operation manual - ILEAD Shop Ltd.

REGISTERD No. 2230- 123002
FORM No. 1045-004801
OPERATION MANUAL
disc
OM1247A
PRO SERIES
OPERATION MANUAL
( INJECTIO N M O LDING M A CHINE)
P A R T - 10
Special designing for DISC molding.
APPROVED
PL
FD(FORM No.)10-622012(REGISTERD No.)10 - xxxxxx
CHECKED
DRAWN
Contents
Chapter 1 Outline
1
Name of Each Part ------------------------------------------------------------------------------------------------ 2
1-1 Construction Of The Machine ----------------------------------------------------------------- 2
1-2 Power Control Panel ------------------------------------------------------------------------------------------ 3
1-3 Operation Panel --------------------------------------------------------------------------------------- 4
Chapter 2 Preparation For Operation
5
2-1 Checking Before Operation ------------------------------------------------------------------------- 5
2-2 Starting Of Motor -------------------------------------------------------------------------------------------------------- 5
2-3 Checking Of Safety Devices ---------------------------------------------------------------------- 5
2-4 Heat Barrel "Temperature"Temperature-Rise" -------------------------------------------------------------- 6
2-5 Interlock For Safety Door ------------------------------------------------------------------------ 7
1) Interlock for Safety Door ------------------------------------------------------------------------------- 7
2) Alarm Device For Heat Barrel OverOver-Heating ------------------------------------ 9
3) Detecting Injection Unit Swiveling out of Normal Position - 10
Chapter 3 Method Of Key Operation
11
3-1 Operation Panel -------------------------------------------------------------------------------------------------------------- 11
11
1) Emergency Stop Switch ---------------------------------------------------- 11
11
------------------2) Screen Change Over Key Switches
Switches ------------------------------------------------------ 12
12
3) Operation Mode Key Switches --------------------------------------------------13
----------------- 13
4) Condition Set Up Key ----------------------------------------------------------------------------------------------- 14
14
5) Manual Operation Key Switches ----------------------------------------------16
---------------- 16
3-2 Basic Screen Layout ------------------------------------------------------------------------------- 19
19
3-2-1 Sectional Screen Area Layouts -------------------------------------------19
---------- 19
3-2-2 TouchTouch-Keys
Keys ------------------------------------------------------------------------------------------------------------- 19
19
3-2-3 Function Key Switch ---------------------------------------------------------------------- 19
3-2-4 ON/OFF set up --------------------------------------------------------------------------------- 19
3-2-5 Calculator Function ---------------------------------------------------------------------------- 20
3-2-6 Prints --------------------------------------------------------------------------------------------- 21
3-2-7 Scroll of screen -----------------------------------------------------------22
-------------- 22
3-2-8 Window Screen ------------------------------------------------------------------------------ 23
23
3-2-9 Character Input windows ---------------------------------------------24
------------- 24
3-2-10 Character Input methods -------------------------------------------------------- 24
24
3-2-11 Setup Screen ------------------------------------------------------------------27
------------- 27
Chapter 4 Explanation Of Screen
― ( 1 )―
28
4-1 Method To Call Of Screen ----------------------------------------------------------------------- 28
28
4-2 Temperature Screen --------------------------------------------------------------------------------- 29
29
4-2-1 Temperature Setup --------------------------------------------------------------------- 30
4-2-2 PID Setup Screen ----------------------------------------------------------------------- 32
32
4-3 Disc Setup Screen --------------------------------------------------------------------------------- 34
4-3-1 Compression GateGate-Cut Setup Screen ------------------ 36
4-3-2 Air Vacuum Setup Screen ------------------------------------------------------ 39
4-3-3 1 Cycle Graphic Screen ----------------------------- 43
4-3-4 CrossCross-Hair Functions
Functions ------------------------------- 46
46
4-3-5 Selection Of 1 Cycle Graph Item --------------------------------------- 48
4-3-6 Mold Movement Setup Screen ------------------------- 50
4-3-7 Option Setup Screen -------------------------------- 55
4-4 Injection Setup Screen ----------------------------------------------------------------------- 57
4-4-1 Injection Setup Screen --------------------------------------------------------- 59
59
4-4-2 Injection Graphic Screen --------------------------- 63
4-4-3 Injection Slope Control ---------------------------- 66
66
4-4-4 First Injection Pressure Monitoring Function ------- 68
68
4-5 Metering
Metering(
etering(Charge)
Charge) ----------------------------------------------------------------------------------------- 70
4-5-1 Charge Setup Screen -------------------------------- 72
4-5-2 Charge Graphic Screen ------------------------------ 74
4-5-3 Plastic Charging Setup ----------------------------- 77
77
4-5-4 SRCRC-Ⅱ Metering(Charging) Control System ----------- 80
4-6 Mold Height --------------------------------------------------------------------------------------------- 81
4-6-1 Mold Height Screen --------------------------------- 83
4-6-2 Auto Clamping Force Adjustments
Adjustments -------------------- 85
4-6-3 Auto Zero Adjustment ----------------------------------------------------------------------- 87
4-6-4 Auto Mold Height Movements
Movements ------------------------- 88
88
4-6-5 Auto Purge ----------------------------------------- 89
4-6-6 Method Of Stamper Exchange ------------------------- 92
4-6-7 Method Of Mold Adjustment
Adjustment ------------------------------------ 94
4-7 Data Memory --------------------------------------------------------------------------------------------- 95
4-7-1 Method Of Using Of Memory Card --------------------- 98
4-7-2 Sub Function --------------------------------------- 102
102
4-8 (Molding Condition) Setup
Setup Screen --------------------------------------------------- 111
4-8-1 (Molding Condition) Setup Screen1 ------------------ 111
111
4-8-2 (Molding Condition) Setup Screen2 ------------------ 112
112
4-9 Timer・
Timer・Counter・
Counter・Printer ------------------------------------------------------------------------- 113
4-9-1 Timer・
Timer・Counter Function
Function ----------------------------- 114
4-9-2 Printer Function ----------------------------------- 117
― ( 2 )―
4-9-3 Handling Of Printer -------------------------------- 118
4-9-4 Window Function ------------------------------------ 119
4-9-5 Communication Port Setup Screen -------------------- 121
4-10 Monitor -------------------------------------------------------------------------------------------------- 124
124
4-1010-1 Monitor 1 Screen ---------------------------------- 126
126
4-1010-2 Monitor 2 Screen ---------------------------------- 130
130
4-1010-3 Monitor 3 Screen ---------------------------------- 131
131
4-1010-4 Monitor 4 Screen ---------------------------------- 134
134
4-1010-5 Monitor 5 Screen ---------------------------------- 135
135
4-1010-6 Monitoring Process -------------------------------- 138
138
4-1010-7 Continuous Reject Counter
Counter ------------------------- 138
138
4-1010-8 Monitor Data Screen ---------------------------------------- 139
139
4-1010-9 Monitor Spare Screen ------------------------------------ 140
140
4-1010-10 Statistical Calc
Calculation Processing --------------- 149
149
4-1010-11 Monitor Data Print Function(Printer
Function(Printer Is Option) --- 151
151
4-11 Maintenance ------------------------------------------------------------------------------------------ 153
153
4-11-1 Checkup Screen ------------------------------------ 157
157
4-11-2 Alarm History Screen ------------------------------ 160
160
4-11-3 1 Cycle Logic Graph Screen ------------------------ 162
162
4-11-4 1 Cycle Logic item Selection ---------------------- 164
164
4-11-5 Clock Setup --------------------------------------- 166
166
4-11-6 Access Screen ------------------------------------- 168
168
4-11-7 SetSet-up Value History Screen --------------------------------------------- 171
171
4-1111-8 Check Screen -------------------------------------- 173
173
4-11-9 Fixed Data Setup Screen --------------------------- 175
175
4-11-10 Special Mode Setup ------------------------------- 176
176
4-11-11 Special Mode2 Setup ----------------------------------------------------------- 184
4-12 Robot Screen (Screen For Communication With Extractor) -- 186
Chapter 5 Alarm Table
187
5-1 Explanation Of Alarm Table --------------------------------------------------------------- 187
5-2 Supplemental Explanation Of "Alarm"
"Alarm" --------------------------------------------- 187
Alarm Message ----------------------------------------------------------------------------------------- AA-1
― ( 3 )―
PART-10
Spesial desining for DISC molding.
CHAPTER 1 OUTLINE
This machine is provided with an upgraded PLCS-10 (Special designing for DISC molding) control
system for high precision parts molding with high productivity.
The PLCS-10 controller (Special designing for DISC molding) is equipped with both 32-bit and
16-bit microcomputers for high speed processing, and it also features a TFT color LCD screen
having a window and a touch panel for better communication between operators and the machine.
Units for pressures, speeds, positions, ETC. can be chosen by unit setting on the screen.
And the features render help to setting of the mold conditions, quality control of the molding
products and up to maintenance of the machine.
Copyright ○
C 2002. Printed in Japan.
No part of the contents in this manual may be duplicated without written
permission from Toyo Machinery & Metal Co., Ltd.
The appearance or specifications of this machine are subject to change without
legal obligation on the part of Toyo Machinery & Metal Co., Ltd.
− 1 −
PART-10
Spesial desining for DISC molding.
Name of each part
1-1
CONSTRUCTION
OF
THE
MACHINE
F
⃝
A
⃝
B
⃝
C
⃝
E
⃝
D
⃝
Part name
A
⃝
B
⃝
C
⃝
D
⃝
E
⃝
Part name
Clamping unit
F
⃝
Injection unit
Power box
Control box
Power control panel
−2 −
Control panel
PART-10
Spesial desining for DISC molding.
1-2
POWER
CONTORL
PANEL(
E)
PANEL ⃝
MAIN POWER
HEATER CIRCUIT
BREAKER
BREAKER
TEMP. COMTOL BREAKER
CONTROL POWER BREAKER
※ 1 Power source for printer
Printer Output connector.
【NOTE】
※ 1 Other device except printer must not be used.
「Depend on device, the noise may invade, causing malfunction of the communication.」
−3 −
PART-10
Spesial desining for DISC molding.
1-3
OPERATION
PANEL(
F)
PANEL ○
Heater ON/OFF switch
Motor ON/OFF switch
Emergency key
10.4 inches
TFT color LCD
Screen
changeover key
Condition
setting key
Memory card slot
Manual operation key
* Memory card slot is provided at the right side of the control panel.
−4 −
PART-10
Spesial desining for DISC molding.
CHAPETR 2
2-1
PREPARATION FOR OPERATION
Checking
before
operation.
operation.
1)
Make sure everything is in order around the machine.
2)
Check if safety doors, protection covers and other safety devices are fixed properly.
3)
Check if cooling water valves for hopper throat and mold are opened.
2-2
Starting
of
motor.
1)
Turn on the power switch in the factory.
2)
Turn on the main power breaker on the power panel.
3)
Turn on the heater circuit breaker on the power panel.
4)
Turn on the control power breaker on the power panel, so that the screen is displayed.
5)
Press MOTOR START ON/OFF button on the control panel for a few seconds, and the
motor can be started.
After pressing the MOTOR ON/OFF switch for a few seconds during the door is ON, the
motor stops. However, it never stops when the machine is operated in auto-mode even
the switch is kept pressing.
2-3
Checking
of
safety
devices.
1) Double safety system(safety door limit switch and safety drop bar)
The safety doors are linked with the following two safety devices:
① Safety door limit switch(electrical safety device)
When the safety door is closed, the operator side safety door limit switch(LSS1) is
pressed(ON) and the rear side safety door limit switch(LSS2) is released(OFF).
The mold can be closed in this condition.
【 Note】
】 The buzzer sounds with the operator side safety door closed and rear side
safety door opened.
② Safety drop bar(mechanical safety device) Check if the stopper works properly by
repeating opening and closing of the safety door.
− 5 −
PART-10
Spesial desining for DISC molding.
2-4
1)
Heat
barrel
temperaturerise”.
“temperature
temperature
-rise
.
To turn on the heater, keep the HEATER ON/OFF switch on the control panel for a few
seconds pressing. And the HEATER ON/OFF switch is kept pressing during the heater
is ON, the heater gets OFF.
However, when the machine is operated in auto-mode, the heater never gets OFF even the
switch is kept pressing.
Heater ON/OFF switch
2)
Confirm the setting up of the heat barrel temperature on “TEMPERATURE SCREEN”.
(Screen changeover key should be pressed.
【 NOTE】
NOTE 】 INJECTION or CHARGING operation can not be taken place unless 15 minutes have
not passed (unless the “cold-start protection” interlock does not been released) after
the heat barrel temperature reached up to the preset value.
.
− 6 −
PART-10
Spesial desining for DISC molding.
2-5
1)
INTERLOCK
FOR
SAFETY
DOOR.
INTERLOCK FOR SAFETY DOOR.
The mold open/close structure of this machine adopts such interlock system that functions
as follows when the safety door is opened.
It is therefore possible to have the effect upon the operational convenience of the
conventional
(a)
machine to a certain extent.
When the machine being used for insert molding work in the semi-auto mode the
safety door
is once closed, after the product has been taken out by hand, and then
carry out the insert work when the ejector has retracted.
(The ejector does not retract while the safety door being left opened.)
(b)
During full auto operation, if the safety door is opened the mode becomes “OFF”.
Therefore, when safety door is opened during injection, the trouble of “short” will
occur, giving a bad effect to the mold.
Be cautions for this point.
MODE
M
A
N
U
A
L
M
O
D
ITEM
MOLD CLOSE
MOLD OPEN
EJ ADVANCE
EJ RETRACT
GATE CUT IN
GATE CUT OUT
ARM UPWARD
ARM DOWNWARD
INJECTION
CHARGE(PLASTICATION)
SUCK BACK
SCREW ADVANCE
SCREW RETRACT
OPERATION
Halt
Halt
Halt
Halt
Halt
Halt
Halt
Halt
Halt
Halt
−
−
NOZZLE ADVANCE
NOZZLE RETRACT
MOLD ADVANCE
MOLD RETRACT
MOLD CLOSE
MOLD OPEN
EJ ADVANCE
EJ RETRACT
GATE CUT IN
GATE CUT OUT
ARM UPWARD
ARM DOWNWARD
Halt
Operational
−
−
Halt
Halt
Halt
Halt
Halt
Halt
−
−
Halt
E
M
O
LH
DE
I
G
H
T
− 7 −
PART-10
Spesial desining for DISC molding.
MODE ITEM
INJECTION
OPERATION MODE ITEM
−
OPERATION
MOLD CLOSE
Halt
MOLD OPEN
Halt
M
CHARGE(PLASTICA −
S
OH
TION)
E
LE
SUCK BACK
−
M
EJ ADVANCE
Halt
DI
SCREW ADVANCE
Halt
I
EJ RETRACT
Halt
G
SCREW RETRACT
Halt
GATE CUT IN
Halt
H
NOZZLE ADVANCE Halt
GATE CUT OUT
Halt
T
NOZZLE RETRACT
Operational
UNSCREWING OFF Halt
MOLD ADVANCE
Halt
A
ARM UPWARD
Halt
MOLD RETRACT
Halt
U
ARM DOWNWARD
Halt
MOLD CLOSE
OFF
T
INJECTION
Halt
MOLD OPEN
OFF
O
CHARGE(PLASTICA Halt
F
U
TION)
EJ ADVANCE
OFF
SUCK BACK
Halt
EJ RETRACT
OFF
M
SCREW ADVANCE
−
L
GATE CUT IN
OFF
O
SCREW RETRACT
−
L
GATE CUT OUT
OFF
D
NOZZLE ADVANCE Halt
UNSCREWING
OFF
E
NOZZLE RETRACT
Operational
A
ARM UPWARD
OFF
MOLD ADVANCE
−
U
ARM DOWNWARD
OFF
MOLD RETRACT
−
T
INJECTION
OFF
O
CHARGE(PLASTICA OFF
TION)
SUCK BACK
OFF
M
SCREW ADVANCE
−
O
SCREW RETRACT
−
D
NOZZLE ADVANCE OFF
E
NOZZLE RETRACT
OFF
MOLD ADVANCE
−
MOLD RETRACT
−
− 8 −
PART-10
Spesial desining for DISC molding.
2)
ALARM DEVICE FOR HEAT BARREL OVER-HEATING.
In case the magnet or relay etc. of heater circuit get fused,the current is not cut and heat
barrel temperature continues to rise even if "heater off" instruction is output from software.
To prevent such situation,the device works to measure the current value during the time the
"heater off" being controlled by software, and if the device judges the situation to be
"abnormal" the device acts to cut the heater breaker with the alarm message displayed.
(a)
Alarm message.
? Due to abnormality in heater circuit, breaker has been shut off. ?
(b)
•
•
•
RESET method.
Remove the cause of function etc.
OFF key.
Breaker reset.
− 9 −
PART-10
Spesial desining for DISC molding.
3)
Detecting Injection Unit Swiveling out of Normal Position.
The injection unit is swiveled out of normal operating position when a screw is replaced, for
instance. To eliminate hazards, a limit switch is provided to detect the injection unit position.
And when the injection unit is out of normal position, only the Mold Height mode becomes
available where every motion can be made at low pressure.
(a)
Specifications in detail
(i)
Location and status of limit switch
Limit switch ON(Fig. 1). . . . . . . . . Injection unit is in the normal position.
Limit switch OFF(Fig. 2). . . . . . . . .Injection unit is off the swiveled out position.
Normal position
Swiveled out position
LS ON
LS OFF
Fig.1
(ii)
Fig.2
With the limit switch ON
Normal operation can be made.
(iii)
With the limit switch OFF
Only operations in the Mold Height mode can be made. Neither Manual mode nor
Auto mode is available. An alarm message is shown on the screen.
(iv)
(v)
Alarm and alarm resetting
•
Input port: INJ SOL board LP18
•
Message: ? Inj. Unit turned. Carry on machine operation in mold height mode. ?
•
Output: Signals for buzzer and flash light(red color)(optional)
•
Reset method: Press OFF key.
Screw advancing speed in Mold Height mode
When the injection unit is swiveled out, the screw advancing speed for screw
pull-out is 13mm/sec.
− 10 −
PART-10
Spesial desining for DISC molding.
CHAPTER 3
3-1
Method of KEY Operation.
OPERATION
PANEL
Heater ON/OFF switch
Motor ON/OFF switch
Emergency key
10.4 inches
TFT color LCD
Screen
changeover key
Operation
Condition
mode key
setting key
Operation key
Memory card slot
1) Emergency stop switch
Press this pushbutton when any emergency situation occurs, so that the machine
instantly comes to stop and the motor is turned off. When pressed, the pushbutton is
locked at the pressed position. Therefore, unlock the Emergency Stop pushbutton by
turning its knob in an arrow direction before re-starting the motor.
Otherwise, the motor cannot be turned on even if the Moter ON/OFF switch button is
pressed.
− 11 −
PART-10
Spesial desining for DISC molding.
2) Screen changeover key
When another screen is desired to call, press the desired screen key and a screen changes over to
the desired one, and then the function key reverses in red.
【 Example 】 Screen changes over from “INJ. CHG. SETUP” screen to “COPMPRESSION ・
GATE-CUT” screen.
Now, INJ. CHG. SETUP” screen is shown.
reverses in red.
Function key
Press
key (※1) to changeover to
“COPMPRESSION・GATE-CUT” screen.
(※1)
The screen changes over to “COPMPRESSION・
GATE-CUT” screen, and function key
reverses in sky blue.
− 12 −
PART-10
Spesial desining for DISC molding.
3) Operation mode key switches
If LED(left, top part of the key) is being lighted, the OFF mode is kept
continued(all actions are standing in OFF condition).
Under OFF mode, the machine can not move at all. If LED condition to go on and
off, it means that the machine is under “ALARM” condition, and the alarm
message will be displayed at the top port of screen.
To release the alarm, push
key switch. LED will then lighted.
Reset key switch is used to correct the data before
setting process.
Press
key is touched during
key, and data previously set appears.
This key switch is for changing-over from the PREPARATION mode to the
screw-draw-out mode. When mold is changed, this mode used for adjustment of
each action. At the time of mold open/close, and screw advance/retract, this mode
function at, low speed and low presser.
Manual mode key switch. It is used when operating in manual made.
Push this key switch so that semi-auto operation can be started.
In semi-auto operation, one cycle is made to end with ejection completion.
To start next cycle, open and shut the safety door on the operator side.
Full auto key switch.
Push this key switch twice so that automatic operation can be started.
【 Note】
Note 】 1. For both “SEMI-AUTO” and “FULL AUTO” operations, push the key switch twice
for purpose of safety. If “twice-push” is forgotten, the message (16),(17) will be
shown after 5 seconds.
Message
16
? Press “FULL AUTO” key again. ?
17
? Press “SEMI-AUTO” key again. ?
2. To change-over “FULL AUTO” to “SEMI-AUTO”, push the key switch only one
time.
3. In case the Motor Start Switch is off, LED of key switches of
,
,
and
are not lighted.
And the next message will be shown.
14
?Motor is disconnected. Confirm emergency stop button SW.?
− 13 −
PART-10
Spesial desining for DISC molding.
4 ) Condition set up key
○○
0*
∼
9
Numeral keys.
Use to input/alter the values.
Use to input decimal point.
Reset key. Use to release the setup on the way of operation,
and to reset of the alarm.
Depend on the alarms, some of them may not be able to reset.
(See “ALARM MESSAGE” table in details.)
Use to (+, ON, SELECT)/(−, OFF) key.
The functions of (+/−, ON/OFF, SELECT) are judged by the micro
computer.
To set up SELECT, move cursor (green) to the selecting item on
keys, then the
the place shown in blue, and press
cursor changes in blue and the item is selected.
To set up ON/OFF, move cursor to the indicating ON/OFF,
place, and press
to get OFF.
keys to get ON and press
or
key. And the set up value
To set up +/−, press
increases or decreases by one. (It is useful to fine adjustment.)
or
And
the set up value increases or decreases by 10.
are pressed,
.
or
keys are
When (×,÷) keys
pressed, the set up value gets 2 times or 1/2 times. Use to rough
adjusting.
……
When
keys are pressed, the set up
value becomes 4 times, 8 times …… at one time.
− 14 −
PART-10
Spesial desining for DISC molding.
Enter key. The input value is confirmed in memory as the set up
value. When setting up by numeral key is starts, the indication of
cursor changes. This means the set up is under on the way. The
value on this stage is still invalid.
Press
key, and the value gets effective. Then the cursor
moves next.
If
key is pressed on the way of setting up, the input value up
to that time will be cleared and returns to the previous indication
before operation.
If it takes over 5 minutes before pressing
message will be shown.
key, the following
Message
1 ? Press ENTRY key.?
•
Repeating facility
key is being pressed for longer than a second, the cursor on screen moves for the
When
time length of the key being pressed.
Similarly, when
keys are pressed over a second, the set up value continuously
increases or decreases by one.
− 15 −
PART-10
Spesial desining for DISC molding.
5 ) Manual operation key switches
While the operation key switch is being kept pushed, each action will be performed normally.
During the actions are going on, LED at left, top is being lighted.
《 In manual mode》
This key switch is used to open the mold until complete position.
When “Eject” being interlocked, “Eject” action takes place after completion of mold
open.
《 In preparation mode》
Up to the position of “mold open completion”, mold will open at low speed and low
pressure.
《 In manual mode》
This key switch is used to close the mold until complete position.
《 In preparation mode》
Up to the position of “mold close completion”, mold will close at low speed and low
pressure.
《 In manual mode》
This key switch is used to retract the ejector.
《 In preparation mode》
The key is used to retract ejector at low speed and low pressure.
《 In manual mode》
The key is used to advance the ejector until the advance limit position. This
action only can be done when the mold opens completely.
《 In preparation mode》
In this mode, the ejector advances at low speed and low pressure. This action
only can be done when the mold opens completely.
《In manual mode》
The key is used to return the “gate cut”.
《In preparation mode》
In this mode, the “gate cut” returns at low speed and low pressure.
《In manual mode》
The key is used to advance the “gate cut” up to the advance limit position. This action
only can be done when the mold opens completely.
《In preparation mode》
In this mode, the gate cut advances at low speed and low pressure. This action only can be
done when the mold opens completely.
− 16 −
PART-10
Spesial desining for DISC molding.
《In manual mode or preparation mode》
The movable side air can be actuated while this key is kept pushed.
