
single CD. The software is downloadable to a PC. The interface
between the PC and all ExDR plug-in modules is via a custom
RS-232 configuration cable. The software is graphic display
style with point and click menus for programmable functions
including input type, ramp rates, i-min, i-max settings, etc. The
EFDR1 Fan Drive allows for the programming of dual-ramping
and fan-reversal options. The ETDR1 Transmission Controller
has customizable clutch fill, engagement pressure and inching
features. The ExDR1 products are not capable of communicating on a CAN network.
To Order – ExDR1 for System Programming:
Model EVDR1 Dual/Single Valve Driver: Part No. 4204030
Model EFDR1 Fan Control Valve Driver: Part No. 4204500
Model ETDR1 Dual/Single Transmission Control
Valve Driver: Part No. 4204520
RS232 Configuration Cable: Part No. 4001605
ExDR1 Configuration Software: Part No. 4001618
Mating Connector: Part No. 4001954 (1 req’d.)
To Order – ExDR1 Connectors for System Integration:
Mating Connectors: Part No. 4001417 (1 req’d.);
Part No. 4001961 (1 req’d.)
To Order – EVDR4 for System Programming:
Model EVDR4 Controller: Part No. 42000245
Configuration Connector Kit: Part No. 4000698
EVDR4 Configuration Software: Part No. 4100005
To Order – EVDR4 Connector Kits for System Integration:
J1, DTM06-12A Kit, Grey: Part No. 4001976
J2, DTM06-12B Kit, Black: Part No. 4001977
EVDR4 Configuration Software and Diagnostic Tool
(shown above)
EVDR5, 6, 7, 9 and 10 Controllers
The EVDR5, 6, 7, 9 and 10 (and future CAN-capable products)
are programmed using the Electronic Assistant® software and
communications adapter, both of which are provided together
in a single package. The software is text-menu-based PC
software that connects to the system using a USB to CAN
Converter. After connecting to the CAN network, the program
identifies all EVDR controllers on the CAN Network and allows
the programmer to establish operating parameters for the
identified controller. The software disc also contains the CAN
Assistant Visual Tool which provides real-time J1939 CAN Bus
information for troubleshooting, and the CAN Assistant Scope
which allows you to view real-time J1939 message data off
of the CAN Bus. All CAN output from the controller requires a
CAN Bridge connector assembly to communicate on the J1939
network bus. This is a network bridge that connects multiple
electronic segments/components allowing the traffic of digital
information across the adjacent electronic components and is
required for programming and system integration.
To Order – EVDR5—10 for System Programming:
Models EVDR5—10 Controllers: see controller catalog pages
Communication Adapter and Software Kit: Part No. 4000250
EVDR5 Configuration Cables: Part No. 4000695
EVDR6 Configuration Cables: Part No. 4000696
EVDR7, 9 & 10 Configuration Cables: Part No. 4000697
ExDR1 Configuration Software (shown above)
3.441.1
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HYDRAFORCE
®
Electronic Control Requirements
To Order – CAN Bridge Components for Configuration
and Integration:
End Connection Model DT06-3S: Part No. 4001952
(2 req’d. per component)
Terminating Resistor: Part No. 4001918
(1 req’d. per component)
T-Splitter: Part No. 4001919 (1 req’d. per component)
To Order – Connector Kits for System Integration:
J1, DTM06-12A Kit, Grey: Part No. 4001976
J2, DTM06-12B Kit, Black: Part No. 4001977
(cont’d.)
server. CAT Composer Service Technician® is not compatible
with MS Vista® operating systems.
Composer Software is a function block diagram development
tool. Programs are developed in stages, using pick-and-drop
Windows-type boxes which can be individually opened into text
boxes for detailed specifications, logic structures, calculations,
etc. First, each component in the system must be specified
with its input/output parameters. Second, the links between
inputs and outputs are established. Finally the logic structure
and mathematical relationships are defined within the
programming tool.
Training is required in order to use the software tool, and
personnel selected for training must be experienced in system
configuration and engineering. While the Composer interface
operates in a similar fashion to other MS Windows® based
software, the tool is not suitable for casual users. The training
schedule is driven by request.
The software is PC-operated and is connected to the system
using a communications adapter which communicates through
the CAN bus. A compact, lower-function communications
adapter is also available for field service and support. As with
the EVDR product, all CAN outputs from the controller require
a CAN Bridge connector assembly to permit CAN communications on the J1939 Network Bus.
EVDR5—10 Electronic Assistant Configuration Software
(shown above)
ECU MS, MM, and ML — Main ECUs
The ECU controllers are programmable, multi-function, robust
processors that can relate specific or multiple inputs to a
specific output for total machine control. Logic capabilities are
available and used to regulate feedback loops and to program
input and output relationships between sensors, displays and
various system components and output devices.
ECU software is used for Machine System and Hydraulic Function Control configuration. Caterpillar Composer® Software is
the ECU programming tool sold by HydraForce. The software is
copyright protected and regulated through Caterpillar Electronics. It is available in two forms:
To Order – Main ECUs for System Programming:
ECU Controllers: see controller catalog pages
CAT Composer Software Engineer®: Part No. 4100001
CAT Composer Service Technician®: Part No. 4100007
Programmer Communication Adapter: Part No. 4000719
Service Technician Communication Adapter:
Part No. 4000805
Communication Adapter, Female End Connector:
Part No. 4002124
To Order – CAN Bridge Components for Configuration
and Integration:
End Connection Model DT06-3S: Part No. 4001952
(2 req’d. per component)
Terminating Resistor: Part No. 4001918
(1 req’d. per component)
T-Splitter: Part No. 4001917 (1 req’d. per component)
1) CAT Composer Software Engineer® (Part No. 4100001)
is the complete software package which includes both program development and diagnostic capabilities. This tool has a
software key that is enabled via connection to the internet. The
user can check-out the license key from the internet for a period of two weeks to allow for onsite development work. After the
first calendar year, the customer pays a yearly maintenance fee
to keep the license active. CAT Composer Software Engineer®
is not compatible with MS Vista® operating systems.
2) CAT Composer Service Technician® (Part No. 4100007)
is the diagnostics program which allows limited adjustment of
predetermined service parameters, real-time monitoring of service points and the ability to monitor and access the machine’s
diagnostic log. This is a stand- alone tool and requires a
software key that is enabled via connection to the internet. The
user can check-out the license key from the internet for a period of two weeks to allow for onsite trouble-shooting. The user
simply needs to register the PC serial number with the license
®
HYDRAFORCE.com
CAT Composer® Software (shown above)
3.441.2
HYDRAFORCE
®
EVDR-TYPE VALVE CONTROLLERS SELECTION GUIDE
PLUG-IN STYLE
General Purpose
Control
SEPARATE MOUNTING
Transmission
Control
General Purpose Control
Multi-I/O
Model EVDR1
Model ETDR1
Model EVDR4
Model EVDR5
Model EVDR6
Model EVDR7
Model EVDR9
Model EVDR10
Model EVDR18
Cat. pg. 3.451.1
Cat. pg. 3.453.1
Cat. pg. 3.454.1
Cat. pg. 3.455.1
Cat. pg. 3.456.1
Cat. pg. 3.457.1
Cat. pg. 3.459.1
Cat. pg. 3.460.1
Cat. pg. 3.468.1
Valve Driver
Valve Driver
Multi-I/O
Stand-Alone
Controller
Slave Module
Multi-I/O
Stand-Alone
Controller and/or
Slave Module
Multi-I/O
Stand-Alone
Controller and/or
Slave Module
Multi-I/O
Stand-Alone
Controller and/or
Slave Module
Multi-Output
Slave Module
Multi-Input Slave
Module
Multi-Input Slave
Module
Power: 8 to 36 VDC Power: 8 to 36 VDC
Power: 8 to 36 VDC Power: 8 to 36 VDC Power: 9 to 36 VDC Power: 8 to 60 VDC
Power: 8 to 80 VDC
Power: 8 to 96 VDC
Power: 8 to 32 VDC
Communications:
Proprietary
Configuration Only
Communications:
Proprietary
Configuration Only
Communications:
RS232
Configuration Only
Communications: Communications: Communications:
J1939 Configuration J1939 Configuration J1939 Configuration
& Networked
& Networked
& Networked
Communications:
J1939 & RS232
Config. & Networked
Communications:
J1939 Configuration
& Networked
Communications:
J1939 Configuration
& Networked
Inputs: 1) Analog
Inputs: 1) Analog
Inputs: 4) Analog
2) Digital
Inputs: 4) Analog
2) Digital
Inputs: 2) Analog
3) Digital
Inputs: 4
Inputs:
CAN Network
Inputs:
10) Analog/Digital
Inputs:
18) Digital
Input Types:
0 to 5 VDC
or 0 to 10 VDC
0 to 5K ohms
0(4) to 20mA
PWM
Input Types:
0 to 5 VDC
or 0 to 10 VDC
0 to 5K ohms
0(4) to 20mA
PWM
Input Types:
0 to 5 VDC
or 0 to 10 VDC
0(4) to 20mA
PWM
or Digital Hi/Lo
Input Types:
0 to 5VDC
or 0 to 10 VDC
0(4) to 20mA
PWM
or Digital Hi/Lo
Input Types:
0 to 5 VDC
0(4) to 20mA
PWM or Hz/RPM
or 16-bit CTR
or 16-bit CTR
or Digital Hi
Input Types:
0 to 1, 2.5, 5,
10 VDC
0(4) to 20mA
30 to 250K ohms
PWM or Hz/RPM
Input Types:
0 to 5VDC
0(4) to 20mA
PWM or Hz/RPM
or 16-bit CTR
Input Types:
8) PWM or Hz/RPM
or 16-bit CTR
10) Digital Hi/Lo
or Digital Hi
Outputs: 2) PWM
Outputs: 2) PWM
Outputs: 1) 5Vref
4) PWM
1) On/Off
Outputs: 2) 5Vref
4) PWM
1) On/Off
Outputs:
6) Configurable,
6A total
Outputs:
2) Configurable
4) 5Vref
Outputs:
9) Configurable,
6A total
Outputs:
CAN Network
Outputs:
CAN Network
Output Types:
PWM: 0 to 2A
Output Types:
PWM: 0 to 2A
Output Types:
5Vref@50mA
PWM: 0 to 2A
On/Off: 5A max.
Output Types:
5Vref@50mA
PWM: 0 to 2A
On/Off: 5A max.
Output Types:
PWM@2A
On/Off; Pulsed;
Timed@5A
Output Types:
2) PWM@2A
4) 5Vref.@100mA
2) PWM On/Off@2A
Proportional@2A
PWM@2A
Output Types:
On/Off;
Hot Shot@2A
Voltage/Amps;
3.450.1
ELECTRONIC CONTROLS
EVDR1 Dual/Single Valve Driver, Plug-In Style
DESCRIPTION
A convenient, plug-mounted microprocessor-based controller for use on a hydraulic
proportional valve coil. The input signal to the controller can be configured as voltage,
current, resistive, or PWM.
OPERATION
The EVDR1 can be configured for a SINGLE or DUAL OUTPUT control based on
a single input signal. A single output would be used to control a single solenoid
proportional valve coil for flow or pressure control. It could be configured to increase
or decrease the output current as the input increases. All input and output endpoints
and breakpoints can be adjusted via a PC interface and configuration software.
A dual output would be used to control a dual solenoid proportional valve. For a
dual control the input would be a joystick that is spring loaded to the center position
where both outputs would be OFF. As the joystick is stroked in one direction the
corresponding output would increase to adjust the valve and the other output would
remain OFF. When the joystick is stroked the opposite direction the other output will
respond. Again all input and output endpoints and breakpoints are adjustable and the
dual slope will have a center deadband width that is also adjustable.
RATINGS
DIAGNOSTIC FEATURES
• Any input below 9 VDC or above 32
VDC for a duration of 100mS will
cause the controller to default to safe
mode of "valve off."
• Any absence of an input signal caused
by an open or short will cause the
controller to default to safe mode of
"valve off."
• Any no-current (open) output condition
or over-current (short) will cause the
controller to default to safe mode of
"valve off."
• When a fault is corrected the controller
will return to a proper operating mode.
Operating Temperature: –40°C to +85°C (–40°C to +185°F)
Molded Enclosure Dimensions: 35.1mm(W) x 72.9mm(H) x 42.67mm (D);
1.38 in.(W) x 2.87 in. (H) x 1.68 in. (D)
Mating Connectors: Deutsch DT06-6S and DT04-2P
Solenoid Connector: Integral HF DR 2-Pin
Power Requirements: 9 to 32 VDC
Control Inputs: Voltage: 0 to 5 or 0 to 10 VDC
Current: 0 to 20 or 4 to 20 mA
Resistive: 0 to 5K ohms
PWM: 5 to 95% Duty Cycle, Low<1.5V to High>3.5V (50V max.),
100 Hz to 10 KHz min.
Control Outputs: 50 to 2000 mA
Dither: 50 to 400 Hz; 0 to 50% of I-Max
Ramp Time: 0.0 to 10.0 seconds; I-Min to I-Max
Sealing: IP67 rated; Materials: Polyester, 15% glass with silicone seals
CONFIGURATION EXAMPLE
3.451.1
®
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HYDRAFORCE
®
EVDR1 Dual/Single Valve Driver, Plug-In Style
CONNECTIONS & WIRING
Description
Interface
I/O
Pin
Battery
Power+
Power–
A/0
Pgnd
4
5
Voltage Control
Signal
Voltage in
Gnd
A/1
Agnd
3
2
Current Control
Signal
0 to 20 mA in
4 to 20 mA in
Gnd
A/1
A/1
Agnd
3
3
2
Resistive
Control Signal
Radj in
Gnd
A/1
Agnd
3
2
PWM Control
Signal
PWM in
Gnd
A/1
Agnd
3
2
External
Solenoid
Sol B+
Sol B–
AO2
AO3
6
1
Integral
Solenoid
Sol A+
Sol A–
AO1
Pgnd
1
2
Connector
Sol B+
DT04-6P
External
Connection
(not present
for single valve
controller)
Power –
Power +
Sol B–
Pin 1
Signal Lo
Signal Hi
Internal
Connection
Sol A+
Pin 1
DT06-2S
or similar
provided
by customer
Sol A–
DT06-2S
DT04-6P
Integral
Mating
DT06-6S
DT06-2S
Integral
Mates to
ER/DR Coil
Plug-In Valve Driver Wiring
DIMENSIONS & MOUNTING
1.58
40.2
2.93
74.5
INCH
MILLIMETRE
1.67
42.3
MOUNTING CONSIDERATIONS
UP
When installing the coil on a
horizontal plane, the controller
should be orientated as closely
as possible to verticle alignment
with the coil, as shown in Fig 1.
When mounted in this position,
the controller will withstand the
vibration test profile described
on HydraForce catalog
page 3.400.3 (Test No. 4).
Avoid mounting the controller
on a horizontal axis with the coil,
as shown in Fig. 2.
Typical
single-valve
inline housing.
FIG. 1: CORRECT INSTALLATION
FIG. 2: INCORRECT INSTALLATION
TO ORDER
Dual/Single Valve Driver Model EVDR1 — Part No. 4204030
Configuration Cable for ExDR1 — Part No. 4001605
Configuration Software for EVDR1 — Part No. 4001618
®
HYDRAFORCE.com
3.451.2
ELECTRONIC CONTROLS
EFDR1 Valve Driver, Fan Control, Plug-In Style
DESCRIPTION
A convenient, plug-mounted microprocessor-based controller intended for use on a
TSxx-21 or TSxx-27 hydraulic proportional valve for fan control applications. The input
signal to the controller can be a temperature sensor, PWM, voltage, or current.
OPERATION
This fan drive controller can be configured for a single or dual output control based
on a single input signal. A single output would be used to control a single solenoid
proportional valve coil for flow or pressure control. As the temperature increases the
current decreases. All input and output endpoints and breakpoints can be adjusted
via a PC interface and configuration software.
There are two modes of automatic operation: On/Off and Proportional. There is also
a Reversing feature which allows the operator to blow any debris out of the radiator
by reversing the direction of fan rotation.
RATINGS
DIAGNOSTIC FEATURES
• Any input below 9 VDC or above 32
VDC for a duration of 100mS will
cause the controller to default to safe
mode of "valve off."
• Any absence of an input signal caused
by an open or short will cause the
controller to default to safe mode of
"valve off max. pressure."
• Any no-current (open) output condition
or over-current (short) will cause the
controller to default to safe mode of
"valve off max. pressure."
• When a fault is corrected the controller
will return to a proper operating mode.
Operating Temperature: –40°C to +85°C (–40°C to +185°F)
Molded Enclosure Dimensions: 35.1mm(W) x 72.9mm(H) x 42.67mm (D);
1.38 in.(W) x 2.87 in. (H) x 1.68 in. (D)
Mating Connectors: Deutsch DT06-6S and DT04-2P
Solenoid Connector: Integral HF DR 2-Pin
Power Requirements: 9 to 32 VDC
Control Inputs: Voltage: 0 to 5 or 0 to 10 VDC; Current: 4 to 20 mA;
Negative or Positive Temperature Coefficient (NTC or PTC) sensor;
Resistive: 60 to 6500 ohms; PWM: 5 to 95%, 1.5V to 3.5V, 100 Hz to 10 KHz
Control Outputs: 50 to 2000 mA
Dither: 50 to 400 Hz; 0 to 50% of I-Max
Ramp Time: 0.0 to 10.0 seconds; I-Min to I-Max
Sealing: IP67 rated
DIMENSIONS
1.47
37.3
2.87
72.9
INCH
MILLIMETRE
1.68
42.7
MOUNTING CONSIDERATIONS
UP
When installing the coil on a
horizontal plane, the controller
should be orientated as closely
as possible to verticle alignment
with the coil, as shown in Fig 1.
When mounted in this position,
the controller will withstand the
vibration test profile described
on HydraForce catalog
page 3.400.3 (Test No. 4).
Avoid mounting the controller
on a horizontal axis with the coil,
as shown in Fig. 2.
Typical
single-valve
inline housing.
FIG. 1: CORRECT INSTALLATION
3.452.1
FIG. 2: INCORRECT INSTALLATION
®
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®
HYDRAFORCE
EFDR1 Valve Driver, Fan Control, Plug-In Style
CONNECTIONS & WIRING
Description
Interface
I/O
Battery
Power+ A/0
Power– Pgnd
Control Input
T
Temperature Signal
emperature Return
Pin
Connector
4
5
DT04-6P
A/1
Agnd
3
2
B+
B–
AO2
Pgnd
6
1
Solenoid “A” Control Solenoid
A+
Solenoid A–
AO1
Pgnd
1
2
Solenoid “B” Reverse Solenoid
Solenoid
DT06-2S
DT06-2S connector or similar provided by customer.
Reversing Control
B+
B–
External
Connection
(not present for
single valve
controller)
DT04-6P Integral.
Mating: DT06-6S
DPDT Momentary
Switch for Reversing
Pin 1
N.C.
Power –
Power +
N.O.
Internal
Connection
50
Ohm
DT06-2S Integral.
Mates to
ER/DR Coil.
Fan Control
A+
Pin 1
Recommended
Model ERT150
HF Part No.
4204440
Temperature
Sensor
Gnd.
N.C.
Input
A–
N.O.
Plug-In Fan Control Wiring
CONTROL MODES (based on default values)
PROPORTIONAL
1400
0
10
1200
10
1000
20
1000
20
800
40
800
40
600
60
600
60
400
80
400
80
200
100
200
100
30°C
40°C
Low
Set Pt.
50°C
Low
Break Pt.
60°C
High
Set Pt.
CURRENT mA
0
1200
70°C
High
Break Pt.
30°C
40°C
Low
Set Pt.
50°C
Low
Break Pt.
60°C
High
Set Pt.
FAN SPPED %
1400
FAN SPPED %
CURRENT mA
ON/OFF with hysteresis
70°C
High
Break Pt.
TO ORDER
EFDR1 Fan Control Valve Driver — Part No. 4204500
Configuration Cable for ExDR1 — Part No. 4001605
Configuration Software for ExDR1 — Part No. 4001618
Recommended Temperature Sensor, Model ERT150 — Part No. 4204440
®
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3.452.2
ELECTRONIC CONTROLS
EFDR2 Valve Driver, Fan Control, Multi-Input,
DESCRIPTION
The EFDR2 multi-input fan drive controller provides precise, repeatable control of
one proportional valve coil and one on/off solenoid valve coil. The controller accepts
up to three thermistor inputs for fan control along with a single switch input for
manual activation of the fan reversal function. Controller input signals can be from a
resistive temperature sensor, or analog switch inputs. The EFDR2 setup parameters
are configured using a PC, or the Application Configuration Programmer (ACP) serial
interface, which allows for infrared programming and field adjustment of the controller.
This multi-input fan drive controller is suitable for a wide range of heavy duty
industrial, marine, and mobile off-highway equipment applications requiring
proportional fan control.
RATINGS
POWER REQUIREMENTS:
Power Required: 10 to 32 VDC
INPUT SUPPLY CURRENT:
One: 200 mA Quiescent
All input and output characteristics are configurable with the
Application Configuration Programmer (ACP) software.
FEATURES
• Complete Closed-Loop System
Controller.
• Settings by pre-written PC program.
• CE Compliant for global application.
• PC Data Logging feature for trend
analysis.
• Visible diagnostics with LED system
‘error’ blink code warning.
• Alarm output for integrated system
interface/shutdown options.
• Fully protected against shorts, opens,
and reverse connections.
• Fan ‘Start-up Delay’ feature to prevent
excessive cooling.
• Flame-proof resin encapsulation.
• Reversing can be initiated manually or
automatically.
• Various password levels ensure that
characteristics cannot be changed
without proper authority.
• Suitable for on- or off-road use.
• Industry-standard, sealed, Weatherpack or two-part polarized connectors.
• Fan Noise Test feature for demonstrating the proper noise level of a forward
driven fan.
3.452.3
INPUTS — Three Command Inputs:
Three discrete thermistor inputs: OHMS only (Max. Temp. = 50; Min. Temp. = 2M)
Note: a thermistor input reaching ’Overtemp’ will result in ramping to full fan speed.
