www.dmgmori.com
High-Precision, High-Speed Vertical Machining Center
NVX7000
NVX7000 HSC
NVX7000
Vertical Machining Center with
Large Axis Travels, Suitable for
Medium and Large Parts Machining
The NVX7000 has improved its rigidity by employing guideways 2.4 times wider than the conventional machine,
and offers superior damping performance with the use of slideways in all axes.
The NVX7000 also achieves an 18% larger work envelope than the conventional model while reducing the floor
space by 15%. Additionally, it has three spindle variations to meet a wide range of machining needs from highspeed machining to heavy-duty cutting.
The NVX7000, an ideal solution for various industries such as automobiles, industrial machines, aircraft and
dies and molds, contributes to greater profits for our customers.
NVX7000
Main features
Main features
Basic structure
The NVX7000 offers improved vibration damping performance and dynamic rigidity by using slideways on all axes. The machine
features a wide work envelope and high-speed machining, while maintaining high rigidity.
■ Travel
X-axis
1,540 mm (60.6 in.)
Y-axis
760 mm (29.9 in.)
Z-axis
660 mm (26.0 in.)
Z-axis
■ Rapid traverse rate
X-axis
20 m/min (65.6 fpm)
X/Y/Z-axis
■ Max. acceleration
Z-axis
0.71 G (6.96 m/s
2
Y-axis
)
■ Slideway width
X-axis
100 mm (3.9 in.)
Y-axis
120 mm (4.7 in.)
Slideways are used for all axes
Working area
■ Table working surface
Y-axis:
760 mm
1,700 mm × 760 mm (66.9 in. × 29.9 in.)
(29.9 in.)
Travel
Z-axis:
660 mm
(26.0 in.)
X-axis:
1,540 mm (60.6 in.)
200 mm
(7.9 in.)*
* The area from the table surface to 200 mm (7.9 in.) above the surface is outside the stroke range.
■ Table loading capacity
2,000 kg (4,400 lb.)
OP Option
Machine size
<Chip bucket front discharge specifications>
■ Machine height
3,167 mm (124.7 in.)
■ Machine width
Height
4,280 mm (168.5 in.)
■ Machine depth
3,644 mm (143.5 in.)
■ Floor space
Depth
15.6 m
Width
(167.9 ft 2)
2
ATC・Tool magazine
■ Tool-to-tool
NVX7000/40
2.1 sec. <2.9 sec. (Tools weighing 8 kg (17.6 lb.) or more)>
NVX7000/50
2.5 sec. <3.1 sec. (Tools weighing 10 (22 lb.) kg or more)>
■ Tool storage capacity
NVX7000/40
30 tools
60 tools
OP
NVX7000/50
30 tools
40 tools
OP
60 tools
OP
■ Max. tool diameter
NVX7000/40
With adjacent tools
Without adjacent tools
●
NVX7000/40 HSC
φ95 mm (φ3.7 in.)
φ160 mm (φ6.2 in.)
NVX7000/50
φ120 mm (φ4.7 in.)
φ125 mm (φ4.9 in.)
φ240 mm (φ9.4 in.)
The maximum tool diameter is limited to 170 mm (6.7 in.) when using a No. 50 taper spindle at 10,000 min or higher.
-1
■ Max. tool length
450 mm (17.7 in.)
HSC: High Speed Cutting
■ Max. tool mass
NVX7000/40
12 kg (26.4 lb.)
NVX7000/50
20 kg (44.0 lb.)
Main features
Main features
Spindle
We have prepared various spindle specifications to meet a wide range
of machining needs, from high-speed machining to heavy-duty cutting.
Adoption of DDS (Direct Drive Spindle) solves the noise problem of gear
spindles and reduces spindle stop time during high/low speed switching.
NVX7000/40
Max. spindle speed
NVX7000/40 HSC
14,000 min
Spindle bearing inner diameter
Spindle acceleration/
deceleration time
-1
1.50 sec.
1.19 sec.
(14,000→0 min-1)
10,000 min
-1
20,000 min
-1
φ 65 mm (φ2.6 in.)
(0→14,000 min-1)
NVX7000/50
15,000 min
OP
-1
6,000 min
-1
OP
φ100 mm (φ3.9 in.) φ120 mm (φ4.7 in.)
2.57 sec.
3.33 sec.
(0→20,000 min-1)
(0→10,000 min-1)
2.27 sec.
3.09 sec.