《In manual mode or preparation mode》
The stationary side air can be actuated while this key is kept pushed.
《 In manual mode》
If the nozzle stays at returned position, the screw can be advanced at low speed.
《 In preparation mode》
In this mode, the screw can be advanced at low speed.
《 In manual mode》
This key switch is used to rotate the screw.
If being kept pushed for 0.5 second, the key can be held.※1
The screw is acted the suck back from charge(metering) completed position.
《 In preparation mode》
The screw will retract at low speed.
《 In manual mode or preparation mode》
This key switch is used to advance the nozzle.
《 In manual mode or preparation mode》
This key switch is used to retract the nozzle.
《 In preparation mode》
This key switch is used to advance the clamping unit.
《 In preparation mode》
This key switch is used to retract the clamping unit.
《Purge》
When this key is pressed during mold height mode, auto purge operation will be executed.
“Stamper change” mode can be actuated in preparation mode.
《 In preparation mode》
The movable ring can be retracted while this key is kept pushed.
− 17 −
PART-10
Spesial desining for DISC molding.
※1 : If the alarm message is being displayed, the operation key switch will be set free from
“holding-up”.
− 18 −
PART-10
Spesial desining for DISC molding.
3-2 Basic screen layout
3-2-1 Sectional screen area layout
No.
Machine type
Title
Date・Time
Alarm message
(Max. 4 lines.)
.
Touch key
ON/OFF set up.
(※2)
Function key
(※1)
3-2-2 Touch key
To “PLCS-10” control system, “touch panel key” is adopted on all screens.
Cursor can be moved easily only touching desirable position to set up.
Use “condition set up “ key on the key-board panel to input numeral value.
(Refer to 3-1-4.)
3-2-3 Function key
•
•
These keys are indicated on the lower part of screen (※1).
These keys are used for screen changeover or indication of window (pop-up screen).
•
Each screen can be call by just touching each function key on the screen. When the key is
touched, letters’ part of the key change color. This means the screen is called out.
Size
Hemming
Color
Screen key
Large
Blue
Reverse in sky blue
Window key
Small
None
Reverse in sky blue
Auxiliary key
Large
None
•
As to the screens of that setting up is prohibited and selection of indicating is OFF, they
are not shown on this portion of the screen as function keys.
3-2-4 ON/
/OFF set up
•
When setting is ON,
○sign is shown, and if it is OFF, ×is shown on. (※2)
― 19 ―
PART-10
Spesial desining for DISC molding.
3-2-5 Calculator function
Press
CALC
function key and the table calculator will be displayed on the screen.
1) The calculator function is available. When the function key said above is pressed, the
calculator window) will be displayed on the screen.
Data input and calculation can be done on this window. And the calculated result by this
calculator can also input as the set up value.
2) Method to input the calculation results into the setup value.
① Move cursor to desired item to set up.
② Press
CALC
key.
Then, the table calculation function will be displayed.
③ Calculation is processed.
④ When the result is displayed, press
ENTER
key again.
⑤ The table calculator will disappear, and the cursor indicates calculated results
under on the way of calculation.
⑥ If the calculated result is OK, press
the result is input as the set up value.
key (condition set up key). Then
3) Method of inputting the set up value into the table calculator
①
Move cursor to the position of desiring set up item.
②
Press
CALC
key, then the table calculator will be displayed.
③
Press
LOAD
key. Then the setup value will be loaded to the table calculation
function. And calculation function is available.
― 20 ―
PART-10
Spesial desining for DISC molding.
3-2-6 Print
Print of the displayed screen. (Hard copy)
1)
Printing method of the displayed screen.
(a) Connect the printer to the machine with the printer cable.
(b) Call the ”COMMUNICATION PORT” screen, and select and set “USE” of “SELECTION” of
printer.
(Refer to 4-9-2 ”PRINTER” screen in detail.)
(c) Select the printer to be used.
(d) Call the desiring screen to print, and press
PRINT
function key.
Then printing will take place and the message (No.239) will be shown.
The printing is executed in monochrome.
Message
239 《Hard copy now being displayed.》
2)
Suspension of printing
(a) When press
Press
PRINT
STOP
function key, the characters change “STOP”.
function key under the present condition.
shown.
Message
240 《Hard copy suspend signal received.》*Standby*
― 21 ―
Then the message will be
PART-10
Spesial desining for DISC molding.
3-2-7 Scroll of screen
On the screen as shown left, the right
part of screen is off and can not be read.
In such case, the scrolling of screen is
useful.
【 NOTE】
】 At the edge of a screen, sky
blue border line is indicated. The screen
can not be moved beyond this line.
To scroll the screen, use
on the bottom right of the screen.
Indication of key changes.
(Function key)
― 22 ―
key
PART-10
Spesial desining for DISC molding.
3-2-8 Window screen
If “window” of the function key is pressed, a small screen (window) will be shown on
the present screen, and it is possible to set up the function that is shown in “window”
When “window” is shown, the character part of the window key will be colored
(reversed in sky blue ).
During the “window” is shown, cursor can be moved only within the “window”.
【Example】Opening of “INJ. SUB SETUP” window of “INJ. CHG. SETUP” screen.
When operation power is turned ON,
“TEMPERATURE” screen comes appear.
Characters of the function Screen changeover
key is lit in color and indicates the window
being shown. → (※ 1)
Press
key for screen changing over,
(※1)
the screen changes to “INJ. CHG.SETUP”
screen and the characters of “INJ. CHG.” Is lit
in color as same as “TEMPERATURE” screen.
→(※2)
Touch
AUX.INJ.
key at the second from left of the bottom on
this screen.
(※2)
The “window” will be shown as left and “INJ.
SUB SETUP” characters will lit in color.
The set up within the window is also
available through
To erase (close) the window, press the upper
right corner. Or press
AUX.INJ.
key again.
― 23 ―
PART-10
Spesial desining for DISC molding.
3-2-9 Character input window
“Figures” or “English characters” can be input in “PRODUCT NAME” column of the “DATA
MEMORY” screen and “PRODUCTION CONTROL” screen. Get of the “DATA MEMORY”
screen being displayed, move cursor to “PRODUCT NAME” column, and “character
window” will be shown. As to “PRODUCTION CONTROL” screen, the procedure is same
as above
3-2-10 Character input method
Move cursor to this
part, and the “window”
can be shown.
Press desiring character
and press “ENTRY” key,
then the window
disappears and input
characters on the
“PRODUCT NAME” will
be shown.
When
key is
pressed, the set up
completes.
If this operation is
ignored, the characters
input become invalid
・ Press desiring character and then press “ENTRY” key.
・ The window disappears and characters witch has been input onto “PRODUCT NAME” will
be shown.
・ And
key is pressed, then the set up completes.
・ When erasing or altering the input characters, press BACK key before press “ENTRY” key.
And the characters will disappear, one by one, from the right end.
・ The blank portion is equal to the space key.
― 24 ―
PART-10
Spesial desining for DISC molding.
Table of character input window
― 25 ―
PART-10
Spesial desining for DISC molding.
― 26 ―
PART-10
Spesial desining for DISC molding.
3 − 2 − 1 1 SETUP SCREEN
In PART-10, there are available “55” screens, but the necessary setup values for
ordinary molding are arranged in the “SETUP SCREEN”.
By using this “SETUP SCREEN”, the setup alteration of molding condition can easily
be processed.
【Method to call the screen.】
(Screen changeover key)
(FUNCTION KEY)
(FUNCTION KEY)
− 27 −
PART-10
Spesial desining for DISC molding.
CHAPTER
4-1
METHOD
INJECT/ CHARGE
DISC
TEMPERATURE
ROBOT
SHOT MONITOR
COUNTER/PRINTER
4
TO
EXPLANATION
CALL
1 INJECTION
SETUP
OF
4 CHARGE
SETUP
GRAPHIC
SCREEN
SCREEN
77 1 CYCLE
GRAPHIC
67 COMPLESSION 71 AIR・VACUUM 79 1 CYCLE
GATE-CUT
SETUP
GRAPHIC
17 TEMPERATURE
OF
2 INJECTION
GRAPHIC
3 INJECTION
CHARGE SPARE
7 MOLD
MOVEMENT
9 OPTION
SETUP
18 P.I.D.
SETUP
54 ROBOT
SCREEN
69 ROBOT
70 ROBOT
PARAMETER OPTION MAINTENANCE
11 MONITOR 1
12 MONITOR 2
13 MONITOR 3
14 MONITOR 4
37 MONITOR 5
47 MONITOR
DATA
75 MONITOR
SPARE SETUP
36 SETUP
SCREEN 1
76 SETUP
SCREEN 2
35 ACCESS
SCREEN
89 SETUP VALUE
HISTORY
20 FIXED
DATA
50 FIXED
DATA 2
15 TIMER COUNTER 38 COMMUNICATION
PRINTER
PORT
MOLD SETUP
27 MOLD SETUP 26 DATA
MODE
MEMORY
MAINTENANCE
33 PERIODICAL 44 ALARM
CHECKUP
HISTORY
19 CHECK
31 1 CYCLE
LOGIC
73 CHECK
SCREEN 2
34 CLOCK
SETUP
90 CALIBRATION
SCREEN
21 SPECIAL
57 SPECIAL
MODE SETUP
MODE 2
Select of screen.
: Normal screen.
: Graphic screen.
(By ○ /× setup)
: Monitor screen.
(By ○ /× setup)
: Spare, Fixed setup, Printer.
(By ○ /× setup)
− 28 −
PART-10
Spesial desining for DISC molding.
4-2
TEMPERATURE
SCREEN
1) Screen construction.
The screen regarding “temperature” is divided into 2 screens; one is “temperature” and
the other one is “PID setup”.
2) Method to call the screen.
When the power source is turned ON, the following “temperature screen” will be
displayed.
When call up this screen, shifting from other screen, push
key switch.
Screen changeover
PID setup screen is called by using PID SETUP function key on the temperature screen.
If
PID SETUP
function key is touched, the screen will change to “PID SETUP SCREEN”
as follows.
− 29 −
PART-10
Spesial desining for DISC molding.
4-2-1
TEMPERATURE
SETUP
J
⃝
K
⃝
L
⃝
F
⃝
G
⃝
H
⃝
I
⃝
A
⃝
B
⃝
C
⃝
D
⃝
E
⃝
1) Method to call the screen.
When the power is turned ON, the following “TEMPERATURE” screen will be displayed, or
press
key (Screen changeover key), then the screen will be shown.
2) Explanation of screen.
A : Measured temperatures of each zone.
⃝
B : Setting temperatures of each zone.
⃝
C : Upper zone temperature allowance.
⃝
In case actual temperature rises beyond this allowance, the auto operation stops,
buzzer sounds and message (24) appears on the screen.
D : Lower zone temperature allowance.
⃝
In case actual temperature drops beyond this allowance, the auto operation stops,
buzzer sounds and message (25) appears on the screen.
E : ON/OFF setting of each zone.
⃝
Move the cursor to any setting position, push
switch for ON setting.
ENTER
For OFF setting, push
ON
key switch and
OFF
ENTER
key switch and then
key switch.
F : Name of heater zone.
⃝
When status become stabled, color changes to “GRAY”.
G
⃝ : Indication of heater energization.
When Heater is energized, color changes to “RED”.
H : Indication of cooling water flowing.
⃝
When the cooling water is flowed, color changed to “BLUE”.
I : Indication of energization of heater and cooling water valve.
⃝
The arrow mark of ↑ (Red) or ↓ (Blue) will be displayed by energy condition.
− 30 −
key
PART-10
Spesial desining for DISC molding.
The numerical value in the frame shows the energizing rate.
J : ON/OFF setting of control of holding temperature.
⃝
When setting is '○', the heater is controlled by the temperature of ⃝
K.
K
⃝ : Temperature setting under controlling of holding temperature
L : Indication of heater control condition …During controlling of heater temperature holding,
⃝
the indication of “HOLDING” is shown on screen.
During other process than holding temperature
control, the indication of “CONTROL” is shown
on.
− 31 −
PART-10
Spesial desining for DISC molding.
4-2-2
PID
SETUP
A ⃝
B
⃝
C
⃝
SCREEN
D
⃝
E
⃝
F
⃝
G ⃝
H ⃝
I
⃝
J
⃝
K
⃝
L
○
1 ) . Method to call the screen.
.
「 This screen can be inhibited to display by ×(OFF) setup the “SPARE,FIXED DATA,
UNIT INDICATION SCREEN” on ACCESS SCREEN. 」
(Screen changeover key)
(FUNCTION KEY)
2) Explanation of screen.
A
○
: P SETUP(℃ or ゜F)
PID proportional control constant.(Large “gain” by small value.)
B
○
: I SETUP(sec)
PID integral control constant.(Large “gain” by small value.)
C
○
: D SETUP(sec)
PID derivative control constant.(Large “gain” by large value.)
D
○
: SAMPLING PERIOD
Control period of temperature.
E
○
: OFFSET
Present PID control offset value will be displayed.
0∼ (Sampling period×10).
F
○
: INTEGRAL VALUE
Present PID control integral value will be displayed.
0∼ ±P×I/Sampling period.
G
○
: STEADY STATE JUDGE VALUE
− 32 −
PART-10
Spesial desining for DISC molding.
Presently not been used.
H
○
: STABLE STATE JUDGE VALUE
This is the constant to judge the stability of integral value variation ○
F .
When in stable state, the offset ⃝
E will change.
I
○
: TEMPERATURE SLOPE CONSTANT
When temperature rises, the slope command is issued, and over-shoot will be
prevented.
J
○
: CONTROL COMMAND
Control method of mold 1,2 or spare 1,2 will be ordered.
In the case of ×(OFF) set.
In the case of ○ (ON) set.
Cooling
Heating control by heater.
Cooling control by water.
PID
−
PID control command.
ON/OFF
−
ON/OFF control command.
Either one of these is to be set as ○ (ON).
K
○
: COLD PREVENTION TIME
15min= 900sec.(This value must not be altered.)
L
○
: MOLD COOLING WATER CONTROL
It is displaying but it doesn't function.
− 33 −
PART-10
Spesial desining for DISC molding.
4-3
DISC
SETUP
SCREEN
Screen construction.
1) The number of screen consists of the following.
5screens
: Compression・Gate-cut, Air・vacuum, 1Cycle Graph ,Mold movement, Option.
3Functions : Cross-hair, Graph erase, Auxiliary function.
2) The method to call the COMPRESSION・GATE-CUT SCREEN.
When the screen of COMPRESSION・GATE-CUT SETUP is displayed,
Push
Screen changeover key switch.
3) The method to call the screen by using the function key.
《 function key》
①
When
AIR・VACUUM
function key is touched, the screen will be changed to AIR・
VACUUM SCREEN.
− 34 −
PART-10
Spesial desining for DISC molding.
②
When
1CYCLE GRAPH
function key is touched, the screen will be changed to
1CYCLE GRAPHIC SCREEN
③
When MOLD MOVEMENT function key is touched, the screen will be changed to
MOLD MOVEMENT SETUP SCREEN.
④
When OPTION function key is touched, the screen will be changed to OPTION SETUP
SCREEN.
− 35 −
PART-10
Spesial desining for DISC molding.
4-3-1
COMPRESSION
GATEGATE-CUT
SETUP
SCREEN
A
B
C
D
E
F
G
H
I
1
K
2
J
1) Method to call the screen.
Push
2)
Screen changeover key switch.
Explanation of INJ.COMPRESSION screen.
A : Injection compression start width setting during injection process
⃝
B : Position setting for speed control in injection compression
⃝
① Compression start position( = changeover position to high clamping force)
② Pressure control start position
C : Speed setting for speed control
⃝
This is a speed in the speed control process, and it also serves as a regulated speed
during the pressure control process. Unless any trouble occurs in molding operation, set
as high speed as possible for the third speed. (If too low, the motion in the pressure
control process will not be smooth.)
D : Clamping force setting in injection compression
⃝
This setting regulates the maximum clamping force that occurs during the speed
control process. To make the operation in the speed control process smooth, set as high
force as possible unless any trouble occurs in molding operation.
E : Time setting for 5-step pressure control in injection compression.
⃝
F : Compression force setting for 5-step pressure control process.
⃝
G : Slope-constant setting for 5-step pressure control process
⃝
This constant sets the degree of the slope(force shifting per second) in compression force
shifting. The higher the value is set, the faster the force shifting is made.
H : Monitored mold position in mold open/close process
⃝
− 36 −
PART-10
Spesial desining for DISC molding.
I : Monitored clamping force
⃝
J: Delay when changing from SPEED CONTROL to PRESSUER CONTROL.
○
In a state of positioning while the timer is working.
○
K : Compression mode selection
VP mode: The changeover position to high clamping force in clamp force setup screen
serves as the compression start position(stand-by position).
OFF mode: The mold closing motion continues till the closing completion position.
3)
Timing chart of compression motion.
Compression
start position
Position during
injection process
Compressing
[Mold pen/close]
Closing
SPEED
Cooling time
INJ. WIDTH
[Injection・plastication]
Injecting(Holding)
Inj.delay time
Ejecting
Opening
PRESSURE
DELAY
Plasticating
Plastication delay time
4) VP Mode(Speed Pressure Mode)
The compression motion starts at a set point during the injection process, and the speed
is controlled in one steps and pressure in five steps.
Compression
speed
Compression
force
Delay timer
Timer1
Timer2
Timer3 Timer4
Timer5
Slope3
Slope1
4P
2P
1P
3P
Slope5
5P
Slope4
Slope2
Position(die plate)
Speed control process
Time
Pressure control process
− 37 −
PART-10
Spesial desining for DISC molding.
5)
Explanation of GATE-CUT screen.
A
B
C
D
E
F
G
H
I
A : Position setting for gate-cutting retracting (retracted position): After the injection process,
⃝
gate-cutting starts at this
position.
B : Speed setting for gate-cutting retracting.
⃝
C : Position setting for gate-cutting advancing (advanced position).
⃝
D : Speed setting for gate-cutting advancing.
⃝
E : Driving force setting for gate-cutting advancing.
⃝
F : Setting for Gate-cutting delay time.
⃝
G : Gate-cutting ends when COOLING TIMER times up.
⃝
+: Gate-cutting ends(retracts) at the preset time(+ figures setting) after COOLING TIMER
has timed up.
-: Gate-cutting ends(retracts) at the preset time(- figures setting) before COOLING TIMER
times up.
"In case of '0' time setting, gate-cutting starts retracting at the start of mold opening."
H : Monitored position in gate-cutting process.
⃝
I : Gate-cutting mode selection.
⃝
OFF : Gate-cutting is not used.
HOLD POSITION : Gate-cutting operation starts when injection holding process is start.
6)
Timing chart of gate-cutting motion.
[Mold open/close]
Closing
Compressing
Cooling timer
Opening
COOLING CMP.
-
○
[Ejecting/gate-cutting]
Gate-cut advance
Delay time
[Injection/plastication]
Filling
pressure
Holding
pressure
Operating time
Plasticating
− 38 −
+
○
retract
EJ advance EJ retract
PART-10
Spesial desining for DISC molding.
4-3-2
AIR
VACUUM
SETUP
SCREEN
A
D
○
B
C
H
○
E
I
F
G
N
O
J
P
Q
R
K
S
L
M
1) Method to call the screen.
Push
Screen changeover key switch.
And touch AIR・VACUUM function key
2)
Explanation of AIR・
・ VACUUM screen.
MOV. AIR
A :Movable mold side air +/- selection
⃝
+:Air blow on the movable mold side is made after cooling process.
-:Air blow on the movable mold side is started before the end of cooling process.
B :Air blow start timing setting
⃝
C :Air blowing time setting
⃝
With "+" selection in⃝
A
The COOLING CMP timer starts when cooling timer times up. Air blowing starts when
COOLING CMP timer times up, and air blowing continues for the time set at OPERATION
TIME timer.
Machine cycle
Injection
Charge
Mold open
Cooling timer
ON
Air blowing
OFF
− 39 −
B
C
PART-10
Spesial desining for DISC molding.
With "-" selection in⃝
A
Air blowing starts before the end of cooling process. The COOLING CMP timer sets the
time how long before the end of cooling process. If you set 3 seconds for Cooling time and 2
seconds for COOLING CMP timer, air blow starts one second(3 seconds - 2 seconds) after
the start of cooling. Air blowing continues for the time set at OPRATION TIME timer.
Machine cycle
Injection
Charge
Mold open
Cooling timer
ON
Air blowing
OFF
B
C
STAT. AIR
E
⃝:Stationary mold side air +/- selection
+:Air blow on the stationary mold side is made after cooling process.
-:Air blow on the stationary mold side is started before the end of cooling process.
F:Air blow start timing setting
⃝
G
⃝:Air blowing time setting
With "+" selection in E
⃝
The COOLING CMP timer starts when cooling timer times up. Air blowing starts when
COOLING CMP timer times up, and air blowing continues for the time set at
OPERATION TIME timer.
With "-" selection in E
⃝
Air blowing starts before the end of cooling process. The COOLING CMP timer sets the
time how long before the end of cooling process. If you set 3 seconds for Cooling time
and 2 seconds for COOLING CMP timer, air blow starts one second(3 seconds - 2
seconds) after the start of cooling. Air blowing continues for the time set at OPRATION
TIME timer.
START-UP
D○
○
H:Start-up mode of Movable mold side air and Stationary mold side air.
Selection of start-up.
○ :At the start of automatic operation, air blowing is made in "start-up setting" mode
for the number of cycles preset at the counter.
×:Air blowing is made in standard setting mode.
【Notes】
】
① Even before OPERATION TIME timer times up, air blowing stops when the mold
starts closing in the next cycle. (This situation will occur when the setting time for
OPERATION TIME is long.)
② If you set 0.00 seconds for COOLING COMP timer, air blowing starts at the time
− 40 −
PART-10
Spesial desining for DISC molding.
when cooling process is finished.
I :Mold open monitor
⃝
MOVABLE RING
J
⃝:Cooling completion +/- selection
+ : The movable ring is retracted after the cooling timer times up.
- : The movable ring is retracted before the cooling timer times up.
K:Setting of Delay time 1 and Delay time 2
⃝
With "+" selection in ⃝
J
The delay 1 timer starts when cooling process is finished. The movable ring starts to
retract when the delay 1 timer times up, and the ring stays at retracted position for the
time set at Delay 2 timer.
Cooling time times up
Cooling timer
SOL for movable ring
Movable ring retraction
Delay 1
Delay 2
With "-" selection in ⃝
J
The movable ring starts to retract before the cooling process is finished. The Delay 1
timer sets the time how long before the end of the cooling process. If you set 3 seconds
for Cooling time and 2 seconds for Delay 1 time, the movable ring starts to retract one
second(3 seconds - 2 seconds) after the start of cooling. The ring stays at the retracted
position for the time set at Delay 2 timer.
Cooling timer
Movable ring retraction
SOL for movable ring
Delay 1
Delay 2
【Note】
】
① The movable ring advances with the solenoid valve OFF and retracts with ON.
② If you set 0.00 seconds for Delay 1 timer, the movable ring retracts at the time when
cooling process is finished.
− 41 −
PART-10
Spesial desining for DISC molding.
③ Even before Delay 2 timer times up, the movable ring advances when the mold starts
to close in the next cycle.(This situation will occur when the setting time for Delay 2
timer is long.)
L :MOLD CLOSING SOL ON
○
In automatic and manual operations in this mode, air pressure to the cavity ring is
released in the mold closing process. (This mode is used when AXXICON mold is
used.)
【 Note】
】
•
Turn this setting ON(O
O )when AXXICON mold(S-Mold) is used.
•
Set this setting to OFF(X) when TECHNOPLAS mold is used.
M :AIR MONITOR
○
Air pressure is monitored. When air presser drops beyond this setting, Message
'1254'is displayed.
•
The next cycle is prohibited in automatic operation.
•
At the start of automatic operation, Message '1246'is displayed, and automatic
operation start is prohibited.
1246
? Air pressure is low. Auto operation prohibited. ?
1254
? Air pressure is low. Confirm the air pressure. ?
N:Stamper sucking
⃝
•
Measured value of “stamper sucking” ( ⃝
P )
Measured value of the inside vacuum degree or out side one is indicated when
“stamper sucking” is being carried on.