One Reversing Input: Digital: Active High
Dither Frequency: ~30 to 250Hz (menu selectable)
OUTPUTS — Two Control Outputs:
Operating Current: Max. load for proportional valve
One, On/Off Sourcing Driver: (3A)
One, Proportional: (3.3A)
Proportional and Directional Coils: 8-14VDC: Use 12V coil;
20-36VDC: Use 24V Coil
ENVIRONMENTAL RATINGS:
Operating Temp. Range: –30°C to +75°C; Storage Temp. Range: –40°C to +85°C
Humidity Tolerance: 95-100% Non-Condensing
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against
water and water vapor; immersion resistant in 3 ft. (1 meter) of water;
meets IP68 standards.
MATERIALS:
Housing: Polycarbonate with flame resistant, two-part Epoxy Resin
®
HYDRAFORCE.com
HYDRAFORCE
®
Thermisor Input w/USB Interface
DIMENSIONS
Label
A
B
C
D
E
F
G
H
I
Dimension
3.77 in./96.0 mm
1.89 in./48.0 mm
0.186 in./5.0 mm Dia.
3.82 in./97.0 mm
3.10 in./78.8 mm
0.46 in./12.0 mm
3.25 in./82.6 mm
0.64 in./16.5 mm
0.26 in./6.5 mm
Dimensions are for reference only.
PINOUT
Connector 1
Pin
1
2
3
4
5
6
Function
Thermistor 3 Sig
Thermistor 3 Gnd
Thermistor 2 Sig
Thermistor 2 Gnd
Thermistor 1 Sig
Thermistor 1 Gnd
Connector 2
Pin
1
2
3
4
5
6
7
8
Function
Reverse I/P+
+V Power I/P
+Prop Valve O/P
+Reverse Valve O/P
–Reverse Valve O/P
Alarm O/P
–Prop Valve O/P
0V Power I/P
Notes:
The engine Coolant Sensor must be
connected to Thermistor 1 input.
The Charge Air Sensor must be
connected to Thermistor 2 input.
TO ORDER
EFDR2 Fan Control Valve Driver — Part No. 4000259
Connector Kit for EFDR2 — Part No. 4000266
Configuration Kit for EFDR2
Includes Application Configuration Programmer (ACP), and USB Cable — Part No. 4000260
Software GUI — Part No. 4100041
Recommended Temperature Sensor — Part No. 4204440
Mating Connector for Recommended Temperature Sensor — Part No. 4001951
®
HYDRAFORCE.com
3.452.4
ELECTRONIC CONTROLS
ETDR1 Dual/Single Transmission Valve Driver, Plug-In
DESCRIPTION
A convenient, plug-mounted microprocessor-based controller for use on a hydraulic
proportional valve coil. The input signal to the controller can be configured as voltage,
current, resistive, or PWM.
OPERATION
The ETDR1 can be configured to provide a smooth clutch operation on a
transmission. The controller will output the required current to fill the clutch , hold
the output and then ramp the current output to full engagement of the shift. This will
happen under a configurable preset timed function when the neutral to in gear is
required. See Clutch Engagement Profile graph below.
Once the transmission is engaged the controller will also operate in the inch/troll
which will allow slow precise control based on the amplitude of the input signal.
The input signal can originate from a joystick type device with PWM, Voltage, or
Resistance output. The two outputs of the ETDR1 provide for both forward and
reverse control.
RATINGS
Operating Temperature: –40°C to +85°C (–40°C to +185°F)
Molded Enclosure Dimensions: 35.1mm(W) x 72.9mm(H) x 42.67mm (D);
1.38 in.(W) x 2.87 in. (H) x 1.68 in. (D)
Mating Connectors: Deutsch DT06-6S and DT04-2P
Solenoid Connector: Integral HF DR 2-Pin
Power Requirements: 9 to 32 VDC
Control Inputs: Voltage: 0 to 5 or 0 to 10 VDC; Current: 0 to 20 or 4 to 20 mA
Resistive: 0 to 5K ohms; PWM: 5 to 95%, 1.5V to 3.5V, 100 Hz to 10 KHz
Control Outputs: 50 to 2000 mA
Dither: 70 to 350 Hz; 0 to 10% of I-Max
Ramp Time: 0.0 to 5.0 seconds; I-Min to I-Max
Sealing: IP67 rated
Materials: Polyester, 15% glass with silicone seals
DIAGNOSTIC FEATURES
• Any input below 9 VDC or above 32
VDC for a duration of 100mS will
cause the controller to default to safe
mode of "valve off."
• Any absence of an input signal caused
by an open or short will cause the
controller to default to safe mode of
"valve off."
• Any no-current (open) output condition
or over-current (short) will cause the
controller to default to safe mode of
"valve off."
• When a fault is corrected the controller
will return to a proper operating mode.
RAMP PROFILE EXAMPLES
(Output A shown with default settings)
INCH/TROLL PROFILE
CLUTCH ENGAGEMENT PROFILE
800
700
Fill Current
400
300
Hold Current
200
Fill Time
100
0
3.453.1
100
200
Hold
Time
300
500
400
300
200
Ramp Time
100
400
500 600
Time (ms)
700
800
900 1000 1100
50
Inch/Troll Current
ange
onal R
Functi
Hold Current
Disengage
Output Current (mA)
500
Engage
Max. Deadband
600
600
Output Current (mA)
Max. Current
Max. Signal Error Range
Max. Current
700
Inch/Troll Signal
800
Inch/Troll Range
55
60
65
70
75
80
85
Input Signal (% of Full Signal)
®
90
95
100
HYDRAFORCE.com
HYDRAFORCE
®
ETDR1 Dual/Single Transmission Valve Driver, Plug-In
CONNECTIONS & WIRING
Description
Interface
I/O
Battery
Power+
Power–
Voltage in
Gnd
0 to 20 mA in
4 to 20 mA in
Gnd
Radj in
Gnd
PWM in
Gnd
Sol B+
Sol B–
Sol A+
Sol A–
A/0
Pgnd
A/1
Agnd
A/1
A/1
Agnd
A/1
Agnd
A/1
Agnd
AO2
AO3
AO1
Pgnd
Voltage Control
Signal
Current Control
Signal
Resistive
Control Signal
PWM Control
Signal
External Solenoid
Reverse
Integral Solenoid
Forward
Pin
4
5
3
2
3
3
2
3
2
3
2
6
1
1
2
Connector
Reverse
Sol B+
DT04-6P
External
Connection
(not present
for single valve
controller)
Power –
Power +
Sol B–
DT06-2S
or similar
provided
by customer
Pin 1
Signal Lo
Signal Hi
DT04-6P
Integral
Mating
DT06-6S
Internal
Connection
Forward
Sol A+
Pin 1
Sol A–
DT06-2S
DT06-2S
Integral
Mates to
ER/DR Coil
Plug-In Valve Driver Wiring
DIMENSIONS & MOUNTING
1.58
40.2
2.93
74.5
INCH
MILLIMETRE
1.67
42.3
MOUNTING CONSIDERATIONS
UP
When installing the coil on a
horizontal plane, the controller
should be orientated as closely
as possible to verticle alignment
with the coil, as shown in Fig 1.
When mounted in this position,
the controller will withstand the
vibration test profile described
on HydraForce catalog
page 3.400.3 (Test No. 4).
Avoid mounting the controller
on a horizontal axis with the coil,
as shown in Fig. 2.
Typical
single-valve
inline housing.
FIG. 1: CORRECT INSTALLATION
FIG. 2: INCORRECT INSTALLATION
TO ORDER
Dual/Single Transmission Control Valve Driver Model ETDR1 — Part No. 4204520
Configuration Cable for ExDR1 — Part No. 4001605
Configuration Software for ExDR1 — Part No. 4001618
®
HYDRAFORCE.com
3.453.2
ELECTRONIC CONTROLS
EVDR4 Five-Valve Driver, Universal Input
DESCRIPTION
The EVDR4 valve driver provides precise, repeatable control of four proportional
solenoid valve coils and one on/off solenoid valve coil. PWM input signals can be
from a joystick, a PLC or Engine Control Module. Analog inputs and multiple switched
inputs are optional to suit a range of applications. An onboard RS-232 port is used for
user-configuration and diagnostics via PC.
This versatile, multi-function controller is suitable for a wide range of heavy duty
industrial, marine, and mobile off-highway equipment applications, such as
transmission controls, vehicle traction controls, and drive-by-wire control systems.
RATINGS
POWER REQUIREMENTS:
Power Required: 9 to 32 VDC
Operating Current: 7 amp maximum load
Non-Destructive Voltage: –32 to +36 VDC
SENSOR POWER SUPPLY:
One, 5V Sensor Supply: 50 mA DC
PROCESSING and MEMORY:
FEATURES
• Microprocessor based control
(standard software or OEM
software on request).
• Standard hardware and software
adapts to many applications including
interface to a joystick PWM command
or proportional signals.
• Independent outputs for four
proportional valves (0…2A)
and 1on/off valve (< 2 A).
• Interfaces to up to 2 PWM signal inputs
(interface to a 2 axis joystick).
• Up to four voltage or current analog
inputs: 0-5V, 0-10V, 4-20 mA
or 0-20 mA.
• Digital inputs for interface to switches,
etc., (up to 6).
• Robust 8…36VDC power supply
interface with reverse polarity
protection.
• One, +5V reference voltage to power
input devices.
• Thermal overload and overvoltage
protection provided.
• Rugged IP67-rated packaging with
IP69K-rated plug-in connections.
• Operational from -40 to 85°C
(-40 to 185°F).
• RS232 interface to PC or laptop for
user configuration and diagnostics.
Motorola Microprocessor: MC56F8346
Flash ROM: 128 KByte
SRAM: 4 KByte
EEPROM: 8 KBytes
All input and output characteristics are configurable
with ACP (Application Configuration Programmer).
INPUTS:
PWM/Digital: 2 inputs
5 to 36 VDC; 0 to 100% DC; 50 Hz to 10 KHz; or Digital Active High/Low Input
Analog/Digital: 4 inputs
0 to 20 mA; 4 to 20 mA, 0 to 5V or 0 to 10V; or Digital Active High or Low
OUTPUTS:
On/Off High Side Driver (2A): 1
PWM Driver, High Side (2A): 4;
PWM Drivers can be configured for On/Off or Proportional
Communications: RS-232
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –40°C to +85°C
Storage Temperature Range: –50°C to 125°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity over
operating temperature range
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray for 48 hours
at 35°C
Chemical Splash Immunity: Diesel Fuel, engine/machine oil, SAE J1455 chemical
agents
Vibration (Shock-isolated components): 7.4 Grms random vibration from
24 Hz to 2 KHz in three orthagonal planes
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against water and
water vapor; immersion resistant in 3 ft. (1 meter) of water; meets IP67 standards.
Radiated Immunity: 10 V/M; 80 MHz to 1.0 GHz
Electrostatic Environment: Zero damage during exposure to electrostatic painting
process (IEC 61000-4-2)
Materials:
Housing: Thermoplastic with silicone elastomer seals.
Contacts: Tin-plated copper alloy.
3.454.1
®
HYDRAFORCE.com
HYDRAFORCE
®
EVDR4 Five-Valve Driver, Universal Input
DIMENSIONS
BOTTOM VIEW
Allow 2.00/50.8 Clearance for Mating Connector Installation
4.68
118.8
INCH
MILLIMETRE
Dimensions are for reference only.
Mounting Holes
0.29 (7.4) Dia., 2 Places
Mating Plug Assemblies: See “To Order” section below.
CONNECTOR VIEW
(not to scale)
Overall
Thickness
5.24
133.0
2.95
75.0
234
8 910
567
X X
11121
1.42
36.1
J1 – Grey
4.00 Center to Center
101.6
J2 – Black
NOTE: Use dielectric grease on pins when installing the connectors.
PINOUT
Connector J1 – Grey
Pin
Function
Connector J2 – Black
Pin
Function
1
Power +
1
CAN-H
2
Proportional Solenoid 1+
2
CAN-L
3
Proportional Solenoid 2+
3
4
Proportional Solenoid 3+
Analog In 1 / Digital In 1 (Controls the digital output
when PWM command type is selected.)
5
Proportional Solenoid 4+
4
6
Digital Solenoid +
Analog In 2 / Digital In 2
(ENABLE control when PWM command type is selected.)
7
Digital Solenoid –
5
Analog In 3 / Digital In 3 (Not used in standard software.)
8
Proportional Solenoid 4–
6
Analog In 4 / Digital In 4 (Not used in standard software.)
9
Proportional Solenoid 3–
7
RS232 Transmit (See Notes.)
10
Proportional Solenoid 2–
8
RS232 Receive (See Notes.)
11
Proportional Solenoid 1–
12
Power –
Pinout Notes: To ground a PWM input use an analog
GND connection pin. Active high digital inputs can be
connected to the +5V reference. Active low inputs can
be grounded to the analog GND connection pin.
Joystick commands X and Y axes affect solenoids
depending on how the joystick is wired to the
controller. X and Y mentioned here may not correspond
to the wiring chosen in a particular application.
Use RS232 cable with the following pinout
to make this connection:
J2 Black, Pin 7 -> TXD -> female DB-9 Pin 2
J2 Black, Pin 8 -> RXD -> female DB-9 Pin 3
J2 Black, Pin 9 -> GND -> female DB-9 Pin 5
9
Analog Ground (and RS232 Ground)
10
+5V Reference
11
PWM In 1 / Digital In 5 (Controls the digital output
when analog command type is selected; See notes.)
12
PWM In 2 / Digital In 6 (ENABLE control when analog
command type is selected; See Notes.)
TO ORDER
Controller: Model EVDR4; Part No. 4000245
Connector Kits: J1, DTM06-12A Kit, Grey: 4001976
J2, DTM06-12B Kit, Black: 4001977
Configuration Software: 4100005
Configuration Cable: 4000698
®
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3.454.2
ELECTRONIC CONTROLS
EVDR5 Five-Valve Driver, Universal Input w/J1939
DESCRIPTION
The EVDR5 valve driver provides precise, repeatable control of four proportional
solenoid valve coils and one on/off solenoid valve coil. PWM input signals can be
from a joystick, a PLC or Engine Control Module. Analog inputs and multiple switched
inputs are optional to suit a range of applications. The CAN J1939 communications
port, along with the USB-to-CAN adapter, allow the EVDR5 setup parameters to be
configured using a PC. Also, the CAN port can be set up to provide communications
and control with other devices on the network.
This versatile, multi-function controller is suitable for a wide range of heavy duty
industrial, marine, and mobile off-highway equipment applications, such as
transmission controls, vehicle traction controls, and drive-by-wire control systems.
RATINGS
POWER REQUIREMENTS:
Power Required: 9 to 36 VDC
Operating Current: 6 amp maximum load
Non-Destructive Voltage: –32 to +36 VDC
SENSOR POWER SUPPLY:
Two, 5V Sensor Supplies: 50 mA DC each
FEATURES
• Microprocessor based control
(standard software or OEM
software on request).
• Standard hardware and software
adapts to many applications including
interface to a joystick PWM command
or proportional signals.
• Independent outputs for four
proportional valves (0…2A)
and 1on/off valve (< 2 A).
• Interfaces to up to 2 PWM signal inputs
(interface to a 2 axis joystick).
• Up to four voltage or current analog
inputs: 0-5V, 0-10V, 4-20 mA
or 0-20 mA.
• Digital inputs for interface to switches,
etc., (up to 6).
• Robust 8…36VDC power supply
interface with reverse polarity
protection.
• Two, +5V reference voltage to power
input devices.
• Thermal overload and overvoltage
protection provided.
• Rugged IP67-rated packaging with
IP69K-rated plug-in connections.
• Operational from -40 to 85°C
(-40 to 185°F).
• CAN for networking capability, user
configuration and diagnostics.
PROCESSING and MEMORY:
Motorola Microprocessor: MC56F8346
Flash ROM: 128 KByte
SRAM: 4 KByte
EEPROM: 8 KBytes
All input and output characteristics are configurable
with ACP (Application Configuration Programmer).
INPUTS:
PWM/Frequency/Digital: 2 inputs
5 to 36 VDC; 0 to 100% DC; 50 Hz to 10 KHz; or Digital Active High/Low Input
Analog/Digital: 4 inputs
0 to 20 mA; 4 to 20 mA, 0 to 5V or 0 to 10V; or Digital Active High or Low
OUTPUTS:
On/Off High Side Driver (2A): 1
PWM Driver, High Side (2A): 4;
PWM Drivers can be configured for On/Off or Proportional
Communications: CAN J1939; RS-232
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –40°C to +85°C
Storage Temperature Range: –50°C to 125°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity over
operating temperature range
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray for 48 hours
at 35°C
Chemical Splash Immunity: Diesel Fuel, engine/machine oil, SAE J1455 chemical
agents
Vibration (Shock-isolated components): 7.4 Grms random vibration from
24 Hz to 2 KHz in three orthagonal planes
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against water and
water vapor; immersion resistant in 3 ft. (1 meter) of water; meets IP67 standards.
Radiated Immunity: 10 V/M; 80 MHz to 1.0 GHz
Electrostatic Environment: Zero damage during exposure to electrostatic painting
process (IEC 61000-4-2)
Materials:
Housing: Thermoplastic with silicone elastomer seals.
Contacts: Tin-plated copper alloy.
3.455.1
®
HYDRAFORCE.com
HYDRAFORCE
®
EVDR5 Five-Valve Driver, Universal Input w/J1939
DIMENSIONS
BOTTOM VIEW
Allow 2.00/50.8 Clearance for Mating Connector Installation
4.68
118.8
INCH
MILLIMETRE
Dimensions are for reference only.
Mounting Holes
0.29 (7.4) Dia., 2 Places
Mating Plug Assemblies: See “To Order” section below.
CONNECTOR VIEW
(not to scale)
Overall
Thickness
5.24
133.0
2.95
75.0
234
8 910
567
X X
11121
1.42
36.1
J1 – Grey
4.00 Center to Center
101.6
J2 – Black
NOTE: Use dielectric grease on pins when installing the connectors.
PINOUT
Connector J1 – Grey
Pin
Function
Connector J2 – Black
Pin
Function
1
Power +
1
CAN-H
2
Proportional Solenoid 1+
2
CAN-L
3
Proportional Solenoid 2+
3
Analog In 1 / Digital In 1
4
Proportional Solenoid 3+
4
Analog In 2 / Digital In 2
5
Proportional Solenoid 4+
5
Analog In 3 / Digital In 3
6
Digital Solenoid +
6
Analog In 4 / Digital In 4
7
Digital Solenoid –
7
Analog Ground 2
8
Proportional Solenoid 4–
8
+5V Reference 2
9
Proportional Solenoid 3–
9
Analog Ground 1
10
Proportional Solenoid 2–
10
+5V Reference 1
11
Proportional Solenoid 1–
11
12
Power –
PWM In 1 / Frequency / Digital In 5 (Controls the digital
output when analog command type is selected; see notes.)
12
PWM In 2 / Frequency / Digital In 6 (ENABLE control
when analog command type is selected; see notes.)
Pinout Notes: To ground a PWM input use an analog
GND connection pin. Active high digital inputs can be
connected to the +5V reference. Active low inputs can
be grounded to the analog GND connection pin.
Joystick commands X and Y axes affect solenoids
depending on how the joystick is wired to the
controller. X and Y mentioned here may not correspond
to the wiring chosen in a particular application.
TO ORDER
Controller Model EVDR5; Part No. 4000249
Connector Kits: J1, DTM06-12A Kit, Grey: 4001976
J2, DTM06-12B Kit, Black: 4001977
Configuration Kit
Includes Converter, Cable and Software: 4000250
CAN Flashing Cable: Part No. 4000695
®
HYDRAFORCE.com
3.455.2
ELECTRONIC CONTROLS
EVDR6 Six-Valve Driver, Universal Input, w/J1939,
DESCRIPTION
The EVDR6 valve driver provides precise, repeatable control of six on/off solenoid
valve coils that draw up to 5 amps each. It also accepts two analog and three digital
inputs. CAN bus communications offer control system networking capabilty and user
configuration.
This versatile, multi-function controller is suitable for a wide range of heavy duty
industrial, marine, and mobile off-highway equipment applications, such as
transmission controls, vehicle traction controls, and drive-by-wire control systems.
RATINGS
POWER REQUIREMENTS:
Power Required: 9 to 36 VDC
Operating Current: 8 amp maximum load
Non-Destructive Voltage: –32 to +80 VDC
PROCESSING and MEMORY:
FEATURES
• Microprocessor based control
(standard software or OEM
software on request).
• Standard hardware and software
adapts to many applications.
• Robust 9 to 36VDC power supply
interface with reverse polarity
protection.
• Six on/off outputs capable of driving
5 amps each.
• Two analog configurable inputs:
5V, 20mA, PWM, Frequency/RPM,
or Digital.
• Three digital configurable inputs:
High, Low, or PWM
• Thermal overload and overvoltage
protection provided.
• Rugged IP67-rated packaging with
IP69K-rated plug-in connections.
• Operational from -40 to 85°C
(-40 to 185°F).
• One CAN J1939 port
• CAN for networking capability, user
configuration and diagnostics.
Motorola Microprocessor: MC56F8346
Flash ROM: 128 KByte
SRAM: 4 KByte
EEPROM: 8 KBytes
All input and output characteristics are configurable
with ACP (Application Configuration Programmer).
COMMUNICATION I/O:
CAN J1939 — Standard
CANopen — Consult Factory
INPUTS:
Analog: 2, Configurable as:
0 to 5VDC; 0(4) to 20mA; PWM, 0 to 100%, 5KHz maximum;
Frequency/RPM, 1 to 65 KHz; 16-bit counter; Digital–High
Digital: 3, Configurable as:
Digital, High/Low; PWM, 0 to 100%, 5KHz maximum;
Frequency/RPM, 1 to 65KHz; 16-bit counter
OUTPUTS:
High Side ON/OFF Drivers: 6
Drivers can be configured for On/Off, Timed, Pulsed, Duty Cycle
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –40°C to +85°C
Storage Temperature Range: –50°C to 125°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity over
operating temperature range
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray for 48 hours
at 35°C
Vibration (Shock-isolated components): 7.4 Grms random vibration from
24 Hz to 2 KHz in three orthagonal planes
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against water and
water vapor; immersion resistant in 3 ft. (1 meter) of water; meets IP67 standards.
Radiated Immunity: 10 V/M; 80 MHz to 1.0 GHz
Electrostatic Environment: Zero damage during exposure to electrostatic painting
process (IEC 61000-4-2)
Materials:
Housing: Thermoplastic with silicone elastomer seals.
Contacts: Tin-plated copper alloy.
3.456.1
®
HYDRAFORCE.com
HYDRAFORCE
®
PWM and CAN Inputs
EVDR6
DIMENSIONS
BOTTOM VIEW
Allow 2.00/50.8 Clearance for Mating Connector Installation
4.68
118.8
INCH
MILLIMETRE
Dimensions are for reference only.