(20,000→0 min-1)
(10,000→0 min-1)
Spindle lubrication
[Oil-air lubrication]
Oil-air lubrication
For bearing lubrication, we have adopted a oil-air lubrication system, which supplies minimum amount of
lubricating oil and reduces heat generation caused by resistance to stirring. Air enables effective cooling,
and the air purge which increases air pressure for bearings prevents foreign matter from getting inside.
Oil jacket cooling
Oil cooler
[Oil jacket cooling]
An oil jacket is placed around a spindle to suppress thermal displacement.
Two-face contact specifications
OP
Tool rigidity has been improved by contact of both the spindle taper and the tool flange.
This extends the useful life of a tool, raises cutting power and improves the machining
precision.
BT specifications
HSK specifications
Constraining
surface
When the two-face contact specification is selected, two-face contact tools and non-two-face contact tools cannot be used together.
When using spindle No. 40 taper at 15,000 min-1 or higher, or spindle No. 50 taper at 10,000 min-1 or higher, please use dual Contact tools.
● All spindles are made in-house to better meet our customer needs. For details, please consult with our sales representative.
●
●
HSC: High Speed Cutting DDS: Direct Drive Spindle
Constraining
surface
OP Option
High precision
High-precision equipment
Direct scale feedback
OP
The absolute magnetic linear scale (full closed-loop control) made by Magnescale
is effective for high-precision positioning, and is available as an option.
●High accuracy, high resolution
■ Resolution
●Highly resistant to condensation and oil
0.01 µm
●Greater accuracy than optical scale
●Vibration and impact resistant characteristics
Coolant cooling system (separate type)
OP
Raised coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining accuracy of
the workpiece. Use this unit to prevent the coolant from heating up. When using oil-based coolant, the coolant temperature
can become extremely high even with the standard coolant pump, so please be sure to select this unit.
When using oil-based coolant, please be sure to consult with our sales representative.
●
We cannot guarantee that this unit will completely control the coolant temperature. It is designed to help prevent oil temperature increases.
Power failure Z-axis drop prevention function
Raising the spindle slightly during blackouts prevents any contact between the tool and the workpiece caused by the spindle dropping.
Power off
※ The Z-axis drop prevention function is not available in the following situations.
1. When a servo alarm for the feed shaft is set off.
2. When a power supply module alarm is set off.
3. When the communication alarm between the CNC and the amp has gone off.
Before blackout countermeasure
After blackout countermeasure (Z-axis raised)
BeforeBefore
blackout
blackout
countermeasure
countermeasure
it may not always be possible to detect a blackout.
Ball screw core cooling
As well as ball screw core cooling and feed box cooling (Z-axis) to
control thermal displacement, we have adopted a doubleanchor support
to offer highly rigid feed, making it possible to maintain high-precision
machining.
Heat
Heat
Cooling oil
Ball screw
TCMD
TCMD
250
250
0.24 0.24
200
200
0.20 0.20
150
150
0.16 0.16
100
100
0.12 0.12
50
50
0.08 TCMD
0.08 TCMD
RIse RIse
0
0
0.04 0.04
-50
-50
0.00 Position
0.00 Position
-100 -100
-0.04 -0.04
Blackout
Blackout
-150 -150
-0.08 -0.08
0.95 0.955
0.95 0.96
0.9550.965
0.96 0.97
0.9650.975
0.97 0.98
0.9750.985
0.98 0.99
0.9850.995
0.99 10.995 1
Time
(sec.)
Time (sec.)
● Depending on how
voltage
drops (slowly or suddenly),
Position (mm)
TCMD
TCMD
Position (mm)
7.0
7.0
0.40 0.40
TCMD TCMD 6.5
6.5
0.30 0.30
6.0
6.0
0.20 0.20
5.5
5.5
0.10 0.10
Position Position 5.0
5.0
0.00 0.00
4.5
4.5
-0.10 -0.10
4.0
4.0
-0.20 -0.20
Blackout
Blackout
3.5
3.5
-0.30 -0.30
3.0
3.0
-0.40 -0.40
1.18 1.21.181.221.21.241.221.261.241.281.261.301.281.321.301.341.321.361.341.381.36 1.38
Time (sec.)
Time (sec.)
TCMD: Torque command
Position (mm)
Position (mm)
Re-machined surface
After blackout
After blackout
countermeasure
countermeasure
(Z-axis
(Z-axis
raised)raised)
OP Option
Improved workability/Maintenance
Improved workability
Easier setups
■ Distance from table
■ Door opening width
325 mm (12.8 in.)