•
Setting value of “stamper sucking” ( ⃝
O )
This function is used to judge lowering of vacuum degree.
•
Timer ( ⃝
Q )
When “vacuum sucking” is carried on, the inside is sucked first, then the outside will
be sucked after the timer ( ⃝
Q ) timed up.
•
Condition ( ⃝
R )
On this part, condition of vacuum sucking is shown on.
•
Manual sucking ( ⃝
S )
Move cursor to this part, and “ON/OFF” mode of the “vacuum sucking” solenoid can
be shifted every time when “ON/SELECT” key is pushed.
(This is the same operation as “stamper sucking” key on the operation panel.
− 42 −
PART-10
Spesial desining for DISC molding.
4-3-3
1
CYCLE
GRAPHIC
SCREEN
F
⃝
A
⃝
B
⃝
C
⃝
D
⃝
E
⃝
K
G ○
⃝
L
○
H
⃝
M
○
I
⃝
N
○
J
⃝
O
○
1) Method to call the screen.
Push
Screen changeover key switch.
《 Function key》
Touch 1CYCLE GRAPH function key switch.
2) Explanation of screen.
This screen indicates each measured value of one cycle.
The ordinate is indicated each measured item, and the abscissa is indicated time.
A : Graphic indication of injection speed.
⃝
B : Graphic indication of injection pressure.
⃝
C : Graphic indication of mold movement speed.
⃝
D : SPARE 1
⃝
E : SPARE 2
⃝
F ,⃝
G ,⃝
I ,⃝
H ,⃝
J : This value is equivalent to one scale of ordinate(upper scale).
⃝
○
K ,○
L ,○
M ,○
N ,○
O : This value is equivalent to one scale of ordinate(lower scale).
[Note]
Time of abscissa;
In the case of “manual mode”, the counter starts from “0.00sec” at the moment of start of
each action.
− 43 −
PART-10
Spesial desining for DISC molding.
In the case of “auto mode start time”, the counter starts from “0.00sec” at the moment of
action start.
In the case of next cycle in auto mode, the counter starts from “0.00sec” at the moment of
cycle start(at mold clamp start).
c
⃝
d
⃝
a
⃝
b
⃝
3) Explanation of graph function.
•
SUB FUNCTION WINDOW(Touch SUB FUNC function key switch.)
a : Selection of graphing.
⃝
Either “SINGLE” or “MULTI” of graph is selected.
SINGLE WRITING------The graph changes at each on cycle.
MULTI WRITING-------The old data is kept staying, in different color (WHITE) on
the graph, and the new data is graphically displayed over
the old data.
b : Selection of scale mode.
⃝
AUTO-----At each one cycle, the scale size is automatically adjusted so that the
actually measured value can be shown within the space of graph.
SETUP----Simultaneously with the fixing of scale( ⃝
F ,⃝
G ,⃝
H ,⃝
I ,⃝
J ,○
K ,○
L ,○
M ,○
N and
○
O ), the setup becomes possible to alter according to the need.
By fixing the scale, at the time when the setup has been altered during
“MULTI WRITE” mode, the comparison of actioning status between the
old data and new data can visually be confirmed that will make the
− 44 −
PART-10
Spesial desining for DISC molding.
optimum determination of condition setup easy.
c : Selection of the line color of graph can specifically be set by number.
⃝
No.
0
1
2
3
4
5
6
7
COLOR
BLACK
BLUE
GREEN
SKY BLUE
RED
PURPULE
YELLOW
WHITE
d : Setting of scale MIN. width.
⃝
The scale MIN. width of each item is set here.
If the scale mode has been set to “AUTO” mode, the scale itself will automatically
be adjusted so that each measured value may be displayed within the space of
graph.
In this case, however, the least width of scale has been limited to prevent the
auto-adjusted-scale width from becoming.
•
GRAPH CLEAR(Touch GRPH CLR function key switch.)
If this touch key is touched the graph will disappear.
•
CROSS ON(Touch CROSS ON function key switch.)
The cross-hairs functions take place.
For details, see the paragraph of “Cross-hairs function”, 4-3-4.
− 45 −
PART-10
Spesial desining for DISC molding.
4-3-4
CROSSCROSS-HAIR
FUNCTION
This function works to measure the distance between 2 points set on the graph.
When
CROSS ON
function key is touched, the graphing work will stop, and the
function-key will change-over as shown below.
(MULTI mode will not be executed).
《 Function key》
All while the cross-hairs function is working, the change-over
to other screen is not possible. If
CROSS OFF
function-key
is touched, the function-key returns to the preceding function-key, and the
screen will be become changeable.
If this function-key is touched, “WINDOW” will be displayed
on the screen as shown below.
In the case if the graph can not seen because the graph is behind the
WINDOW, touch
DATA CHANGE
function-key, then the
WINDOW moves in order as illustrated in the following figure.
− 46 −
PART-10
Spesial desining for DISC molding.
① The indication of ⃝
a port will be
changed-over.
② The indication is different according to
a
○
each graphic screen.
③ In the case of “WINDOW” shown left, the
time(horizontal line) and speed(vertical
line) of “injection speed” are being
displayed.
① This function-key is for moving the cross
d
○
hair1 ⃝
b , right and left.
b
○
The cross-hair1 ⃝
b will move along the
wave-form.
② In the column of ⃝
c , X coordinates of
cross-hair1, and in ○
d column Y
coordinates will be displayed.
In the figure, left, ⃝
c means the time and
d the speed.
⃝
c
○
① This function-key is for moving the
h
○
i
○
cross-hair2 ⃝
e , right and left.
② The X coordinates of cross-hair2 will be
displayed in ⃝
f column, and Y
coordinates will be displayed in ⃝
g
column.
③ In the column of ⃝
h , the balance of X
coordinates between the cross-hair1 and 2
e
○
g
○
will be displayed, and the balance of Y
coordinates will be displayed in ⃝
i
column.
f
○
The line color of cross-hair1&2 can be set by SUB FUNCTION.
[The method to call SUB FUNCTION.]
function key →
SUB FUNC
− 47 −
function key
PART-10
Spesial desining for DISC molding.
4-3-5
SELECTION
OF
1
CYCLE
GRAPH
ITEM
A
⃝
B
⃝
D
⃝
C
⃝
1) Method to call the screen.
Push
Screen changeover key switch.
《 Function key》
Touch 1CYCLE GRAPH function key switch.
Next touch ITEM SELECTION function key switch.
2) Explanation of screen.
Items of “1 cycle graph” can be designated in terms of “selection”, “Order”.
A :Setup of the selective item no. out of “1 cycle graph”.
⃝
B :Contents of the selective item no. of “1 cycle graph”.
⃝
C :If “O setup” is done, the “Spare 1” can indicate graphically the external volt input (0
⃝
∼10v).(Scale value 32767 = 10v).
If the number of “1∼115” of Spare Item list is selectively set, the “Spare 1” can
indicate graphically the internal control data.
− 48 −
PART-10
Spesial desining for DISC molding.
3) Setup method of “1 CYCLE GRAPH ITEM”.
The item that is desired to be shown graphically is selected out of the select items ⃝
A (1∼
11), and set its designated No. at the ITEM SETUP ⃝
B (1∼5).
Then, the item set will be displayed on the screen.
D : Explanation of SELECT ITEM(SLAVE MPU) and SELECT ITEM(SCPU).
⃝
No.
1
2
3
8
9
10
11
12
13
14
15
16
17∼22
23
24∼30
31
ITEM
(D/A 3) Output current of EH volt
(D/A 4) Output current of EH speed
(D/A 7) Output volt of mold clamp DFP
(DRIVE FIRST PROPORTIONAL VALVE)
(D/A 1) Command volt of charge speed
(A/D 1) Input volt of mold clamp potentiometer.
(A/D 2) Input volt of EJ potentiometer
(A/D 3) Input volt of pressure head
(MOLD INTERNAL PRESSURE)
(A/D 4) Input volt of motor CT
(A/D 5) Input volt of charge TG
(A/D 6) Input volt of servo torque
(A/D 7) Input volt (SPARE 1)
(A/D 8) Input volt (SPARE 2)
(A/D 9) Input volt of pressure head(MAIN PRESSURE)
(A/D 10) Input volt of pressure head(ACC PRESSURE)
(A/D 11) Input volt of pressure head of EJ ACC pressure
(A/D 12) Input volt of pressure head(
)
Omitted
Scanning time of control CPU
Omitted
Item 1 of 1 CYCLE LOGIC GRAPH
32
Item 2 of 1 CYCLE LOGIC GRAPH
33∼49
50∼69
Omitted
Control value of feed back control
ee----operation amount (−P∼+P)
P-----P setup
e-----Deviation
ei----Integrating control value
ed----Derivative control value
Scanning time of injection control CPU
(SCPU A/D1) Input volt of pressure head of
injection pressure
(SCPU A/D2) Input volt of pressure head(spare)
(SCPU)
Counter value of encoder, injection encoder
(SCPU D/A1) Output volt of injection DFP
(DRIVE FIRST PROPORTIONAL VALVE)
(SCPU D/A2) Output volt (spare).
Omitted
4
5
6
7
70
71
72
73
74
75
76∼111
− 49 −
Scale Value
32767=1A
32767=1A
32767=5V
32767=10V
32767=10V
32767=10V
32767=10V
32767=10V
32767=10V
32767=10V
32767=10V
32767=10V
32767=5V
32767=5V
32767=5V
32767=5V
20000=10ms
256 = ON,0 =
OFF
256 = ON,0 =
OFF
2000=1ms
32767=5V
32767=5V
32767=5V
32767=5V
PART-10
Spesial desining for DISC molding.
4-3-6
MOLD
MOVEMENT
SETUP
SCREEN
A
⃝
B
⃝
L
⃝
M
⃝
C
⃝
D
⃝
N
⃝
O
⃝
P
⃝
E
⃝
F ⃝
G
⃝
H ⃝
I ⃝
K
J ⃝
⃝
1) Method to call the screen.
PUSH
function key
Screen changeover key switch and push MOLD MOVEMENT
2) Explanation of screen.
① This screen is used to set mold opening/closing motion and ejector motion.
If the mold requires special motions such as core, unscrewing and air
blowing, OPTION SETUP screen is used in addition to this screen.
② The mold positions in opening ○
A
and closing ○
C
are indicated with the
distance from the mold clamping completion position where position is regarded
as 0 mm.
K.
○
B and closing ○
D
○
Monitored position is indicated in cell
③ The mold moving speeds in opening
are set
in %,respectively as 100% with the full speed of the mold moving.
④ Low pressure mold closing system.
•
E.
Never fail to set ○(on) the cell ○
•
H is automatically set where mold closing pressure is shifted
The position ○
from low to high. This setting is made in the process of automatic clamping
force setup.(In case of compression mode was selected as ”VP mode”, the position
•
of pressure shifting from low to high is not set automatically.)
Time setting for low pressure mold protection is made at the cell ○
F . The
− 50 −
PART-10
Spesial desining for DISC molding.
timer starts when mold closing process enters low pressure stage. In case
that any foreign object stays between mold halves preventing mold from
further closing, an alarm is issued when the preset time is expired.
•
G in the following
Set the pressure for low pressure mold protection at cell ○
manner.
1.
After fixing a mold, close the mold in manual mode.
2.
See the cell
I
○
to check what pressure(in %) was actually required in low
pressure closing process.
3.
Set the cell ○
G at 2-3% higher figure than the pressure observed at the cell
I .
○
4.
In case that the pressure setting is too low, alarm will be issued even with no
foreign object between mold halves.
< Alarm message >
77
? Low pressure mold closing alarm. ?
Clamping force.○
J
⑤
Clamping power is shown on by using the load cell value.
⑥
The ejector motion can be programmed depending on the mold.
•
L .
Ejector stroke is set at cells ○
•
M.
Ejector speed is set at cells ○
Each setting can be made for ejector advancing and retracting respectively.
The speed and pressure setting can be made in two steps for ejector
advancing process.
The present ejector position is indicated at the cell ○
N.
⑦
Ejector advancing delay time is set at cell ○
O.
This is a timing time for the convenience in removing products by hand or with a
robot.
⑧
Ejector holding time is set at the cell ○
P .
The ejector stays at the advanced position for the time set at the cell ○
P .
− 51 −
PART-10
Spesial desining for DISC molding.
3) Explanation of window function.
•
SUB SETUP WINDOW(push AUX.CLP. )
A
⃝
B
⃝
C
⃝
D
⃝
E
⃝
F
⃝
A
○
: Slope control of mold open speed.(Only 3stages and 4stages)
The ○
A is set as ○ (ON), then the mold open speed will become the slope
control.
POSITION
SPEED
300
250
200 10 0 [ mm ]
12.4
9.0
7.0 0.4
[ inch ]
10 30 60 10
10 20 80 170
PRESSURE 100 200 800 2000
: SLOPE CONTROL ○
[ %]
: SLOPE CONTROL ×
[ kgf ]
[ psi ]
〔Example〕
Setup data of mold open.
60 %
30 %
10 %
10 %
Opened
300
12.0
250
9.0
200
7.0
10
0.4
0
[ mm ] Closed
[ inch ]
← Opening position
The slope is controlled between SLOW-2 and OPENED.
− 52 −
PART-10
Spesial desining for DISC molding.
B
○
: Slope control of mold open pressure.
The ○
B is set as ○ (ON), then the mold open pressure will become the slope
control.
POSITION
300 250 200 10 0
10 30 60 10
SPEED
PRESSURE
10 20 80 170
[ mm ]
[ %]
: SLOPE CONTROL ○
[ kgf ]
: SLOPE CONTROL ×
OPEN PRESS (kgf/cm2)
〔Example〕Setup data of mold open.
170kgf
80kgf
20kgf
10kgf
Opened
300
250
200
10
0
Closed
← Opening position
The slope is controlled between SLOW-2 and OPENED.
C
○
: Slope control of mold close speed.
POSITION
300 250 50 0.89 0
60 40 10 30
SPEED
PRESSURE
70 50 10 170
[ mm ]
[ %]
: SLOPE CONTROL ○
[ kgf ]
: SLOPE CONTROL ×
C is set as ○ (ON), then the mold open speed will become the slope
The ○
control.
CLOSE SPEED (%)
〔Example〕Setup data of mold open.
60%
40%
30%
10%
Opened
300
250
50
0.89
0
Closed
→ Closing position
The slope is controlled in SLOW-1.
− 53 −
PART-10
Spesial desining for DISC molding.
D
○
: EXACT MOLD OPEN
The ○
D function is set as ○ (ON), and by combining the mold open mechanical
stopper in good order, the mold opening accuracy will firmly be maintained.
E
○
: EJECTION (times)
The number of ejecting motion can be set at the cell ○
E . The ejector repeats
advancing and retracting for the times set at the cell ○
E . This secures perfect
ejection of products from the mold. The maximum settable number is 99.
F
○
: EJ ADV.POS.(Ejector re-advancing position)
When the number of ejecting is set at more than twice, setup of this position
becomes effective. For example, if the number of ejecting time is set at three (3), the
retracting position of ejector until the second time is to be the value set at ○
F , and
the third(last) time, the ejector returns back up to “0”mm position.
− 54 −
PART-10
Spesial desining for DISC molding.
4-3-7
OPTION
SETUP
SCREEN
D ⃝
C ⃝
E ⃝
F
⃝
G ⃝
H
⃝
A
⃝
B
⃝
I
⃝
L
⃝
M
⃝
J
⃝
K
⃝
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “SPARE,
FIXED DATA,UNIT SCREEN INDICATION” on ACCESS SCREEN」.
2) Explanation of screen.
A
○
: The number of “mold open half-way position(0∼ 4)” is set here.
The item name will be indicated in “○
M ” column according to the set numeral.
B
○
: The number of “mold close half-way position(0∼ 4)” is set here.
The item name will be indicated in “○
L ” column according to the set numeral.
C
○
: The using number of “air blow(0∼ 4)” is set here.
「In the standard specification, the output available for use of the air blow is only up
to “2”.」
D
○
E
○
: The selection of either “use” or “NO use” of Ejection is set by ○ /×.
: The selection of either “use” or “NO use” of ON Way Ejection is set by ○ /×.
While setting of this mode is “○” (ON), “ejecting” will
from the “die open start” has been passed.
F
○
start when the setting time
: Start timing for “On way ejection” is set.
(The ejector motion starts after this set timing passed from mold opening start.).
G○
H : During “Air blow” is being operated, it can be forcibly completed by means of starting of
○
mold close, or completion of injection.
I
○
: COMPLEX MOVEMENT
CLOSE & INJ.: Crossing point of “high pressure clamp” and “injection”. While setting
of this mode is ‘○’(ON), “injection” will commence from the point
20mm ahead of “mold clamp position” in cylinder stroke.
EJ R & CLOSE: Ejector “retract” and “mold clamp”. While setting of this mode is “○”
(ON), “clamping” will start from the setup position.
− 55 −
PART-10
Spesial desining for DISC molding.
J
○
a) EJ F WIDTH
Setting of EJ advancement position for interface signal for improving of cycle time of
ROBOT.
(ROBOT should be modified to use this function.)
b) NO MOLD FULL OPEN AT AUTO STOP
Selection of mold open operation when automatic operation is stopped.
×: The mold opens to the maximum stroke.
○: The mold opens to the open-completion position.
K
○
: Air blow (Starting position of “air blow” control.)
0: Air control starts when mold open comes set position.
1: It starts when mold open completes.
2: It starts when charging completes.
3: It starts when mold close comes low pressure position.
4: It starts when before the end of cooling process.
5: It operates according to settings at the AIR VACUUM SETUP screen. (Standard)
L
○
M
○
: The half-way position of mold clamp is set here.
: The half-way position of mold open is set here.
− 56 −
PART-10
Spesial desining for DISC molding.
4-4
INJECTION
Screen
SETUP
SCREEN
construction.
1) The number of screen consists of the following.
4screens
: Injection, Graphic, 1Cycle Graph, Spare setup.
3windows
: Adjustment, Graphic, Auxiliary setup.
3Functions : Cross-hair, Graph erase, Auxiliary function.
2) The method to call the INJECTION SCREEN.
When the screen of INJECTION SETUP is displayed,
push
switch.
Screen changeover key
3) The method to call the screen by using the
function key.
《 Function key》
※ This screen can be inhibited to display by INJECT ×(OFF)setup the “SPARE,FIXED
DATA,UNIT SCREEN INDICATION” on ACCESS SCREEN.
When INJ.GRAPHIC function key is touched, the screen will be changed to
INJECTION GRAPHIC SCREEN.
①
− 57 −
PART-10
Spesial desining for DISC molding.
② When
1CYCLE GRAPH
function key is touched, the screen will be changed to
1CYCLE GRAPHIC SCREEN
③ When SPARE function key is touched, the screen will be changed to INJECTION
CHARGE SPARE SETUP SCREEN .
− 58 −
PART-10
Spesial desining for DISC molding.
4-4-1
INJECTION
SETUP
SCREEN
A
⃝
B
⃝
C
⃝
D
⃝
E⃝
I
⃝
J
⃝
F
⃝
G
⃝
K
⃝
L
⃝
H
⃝
M
⃝
N
○
1 ) Method to call the screen.
Push
Screen changeover key switch.
2 ) Explanation of screen.
A
○
B
○
C
○
D
○
E
○
F
○
G
○
H
○
: Change-over position for injection speed(1st∼ 10th).
: The setting of injection speed.
: The screw stroke measured value.
: The injection speed measured value.
: The injection pressure measured value.
: The setting of packing pressure(2nd∼ 10th).
: The setting of packing pressure action time(2nd∼ 10th).
: The setting of 1st INJECTION ACTION or BACK UP timer.
The 1st injection action time is subject to change depend on the selection of 2nd pressure
change-over mode.
In TIME mode, when this timer timed up, the 2nd injection pressure starts getting
into packing stage(2nd pressure).
In STROKE mode, this timer works as a back-up timer or a timer to monitor an 1st
injection pressure time.
I
○
J
○
K
○
: The injection packing pressure measured value.
: The action time of injection packing pressure measured value.
: Pressure holding range
This setting (control value) is used to stabilize the position of injection completion by
means of holding pressure. (In case of its setting is at 1.00 mm, the maximum stroke of
− 59 −
PART-10
Spesial desining for DISC molding.
screw advance during pressure holding process becomes 1.00 mm.)
L
○
: Injection delay time
Delaying time up to the point of “injection start”.
M
○
: Cooling timer
This setting is the same as one on TIMER・COUNTER・PRINTER screen.
(Refer to 4-9-1 TIMER・COUNTER・PRINTER screen.)
N
○
: Monitoring items
Measured value of each item such as stated below is indicated on this portion ○
H.
Items :
Maximum pressure
Injection stroke
1st injection time
Maximum injection stroke in pressure holding mode
Charge time
Cushion volume
Cycle time
Completion position of charge
3 ) Explanation of window function
fun ction key.
SUB SETUP WINDOW(
WINDOW ( AUX.INJ. )
D
⃝
A
⃝
B
⃝
E
⃝
C
⃝
A :1st pressure …… Setting of 1st injection pressure
○
B :1st timer …… Backup timer of 1st injection pressure in the DISC molding machine.
○
C :Pressure monitoring and time monitoring of 1st injection pressure
○
(See “4-4-4 1st Injection pressure monitoring function”.)
D :Control mode …… See “4-4-3 Injection slope control”.
○
E :Suck back after injection completion …… Setting of width and speed of “Suck back after
○
injection completion”.
− 60 −
PART-10
Spesial desining for DISC molding.
4) ADJUST WINDOW(
WINDOW ( ADJUST )
c
○
a
○
b
○
d
○
a ) : Cushion volume adjustment.
This function is used, when forming the molding condition, to increase the cushion
volume or to decrease the cushion volume, little by little.
a , the cushion volume can be increased or
○
a by means of selective setting of ○
b , + →
○
After the adjustment width has been set at
decreased by the value preset at
(Increase) or
← −
(Decrease).
[Example]
In the case the cushion volume is increase by 3mm (0.3in).
① Push
ADJUST
function key. Then, the ADJUSTMENT WINDOW SCREEN will be
displayed.
② “3mm” (0.3in) is set at “○
a ”.
③ Touch the position that to be adjusted, and push
ON ,
ENTER
condition setting key switch.
④ All position of “Charge change-over” and “Injection change-over” will be increase by
3mm (0.3in) simultaneously with the charge start.
⑤
When the setup is altered, the message (10) will be
displayed, and “○
b ” is changed-over “OFF”
− 61 −
PART-10
Spesial desining for DISC molding.
Injection change-over position.
5th
4th
3rd
2nd
0
10.00
25.00
35.00
0
1.00
2.50
3.50
Injection change-over position.
1st
5th
50.00 60.00
5.00
6.00
4th
3rd
2nd
1st
(mm)
0
13.00
28.00
38.00
53.00 63.00
(mm)
(in)
0
1.30
2.80
3.80
5.30
(in)
6.30
increased
2nd change-over position
STROKE
2nd change-over position
8.00mm (0.8in)
STROKE
Plastication completion position.
11.00mm (1.1in)
Plastication completion position.
60.00
(mm)
63.00
(mm)
6.00
(in)
6.30
(in)
Message
10
? Cushion amount has just been adjusted ?
b):
b) : Plastication(CHAGE)
Plastication (CHAGE) adjustment.
This function is used, when forming the molding condition, to increase the plastication
completion position, little by little.
c ○
d , the change-over position can be
○
increased or decreased by the value preset at ○
c by means of selective setting of ○
d
After the adjustment width has been set at
+ →
(increase) or
← −
(decrease).
[Example]
In the case the plastication volume is increased by 3mm.
① Push ADJUST function key. Then, the ADJUSTMENT WINDOW SCREEN will
be displayed.
② “3mm” is set at ○
c .
③ Touch the position that to be adjusted, and push
ON ,
ENTER
condition setting key switch.
④ All position of “change-over” will be increased by 3mm simultaneously with the
charge start.
⑤ When the setup is altered, the message (11) will be
displayed, and
d
○
is changed-over “OFF”.
Message
? Measure (charge amount) adjustment was completed ?
− 62 −
,
PART-10
Spesial desining for DISC molding.
4-4-2
INJECTION
GRAPHIC
SCREEN
D
⃝
C
⃝
B
⃝
A
⃝
F
⃝
E
⃝
H
⃝
G
⃝
1) Method to call the screen.