Mounting Holes
0.29 (7.4) Dia., 2 Places
Mating Plug Assemblies: See “To Order” section below.
Overall
Thickness
5.24
133.0
2.95
75.0
CONNECTOR VIEW
(not to scale)
234
8 910
567
X X
11121
1.42
36.1
J1 – Grey
4.00 Center to Center
101.6
J2 – Black
NOTE: Use dielectric grease on pins when installing the connectors.
PINOUT
Connector J1 – Grey
Connector J2 – Black
Pin
Function
Pin
1
Ground 6
1
Function
BATT +
2
Ground 5
2
CAN Hi
3
Ground 4
3
Factory Use
4
Ground 3
4
Factory Use
5
Ground 2
5
Input 1 – Analog
6
Ground 1
6
Input 2 – Analog
7
Output 1
7
Ground
8
Output 2
8
Input 5 – Digital
9
Output 3
9
Input 4 – Digital
10
Output 4
10
Input 3 – Digital
11
Output 5
11
CAN Lo
12
Output 6
12
BATT –
TO ORDER
Controller Model EVDR6; Part No. 4000255
Connector Kits: J1, DTM06-12A Kit, Grey: 4001976
J2, DTM06-12B Kit, Black: 4001977
Configuration Kit
Includes Converter, Cable and Software: 4000250
CAN Flashing Cable: Part No. 4000696
®
HYDRAFORCE.com
3.456.2
ELECTRONIC CONTROLS
EVDR7 Multi-I/O Controller and/or Slave Module
DESCRIPTION
The EVDR7 multi-I/O controller provides precise, repeatable control of one proportional solenoid valve coil and one on/off solenoid valve coil. Controller input signals
can be resistive temperature sensor, frequency, PWM, digital, voltage, or current.
Analog inputs and multiple switched inputs are optional to suit a range of machine
applications. The CAN J1939 communications port, along with the USB-to-CAN
adapter, allows the EVDR7 setup parameters to be configured using a PC. Also, the
CAN port can be set up to provide communications with other devices on the network.
This multi-input controller is suitable for a wide range of heavy duty industrial, marine,
and mobile off-highway equipment applications.
RATINGS
POWER REQUIREMENTS:
Power Required: 8 to 60 VDC; Operating Current: 6 amp maximum load
Non-Destructive Voltage: –32 to +80 VDC
SENSOR POWER SUPPLY:
Four, 5V Sensor Supplies: 100 mA DC each
FEATURES
PROCESSING and MEMORY:
• Microprocessor based control
(standard software or OEM
software on request).
• Standard hardware and software
adapts to many applications.
• Independent outputs for one proportional valve (0 to 2A) and one on/off
valve (2A).
• Up to four universal analog or digital
inputs: voltage, current, resistive,
PWM, frequency, or digital.
• Digital input (one) for interface to
switch, etc.
• Priority control sensor, selectable.
• Robust 8-60 VDC power supply interface with reverse polarity protection.
• Four, +5V reference voltage-to-power
input devices (100mA w/output to
common ground).
• Thermal overload and overvoltage
protection provided.
• Rugged IP67-rated packaging with
IP69K-rated plug-in connections.
• Operational from -40 to 85°C
(-40 to 185°F).
• CAN for networking capability, user
configuration and diagnostics.
Motorola Microprocessor: MC56F8346; Flash ROM: 128 KByte
SRAM: 4 KByte; EEPROM: 8 KBytes
All input and output characteristics are configurable
with ACP (Application Configuration Programmer).
INPUTS: Four universal inputs can be chosen in the following ranges:
• Voltage, current, or resistive analog inputs:
0-1V, 0-2.5V, 0-5V, 0-10V, 0-20 mA, 4-20 mA, or 30K to 300K ohms.
• PWM, frequency, or digital inputs:
PWM: Two @ 0-100% D.C., 10 Hz to 1 KHz, or 100 Hz to 10 KHz
Frequency: Two ranges, 10 Hz to 1 KHz, or 100 Hz to 10 KHz
Digital: Active High
OUTPUTS: Two control outputs:
One, On/Off Sinking or Sourcing Driver (2A)
One, High side grounded, 0-2000mA configurable as:
Discrete: On/Off; Current: PWM Closed Loop; Duty Cycle: PWM Open Loop
ENVIRONMENTAL RATINGS:
Operating Temp. Range: –40°C to +85°C; Storage Temp. Range: –50°C to 125°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity over
operating temperature range.
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray for 48 hours
at 35°C.
Chemical Splash Immunity: Diesel fuel, engine/machine oil, SAE J1455 chemical
agents.
Vibration (Shock-isolated components): 7.4 Grms random vibration from
24 Hz to 2 KHz in three orthagonal planes.
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against water and
water vapor; immersion resistant in 3 ft. (1 meter) of water; meets IP67 standards.
Materials:
Housing: Thermoplastic with silicone elastomer seals.
Contacts: Tin-plated copper alloy.
3.457.1
®
HYDRAFORCE.com
HYDRAFORCE
®
Universal Input, w/J1939,
EVDR7
DIMENSIONS
BOTTOM VIEW
Allow 2.00/50.8 Clearance for Mating Connector Installation
4.68
118.8
INCH
MILLIMETRE
Dimensions are for reference only.
Mounting Holes
0.29 (7.4) Dia., 2 Places
Mating Plug Assemblies: See “To Order” section below.
Overall
Thickness
5.24
133.0
2.95
75.0
CONNECTOR VIEW
(not to scale)
234
8 910
567
X X
11121
1.42
36.1
J1 – Grey
4.00 Center to Center
101.6
J2 – Black
NOTE: Use dielectric grease on pins when installing the connectors.
PINOUT
Connector J1 – Grey
Connector J2 – Black
Pin
Function
Pin
1
CAN_SH
1
Function
5 Vref 1
2
Not Used
2
Input 1
3
Output 2 Return
3
Analog Ground
4
Output 1 Return
4
Analog Ground
5
BATT –
5
Input 2
6
BATT –
6
5 Vref 2
7
BATT +
7
5 Vref 3
8
BATT +
8
Input 3
9
Output 1 Driver
9
Analog Ground
10
Output 2 Driver
10
Analog Ground
11
CAN Hi
11
Input 4
12
CAN Lo
12
5 Vref 4
Pinout Notes:
To ground a PWM input use an
analog GND connection pin.
Active high digital inputs can be
connected to the +5V reference.
Active low inputs can be grounded
to the analog GND connection pin.
TO ORDER
Controller Model EVDR7; Part No. 4000258
Connector Kits: J1, DTM06-12A Kit, Grey: Part No. 4001976
J2, DTM06-12B Kit, Black: Part No. 4001977
Configuration Kit
Includes Converter, USB Cable and Software: Part No. 4000250
CAN Flashing Cable: Part No. 4000682
®
HYDRAFORCE.com
3.457.2
ELECTRONIC CONTROLS
EVDR9 Nine-Valve Driver with CAN Input
DESCRIPTION
The EVDR9 valve driver provides precise, repeatable control of nine proportional
solenoid valve coils. CAN bus communications offer control system networking
capabilty and user configuration.
This versatile, multi-function controller is suitable for a wide range of heavy duty
industrial, marine, and mobile off-highway equipment applications, such as
transmission controls, vehicle traction controls, and drive-by-wire control systems.
RATINGS
POWER REQUIREMENTS:
Power Required: 8 to 80 VDC
Operating Current: 8 amp maximum load
Non-Destructive Voltage: –32 to +80 VDC
PROCESSING and MEMORY:
FEATURES
• Microprocessor based control
(standard software or OEM
software on request).
• Standard hardware and software
adapts to many applications.
• Robust 8 to 80VDC power supply
interface with reverse polarity
protection.
• Thermal overload and overvoltage
protection provided.
• Rugged IP67-rated packaging with
IP69K-rated plug-in connections.
• Operational from -40 to 85°C
(-40 to 185°F).
• CAN for networking capability, user
configuration and diagnostics.
Motorola Microprocessor: MC56F8346
Flash ROM: 128 KByte
SRAM: 4 KByte
EEPROM: 8 KBytes
All input and output characteristics are configurable
with ACP (Application Configuration Programmer).
COMMUNICATION I/O:
CAN J1939 — Standard
CANopen — Consult Factory
OUTPUTS:
PWM Driver, High Side (2A): 9;
PWM Drivers can be configured for On/Off or Proportional
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –40°C to +85°C
Storage Temperature Range: –50°C to 125°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity over
operating temperature range
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray for 48 hours
at 35°C
Vibration (Shock-isolated components): 7.4 Grms random vibration from
24 Hz to 2 KHz in three orthagonal planes
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against water and
water vapor; immersion resistant in 3 ft. (1 meter) of water; meets IP67 standards.
Radiated Immunity: 10 V/M; 80 MHz to 1.0 GHz
Electrostatic Environment: Zero damage during exposure to electrostatic painting
process (IEC 61000-4-2)
Materials:
Housing: Thermoplastic with silicone elastomer seals.
Contacts: Tin-plated copper alloy.
3.459.1
®
HYDRAFORCE.com
HYDRAFORCE
®
EVDR9 Nine-Valve Driver with CAN Input
DIMENSIONS
BOTTOM VIEW
Allow 2.00/50.8 Clearance for Mating Connector Installation
4.68
118.8
INCH
MILLIMETRE
Dimensions are for reference only.
Mounting Holes
0.29 (7.4) Dia., 2 Places
Mating Plug Assemblies: See “To Order” section below.
Overall
Thickness
5.24
133.0
2.95
75.0
CONNECTOR VIEW
(not to scale)
234
8 910
567
X X
11121
1.42
36.1
J1 – Grey
4.00 Center to Center
101.6
J2 – Black
NOTE: Use dielectric grease on pins when installing the connectors.
PINOUT
Connector J1 – Grey
Connector J2 – Black
Pin
Function
Pin
Function
1
Ground 5
1
Output 6
2
Ground 4
2
Output 7
3
Ground 3
3
Output 8
4
Ground 2
4
Output 9
5
Ground 1
5
Factory Use
6
BATT –
6
CAN HI
7
BATT +
7
CAN LO
8
Output 1
8
Factory Use
9
Output 2
9
Ground 9
10
Output 3
10
Ground 8
11
Output 4
11
Ground 7
12
Output 5
12
Ground 6
TO ORDER
Controller Model EVDR9; Part No. 4000251
Connector Kits: J1, DTM06-12A Kit, Grey: 4001976
J2, DTM06-12B Kit, Black: 4001977
Configuration Kit
Includes Converter, Cable and Software: 4000250
CAN Flashing Cable: Part No. 4000697
®
HYDRAFORCE.com
3.459.2
ELECTRONIC CONTROLS
EVDR10 Ten Analog Input Module with J1939
DESCRIPTION
The EVDR10 Analog Module measures up to 10 inputs and sends the data over
a CAN network. The 10 inputs can be configured for 0 to 5VDC, 0(4) to 20 mA,
PWM/Frequency/Counter, and Digital (High). CAN bus communications offer
control system networking capabilty and is used for configuration.
This versatile, multi-function module is suitable for a wide range of heavy duty
industrial, marine, and mobile off-highway equipment applications, such as
transmission controls, vehicle traction controls, and drive-by-wire control systems.
RATINGS
POWER REQUIREMENTS:
Power Required: 8 to 96 VDC
Operating Current: 0.35 amps maximum, typically less than 2W
Non-Destructive Voltage: –32 to +96 VDC
PROCESSING and MEMORY:
FEATURES
• Microprocessor based control
(standard software or OEM
software on request).
• Standard hardware and software
adapts to many applications.
• Robust 8 to 96VDC power supply
interface with reverse polarity
protection.
• Thermal overload and overvoltage
protection provided.
• Rugged IP67-rated packaging with
IP69K-rated plug-in connections.
• Operational from -40 to 85°C
(-40 to 185°F).
• CAN for networking capability, user
configuration and diagnostics.
Motorola Microprocessor: DSP56F8346
Flash ROM: 128 KByte
SRAM: 4 KByte
EEPROM: 8 KBytes
All input and output characteristics are configurable
with ACP (Application Configuration Programmer).
COMMUNICATION I/O:
CAN J1939 — Standard
CANopen — Consult Factory
Inputs, 10 configurable:
Type
Voltage
Current
PWM
RPM
Counter
Digital
Range
0 to 5 VDC
0(4) to 20mA
0 to 100%, 50Hz to 10KHz, 96Vp-p
0 to 100%, 50Hz to 10KHz, 96Vp-p
0 to 96 VDC, 10KHz
0 to 96 VDC, 10KHz
Accuracy
±7mV
±0.1mA
±2.0%
±0.3%
—
—
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –40°C to +85°C
Storage Temperature Range: –50°C to 125°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity over
operating temperature range
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray for 48 hours
at 35°C
Vibration (Shock-isolated components): 7.4 Grms random vibration from
24 Hz to 2 KHz in three orthagonal planes
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against water and
water vapor; immersion resistant in 3 ft. (1 meter) of water; meets IP67 standards.
Radiated Immunity: 10 V/M; 80 MHz to 1.0 GHz
Electrostatic Environment: Zero damage during exposure to electrostatic painting
process (IEC 61000-4-2)
Materials:
Housing: Thermoplastic with silicone elastomer seals.
Contacts: Tin-plated copper alloy.
3.460.1
®
HYDRAFORCE.com
HYDRAFORCE
®
EVDR10 Ten Analog Input Module with J1939
DIMENSIONS
BOTTOM VIEW
Allow 2.00/50.8 Clearance for Mating Connector Installation
4.68
118.8
INCH
MILLIMETRE
Dimensions are for reference only.
Mounting Holes
0.29 (7.4) Dia., 2 Places
Mating Plug Assemblies: See “To Order” section below.
Overall
Thickness
5.24
133.0
2.95
75.0
CONNECTOR VIEW
(not to scale)
234
8 910
567
X X
11121
1.42
36.1
J1 – Grey
4.00 Center to Center
101.6
J2 – Black
NOTE: Use dielectric grease on pins when installing the connectors.
PINOUT
Connector J1 – Grey
Connector J2 – Black
Pin
Function
Pin
1
Ground 5
1
Function
Input 6
2
Ground 4
2
Input 7
3
Ground 3
3
Input 8
4
Ground 2
4
Input 9
5
Ground 1
5
Input 10
6
BATT –
6
CAN HI
7
BATT +
7
CAN LO
8
Input 1
8
Ground 10
9
Input 2
9
Ground 9
10
Input 3
10
Ground 8
11
Input 4
11
Ground 7
12
Input 5
12
Ground 6
TO ORDER
Controller Model EVDR10; Part No. 4000252
Connector Kits: J1, DTM06-12A Kit, Grey: 4001976
J2, DTM06-12B Kit, Black: 4001977
Configuration Kit
Includes Converter, Cable and Software: 4000250
CAN Flashing Cable: Part No. 4000697
®
HYDRAFORCE.com
3.460.2
ELECTRONIC CONTROLS
EVDR18 Eighteen Digital Input Module with J1939
DESCRIPTION
The EVDR18 Input Module measures up to 18 inputs and sends the data over
a CAN network. The 10 inputs can be configured for Digital (High or Low). The
remaining 8 inputs can be configured for Digital (High or Low), PWM, Freq/RPM, or
Counter. CAN bus communications offer control system networking capabilty and is
used for configuration.
This versatile, multi-function module is suitable for a wide range of heavy duty
industrial, marine, and mobile off-highway equipment applications, such as
transmission controls, vehicle traction controls, and drive-by-wire control systems.
RATINGS
POWER REQUIREMENTS:
Power Required: 8 to 32 VDC
Operating Current: 0.10 amps maximum, typically less than 2W
Non-Destructive Voltage: –32 to +75 VDC
PROCESSING and MEMORY:
FEATURES
• Microprocessor based control
(standard software or OEM
software on request).
• Standard hardware and software
adapts to many applications.
• Robust 8 to 32VDC power supply
interface with reverse polarity
protection.
• Thermal overload and overvoltage
protection provided.
• Rugged IP67-rated packaging with
IP69K-rated plug-in connections.
• Operational from -40 to 85°C
(-40 to 185°F).
• CAN for networking capability, user
configuration and diagnostics.
Motorola Microprocessor: DSP56F8346
Flash ROM: 128 KByte
SRAM: 4 KByte
EEPROM: 8 KBytes
All input and output characteristics are configurable
with ACP (Application Configuration Programmer).
COMMUNICATION I/O:
CAN J1939 — Standard
CANopen — Consult Factory
Inputs:
Type
PWM
RPM
Counter
Digital
Range
0 to 100%, 1Hz to 10KHz, 32Vp-p
50Hz to 10KHz, 50mV to 3V RMS
0 to 32 VDC, 10KHz
0 to 32 VDC, 2.5V Threshold
Accuracy
±1.25%
±1.0%
—
—
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –40°C to +85°C
Storage Temperature Range: –50°C to 125°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity over
operating temperature range
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray for 48 hours
at 35°C
Vibration (Shock-isolated components): 7.4 Grms random vibration from
24 Hz to 2 KHz in three orthagonal planes
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against water and
water vapor; immersion resistant in 3 ft. (1 meter) of water; meets IP67 standards.
Radiated Immunity: 10 V/M; 80 MHz to 1.0 GHz
Electrostatic Environment: Zero damage during exposure to electrostatic painting
process (IEC 61000-4-2)
Materials:
Housing: Thermoplastic with silicone elastomer seals.
Contacts: Tin-plated copper alloy.
3.468.1
®
HYDRAFORCE.com
HYDRAFORCE
®
EVDR18 Eighteen Digital Input Module with J1939
DIMENSIONS
BOTTOM VIEW
Allow 2.00/50.8 Clearance for Mating Connector Installation
4.68
118.8
INCH
MILLIMETRE
Dimensions are for reference only.
Mounting Holes
0.29 (7.4) Dia., 2 Places
Mating Plug Assemblies: See “To Order” section below.
Overall
Thickness
5.24
133.0
2.95
75.0
CONNECTOR VIEW
(not to scale)
234
8 910
567
X X
11121
1.42
36.1
J1 – Grey
4.00 Center to Center
101.6
J2 – Black
NOTE: Use dielectric grease on pins when installing the connectors.
PINOUT
Connector J1 – Grey
Pin
Function
Connector J2 – Black
Pin
Function
1
CAN HI
1
Input 7
2
CAN LO
2
Input 8
3
CAN_SH
3
Input 9
4
GND
4
Input 10
5
Power –
5
Input 11
6
Power +
6
Input 12
7
Input 6
7
Input 18
8
Input 5
8
Input 17
9
Input 4
9
Input 16
10
Input 3
10
Input 15
11
Input 2
11
Input 14
12
Input 1
12
Input 13
TO ORDER
Controller Model EVDR18; Part No. 4000262
Connector Kits: J1, DTM06-12A Kit, Grey: 4001976
J2, DTM06-12B Kit, Black: 4001977
Configuration Kit
Includes Converter, Cable and Software: 4000250
CAN Flashing Cable: Part No. 4000683
®
HYDRAFORCE.com
3.468.2
ELECTRONIC CONTROLS
ECU-ML Heavy-Duty Machine Controller
DESCRIPTION
The ECU-ML Machine Control is a heavy-duty general-purpose programmable
controller designed to withstand the extreme environmental demands of the
agricultural, marine, mining and construction industries. Based on a 32-bit MPC555
microprocessor running at 40MHz, the ECU-ML is a monitor and controller for use as
a stand alone system, or for working together in a large complex network with other
devices using its onboard CAN communications.
ECU-ML is equipped with ample inputs and outputs to interface with HydraForce
joysticks, sensors, displays and valves. There are 72 inputs consisting of digital switch
to both ground and battery, analog signals, PWM signals, and frequency/speed types.
A total of 26 outputs consist of sinking drivers of 300mA, sourcing drivers of
2.0 Amps, a neutral start driver, and PWM drivers of 2.0 Amps.
Note: Refer to ECU Technical Reference pages for specific data and ratings of
individual inputs and outputs.
RATINGS
FEATURES
• Advanced electronic design for
reliability and accuracy.
• Reliable operation in extreme
temperature conditions from
-40˚ to +85˚C.
• Ruggedly designed, fully-sealed
aluminum housing.
• Inputs and Outputs have both
protection and diagnostics.
• Regulated power supplies are
provided for external sensors.
• No special power is required.
• No external cooling or heat
dissipation required.
• Low cost/compact size.
• Fully programmable for
application versatility.
• Software developed with
ComposerTM.
POWER REQUIREMENTS:
INPUTS:
Operating Voltage: 9 to 32 VDC
Battery is internally monitored
by the CPU
Operating Current: 450 mA + 30 Amp
Maximum Load
Non-Destructive Voltage:
–32 to +80 VDC
Switch to Ground: 35
Switch to Battery: 3
Key Switch (+Batt): 1
Neutral Start Input: 1
Analog Inputs: 5
PWM / Frequency Input: 20
Speed Input: 6
Alternator Input: 1
Internal Battery Monitor: 1
SENSOR POWER SUPPLIES:
One 5V Sensor Supply: 200 mA DC
One 8V Sensor Supply: 400 mA DC
One 10V Sensor Supply: 3A
COMMUNICATION:
J1939 (CAN) Data Link
PROCESSING and MEMORY:
MPC555 Microprocessor: 40 MHz
Flash ROM: 2 MByte
SRAM: 256 KByte
EEPROM: 32 KBytes
OUTPUTS:
On/Off Sinking Driver
(0.5 to 300 mA): 8
On/Off Sourcing Driver
(10 mA to 2A): 5
On/Off Neutral START Driver
(10 mA to 2A): 1
PWM Driver (50 mA to 2A): 12
Note: Diagnostic current of 20 mA may
prevent solenoid valve from turning off.
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –40°C to 85°C
Radiated Immunity: 15.0 KHz to 1.0 GHz at 100 V/M
Storage Temperature Range: –50°C to 120°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity
over operating temperature range
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray for
48 hours at 35°C
Chemical Splash Immunity: Diesel Fuel, engine/machine oil, SAE J1455
chemical agents
Vibration (Shock-isolated components): 8.0 Grms random vibration from
24 Hz to 2000 Hz in three orthagonal planes
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against
water and water vapor; meets IP67 standards
Electrostatic Environment: Zero damage during exposure to electrostatic
painting process
3.501.1
®
HYDRAFORCE.com
HYDRAFORCE
®
ECU-ML Heavy-Duty Machine Controller
DIMENSIONS
14.0
355
3.9
99
12.8
325
Grounding Strap
Approx 4" (100 mm)
Clearance
required to
engage/
disengage
connectors
0.6
15
2.1
52.5
Pin 1
Pin 13
Pin 1
Pin 13
10.4
262.5
6.6
168
J1
J2
Connector
0.75
Dia.