1,725 mm (67.9 in.)
■ Height of table top surface
1,000 mm (39.4 in.)
When the table is moved closer to the operator side, the distance from
the table center (Y-axis direction) to the front door rail is 70 mm (2.8
in.). This allows smooth setup changes with a crane. In the middle part,
the distance from the table center to the front of the spindle head is 175
mm (6.9 in.), which was achieved by dividing the rail between the left
and right sides.In addition, the distance from the front of the machine to
the table is 325 mm (12.8 in.), offering excellent accessibility.
Smooth workpiece loading/unloading
Improved access to the table
Table for temporary placement of tools
A table for temporary placement
of tools is installed at the
magazine steps to improve
safety during heavy tool change.
70 mm (2.8 in.)
<175 mm (6.9 in.)*>
325 mm (12.8 in.)
Tool Pusher
※ In the middle part, division of the rail allows
175 mm (6.9 in.) of the distance from the
table center to the front of the spindle head.
<NVX7000/50>
Tool Pusher that allows the operator to push out tools with a foot switch is mounted
on the tool magazine as a standard equipment, improving ease of setup for tool
change. Since tool change can be done with both hands, safety is also improved.
Front steps
OP
It is possible to install the front steps with a height of 500 mm (19.7 in.) as
option. The height of the operation panel can be chosen from 1,820 mm
(71.7 in.) and 1,570 mm (61.8 in.).
Maintenance
Devices requiring maintenance
Devices which require frequent maintenance are located at the right rear
of the machine for easier maintenance.
Peripheral equipment
Peripheral equipment
Chip disposal
■ Chip bucket front discharge specifications
■ Chip bucket rear discharge specifications
OP
■ External chip conveyor specifications
OP
Chip bucket
With in-machine chip conveyor
(spiral type, right and left)
Chip bucket
External chip conveyor
With in-machine chip conveyor
(spiral type, right and left)
OP
Workpiece material and chip size
Specifications
Steel
●
◎:Optimum ○:Suitable ×:Not suitable
Cast iron
Aluminum, Non-ferrous metal
Long
Short
Short
Long
Short
Hinge type+Scraper type+Drum filter type
○
○
○
○
○
Magnet scraper type
×
○
◎
×
×
Chip size guidelines
Short: chips 50 mm (2.0 in.) or less in length,
bundles of chips φ40 mm (1.6 in.) or less
Long: bigger than the above
The options table below the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines,
or the specifications required.
● Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative.
● We have prepared several options for different chip shapes and material. For details, please consult with our sales representative.
●
Chip flushing coolant
Shower coolant
Chip flushing coolant equipped as
standard prevents chip accumulation,
improving ease of maintenance.
Column side
OP
As well as preventing chips from scattering
during machining, this allows them to fall
smoothly.
Operator's side
Through-spindle coolant system (Unit on coolant tank)
OP
The through-spindle coolant system effectively eliminates chips,
cooling the machine point and lengthening the lives of your tools.
Rotary table DDRT Series
OP
It is possible to equip the machine with the high-speed, high-accuracy DDRT SERIES rotary table
which incorporates the DDM (Direct Drive Motor). The high-efficiency machining using 4 axes and
high-speed and high-precision indexing realize process integration. (For details on the machining ranges,
please consult with our sales representative.)
Equipped with DDM
● Zero backlash
● Achieves high-precision indexing
● Offers stable machining through powerful clamping
● Allows high-efficiency machining using 4 axes
●
■ For these models
Photo: DDRT-260X
4-axis: DDRT-200X, 260X, 300, 400
5-axis: 5AX-DDRT200X Consultation is required
17 min
-1
・Achieves high-precision indexing
・Longer product life
150 min
-1
■ Positioning accuracy
DDRT SERIES
Conventional machine
20sec.
■ Features of DDMs
・High-speed rotation
・Less maintenance
■ Rotational speed of the table
DDRT-260
Conventional machine
5 sec.
Compared with
conventional machine
9 times
greater
Compared with
conventional machine
1/4
OP Option
Measurement
For the measuring devices, an automatic measuring function can be selected alone or in combination with manual measuring functions.
Select the right devices for your use.
Automatic measurement
OP
■ In-machine measuring system (spindle)
■ In-machine measuring system (table)
Automatic centering and automatic measurement
are possible.
● Automatic measurement applications are included.