※ “Spare, Half-fixed, Unit” screen indication of the setup inhibition screen is to be
set as ○ (ON) beforehand.
2) Explanation of screen.
The setup value and measured value of injection speed/pressure is displayed on the
graph screen. The stability of injection “position”, “speed” and “pressure” can be
judged by watching this graph screen.
This facilitates that the judgment as to what condition is “INADEQUATE” for stable
molding of quality product can be established instantly.
A
○
: The horizontal ax is shows “Stroke”, and the vertical ax is “Pressure & Speed”.
The center line on graph screen means the screw position is “0mm” (advance
limit).
The rightmost end injection start position.
B
○
: The horizontal ax is shows “Hold press. time after changing-over to 2nd
pressure”, and the vertical ax is “Pressure & Speed”.
The center line of graph screen means that when 2nd pressure started, the
leftmost end shows “hold pressure completion”.
C
○
D
○
E
○
: Indicates the scale of injection pressure.
: Indicates the scale of injection speed.
: Indicates the scale of hold pressure time.
− 63 −
PART-10
Spesial desining for DISC molding.
F
○
G
○
H
○
: Indicates the scale of screw position.
: Indicates the screw position.
: Indicates the No. of times of multi-writing.
3) Explanation of window function.
function .
Ⅰ : SUB FUNC WINDOW(PUSH
WINDOW (PUSH SUB FUNC )
c
⃝
a
⃝
d
⃝
e
⃝
b
⃝
a
○
: Selection of “Graphing”.
Selection, either “SINGLE WRITE” or “MULTIPLE WRITE” of graph is decided.
SINGEL WRITE----At each action of injection per shot, the graph varies.
MULTI WRITE-----The old data is kept being displayed in different color, and
new data will be graphically displayed over the old data.
b
○
: Scale mode selection.
Selection of graph scale, either “auto” or “manual setting”, is effected.
AUTO--------At each shot, the scale size is adjusted automatically to make the
measured value of injection speed, pressure indicated “ON” the
graph.
SETUP-------Simultaneously with the fixture of scale for pressure, speed time and
stroke(GRAPHIC SCREEN ○
C ,○
D ,○
E AND ○
F ), the setup
alteration becomes “possible”.
By fixing the scale, under mode of “MULTI WRITE”, it is possible to
compare the old data against the new data, when the setup has been
altered, and such comparison will be of a great help to locate the
proper setup condition without difficulty.
− 64 −
PART-10
Spesial desining for DISC molding.
c
○
: GRAPH SETUP
On screen , the graph indication
of “measured value”, ”setup
value” can freely bee set by
selection of ○ (ON)/×(OFF).
S : STROKE , T : TIME
d
○
: COLOR
The line color of graph can be set specifically by numeral.
No.
0
1
2
3
4
5
6
7
COLOR
BLACK
BLUE
GREEN
SKY BLUE
RED
PURPLE
YELLOW
WHITE
Light color (“lighter color” of the one in the above table is shown).
e
○
No.
8
9
10
11
12
13
14
15
COLOR
BLACK
BLUE
GREEN
SKY BLUE
RED
PURPLE
YELLOW
WHITE
: Setting of scale minimum width.
The scale minimum width of “STROKR”, “TIME”, “SPEED” and “PRESSURE” is
set here.
Do not change this data according to user’s own way.
Ⅱ : Graph erase(
erase ( PUSH GRPH CLR ) .
If pushed this key, “Graph” is erased.
Ⅲ : CROSSCROSS- HAIR ON(
ON( PUSH CROSS ON ) .
Following cross-hairs function will take place.
・Injection speed.
(time - speed)
・Injection speed.
(position - speed)
・Injection pressure.
(time - pressure)
・Injection pressure.
(position - pressure)
「For details, see the description of 4-3-4.」
− 65 −
PART-10
Spesial desining for DISC molding.
4-4-3
INJECTION
SLOPE
CONTROL
1) Method to call the screen.
①
② The SUB SETUP WINDOW is shown on INJECTION SCREEN.
a
⃝
b
⃝
2) Explanation of slope control function.
a : SPEED SLOP CONTROL(2nd∼ 9th)
⃝
By means of setting at ON(○ ), “2nd ∼ 9th speed” goes
the SLOPE
CONTROL mode.
b : PRESSURE SLOP CONTRL(2nd∼ 10th)
⃝
By means of setting at ON(○ ), “2nd ∼ 10th speed” goes under the SLOPE
CONTROL mode.
3) Example of slope control setting.
① Set the SPEED or PRESSURE at ○ (ON).
② When the injection speed is set as follows, the speed is controlled in the way as
illustrated below.
SPEED
0
0
5
20
30
40
50
[mm]
0
0
0.4
0.8
1.2
1.6
2.0
[in]
10
10
10
50
50
20
[%]
50 %
SPEED(%)
POSITION
: SLOPE CONTROL ×
: SLOPE CONTROL ○
20 %
10 %
0
5
20
30
40
50
0
0.4
0.8
1.2
1.6
2.0
← Screw stroke
− 66 −
(mm)
(in)
PART-10
Spesial desining for DISC molding.
Effect:
1. By a smooth control of injection speed, the cavity flow is made stable and the inclusion
of weld and/or gas is prevented.
2. Effective for an even distribution of stress of plastic product.
3. Effective for preventing deformation and/or warp on product.
③ When the injection pressure is set as follows, the pressure is controlled in the way
as illustrated below.
TIME
10
20
60
70
80
100
100
200
600
800
1000
2000
[PSi]
2
2
2
2
0
2
[sec]
[kgf/c㎡]
100
2000
: SLOPE CONTROL ×
80
: SLOPE CONTROL ○
1000
70
PR E SS(kgf/cm 2) (psi)→
PRESSURE
800
60
600
20
200
10
100
8
← TIME(sec)
6
4
2
0
▲
2nd change-over position.
Effect:
This mode is effective for an improvement of dimensional accuracy and for a relaxation of
residual stress.
− 67 −
PART-10
Spesial desining for DISC molding.
4-4-4 FIRST INJECTION PRESSURE MONITORING FUNCTION
A
⃝
1 ) Purpose
In the event that the nozzle or mold gate is clogged, abnormal pressure is generated
during first injection process. This monitor checks if the first injection pressure
exceeds the tolerable level or not.
2) 〇 (ON) setting of 1ST PRESS = AUTO STOP in SPECIAL MODE SETUP
screen(See
screen (See “ 4 - 1111 - 10”
10 ” )
The setting of tolerable pressure can be set automatically at the cell
A
○
in
INJECTION SUB SETUP window screen can. The pressure is set at 20kgf/cm2
higher than the setting pressure for first injection pressure. If the automatic
setting is not appropriate, manual setting can also be made.
The motion in ON setting is described in (3).
× (OFF) setting of 1ST PRESS = AUTO STOP
When the first injection pressure exceeds the tolerable pressure which is set at the
cell ○
A the injection process is shifted to holding pressure stage, and an alarm
message (47) is issued. Operation continues; however, check if products have short
shot problem or not.
− 68 −
PART-10
Spesial desining for DISC molding.
3) Motion
If the first injection pressure exceeds the tolerable pressure which is set at the cell
A , for the time period which is preset, operation stops immediately, and an alarm
○
is issued.(Refer to the graph below.)
First injection pressure monitoring
(The line ------- shows an injection pressure curve which passes the monitor.)
Exceeded torelable level
pressure
1st pressure monitoring
1st pressure
Holding pressure
Pessure curve
Shifing to
holding pressure
※ 1 First injection pressure monitoring time:
The monitor system also monitors if the peak pressure exceeding tolerable
Level continues beyond a preset time or not. This function tells abnormal
situation such as nozzle clogging from normal situation such as peak
pressure right before shifting to holding pressure. If the time is set at 0
seconds, machine stop or shifting to holding pressure is made upon as soon
as the injection pressure exceeds the tolerable level.
46
? Primary injection pressure is abnormal. Foreign matter remains, confirm. ?
47
? Primary press. Monitoring system worked, and changed over to 2ndary press. ?
− 69 −
PART-10
Spesial desining for DISC molding.
4-5
1)
Metering(
Metering(CHARGE)
CHARGE)
Screen construction.
The number of screen consists of the following.
① 3 Screens
: Measuring, Measure graphic, Plasticizing measuring.
② 1 window
: Adjustment.
③ 3 Function : Cross-hair ON, Graph erase and Auxiliary function.
2)
The method to call the CHARGE SCREEN.
When the screen of measuring screen is displayed.
push
Screen changeover key switch.
And push
3)
function key switch.
The method to call screen by using the function key.
《 Function key》
① When
GRAPH
function key is touched, the screen will be charged to CHARGE
GRAPHIC SCREEN.
− 70 −
PART-10
Spesial desining for DISC molding.
② When PLASTICIZING function key is touched, the screen will be charged to
INJCTION CHAGE SPARE SETUP SCREEN.
「This screen can be inhibited to display by ×(OFF) setup the “SPARE,FIXED DATA,
UNIT SCREEN INDICATION” on SECRET SCREEN 」.
− 71 −
PART-10
Spesial desining for DISC molding.
4-5-1
CHARGE
SETUP
SCREEN
D
⃝
L
⃝
G
⃝
A
⃝
H
⃝
I
⃝
J
⃝
K
⃝
E
⃝
F
⃝
B
⃝
C
⃝
1) Method of to call the MEASURING SCREEN.
Push
Screen changeover key switch.
And push
function key switch.
2) Explanation of screen.
① Following settings are for plastication(charging).
A
○
B
○
C
○
: Plastication(charging) completion position can be set.
: Screw revolution can be set.
: Melt pressure at screw tip can be set.
② Following settings and an indication are for the SRC-Ⅱ control
(Refer to 4-5-4 for the SRC-Ⅱ control system.)
D
○
E
○
F
○
: The SRC-Ⅱ time can be set.
: The SRC-Ⅱ pressure can set.
: Monitored screw position is indicated when the SRC-Ⅱ control is finished.
(This position is recognized as a starting position of injection.)
L
○
: Setting of the position range in order to stabilize the screw movement by SRC-Ⅱ
controlling of 2nd step pressure.
③ Following settings and an indication are for suckback.
G
○
: Suckback stroke can be set.
④ Indication for monitored data.
H
○
I
○
J
○
K
○
: Screw position is indicated.
: Screw revolution is indicated.
: Melt pressure at screw tip is indicated.
: Aggregated number of screw revolution during plastication is indicated.
− 72 −
PART-10
Spesial desining for DISC molding.
⑤ Nozzle movement setup
U ⃝
P ⃝
M ⃝
N ⃝
O ⃝
Q ⃝
T ⃝
S
⃝
M
○
R ⃝
V ⃝
W
⃝
X
⃝
Y ⃝
Y
⃝
Setting of “Nozzle touch forwarding force” in manual mode and also in preparation
mode. The nozzle is pressed against mold by this force set here at the step in auto
mode.
N
○
The nozzle is pressed against mold by this force set here at the charge step in auto
mode.
O
○
The nozzle is pressed against mold by this force set here for the time between “die”
and the next “injection start” in auto mode.
P
○
Q
○
R
○
S
○
T
○
U
○
V
○
W
○
X
○
Setting of nozzle touch speed.
Setting of nozzle retracting stroke in auto mode.
Setting of nozzle retracting stroke in semi-auto mode.
Setting of nozzle retracting force at “nozzle retract” step.
Setting of nozzle retracting speed at “nozzle retract” step.
Indication of the nozzle condition.
Setting of holding (waiting) time up to “nozzle retract start”.
Indication of the nozzle (Injection unit) position.
Setting of holding (waiting) time up to the time point of “charge start” after “injection
completion”.
Y
○
Setting the range of “suck back” when“suck back” action is carried on before mode
to other from auto mode.
Z
○
Monitor data
Measure completion position, cushion volume and measure time will be measured
and displayed.
These items can be watched without changing over from the measure screen to the
monitor screen.
− 73 −
PART-10
Spesial desining for DISC molding.
4-5-2
CHARGE
GRAPHIC
SCREEN
A
⃝
C
⃝
B
⃝
D
⃝
A
⃝
C
⃝
B
⃝
D
⃝
A
⃝
C
⃝
B
⃝
D
⃝
F
⃝
G
⃝
E
⃝
1) Method to call the screen.
Push
Screen changeover key switch.
And touch
2)
function key switch.
→
Explanation of screen.
Both the setup value actually measured value of plastication(charge) revolution number
and the melt pressure at screw tip during plastication will be displayed on the graph
screen.
At the same time, the actually measured value of screw retract speed will be displayed
as well. The axis of abscissa shows the plastication(charge) stroke, and the axis of
ordinate the melt pressure at the screw tip during plastication, revolution number and
speed.
The leftmost end means the 0mm(0 in) position of plastication(charge) stroke, and
rightmost end the position of metering(charge) completion.
○
A
○
B
○
C
○
D
○
E
○
F
○
G
: Shows the scale of the melt pressure at screw tip during plastication.
: Shows the scale of the load torque at motor during plastication.
: Shows the scale of revolution number.
: Shows the scale of speed.
: Shows the scale of screw position.
: Shows the number of “multi writing”.
: Shows the screw position.
− 74 −
PART-10
Spesial desining for DISC molding.
3) Explanation of graphic window.
Ⅰ : SUB FUNCTION WINDOW(
WINDOW ( Push SUB FUNC function key))
c
⃝
d
⃝
e
⃝
a
⃝
b
⃝
○
a : Selection of graphing
Either “Single writing” or “Multi writing” of graph is selected.
SINGLE WRITING ---- At each shot, the graph changes in accordance with
injection action.
MULTI WRITING ----The old data is kept staying, in different color on the graph,
and the new data is graphically displayed over the old
data.
○
b
: Scale mode selection.
Either “Auto” or “Manual” setting of graph scale can be selected.
AUTO------At each shot, the scale size is automatically adjusted so that the
actually measured value of “charge revolution number”, “the melt
pressure at screw tip during plastication” and “screw retract speed”
can be shown within the space of graph.
SETUP-----Simultaneously with the fixing of scale of “stroke”, “charge revolution
number”, “the melt pressure at screw tip during plastication”, “screw
D ), the
retract speed” and “load torque”(Graph screen : ○
A ,○
B ,○
C &○
setup becomes possible to alter according to the need.
By fixing the scale, at the time when the setup has been altered during
“MULTI Write” mode, the comparison of auctioning status between the
data and new data can visually be confirmed that will make the
optimum determination of condition setup easy.
− 75 −
PART-10
Spesial desining for DISC molding.
c
⃝
: GRAPH SETUP
The graph indication of “measured value” “setup value” can
be selected on the screen via 〇 (ON)/×(OFF) setting.
d
⃝
: COLOR
The line color of graph can be set specifically by numeral.
No.
0
1
2
3
4
5
6
7
COLOR
BLACK
BLUE
GREEN
SKY BLUE
RED
PURPLE
YELLOW
WHITE
Light color (“
table
e is shown).
(“lighter color”
color” of the one in the above tabl
e
⃝
No.
8
9
10
11
12
13
14
15
COLOR
BLACK
BLUE
GREEN
SKY BLUE
RED
PURPLE
YELLOW
WHITE
: SETTING OF MIN SCALE
The scale min. width of “stroke”, “measure speed”,
“revolution number”, and “the melt pressure at screw tip
during plastication” is set here.
If the scale mode has been set to “Auto” mode, the scale
itself will automatically be adjusted so that each
“measured value” may be displayed within the space of
graph.
In this case, however, the least width of scale has been
limited to prevent the auto-adjusted- scale width from
becoming too small.
Ⅱ : GRAPH CLEAR(push
GRPH CLR key)
CLEAR
If this key is pushed the graph
will disappear.
Ⅲ : CROSSON(push CROSS ON key)
CROSS - HAIR ON
The following cross-hairs functions take place.
・ Measure speed
(position− speed)
・ Revolution number
(position− revolution NO.)
・ The melt pressure at screw tip during plastication
(position− pressure)
・ Load torque
(position− torque)
For details, see the description of “Cross-hairs function”. (4-3-4)
− 76 −
PART-10
Spesial desining for DISC molding.
4-5-3
PLASTIC
CHARGING
SETUP
A
⃝
Q
⃝
R
⃝
B
⃝
C
⃝
D
⃝
E
⃝
F
⃝
G
⃝
I
⃝
J
⃝
K
⃝
L
⃝
M
⃝
N
⃝
O
⃝
P
⃝
H
⃝
○
S
1) Method of to call the SCREEN.
Push
Screen changeover key switch.
And touch
,
function key.
2) Explanation of screen
① No pressure at manual charge (under nozzle retract condition) (○
A)
If this setting is “○” (ON), the resin pressure becomes none even it has been set on
“CHARGE SETUP SCREEN” when manual charge is carried on under nozzle condition.
② Charging(Metering) FF factor
By setting this factor properly, post-charging melt pressure can be released to 0 without
using suck-back function. If setting of FF length is too long, charging(Metering) cannot be
finished.
【NOTE】
NOTE】When using this function, set "0.00(S)" to CARGINGCARGING-OFF DELAY.
When this function is not used, set
set original figures(usually, 0.3S) to
CHARGINGCHARGING - OFF DELAY.
− 77 −
PART-10
Spesial desining for DISC molding.
Setting for FF control
○
B
○
C
: FF WIDTH: Area where FF control is made.
: FINAL PRESS: Melt pressure after charging(metering).
F.F.
control
Charging(metering)
stroke(ST)
Melt pressure at screw tip
FF area
Charging(metering)
completion
Screw revolution
Charging(metering) start
Final pressure
(variable)
③ Setting of “Suck back” Speed (○
D ), Torque (○
E ) , Delay time (○
F ) until “suck back start”
and Delay time (○
G )until “suck back start” after “injection completion”.
④ Setting of the charge process order (○
H)
Setting of ON/OFF selection and the acting order of“Charge”,“Check open” and“Nozzle
retract”. If an item is set at zero (“0”), setup of the item gets OFF.
⑤ Selection of “Reverse rotation” during “SRC” carried on, ⃝/× . (○
I ) …… If this
setting is “〇” (ON), the screw can be rotated reversely during SRC-Ⅱ controlling.
【CAUTION】 Do not set this at (ON).
・ Speed (○
J ) …… Setting of reverse rotating of the screw during SRC-Ⅱ controlling.
・ Number of reverse turn(○
K ) …… The number of reverse rotating of the screw during
SRC-Ⅱ controlling is to be set.
* When SRC-Ⅱ control is completed, the reverse rotating of the screw will be stopped and
the process goes forward even if the number of reverse rotating does not reach up to
setup value.
⑥ Check ring protection : ( ○
L )
The check ring is protected by means of making the revolution no start up slowly at the
start of measuring.
The timer covers the time needed up the Max rpm.
− 78 −
PART-10
Spesial desining for DISC molding.
⑦ Galling prevention
It is for prevention of galling on screw.
a) No resin detection.
If, in the time space that was set at ( ○
N ), the screw retract speed went below ( ○
M )
the situation is judged as “No Resin”.
In the case the proximity switch is OFF in the process of nozzle back etc. the “No
Resin” judgment is given at the time when ( ○
N ) set time became double.
b) When no resin exists.
When “no resin” judgment is given under a) the system functions at the preset speed
( ○
O ) the melt pressure ( ○
P ).
⑧ Items related to AUTO PURGE
Q ).At AUTO PURGE end, the back-pressure
The pressure at AUTO PURGE end is set at (○
is lowered to this setting with which CHARGE is completed.
R ).
The standard charging frequency in AUTO PURGE is set at (○
The standard charging frequency set at ( ○
R ) is restored whenever any auto-purge
operation is finished.
(relation setting:4-6-5AUTO PURGE)
⑨ PRESS RELEASE
The PRESS RELEASE mode is selected at (○
S ).
OFF: no processing.
INJ. AXIS FREE: The screw axis is made free, during after charging.
(During "CHARGE DELAY", The screw axis is controlled by
V-CONTROL mode.)
V-CONTROL (Standard): During "CHARGE DELAY" and after charging, the screw
is operated with the following setting.
• PRESS RELEASE SPEED: Screw retracting speed in pressure
releasing process.
•
PRESS-OUT PRESS: Pressure in pressure releasing process.
•
TAGET PRESS: Target pressure in pressure releasing.
− 79 −
PART-10
Spesial desining for DISC molding.
4-5-4 SRCSRC-Ⅱ METERING(CHARGING) CONTROL SYSTEM
Because “ SRC- Ⅱ metering ” control is made in one step different from the former
“multi-step charge” control, so the“condition setup” is simple and this contributes to
stabilize the plasticized density of metered resin and also to the quality of molded products.
e ⃝
d
⃝
h ⃝
i
⃝
f
⃝
a
⃝
b
⃝
c
⃝
①Plasticization
Resin pressure of screw head is controlled to be
c
○
by screw revolution speed ○
b ,and the
screw goes back up to ○
a position as same as the conventional “metering control”.
②Metering (2 steps)
d and the resin pressure of screw head is controlled to
The screw stops rotating for the time ○
e . Then the process gets into the second step after the first metering step completion, the
○
screw head pressure is to be controlled at ○
i for the time ○
h .
(Stabilization of “plasitisized resin density” can be done by doing above.)
The screw position will be shown at
f
○
when the time ○
d and ○
h has passed.
− 80 −
PART-10
Spesial desining for DISC molding.
4-6
MOLD
HEIGHT
1) Screen construction.
The number of screen consists of the following.
① 4 Screens : Mold height, Data memory, Setup screen 1, Setup screen 2.
2) Method to call the MOLD SETUP MODE SCREEN.
Push
Screen changeover key switch.
3) Method to call the screen by function key.
When DATA MEMORY function key is touched, the screen will be charged to DATA
MEMORY SCREEN.
When SETUP SCREEN 1 function key is touched, the screen will be charged to SETUP
SCREEN 1.
− 81 −
PART-10
Spesial desining for DISC molding.
When SETUP SCREEN 2 function key is touched, the screen will be charged to SETUP
SCREEN 2.
− 82 −
PART-10
Spesial desining for DISC molding.
4-6-1
MOLD
HEIGHT
SCREEN
B
○
C
○
D
○
E
○
H
○
I
○
J
○
K
○
L
○
M
○
N
○
O
○
A
○
F
○
G
○
1) Method to call the MOLD HEIGHT SCREEN
SCREEN.
Push
Screen changeover key switch.
Explanation of screen.
A
○
: Actually measured value of
STROKE: mold position.
HIGHT: mold height.
FORCE: mold clamping force.
B
○
:Setup values of Auto clamp force setup.
•
CLAMP FORCE
•
TOLERANCE(±): Mold clamping force ± allowance .
Setting of allowance against mold clamping force for auto clamping force adjustment.
C
○
: MOLD HEIGHT MOVE + WIDTH … Setting of total length of “mold height”
adjusting length and its “width” when the “mold height” operation is executed.
D
○
E
○
: STAMPER EXCHANGE POSITION …… Setting of the position of exchanging stamper.
: Setup values of MOLD ADJUSTMENT.
FORCE: Setting of clamping force with MOLD ADJUSTMENT.
NUMBER: Number of which clamping operation is iterated.
F : Settings of auto purge.
○
G
○
: ON/OFF setting of control of holding temperature.
− 83 −
PART-10
Spesial desining for DISC molding.
AUTO MODE: Starting of each auto mode in preparation mode. The operation starts when
START key is pushed twice after touching each key.
H
○
: CLAMP FOCE SETUP
Settings are ○
B . See 4-6-2.
I
○
: ZERO ADJUSTMENT
Auto zero(0) setup mode of the mold, ejecter and screw position. See 4-6-3.
J
○
: MOLD HEIGHT MOVE
Setting is ○
C . See 4-6-4.
This mode is used before installing the mold on die plate.
K
○
: AUTO PURGE
Settings are ○
C . See 4-6-5.
This mode is used when carrying out “color-change of resin” or “purge-out”.
L
○
: STAMPER EXCHANGE.
See 4-6-6.
M
○
: MOLD ADJUSTMENT
Settings are ○
E . See 4-6-7.
N
○
: M.H. PERMISSON
The following operations are restricted with “×” setting.
•
The manual operation of Mold height advance/retract motion is prohibited in the
preparation mode.
(With “○” setting, manual operation can be made.)
•
Unless clamping force setup is completed, automatic start is prohibited.