19
Mounting Holes
4 Places
Pin 58
Pin 70
Pin 58
Pin 70
Connector
All Dimensions
are for Reference Only
2.4
60
INCH
MILLIMETRE
MOUNTING
No restrictions on mounting angle
when using this optional kit.
See “To Order” section.
®
HYDRAFORCE.com
3.501.2
ELECTRONIC CONTROLS
ECU-ML Heavy-Duty Machine Controller
J1 CONNECTOR PIN ASSIGNMENTS
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3.501.3
J1 Connector Function
Type
Key-on
Differential Speed 1 (+)
Differential Speed 1 (-)
Differential Speed 2 (+)
Differential Speed 2 (-)
Differential Speed 3 (+)
Differential Speed 3 (-)
Differential Speed 4 (+)
Differential Speed 4 (-)
—
5V Sensor PS
2A On/Off 6
Battery (-)
Switch to Battery 1
Differential Speed 5 (+)
Differential Speed 5 (-)
Differential Speed 6 (+)
Differential Speed 6 (-)
CAN Shield
—
5V Sensor Return
Analog Passive 1
Battery (-)
Switch to Battery 2
Switch to Battery 3
Switch to Ground 1
Switch to Ground 2
Switch to Ground 3
Analog Passive 2
Analog Passive 3
Battery (+)
Switch to Ground 4
Switch to Ground 5
Switch to Ground 6
Switch to Ground 7
Input
Input
Input
Input
Input
Input
Input
Input
Input
—
—
Output
—
Input
Input
Input
Input
Input
I/O
—
—
Input
—
Input
Input
Input
Input
Input
Input
Input
—
Input
Input
Input
Input
Pin No.
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
J1 Connector Function
Type
Analog Active 1
Analog Active 2
Battery (+)
Battery (+)
Switch to Ground 8
Switch to Ground 9
Switch to Ground 10
Switch to Ground 11
8V Sensor PS
8V Sensor Return
Battery (+)
Battery (+)
PWM Driver 1 (+)
PWM Driver 2 (+)
PWM Driver Return 1-4
PWM Driver 3 (+)
PWM Driver 4 (+)
Ground Pin
PWM Drvr 2-wire Return 11-12
PWM Driver Return 9-12
Battery (-)
Battery (-)
PWM Driver 5 (+)
PWM Driver 6 (+)
PWM Driver Return 5-8
PWM Driver 7 (+)
PWM Driver 8 (+)
Switch to Ground 12
Switch to Ground 13
PWM Driver 9 (+)
PWM Driver 10 (+)
PWM Driver 11 (+)
PWM Driver 12 (+)
10V Sensor PS
Battery (-)
Input
Input
—
—
Input
Input
Input
Input
—
—
—
—
Output
Output
Output
Output
Output
—
Output
Output
—
—
Output
Output
Output
Output
Output
Input
Input
Output
Output
Output
Output
—
—
®
HYDRAFORCE.com
HYDRAFORCE
®
ECU-ML Heavy-Duty Machine Controller
J2 CONNECTOR PIN ASSIGNMENTS
Pin No.
J2 Connector Function
Type
Pin No.
J2 Connector Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Neutral Start
2A On/Off 1
2A On/Off 2
2A Load Return 1
2A On/Off 3
2A On/Off 4
2A On/Off 5
2A Load Return 2
300mA Sink 1
300mA Sink 2
300mA Sink 3
300mA Sink 4
300mA Sink 5
Alternator Monitor
PWM High Res 1
PWM High Res 2
PWM High Res 3
PWM High Res 4
300mA Sink 6
300mA Sink 7
300mA Sink 8
Digital Return
Switch to Ground 14
PWM In 5
PWM In 6
PWM In 7
PWM In 8
Switch to Ground 15
Switch to Ground 16
Switch to Ground 17
Switch to Ground 18
PWM In 9
PWM In 10
PWM In 11
PWM In 12
Input
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Input
Input
Input
Input
Input
Output
Output
Output
—
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
Switch to Ground 19
Switch to Ground 20
Switch to Ground 21
Switch to Ground 22
PWM In 13
PWM In 14
PWM In 15
PWM In 16
Switch to Ground 23
Switch to Ground 24
Switch to Ground 25
Switch to Ground 26
PWM In 17
PWM In 18
PWM In 19
PWM In 20
Switch to Ground 27
Switch to Ground 28
Switch to Ground 29
Switch to Ground 30
Ground Pin
Ground Pin
Switch to Ground 31
Switch to Ground 32
Switch to Ground 33
Switch to Ground 34
Switch to Ground 35
Ground Pin
CAN B (+)
CAN B (-)
CAN B Shield
CAN A (+)
CAN A (-)
CAN A Shield
Ground Pin
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
—
—
Input
Input
Input
Input
Input
—
I/O
I/O
I/O
I/O
I/O
I/O
—
TO ORDER
Controller Model ECU-ML
TM
Composer
Software: Part No. 4100001
70 Pin Connectors: J2 Part No. 4000979
J1 Part No. 4000980
®
HYDRAFORCE.com
90° Harness Hood Part No. 4000899
Socket Part No. 4002063
Seal Plug Part No. 4001465
Mounting Kit Part No. 4001629
3.501.4
ELECTRONIC CONTROLS
ECU-MM Heavy-Duty Machine Controller
DESCRIPTION
The ECU-MM Machine Control is a heavy-duty general-purpose programmable
controller designed to withstand the extreme environmental demands of the
agricultural, marine, mining and construction industries. Based on a 32-bit MPC555
microprocessor running at 40MHz, the ECU-MM is a monitor and controller for use
as a stand alone system, or for working together in a large complex network with
other devices using its onboard CAN communications.
ECU-MM is equipped with ample inputs and outputs to interface with HydraForce
joysticks, sensors, displays and valves. There are 44 inputs consisting of digital switch
to ground, analog signals, PWM signals, and frequency/speed types. A total of 20
outputs consist of sinking drivers of 300mA, sourcing drivers of 2.0 Amps, a neutral
start driver, and PWM drivers of 2.0 Amps.
Note: Refer to ECU Technical Reference pages for specific data and ratings of
individual inputs and outputs.
RATINGS
FEATURES
• Advanced electronic design for
reliability and accuracy.
• Reliable operation in extreme
temperature conditions from
-40˚ to +85˚C.
• Ruggedly designed, fully-sealed
aluminum housing.
• Inputs and Outputs have both
protection and diagnostics.
• Regulated power supplies are
provided for external sensors.
• No special power is required.
• No external cooling or heat
dissipation required.
• Low cost/compact size.
• Fully programmable for
application versatility.
• Software developed with
ComposerTM.
POWER REQUIREMENTS:
INPUTS:
Operating Voltage: 9 to 32 VDC
Battery is internally monitored
by the CPU
Operating Current: 450 mA + 30 Amp
Maximum Load
Non-Destructive Voltage:
–32 to +80 VDC
Switch to Ground: 21
Key Switch (+Batt): 1
Neutral Start Input: 1
Analog Inputs: 5
PWM / Frequency Input: 11
Speed Input: 4
Alternator Input: 1
Internal Battery Monitor: 1
SENSOR POWER SUPPLIES:
One 5V Sensor Supply: 200 mA DC
One 8V Sensor Supply: 400 mA DC
COMMUNICATION:
J1939 (CAN) Data Link
PROCESSING and MEMORY:
MPC555 Microprocessor: 40 MHz
Flash ROM: 2 MByte
SRAM: 256 KByte
EEPROM: 32 KBytes
OUTPUTS:
On/Off Sinking Driver
(0.5 to 300 mA): 8
On/Off Sourcing Driver
(10 mA to 2A): 3
On/Off Neutral START Driver
(10 mA to 2A): 1
PWM Driver (50 mA to 2A): 8
Note: Diagnostic current of 20 mA may
prevent solenoid valve from turning off.
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –40°C to 85°C
Radiated Immunity: 15.0 KHz to 1.0 GHz at 100 V/M
Storage Temperature Range: –50°C to 120°C
Humidity Tolerance: 115% of nominal system voltage at 90% relative humidity
over operating temperature range
Salt Spray Tolerance: 115% of nominal system voltage with 5% salt spray
for 48 hours at 35°C
Chemical Splash Immunity: Diesel Fuel, engine/machine oil, SAE J1455
chemical agents
Vibration (Shock-isolated components): 8.0 Grms random vibration from
24 Hz to 2000 Hz in three orthagonal planes
Moisture Leakage (sealant pressure tolerance): ±0.35 bar (5 psi) against
water and water vapor; meets IP67 standards
Electrostatic Environment: Zero damage during exposure to electrostatic
painting process
3.502.1
®
HYDRAFORCE.com
HYDRAFORCE
®
ECU-MM Heavy-Duty Machine Controller
DIMENSIONS
14.0
355
3.9
99
12.8
325
Grounding Strap
Approx 4" (100 mm)
Clearance
required to
engage/
disengage
connectors
0.6
15
2.1
52.5
Pin 1
Pin 13
Pin 1
Pin 13
10.4
262.5
6.6
168
J1
J2
Connector
0.75
Dia.
19
Mounting Holes
4 Places
Pin 58
Pin 70
Pin 58
Pin 70
Connector
All Dimensions
are for Reference Only
2.4
60
INCH
MILLIMETRE
MOUNTING
No restrictions on mounting angle
when using this optional kit.
See “To Order” section.
®
HYDRAFORCE.com
3.502.2
ELECTRONIC CONTROLS
ECU-MM Heavy-Duty Machine Controller
J1 CONNECTOR PIN ASSIGNMENTS
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3.502.3
J1 Connector Function
Type
Pin No.
J1 Connector Function
Type
Key-on
Differential Speed 1 (+)
Differential Speed 1 (-)
Differential Speed 2 (+)
Differential Speed 2 (-)
Differential Speed 3 (+)
Differential Speed 3 (-)
Differential Speed 4 (+)
Differential Speed 4 (-)
—
5V Sensor PS
—
Battery (-)
—
—
—
—
—
CAN Shield
—
5V Sensor Return
Analog Passive 1
Battery (-)
—
—
Switch to Ground 1
Switch to Ground 2
Switch to Ground 3
Analog Passive 2
Analog Passive 3
Battery (+)
Switch to Ground 4
Switch to Ground 5
Switch to Ground 6
Switch to Ground 7
Input
Input
Input
Input
Input
Input
Input
Input
Input
—
—
—
—
—
—
—
—
—
I/O
—
—
Input
—
—
—
Input
Input
Input
Input
Input
—
Input
Input
Input
Input
Analog Active 1
Analog Active 2
Battery (+)
Battery (+)
Switch to Ground 8
Switch to Ground 9
Switch to Ground 10
Switch to Ground 11
8V Sensor PS
8V Sensor Return
Battery (+)
Battery (+)
PWM Driver 1 (+)
PWM Driver 2 (+)
PWM Driver Return 1-4
PWM Driver 3 (+)
PWM Driver 4 (+)
—
—
—
Battery (-)
Battery (-)
PWM Driver 5 (+)
PWM Driver 6 (+)
PWM Driver Return 5-8
PWM Driver 7 (+)
PWM Driver 8 (+)
Switch to Ground 12
Switch to Ground 13
—
—
—
—
—
Battery (-)
Input
Input
—
—
Input
Input
Input
Input
—
—
—
—
Output
Output
Output
Output
Output
—
—
—
—
—
Output
Output
Output
Output
Output
Input
Input
—
—
—
—
—
—
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
®
HYDRAFORCE.com
HYDRAFORCE
®
ECU-MM Heavy-Duty Machine Controller
J2 CONNECTOR PIN ASSIGNMENTS
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
J2 Connector Function
Neutral Start
2A On/Off 1
—
2A Load Return 1
2A On/Off 3
2A On/Off 4
2A Neutral Start
2A Load Return 2
300mA Sink 1
300mA Sink 2
300mA Sink 3
300mA Sink 4
300mA Sink 5
R-terminal
—
—
—
—
300mA Sink 6
300mA Sink 7
300mA Sink 8
Digital Return
Switch to ground 14
PWM In 5
PWM In 6
PWM In 7
PWM In 8
Switch to ground 15
Switch to ground 16
Switch to ground 17
Switch to ground 18
PWM In 9
PWM In 10
PWM In 11
PWM In 12
Type
Input
Output
—
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Input
—
—
—
—
Output
Output
Output
—
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Pin No.
36
J2 Connector Function
Switch to ground 19
Type
Input
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
Switch to ground 20
Switch to ground 21
Switch to ground 22
PWM In 13
PWM In 14
PWM In 15
—
—
—
—
—
—
—
—
—
—
—
—
—
CAN A (+)
CAN A Shield
—
—
—
—
—
Ground Pin
—
—
—
—
—
—
CAN A (-)
Input
Input
Input
Input
Input
Input
—
—
—
—
—
—
—
—
—
—
—
—
—
I/O
I/O
—
—
—
—
—
—
—
—
—
—
—
—
I/O
TO ORDER
Controller Model ECU-MM
TM
Composer
Software: Part No. 4100001
70 Pin Connector: J2 Part No. 4000979
J1 Part No. 4000980
Socket Part No. 4002063
Seal Plug Part No. 4001465
Mounting Kit Part No. 4001629
90° Harness Hood Part No. 4000899
®
HYDRAFORCE.com
3.502.4
Info. shown in red is new or updated: June 24, 2010
ELECTRONIC CONTROLS
ECU-MS Heavy-Duty Machine Controller
DESCRIPTION
The ECU-MS Machine Control is a heavy-duty general-purpose programmable controller designed to withstand the extreme environmental demands of the agricultural,
marine, mining and construction industries. Based on a 32-bit MPC555 microprocessor running at 40MHz, the ECU-MS is a monitor and controller for use as a stand
alone system, or for working together in a large complex network with other devices
using its onboard CAN communications. The ECU-MS is equipped with 25 inputs and
13 or 21 outputs to interface with HydraForce joysticks, sensors, displays and valves.
Note: Refer to ECU Technical Reference pages for specific data and ratings of individual inputs and outputs.
RATINGS
POWER REQUIREMENTS:
ENVIRONMENTAL RATINGS:
Operating Voltage: 9 to 32 VDC Battery
is internally monitored by the CPU.
Operating Current: 450 mA +13 Amp
Maximum Load.
Non-Destructive Voltage:
–32 to +80 VDC
Operating Temperature Range:
–40°C to 105°C
Storage Temperature Range:
–55°C to 125°C
Radiated Immunity: 15.0 KHz to
1.0 GHz at 100 V/M
Humidity Tolerance: 115% of nominal
system voltage at 90% relative humidity over operating temperature range.
Salt Spray Tolerance: 115% of nominal
system voltage with 5% salt spray for
48 hours at 35°C.
Chemical Splash Immunity: Diesel Fuel,
engine/machine oil, SAE J1455
chemical agents.
Vibration (Shock-isolated components):
8.0 Grms random vibration from
24 Hz to 2000 Hz in three orthagonal
planes.
Moisture Leakage (sealant pressure
tolerance): ±0.35 bar (5 psi) against
water and water vapor; meets IP68
standards.
Electrostatic Environment: Zero damage
during exposure to electrostatic
painting process.
Material: Aluminum Housing;
Gold-Plated Contacts.
FEATURES
SENSOR POWER SUPPLIES:
• Advanced electronic design for
reliability and accuracy.
• Reliable operation in extreme
temperature conditions from
-40˚ to +105˚C.
• Ruggedly designed, fully-sealed
aluminum housing.
• Inputs and Outputs have both
protection and diagnostics.
• Regulated power supplies are
provided for external sensors.
• No special power is required.
• No external cooling or heat
dissipation required.
• Low cost/compact size.
• Fully programmable for
application versatility.
• Software developed with
ComposerTM.
2, configurable for 5 VDC or 8 VDC
@ 330 mA each.
COMMUNICATION:
J1939 (CAN) Data Link: 2
J1708 ATA: 1
INPUTS:
Key Switch (+Batt): 1
Configurable SWG/SWB: 3
Configurable SWG: 3
PWM / Frequency/SWG: 6
Differential Frequency/PWM: 4
Active/Passive Analog: 8
OUTPUTS:
2A Configurable: 9 PWM Drivers, each
of which can be used as 1 High Side
and 1 Low Side On/Off Driver, for a
total of 16 Drivers. No restrictions on
the number of possible combinations.
2A Low-Side Drivers: 4
Note: Diagnostic current of 20 mA may
prevent solenoid valve from turning off.
PROCESSING and MEMORY:
Microprocessor: 32 bit @ 40 MHz
Flash ROM: 512 KByte
SRAM: 128 KByte
EEPROM: 8 KBytes
Info. shown in red is new or updated: June 24, 2010
3.503.1
®
HYDRAFORCE.com
HYDRAFORCE
®
ECU-MS Heavy-Duty Machine Controller
DIMENSIONS
9.45
240.0
0.59
15.0
For Reference Only
8.27
210.0
Pin 13
0.59
15.0
8.27
210.0
Pin
13
Pin
1
58
2.95
75.0
70
7.09
180.0
Grounding Strap
Approx 4" (100 mm)
4.72
120.0
All Dimensions
are for
Reference Only
0.50
Dia. Mounting Holes
12.7
(4 Places)
Strain Relief
HF Part No. 4001630
(Order Separately)
3.35
85.0
1.52
38.7
INCH
MILLIMETRE
MOUNTING
No restrictions on mounting angle
when using this optional kit.
See “To Order” section.
®
HYDRAFORCE.com
3.503.2
Info. shown in red is new or updated: June 24, 2010
ELECTRONIC CONTROLS
ECU-MS Heavy-Duty Machine Controller
CONNECTOR PIN ASSIGNMENTS
Pin No.
Connector Function
Type
Pin No.
Connector Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
+Battery
-Battery
Key Switch
DRVR9 HS/LS
Differential Speed Sensor 1+
Differential Speed Sensor 1SWG/SWB 1
SWG/SWB 2
SWG/SWB 3
Drvr 1 LS (ON/OFF_DRVR_LS)
Drvr 2 LS (ON/OFF_DRVR_LS)
Drvr 3 LS (ON/OFF_DRVR_LS)
Drvr 4 LS (ON/OFF_DRVR_LS)
+Battery
-Battery
Extra Switch/Sensor Returns
Extra Switch/Sensor Returns
Differential Speed Sensor 2+
SWG 1
SWG 2
SWG 3
PWM/FREQ 1
PWM/FREQ 2
+Battery
-Battery
DRVR 1 HS
DRVR 1 LS
PWM/FREQ 3
PWM/FREQ 4
PWM/FREQ 5
PWM/FREQ 6
DRVR 2 HS
DRVR 2 LS
DRVR 3 HS
DRVR 3 LS
—
—
Input
Output
Input
Input
Input
Input
Input
Output
Output
Output
Output
—
—
Input
Input
Input
Input
Input
Input
Input
Input
—
—
Output
Output
Input
Input
Input
Input
Output
Output
Output
Output
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
Active/Passive Analog 1 (AIN)
Active/Passive Analog 2 (AIN)
Active/Passive Analog 3 (AIN)
Active/Passive Analog 4 (AIN)
DRVR 4 HS
DRVR 4 LS
DRVR 5 HS
DRVR 5 LS
Active/Passive Analog 5 (AIN)
Active/Passive Analog 6 (AIN)
Active/Passive Analog 7 (AIN)
Active/Passive Analog 8 (AIN)
DRVR 6 HS
DRVR 6 LS
DRVR 7 HS
DRVR 7 LS
Differential Speed Sensor 2CAN A Shield (CAN A SHIELD)
CAN B Shield (CAN B SHIELD)
Sensor Return (VS_RETURN)
Sensor Return (VS_RETURN)
CAT Data Link+ (CDL_HI)
DRVR 8 HS
DRVR 8 LS
Differential Speed Sensor 3+
Differential Speed Sensor 3Differential Speed Sensor 4+
Differential Speed Sensor 4CAN A+ (CAN_A_HI)
CAN A- (CAN_A_LO)
CAN B+ (CAN_B_HI)
CAN B- (CAN_B_LO)
Sensor Power 1 (VS_5_8_330MA)
Sensor Power 2 (VS_5_8_330MA)
CAT Data Link- (CDL_LO)
Input
Input
Input
Input
Output
Output
Output
Output
Input
Input
Input
Input
Output
Output
Output
Output
Input
I/O
I/O
Input
Input
—
Output
Output
Input
Input
Input
Input
I/O
I/O
I/O
I/O
Output
Output
I/O
TO ORDER
Controller Model ECU-MS
TM
Composer
Software: Part No. 4100001
Socket Part No. 4002063
Strain Relief Part No. 4001630
70 Pin Connector: Part No. 4000750
Seal Plug Part No. 4001465
90° Harness Hood: Part No. 4000899
Mounting Kit Part No. 4001629
Info. shown in red is new or updated: June 24, 2010
3.503.3
®
HYDRAFORCE.com
HYDRAFORCE
®
Heavy-Duty 70-Pin Electrical Connectors
DESCRIPTION
This 70-position connector is a heavy-duty plastic electrical
connection system for use with in-line, bulkhead and device
applications.
FEATURES
• Serviceable with common tools.
• Uses common size 16 pin and socket terminals.
HF Part No. 4002063 (Deutsch No. 0462-201-1631)
• Uses common sealing plugs for unused cavities.
HF Part No. 6110276 (Deutsch No. 114017)
• Optional wire dress cover for wire seal protection from spray
wash.
• PC board mounted header connector for device applications
such as engine control module.
• PC board header connector pins can be depopulated to accommodate specific applications.
TO ORDER
For ECU-ML, ECU-MM, Connector J1: Part No. 4000980
For ECU-ML, ECU-MM, Connector J2: Part No. 4000979
For ECU-MS, Connector Type A: Part No. 4000750
For ELD-02 Display, Connector: Part No. 4000942
Terminal: Part No. 4002063 (Deutsch No. 0462-201-1631)
Sealing Plugs: Part No. 6110276 (Deutsch No. 114017)
90° Harness Hood: Part No. 4000899
®
HYDRAFORCE.com
3.504.1
ELECTRONIC CONTROLS
ECU-0710 Machine Controller
DESCRIPTION
The ECU-0710 Machine Control is a general-purpose programmable controller
designed to withstand the real-world environmental demands of the off-highway
mobile market. The ECU-0710 can be used as a stand-alone controller, or for
integrating into a CAN network with other devices.