● Automatic tool length measurement and automatic
breakage detection are possible.
● Automatic measurement applications are included.
● Automatic measurement applications
Automatic measurement applications
■ Centering
■ Tool length measurement
■ Tool breakage detection
Automatically sets the workpiece zero point.
Measures tool length automatically.
Prevent further damage with the
automatic tool breakage detection.
■ Measurement
Measures the workpiece dimensions.
+
Automatic measurement
Manual measurement functions
OP
Manual measurement applications can be added to the automatic measurement function.
Workpiece measurement function
OP
Work setter function (manual measurement application) * The work setter and tool setter functions are not available with F0iMD.
In-machine measuring
system (spindle)
Optical type touch sensor
+
■ Reference plane measurement
The machining reference point can be calculated simply by applying the sensor from the
Z, X and Y-axis directions.
■ Reference hole measurement
Centering a boss, hole, groove or width can be done at any two or three points, simply by
applying the sensor.
■ Coordinate rotation measurement
Machining can be done without changing the program even if the workpiece is attached
crookedly, simply by performing this operation within the X-axis and Y-axis plane.
Tool measurement function
In-machine measuring
system (table)
Touch sensor (tool length)
In-machine measuring
system (table)
Touch sensor
(tool length/tool diameter)
+
OP
Tool setter function (manual measurement application)
* The work setter and tool setter functions are not available with F0iMD.
■ Tool length measurement
The tool length value can be registered
automatically to the designated tool offset number.
+
Tool setter function (manual measurement application)
* The work setter and tool setter functions are not available with F0iMD.
■ Tool length measurement
■ Tool diameter measurement
The tool length value can be registered
automatically to the designated tool offset number.
The tool diameter value can be registered
automatically to the designated tool offset number.
Peripheral equipment
Environmental performance
Transfer systems
2-station shuttle-type APC
OP
1,700 × 720 mm (66.9 × 28.3 in.)
60 (2.4) 100 (3.9)
■ Pallet change time
45 sec.
●
Round trip time between the center position of the X- and Y-axis
travels inside the machine and the A pallet (or B pallet) position
850 (33.5)
720 (28.3)
■ pallet size
850 (33.5)
1700 (66.9)
Workpiece transfer robot
OP
Consultation is required
Introduction of the robot enables high-efficiency transfer
of workpieces for better productivity.
●
The actual colors and shapes may differ from those in the photo and illustration.
Reduction in environmental burden
Eco-friendly design
Reduction of oil consumption
Power-saving function
■ Oil-bath ATC
Automatic sleep function
The ATC unit adopts the oil bath method.
This reduces the oil consumption to zero.
If the keyboard is not touched after a certain amount of time and NC
operation is not being performed, power is cut off to the servo motor, the
spindle, the coolant pump and the chip conveyor, thereby saving energy.
Automatic machine light function
Power-saving settings screen
If the operation panel is not touched for a certain amount of time, the
interior light automatically turns off. This saves energy and lengthens the
life of the machine lights.
OP Option
DMSQP (DMG Mori Seiki Qualified Products)
OP
Selected peripherals with superior quality,
performance and maintainability.
The DMSQP program is designed to certify peripherals that meet DMG MORI SEIKI standards in quality,
performance and maintainability. DMSQP provides customers with even greater peace of mind.
Comprehensive support with machine + peripherals
#
DMG MORI SEIKI provides comprehensive support, from proposal to delivery and maintenance,
for high-quality peripherals that offer superior performance and maintainability.
Comprehensive support
with machine +
peripherals
DMSQP
Through-spindle
coolant system
DMG MORI SEIKI Service Center
Coolant cooling system
■ Advantages of DMSQP
Machine
Qualified peripherals are arranged by DMG MORI SEIKI
Two-year warranty, the same as machines
(Parts relating to machine breakdown will be guaranteed free for 2 years
from the date of installation, and labor costs to repair will be free for 1 year)
● Toll-free phone support is available 24 hours a day, 365 days a year
(Japan only)
●
Mist collector
Examples of qualified products (NVX7000)
●
#
□ Through-spindle coolant system (unit on coolant tank)
Coolant is supplied to the tool tip through the center of the tool and spindle.
□ Mist collector
It removes mist, smoke, etc. generated inside the machine.
□ Chip bucket
Chips discharged from the chip conveyor are collected into this
bucket.
□ Refrigerating type air dryer
This unit removes moisture contained in the compressed air supplied
by the compressor, preventing moisture-related problems in the
pneumatic equipment.