(With “○” setting, automatic start can be made.)
•
Unless stamper sucking is completed, automatic start is prohibited.
(With “○” setting, automatic start can be made.)
O
○
:ROBOT ADJ. MODE
This is a mode in which position adjustment of ROBOT can be made easily.
The alarm message "Now in Robot adjustment mode." is displayed during operation
in ROBOT ADJ. MODE.
∗
In Semi-automatic operation, one cycle stops before EJ advancing process,
where the mode is shifted to MANUAL.
∗
In ROBOT ADJ. MODE, one cycle operation is completed with the mold opened
to its opening completion position, but not to the maximum opening stroke.
− 84 −
PART-10
Spesial desining for DISC molding.
4-6-2
AUTO
CLAMPING
FORCE
ADJUSTMENT
H
B
1) Explanation of AUTO CLAMPING FORCE ADJUSTMENT.
This mode is required when the machine is installed the mold.
The clamping force is automatically set by using this mode.
Also in this mode, both the mold open/close and the screw retract/advance action are
made with low pressure and low speed.
2)
Explanation of starting the auto clamping force adjustment.
Screen changeover key switch, so that the SETUP MODE SCREEN
① Push
is shown on the screen.
② Set the necessary clamp force at (○
B) position.
③ Push
ENTER
condition setting key switch.
④ Move the cursor to CLAMP FORCE SETUP (⃝
H) position.
⑤ Push
START
function key switch, twice so that auto clamping force adjustment
can be started.
⑥ When the operation is completed, the message(105) is shown on the screen.
⑦ Push
OFF
key switch.
Message
105
! Clamping force setup completed. !
− 85 −
PART-10
Spesial desining for DISC molding.
3) Explanation of the auto clamping force action.
---- Repeat “mold open/close” and “mold height retract”, and, after
ZERO POINT
SEACH
having determined the enough clearance of mold, carry out
“mold
height advance” under condition that the mold close is
completed, and the sensor is detected that the face to face of
the mold has touched, then “mold height advance” is stopped.
The mold height at this moment is measured and memorized.
CLAMP
----- The mold is opened, and the clamping-force-volume that has
FORCE
been preset against basic clamp force is calculated by
computer, and then the mold height goes advancing until
calculated value.
HIGH PRESSURE ---- The mold is closed at low pressure, and set “stop position + α ”
CHANGE-OVER
POSITION
∗
as the high pressure change-over position.
(In case of compression mode was selected as ”VP mode”,
SETTING OF
automatic setting of high pressure changeover position is not
MOLD CLOSE
done.)
If auto clamping force has been carried out right after reading of molding condition out of
memory card (or internal memory) the measured mold height is compared with the reset
value, and if any difference is present between the mold and molding condition the
message(110) will be displayed.
Message
106
? Mold open / close motion suspended. ?
107
? Mold height motor slipped. ?
108
? Mold too thin. ?
109
? Mold too thick. ?
110
? Mold height is net corresponding. Please confirm the leaded molded
condition. ?
111
? Extra-clamp constant corrected, but actual clamping force still not
proper. ?
112
? Abnormal clamping force worked. ?
113
? Extra-clamping force did not work. ?
− 86 −
PART-10
Spesial desining for DISC molding.
4-6-3
AUTO
ZERO
ADJUSTMENT
1) Explanation of AUTO ZERO ADJUSTMENT
An origin position (0 point) is set for each axis of injection, mold opening/closing and
ejecting.
2) Method of starting the auto zero adjustment.
① Raise the heat barrel temperature to preset temperature so that the screw cold
start prevention interlock can be released.
② Push
Screen changeover key.
I ) position.
③ Move cursor to ZERO ADJUSTMENT ( ⃝
④ Push
⑤ Push
condition setting key.
START
function key, twice.
⑥ Nozzle retracts and zero adjustment starts.
⑦ When the process is over, the message(123) is shown on the screen.
⑧ Push
OFF
key
【 Caution】
Caution 】 Never fail to remove the mold before starting AUTO ZERO
ADJUSTMENT of mold open/close and ejection.
− 87 −
PART-10
Spesial desining for DISC molding.
4-6-4
AUTO
MOLD
HEIGHT
MOVEMENT
J
⃝
1) Explanation of the mold height movement.
If this mode is used before fitting the mold on to die plate, the
automatically moves
as much as the using mold height + MOLD HEIHGT MOVE + WIDTH.
2) Explanation
Expl anation of starting the mold height movement.
① Read the molding condition out of the internal memory or memory card.
② Push
Screen changeover key switch.
③ Set up the MOLD HEIGHT MOVE + WIDTH.
④ touch MOLD HIGHT MOVE (⃝
J ) position.
⑤ Push
START
function key switch twice so that the mold height movement can
be started.
⑥ When the operation is completed, the message(115) is shown on the screen.
⑦ Push
Message
115
OFF
key switch.
! Auto “mold height move” completed. !
3) Explanation of the auto mold height movement action.
Mold open
Move as much as
Move the mold up to the position
MOLD HEIGHT
including “MOLD HEIGHT MOVE +
+ MOLD HEIGHT MOVE + WIDTH
completed(message 115)
WIDTH” with “mold height” which is
memorized through mold height advance
/retract action.
− 88 −
PART-10
Spesial desining for DISC molding.
4-6-5
AUTO
PURGE
K
a
b
c
d
e
f
g
j i
h
k
1) Explanation of the auto purge function.
This mode is required when purge out all materials or change the color of material.
a
○
b
○
c
○
d
○
e
○
f
○
g
○
h
○
i
○
j
○
k
○
: Setting of injection speed during auto purge.
: Setting of injection pressure during auto purge.
: Setting of charge completion position during auto purge.
: Setting of charge revolution speed during auto purge.
: Setting of pressure during auto purge.
: Setting number of charging during auto purge.
: Setting of screw retract position during auto purge.
: Setting of screw retract speed during auto purge.
: Setting of screw retract pressure during auto purge.
: Setting of number of screw-retraction during auto purge.
: Actually measured value during auto purge.
2) Explanation of starting the auto purge.
① Push
Screen changeover key switch.
② Set auto purge condition.
③ Move cursor to AUTO PURGE ( ○
K ) position.
④ Push
START
function key switch twice so that the purging can be started.
(Action of the process include issuing a message is quite same as when actuating on
screen.)
⑤ When all the operation is completed, the message(116) is shown on the screen.
⑥ Push
OFF
key switch.
Message
116
! Auto purge completed. !
− 89 −
PART-10
Spesial desining for DISC molding.
3) Explanation of the auto purge action.
Starting method of auto purge on “MOLD SETUP SCREEN”
SCREEN”
①
1.
Change screen to “Preparation mode”, and “MOLD SETUP SCREEN”will be
shown.
Push
MOLD HEIGHT
Push
RESET
key switch.
key switch.
K
○
Move cursor to
------
■
AUTO PURGE
position.
Push
START
key switch twice.
Nozzle retract for
5 seconds.
When times did you set
for purge at
f
○
position ?
Charge is done.
Injection is done.
Purge counter counts up by one.
Not yet finished.
Count up
What times did you set for
free purge at
j
○
position.
Screw retract.
Injection is done.
Dry shot counter counts up by one.
Charge + Suckback
Not yet finished.
Metering and suck back action are executed once
in accordance with the setting condition on
“CHARGE SETUP” screen.
Automatic purge completed.
− 90 −
PART-10
Spesial desining for DISC molding.
•
Other settings related to AUTO PURGE, There is 'AUTO PURGE FINAL PRESS' and
'AUTO PURGE BASIS CHG . No.'. Please refer 4-5-3.
•
When CHARGE key is pressed during auto-purging process, the purging process gets
into finishing motion regardless of the preset frequency.
− 91 −
PART-10
Spesial desining for DISC molding.
4-6-6
1)
METHOD
OF
STAMPER
EXCHANGE
Starting method on screen
①
Change screen to “Preparation mode”, and “MOLD SETUP SCREEN”will be shown.
②
Input the required stroke to exchange the stamper.
③
Move the cursor to the position of “stamper exchange”, and push
④
Process of “stamper exchange”
START
key twice.
Actuate stamper exchange mode.
NO
Exchange position?
YES
Process (A)
Process (B)
Die open full stroke
Die close
(ST50 : 120mm)
“Die height retract”
Auto clamp force adjust
Completion message
Completion message
(853)
(105)(853)
【CAUTION】 When “stamper exchange” mode is actuated, “Process (A)” above shown is
executed usually.
However, if it is started under the condition below stated (※), the
will proceed in
accordance with “Process (B)” above illustrated.
(※ Unusual condition : “Die height” position > Target position under
die-open
condition.)
“Target position” = Stamper exchange position − Die open full stroke
+ Die thickness in the memory.
105
! Clamping force setup completed. !
853
! Now in the stamper change position. !
854
! Stamper-change completed. !
− 92 −
PART-10
Spesial desining for DISC molding.
2)
Starting method using operation key
①
Shift to “Preparation mode”.
②
Set the condition of “stamper exchange” position.
③
Push
④
Action of the process include issuing a message is quite same as when actuating
STAMPER EXCHANGE
key once on “Preparation mode” SW.
− 93 −
PART-10
Spesial desining for DISC molding.
4-6-7
METHOD
OF
MOLD
ADJUSTMENT
a
b
1)
MOLD ADJUSTMENT
Aligning of movable and stationary mold halves can be made by repeating mold
open/close action for the preset number of times at (○
b ) with the clamping force preset at
(○
a ).
2)
Explanation of the auto purge function
MOLD ADJUSTMENT FORCE:It is setting of clamping force with MOLD
ADJUSTMENT.
MOLD ADJUSTMENT NUMBER:Frequency by which clamping operation is iterated
3)
Operation sequence
Shifting of mold
Mold height
Mold clamps with
Mold opens.
Mold clamping is
Completion
height position. The
advances until
preset clamping
(Clamping force
completed with
of operation
position is sought
slipping occurs.
force. (○
a )
becomes 0.)
the force preset at
a .
○
based on the actual
mold thickness and
the preset force at
a .
○
Mold open/close
motion is repeated
for the number of
b ".
times preset at "○
− 94 −
PART-10
Spesial desining for DISC molding.
4-7
DATA
MEMORY
C
A
B
D
1) Screen construction.
The number of screen consists.
① 10 Screens
: Internal memory 1, Internal memory 2,
Memory card 1, Memory card 2, Memory card 3, Memory card 4,
Memory card 5, Memory card 6, Memory card 7, Memory card 8.
② 1 Function
: Auxiliary.
2) Method to call the DATA MEMORY.
Push
Screen changeover key switch and touch the DATA MEMORY
function key on the panel.
The 1 page of INTERNAL MEMORY 1 is shown on the screen.
The other page is called by function key.
The function key line is shown
INTER1
INTER2
CARD1
CARD2
CARD3 .
The other function keys of
CARD4
CARD8
∼
function key switch.
MEMORY OF MOLDING CONDITION SCREEN
INETER 1
INTER 2
CARD 1
CARD 2
CARD 3
MEMORY OF MOLDING CONDITION SCREEN
CARD 4
CARD 5
CARD 6
CARD 7
CARD 8
− 95 −
are changed over by pushing
and
PART-10
Spesial desining for DISC molding.
3) Explanation of screen.
A
○
B
○
Basic data of molding condition and additional condition of ST50.
Basic data of molding condition and additional condition of ST50 with the teaching
position data of the extractor.
4) Method of memory to store.
In PART-10, fooling 2 memories are available for storage.
Memory
Memory volume
Internal memory(Page1,2)
Memory card(Page3∼10)
32
64
INTER1
5) Method memory to internal or card.
INTER 2 CARD 1
CARD 2
CARD 3
① Use the function key to select the memory for storage.
232
232
C position. MOLD No.
○
Input the mold comment into ○
D position. 「Regarding character input method, see
② Input the mold number into
③
3-2-10)
PRODUCT NAME
.」
④ Select the condition to be stored from
A or ○
B
○
ENTRY
and Push
ON/SELECT
+
No.
MOLD No.
CDCD - R
MACHINE MODEL
DATE
1
key.
⑤ Move cursor to the line number that is desired to store.
(Mold data can not be stored on No.16 area, because the data is successive on two areas.)
⑥ Push
STORE
function key switch, twice.
⑦ When writing is finished the message(861 or 862) will be shown, and the mold
number, machine type name, data and comment will be displayed in the line that has
been selected.
【NOTE】
NOTE】 Because the “condition 1”
1” and “condition 2”
2” (“
(“condition 2”
2” with the extractor
position) is required as the data of one mold condition, so, the data is stored
successively on two areas in one time.
No.
MOLD No.
1
232
MACHINE MODEL
ST50discPRO
DATE
PRODUCT NAME
20012001 - 0 1 - 07 CDCD - R (TEST)
− 96 −
PART-10
Spesial desining for DISC molding.
6) Method to memory back from internal or card.
c ard.
① Select the memory page that is desired to read out by using the function key.
(Set the cursor to “condition 1” to load INTER 1 INTER 2 CARD 1 CARD 2 CARD 3
the mold data which stored on two areas
successively.)
② Move cursor to the line number from which the molding condition is desired to read
out.
③ Push
No.
MOLD No.
1
232
LOAD
MACHINE MODEL
ST50discPRO
DATE
PRODUCT NAME
20012001 - 0 1 - 07 CDCD - R (TEST)
function key, twice.
④ When reading out is finished the
message(859 or 860) will be shown, and the
MOLD No.
mold number and comment containing the
PRODUCT NAME
232
232
CDCD- R
conditions that have been processed for reading out will be shown at
C , ○
D
○
.
⑤ When the “reading out” of molding conditions is finished, the cold start condition
becomes active, and “injection” as well as “change” actions become inhibited.
oad the mold data which stored on two areas
【NOTE】
NOTE】 Set the cursor to“condition 1”
1” to lload
successively.
To load the mold data stored by the former specifications, the data “condition
1” and “condition 2”
2” (condition 2 with extractor position) should be loaded
separately. In this case, the message “209”
209” or “865”
865”(868)
Message
209
! setups read completed. !
210
! setups write completed. !
858
! Setups (2) "Read-Out" completed. !
859
! Setups (1),(2) (Robot positioning) "Read-Out" completed. !
860
! Setups (1),(2) "Read-Out" completed. !
861
! Setups (1),(2) "Write" completed. !
862
! Setups (1),(2) (Robot positioning) "Write" completed. !
868
! Setups (Robot positioning) "Read-Out" completed. !
− 97 −
be shown.
PART-10
Spesial desining for DISC molding.
4-7-1
METHOD
OF
USING
OF
MEMORY
CARD.
1) Kind
Kind of Memory Cards.
IC memory card : JEIDA for personal computer.
IC memory card (Ver. 4)
Kind of memory : SRAM.
Capacity
: 256K byte.
2) Method of setting the memory card.
① Set the memory card in place.
Set the memory card to card slot at the right side of operation panel.
Pay attention to the card direction.
OUT (PUSH)
IN
WRITE PROTECT
IC MEMORY CARD
② Method to call the screen.
Push
Screen changeover key switch and touch the DATA MEMORY
function key on the panel.
③ Select the memory page that is desired to read out or storage by using the function
key
MEMORY OF MOLDING CONDITION SCREEN
INETER 1
INTER 2
CARD 1
CARD 2
CARD 3
MEMORY OF MOLDING CONDITION SCREEN
CARD 4
CARD 5
CARD 6
CARD 7
− 98 −
CARD 8
PART-10
Spesial desining for DISC molding.
④ The message(228) will be shown.
228
?Mold information indication now being processed
(Transfer from memory card.)
⑤ The display on the screen will change to the PAGE 3, and when the message has
gone, the Mold information(MOLD No. , DATE and PRODUCY NAME) will be
shown on the screen.(16 mold's information)
3) When replacing memory card.
① Take out the memory card.
② Insert the intended memory card.
③ Change over either to “Internal(1)” or “Internal(2)”
(Condition Storage Screen), or to other screen.
④ Once again press the
CARD 4
⑤
228
∼
CARD 8
DATA MEMORY
function key switch, and then touch
function Key.
?Mold information indication now being processed
(Transfer from memory card.)
The above message(228) will then be displayed, and the screen indication changes from “3
page memory card(1) ∼ (10)” to “memory card(8)”. When the message disappears, the
mold data(mold no. and date, comment etc.) covering “16” molds will be displayed.
[Caution] If, without processing ③, ④ operations, “Load” or “Save” operation is processed to
the newly replaced card, the message(233) will be displayed, and automatically
changed over to "Internal(1)" screen.
If this happened, get “Card(1) ∼ (8)” screens, and execute the required processing
all over again.
233
? Processing to memory card impossible.
Carry out operation again. ?
− 99 −
PART-10
Spesial desining for DISC molding.
4) Kind and content of “Error Message”.
①
228
?Mold information indication now being processed
(Transfer from memory card.) ?
When changed over to “Card (1) ∼ (8)” screens(page) this message is shown, and
this message disappears when the mold data for “16” molds (mold no., date, comment
has been read from the memory card).
②
225
? Memory card internal data now being processed. ?
③
226
? Data now being processed to memory card. ?
④
227
? Data now being transferred out of memory card. ?
When the processing of “Load”, “Save” or “Print” etc. is commenced into the memory
card, either one of the above three messages will be displayed, and when “Processing”
is over, the message disappears.
⑤
224
? Memory card now being processed.
Memory card operation not allowed. ?
During ②,③,④ messages shown above are being displayed, if a new processing
(Load, Save etc.) has been executed into the memory card, this message will be
displayed, and the “Processing” is cancel(become “ineffective”). In such a case press
key, and when ②,③,④ message disappear, repeat the operation all over again.
⑥
233
? Processing to memory card impossible.
Carry out operation again. ?
This message will be shown if the operation(Load, Save etc.) is executed after
memory card has been changed, or without changing over the screen when replaced,
or without changing over the page.
After this message has been displayed, the screen is automatically changed over to
“Internal(1)”, therefore press the Function Key to get the card (1) ∼ (8) for “change
over of screen”, and then repeat the operation all over again.
⑦
232
? "Transfer process" is abnormal. Push reset key, and repeat operation. ?
231
? Abnormal data now detected. Do “operation” again. ?
− 100 −
PART-10
Spesial desining for DISC molding.
⑧
In the case when failed to execute correct exchange between the memory card and
data, the above message ⑦,⑧ will be shown.
Press key, and execute the “changing over” to “Internal(1)” screen, or to other screen.
After that, get “Card (1) ∼ (8)” screen out of the condition storage page, and then
execute the operation all over again.
Other “Error Message”.
PAGE
WRITE
LOAD
208
? Insert memory card in memory card slot. ?
209
! setups read completed. !
210
! setups write completed. !
216
? During auto operation, no reading possible. ?
○
217
? No read possible. Machine type is wrong. ?
○
218
? Wrong read-in. Heater zone NO. is different. ?
○
219
? No data available. ?
○
220
?
Abnormality
happened
○
○
○
during
data
transmission.
○
○
○
( Re-operate again. ) ?
221
? No write permitted. Confirm data memory switch. ?
229
? Memory card battery volt dropped. This card now
○
○
○
○
○
○
○
useless. ?
230
? Memory card battery must be replaced. ?
858
! Setups (2) "Read-Out" completed. !
○
859
! Setups (1),(2) (Robot positioning) "Read-Out" completed. !
○
860
! Setups (1),(2) "Read-Out" completed. !
○
861
! Setups (1),(2) "Write" completed. !
○
862
! Setups (1),(2) (Robot positioning) "Write" completed. !
○
868
! Setups (Robot positioning) "Read-Out" completed. !
○
869
? Setups (1) or (2) data not available. ?
○
[Note]
1.When the message(220) is displayed, the board is suspicious to have been “abnormal”.
2.When the message(229) is displayed, the contents of memory card go off.
3.When the battery
battery of memory card became almost consumed, the message(230) is shown.
Promptly replace the battery.
As to the method of replacement, see the Instruction Book attached to the memory card.
− 101 −
PART-10
Spesial desining for DISC molding.
4-7-2
SUB
FUNCTION
1) Method to call the sub function.
Push
Screen changeover key switch and touch the DATA MEMORY
function key on the panel.
Next push SUB FUNC function key switch.
Then, the item of function key is changed over to “AUXILIARY FUNCTION OF
MOLDING CONDITION”.
2) Explanation of auxiliary function.
COPY
The data is copied among the memories.
MOVE
The data is moved among the memories.
DELETE
The stored data is deleted.
RETURN
The data deleted by mistake is restored.
SORT OUT
The ordering is re-listed in order of “mold number”, “machine type
name” or “date”.
END
After completion of condition setup, touch
END
function-key
then the processing will start. When setup has been completed if
this key is touched successively the key tile will change as
follows.
END →
SUSPEND
If
EXECUTE
SUSPEND
→
SURE?
→The processing starts.
key is touched before start of processing, the
title of function key goes back to the preceding process.
− 102 −
PART-10
Spesial desining for DISC molding.
COPY
AUXILIARY FUNCTION OF MOLDING CONDITION is released,
and the item is changed over to the original function key item.
3) Explanation of WINDOW SCREEN.
3-1) If
COPY
key is touched, the window page is displayed, and if PROCESS
MODE item is selected on the window, the display will change as follows.
① PAGE
All data stored on the page screen is copy-processed onto the other page.
A
⃝
DATA MODE
PAGE
B
⃝
FROM
COPY TO
2
DATA
1
PAGE
PAGE
TOTAL
○
A
○
B
: Set the previous page of the copying origin.
: Set the next following page of copying.
② DATA
The designated number stored on the page screen is copying-processedto the
particular number of the designated page screen.
A
⃝
B
⃝
DATA MODE
PAGE
FROM
DATA
1 2 3 4 5 6 7 8
TOTAL
9 10 11 12 13 14 15 16
1
PAGE
COPY TO
2
C
⃝
○
A
○
B
○
C
○
D
No
PAGE
3
D
⃝
: Set the previous page of the copying origin.
: Set the next following page of copying.
: Selectively set the designated number of the copying-origin.
: Set the head number of the next following page of copying.
− 103 −
PART-10
Spesial desining for DISC molding.
③ TOTAL
All data of internal memory is copy-processed into the memory card.
DATA MODE
PAGE
A
⃝
COPY TO
SELECT MEMORY
CARD
2 PAGE
DATA
TOTAL
○
A
○
B
3-2) If
INTERNAL
No
B
⃝
: Set the page No. of copy-processing location(MEMORY CARD).
: Set the head No. of copy-processing location(MEMORY CARD).
MOVE
key is touched, the window page is displayed.
The page configuration is same as
3-3) If
3
DELET
COPY
processing.
key is touched, the window page is displayed, and if PROCESS
MODE item is selected on the window, the display will change as follows.
① PAGE
All data stored in page screen is deleted.
DATA MODE
PAGE
PROCESS
3 PAGE
A
⃝
DATA
TOTAL
○
A
: Set the page No. of deletion.
② DATA
Data of designated No. stored in page screen is deleted.
DATA MODE
PAGE
PROCESS
DATA
1 2 3 4 5 6 7 8
TOTAL
9 10 11 12 13 14 15 16
3
PAGE
B
⃝
○
A
○
B
: Set the deleting page No..
: Selectively set the designated No. of deletion.
− 104 −
A
⃝
PART-10
Spesial desining for DISC molding.
③ TOTAL
All data of INTERNAL MEMORY or MEMORY CARD is deleted.
DATA MODE
PAGE
PROCESS MEMORY
INTERNAL MEMORY
A
⃝
MEMORY CARD
B
⃝
DATA
TOTAL
○
A
○
B
3-4) If
: The all internal memory is deleted.
: The all memory card is deleted.
RETURN
key is touched, the window page is displayed.
In the case the stored data has been deleted by mistake do “Return processing”,
then the deleted data returns.
The page configuration is same as
3-5) If
SORT OUT
DELET
processing.
key is touched, the window page is displayed, and if PROCESS
MODE item is selected on the window, the display will change as follows.
① PAGE
The ordering stored in page screen is arranged.
DATA MODE
PAGE
PROCESS
2
PAGE
SOFT OUT METHOD
M. No.
R SOFT
DATA
MACHINE
TOTAL
DATE
A ⃝
B
⃝
○
A
○
B
○
C
○
D
○
E
D
⃝
E
⃝
A SOFT
F
⃝
C
⃝
: Set the page No. of “arrange process”
: The arrangement is processed in order of mold number.