Input configuration can be set for up to 20 inputs consisting of Digital, Pulse, Current
Measuring Feedback and Analog inputs. Output configuration can be set for a total of
7 outputs consisting of up to 6 PWM or digital high-side drivers, and a single low-side
driver. All outputs are capable of driving up to 3.0 Amps.
Note: Refer to Input/Output table below for pin configuration capability.
Refer to ECU-0710 Technical Reference Manual for specific data
and ratings of individual inputs and outputs.
RATINGS
POWER REQUIREMENTS:
Operating Voltage: 9 to 30 VDC
Idle Power Consumption: approximately 1 Watt
Operating Current: 10 Amp Max. continuous current, with full external load.
Over-Voltage: 34 VDC maximum
FEATURES
REFERENCE VOLTAGES:
• Advanced electronic design for
reliability and accuracy.
• Reliable operation in real-world
temperature conditions from
-40˚ to +70˚C.
• Fully-sealed, compact
cast-aluminum housing.
• Inputs and Outputs are protected
against shorts.
• Outputs have diagnostic capability.
• No external cooling or heat
dissipation required.
• Software developed with
CoDeSys. 2.3 Programming Tool.
(1) 5 VDC Potentiometer Reference: 5 mA DC
COMMUNICATION:
(2) ISO CAN 2.0B Interfaces: CANopen, J1939, or user-programmable.
PROCESSING and MEMORY:
Microprocessor: 16-bit at 40 MHz
Flash ROM: 254 Kbyte
SRAM: 256 Kbyte
EEPROM: 6200 bytes
ENVIRONMENTAL RATINGS:
Operating Temperature: –40°C to+70°C
Storage Temperature: –50°C to +85°C
Water Resistance: meets IP67 standards (per IEC 660529)
Humidity Tolerance: Rel. Humidity > 90% from +25°C to +55°C
(per IEC 60068-2-30 Test Db)
Radiated Immunity: 20 to 2000 MHz at 30 V/m (per 2005/83/EC Annex IX)
Vibration: 3.5Grms random from 10 to 500 Hz (per IEC 60068-2-64 Test Fh)
Shock: 50g peak (per IEC 60068-2-27 and -29 Tests Ea and Eb)
Corrosion: 50 g/l, NaCl for 24 hours at +35°C (per ISO 9227)
INPUTS / OUTPUTS — 20 Total
Max. I/O
Count
Digital In
(SWG)
6
2
Digital In
(SWB)
Pulse
Input
Analog
Input
X
X
2
PWM
(Source)
Digital Out
(Source)
X
X
Digital Out
(Sink)
X
X
X
3
X
6
X
1
X
20
Current
Feedback
2
15
X
X
4
6
3
6
6
1
Note: The ECU-0710 has inputs and outputs that can be configured in multiple ways.
For more information, consult the ECU-0710 Technical Reference Manual.
3.505.1
®
HYDRAFORCE.com
HYDRAFORCE
®
ECU-0710 Machine Controller
DIMENSIONS and MOUNTING
PIN ASSIGNMENTS
5.81
147.5
1
ECU-0710
X
2
5.35
136.0
0.38/9.5
Mounting Holes
0.24
Dia.
6.2
1.66
42.1
All Dimensions
for reference only.
2.11
53.6
2.48
63.0
Pin
Connector 1 Pin Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Digital Input/PWM Output/Digital Output
Current Measuring Feedback
Digital Input/PWM Output/Digital Output
Digital Input/PWM Output/Digital Output
Current Measuring Feedback
Current Measuring Feedback
Digital Input/PWM Output/Digital Output
Digital Input/PWM Output/Digital Output
Digital Input/PWM Output/Digital Output
Digital Input/Analog Input
Digital Input/Pulse Input, 2.2KΩ to +5VDC
Digital Input/Pulse Input, 2.2KΩ to +5VDC
Digital Input/Pulse Input, 10KΩ to GND
Digital Input/Pulse Input, 10KΩ to GND
Must be left open
+5 VDC Reference (Ref 47Ω)
Digital Input/Analog Input
Digital Input/Digital Output
Ground (Ref 47Ω)
Digital Input/Analog Input
Digital Input/Analog Input
Digital Input/Analog Input
Digital Input/Analog Input
I/O
FB
I/O
I/O
FB
FB
I/O
I/O
I/O
Input
Input
Input
Input
Input
N/A
—
Input
I/O
—
Input
Input
Input
Input
Pin
Connector 2 Pin Function
Type
1
2
3
4
5
6
7
8
Power Ground
CAN 1 HIGH
Power Ground
VSUPPLY (+9 to 30 VDC)
VSUPPLY (+9 to 30 VDC)
CAN 1 LOW
CAN 2 HIGH
CAN 2 LOW
—
I/O
—
—
—
I/O
I/O
I/O
Weight: 1.11 lbs./0.5 kg
Mounting on
Horizontal Surface:
Mounting Surface
Mounting Surface
Mounting on
Vertical Surface:
The mounting positions shown here will allow water or other potential
contaminants to fall away from connectors.
Allow 5 in./125 mm clearance from mounting surface for connector installation.
For additional mounting information, consult the ECU-0710 Technical Ref. Manual.
TO ORDER
Controller: Model ECU-0710 Part No. 4000351
AmpSeal Connectors: 23-Pin Grey Part No. 4000361; 8-Pin Black Part No. 4000363
AmpSeal Socket/Plug: Sockets Gold (100 pc.) Part No. 4000369; Sealing Plugs (100 pc.) Part No. 4000370
Shock Cover Kit (optional): Part No. 4206820
CoDeSys Programming Software: available from 3S Software GmbH
USB-CAN Adaptor: Part No. 4000371, also available from www.kvaser.com/prod/hardware/leaf_light.htm
Diagnostic Kit: Part No. 4000372
®
HYDRAFORCE.com
3.505.2
ELECTRONIC CONTROLS
ECU-2415 Machine Controller
DESCRIPTION
The ECU-2415 Machine Control is a general-purpose programmable controller
designed to withstand the real-world environmental demands of the off-highway
mobile market. The ECU-2415 can be used as a stand-alone controller, or for
integrating into a CAN network with other devices.
Input configuration can be set for up to 39 inputs consisting of Digital, Pulse, Current
Measuring Feedback and Analog inputs. Output configuration can be set for a total
of 24 outputs consisting of up to 24 PWM or digital high-side drivers. All outputs are
capable of driving up to 3.0 Amps.
Note: Refer to Input/Output table below for pin configuration capability.
Refer to ECU-2415 Technical Reference Manual for specific data
and ratings of individual inputs and outputs.
RATINGS
POWER REQUIREMENTS:
Operating Voltage: 9 to 30 VDC
Idle Power Consumption: approximately 1 Watt
Operating Current: 10 Amp Max. continuous current, with full external load.
Over-Voltage: 34 VDC maximum
FEATURES
REFERENCE VOLTAGES:
• Advanced electronic design for
reliability and accuracy.
• Reliable operation in real-world
temperature conditions from
-40˚ to +70˚C.
• Fully-sealed, compact
cast-aluminum housing.
• Inputs and Outputs are protected
against shorts.
• Outputs have diagnostic capability.
• No external cooling or heat
dissipation required.
• Software developed with
CoDeSys. 2.3 Programming Tool.
(1) 5 VDC Potentiometer Reference: 5 mA DC
COMMUNICATION:
(2) ISO CAN 2.0B Interfaces: CANopen, J1939, or user-programmable.
PROCESSING and MEMORY:
Microprocessor: 16-bit at 40 MHz; Flash ROM: 254 Kbyte
SRAM: 256 Kbyte; EEPROM: 6200 bytes
ENVIRONMENTAL RATINGS:
Operating Temperature: –40°C to+70°C; Storage Temperature: –50°C to +85°C
Water Resistance: meets IP67 standards (per IEC 660529)
Humidity Tolerance: Rel. Humidity > 90% from +25°C to +55°C
(per IEC 60068-2-30 Test Db)
Radiated Immunity: 20 to 2000 MHz at 30 V/m (per 2005/83/EC Annex IX)
Vibration: 3.5Grms random from 10 to 500 Hz (per IEC 60068-2-64 Test Fh)
Shock: 50g peak (per IEC 60068-2-27 and -29 Tests Ea and Eb)
Corrosion: 50 g/l, NaCl for 24 hours at +35°C (per ISO 9227)
INPUTS / OUTPUTS — 49 Total
Max. I/O
Count
Digital In
(SWG)
1
X
Digital In
(SWB)
Pulse
Input
Analog
Input
10
PWM
(Source)
Digital Out
(Source)
X
X
Digital Out
(Sink)
X
6
8
Current
Feedback
X
X
8
X
X
X
16
X
49
25
14
8
6
10
X
X
24
24
0
Note: The ECU-2415 has inputs and outputs that can be configured in multiple ways.
For more information, consult the ECU-2415 Technical Reference Manual.
3.506.1
®
HYDRAFORCE.com
HYDRAFORCE
®
ECU-2415 Machine Controller
PIN ASSIGNMENTS
PIN ASSIGNMENTS
Pin
Connector 1 Pin Function
Type
Pin
Connector 3 Pin Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Current Measuring Feedback
Current Measuring Feedback
Current Measuring Feedback
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Ground
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Current Measuring Feedback
Current Measuring Feedback
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
I/O
I/O
FB
FB
FB
FB
I/O
I/O
I/O
FB
I/O
—
I/O
FB
I/O
I/O
FB
I/O
I/O
FB
FB
FB
I/O
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
+24 VDC Reference (Ref 300 mA)
+5 VDC Reference (Ref 47Ω)
Digital Input/ Analog Input, 2.2KΩ to +5VDC
Digital I/P/ Analog I/P, 82kΩ to GND/ V, 220Ω GND/A
Digital I/P/ Analog I/P, 82kΩ to GND/ V, 220Ω GND/A
Digital I/P/ Analog I/P, 82kΩ to GND/ V, 220Ω GND/A
Digital I/P/ Analog I/P, 82kΩ to GND/ V, 220Ω GND/A
Digital Input/ Analog Input, 19.5kΩ to GND and +5VDC
+24 VDC Reference (Ref 300 mA)
Ground
Ground
Ground
Ground
Digital Input, 2.2KΩ to +5VDC
Must be left open
Digital Input/ Pulse Input, 2.2KΩ to +5VDC
Digital Input/ Pulse Input, 2.2KΩ to +5VDC
Digital Input/ Pulse Input, 2.2KΩ to +5VDC
Digital Input/ Pulse Input, 2.2KΩ to +5VDC
Digital Input/ Pulse Input, 2.2KΩ to +5VDC
Digital Input/ Pulse Input, 2.2KΩ to +5VDC
Digital Input/ Pulse Input, 2.2KΩ to +5VDC
Digital Input/ Pulse Input, 2.2KΩ to +5VDC
—
—
Input
Input
Input
Input
Input
Input
—
—
—
—
—
Input
N/A
Input
Input
Input
Input
Input
Input
Input
Input
Pin
Connector 2 Pin Function
Type
Pin
Connector 4 Pin Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Current Measuring Feedback
Current Measuring Feedback
Current Measuring Feedback
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Ground
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Current Measuring Feedback
Current Measuring Feedback
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
I/O
I/O
FB
FB
FB
FB
I/O
I/O
I/O
FB
I/O
—
I/O
FB
I/O
I/O
FB
I/O
I/O
FB
FB
FB
I/O
1
2
3
4
5
6
7
8
Power Ground
CAN 1 HIGH
Power Ground
VSUPPLY (+9 to 30 VDC)
VSUPPLY (+9 to 30 VDC)
CAN 1 LOW
CAN 2 HIGH
CAN 2 LOW
—
I/O
—
—
—
I/O
I/O
I/O
Continued on following page . . .
®
HYDRAFORCE.com
3.506.2
ELECTRONIC CONTROLS
ECU-2415 Machine Controller
DIMENSIONS and MOUNTING
Mounting on
Horizontal Surface:
Mounting on
Vertical Surface:
5.81
147.5
ECU-2xxx
2
3
1
4
Mounting Surface
Mounting Surface
5.35
136.0
0.24
6.2
Mounting Holes
The mounting positions shown here will allow
water or other potential contaminants to fall away
from connectors.
Allow 5 in./125 mm clearance from mounting
surface for connector installation.
For additional mounting information,
consult the ECU-2415 Technical Ref. Manual.
0.38/9.5
Dia.
1.75
1.30 44.5
33.1
All Dimensions
for reference only.
4.46
113.3
Weight: 1.55 lbs./0.7 kg
TO ORDER
Controller: Model ECU-2415 Part No. 4000352
AmpSeal Connectors: 23-Pin Grey Part No. 4000361; 23-Pin Blue Part No. 4000362
23-Pin Black Part No. 4000360; 8-Pin Black Part No. 4000363
AmpSeal Socket/Plug: Sockets Gold (100 pc.) Part No. 4000369; Sealing Plugs (100 pc.) Part No. 4000370
Shock Cover Kit (optional): Part No. 4206820
CoDeSys Programming Software: available from 3S Software GmbH
USB-CAN Adaptor: Part No. 4000371, also available from www.kvaser.com/prod/hardware/leaf_light.htm
Diagnostic Kit: Part No. 4000372
3.506.3
®
HYDRAFORCE.com
ELECTRONIC CONTROLS
ECU-2032 Machine Controller
DESCRIPTION
The ECU-2032 Machine Control is a general-purpose programmable controller
designed to withstand the real-world environmental demands of the off-highway
mobile market. The ECU-2032 can be used as a stand-alone controller, or for
integrating into a CAN network with other devices.
Input configuration can be set for up to 52 inputs consisting of Digital, Pulse, Current
Measuring Feedback and Analog inputs. Output configuration can be set for a total of
20 outputs consisting of up to 8 PWM or 20 digital high-side drivers. All outputs are
capable of driving up to 3.0 Amps.
Note: Refer to Input/Output table below for pin configuration capability.
Refer to ECU-2032 Technical Reference Manual for specific data
and ratings of individual inputs and outputs.
RATINGS
POWER REQUIREMENTS:
Operating Voltage: 9 to 30 VDC
Idle Power Consumption: approximately 1 Watt
Operating Current: 10 Amp Max. continuous current, with full external load.
Over-Voltage: 34 VDC maximum
FEATURES
REFERENCE VOLTAGES:
• Advanced electronic design for
reliability and accuracy.
• Reliable operation in real-world
temperature conditions from
-40˚ to +70˚C.
• Fully-sealed, compact
cast-aluminum housing.
• Inputs and Outputs are protected
against shorts.
• Outputs have diagnostic capability.
• No external cooling or heat
dissipation required.
• Software developed with
CoDeSys. 2.3 Programming Tool.
(3) 5 VDC Potentiometer Reference: 10 mA DC
(3) 12 VDC Potentiometer Reference: 200 mA DC
COMMUNICATION:
(2) ISO CAN 2.0B Interfaces: CANopen, J1939, or user-programmable.
INTERNALLY REGULATED POWER SUPPLY:
(1) 5 VDC: 250 mA maximum
PROCESSING and MEMORY:
Microprocessor: 16-bit at 40 MHz; Flash ROM: 254 Kbyte
SRAM: 256 Kbyte; EEPROM: 6200 bytes
ENVIRONMENTAL RATINGS:
Operating Temperature: –40°C to+70°C; Storage Temperature: –50°C to +85°C
Water Resistance: meets IP67 standards (per IEC 660529)
Humidity Tolerance: Rel. Humidity > 90% from +25°C to +55°C
(per IEC 60068-2-30 Test Db)
Radiated Immunity: 20 to 2000 MHz at 30 V/m (per 2005/83/EC Annex IX)
Vibration: 3.5Grms random from 10 to 500 Hz (per IEC 60068-2-64 Test Fh)
Shock: 50g peak (per IEC 60068-2-27 and -29 Tests Ea and Eb)
Corrosion: 50 g/l, NaCl for 24 hours at +35°C (per ISO 9227)
INPUTS / OUTPUTS — 52 Total
Max. I/O
Count
Digital In
(SWG)
1
X
15
Digital In
(SWB)
X
8
X
8
X
4
X
1
Analog
Input
Current
Feedback
PWM
(Source)
Digital Out
(Source)
Digital Out
(Sink)
X
X
X
X
16
52
Pulse
Input
51
X
X
X
X
16
16
0
8
8
12
Note: The ECU-2032 has inputs and outputs that can be configured in multiple ways.
For more information, consult the ECU-2032 Technical Reference Manual.
3.507.1
®
HYDRAFORCE.com
HYDRAFORCE
®
ECU-2032 Machine Controller
PIN ASSIGNMENTS
PIN ASSIGNMENTS
Pin
Connector 1 Pin Function
Type
Pin
Connector 3 Pin Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Analog Input, 10KΩ to +5VDC
Analog Input, 10KΩ to +5VDC
Analog Input, 10KΩ to +5VDC
Analog Input, 10KΩ to +5VDC
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Ground
+12VDC Reference (ref 200mA)
Ground
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Input
Input
Input
Input
I/O
I/O
I/O
I/O
Input
Input
Input
Input
Input
Input
—
—
—
I/O
I/O
I/O
I/O
I/O
I/O
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Analog I/P, 0-5VDC, 41kΩ to +2.5VDC
+5 VDC Regulated Power Supply (Ref 250mA)
Digital I/P/ Analog I/P, 0-5VDC or 0-22.7mA to +2.5VDC
+5 VDC Reference (Ref +47Ω)
Digital I/P/ Analog I/P, 0-5VDC or 0-22.7mA to +2.5VDC
+5 VDC Reference (Ref +47Ω)
Digital I/P/ Analog I/P, 0-5VDC or 0-22.7mA to +2.5VDC
+5 VDC Reference (Ref +47Ω)
Ground
Digital I/P/ Analog I/P, 0-5VDC or 0-22.7mA to +2.5VDC
Analog I/P, 0-5VDC, 41kΩ to +2.5VDC
Analog I/P, 0-5VDC or 0-22.7mA, to +5VDC
Analog I/P, 0-5VDC or 0-22.7mA, to +5VDC
Analog I/P, 0-5VDC or 0-22.7mA, to +5VDC
Must be left open
+12VDC Reference (ref 200mA)
Ground (Ref -47Ω)
Analog Input, 2.2KΩ to +5VDC
Ground (Ref -47Ω)
Analog Input, 92KΩ to +46VDC
Ground (Ref -47Ω)
Analog Input, 2.2KΩ to +5VDC
Ground (Ref -47Ω)
Input
—
Input
—
Input
—
Input
—
—
Input
Input
Input
Input
Input
—
—
—
Input
—
Input
—
Input
—
Pin
Connector 2 Pin Function
Type
Pin
Connector 4 Pin Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P/ Pulse I/P, 10KΩ or 5kHz to Ground
Digital I/P / Digital O/P (open detect.)
Digital I/P / Digital O/P (open detect.)
Digital I/P / Digital O/P (open detect.)
Digital I/P / Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (open detect.)
Ground
+12VDC Reference (ref 200mA)
I/O
I/O
I/O
I/O
Input
Input
Input
Input
—
Input
Input
Input
Input
Input
Input
I/O
I/O
I/O
I/O
I/O
I/O
—
—
1
2
3
4
5
6
7
8
Power Ground
CAN 1 HIGH
Power Ground
VSUPPLY (+9 to 30 VDC)
VSUPPLY (+9 to 30 VDC)
CAN 1 LOW
CAN 2 HIGH
CAN 2 LOW
—
I/O
—
—
—
I/O
I/O
I/O
Continued on following page . . .
®
HYDRAFORCE.com
3.507.2
ELECTRONIC CONTROLS
ECU-2032 Machine Controller
DIMENSIONS and MOUNTING
Mounting on
Horizontal Surface:
Mounting on
Vertical Surface:
5.81
147.5
ECU-2xxx
2
3
1
4
Mounting Surface
Mounting Surface
5.35
136.0
0.24
6.2
Mounting Holes
The mounting positions shown here will allow
water or other potential contaminants to fall away
from connectors.
Allow 5 in./125 mm clearance from mounting
surface for connector installation.
For additional mounting information,
consult the ECU-2032 Technical Ref. Manual.
0.38/9.5
Dia.
1.75
1.30 44.5
33.1
All Dimensions
for reference only.
4.46
113.3
Weight: 1.55 lbs./0.7 kg
TO ORDER
Controller: Model ECU-2032 Part No. 4000355
AmpSeal Connectors: 23-Pin Grey Part No. 4000361; 23-Pin Blue Part No. 4000362
23-Pin Black Part No. 4000360; 8-Pin Black Part No. 4000363
AmpSeal Socket/Plug: Sockets Gold (100 pc.) Part No. 4000369; Sealing Plugs (100 pc.) Part No. 4000370
Shock Cover Kit (optional): Part No. 4206820
CoDeSys Programming Software: available from 3S Software GmbH
USB-CAN Adaptor: Part No. 4000371, also available from www.kvaser.com/prod/hardware/leaf_light.htm
Diagnostic Kit: Part No. 4000372
3.507.3
®
HYDRAFORCE.com
ELECTRONIC CONTROLS
ECU-2820 Machine Controller
DESCRIPTION
The ECU-2820 Machine Control is a general-purpose programmable controller
designed to withstand the real-world environmental demands of the off-highway
mobile market. The ECU-2820 can be used as a stand-alone controller, or for
integrating into a CAN network with other devices.
Input configuration can be set for up to 52 inputs consisting of Digital, Pulse, Current
Measuring Feedback and Analog inputs. Output configuration can be set for a total of
28 outputs consisting of up to 24 PWM or digital high-side drivers and up to 4 digital
low-side drivers. All outputs are capable of driving up to 3.0 Amps.
Note: Refer to Input/Output table below for pin configuration capability.
Refer to ECU-2820 Technical Reference Manual for specific data
and ratings of individual inputs and outputs.
RATINGS
POWER REQUIREMENTS:
Operating Voltage: 9 to 30 VDC
Idle Power Consumption: approximately 1 Watt
Operating Current: 10 Amp Max. continuous current, with full external load.
Over-Voltage: 34 VDC maximum
FEATURES
INTERNALLY REGULATED POWER SUPPLY:
• Advanced electronic design for
reliability and accuracy.
• Reliable operation in real-world
temperature conditions from
-40˚ to +70˚C.