□ Tool wagon
□ Tool cabinet
□ Basic tooling kit
●
For more details on DMSQP items, please contact our sales representative.
MAPPS Ⅳ
High-Performance Operating System
for Machining Centers
High-performance operating system that pursues ease of use, and combines the best
hardware in the industry with the advanced application/network systems.
▶ Outstanding operability thanks to upgraded hardware
▶ Enhanced functionality by using CAM software (F0iMD: option)
▶ New functions for easier setup and maintenance
▶ Various types of monitoring, including internal monitoring,
are possible on the screen (option)
▶ In the event of trouble, DMG MORI SEIKI’s remote maintenance
service solves it smoothly MORI-NET Global Edition Advance
Outstanding operability
OP
#
Vertical soft-keys
Vertical soft-keys are arranged on the left and right sides of the screen.
The vertical soft-keys can be used as option buttons or shortcut keys to
which you can assign your desired screens and functions, allowing you to
quickly display the screen you want.
Keyboard
●
19-inch operation panel
Advanced hardware
A PC-type keyboard is used as standard, making key input easy.
A keyboard with a conventional key layout is also available as an option.
Improved ease of setup
#
#
Reduction of drawing time
File display and Memo function
Shorter drawing time was achieved thanks to increased CPU performance.
Data necessary for setups such as operating instructions, drawing data and
text data can be viewed on MAPPS. Text data is editable.
MAPPS Ⅲ
68 sec.
MAPPS Ⅳ 45 sec.
Approx.
Reduced by
33%
Viewable file types
Main specifications
Main memory
User area
Interface
・ PDF ・ TXT (Editable)
2 GB
・ Any file that can be
displayed with Internet
Explorer is available
6 GB
・USB 2.0 3 ports
(Screen side: 2, Bottom of operation panel: 1)
・LAN 1 port (1000BASE-T)
・RS-232-C port
Soft-keys
Left/right 12 keys
Bottom 12 keys
Improved ease of maintenance
#
Improved work efficiency
#
Alarm help function
Fixed-point in-machine camera
When an alarm occurs, MAPPS identifies the cause of the trouble and provides
solutions.
Images taken by cameras installed inside/outside the machine can be viewed
on the programming screen. This function is useful for maintenance.
OP
Consultation is required
Examples of camera locations
・ Inside machine
(to check machining)
・ Tool magazine
(to check cutting tools)
・ Chip bucket
(to check chip accumulation)
MAPPS:Mori Advanced Programming Production System
OP Option
Conversational automatic programming
#
This function allows users to create programs simply by following the guidance on the screen.
Much of the programming process has been simplified due to the minimal key entry required for even the most complex shapes.
■Machining menu
■MORI-POST advanced mode
■List display function
■Contour input
■DXF import function OP
OP
■Islands, open pockets OP
MORI Automatic Programming System for Machining Center
OP
Application systems which let you create machining
programs easily on your PC.
●
●
CAM software(F0iMD: option)
Easy operation, simply by entering the
product shapes while following the
instructions on the screen.
Its functions, data and operability are
fully compatible with the conversational
programming system of the MAPPS Ⅳ operating systems.
#
ESPRIT® allows you to create complex 3D programming with high-added value. By just installing the software on your
PC with connection to LAN, you will be able to use it. (Once the software is started on the computer, it can be used for
up to 7 days without LAN connection)
Postprocessor as standard
●
CAM software will be ready to use once your machine is installed
●
Cost for introducing CAM software can be saved
●
®
ESPRIT data can be modified on the machine
(through Remote Desktop connection*)
●
The software can be installed on multiple PCs on the network
(It cannot be simultaneously started up on more than one PC)
●
2-year warranty support (including free update)
●
■Remote Desktop <Patent pending>
■License borrowing system
■Support system
ESPRIT® installed on your PC can be operated from
your machine via LAN. (It cannot be simultaneously
started up on more than one PC)
By borrowing the ESPRIT® license from the machine
over LAN, ESPRIT® can be run on the PC up to 7 days
without LAN connection (or turning on the machine).
Distributors/Trading companies, DMG MORI SEIKI
Technical Centers and ESPRIT® Support Team will
answer inquiries about the CAM software.