: The arrangement is processed in order of machine model.
: The arrangement is processed in order of date.
: MOLD No.-----The arrangement is processed in order of small number.
MACHINE -----The arrangement is processed in order of small class.
DATE
○
F
-----The arrangement is processed in order of old date.
: MOLD No.-----The arrangement is processed in order of big number.
MACHINE -----The arrangement is processed in order of big class.
DATE
-----The arrangement is processed in order of young date.
− 105 −
PART-10
Spesial desining for DISC molding.
② DATA
The ordering stored in page screen is arranged within the designated range.
A
⃝
DATA MODE
PAGE
PROCESS
DATA
No. 2 FROM
PAGE
2
SOFT OUT METHOD
R SOFT
M. No.
A SOFT
MACHINE
No. 5 UNTIL
TOTAL
DATE
G
⃝
D
⃝
B
⃝
E
⃝
F
⃝
C
⃝
○
A
○
B
○
C
○
D
○
E
: Set the page No. of “arrange process”
○
F
: MOLD No.-----The arrangement is processed in order of big number.
MODEL
-----The arrangement is processed in order of big class.
DATE
-----The arrangement is processed in order of young date.
○
G
: Set the designated range.
: The arrangement is processed in order of mold number.
: The arrangement is processed in order of machine model.
: The arrangement is processed in order of date.
: MOLD No.-----The arrangement is processed in order of small number.
MODEL
-----The arrangement is processed in order of small class.
DATE
-----The arrangement is processed in order of old date.
③ TOTAL
The ordering stored in INTERNAL MEMORY or MEMORY CARD is arranged.
DATA MODE
ROCESS MEMORY
PAGE
INTERNAL MEMORY
SOFT OUT METHOD
DATA
TOTAL
MEMORY CARD
A
⃝
○
A
○
B
○
C
○
D
○
E
○
F
B
⃝
M. No.
R SOFT
MACHINE
A SOFT
G
⃝
DATE
C
⃝
E
⃝
F
⃝
D
⃝
: All data in the internal memory is arranged.
: All data in the memory card is arranged.
: The arrangement is processed in order of mold number.
: The arrangement is processed in order of machine model.
: The arrangement is processed in order of date.
: MOLD No.-----The arrangement is processed in order of small number.
MACHINE -----The arrangement is processed in order of small class.
DATE
-----The arrangement is processed in order of old date.
− 106 −
PART-10
Spesial desining for DISC molding.
○
G
: MOLD No.-----The arrangement is processed in order of big number.
MACHINE -----The arrangement is processed in order of big class.
DATE
-----The arrangement is processed in order of young date.
− 107 −
PART-10
Spesial desining for DISC molding.
4) Method of setting.
DATA MEMORY
①Push
SUB FUNCTION
key switch.
SUB FUNCTION
② Select the desired “Process Function” function key.
③
COPY
&
MOVE
processing.
COPY
MOVE
PER PAGE UNIT
SELECT OF DATA
ALL DATA
Set the requested
page No. (A).
Set the requested
page No. (A).
Select a kind of
memory.
Selective set the
designed No. (C).
Set the filing
page No. (A).
Set the filing
page No. (B).
Set the head No.
(D).
Set the filing
page No. (B).
SUSPEND
Set the head No.
(D).
END
SUSPEND
PRACTICE
SUSPEND
CONFIRM
The processing starts.
The message(211,212) is shown after processed.
− 108 −
PART-10
Spesial desining for DISC molding.
④
DELET
&
RETURN
processing.
DELET
PER PAGE UNIT
Set the page No.
of deletion.(A).
RETURN
SELECT OF DATA
ALL DATA
Set the page No.
of deletion. (A).
Select a kind of
memory.
Selective set the
designated No. (B)
SUSPEND
END
SUSPEND
PRACTICE
SUSPEND
CONFIRM
The processing starts.
The message(213,214) is shown after processed.
Message
211
! Copy completed. !
212
! Move completed. !
213
! Delete completed. !
214
! “Return” completed. !
− 109 −
PART-10
Spesial desining for DISC molding.
⑤
ARRANGE
processing.
ARRANGE
PAGE UNIT
SELECT OF DATA
ALL DATA
Set the processing
page No.(A).
Select a kind
memory.
Selection of “arrangement”
manner.
MOLD No. ,MACHINE or DATE
Set the designating
rouge.(G)
Selection of “arrangement” manner. MOLD No.
, MACHINE
orDATE
Selection of “arrangement”
order.
R SOFT or A SOFT
Selection of “arrangement”
manner.
MOLD No. ,MACHINE or DATE
Selection of “arrangement”
order.
R SOFT or A SOFT
Set the processing
page No. (A).
Selection of “arrangement”
order.
R SOFT or A SOFT
SUSPEND
END
SUSPEND
PRACTICE
SUSPEND
CONFIRM
The processing starts.
The message(215) is shown after processed.
Message
215
! “Resorting” completed. !
− 110 −
of
PART-10
Spesial desining for DISC molding.
4-8
4-8-1
(MOLDING
CONDITION)
SETUP
SCREEN
(MOLDING CONDITION) SETUP SCREEN1
1) Method to call the MOLDING CONDITION SETUP SCREEN1.
Push
Screen changeover key switch.
When SETUP SCREEN 1 function key is touched, the screen will be charged to
SETUP SCREEN 1.
2) Explanation of the screen.
In the screen, the setting of “heater temperature”, “injection”, “charge”, “cooling
timer” and “interval timer” can be done.
− 111 −
PART-10
Spesial desining for DISC molding.
4-8-2
(MOLDING CONDITION) SETUP SCREEN2
1) Method to call the MOLDING CONDITION SET
SETUP
UP SCREEN2.
When SETUP SCREEN 2 function key is touched, the screen will be charged to
SETUP SCREEN 2.
2) Explanation of the screen.
In the screen, the setting of “open/close”, “ejection”, “inj.compression”, “gate-cut”,
and “air” can be done.
− 112 −
PART-10
Spesial desining for DISC molding.
4-9
TIMER・
TIMER・COUNTER・
COUNTER・PRINTER
1) Screen construction.
① 2 Screens
: TIMER・COUNTER・PRINTER, COMMUNICATION PORT.
② 2 Function : HEATER ON, OUTPUT COMMAND.
2) The method to call the TIMER
TIMER・
・ COUNTER・
COUNTER ・ PRINTER SCREEN.
Push
Screen changeover key switch.
3) The method to call screen by using the function key.
《function key》
When
COMMUNICATION P
function key is touched, the screen will be changed
CONMMUNICATION PORT SCREEN.
[NOTE] : If “Spare, Fixed, Unit” screen display is set at × (OFF) on the setup
se tup inhibition
screen the “COMMUNICATION PORT SCREEN” can not be called.
− 113 −
PART-10
Spesial desining for DISC molding.
4-9-1
A
TIMER・
TIMER・COUNTER
FUNCTION
B
C
D
E
F
H
J
G
O
N
I
K
L
M
1) Method to call the TIMER
TIMER・
・ COUNTER FUNCTION.
Push
Screen changeover key switch.
2) Explanation of the timer
timer・
・ counter function.
○
A : CYCLE TIME SETTING
If one cycle takes longer time than preset time in auto operation the cycle
time times up, and display will show alarm message(83), sound buzzer.
○
B
: Setting of cooling time
In auto operation, when “holding time” counted over, the mold open will
start after the cooling time has timed up.
But if the charging time is longer than the cooling time, the
open will
start after charge completed.
○
C
: Setting of interval time
In auto operation, when eject is completed, the mold clamp will start after
the interval time has timed up.
○
D
○
E
: It counts the cycle number in auto operation.
: Setting of DIVIDED LOT NO.
This counter issues a signal and a message(86) when “DIVIDED LOT NO.
reached the preset value.
The counter counts the only cycle in which the monitored parameter is the
MAX and MIN set-up range on MONITOR SCREEN.
When the counter has counted over, the counter starts from the beginning
again while the machine keep on running.
○
F
: Setting of LOT NUMBER.
When this counter counts over, the message(84) is shown on the screen, and
the machine comes to stop.
This counter counts only the cycle in which the monitored parameter is
− 114 −
PART-10
Spesial desining for DISC molding.
within the MAX and MIN set-up range on MONITOR SCREEN.
○
G
: Setting of FINISH NOTICE
This counter is a setting of remaining cycle number before finish of LOT
NUMBER. When this counter works, buzzer sounds and the message(85) is
shown on the screen. The auto driving dose not stop.
[EXAMPLE]
LOT NUMBER : 50
FINISH NOTICE
:5
50−5=45
When the LOT NUMBER counter reached 45, alarm sounds.
○
H
: Setting of START REJECT
At the job start stage, a reject signal is kept issued from SIF BOARD while
this counter works.
When the reject signal is sent to the pick-up robot(optional), the robot will
put the product into the box for the out-of-spec products.
○
I
: Setting of CONTINUOUS REJECT
This counter counts when an out-of-spec or reject signal is given (When the
monitored parameter is exceed the MAX and MIN set-up range).
And when this counter has counted through the preset number, the
machine
comes to stop and the message(87) is shown on
the screen.
If the machine produced an in-spec product, this counter is automatically
reset.
○
J
: Setting of DISK TAKE-OUT FAILURE
The number of miss takeout of DISK is counted while this timer is set at “○”
(ON).
○
K
: Setting of SPRUE TAKE-OUT FAILURE
The number of miss takeout of sprue runner is counted while this timer is set at
“○” (ON).
○
L
: Setting of IMM ABNORMAL
The number of emergency stop of the machine in is counted while this timer
is set at “○” (ON).
○
M
: RECORD COUNTER
This counter record all the cycle since the machine started up.
This counter cannot be reset.
Message
○
N
83
? Cycle timer is over. ?
84
! Molding No. counted out. !
86
! Repeat-lot completed. !
87
? Continuous rejects happened. ?
: START UP MODE
If “⃝/×” selection is set at “⃝” (ON);
− 115 −
PART-10
Spesial desining for DISC molding.
•
The molding is carried on following other setup condition for the setting
number of shot cycle during full auto operation.
•
During semi-auto operation, the molding conditions follows other setup
conditions without any relation to the setting number of shot cycle.
•
Suck back action in manual mode or in auto purge mode follows the
setup condition. at “×” selection.
If “⃝/×” selection is set at “×” (OFF), each startup mode of “×” marked
item can not be used.
○
O
:CYCLE DELAY
Set the COOLING time longer if CYCLE DELAY signal is received from downstream equipment.
When CYCLE DELAY signal is received, COOLING time is increased by the
setting time at (○
O ).
∗
Setting of COOLING timer is not changed.
When CYCLE DELAY signal is received, cooling time is increased from the next cycle on.
When CYCLE DELAY signal is received during automatic operation, the message
《Now in cycle delay mode》is indicated.
When Cycle time monitor is utilized during CYCLE DELAY mode, maximum cycle
O ).
time is increased by the delay time(○
1 cycle
1 cycle
E J
G.C
Mold close
Injction
Charging
(Metering)
Mold open
E J
G.C
Mold close
Charging
Injction
Mold open
(Metering)
Cooing timer
Cooing timer
A
⃝
Cycle DELAY signal
is cut at this point.
Now, CYCLE DELAY
signal is received.
Cycle in CYCLE DELAY mode.
− 116 −
PART-10
Spesial desining for DISC molding.
4-9-2
PRINTER
FUNCTION
X
Y
Z
1 ) Method to call the PRINTER FUNCTION.
Screen changeover key switch.
Push
2) Explanation of the printer function.
○
X
: Selection of printer, either USE or NOT USE.
Move cursor to the item desired, and push
ENTER
key switch.
Then the item set as above will be colored in “blue”.
① NOT USE : Monitor data or hard copy printing is not processed.
In the case the printer not being connected, be sure to set at
“NOT USE”.
② USE
: Monitor data or hard copy printing is processed.
The only monitor item that has been selected on the monitor
screen is printed. Maximum extent of monitor item printing is
different depend on the type of printer.
In the printer of 130 digits, 31 items can be printed.
「 ”Printing” means the max. monitor items, in 1 row, of one
cycle.」
○
Y
: In this mode, specified items for two pages can be printed out, and also each single
page only can be printed.
① … Only for the first page. ② … Only for the second page.
○
Z
: If screen No. is set, its screen is printed. At one time, Max.10 screens can be
designated.
3) Method of printer operation.
① Select “USE”.
② Push
ENTER
key switch.
During auto driving, the monitor data is printed.
③If The screen is printed, move cursor to the position of each item of
④ Push
PRINT
function key.
⑤The message(239) will be shown, and the printing starts.
− 117 −
Y
○
or
Z .
○
PART-10
Spesial desining for DISC molding.
4-9-3
HANDLING
OF
PRINTER
1) Printer message.
235
? Printer not ready to work. ( or,power source is off ) ?
236
? Printer form all gone. ( or,unit not conected yet ) ?
239
<< Hard copy now being displayed. >>
2) Cause of message(235) and return method.
method .
Following 2 reasons are considered.
① Printer is not in “On Line” condition.
Push
ON LINE
or
SEL
switch on printer.
② Printer power source is OFF.
Turn on the printer power source. At the same time, do not forget to
prepare the paper setting.
3) Cause of message(236) a
and
nd return method.
Following 2 reasons are considered.
① Paper is not set for printer.
Prepare paper and put the printer in ON LINE condition.
「If it is NEC make printer, after setting the paper, once turn off, power
source, and then turn on again.」
② Cable is disconnected.
Once turn off power source of printer, and connect the cable then turn on
again. This message(236) comes appear when outputted the printer
printing while the cable has been in “disconnection” status. In the case
printer not being used, set the “printer selection” on the TIMER ・
COUNTER・PRINTER SCREEN at “NOT USE” position.
4) Caution when removing printer.
After monitor printing or printing of statistics process has been executed by
printer, if the printer is removed, it is important to set “Printer selection” on
TIMER・COUNTER・PRINTER SCREEN at “NOT USE” position.
[NOTE]
Read well the instruction book of the printer that being used.
− 118 −
PART-10
Spesial desining for DISC molding.
4-9-4
WINDOW
FUNCTION
1) Explanation of window function.
AUTO HT. Setting of heater auto turning-on.
A : ON/OFF setting of heater auto turning-on.
⃝
HEATETR TURN-ON
B : Setting of Day of the Week for “heater-on”.
⃝
×/○
C : Setting of Time of “heater-on”.
⃝
×
D : Setting of Day of the Week for “heater-off”.
⃝
* will be OFF at the fixed time, everyday.
E : Setting of OFF time of heater.
⃝
ON
OFF
×
* 07:00
SUN 00:00
* 20:00
SUN 00:00
×
MON 00:00
MON 00:00
×
MON 00:00
MON 00:00
×
TUE 00:00
TUE 00:00
×
×
WED 00:00
WED 00:00
THU 00:00
THU 00:00
×
FRI 00:00
FRI 00:00
×
SAT 00:00
SAT 00:00
↑
↑
↑
↑
↑
A
B
C
D
E
2) Explanation of operation.
Stop the pump motor. All while the pump motor being working, “ AUTO HT.
CONTROL ” function becomes ineffective.
The heater power and the operation power to be kept “ON”.
3) Example of setting.
Example 1
: In the case of “ON or OFF” at the fixed time, everyday.
At “7:00” in the morning, Heater is ON.
At “8:00” in the evening, Heater is OFF.
7:00
Heater
20:00
OFF
OFF
ON
① Only the using column of setup
〇
is set at “ON”(〇).
② Heater “ON” time is set at “* 07:00”.
〇
* 07:00
③ Heater “OFF” time is set at “* 20:00”.
〇
* 07:00
− 119 −
* 20:00
PART-10
Spesial desining for DISC molding.
[NOTE]
① The timer not in use must be set at ×(OFF).
② The Day of the Week of “ON time” and “OFF time” must be set in all cases.
If “* ” is set at “Day of the week”, the heater works as “24H timer”, and
becomes ON or OFF at the fixed timer, everyday.
③ Such setting as “overlapping the heater ON time” must not be done.
[Example]
Mon.07:00 ∼ Mon.18:00
Heater ON
Mon.06:00 ∼ Mon.17:00
Heater ON
ON
Timer-1 OFF
OFF
18:00(MON)
07:00(MON)
Timer-2 OFF
○/×
ON
06:00(MON)
HEATER TURN-ON
ON
OFF
○
MON 07:00
WED 18:00 ←Timer-1
○
MON 06:40
MON 17:40 ←Timer-2
×
*
19:00
*
00:40
OFF
17:00(MON)
If such “overlapping setup” is done as above the heater becomes ON at “6:00
Mon.” and OFF at “18:00 Mon.”.
HeaterOFF
ON
6:00(MON)
OFF
18:00(MON)
④ In the case “ON time” and “OFF time” fall on the same Day of the Week.
The setting of “ON time” must be done in such a manner that “ON time” comes
earlier than “OFF time”.
If the setting of “ON time” has been set at the later time than “OFF time” the
heater will be in a condition of “Always ON”.
[Abnormal setting]
○/×
○
Such setting is absolutely “invalid”.
HEATER TURN-ON
ON
OFF
MON 20:00
WED 05:00
− 120 −
PART-10
Spesial desining for DISC molding.
4-9-5
COMMUNICATION
PORT
SETUP
SCREEN
A
B
C
D
E
1) Explanation of the COMMUNICATION SCREEN.
Screen changeover key switch.
Push
Touch COMMUNICATION P function witch.
2) Explanation of the screen
A )
Setup of RS-232C communication port.( ○
The connection can be done to cover from No.1 machine to No.3 machine together.
Touch the respective “connecting machine” from No.1 to No.3, and push
key switch for selective setting.
Baud rate (bps)
Communication Format
0
300
0
7E2
1
600
1
2
1200
3
7bit
Even Parity
2stop
702
Odd parity
2stop
2
7E1
Even Parity
1stop
2400
3
701
Odd parity
1stop
4
4800
4
8N2
None
2stop
5
9600
5
8N1
None
1stop
6
19200
6
8E1
Even parity
1stop
7
38400
7
801
Odd parity
1stop
8bit
− 121 −
,
PART-10
Spesial desining for DISC molding.
B )
Selection of printer type .( ○
Select the printer type according to the maker that you intend to use.
[Example]
In the case EPSON printer is used in monochrome by using the paper of 136-digit
width, you can select EPSON → 「Monochrome 136」.
[Note]
In some kinds of PRINTER, the hard copy can not be made.
C )
COMMUNICATION PORT COUNTER.( ○
D
○
: The number of communication (transmitting/receiving) and the number of error
occurred is indicated on this portion, and the communication condition can be
checked if it is normal or not by using this counter.
E
○
: Move a cursor to the position ○
E , and push ON key + ENTRY key, then the
counter can be reset.
3) Explanation of window function.
Push
Screen changeover key switch.
When touch the COMMUNICATION P function switch , the function switch is chance .
Touch OUTPUT function switch.
OUTPUT DESIGNATION WINDOW
a
b
c
d
a
○
: OUTPUT FORMAT
PART 6 FORMAT-----As from RS-232C, the monitor data of same format as
PART 6(G2 series) can be output.
PART 9 FORMAT-----As from RS-232C, the monitor data, alarm code & mode
code can be output after having been converted into
− 122 −
PART-10
Spesial desining for DISC molding.
PART 6 format.
As it is the same data output as RS-232C of PART 6 (G2
series), the software of same “control-in-group” can be
used.
However, the software of “control-in-group” has not yet
been developed for the machines for overseas markets.
[Note]
b
○
Presently, “PART 9 FORMAT” has not yet been programm
programmed in.
: LF
Setting of LF(Line Field) when outputting can be done.
c
○
: START REJECT
At the initial ejection, the reject data in made to show “2”.
d
○
: ALARM RESET OUTPUT
When alarm is reset, the information of “alarm is reset” is issued.
− 123 −
PART-10
Spesial desining for DISC molding.
4-10
MONITOR
1) Screen construction.
The number of screen consists.
① 7 Screens
: Monitor 1, Monitor 2, Monitor 3, Monitor 4, Monitor 5,
Monitor display and Monitor spare.
② 3 Functions : Statistics calculation, Weight data and auxiliary setup.
2) Method to call the MONITOR SCREEN.
Screen changeover key
When push
switch, the MONITOR 1 SCREEN is shown.
3) Method to call screen by using function key.
《function key》
[Note] : Unless “Monitor Screen Indication” of SECRET SCREEN is 〇(ON) the
displays are ineffective as following.
① When
MONITOR2
function key is touched,
the screen will be changed to MONITOR 2
SCREEN.
② When
MONITOR3
function key is touched,
the screen will be changed to MONITOR 3
SCREEN.
③ When
MONITOR4
the
will
screen
function key is touched,
be changed to MONITOR 4
SCREEN.
− 124 −
PART-10
Spesial desining for DISC molding.
④ When
MONITOR5
function key is touched, the
screen will be changed to MONITOR 5 SCREEN.
⑤ When MONITOR DISPLAY function key is touched,
the screen will be changed to MONITOR DATA
SCREEN.
⑥ When MONITOR SPARE function key is touched, the
screen will be changed to MONITOR SPARE SETUP
SCREEN.
− 125 −
PART-10
Spesial desining for DISC molding.
4-1010-1
MONITOR
1
SCREEN
F
⃝
A
⃝
B
⃝
C
⃝
D
⃝
E
⃝
G
⃝
H
⃝
1) Method call to the MONITOR 1 SCREEN.
Screen changeover key switch.
Push
2) Explanation of screen.
A
○
B
○
C
○
D
○
: Monitored parameters.
: Setting of lower upper of morning parameters.
: Setting of lower limit of morning parameters.
: Counters for cycle in which reject or out-of-spec signal is issued, and the
counter counts up every time such a signal is issued.
To reset the counter, touch the cell of the counter and press
switch and then
ENTER
RESET
key
key switch, so that the counter may show “0”.
The other way to reset the counter is pressing
key and then
ENTER
key switch.
E
○
: ON/OFF setting keys for monitoring.
These Keys also serve as ON/OFF setting for printed items onto the printer.
[NOTE]: 1. The out-of-spec or reject signal does not make the machine stop.
The signal is output from IN/OUT BOARD.
− 126 −
PART-10
Spesial desining for DISC molding.
F
○
: Monitoring items on position.
① INJECTION HOLD
It monitors change-over position from 1st to 2nd pressure.
② CUSHION
It monitors cushion volume when holding pressure timer timed up.
③ CHARGE
It monitors charge complete position.
④ OPENED
It monitors mold open complete position.
− 127 −
PART-10
Spesial desining for DISC molding.
G
○
: Monitoring items on time.
① CYCLE
Mold close
Injection
Charging
Mold open
NEXT CYCLE
Ejector advance
Ejector retract
Cycle timer count up
Time over
Time short
(MAX)
(MIN)
② 1ST INJECT
It monitors time of 1st injection pressure.
③ CHARGE
It monitors charging time.
④ Product (extraction wait.)
It monitors the time-length from
“one cycle completion” to the “inputting” of signal of extract completion sent
from the drop confirmation device or extractor etc.
⑤ MOLD OPEN
It monitors total times of actions of “mold open”.
⑥ MOLD CLOSE
It monitors total times of actions of “mold close”.
H
○
: Injection stroke monitor
changeover position
to holding pressure
① HOLD
metering position
hold stroke
min
max
− 128 −
stroke short
stroke over
PART-10
Spesial desining for DISC molding.
② INJECTION END
position of
injection end
metering position
Inj. END stroke
min
max
stroke short
stroke over
③ MAX
maximum stroke
metering position
MAX. stroke
min
max
④ TOTAL REV
Aggregated number of screw revolution.
⑤ FORCE
Clamping force.
− 129 −
stroke short
stroke over
PART-10
Spesial desining for DISC molding.
4-1010-2
MONITOR
2
SCREEN
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “Monitor screen
selection” on ACCESS SCREEN.」
Push
Screen changeover key switch
Touch MONITOR2 function key switch.
2) Explanation of screen.
See paragraph of 4-10-1, “MONITOR SCREEN”.
Monitoring Items on temperature.
① HEAT 1---------It monitors nozzle heater temperature.
② HEAT 2---------It monitors front heater temperature.