• Fully-sealed, compact
cast-aluminum housing.
• Inputs and Outputs are protected
against shorts.
• Outputs have diagnostic capability.
• No external cooling or heat
dissipation required.
• Software developed with
CoDeSys. 2.3 Programming Tool.
(1) 5 VDC: 250 mA maximum across both pins
(1) 12 VDC: 200 mA maximum across both pins
COMMUNICATION:
(2) ISO CAN 2.0B Interfaces: CANopen, J1939, or user-programmable.
PROCESSING and MEMORY:
Microprocessor: 16-bit at 40 MHz; Flash ROM: 254 Kbyte
SRAM: 256 Kbyte; EEPROM: 6200 bytes
ENVIRONMENTAL RATINGS:
Operating Temperature: –40°C to+70°C; Storage Temperature: –50°C to +85°C
Water Resistance: meets IP67 standards (per IEC 660529)
Humidity Tolerance: Rel. Humidity > 90% from +25°C to +55°C
(per IEC 60068-2-30 Test Db)
Radiated Immunity: 20 to 2000 MHz at 30 V/m (per 2005/83/EC Annex IX)
Vibration: 3.5Grms random from 10 to 500 Hz (per IEC 60068-2-64 Test Fh)
Shock: 50g peak (per IEC 60068-2-27 and -29 Tests Ea and Eb)
Corrosion: 50 g/l, NaCl for 24 hours at +35°C (per ISO 9227)
INPUTS / OUTPUTS — 49 Total
Max. I/O
Count
Digital In
(SWG)
4
Digital In
(SWB)
Pulse
Input
Analog
Input
PWM
(Source)
Digital Out
(Source)
X
X
Digital Out
(Sink)
X
4
X
24
X
8
X
4
X
8
52
Current
Feedback
0
X
X
X
X
48
8
8
4
24
24
4
Note: The ECU-2820 has inputs and outputs that can be configured in multiple ways.
For more information, consult the ECU-2820 Technical Reference Manual.
3.508.1
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®
ECU-2820 Machine Controller
PIN ASSIGNMENTS
PIN ASSIGNMENTS
Pin
Connector 1 Pin Function
Type
Pin
Connector 3 Pin Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Current Measuring Feedback
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Ground
Ground
Ground
Analog Input, 2.2KΩ to +5VDC or 220Ω to 22.7mA
Auxiliary VSUPPLY (3A max) for External Devices
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital Input/ Digital Output (open detect.)
Digital Input, 10KΩ to Ground
Digital Input, 10KΩ to Ground
Digital Input/ Digital Output (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
I/O
I/O
I/O
I/O
FB
FB
I/O
I/O
—
—
—
Input
—
I/O
I/O
I/O
I/O
I/O
Input
Input
I/O
I/O
I/O
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
+12 VDC Regulated Power Supply (max 200mA)
+5 VDC Regulated Power Supply (max 250mA)
Ground
Ground
Digital I/P/ Analog I/P, 82KΩ to GND/V, 220Ω to GND/A
Digital I/P/ Analog I/P, 82KΩ to GND/V, 220Ω to GND/A
Digital I/P/ Analog I/P, 82KΩ to GND/V, 220Ω to GND/A
Digital I/P/ Analog I/P, 82KΩ to GND/V, 220Ω to GND/A
+12 VDC Regulated Power Supply (max 200mA)
+12 VDC Regulated Power Supply (max 200mA)
Ground
Ground
Digital I/P/ Analog I/P, 82KΩ to GND/V, 220Ω to GND/A
Digital I/P/ Analog I/P, 82KΩ to GND/V, 220Ω to GND/A
Must be left open
Digital Input/ Pulse Input, 10KΩ or 5kHz to Ground
Digital Input/ Pulse Input, 10KΩ or 5kHz to Ground
Digital Input/ Pulse Input, 10KΩ or 5kHz to Ground
Digital Input/ Pulse Input, 10KΩ or 5kHz to Ground
Digital Input/ Pulse Input, 10KΩ or 5kHz to Ground
Digital Input/ Pulse Input, 10KΩ or 5kHz to Ground
Digital Input/ Pulse Input, 10KΩ or 5kHz to Ground
Digital Input/ Pulse Input, 10KΩ or 5kHz to Ground
—
—
—
—
Input
Input
Input
Input
—
—
—
—
Input
Input
—
Input
Input
Input
Input
Input
Input
Input
Input
Pin
Connector 2 Pin Function
Type
Pin
Connector 4 Pin Function
Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Current Measuring Feedback
Current Measuring Feedback
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Back-up VSUPPLY (+9 to 30 VDC) for CPU
Analog Input, 2.2KΩ to +5VDC or 220Ω to 22.7mA
Ground
Ground
Ground
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital Input/ Digital Output (open detect.)
Digital Input, 10KΩ to Ground
Digital Input, 10KΩ to Ground
Digital Input/ Digital Output (open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
Digital I/P/ PWM O/P/ Digital O/P (no open detect.)
I/O
I/O
FB
FB
I/O
I/O
I/O
I/O
I/O
I/O
—
Input
—
—
—
I/O
I/O
I/O
Input
Input
I/O
I/O
I/O
1
2
3
4
5
6
7
8
Power Ground
CAN 1 HIGH
Power Ground
VSUPPLY (+9 to 30 VDC)
VSUPPLY (+9 to 30 VDC)
CAN 1 LOW
CAN 2 HIGH
CAN 2 LOW
—
I/O
—
—
—
I/O
I/O
I/O
Continued on following page . . .
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3.508.2
ELECTRONIC CONTROLS
ECU-2820 Machine Controller
DIMENSIONS and MOUNTING
Mounting on
Horizontal Surface:
Mounting on
Vertical Surface:
5.81
147.5
ECU-2xxx
2
3
1
4
Mounting Surface
Mounting Surface
5.35
136.0
0.24
6.2
Mounting Holes
The mounting positions shown here will allow
water or other potential contaminants to fall away
from connectors.
Allow 5 in./125 mm clearance from mounting
surface for connector installation.
For additional mounting information,
consult the ECU-2820 Technical Ref. Manual.
0.38/9.5
Dia.
1.75
1.30 44.5
33.1
All Dimensions
for reference only.
4.46
113.3
Weight: 1.55 lbs./0.7 kg
TO ORDER
Controller: Model ECU-2820 Part No. 4000356
AmpSeal Connectors: 23-Pin Grey Part No. 4000361; 23-Pin Blue Part No. 4000362
23-Pin Black Part No. 4000360; 8-Pin Black Part No. 4000363
AmpSeal Socket/Plug: Sockets Gold (100 pc.) Part No. 4000369; Sealing Plugs (100 pc.) Part No. 4000370
Shock Cover Kit (optional): Part No. 4206820
CoDeSys Programming Software: available from 3S Software GmbH
USB-CAN Adaptor: Part No. 4000371, also available from www.kvaser.com/prod/hardware/leaf_light.htm
Diagnostic Kit: Part No. 4000372
3.508.3
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ELECTRONIC CONTROLS
Electronic Control Units — Technical Reference
Technical Reference Information for Controller Models ECU-ML and ECU-MM
PRODUCT OVERVIEW — INPUTS/OUTPUTS
User Liability and Safety — OEM Responsibility
Key Switch Input
Full responsibility for the safe and effective functioning of the
equipment into which HydraForce electronic controls
are installed is assumed by the OEM of the equipment.
HydraForce assumes no responsibility for application
performance, or for the consequences of improper
application or equipment malfunction.
The key switch input allows the power to be turned On or Off
manually. After the power is applied, the software will have
control of all the inputs and outputs. The software can also
disable the function of the key switch input.
An emergency stop function should be included on all safetycritical systems to switch off the main power supply for the
output signals of the machine’s electronic control system.
The main supply voltage should be designed to switch off
immediately when unsafe conditions are encountered.
A manual emergency stop switch should be clearly visible
and easily accessed by the machine or vehicle operator.
• Provide a method of resetting the entire ECU.
• Provide software option for key switch override.
• Allows low battery drain (10 mA) when ECU is “asleep.”
• Internal pull-down resistor is available for an external signal to
turn off the key switch input.
• Input is protected from ESD and EMI.
• Key switch status is monitored by software.
Inputs — Digital
Absolute Maximum Ratings
Operating Temperature: –40°C to 85°C
Storage Temperature: –50°C to 125°C
Supply Voltage: 9 to 32 VDC
Output Load Current per Channel: Up to 2 Amps
Total Output Current: Varies by specific model
CAN (Controller Area Networks) Ports
All HydraForce machine controllers have CAN ports that
conform to CAN 2.0b specifications, including CAN shield.
Module Supply Voltage / Maximum Current Rating
• Input voltage below minimum results in a non-damaging,
non-latching reading saturated to the low limit.
• Input voltage above maximum results in a non-damaging,
non-latching reading saturated to the high limit.
Switch-to-Ground Features
• Switch-to-ground inputs are normally pulled high to +13 VDC
through 2KΩ resistor when they are floating.
• Inputs are protected from ESD, EMI and short to +Battery
faults.
• Fast response times.
HydraForce machine controllers are designed to operate with
a 9 to 32 VDC power supply, and are protected against reverse
polarity. The voltage is internally monitored for Low/High
Voltage and Load Dump. See individual product pages for
maximum current ratings for specific models.
Specifications for Switch-to-Ground Inputs:
Short ckt current: 10 mA DC maximum
Maximum Resistance for On: 50Ω to Ground
Minimum Resistance for Off: 4KΩ to Ground
Non-Damaging Voltage Range: 0 to 32 VDC continuous
Input/Output Types and Specifications
Switch to +Battery Features
HydraForce machine controllers include input and output pins
for multiple I/O functions that are software-configurable by the
OEM or the machine user. See individual product pages for
details about each model’s features and functions.
• Switch to battery inputs will detect a signal of +Batt –2V
through a series resistance of 50Ω.
• Inputs have an internal pull-down resistor
• All inputs are protected from ESD, EMI, transients and
short-to-ground faults.
Inputs — General
The controllers’ input pins support one or more of the following
input types:
• Digital in: Switch to Ground and Battery
• Analog in: Voltage and Resistive
• Frequency in: Speed and PWM
Specifications for Switch to +Battery Inputs:
Activation Resistance: 50Ω maximum to +Batt
De-Activation Resistance: 4KΩ minimum to +Batt
Non-Damaging Voltage Range: –32 to +32 VDC continuous
Communication — General
Model Dependent: CAN2.0
Note: for Controller Model ECU-MS, see pages 3.520.5–8
3.520.1
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Electronic Control Units — Technical Reference
Technical Reference Information for Controller Models ECU-ML and ECU-MM
INPUTS/OUTPUTS (cont’d.)
Inputs — Analog Voltage
• Input can measure voltage of analog sensors and can also
serve as a current source with an internal 22KΩ pull-up
resistor to +13 VDC.
• Input-open reads as 13 VDC; input short reads as 0 VDC.
• Protection for Short to +Batt and ground as well as ESD
and EMI, provided internally.
Specifications for Analog Inputs:
Input Voltage: 0 to 5 VDC
Input Accuracy: 2% Full Scale
Pull-Up Resistance: 22KΩ to +13 VDC
Analog to Digital Resolution: 5mV
Sampling Rate: 2 msec.
Inputs — Analog Resistive (Temperature)
• Resistive or analog sensor input.
• Internal protection for short-to-battery or ground.
• ESD and EMI protected.
Specifications for Resistive Sensor (Temperature) Inputs:
Working Range: 0 to 5 VDC
Pull-Up Resistance: 499Ω to +5 VDC
Analog to Digital Resolution: 5mV
Accuracy: ±50mV
PWM Inputs:
These inputs allow an interface to active PWM and speed
sensors. The inputs can be configured to measure both duty
cycle and frequency.
Specifications for PWM Inputs:
Input Low Threshold: <1.0 VDC
Input High Threshold: >4.0 VDC
Input Pull Up Resistance: 2 kΩ to +5 VDC
Frequency Range: 0.6 Hz to 10 KHz
Frequency Accuracy: ±1% for 0.6 Hz to 4 KHz;
±2% for 4 KHz to 10 KHz
Timing Resolution: 1 µsec.
Duty Cycle Range: 3% to 97%
Duty Cycle Accuracy: ±1%
Non-Damaging Voltage Range: –0.7 to 32 VDC
Alternator Input:
This input monitors the alternator frequency and voltage for
proper operation. This can also be used for measuring engine
speed.
• Frequency Range: 3 Hz to 10 KHz
• Accuracy and Resolution: 2% of input
• Voltage Range: 0.5 to 100 Vpeak
Outputs — General
Inputs — Frequency (Timing)
Frequency inputs can be logic-level pulse pickup units
(Hall Effect), Variable Reluctance (VR), PWM duty-cycle
or frequency-encoded sensors, or switch-to-ground.
Features for Variable Reluctance:
• Inputs are individually software-configurable as Passive
(balanced) or Active (unbalanced) sensors.
• Adjacent input channels can be paired up as differential or
single-ended to provide direction decoding.
• Diagnostic functions available through software configuration
are maximum frequency and maximum period faults.
Direction and fault counter diagnostics are also available.
Specifications for Variable Reluctance:
Input Impedence: 20KΩ ±10% input to input.
Input Measurable Limits: 0.5V to 120V p-p
Frequency Range: 0.1 to 10 KHz programmable
Frequency Accuracy: ±1% of actual
Non-Damaging Voltage Range: –0.7 to 32 VDC
Note: When using these inputs, best results will be obtained
when a sensor is connected to the ECU with twisted shielded
pair to reduce noise. The shield is then grounded to the
–Battery pin on the ECU.
HydraForce machine controllers include factory-programmable
output circuits configured via software. The controllers’ output
pins support one or more of the following output types:
• Digital out: 2 Amp Sourcing, 300 milliamp Sinking
• PWM: 1-Wire and 2-Wire 2 Amp Drivers
Outputs — Digital
2 Amp Sourcing Driver
• Protection Driver: Outputs will survive shorts to +Bat, –Bat
through any impedance with no degradation in performance.
If commanded ON, driver remains ON during 80V jump start
and load dump unless current limit is exceeded during these
events, in which case the driver is disabled and a short-toground diagnostic is reported. If driver protection feature
disables driver during these events, the driver is allowed to
retry within 10 ms.
• Protection Load: If commanded ON, driver remains ON
during 80V jump start and load dump unless current limit is
exceeded during these events. If commanded OFF, driver will
not source more then 100 µA during 80V jump start and load
dump.
• Diagnostics: Output fault detection reports short to battery or
ground, as well as open circuits whether drivers are in ON or
OFF state.
Note: for Controller Model ECU-MS, see pages 3.520.5–8
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3.520.2
ELECTRONIC CONTROLS
Electronic Control Units — Technical Reference
Technical Reference Information for Controller Models ECU-ML and ECU-MM
INPUTS/OUTPUTS (cont’d) / RATINGS
Specifications for 2 Amp Sourcing Driver:
Output Voltage: +Battery –2.0 VDC minimum at rated current.
Output Current: 2 Amps maximum.
Leakage Current: 350 µA maximum.
Idle Current: Less than 10 mA.
Turn-On Time: Less than 1 ms from command to 90% of
maximum output or voltage into resistive load at rated current.
Maximum Switching Frequency for HydraForce Solenoids:
Timing Resolution and Latency: Less than 1.25 ms.
Return Connection: Separate return is NOT required for each
driver. A total of two specific returns are assigned to all
ON/OFF drivers. Spreading drivers evenly between the two
return lines is recommended.
System Reset Status: Drivers turn off during a system Reset.
Specifications for 300 mA Sinking Outputs:
Load Supply Voltage: 32 VDC maximum.
Load Current: 300 mA (current limited at 400 mA).
Leakage Current: 0.5 mA with Driver Off.
Transition Time: 20 µsec. maximum.
Maximum Switching Frequency for Non-Inductive Loads:
Typical Loads: Lamps, LEDs > 0.50 mA, relays with maximum
flyback energy of 12 mJ
Outputs — PWM
• Programmable control range of 50mA to 2A sourcing.
• Full-time diagnostics detect open or short to battery or
ground; diagnostic limits for resistive, open circuit, leakage,
or saturated driver faults.
• Software configurable for PWM, On/Off drivers, or Lamp
drivers.
• One wire driver shares a common return with three other
drivers.
• Two wire separate driver and return, both switch to avoid
short to battery.
Specifications for PWM Outputs:
Output Current: Programmable from 0 to 2.0 AmpsDC.
Controllable Current Range: 50mA to Imax.
Output Current Resolution: 2mA.
Output Voltage: +Battery –2.0 VDC minimum at maximum load.
Leakage Current: 100 µA maximum at driver off.
Switching Frequency: 1 KHz.
Dither Period: Programmable 4 mS to 500 mS in 2 mS
increments.
Dither Amplitude: Programmable, 0 to 250 mA.
Current Accuracy:
For 50 mA to 80 mA: ±9% > 0°C, ±11% < 0°C
For 80 mA to 150 mA: ±6% > 0°C, ±8% < 0°C
For 150 mA to 400 mA: ±4% > 0°C, ±5% < 0°C
For 400 mA to 2.0 A: ±2% > 0°C, ±3% < 0°C
Frequency Response: 30 Hz or better.
Sensor Power Supply Ratings
Models that support sensor inputs include dedicated, regulated
sensor power supplies and ground pins. See individual product
pages for sensor power supply ratings.
Diagnostics:
• Software controlled diagnostic functions executed every
15 mS.
• Short-to-Ground: Supply voltage is <95% of sensor voltage
(5, 8 or 10 VDC) for two seconds minimum with ECU having
been powered for three seconds minimum at fault detection.
• Short-to-Battery: Supply voltage is >105% of sensor voltage
(5, 8 or 10 VDC) for two seconds minimum with ECU having
been powered for three seconds minimum at fault detection.
Specifications:
Output Voltage: 5 VDC ±0.25 V
Output Current: 200 mA minimum
Output Short-Circuit Current: 250 mA maximum
Specifications:
Output Voltage: 8 VDC ±0.4 V
Output Current: 400 mA minimum
Output Short-Circuit Current: 450 mA maximum
Specifications:
Output Voltage: 10 VDC +1.0/–3.0 V
Output Current: 3 A minimum
Output Short-Circuit Current: 3.5 A maximum
General Ratings
Reverse Polarity Protection: Controller will withstand reverse
polarity at supply voltage up to -16V for 12V nominal systems
and up to -32V for 24V nominal systems.
Short-Circuit Protection: Inputs and outputs will withstand
continuous short-circuit to all other leads including positive
and negative terminals. When the short-circuit condition is
ended, the controller will return to normal function.
Other Voltage Protection: Up to 30V for a 12V system and 80V
for a 24V system for 2 minutes.
Automotive Electrical Transients —
Conformance to the Following Standards:
• ISO 7637; Road Vehicles: Electrical disturbance by
conduction and Coupling.
• SAE J1113-11: Immunity to conducted transients on power
leads.
• IEC 61000-4-4 2001-07: Immunity to electrical fast
transient/burst
• IEC 61000-4-11: Voltage dips and interruptions
Note: for Controller Model ECU-MS, see pages 3.520.5–8
3.520.3
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Electronic Control Units — Technical Reference
Technical Reference Information for Controller Models ECU-ML and ECU-MM
RATINGS (cont’d) / WIRING GUIDELINES / COMMUNICATIONS
EMC/EMI
Recommended Machine Wiring Guidelines
Modules conform to 89/336/EEC Directive ISO 14982 for
Agricultural and Forestry machinery
EMI Emission: Modules conform to the following standards:
Near Field Radiated Emissions: 150 KHz to 50 MHz;
SAE J1113-41: Limits and methods of measurement of radio
disturbance characteristics of components and modules for
the protection of receivers used on board vehicles.
Near Field Radiated Emissions: 30 MHz to 1000 MHz:
ISO 13766; Earth-Moving machinery; Electromagnetic compatibility.
Far Field Radiated Emissions: 30 MHz to 1000 MHz:
CISPR 11:2003-03; Industrial, scientific and medical (ISM)
radio frequency equipment; Electromagnetic disturbance
characteristics; limits and methods of measurement.
Conducted Emissions: 150 KHz to 108 MHz:
CISPR 25:2002-08; Radio disturbance characterisitcs for the
protection of receivers used on board vehicles, boats, and on
devices; limits and methods of measurement.
• Wherever possible, avoid running wires in hot areas. Where
it is necessary to run wires in especially hot areas, use wire
rated to 105°C. In general, wire rated to 85°C should always
be used.
• Plastic or flexible metal conduit is recommended to help
prevent mechanical damage to wires.
• To help shield wires from EMI/RFI radiation, where possible
run the wires next to or inside of metal machine surfaces.
• 18 AWG wire is recommended.
• Keep wires supported along their length. Avoid wire harness
anchors that hold the wires rigid. Allowing the wires to “float”
is preferable.
• Use strain relief devices, and grommets for corner protection.
Always protect wires from sharp metal parts and corners, and
from moving or vibrating parts of the machine.
• Control wires and high-current-carrying wires should be
separated from each other.
• Run sensor lines separately from digital and switching signals
where possible. Twist sensor lines approximately one turn for
every 10 mm (0.4 in.).
• For analog sensors, the ground wire should be connected to
the sensor ground pin on the controller. Power to analog
sensors should come from the controller’s sensor power
source.
EMC Immunity: Conforms to the following standards:
SAE J1113-21: Electromagnetic compatibility measurement
procedure for vehicle components; Part 21: Immunity to
electromagnetic fields, 10 KHz to 18 GHz, absorber-lined
chamber
IEC 61000-4-3 2002-03 Radiated Immunity 10V/M
IEC 61000-4-5 2001-04 Surge Immunity (Lightning 2KV)
IEC 61000-4-6 1996 Conducted RF Injection 150 KHz to
230 MHz
IEC61000-4-8 2001 Power Frequency Magnetic Field
30 Amps/Meter
SAE J1113-23 Electromagnetic compatibility measurement
procedure for Vehicle Components; Part 23: Immunity to Electromagnetic Fields, 10 KHz to 200 MHz, Strip Line Method.
Electrostatic Discharge: Conforms to the following standards:
IEC 61000-4-2 Electromagnetic Compatibility (ECM); Part 4-2:
Testing and Measurement Techniques; Electrostatic Discharge Immunity Test
SAE J1113-13 Electromagnetic Compatibility Measurement
Procedure for Vehicle Components; Part 13: Immunity to
Electrostatic Discharge
USB/CAN Communicator
A USB/CAN connector allows the controller to exchange data
with a PC. When connected to a PC, the controller functions as
a USB slave; all electrical power is supplied by the PC; no other
power source is required.