LAN
Remotely operate
the PC screen
from MAPPS
LAN
ESPRIT®
License
Borrow license
PC
Machine
Machine
ESPRIT® is available
up to 7 days with no
LAN connection
ESPRIT®
License
PC
®
®
* Applicable Operating Systems: Windows Vista Business/Ultimate, Windows 7 Professional/Ultimate
®
● A PC is required to use ESPRIT . Please prepare PCs by yourself.
●
●
The photo shown may differ from actual machine.
Information about the screen is current as of January 2014.
MAPPS Ⅳ
Network Application Systems
MORI-NET, MORI-SERVER, MORI-MONITOR
For shorter total production time for all our customers
DMG MORI SEIKI’s software Line-up
【Internet】
This network system application achieves fast information sharing and increased production efficiency.
Remote Maintenance/Machine Operation Monitoring Service
【LAN】
【DMG MORI SEIKI’s Service Center】【Outside the office】
Server
View operating
status report
OP
Receive e-mail
notification
■ Features
● Remote maintenance service by DMG MORI SEIKI
Store operating
status reports
Service Center
Conduct remote
diagnosis
● Internet-based, high speed (max. 1 Gbps),
large capacity network
Router
【Plant】
● No server installation is required ―
reduction in initial cost
● Download various data from the server located
Receive remote diagnosis
at DMG MORI SEIKI
【Office】
View operating
status report
Send alarm notification
Receive e-mail
notification
Hub
Download data
Download data
■ Remote alarm support
When an alarm goes off,
an alarm notification will be sent to
the DMG MORI SEIKI Service Center
simply by pressing the “Send e-mail”
button on MAPPS.
DMG MORI SEIKI service personnel will
remotely diagnose the cause of
the problem, and quickly provide
solutions for machine recovery.
● 【Plant】
【DMG MORI SEIKI’s Service Center】
【Plant】
Problem
Recovery
①E-mail describing the details of
the alarm is sent to the Service
Center from MAPPS.
②Remotely diagnose the
cause of the problem.
If recovery is not possible by remote
operation, service personnel will quickly
visit the customer’s factory.
Upon receiving the alarm, the Service Center will contact the customer
by phone. (Manual or Automatic alarm sending is selectable)
This service may not be available in some
areas. Please contact our sales
representative for details.
Machine Operation Monitoring System
【Outside the office】
【Company’s own server】
OP
● Up
Receive e-mail
notification
Store operating
status reports
■ Features
● Intra-corporate
③Provide appropriate solutions for
the problem, such as conducting
remote operation, delivering
replacement parts and sending
service personnel.
network system
to 30 machines can be connected with one server
● The
operating status of your machines can be centrally
managed in real time
Hub
【Plant】
Send alarm notification
【Office】
<Real time>
Check operating status
Receive e-mail
notification
Application for Data Transmission
[Standard features]
This enables high-speed transfer of programming data between your office
computer and machine, reducing the lead time of pre-machining processes.
MAPPS Screen Remote Control and Browsing Application
OP
This is an application which allows you to remotely operate and view the
MAPPS screens from your office computer.
OP Option
Advanced Communication Technology
Advanced Communication Technology (ACT) connects machine tool and peripheral devices
DMG MORI SEIKI’s new proposal, ACT, is designed to strengthen connections between machine tools and peripheral
equipment by standardizing communication and software of the entire system. With ACT, standardization of interfaces
of peripherals, simplified wiring, and labor saving can be achieved.
【Internet】
【LAN】
Industrial Network for Peripheral Equipment Control
MAPPS EtherNet/IP I/F
OP
This industrial network using the standard Ethernet (TCP/IP) offers high speed and reliable connection. Simple Plug and Play
connections, which are made available just by connecting to the hub through MAPPS, enable you to build a system easily.
The use of standard cables also helps to reduce costs.
■ Features
● Connections
between a machine and peripheral equipment become easy
because standard LAN cables are used
● Thanks
to increased versatility, your peripheral equipment can be used even
when the machine tools are replaced by new ones
● Reliability
is significantly increased by reducing the number of I/O cables
■
Easy system construction
■
Connection with existing devices
■
Inexpensive devices
Robot
Measuring equipment
Tool presetter
Hub
Machine
Other devices
Communication Interface for Monitoring Machine Operation
MAPPS MTConnect I/F
MTConnect, which was introduced by the Association for Manufacturing Technology (AMT) in 2008, is a new XML (Extensible Markup
Language) based communication protocol that offers an open interface. This interface allows you to build a system to monitor the
operating status of your machines.