③ HEAT 3---------It monitors center heater temperature.
④ HEAT 4---------It monitors rear heater temperature.
⑤ HEAT 5---------It monitors EX-rear heater temperature.
⑥ HOPPER---------It monitors hopper temperature.
⑦ MOLD 1---------It monitors mold 1 temperature(option).
⑧ MOLD 2---------It monitors mold 2 temperature(option).
⑨ Spare(option).
⑩ Spare(option).
− 130 −
PART-10
Spesial desining for DISC molding.
4-1010-3
MONITOR
3
SCREEN
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “Monitor screen selection”
on ACCESS SCREEN.」
Push
Screen changeover key switch
Touch MONITOR3 function key switch.
2) Explanation of screen.
See paragraph of 4-10-1, “MONITOR SCREEN”.
A :Monitoring Items of injection speed.
○
① 1ST V-----It monitors 1st injection speed.
② 2ND V-----It monitors 2nd injection speed.
③ 3RD V-----It monitors 3rd injection speed.
④ 4TH V-----It monitors 4th injection speed.
⑤ 5TH V-----It monitors 5th injection speed.
⑥ 6TH V-----It monitors 6th injection speed.
⑦ 7TH V-----It monitors 7th injection speed.
⑧ 8TH V-----It monitors 8th injection speed.
⑨ 9TH V-----It monitors 9th injection speed.
⑩10TH V-----It monitors 10th injection speed.
Regarding the Stage No. of “pressure”, “speed”, only the items meeting the
stage No. preset are displayed.
Speed over
− 131 −
Speed low
PART-10
Spesial desining for DISC molding.
B
○
: Monitoring of injection pressure at speed change-over point.
C
○
: Monitoring Items on injection pressure.
① 1ST P---------It monitors 1st injection pressure.
② 2ND P---------It monitors 2nd injection pressure.
③ 3RD P---------It monitors 3rd injection pressure.
− 132 −
PART-10
Spesial desining for DISC molding.
④ 4TH P---------It monitors 4th injection pressure.
⑤ 5TH P---------It monitors 5th injection pressure.
− 133 −
PART-10
Spesial desining for DISC molding.
4-1010-4
MONITOR
4
SCREEN
A
⃝
B
⃝
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “Monitor screen
selection” on ACCESS SCREEN.」
Push
Screen changeover key switch.
Touch MONITOR4 function key switch.
2) Explanation of screen.
See paragraph of 4-10-1, “MONITOR SCREEN”.
A
○
: SCREW REVOLUTION [rpm]
It monitors screw revolution.
B
○
: PLASTICIZATION PRESSURE [kg/cm 2 ]
It monitors plasticization pressure.
− 134 −
PART-10
Spesial desining for DISC molding.
4-1010-5
MONITOR
5
SCREEN
B
⃝
D
⃝
C
⃝
E
⃝
F
⃝
G
⃝
A
⃝
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “Monitor screen
selection” on ACCESS SCREEN.」
Push
Screen changeover key switch
Touch MONITOR4 function key switch.
2) Explanation of screen.
See paragraph of 4-10-1, “MONITOR SCREEN”.
− 135 −
PART-10
Spesial desining for DISC molding.
A
○
: Monitoring of pressure/speed by position or timer.
① Monitoring of pressure/speed by screw position.
It monitors injection pressure and speed at designated positions of
B
○
and
C .
○
② Monitoring of pressure/speed by timer.
It monitors injection pressure and speed at designated time of
− 136 −
D
○
and
E .
○
PART-10
Spesial desining for DISC molding.
F : MONITORING OF PRESSURE RISE-UP TIME
○
It monitors time length from injection start to reach of preset at
− 137 −
G.
○
PART-10
Spesial desining for DISC molding.
4-1010-6
1)
MONITORING
PROCESS
“Good” or “Bad” of product is affected mostly by parameter of injection setup data.
Therefore, the monitor data is controlled between injection complete of previous cycle and
injection complete of next cycle.
At the same time of injection completed in the next cycle, check if the monitoring data is in
between MAX and MIN, and if any abnormality found, the “reject signal” is output.
2)
When next cycle injection is complete, following processing is performed.
1.
Lot counter, repeat lot counter processing.
2.
Monitor data print start.
3.
Continuous “reject” counter processing.
4.
“Reject” signal processing.
5.
Shot no. +1.
M old m achine one cycle
Mold
INJ.
Charge
Mold
clamp
EJ
Mold
open
INJ.
Charge
clamp
Mold
EJ
open
Mold
clamp
M onitoring cycle
R eject signal
4-10-7
CONTINUOUS REJECT COUNTER
During molding, if reject continuously occurs, alarm message is shown, and machine is
stopped.
Mold start
1 cycle
Count No.
Machine stop
reject
reject
good
reject
reject
reject
1
2
0
1
2
3
① The case “reject setting” is “3”.
② At here, the counter is initialized because “reject” has
being changed to “good”.
− 138 −
PART-10
Spesial desining for DISC molding.
4-1010-8
MONITOR
DATA
SCREEN
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “Monitor screen
selection” on ACCESS SCREEN.」
Push
Screen changeover key switch
Touch MONITOR DISPLAY function key switch.
2) Explanation of screen.
See paragraph of 4-10-1, “MONITOR SCREEN”.
① Monitor data is indicated on the screen.
When the monitor function(for statistical calculation or monitor function) is set
at OFF, the monitor data remains on screen.
② The number of page for storage of monitor data is “5 pages”. In the case of “6
pages” or over, the old data is erased as from the first page, and new data is
indicated.
③ INDICATION OPERATION for Function Key .
PAGE UP
------- Previous page is indicated.
PAGE DOWN
----- Next page is indicated.
− 139 −
PART-10
Spesial desining for DISC molding.
4-1010-9
MONITOR
SPARE
C
⃝
B
⃝
SCREEN
H
⃝
A
⃝
D
⃝
E
⃝
F
⃝
G
⃝
1) Method to call the screen.
「 This screen can be inhibited to display by × (OFF) setup the “Monitor screen
selection” on ACCESS SCREEN.」
Screen changeover key switch.
Push
Touch MONITOR SPARE function key switch.
2)
Explanation of screen.
Ⅰ :MONITOR SUB SETUP
A
○
: Setting of monitoring interval
① NO USE
------Monitored data is not printed out.
「Even when printer being not connected, set at “No. monitor”」.
② EVERY CYCLE --Printer is connected. Select the desired item to monitor.
The monitored data is printed at each shot.
For 80 digits printer, max. 16 items and for 130 digits printer,
max. 31 items can be printed.
[Example]
− 140 −
PART-10
Spesial desining for DISC molding.
③ REJECT ONLY-----Out of the whole monitored items, only shot which when
outside MAX. or MIN. range is printed.
[Example]
The data containing “reject” at the 32nd,34th shot.
④ CYCLE----------At each shot set, monitor printing is performed. (Reject shot
is also printed).
[Example]
The case Interval; ”at 5 shot each” was set.
B
○
: MONITOR PRONTING MODE
During monitor printing, the printing manner of “reject shot” can be
selected as follows.
1.
NORMAL---------on left side of “reject shot no.” and “reject item”,
asterisk mark ( * ) is printed.
2.
UNDER LINE---Reject shot no. is underlined.
3.
COLOR------------When the color printer was connected, “reject shot”
is printed in red color.
4.
GRAPH------------This function is not supported.
【Note】
】
If this item was selected, “monitor printing” is not performed.
C
○
: Selection of “time” unit.
“Time” unit of monitor printing can be selected.
mm : ss ----Minute : Second
hh : mm ----Hour
: Minute
[Example]
The case when “hh : mm” was selected.
− 141 −
PART-10
Spesial desining for DISC molding.
D
○
: Printing of reason of “auto operation stop”.
During this item being set ON(〇 ),if auto operation stops the relating
message is printed.
[Example]
*** The case of automatic stop. ***
FEB 28,1998 (SUN) 18:00:07
? Nozzle touch not performed. Manually conduct nozzle touch. ?
E
○
: Monitor title setup value printing.
During this item being set ON( 〇 ), the corresponding setup value to
“monitoring item” is printed.
a
○
line is not printed in OFF(×) setting.
[Example]
a
⃝
【Note】
】
If no corresponding setup value to “monitoring item” is available, “------” is
printed.
F
○
: MONI. DATA PRINT
With this setting on(O), monitored data can be printed.
•
How to set to print the monitored data.
① Choose printout items by setting ”O” on each item on the MONITOR
screens.
② Choose INTERVAL on the MONITOR SPARE SETUP screen.
③ Set MONI. DATA PRINT on(O) on the MONITOR SPARE SETUP
screen.
④ Choose your printer model on COMMUNICATION PORT screen.
⑤ Set "USE" on TIMER, COUNTER, PRINTER screen.
Now, printer setting is completed.
G
○
: PROCESSING MODE
In this mode, “proper use” of monitoring capability can be selected.
If this mode is changed over, the title of “monitor 1” to “monitor 5”
screen is changed.
− 142 −
PART-10
Spesial desining for DISC molding.
Title of this
part changes.
① Absolute value monitor:
The tolerance is set at MAX or MIN on MONITOR SCREEN.
If exceeded this range, “reject” occurs.
② RELATIVE VALUE MONITOR
Monitor’s range is set by “ ± range(TOLERANCE VALUE)” at “basic
value.(central value)”.
Title of bottle of “monitor printing” and “screen” changes in the following
way.
「max.」→ 「BASIC VALUE」
「min.」→ 「± RANGE」
The range of “good product” is between
±range of basic value.
[Example]
In the case that standard value of
INJ-HOLD is 0.35mm, and ± range
is 0.10mm, the range of “good product”
is between 0.25∼0.45mm.
(Regarding the standard value setting
H ).
method , see the paragraph ○
H
○
: STANDARD VALUE SELECTION
The manner to take basic value is selected.
「This manner is effective only when relative value monitor was selected
by the paragraph
G
○
」.
① BASIC VALUE INPUT
Basic value can be set directly.(Value of green color & blue color).
− 143 −
PART-10
Spesial desining for DISC molding.
② SETUP VALUE LINKAGE
•
After injection completed, the setup value of molding condition
is
used as “basic value”.
•
If this item was selected the value of molding condition is transferred
to the basic value after injection.
•
If standard value was changed the following message(262) is shown.
262
•
? Basic value of monitor judge (criterion) has been altered. ?
As to basic value, the value of blue color only is changed
automatically.
③ MONITOR VALUE LINKAGE
After injection completed, the latest monitor data is transferred to the standard
value. At this time, the following message(263) is shown.
263
? Basic value of all monitor judge (criterion) has been altered. ?
− 144 −
PART-10
Spesial desining for DISC molding.
K
L
M
N
O
K
○
: STATISTICS MODE SELECTION.
① No STATISTICS CALCULATION -- Statistical calculation is not carried out.
② ONE TIME CALCULATION -------- Statistical calculation is carried out one
time only for the “shots” that were set at
○
L , and its results are shown on “Monitor
Screen” or printed out by printer.
When calculation is over, the mode
changes over to “No statistical
calculation”.
[Example]
In the case the statistical calculation was set at “5 shots”.
− 145 −
PART-10
Spesial desining for DISC molding.
③ CONTINUOUS CALCULATION --- Continuous calculation is carried out,
and its results are shown on “MONITOR
SCREEN” or printed out to printer.
[Example]
In the case the statistical calculation was set at “5 shots”.
④ MONITOR ADJUSTMENT --- Adjustment of monitoring extent (MAX, MIN,
±RANGE) is automatically performed.
When adjustment is over, the mode changes
over to “OFF” (No STATISTICS).
⑤ CONTAIN’S ADJ. ------------------ The operation of ④ is repeated.
L
○
: STATISTICAL CALCULATION SHOT NUMBER
Statistical calculation is carried out at every “shot-numbers” set at
against various modes of statistical calculation.
(one-time-calculation, continuous calculation, monitor adjustment).
M
○
: ADJUSTMENT METHOD SELECRION(MONITOR RANGE)
This mode is used for “monitor adjustment”.
① R
× (Magnification) -------- Magnification coefficient value(×.×××).
[Method of calculation]
In the case of MAX, MIN(on monitor screen).
R
× :
R = max.−min
Basic value = (max.+min)/2
MAX = Basic value+(R×Coefficient)/2.
MIN = Basic value−(R×Coefficient)/2.
In the case of ±RANGE(on monitor screen).
R
× : R×(Coefficient)/2
− 146 −
L
○
PART-10
Spesial desining for DISC molding.
②
3σ × (Magnification)--------Magnification coefficient value (×.×××).
[Method of calculation]
In the case of MAX, MIN(on monitor screen).
3σ × : Adjustment value = 3σ(Deviation)×(Coefficient)/2
Basic value = R/2
MAX = Basic value+Adjustment value.
MIN = Basic value−Adjustment value.
In the case of ±RANGE(on monitor screen).
3σ × : 3σ(Deviation)×(Coefficient)/2
N
○
: SHOT No. CLEAR FUNCTION
This function works only when statistical mode was selected at “one-time
calculation” during auto operation. If the mode was set 〇(ON) the shot no. is
counted at each shot starting from commencement of statistical calculation.
When the shot no. reached the value set at “Statistical Shot No.” the mode is
automatically changed-over to ×(OFF).
If this function is used, it can be confirmed at a glance that from which “shot” to
which “shot” the statistical calculation was carried out.
【Note】
Note】
This function does not work at the start of “auto operation” nor “during
initial ejections”.
[Example]
In the case “SHOT No. CLEAR FUNCTION” was set ×(OFF).
Shots in this zone are
“Statistical
calculated”.
− 147 −
PART-10
Spesial desining for DISC molding.
In the case “SHOT No. CLEAR FUNCTION” was set 〇(ON).
The shot no.
cleared here.
are
Shots in this zone are
“statistically
calculated”.
O
○
: “Continuous calculation” even after auto operation stop.
When machine stops, statistical calculation also stops at the same time.
However, if “Continuous calculation” function was set 〇 (ON) the calculation
resumes successively following the data taken before the stoppage of machine
simultaneously with the restart of auto operation.
− 148 −
PART-10
Spesial desining for DISC molding.
4-1010-10
1)
STATISTICAL
CALULATION
PROCESSING
Processing contents.
① During auto operation(FULL/SEMI-AUTO), if the mode was set at the “statistical
calculation”(other the “OFF mode”) the statistical processing is carried out.
(Calculation ofΣx, Σx, max and min)
② During processing, “statistical calculation counting” is displayed.
(Right side of
b
○
).
STATISTIC SHOT No.
20
○
L
19
③ When “counting” reached the statistical calculation no. preset the calculation of R, x, σ,
R/x, 3σ/x is carried out, and its results are shown on the screen, or printed on the printer.
④ If the mode was “one-time-calculation”, the mode is changed over to “statistical
calculation OFF”.
⑤ In the case of “adjustment mode”, the MAX and MIN setting of each monitoring item is
changed using the calculated results and magnification(R or 3σ).
⑥ If auto operation stops during statistical calculation the calculated results up to
operation-stop are shown on the screen or printed on the printer. The statistical
calculation mode remains unchanged. (Even in the case of “one-time-calculation”, the
mode does not become OFF).
⑦ If mode is changed over to OFF during statistical calculation, the calculation processing is
stopped.
⑧ If “continuous calculation mode” was set the calculation starts again after the results so
for calculated have been printed.
⑨ If calculated results exceeded the extent of calculation processing “****” mark is printed.
⑩ The initial shot when auto operation started is not included in the statistical calculation.
⑪ “Shots” during initial ejections are not included in the statistical calculation.
2)
Items of statistical calculation.
① max
----Max. value
② min
----Min. value
③ R=max-min
----Irregular
④
x = (∑ x ) / n
⑤
σ= {∑ x − (∑ x) / n} /(n − 1)
----Irregular(standard deviation)
⑥
R / X = R / x *100
----Irregular rates ( R )
⑦
3σ/ X = 3σ/ x *100 [%]
2
----Average value
2
[%]
----Irregular rates ( 3σ )
− 149 −
PART-10
Spesial desining for DISC molding.
3)
The using method of “monitor adjustment mode”.
When setting MAX and MIN of each monitor item, if this mode is used under the condition of
“good product being processed”, the setup of MAX and MIN is changed automatically.
【Note】
Note】
Cautions when using the statistical calculation values data mode. The monitor data is
limited in displaying digits(printing digits no.) and there is the causes of “error” in
calculated results. In particular, in the case of “below decimal point” smaller values
that are actual
actually
ly displayed or printed are also being calculated that causes “error”.
[Example]
In case of temperature monitor.
a. Temp. unit
xxx ℃(゚F)
b. Temp. unit
xxx.x ℃(゚F)
MAX
101
MAX
101.0
MIN
99
MIN
99.6
MAX - MIN = R
1
MAX - MIN = R
1.4
In the case of “a”, the difference between MAX and MIN( MAX-MIN = R ) is “1” not “2”.
In the case of “b”, between MAX and MIN( MAX-MIN = R ) is “1.4”. This is because that
actual calculation is carried out by “***.* ℃(゚F)”.
− 150 −
PART-10
Spesial desining for DISC molding.
4-1010-11
MONITOR
is
1)
DATA
PRINT
FUNCTION(printer
option).
option).
By setting “Print mode” on the counter screen, the monitor data printing can be
done.(See 4-10-9
F
○
“MONI.DATA PRINT”)
The printer is connected to the control board and turn on the power. The page
position of printer paper must be set in correct manner.
2)
setting of ○ (ON)/ × (OFF) of each monitor item is common for selection of
print-out items.
3)
Max items of printing is “16”.
If exceeds “16”, the “16th” item of higher priority is printed.
∗
4)
In the case of printer of “130 digits”(15inch), up to 31 items can be printed.
Title, MAX setup data, MIN setup data, shot no. And time are also printed.
If shot no. (TIMER COUNTER SCREEN) is set ○(ON), the monitor data analysis
becomes easier. If monitor item setup has been changed on the way, “Title” is
changed at next data first available.
5)
Monitor data printing is performed when injection is completed.
So, the time of injection completion is printed at the end(minute & second).
【 Note 1】
1 】 ”Time unit” can be selected by setting on “MONITOR SPARE
SCREEN”,4SCREEN”,4 - 1010 - 9 .
6)
As a result of “monitor judgment”, if “reject” comes out.
(the case monitor data went outside the MAX or MIN bound), “*” mark(reject
mark)
7)
is printed at the head of monitor data. (Underline is also drawn).
In printing of monitor data, following 3 method are available.
① EACH SHOT------Printing at each shot.
② REJECT------------Printing only when “reject” V.
③ Intermittent------By setting shot no., printing is performed at the shot preset.
However, printing is performed including the case of “reject
data” appeared on the way.
【 Note 2】
2 】 These selection setups can be carried out on “MONITOR SPARE
SCREEN”, 44 - 1010 - 9 .
【 Note 3】
3 】 Although monitor data is within the monitoring extent(within
MAX and MIN bounds), “*” mark (reject
(rej ect mark) is sometime
printed. This is because
the smaller values than printing
digits in calculation processing (internal microcomputer) are
judged internally that causes “error” against printing data.
[Example]
Heater 1
MAX
220℃(゚F) → 220.0℃(゚F)
MIN
210℃(゚F) → 210.0℃(゚F)
DATA
*
220℃(゚F) → 220.8℃(゚F)
− 151 −
PART-10
Spesial desining for DISC molding.
8) Priority of printer output
The priority is established in the order of importance for molding.
Priority
Name
Priority
49
Name
1
1st Injection pressure
Melted Resin press2
2
Changeover pos. of 2nd P
50
Melted Resin press3
3
1st Injection time
51
Melted Resin press4
4
Cushion position
52
Melted Resin press5
5
Stroke monitor(Max)
53
Melted Resin press6
6
Charge complete position
54
CHARGE CHANGEPOS. 1
7
Charging time
55
CHARGE CHANGEPOS. 2
8
Clamp force
56
CHARGE CHANGEPOS. 3
9
Cycle time
57
CHARGE CHANGEPOS. 4
10
2nd Injection pressure
58
CHARGE CHANGEPOS. 5
11
3rd Injection pressure
59
CHARGE CHANGEPOS. 6
12
4th Injection pressure
60
REV 1
13
5th Injection pressure
61
REV 2
14
6th Injection pressure
62
REV 3
15
7th Injection pressure
63
REV 4
16
8th Injection pressure
64
REV 5
17
9th Injection pressure
65
REV 6
18
10th Injection pressure
66
Temperature of Heater 1
19
Time of mold close
67
Temperature of Heater 2
20
1st Injection speed
68
Temperature of Heater 3
21
2nd Injection speed
69
Temperature of Heater 4
22
3rd Injection speed
70
Temperature of Heater 5
23
4th Injection speed
71
Temperature of Heater 6
24
5th Injection speed
72
Temperature of Hopper
25
6th Injection speed
73
Temperature of Mold 1
26
7th Injection speed
74
Temperature of Mold 2
27
8th Injection speed
75
Temperature of thermo
28
9th Injection speed
76
Tmp. of cooling water
29
10th Injection speed
77
Tmp. of Heat CLY.1
30
1st VP
78
Tmp. of Heat CLY.2
31
2nd VP
79
Temperature of spare 1
32
3rd VP
80
Temperature of spare 2
33
4th VP
81
Mold open complete position
34
5th VP
82
Time of product extraction
35
6th VP
83
Time of mold open
36
7th VP
84
Highest pressure
37
8th VP
85
Lowest pressure
38
9th VP
86
Highest speed
39
Pressure1 by position
87
Lowest speed
40
Speed1 by position
88
Power capacity of 1 cycle
41
Pressure2 by position
89
Weight of product
42
Speed2 by position
90
Time of ACC. charge
43
Pressure3 by time
91
2ndary close position
44
Speed3 by time
92
Open vol.
45
Pressure4 by time
93
2ndary close time
46
Speed4 by time
94
Total revolution
47
Rise-up time
95
Stroke monitor(Hold)
48
Melted Resin press
96
Stroke monitor(Inj. end)
− 152 −
PART-10
Spesial desining for DISC molding.
4-11
MAINTENANCE
1) Screen construction.
The number of screen consists of the following.
① 13 Screens : PERIODICAL CHECKUP , ALARM HISTORY , 1 CYCLE LOGC , CLOCK
SET UP , CALIBRATION SCREEN , ACCESS SCREEN , SETUP VALUE
HISTORY , FIXED DATA , FIXED DATA2 , CHECK , CHECK SCREEN 2 ,
SPECIAL MODE SETUP , SPECIAL MODE2.
2) Method to call the MOLD SETUP MODE SCREEN.
Push
Screen changeover key switch.
3) Method to call the screen by function key.
When ALARM HISTORY function key is touched, the screen will be charged to ALARM
HISTORY SCREEN.
−153 −
PART-10
Spesial desining for DISC molding.
When 1CYCLE LOGIC function key is touched, the screen will be charged to 1CYCLE
LOGIC SCREEN.
When CLOCK SETUP function key is touched, the screen will be charged to CLOCK
SETUP SCREEN.
When ACCESS SCREEN function key is touched, the screen will be charged to ACCESS
SCREEN.
−154 −
PART-10
Spesial desining for DISC molding.
When SETUP VALUE HISTRY function key is touched, the screen will be charged to
STUP VALUE HISTRY.
Touch
function key switch. The function screen will be changed.
When FIXED DATA Function key is touched, the screen will be charged to FIXED DATA
SCREEN.
Touch
function key switch. The function screen will be changed.
−155 −
PART-10
Spesial desining for DISC molding.
When CHECK MODE Function key is touched, the screen will be charged to CHECK
MODE SCREEN.
When OPTION Function key is touched, the screen will be charged to SPECIAL MODE
SCREEN.
When OPTION 2 Function key is touched, the screen will be charged to SPECIAL MODE
SCREEN.
−156 −
PART-10
Spesial desining for DISC molding.
4-1111-1
CHECKUP SCREEN
D
E
⃝
C
⃝
⃝
H ⃝
I
⃝
J
⃝
K
⃝
A
⃝
G
⃝
B
⃝
F
⃝
L
⃝
O
⃝
P
⃝
M
⃝
1)
Method to call the screen.
Push
2)
N
⃝
Screen changeover key switch.
Explanation of screen.
① Mold maintenance record ( ⃝
A ) … The last 10 times of periodical checkup record on mold
maintenance is indicated.