The USB/CAN connector has internal CAN bus terminating resistors which the user can control using the controller’s Service
and Diagnostic tool. Refer to the controller’s software manual
for setup information. Refer to the USB/CAN Connector product
information sheet for specifications and connector pin details.
Machine Diagnostic Connector
HydraForce recommends that a diagnostic connector be
installed on machines controlled by HydraForce electronic
controllers. The connector should be located to be convenient
and readily accessible by the machine operator.
Data communication between the controller and a personal
computer is accomplished via the machine’s CAN network.
Teeing into the machine’s CAN bus, the diagnostic connector
should have the following connections: CAN+, CAN–, CANshield, Battery+, Battery.
Note: for Controller Model ECU-MS, see pages 3.520.5–8
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3.520.4
ELECTRONIC CONTROLS
Electronic Control Units — Technical Reference
Technical Reference Information for Controller Model ECU-MS
PRODUCT OVERVIEW — INPUTS/OUTPUTS
User Liability and Safety — OEM Responsibility
Key Switch Input
Full responsibility for the safe and effective functioning of the
equipment into which HydraForce electronic controls
are installed is assumed by the OEM of the equipment.
HydraForce assumes no responsibility for application
performance, or for the consequences of improper
application or equipment malfunction.
The key switch input allows the power to be turned On or Off
manually. After the power is applied, the software will have
control of all the inputs and outputs. The software can also
disable the function of the key switch input.
An emergency stop function should be included on all safetycritical systems to switch off the main power supply for the
output signals of the machine’s electronic control system.
The main supply voltage should be designed to switch off
immediately when unsafe conditions are encountered.
A manual emergency stop switch should be clearly visible
and easily accessed by the machine or vehicle operator.
• Provide a method of resetting the entire ECU.
• Provide software option for key switch override.
• Allows low battery drain (10 mA) when ECU is “asleep.”
• Internal pull-down resistor is available for an external signal to
turn off the key switch input.
• Input is protected from ESD and EMI.
• Key switch status is monitored by software.
Inputs — Digital
Absolute Maximum Ratings
Operating Temperature: –40°C to 85°C
Storage Temperature: –50°C to 125°C
Supply Voltage: 9 to 32 VDC
Output Load Current per Channel: Up to 2 Amps
Total Output Current: 15 Amps
CAN (Controller Area Networks) Ports
All HydraForce machine controllers have CAN ports that
conform to CAN 2.0b specifications, including CAN shield.
Module Supply Voltage / Maximum Current Rating
• Input voltage below minimum results in a non-damaging,
non-latching reading saturated to the low limit.
• Input voltage above maximum results in a non-damaging,
non-latching reading saturated to the high limit.
Switch-to-Ground Features
• Switch-to-ground inputs are normally pulled high to +10 VDC
through 2KΩ resistor when they are floating.
• Inputs are protected from ESD, EMI and short to +Battery
faults.
• Fast response times.
HydraForce machine controllers are designed to operate with
a 9 to 32 VDC power supply, and are protected against reverse
polarity. The voltage is internally monitored for Low/High
Voltage and Load Dump. See individual product pages for
maximum current ratings for specific models.
Specifications for Switch-to-Ground Inputs:
Short ckt current: 10 mA DC maximum
Maximum Resistance for On: 50Ω to Ground
Minimum Resistance for Off: 4KΩ to Ground
Non-Damaging Voltage Range: 0 to 32 VDC continuous
Input/Output Types and Specifications
Switch to +Battery Features
HydraForce machine controllers include input and output pins
for multiple I/O functions that are software-configurable by the
OEM or the machine user. See individual product pages for
details about each model’s features and functions.
• Switch to battery inputs will detect a signal of +Batt –2V
through a series resistance of 50Ω.
• Inputs have an internal pull-down resistor
• All inputs are protected from ESD, EMI, transients and
short-to-ground faults.
Inputs — General
The controllers’ input pins support one or more of the following
input types:
• Digital in: Switch to Ground and Battery
• Analog in: Voltage and Resistive
• Frequency in: Frequency and PWM
Specifications for Switch to +Battery Inputs:
Activation Resistance: 50Ω maximum to +Batt
De-Activation Resistance: 4KΩ minimum to +Batt
Non-Damaging Voltage Range: –32 to +32 VDC continuous
Communication — General
Model Dependent: CAN2.0
Note: for Controller Models ECU-ML and ECU-MM, see pages 3.520.1–4
3.520.5
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HYDRAFORCE
®
Electronic Control Units — Technical Reference
Technical Reference Information for Controller Model ECU-MS
INPUTS/OUTPUTS (cont’d.)
Inputs — Analog Voltage
• Input can measure voltage of analog sensors and can also
serve as a current source with an internal 16KΩ pull-up
resistor to +10 VDC.
• Input-open reads as 10 VDC; input short reads as 0.2 VDC.
• Protection for Short to +Batt and ground as well as ESD
and EMI, provided internally.
Specifications for Analog Inputs:
Input Voltage: 0.5 to 4.5 VDC
Input Accuracy: 2% Full Scale
Pull-Up Resistance: 16KΩ to +10 VDC
Analog to Digital Resolution: 5mV, 10 bits
Sampling Rate: 2 msec.
Inputs — Analog Resistive (Temperature)
• Resistive or analog sensor input.
• Internal protection for short-to-battery or ground.
• ESD and EMI protected.
Specifications for Resistive Sensor (Temperature) Inputs:
Working Range: 0 to 5 VDC
Pull-Up Resistance: 499Ω to +5 VDC
Analog to Digital Resolution: 5mV
Accuracy: 2.5%
PWM Inputs:
These inputs allow an interface to active PWM and speed
sensors. The inputs can be configured to measure both duty
cycle and frequency.
Specifications for PWM Inputs:
Input Low Threshold: <1.0 VDC
Input High Threshold: >4.0 VDC
Input Pull Up Resistance: 2 kΩ to +5 VDC
Specifications for Frequency Inputs:
Frequency Range: 120 Hz to 1500 Hz
Frequency Accuracy: ±1%
Timing Resolution: 1 µsec.
Duty Cycle Range: 3% to 97%
Duty Cycle Accuracy: ±0.5%
Non-Damaging Voltage Range: –0.7 to 32 VDC
Outputs — General
HydraForce machine controllers include factory-programmable
output circuits configured via software. The controllers’ output
pins support one or more of the following output types:
• Digital out: 2 Amp Hi/Lo Driver, Sinking
• PWM: 2-Wire, 2 Amp Drivers
Outputs — Digital
Inputs — Frequency (Timing)
Frequency inputs can be logic-level pulse pickup units
(Hall Effect), Variable Reluctance (VR), PWM duty-cycle
or frequency-encoded sensors, or switch-to-ground.
Features for Variable Reluctance:
• Inputs are individually software-configurable as Passive
(balanced) or Active (unbalanced) sensors.
• Adjacent input channels can be paired up as differential or
single-ended to provide direction decoding.
• Diagnostic functions available through software configuration
are maximum frequency and maximum period faults.
Direction and fault counter diagnostics are also available.
Specifications for Variable Reluctance:
Input Impedence: 20KΩ ±10% input to input.
Input Measurable Limits: 0.55V to 120V p-p
Frequency Range: 0.1 to 10 KHz programmable
Frequency Accuracy: ±1% of actual
Non-Damaging Voltage Range: –0.7 to 32 VDC
Note: When using these inputs, best results will be obtained
when a sensor is connected to the ECU with twisted shielded
pair to reduce noise. The shield is then grounded to the
–Battery pin on the ECU.
2 Amp Low Side Driver
• Protection Driver: Outputs will survive shorts to +Bat, –Bat
through any impedance with no degradation in performance.
If commanded ON, driver remains ON during 80V jump start
and load dump unless current limit is exceeded during these
events, in which case the driver is disabled and a short-tobattery diagnostic is reported. If driver protection feature
disables driver during these events, the driver is allowed to
retry within 10 ms.
• Diagnostics: Output fault detection reports short to battery or
ground, as well as open circuits whether drivers are in ON or
OFF state.
Specifications for 2 Amp Sinking Outputs:
Load Supply Voltage: 32 VDC maximum.
Load Current: 2 Amps
Leakage Current: 0.5 mA with Driver Off.
Transition Time: 100 µsec. maximum.
Note: for Controller Models ECU-ML and ECU-MM, see pages 3.520.1–4
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3.520.6
ELECTRONIC CONTROLS
Electronic Control Units — Technical Reference
Technical Reference Information for Controller Model ECU-MS
INPUTS/OUTPUTS (cont’d) / RATINGS
Outputs — PWM Hi/Lo Side
General Ratings
• Programmable control range of 50mA to 2A sourcing.
• Full-time diagnostics detect open or short to battery or
ground; diagnostic limits for resistive, open circuit, leakage,
or saturated driver faults.
• Software configurable for PWM, On/Off drivers, or Lamp
drivers.
• One wire driver shares a common return with three other
drivers.
• Two wire separate driver and return, both switch to avoid
short to battery.
Reverse Polarity Protection: Controller will withstand reverse
polarity at supply voltage up to -16V for 12V nominal systems
and up to -32V for 24V nominal systems.
Short-Circuit Protection: Inputs and outputs will withstand
continuous short-circuit to all other leads including positive
and negative terminals. When the short-circuit condition is
ended, the controller will return to normal function.
Other Voltage Protection: Up to 30V for a 12V system and 80V
for a 24V system for 2 minutes.
Automotive Electrical Transients —
Conformance to the Following Standards:
• ISO 7637; Road Vehicles: Electrical disturbance by
conduction and coupling.
• SAE J1113-11: Immunity to conducted transients
on power leads.
• IEC 61000-4-4 2001-07: Immunity to electrical fast
transient/burst
• IEC 61000-4-11: Voltage dips and interruptions
Specifications for PWM Outputs:
Output Current: Programmable from 0 to 2.0 Amps DC.
Controllable Current Range: 50mA to full scale.
Output Current Resolution: 1.5mA.
Output Voltage: +Battery –2.8 VDC minimum at maximum load.
Leakage Current: 100 µA maximum at driver off.
Switching Frequency: 1 KHz.
Dither Period: Programmable 4 mS to 500 mS in 2 mS
increments.
Dither Amplitude: Programmable, 0 to 250 mA.
Current Accuracy: ±10%@25°C, ±15% Imax.
Frequency Response: 30 Hz or better.
Sensor Power Supply Ratings
Models that support sensor inputs include dedicated, regulated
sensor power supplies and ground pins. See individual product
pages for sensor power supply ratings.
Diagnostics:
• Software controlled diagnostic functions executed every
15 mS.
• Short-to-Ground: Supply voltage is <95% of sensor voltage
(5, 8 or 10 VDC) for two seconds minimum with ECU having
been powered for three seconds minimum at fault detection.
• Short-to-Battery: Supply voltage is >105% of sensor voltage
(5, 8 or 10 VDC) for two seconds minimum with ECU having
been powered for three seconds minimum at fault detection.
Specifications:
Output Voltage: 5 VDC ±0.25 V, or 8 VDC ±0.4 V
Output Current: 330 mA minimum
Output Short-Circuit Current: 360 mA maximum
EMC/EMI
Modules conform to 89/336/EEC Directive ISO 14982 for
Agricultural and Forestry machinery
EMI Emission: Modules conform to the following standards:
Near Field Radiated Emissions: 150 KHz to 50 MHz;
SAE J1113-41: Limits and methods of measurement of radio
disturbance characteristics of components and modules for
the protection of receivers used on board vehicles.
Near Field Radiated Emissions: 30 MHz to 1000 MHz:
ISO 13766; Earth-Moving machinery; Electromagnetic compatibility.
Far Field Radiated Emissions: 30 MHz to 1000 MHz:
CISPR 11:2003-03; Industrial, scientific and medical (ISM)
radio frequency equipment; Electromagnetic disturbance
characteristics; limits and methods of measurement.
Conducted Emissions: 150 KHz to 108 MHz:
CISPR 25:2002-08; Radio disturbance characterisitcs for the
protection of receivers used on board vehicles, boats, and on
devices; limits and methods of measurement.
EMC Immunity: Conforms to the following standards:
SAE J1113-21: Electromagnetic compatibility measurement
procedure for vehicle components; Part 21: Immunity to
electromagnetic fields, 10 KHz to 18 GHz, absorber-lined
chamber
IEC 61000-4-3 2002-03 Radiated Immunity 10V/M
IEC 61000-4-5 2001-04 Surge Immunity (Lightning 2KV)
IEC 61000-4-6 1996 Conducted RF Injection 150 KHz to
230 MHz
IEC61000-4-8 2001 Power Frequency Magnetic Field
30 Amps/Meter
SAE J1113-23 Electromagnetic compatibility measurement
procedure for Vehicle Components; Part 23: Immunity to Electromagnetic Fields, 10 KHz to 200 MHz, Strip Line Method.
Note: for Controller Models ECU-ML and ECU-MM, see pages 3.520.1–4
3.520.7
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HYDRAFORCE
®
Electronic Control Units — Technical Reference
Technical Reference Information for Controller Model ECU-MS
RATINGS (cont’d) / WIRING GUIDELINES / COMMUNICATIONS
Electrostatic Discharge: Conforms to the following standards:
IEC 61000-4-2 Electromagnetic Compatibility (ECM); Part 4-2:
Testing and Measurement Techniques; Electrostatic
Discharge Immunity Test
SAE J1113-13 Electromagnetic Compatibility Measurement
Procedure for Vehicle Components; Part 13: Immunity to
Electrostatic Discharge
Machine Diagnostic Connector
HydraForce recommends that a diagnostic connector be
installed on machines controlled by HydraForce electronic
controllers. The connector should be located to be convenient
and readily accessible by the machine operator.
USB/CAN Communicator
A USB/CAN connector allows the controller to exchange data
with a PC. When connected to a PC, the controller functions as
a USB slave; all electrical power is supplied by the PC; no other
power source is required.
The USB/CAN connector has internal CAN bus terminating resistors which the user can control using the controller’s Service
and Diagnostic tool. Refer to the controller’s software manual
for setup information. Refer to the USB/CAN Connector product
information sheet for specifications and connector pin details.
Data communication between the controller and a personal
computer is accomplished via the machine’s CAN network.
Teeing into the machine’s CAN bus, the diagnostic connector
should have the following connections: CAN+, CAN–, CANshield, Battery+, Battery.
Recommended Machine Wiring Guidelines
• Wherever possible, avoid running wires in hot areas. Where
it is necessary to run wires in especially hot areas, use wire
rated to 105°C. In general, wire rated to 85°C should always
be used.
• Plastic or flexible metal conduit is recommended to help
prevent mechanical damage to wires.
• To help shield wires from EMI/RFI radiation, where possible
run the wires next to or inside of metal machine surfaces.
• 18 AWG wire is recommended.
• Keep wires supported along their length. Avoid wire harness
anchors that hold the wires rigid. Allowing the wires to “float”
is preferable.
• Use strain relief devices, and grommets for corner protection.
Always protect wires from sharp metal parts and corners, and
from moving or vibrating parts of the machine.
• Control wires and high-current-carrying wires should be
separated from each other.
• Run sensor lines separately from digital and switching signals
where possible. Twist sensor lines approximately one turn for
every 10 mm (0.4 in.).
• For analog sensors, the ground wire should be connected to
the sensor ground pin on the controller. Power to analog
sensors should come from the controller’s sensor power
source.
Note: for Controller Models ECU-ML and ECU-MM, see pages 3.520.1–4
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3.520.8
ELECTRONIC CONTROLS
CAN-Bus Keypads
Eight-Key
DESCRIPTION
These soft-touch keypads are designed to be used with CAN-Bus J1939 network
applications. They feature a black silicone overlay with custom legends and key
groupings, and are available in an 8-key unit. The configurable keys are backlit
and there are three amber indicator LEDs, which can be individually addressed
via J1939 standards.
FEATURES
• 8 buttons, 2 across x 4 high.
• Dash-mountable.
• SAE-J1939 compliant.
• CAN-Bus controllable LED indicators.
• Long life — tested to 3 million activations.
• Custom legends and key combinations available
(minimum order required, consult factory).
• Operating temperature: -40C to +85C.
RATINGS
Electrical and Environmental:
Sealing: IP67
CE Rated
Power: 8 to 32 VDC @ 2 amps maximum
Operating and Storage Temperature: –40 to +85°C (-40 to 185°F)
Humidity Tolerance at 115% of nominal voltage: 99% RH at 35°C for 240 hours
EMC: 100 V/m using twisted pair J1939-11 and J1939-15
Fluid Compatibility: Diesel fuel, oil, unleaded gasoline, ethanol,
coolant additive, battery fluid with 37% sulfuric acid or KCH
Vibration Rating: 5.3g random, three-axis; 3.5 sinusoidal
Mechanical:
Life Cycle: 3 million activations
Backlighting: Green LED’s, one per key
Indicators: Amber LEDs; Qty: 24 for 8-key model;
See dimension drawing for locations.
Connector: 4-pin Deutsch DT
Communications: J1939 CAN 2.0 Part B compliant
Material: Silicone-based elastomer; Color: black
3.558.1
®
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HYDRAFORCE
®
CAN-Bus Keypads
Eight-Key
DIMENSIONS & MOUNTING
8 KEYS — 2 x 4 Keypad — Vertical Configuration Shown
2.17
55.0
0.59
15.1
1
4.56
115.8
1.08
27.5
0.98
24.8
3
0.63
15.9
1.05
26.6
3.00
76.2
Vent
6
7
8
0.98
24.9
0.28
7.0
1.50
38.1
1.50
38.1
Do not
obstruct.
5
Mounting
Shaded Areas Cut Out
Dia.
0.57
14.4
2
4
0.78
19.8
0.86
21.7
Dia.
1.50
38.1
Dia.
1.60
40.6
3.00
76.2
0.79
20.0
M6 x 1.0mm Stud
0.91
23.1
4-PIN Deutsch DT Connector
Dimensions Shown
are for Reference Only
INCH
MILLIMETRE
CAN_L
CAN_H
Power
4
1
3
2
Ground
TO ORDER
CAN-Bus Keypad
Mating Connector Kit
CAN Keypad User Manual
®
HYDRAFORCE.com
Model: 8-Key, 2 x4 Vertical
for 8-Key Model
for 8-Key Model
Part No. 4206520
Part No. 4001953
Consult Factory
3.558.2
ELECTRONIC CONTROLS
Heavy-Duty Pressure Sensors
Models ERP345, ERP35
DESCRIPTION
High-accuracy heavy-duty pressure sensors with 1% total error band accuracy
accomplished by marrying a high performance ASIC to a very stable, field-proven
polysilicon, thin-film pressure sensor. These sensors are intended for use in
demanding industrial and off-highway equipment.
FEATURES
• Advanced ASIC technology for reliability and accuracy.
• 1% total error band accuracy within -20 to 85°C temperature range.
• Long term active stability and repeatability.
• Broad temperature capability.
• All-welded pressure construction.
• Protected against EMI/RFI.
• IP67 ingress rated.
• Diagnostic rails.
RATINGS
PERFORMANCE:
Pressure Range:
ERP345: 0 to 345 bar (0 to 5000 psi)
ERP35: 0 to 35 bar (0 to 500 psi)
For alternate pressure ranges,
consult factory.
Durability: Tested to 50 million cycles
Overpressure ERP345 (345 bar model):
Proof 150%; Burst 500%
Overpressure ERP35 (35 bar model):
Proof 200%; Burst 1000%
Proof Pressure: up to 10% intermittent
duty cycle.
Accuracy:
±1% of Span from -20 to 85°C
±1.5% of Span from -40 to -20°C
±1.5% of Span from 85 to 125°C
Static Accuracy Class: ±0.25%
of span (BFSL Method) including
linearity, hysteresis, non-repeatability at
reference temperature 21°C/72°F.
Response Time: < 1 ms
Supply Voltage ERP345: 0 to 5VDC
Supply Voltage ERP35: 4.5 to 5.5VDC
TO ORDER
0 to 345 bar (5000 psi)
Pressure Sensor Model No:
ERP-345-RM-IM-06
Part No. 4000672
0 to 35 bar (500 psi)
Pressure Sensor Model No:
ERP-35-RM-IM-06
Part No. 4000664
Mating Connector:
Metri-Pack® 150
HF Part No. 4000669
3.652.1
Supply Current: 3.5mA
Ratiometric Output: 0.5–4.5VDC
Reverse Polarity
and Miswired Protected
INSTALLATION & PHYSICAL
SPECIFICATIONS
Electrical Connection: Metri-Pack 150
Pressure Port Material:
304 Stainless Steel
Sensor Material: 17-4PH SS
Housing: 20% Glass Reinforced Nylon
Install Torque: 27 Nm (20 ft-lbs)
ENVIRONMENTAL RATINGS:
Operating and Storage Temperature:
–40°C to 125°C
Vibration: 20 grms (10 hrs. each axis)
Shock: 100gs, 6ms
EMI / RFI Protection
EN61326 (Heavy Industrial):
30 V/M 500 KHz to 1 GHz
Weather Rating: IP67
DIMENSIONS
0.94
24
0.23
6
SAE 6
9/16-18
UNF 2A
Optional
Mating
Connector
3-Pin Metri-Pack®
+5V
1.06
27
0.39
10
0.48
12
2.05
52
0.30
8
0.71
18
Gnd.
Signal
Dimensions are
for reference only.
INCH
MILLIMETRE
NOTE: See following page (3.652.2) for important Installation
and Technical Reference Information.
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HYDRAFORCE
®
Pressure Sensor Installation and Reference Info.
TECHNICAL REFERENCE INFORMATION FOR ERP MODEL PRESSURE SENSORS
WARNING- READ BEFORE INSTALLATION
User Liability and Safety — OEM Responsibility
Full responsibility for the safe and effective functioning of
the equipment into which HydraForce electronic controls
are installed is assumed by the OEM of the equipment.
HydraForce assumes no responsibility for application
performance, or for the consequences of improper
application or equipment malfunction.
• Life support devices or systems are devices or systems
which, (a) are intended for surgical implant into the body,
or (b) support or sustain life, and whose failure to perform,
when properly used in accordance with instructions for use
provided in the labeling, can be reasonably expected to
result in a significant injury to the user.