■ Application examples
■ Features
● Open
communication interface allows you to access to your company’s system
● This
makes it possible for you to build a system to monitor the operating status
of your machines via the Internet
■ System examples
Adapter 1
Other terminal device
Agent 1
Your machines are displayed all at
once, allowing you to quickly call
up the machine you wish to check.
Operating status can be checked
in real time.
Application
Adapter 2
Server
Router
Outside the office
You can check the operating history
on the Gantt chart screen.
Adapter 3
Agent 2
Office
A server and application must be prepared by the customer.
For introduction of MTConnect, separate consultation is required.
● ● Specifications
Machine specifications
NVX7000/40
Item
Travel
Table
NVX7000/40 HSC
mm (in.)
1,540/760/660 (60.6/29.9/26.0)
Distance from table surface to spindle gauge plane
mm (in.)
200 – 860 (7.9 – 33.9) [Raised column: 400 – 1,060 (15.7 – 41.7)]
Height from the floor to the upper face of the table
mm (in.)
1,000 (39.4)
Table working surface
mm (in.)
1,700 × 760 (66.9 × 29.9)
Table loading capacity
kg (lb.)
2,000 (4,400)
Table surface configuration
18 mm (0.7 in.) × Pitch 100 mm (3.9 in.) × 7
Max. spindle speed
min-1
14,000
20,000
Number of spindle speed ranges
Spindle bearing inner
diameter
No. 40
mm (in.)
φ65 (φ2.6)
-
20,000 min-1
mm (in.)
-
φ65 (φ2.6)
10,000 min-1
[6,000 min-1] [15,000 min-1]
mm (in.)
Cutting feedrate
1– 6,000 (0.04 – 236.2)
0 – 5,000 (0 –196.9) <20 steps>
BT40 [CAT40] [DIN40] [HSK-A63]
Type of retention knob
With adjacent tools
mm (in.)
Without adjacent tools
mm (in.)
Max. tool length
mm (in.)
Max. tool mass
kg (lb.)
30 [60]
30 [40] [60]
φ95 (φ3.7)
φ120 (φ4.7)
φ160 (φ6.2)
φ125 (φ4.9)
Power sources
12 (26.4)
Tool-to-tool
sec.
2.1
<2.9 (Tools weighing 8 kg (17.6 lb.) or more)>
2.5
<3.1 (Tools weighing 10 kg (22.0 lb.) or more)>
Cut-to-cut
(chip-to-chip) <30 tools>
ISO10791-9
sec.
Max. tool changing time: 15.4
<16.2 (Tools weighing 8 kg (17.6 lb.) or more)>
Min. tool changing time: 7.0
<7.8 (Tools weighing 8 kg (17.6 lb.) or more)>
Max. tool changing time: 16.2
<16.8(Tools weighing 10 kg (22.0 lb.) or more)>
Min. tool changing time: 7.6
<8.3 (Tools weighing 10 kg (22.0 lb.) or more)>
14,000 min-1
kW (HP)
22/18.5 (30/24.7)
-
20,000 min-1
kW (HP)
-
15/11 (20/15)
10,000 min-1
[6,000 min-1] [15,000 min-1]
-
30/25 (40/33.3)
[37/30 (50/40)] [30/25 (40/33.3)]
-
kW (HP)
-
Feed motor
kW (HP)
X: 4.0 (5.3) Y: 4.0 (5.3) Z: 6.0 (8.0)
Coolant pump motor (50/60 Hz)
kW (HP)
1.04 (1.38) <Spindle>, 1.04 (1.38) <Chip removal>
Electrical power supply
(cont)
I94276C01
14,000 min-1
kVA
33.9
-
-
20,000 min-1
kVA
-
24.9
-
10,000 min-1
[6,000 min-1] [15,000 min-1]
kVA
L (gal.)
0.5 (72.5), 240 (63.4) <ANR>
Chip bucket front discharge specifications:750 (198.0)
[Chip bucket rear discharge specifications: 900 (237.6)] [External chip conveyor specifications: 1,150 (303.6)]
14,000 min-1
mm (in.) 3,167 (124.7) [Raised column:3,367 (132.6)]
20,000 min-1
mm (in.)
-
3,167 (124.7) [Raised column:3,367 (132.6)]
-
10,000 min-1[15,000 min-1] mm (in.)