A failure resulting in injury or damage may be caused by
excessive overpressure, excessive vibration or pressure
pulsation, excessive instrument temperature, corrosion of
the pressure containing parts, or other misuse. Consult
HydraForce Inc., Lincolnshire, IL, USA before installing if
there are any questions or concerns.
• A critical component is any component of a life support
device or system whose failure to perform can be reasonably
expected to cause the failure of the life support device
or system, or to affect its safety or effectiveness.
1. Overpressure:
Pressure spikes in excess of the rated overpressure
capability of the sensor may cause irreversible electrical
and/or mechanical damage to the pressure measuring and
containing elements. Fluid hammer and surges can destroy
any pressure sensor and must always be avoided. A pressure
snubber should be installed to eliminate the damaging hammer
effects. Fluid hammer occurs when a liquid flow is suddenly
stopped, as with quick closing solenoid valves. Surges occur
when flow is suddenly begun, as when a pump is turned on at
full power or a valve is quickly opened. Liquid surges are
particularly damaging to pressure sensors if the pipe is
originally empty. To avoid damaging surges, fluid lines should
remain full (if possible), pumps should be brought up to power
slowly, and valves opened slowly. To avoid damage from both
fluid hammer and surges, a surge chamber should be installed.
Symptoms of fluid hammer and surge's damaging effects:
• Pressure sensor exhibits an output at zero pressure
(large zero offset).
• Pressure sensor output remains constant regardless of
pressure
• In severe cases, there will be no output.
2. Freezing:
Prohibit freezing of media in pressure port. Unit should be
drained (mount in vertical position with electrical termination
upward) to prevent possible overpressure damage from frozen
media.
3. Static Electrical Charges:
Any electrical device may be susceptible to damage when
exposed to static electrical charges.
To avoid damage to the sensor observe the following:
• Ground the body of the sensor BEFORE making any
electrical connections.
• When disconnecting, remove the ground LAST!
Note: The shield and drain wire in the cable (if supplied) is not
connected to the sensor body, and is not a suitable ground.
4. Use in Life Support Devices
HydraForce Inc. products are not authorized for use as critical
components in life support devices or systems without the
express written approval of the HydraForce Engineering
Department. As used herein:
®
HYDRAFORCE.com
DESCRIPTION
The Hydraforce Model ERP pressure sensors are high
performance instruments intended for use in off-highway and
industrial applications where the process media is compatible
with the 17-4PH stainless steel sensor material and the
304 SS process connection.
Mechanical Installation Guidelines:
Environmental
The ERP pressure sensors can be stored and used within the
temperature limits of –40°C to 125°C (-40°F to 257°F). Ingress
protection ratings of the units are IP67 standard, but dependent
on the electrical termination specified for special models.
Mounting
The ERP pressure sensors require no special mounting hardware and can be mounted in any orientation with negligible
position error. Although the units can withstand considerable
vibration without damage or significant output effects, it is
always good practice to mount the sensor where there is minimum vibration. For units with NPT type pressure fittings, apply
sealing tape or an equivalent sealant to the threads before
installing. When installing or removing the unit apply a wrench
to the hex wrench flats, located above the pressure fitting.
DO NOT tighten by using a pipe wrench on the housing.
A 27mm (11⁄16˝) wrench can be used on the wrench flats
of the hex.
Electro-Magnetic Interference
The circuitry of the ERP pressure sensors is designed to
minimize the effect of electromagnetic and radio frequency
interference. To minimize susceptibility to noise, avoid running
the termination wiring in a conduit which contains high current
AC power cables. Where possible avoid running the termination
wiring near inductive equipment.
Field Adjustments
The ERP pressure sensors are precisely calibrated and temperature compensated at the factory to ensure long and stable
performance. There are no field accessible adjustments on the
sensors.
Electrical Installation
Please refer to the performance ratings on the previous page
for power supply requirements and for appropriate wiring protocol based on the particular output signal and electrical termination features of the unit being installed.
3.652.2
HYDRAFORCE
®
Thermistor Temperature Sensor
Model ERT150
DESCRIPTION
A thermistor style heavy-duty analog temperature sensor intended for use as a steady
state temperature sensor for demanding industrial and off-highway equipment.
FEATURES
• Thermistor technology for low cost and reliability.
• Rugged design for durability in harsh conditions.
• Pigtail with connector for installation in tight places.
• Stainless steel body.
RATINGS
PERFORMANCE:
Sensing Temperature: –40°C to 150°C (–40°F to 300°F)
Output Signal: 26246 to 33.89 ohms
Accuracy: ±2°C from 30° to 70°C
Sense Current: <10 mA at 25°C
Response Time 10% to 90%: <15 sec.
Nominal Output at 25°C: 1000 ohms
INSTALLATION REQUIREMENTS:
Electrical Connection: Pigtail with Deutsch DT04-2P
Mating Connector: Deutsch DT06-2S
Port Size: SAE #6
Torque: 20 ±3 Nm (15 ±2 ft.-lb.)
TEMPERATURE vs. RESISTANCE
CHARACTERISTCS
100000
Resistance (Ohms)
10000
ENVIRONMENTAL RATINGS:
Operating Pressure: 10 bar (145 psi) maximum
Vibration: 20 grms (20 Hz to 20 KHz)
Weather Rating: IP67
O-Ring Material: Fluorocarbon
Short Circuit Protection: Short to +Batt may cause failure of the probe
Error Handling: Device measuring will sense open or short (>100 ohms or <5 ohms)
1000
100
10
1
-50
0
50
100
TEMPERATURE (°C)
Resistance of Thermistor
at Key Temperature Points
Temp °C Resistance (Ohms)
-40°
26246
-20°
7346
0°
2768
20°
1209
25°
1000
30°
831.9
40°
585.2
50°
420
60°
307
70°
228.1
80°
172.1
90°
131.7
100°
102.2
110°
80.21
120°
63.69
130°
51.11
140°
41.43
150°
33.89
®
HYDRAFORCE.com
150
STEINHART-HART CONSTANTS: A = 1.426654 E-03
B = 2.69848 E-04
C = 1.86111 E-07
DIMENSIONS
0.5
12.7
Best Sensitivity
2.17
55
9/16–18
INCH / MILLIMETRE
0.687
ACROSS FLATS
17.45
Approx.
13.0
330
All Dimensions for reference only.
2 Pins, Not Polarity
Sensitive; either
can be connected
to + or –
TO ORDER
Temperature Sensor Model: ERT150-R-LD-06 Part No. 4204440
Mating Connector Deutsch Model: DT06-2S
HF Part No. 4001951
3.653.1
HYDRAFORCE
®
Thermistor Temperature Sensor
Model ERT120
DESCRIPTION
A thermistor style heavy-duty analog temperature sensor with a padded resistor for
improved linearity of the input curve. This steady-state sensor is intended for use in
demanding industrial and off-highway equipment applications.
FEATURES
• Thermistor technology for low cost and reliability.
• Rugged design for durability in harsh conditions.
• Pigtail with connector for installation in tight places.
• Stainless steel body.
RATINGS
PERFORMANCE:
Sensing Temperature: –40°C to 150°C (–40°F to 300°F)
Output Signal: 5427.9 to 436.3 ohms
Accuracy: ±2°C from 30° to 70°C
Sense Current: <10 mA at 25°C
Response Time 10% to 90%: <30 sec.
Nominal Output at 25°C: 4.9K ohms
INSTALLATION REQUIREMENTS:
TEMPERATURE vs. RESISTANCE
CHARACTERISTCS
Electrical Connection: Pigtail with Deutsch DTM04-2P
Mating Connector: Deutsch DTM06-2S
Port Size: SAE #6
Torque: 48 ±5 Nm (35 ±3.5 ft.-lb.)
Resistance (Ohms)
6000
5000
4000
ENVIRONMENTAL RATINGS:
3000
2000
1000
-40
0
50
100
Temperature (°C)
150
Operating Pressure: 10 bar (145 psi) maximum
Vibration: 20 grms (20 Hz to 20 KHz)
Weather Rating: IP67
O-Ring Material: Fluorocarbon
Short Circuit Protection: Short to +Batt may cause failure of the probe
Error Handling: Will sense open or short (>7K ohms or <400 ohms)
Resistance of Thermistor
at Key Temperature Points
Temp °C
-40°
-30°
-20°
-10°
0°
10°
20°
30°
40°
50°
60°
70°
80°
90°
100°
110°
120°
130°
140°
150°
®
Resistance (Ohms)
5427.9
5380.8
5305.4
5190.3
5022.5
4790.2
4485.7
4112.4
3682.4
3219.7
2752.5
2307.3
1904.5
1554.2
1259.0
1016.2
819.7
662.0
536.3
436.3
HYDRAFORCE.com
DIMENSIONS
0.187
9/16–18
4.75
Probe Dia.
0.687
ACROSS FLATS
17.45
Deutsch
DTM04-2P
Polyolefin Shrink over Leads
for Strain Relief and Sealing
2.17
55.1
INCH / MILLIMETRE
2 Pins, Not
Polarity-Sensitive.
Connect either
to + or –
Approx. 13.0
330
All Dimensions for reference only.
TO ORDER
Temperature Sensor
Model: ERT120-R-LD-06
Part No. 4206200
Mating Connector Kit
Deutsch Model: DTM06-2S
HF Part No. 4001970
3.654.1
ELECTRONIC CONTROLS
Thermistor Temperature Sensor
Model ERT130
DESCRIPTION
A thermistor style heavy-duty analog temperature sensor intended for use as a steady
state temperature sensor for demanding industrial and off-highway equipment.
FEATURES
• Thermistor technology for low cost and reliability.
• Rugged design for durability in harsh conditions.
• Pigtail with connector for installation in tight places.
• Stainless steel body.
RATINGS
PERFORMANCE:
Sensing Temperature: –40°C to 135°C (–40°F to 275°F)
Output Signal: 18555 to 46.6 ohms
Accuracy: ±2°C from 30° to 70°C
Sense Current: <10 mA at 25°C
Response Time 10% to 90%: <15 sec.
Nominal Output at 25°C: 1000 ohms
INSTALLATION REQUIREMENTS:
Resistance of Thermistor
at Key Temperature Points
Temp °C
-40°
-30°
-20°
-10°
0°
20°
25°
30°
40°
50°
60°
70°
80°
90°
100°
110°
120°
130°
135°
Resistance (Ohms)
18555
10914
6637
4161
2682
1202
1000
832
588
423
310
231
174.5
133.6
103.6
81.2
64.5
51.8
46.6
Electrical Connection: Pigtail with Deutsch DTM04-2P
Mating Connector: Deutsch DTM06-2S
Port Size: SAE #6
Torque: 43 to 53 Nm (32 to 39 ft.-lb.)
ENVIRONMENTAL RATINGS:
Operating Pressure: 10 bar (145 psi) maximum
Vibration: 20 grms (20 Hz to 20 KHz)
Weather Rating: IP67
O-Ring Material: Fluorocarbon
Short Circuit Protection: Short to +Batt may cause failure of the probe
Error Handling: Device measuring will sense open or short >100K ohms or <5 ohms
STEINHART-HART CONSTANTS: A = 0.001374666227599
B = 0.000276926035822
C = 0.000000201493010
DIMENSIONS
0.187
9/16–18
4.75
Probe Dia.
0.687
ACROSS FLATS
17.45
Deutsch
DTM04-2P
Polyolefin Shrink over Leads
for Strain Relief and Sealing
2.17
55.1
INCH / MILLIMETRE
2 Pins, Not
Polarity-Sensitive.
Connect either
to + or –
Approx. 13.0
330
All Dimensions for reference only.
TO ORDER
3.655.1
Temperature Sensor
Model: ERT130-R-LD-06
Part No. 4000665
Mating Connector
Deutsch Model: DTM06-2S
HF Part No. 4001970
®
HYDRAFORCE.com
ELECTRONIC CONTROLS
Series ELD-01 Heavy-Duty Display Unit
DESCRIPTION
d
Engine Spee
**** RPM
d
Ground Spee
**** MPH
The ELD-01 Series display is a monochrome, transflective graphical information
display capable of displaying real-time operating information through two communication data links. Examples of some of the parameters that can be monitored are:
temperature, motor speed, cylinder position, and flow. The information can be
displayed as multilingual text or in one of several graphical formats. It is designed for
use on heavy-duty vehicles and machines operating in adverse conditions.
FEATURES
• Environmentally hardened for harsh heavy-duty off-road environments.
• Environmentally sealed up to ±5 psi against moisture.
• Vibration hardened to 9.8 Grms.
• Fully graphic, 64(h) x 240(w), positive image, transflective LCD for excellent visibility
in all lighting conditions.
• Screen viewing area: 2.25 cm x 8.46 cm.
• White LED back-lighting for long life and sharp contrast.
• Dimmable via either external dimmer input or display keypad.
• 4 integral operator input buttons.
• HydraForce Screen Builder configuration software available for custom designs.
• Out-of-Cab capable.
RATINGS
INPUTS:
Keyswitch Input
Dimmer Input: PWM
COMMUNICATION:
CAN SAE J1939
PROCESSING ELEMENTS:
Processor: 68376 Mot. 32 bit @ 24 MHz
RAM/SRAM: 521 KBytes
Flash Memory: 1 MByte
EEPROM: 32 KBytes
ELECTRICAL:
Power Supply: 9 to 32 VDC at 3.0 Amps Maximum
PHYSICAL SPECIFICATIONS:
Dimensions: 120(w) x 61(h) x 66(d) mm (4.7 x 2.4 x 2.6 in.)
Panel Thickness: 4.6 mm (0.18 in.) maximum
Mounting: Front Panel Mount with Included Bracket;
Panel Cutout: 112.75 x 54.0 mm (4.44 x 2.13 in.)
Optional Gimbal Mounting Bracket
CONNECTOR:
Deutsch DT06-8S
ENVIRONMENTAL RATINGS:
Operating Temperature Range: –35°C to 75°C (–31°F to 167°F)
Storage Temperature Range: –50°C to 85°C (–58°F to 185°F)
Vibration: 9.8g, 24 Hz to 2000 Hz
Sealing/Protection: Sealed to ±0.35 bar, ±5 psi; IP67/NEMA 13
EMC: 55 V/M
3.701.1
®
HYDRAFORCE.com
HYDRAFORCE
®
Series ELD-01 Heavy-Duty Display Unit
DIMENSIONS
4.70
119.5
PINOUT
Pin 1
Pin Function
Pin 8
3.38
60.5
All Dimensions
for Reference Only.
INCH
MILLIMETRE
2.60
66.0
1
2
3
4
5
6
7
8
Battery
Ground
Keyswitch
PWM Input
Not Used
Not Used
CAN Hi
CAN Lo
2.20
56.0
Connector
2.08
52.9
4.41
112.0
J1939 DIAGNOSTIC SCREENS
Built-In Diagnostics with Automatic Interrupt:
Engine Messages: Fuel, Filters, Injectors, Coolant, Lubrication, Speed, RPM, Exhaust
Transmission & Driveline Messages: Lubrication
Electrical System Messages: Voltage, Load, Sensor Voltages
Priority Messaging: Note that this display is programmed to present certain J1939 messages
immediately when installed, and when sensors trigger a serious fault or imminent failure condition, ie. engine temperature, fuel system failure, et.al. These messages will displace any other
active messages displayed at the time. This priority is preprogrammed into the display. For a list
of these standard J1939 set messages, consult factory.
TO ORDER
Backlighting
Software
Part No.
Accessories:
White
None*
4000717
*Screen Builder Configuration Software:
Part No. 4100000
Gasket: Part No. 4000947
Gimbal Mounting Bracket: Part No. 4000948
Mating Connector: Part No. 4001955
®
HYDRAFORCE.com
3.701.2
ELECTRONIC CONTROLS
ELD-06 2in. Backlighted LCD w/J1939 Data Link
DESCRIPTION
A heavy-duty, stand-alone, 2-inch, 2 x 8 character display module that can be connected to an SAE J1939 (CAN) data bus and is sealed to IP65 standards. Displayed
data can originate with the vehicle’s data bus. Backlighting is green/yellow and there
are three status LEDs: green, red and amber. There are three, amber backlighted
keys. This display unit is well-suited for use in mobile, heavy-duty and off-highway
vehicles and equipment.
FEATURES
• 2 x 8 character, backlighted, liquid crystal display.
• Addressable Keys and LEDs
• Three-button backlighted user interface buttons with tactile feel.
• Three LED warning indicators, hidden when off.
• Buzzer available for alert and high priority messages.
• 9 to 60 VDC operation.
RATINGS
COMMUNICATION: CAN SAE J1939
ENVIRONMENTAL RATINGS:
ELECTRICAL:
Operating Temperature:
–20°C to +70°C
Immersion: IP65
Power Supply: 9 to 60 VDC at 200 mA
Protection: –24V Reverse
Data Bus: SAE J1939 (CAN)
Connector: M12, 5-Pin
TO ORDER
Model No: 4204540
Configuration Kit: Part No. 4204540
MATERIAL:
Housing and Bezel: Black
polycarbonate ABS Plastic
DISPLAY:
Gasket: Part No. 4000706
Type: Positive, Transflective, FSTN
Aperture: 1.375" W by 0.50" H
Viewing Angle: 12:00
Icon Colors: Green, Red and Amber
Screen Color: Green/Yellow
Key Backlight Color: Amber
Installation Cable for System
Integration: Model M12-5 Cable with
Harness Assembly, Part No. 4000680
Mating Connector, DTM04-6S:
Part No. 4001973
Video Electronic 100-Style Mount
(Industry Standard)
DIMENSIONS
2.05
52
DIA.
2.36
DIA.
60
2.07
52.5
0.39
10
1.12
28.5
9
2.0 0
.
3
5 A.
DI
INCH
MILLIMETRE
1.91
48.5
Recommended Panel Cutout
All Dimensions
for Reference
Only.
Pin No. Function
4
1
3
5
2
3.706.1
1
2
3
4
5
Ground
Vcc 9 to 60 VDC
CAN Ground
CAN_H
CAN_L
®
HYDRAFORCE.com
HYDRAFORCE
®
ELD-07 5in. Square LCD Display w/J1939 Data Link
DESCRIPTION
An all-purpose heavy-duty display unit with a 5-inch-square face. The programmable,
graphical display can visualize data on the CAN bus. There are eight switches, a
buzzer, LED backlight for the keyboard and a 320 x 240 color LCD display. Data can
be exchanged via CAN bus. This display unit is well-suited for use in heavy-duty
mobile, industrial and off-highway vehicles and equipment.
FEATURES
• Programmable, graphical, backlighted LCD display.
• Addressable Keys and LEDs
• Eight backlighted user interface buttons.
• 9 to 60 VDC operation.
RATINGS
COMMUNICATION: CAN SAE J1939
ELECTRICAL:
TO ORDER
Power Supply: 9 to 60 VDC
Current Consumption: Less than 800mA @ 24 VDC
Flash Memory: 4 MB; SRAM: 256 KB; EEPROM: 64 KB
Data Bus: SAE J1939 (CAN)
Connector: M12, 5-Pin
Model No: 4000704
DISPLAY:
Configuration Kit: Part No. 4206310
Type: Color LCD, 320 x 240 pixels (1/4 VGA) with dimmable backlighting
LED: 1 LED
Operator keys: Eight, LED illuminated switches
Installation Cable for System
Integration: Model M12-5 Cable with
Harness Assembly, Part No. 4000680
ENVIRONMENTAL RATINGS:
Mating Connector, DTM04-6S:
Part No. 4001973
Operating Temperature: –30°C to +65°C
Sealed against Contamination: IP67
Video Electronic 100-Style Mount
(Industry Standard)
MATERIAL:
Housing: Aluminum; Bezel and Face: Black polycarbonate ABS Plastic
DIMENSIONS
6.30
160
1.86
47.2
4.11
104.3
0.39
10
Recommended
Panel Cutout:
3.06
77.8
Width: 5.945" ±0.008"
151mm ±0.2mm
5.46
138.6
Height: 5.512" ±0.008"
140mm ±0.02mm
6.30
160
5.91
150
2.03
51.5
®
HYDRAFORCE.com
Corner Radius: 0.04"
1mm
INCH
MILLIMETRE
All Dimensions
for Reference Only.
Pin No. Function
4
1
3
5
2
1
2
3
4
5
Ground
Vcc 9 to 60 VDC
CAN Ground
CAN_H
CAN_L
3.707.1
ELECTRONIC CONTROLS
ELD-08 5.7in. Mono LCD Display w/J1939 Data Link
DESCRIPTION
A heavy-duty, stand-alone, 5.7-inch, monochrome LCD display module that can be
connected to an SAE J1939 (CAN) data bus and is sealed to IP67 standards.
Displayed data can originate with the vehicle’s data bus. There are four backlit buttons.
This display unit is well-suited for use in mobile, heavy-duty and off-highway vehicles
and equipment.
FEATURES
• 320 x 240 pixel, transflective, liquid crystal display.
• Four addressable backlit buttons.
• 9 to 60 VDC operation.
RATINGS
COMMUNICATION: CAN SAE J1939
ELECTRICAL:
TO ORDER
Power Supply: 9 to 60 VDC;
Current Consumption: 210mA @ 24 VDC
Protection: –24V Reverse
Data Bus: SAE J1939 (CAN)
Memory: Program Flash: 256KB; Data Flash: 1MB; EEPROM: 64KB; SRAM: 256KB
Connector: M12, 5-Pin
Model No: 4000701
DISPLAY:
Configuration Kit: Part No. 4206310
Installation Cable for System
Integration: Model M12-5 Cable with
Harness Assembly, Part No. 4000680
Type: Positive, Transflective, FSTN
Viewing Angle: 12:00
Backlighting: Four Buttons
ENVIRONMENTAL RATINGS:
Operating Temperature: –20°C to +65°C
Sealed against Contamination: IP67
Mating Connector, DTM04-6S:
Part No. 4001973
Video Electronic 100-Style Mount
(Industry Standard)
MATERIAL:
Housing and Bezel: Black polycarbonate ABS Plastic front; Aluminum Housing
DIMENSIONS
2.95
75
1.97
50
4.69
119
3.58
91
Recommended
Panel Cutout:
2.95
75
5.91
150
Width: 6.85"/174mm
Height: 5.71"/145mm
Corner Radius:
0.177"/4.5mm
2.44
62
7.36
187
0.24
6
7.05
179
3.708.1
1
All Dimensions
for Reference Only.
Pin No. Function
4
INCH
MILLIMETRE
3
5
2
1
2
3
4
5
Ground
Vcc 9 to 60 VDC
CAN Ground
CAN_H
CAN_L
®
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