-
-
3,167 (124.7) [Raised column:3,367 (132.6)]
-
3,256 (128.2) [Raised column:3,456 (136.1)]
[6,000 min-1]
Machine size
41.5
[47.2] [41.5]
-
MPa(psi), L/min(gpm)
Coolant tank capacity
Machine height (From
floor)
Floor space (Width×Depth)
Mass of machine
Noise data
20 (44.0)
Technical memory random
Compressed air supply (Standard)
Tank capacity
φ240 (φφ9.4)
450 (17.7)
Method of tool selection
Motors
BT50 [CAT50] [DIN50] [HSK-A100]
DMG MORI SEIKI 90° [45°(MAS-Ⅰ)] [60°(MAS-Ⅱ)] [DIN] [HSK]
Tool storage capacity
Spindle drive motor
(30 min./cont)
-
20,000 (787.4)
Type of tool shank
Tool changing time
-
φ100 (φ3.9)
[φ120 (φ4.7)] [φ100 (φ3.9)]
-
mm/min
(ipm)
mm/min
(ipm)
mm/min
(ipm)
Jog feedrate
ATC
No. 50
14,000 min-1
Rapid traverse rate
Max. tool diameter
10,000 [6,000] [15,000]
1
Type of spindle taper hole
Spindle
Feedrate
NVX7000/50
X/Y/Z-axis travel
A-weighted, time-average radiated sound pressure level
mm (in.)
mm (in.)
kg (lb.)
dB
-
-
-
Chip bucket front discharge specifications: 4,280 × 3,644 (168.5 × 143.5)
[Chip bucket rear discharge specifications: 4,280×4,432 (168.5×174.5)]
[External chip conveyor specifications: 5,057×4,512 (199.1×177.6)]
11,800 (25,960)
12,000 (26,400)
53-72 (measurement uncertainty is 4 dB)
NVX7000 (130205)
] Option
Max. spindle speed: Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
-1
-1
● When using spindle No. 40 taper at 15,000 min or higher, or spindle No. 50 taper at 10,000 min or higher, please use dual contact tools.
● The maximum tool diameter is limited to 170 mm (6.7 in.) when using a No. 50 taper spindle at 10,000 min -1 or higher.
● Compressed air supply: Please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10°C (50°F) or below>.
● A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP).
However, this figure may differ depending on the type of compressors and options attached. For details, please check the compressor specifications.
● When the tool tip air blow is regularly used, air supply of more than 300 L/min (79.2 gpm) is separately required.
● ANR: ANR refers to a standard atmospheric state; i.e., temperature at 20°C (68°F); absolute pressure at 101.3 kPa (14.7 psi); and relative humidity at 65%.
● Power sources, Machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment.
● Noise data: the measurement was performed at the front of the machine with a No. 50 spindle taper and a maximum spindle speed of 10,000 min -1. For details, please consult with our
sales representative.
● The information in this catalog is valid as of December 2013.
[
●
2-year warranty, twice the peace of mind.
For machines delivered outside of Japan, parts relating to machine breakdown
will be guaranteed free for 2 years from the date of installation, and labor costs to
repair will be free for 1 year. Please contact our sales representative for details.
<Precautions for Machine Relocation>
EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation
of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not
export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that
threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be
re-enabled by contacting DMG MORI SEIKI or its distributor representative. DMG MORI SEIKI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an
unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI SEIKI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI SEIKI
and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled.
DCG, DDM, BMT and ORC are trademarks or registered trademarks of DMG MORI SEIKI CO., LTD. in Japan, the USA and other countries.
If you have any questions regarding the content, contact our sales representative.
● The information in this catalog is valid as of January 2014. Designs and specifications are subject to changes without notice.
● The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be
attached to some machines.
● DMG MORI SEIKI is not responsible for differences between the information in the catalog and the actual machine.
● ● DMG MORI SEIKI CO., LTD.
Nagoya Head Office
□ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan
Phone: +81-52-587-1811
Tokyo Branch
Nara Campus Nara No. 1 Plant
Nara No. 2 Plant
Iga Campus
Chiba Campus
□ 18th floor, Shinagawa Intercity Tower A, 2-15-1 Konan Minato-ku, Tokyo 108-6018, Japan
□ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan
□ 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan
□ 201 Midai, Iga City, Mie 519-1414, Japan
□ 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan
Phone: +81-3-5460-3570
Phone: +81-743-53-1121
Phone: +81-743-53-1125
Phone: +81-595-45-4151
Phone: +81-47-410-8800
NVX7000-EA08V
V.1401.CDT.0000
Created in Japan