② Stamper maintenance record (⃝
G ) … The last 10 times of periodical checkup recordon stamper
maitenance is indicated.
③ Details of checkup table
•
Frequency (Cycle) (⃝
B, ⃝
H ) … The number of checkup times is indicated.
•
Completion sign (⃝
C, ⃝
I ) …… The completion sign of checkup is shown.
Depend upon the condition of checkup, “NOT”, “END” or
RSRV” is displayed.
•
Date (⃝
D, ⃝
J ) …… When “checkup finish” has been input, the date is displayed.
•
The number of operation (⃝
E, ⃝
K ) …… When “checkup finish” has been input, the number
of operation is displayed.
•
“Checkup finish” input (⃝
F, ⃝
L ) …… Move a cursor, and input by means of following
ON/SELECT
•
+
ENTRY
operation.
Maintenance cycle (⃝
M ,⃝
O ) …… Setting of the number of shot to be checked up.
If setting at zero “0”, the maintenance operation does
not execute.
•
Actual measured value (⃝
N, ⃝
P ) …… Actual shot number is displayed on this counter.
−157 −
PART-10
Spesial desining for DISC molding.
3)
Operation of mold maintenance.
①
②
When the cycles from the latest “checkup finish” excesses the mold maintenance cycle;
•
the message (874) is issued.
•
the message is only displayed from 8:00 AM to 5:00 PM.
•
the table goes up 1 row, if all of the past 10 checkup record are filled up.
Inputting of “mold maintenance finish”
•
Select END of “CHECK OUT (○
F )”. (touch and push ON key + ENTRY key.)
• If END is select, the finish message (875) will be issued and “END”/“DATE”/ “OP
CYCLE” are indicated.
③
•
Later on, the “Checkup finish” will return
•
Inputting of this checkup finish is can be done even if the message (874) is not issued.
“
”.
Reservation and deletion of maintenance
•
When the message (874) is desired to delete before doing checkup, select RSV..
• If CLR. or END is selected when checkup has been executed later, the “RSRV” will be
change to “END”.
• If RSV. is selected, the reserve message (253) will be issued and “RSRV”/“DATE”
/ “OP. CYCLE” are indicated.
• If CLR. is selected, the delete message (254) will be issued and the last one row of
checkup record will be deleted.
(The row of “END” also can be deleted.)
If any row to be delete is none, the message (255) will be shown.
•
4)
Later, the checkup finish input becomes “
”.
Operation of stamper maintenance
①
②
When the cycles from the latest “checkup finish” excesses the stamper maintenance;
•
the message (876) is issued.
•
the message is only displayed from 8:00 AM to 5:00 PM.
•
the table goes up 1 row, if all of the past 10 checkup record are filled up.
Inputting of “stamper maintenance finish”
•
Select END of “CHECK OUT(○
L )”. (touch and push ON key + ENTRY key.)
• If END is select, the finish message (877) will be issued and “END”/“DATE”/ “OP
CYCLE” are indicated.
③
•
Later on, the “Checkup finish” will return “
•
Inputting of this checkup finish is can be done even if the message (876) is not issued.
”.
Reservation and deletion of maintenance
•
When the message (876) is desired to delete before doing checkup, select RSV..
•
If CLR. or END is selected when checkup has been executed later, the “RSRV” will
be change to “END”.
•
If RSV. is selected, the reserve message (253) will be issued and “RSRV”/“DATE”
−158 −
PART-10
Spesial desining for DISC molding.
/ “OPERATION CYCLE” are indicated.
•
If CLR. is selected, the delete message (254) will be issued and the last one row
of checkup record will be deleted.
(The row of “END” also can be deleted.)
If any row to be delete is none, the message (255) will be shown.
•
5)
Later, the checkup finish input becomes “
”.
Message
253
! Temporary pending mark has been set. !
254
! "One row" of completion mark of "check list" has been erased. !
255
? No "row" for erasion now remaining. ?
874
? Mold maint'ce period. After mold-change, set ¥"Compl'n¥"in check-up screen. ?
875
! Mold maintenance completion mark was set. !
876
? Stamper maint'ce period. After mold-change,set¥"Compl'n¥"in check-up screen. ?
877
! Stamper maintenance completion mark was set. !
−159 −
PART-10
Spesial desining for DISC molding.
4-1111-2
ALARM
HISTORY
SCREEN
1) Method to call the ALARM HISTORY SCREEN.
Push
Screen changeover key switch.
If
ALARM HISTORY
If
INDICATION
function key is touched, the function key line is changes.
function key is touched, the function key line changes.
2) Explanation of each function key.
END
Press at the moment when alarm history operation is completed.
EDIT
If
EDIT
key is pressed the windows are shown in a way as shown below.
−160 −
PART-10
Spesial desining for DISC molding.
The alarm history of the period designated will be shown.
After having set the “Start time/day” and “Completion time/day” of WINDOW,
push
COMPLETE
key, then the alarm history of the designated period
will be displayed.
If desired to put it back to the original screen, push the
←
SCROLL
The screen scrolls, right and left, by this key.
STOP
key.
The direction of
“arrow mark” automatically changes.
On the ALARMHISTRY SCREEN, Code and Date are not indicated in general.
If code and date are needed, touch this key to shift the screen to the
right.
CODE TIME
ALARM HISTORY SCREEN
No. Alarm message
81 1995-02-03 SAT 16:30:14
75 1995-02-03 SAT 17:30:14
43 1995-02-03 SAT 18:30:14
→
PAGE UP
This key makes the page go back to preceding page.
PAGE DOWN
This key makes the page go to the next page.
TOP
The alarm history is displayed from its first part.
PRINT
The alarm history is output into printer.
During
printing
process,
the
function
key
shows
EXECUE
and
STOP .
So,
if
the
“printing”
is
function-key.
−161 −
desired
to
suspend,
touch
STOP
PART-10
Spesial desining for DISC molding.
4-11-3
1
CYCLE
LOGIC
GRAPH
A
○
SCREEN
B
○
1) Method to call the screen.
Push
Screen changeover key switch.
《 Function key》
Touch 1CYCLE LOGIC function key switch.
2) Explanation of Screen
① “1 cycle logic graph” shows ON/OFF condition of input/output signal of 20 items.
② Time of abscissa;
In the case of “manual mode”, the counter starts from “0.00 sec” at the moment of
start of each action.
In the case of “auto mode start time”, the counter starts from “0.00 sec” at the
moment of action start.
In the case of next cycle in auto mode, the counter starts from “0.00 sec” at the
moment of cycle start(at mold clamp start).
③ The input/output signal can be designated for “selection”, “order” up to 20 items
on the “1 CYCLE LOGIC ITEM SELECTION SCREEN”.
(Method of selection, see 4-11-4).
−162 −
PART-10
Spesial desining for DISC molding.
3) Explanation of graph function.
•
SUB FUNCTION WINDOW(Touch SUB FUNC function key
switch.)
a
⃝
: Selection of graphing.
Either “SINGLE” or “MULTI” of graph is selected.
SINGLE WRITING------The graph changes at each on cycle.
MULTI WRITING-------The old data is kept staying, in different color (WHITE)
on the graph, and the new data is graphically displayed
over the old data.
b
⃝
: Selection of scale mode.
AUTO-----At each one cycle, the scale size is automatically adjusted so that
the actually measured value can be shown within the space of graph.
SETUP----Simultaneously with the fixing of scale( ○
A and
B ),
○
the setup
becomes possible to alter according to the need.
By fixing the scale, at the time when the setup has been altered
during “MULTI WRITE” mode, the comparison of actioning status
between the old data and new data can visually be confirmed that
will make the optimum determination of condition setup easy.
c
⃝
: Selection of the line color of graph can specifically be set by number.
No.
0
1
2
3
4
5
6
7
COLOR
BLACK
BLUE
GREEN
SKY BLUE
RED
PURPULE
YELLOW
WHITE
Light color (“lighter color” of the one in the above table is shown).
•
No.
8
9
10
11
12
13
14
15
COLOR
BLACK
BLUE
GREEN
SKY BLUE
RED
PURPULE
YELLOW
WHITE
GRAPH CLEAR(Touch GRPH CLR function key switch.)
If this touch key is touched the graph will disappear.
•
CROSS ON(Touch CROSS ON function key switch.)
The cross-hairs functions take place.
For details, see the paragraph of “Cross-hairs function”, 4-3-4
−163 −
PART-10
Spesial desining for DISC molding.
4-11-4
1
CYCLE
A
⃝
LOGIC
B
⃝
ITEM
C
⃝
SELECTION
D
⃝
Note : This screen is identical to the screen of the H series.
1) Method to call the screen.
Push
Screen changeover key switch.
《 Function key》
Touch 1CYCLE LOGIC function key switch.
Touch ITEM SELECTION function key switch.
2) Explanation of Screen
A : Item setup field of input/output signal.
⃝
B ○
D : Item No. of input/output signal.
⃝
C ○
E : LED No. of input/output signal.
⃝
−164 −
E
⃝
PART-10
Spesial desining for DISC molding.
3) “ Selection ” setup method of input/output signal.
① Touch
ITEM SELECTION
of function Key
② The “display item” of function Key changes as follows.
③
For example, if “OUTPUT SIGNAL/INPUT SIGNAL” of mold clamping is desired for
checking.
Touch IN/OUT1 of function Key.
Then, “OUTPUT SIGNAL/INPUT SIGNAL ITEMS” of mold clamping will be shown on the
screen.
④ The item that is desired to be shown graphically is selected out of the select items
B ○
D
⃝
, and set its designated No. at the ITEM SETUP
A
⃝
Then, the item set will be displayed on the screen.
[Note]
Depend on the machine type, the symbol and name are different.
−165 −
.
PART-10
Spesial desining for DISC molding.
4-11-5
CLOCK
SETUP
A
⃝
B
⃝
C
⃝
D
⃝
1) Method to call the screen.
Screen changeover key switch.
Push
Touch CLOCK SETUP function key switch.
2) Explanation of screen.
A
○
B
○
C
○
D
○
: Present data and time are indicated.
: Present data and time are set.
: Data indication format is selected.
: “Summer Time” time indication is selected.
ON (○)------Summer Time indication.
OFF(×)------Standard Time indication.
3) Setting method of Data and Time.
① Push
OFF
key switch.
② Data and Time to be set at
B .
○
③ Touch the “SET” position.
④ Push ON key switch.
⑤ The time indication of
A
○
changes to the indication that has been set.
−166 −
PART-10
Spesial desining for DISC molding.
E
⃝
F
⃝
G
⃝
H
⃝
J
⃝
L
⃝
4) Method of 30 sec. Adjustment.
① Push
OFF
key switch.
② Move cursor to “ADJUST” position.
③ Push ON key switch.
Time is made to advance or retract up to “00 sec” from the boundary of “30 sec”.
[Example]
18:50:40 → 18:51:00
18:50:20 → 18:50:00
5) Setting method of Data indication format.
E
○
G
○
E
○
F
○
E
○
and
and
and
and
and
H
○
I
○
J
○
K
○
L
○
→
1998 - 02 - 03 (Mon)
→
Heisei 10 - 02 - 03 (Mon)
→
1998 - 02 - 03 (Mon)
→
FEB 03,1998 (Mon)
→
1998 - 02 - 03 (一)
−167 −
I
⃝
K
⃝
PART-10
Spesial desining for DISC molding.
4-11-6
ACCESS
SCREEN
A
⃝
B
⃝
D
⃝
C
⃝
E
⃝
F
⃝
1) Method to call the screen.
Screen changeover key switch.
Push
Touch ACCESS SCREEN function key switch.
2) PASSWORD.
A
○
: PASSWORD No. SETUP
By setting the password No., “Molding Condition Setup” can be inhibited.
If a setup is done in “setup inhibited condition”, the message(7) will be
indicated and no setup can be processed.
7
? Due to "setup inhibit mode" ,No setup permitted ?
I
⃝
H
⃝
−168 −
PART-10
Spesial desining for DISC molding.
3) Method of password setting.
① Set the password No. at
B .
○
② The input of password No. is processed by using the other No. than one set at
B
○
.
③ The ACCESS SCREEN becomes
I
○
status, and the password No. setup
B
○
goes off. Under this condition, all setups have become “Inhibited”.
4) Release method of setup inhibition.
① Set the same No. that has been set at the password No.
INPUT
H
○
B
○
at “PASSWORD No.
”.
Upon setting as above, the setup inhibition is released.
5 ) SCREEN SELECTION
E
○
: SCREEN SELECTION
For the screen of less-use, it is possible to inhibit “indication” thereon by
setting ○(ON). By decreasing the screen indication, the operation becomes
simple.
The screens, the indication of which can be erased through the SCREEN
SELECTION are as follows.
① GRAPHIC SCREEN INDICATION------1CYCLE GRAPH, 1CYCLE
GRAPH ITEM SELECTION,
1CYCLE LOGIC, 1CYCLE
LOGIC ITEM SELECTION.
② MONITOR SCREEN INDICATION-------MONITOR 2, MONITOR 3,
MONITOR 4, MONITOR 5,
COMMUNICATION PORT,
TROUBLE SHOOTING
PRODUCT CONTROL SCREEN.
③ SPARE, FIXED DATA, UNIT--------INJECTION CHARGE SPARE
SETUP, SCREEN INDICATION,
PLASTICIZED CHARGING SETUP,
OPEN/CLOSE SPARE SETUP, PID
SETUP SCREEN, CHECK MODE,
FIXED DATA SETUP,CLOCK
SETUP, ALARM HISTORY SCREEN,
OPTION SETUP, MONITOR SPARE
SETUP, ROBOT PARAMETER
OPTION, ROBOT MAINTENANCE,
SPECIAL MODE SETUP.
−169 −
PART-10
Spesial desining for DISC molding.
F
○
: CHANGEOVER TIME
When the changeover selection of desired item is set at “⃝” (ON), the screen will
disappear automatically after preset time on this mode.
−170 −
PART-10
Spesial desining for DISC molding.
4-1111-7 SetSet-up value history screen
A
⃝
B
⃝
C
⃝
D
⃝
E
⃝
1) Method to call screen
Setting of “Spare, Fixed data indication” on “ACCESS SCREEN” is to be set ON.
(Screen changeover key)
(Function key)
2) Explanation of screen
The screen displays date, name of item, former/altered data against 250 items of
setup alteration. If molded products gets defective, use this function to analyze
what item of alteration setup makes an effect on.
〔 NOTE〕
NOTE〕 It does not store all of the setting data. Only specific items as follows are
stored.
・ ITEM NUMBER ○
A : The item number of setup history.
・ DATE/TINE ○
B : Date and time when the setting altered.
・ ITEM ○
C : Name of the altered item.
・ OLD DATA ○
D : The value/state previously altered.
・ NEW DATA ○
E : The value/state after alteration.
3) Explanation to operation of “SET UP HISTORY”
To operate this function, press function key HISTORY
Ⅴ
⃝
Ⅲ
⃝
Ⅰ
⃝
Ⅱ
⃝
Ⅳ
⃝
−171 −
.
PART-10
Spesial desining for DISC molding.
Ⅰ, ○
Ⅱ :Screen changeover to hidden page.
PAGE UP/DOWN ○
HOME/END ○
Ⅲ, ○
Ⅳ :Screen changeover to the first or the last page.
CLOSE ○
Ⅴ :Close this operation.
Items mainly recorded in the setup value history are those that influence the molded
products.
When molding condition is read out from the data memory, machine model is displayed in
the old data part, and mold # , the new data part."
When present value is initialized, machine model is displayed in the old data part, and
machine code, new data part.
−172 −
PART-10
Spesial desining for DISC molding.
4-11-8
CHECK
SCREEN
C
⃝
D
⃝
A
⃝
E
⃝
B
⃝
1) Method to call the screen.
F
⃝
「This screen can be inhibited to display by ×(OFF) setup the “SPARE, FIXED
DATA,UNIT SCREEN INDICATION” on ACCESS SCREEN」.
Screen changeover key switch.
Push
《 Function key》
Touch
function key twice.
Touch CHECK MODE function key.
2) Explanation of screen.
A
○
B
○
C
○
D
○
: INPUT SIGNAL INDICATION-----ENCODER, A/D INPUT
: PULSE SIGNAL INDICATION-----SLIT PLATE, PULSE INPUT
: INPUT SIGNAL INDICATION-----INPUT PORT, KEY CODE, EH CODE
: Movement status of molding machine can be confirmed.
Each action No. of “stroke step No.”, “auto/manual operation” etc. will be
indication.
−173 −
PART-10
Spesial desining for DISC molding.
E
○
: Output signal can be checked.(Only in the case of CHECK MODE). OUTPUT
SIGNAL CHECK, D/A OUTPUT CHECK, KEY BOARD LED LAMP
CHECK.
F
○
: AUTO CHECK MODE(Only in the case of CHECK MODE)
When “Auto Adjustment” is to be performed so that the setup value and
measured value of EH signal may accord.
DISCONNECTION TABLE---The current capacity of each heater zone is
memorized for purpose of detection of heater
disconnection.
When heater has been replaced, use this mode.
※ For details, refer to the SERVICE MANUAL.
−174 −
PART-10
Spesial desining for DISC molding.
4-11-9
FIXED
DATA
SETUP
SCREEN
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “SPARE, FIXED DATA,
UNIT SCREEN INDICATION” on ACCESS SCREEN」.
Screen changeover key switch.
Push
《 Function key》
Touch
function key.
Touch FIXED DATA function key.
2) Explanation of Screen.
The adjustment value of molding machine is contained.
(PRESSURE, SPEED, TIMER etc.)
【 Note 】
Normally, it shall be avoided to alter the setup value.
All initial data are made a input in TOYO FACTORY.
−175 −
PART-10
Spesial desining for DISC molding.
4-11-10
SPECIAL
MODE
SETUP
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “SPARE, FIXED DATA,
UNIT SCREEN INDICATION” on ACCESS SCREEN」.
Screen
Push
changeover key switch.
《 Function key》
Touch
function key twice.
Touch OPTION function key.
By setting of ○(ON)/×(OFF), the action timing can be changed.
Or by the option specification, the action specification can be changed by setting ○(ON)/
×(OFF).
−176 −
PART-10
Spesial desining for DISC molding.
ACTION ITEMS
× (OFF)
○ (ON)
OPEN INHIBIT(L.P)
When the alarm message is When low pressure protection
occurred, the mold opens.
timer is counted over, the
alarm message is shown on the
screen and sound a buzzer. But
the mold can not open.
2STEP
L.P
MOLD When the low protection timer
CLOS
When the low protection timer
is timed out, the mold has fully
is timed out, the mold has fully
opened and the auto has
opened and the mold has fully
stopped.
ejected the part and the mold
Also the alarm message is
is then allowed to close again.
shown on the screen and sound
But if the part still can not
a buzzer.
take out from the mold and the
low protection timer is timed
out, the mold has fully opened
and the auto has stopped.
Also the alarm message is
shown on the screen and sound
a buzzer.
NO BZ & PL COLD
When the cold start for heater
When the cold start for heater
CLEAR
has completed, the alarm
has completed, the buzzer is
message is shown on the
not sound, only the alarm
screen, also the buzzer is
message is shown on the
sound.
screen.
MONITOR WITH BZ
When the monitor alarm has
When the monitor alarm has
& PL
occurred, buzzer is not sound.
occurred, the buzzer is sound
and the signal for flash light
has been a output from PC
board.
EJ AFT DROP
The drop signal has been a
The EJ has completed
CONFIRM
input to PC board after total
whenever the drop signal has
number of EJ action preset has
been a input to PC board until
carried out.
end of preset times.
MD OP/CL LOAD
ST’T
−177 −
PART-10
Spesial desining for DISC molding.
ACTION ITEMS
× (OFF)
○ (ON)
HYD CHECK
This action mode is set ○(ON)
NOZZLE
when the hydraulic check
nozzle is used.
CHANGEOVER BY
If the charge completed
The 2nd change-over position
STROKE
position has unsettled, 2nd
is
change-over position is
not revised.
automatically revised.
Injection is changed over by
preset data.
2STEP OPEN
In standard specification, no
(OPTION)
action is permitted to work.
EXTRACT
This function is used in 2-step
(OPTION)
mold opening.
[NOTE] This motion is
prohibited in std. Spec.
REJECT SIGNAL
“Reject” signal is cut when
“Reject” signal is head up to
HOLDING
mold clamping started.
completion of next injection.
MEMORY FORCE
When reading condition out of
“Reading” is carried on
LOADING
data memory etc.
irrespective of machine model
“reading” may be inhibited if
screw diameter etc. Caution
machine model, screw
is directed to that the
diameter etc. are different.
conversion value of “read-out”
AUTO CLAMP,
UNCORRECT
data” is different.
THERMO NOZZLE
On the screen of “temperature”
USED
“Monitor 1”, the item of
“Thermo” is indicated. It is
used when thermo nozzle
temperature is measured for
purpose of resin temperature
measurement.
−178 −
PART-10
Spesial desining for DISC molding.
ACTION ITEMS
× (OFF)
○ (ON)
TEMP CONTROLLER
The item of “MOLD 1”, “MOLD
USED
2”is indicated on Screen of
“Temperature”, “MONITOR 1”.
By installation of “sensor” and
“control device”, the temperature
indication of mold and
“temperature regulating”
become possible.
DESCEND P
[NOTE]This motion is prohibited
in std. Spec.
COLOR PRINT
The back screen is displayed
with “color”.
ALARM WITH CODE
The alarm message is displayed
with alarm code No.
EXTRACT T=ACC
CHG T
WHEN INJ, SERVO ON
1ST PRESS = AUTO
When primary injection is
When 1st inj. is performed, if
STOP
performed, if injection pressure
injection pressure (load
(load pressure) exceeded the
pressure) exceeded the 1st
primary monitor pressure of
monitor pressure of “Injection
“Injection Screen”, the mode is
Screen”, the auto operation is
changed over to the 2nd
stopped.
pressure.
ACC・CHG FOR
EJECTION
In Semi-automatic mode, a
S-AUTO BZ
buzzer starts to sound with an
alarm message on before
time-out of cooling timer, and it
continues to sound for the preset
time. In case that the preset
time is longer than the cooling
time, the buzzer sounds for the
time period set on the cooling
timer.
−179 −
PART-10
Spesial desining for DISC molding.
ACTION ITEMS
× (OFF)
○ (ON)
B.P CONTROL OF
HYD
NO REPET OF NZ
During charge, the action of
DUR. C
nozzle advance is suspended.
DIVIDED LOT NO BZ
When “repeat lot” completed,
the buzzer becomes
unworkable”.
INJECTION SOLc
ON
CONTIN’US
Choose MONITOR ADJ in
MONITOR ADJ
made selection on the STATIC
window so that statistical
monitor area is continuously
adjusted.
S-AUTO EJ. ADV.
Only in semi-automatic mode,
POS’N
EJ stroke is changed to the
value set on the SUB SETUP
window in the MOLD
MOVEMENT SETUP screen.
BK PRS CTRL PUMP
SIDE
OPEN SLOW1
SOLcc2 OFF
NO ACC CHARGE
ACC charging is made during
ACC. Injection.
HOLD PRESS = EH
RELIEF VALVE
OPEN LOOP
RESET COLD BZ.
Cold-start prevention reset
Cold-start prevention reset
buzzer continues sounding
buzzer is reset when preset
until a reset button is pressed.
time is over.
ACC IJ EH SIMUL
Load pressure control cannot
CTRL.
be in case that inj. speed is too
fast in ACC inj.
−180 −
PART-10
Spesial desining for DISC molding.
ACTION ITEMS
× (OFF)
○ (ON)
ALM MOLD/OP TO
The mold opens up to the
The mold opens up to the high
HI P.
opening end in case that an
pressure changeover position
alarm is issued requiring the
in case that an alarm is issued
mold to open.
requiring the mold to open.
Refer to the alarm message
table
for the alarms requiring the
mold to open. You will find E
or F in the PROCESS column.
CORE TIMER・LS
Motion is finished when core
USED
timer times up and the limit
switch is activated.
MNT’R CUSHN
In case that cushion volume or
AUTO STP
min. cushion volume is
MNT’R NIN CUSHN
abnormal deviating beyond the
STP
monitor range, the mold opens
after cooling timer times up.
Automatic operation stops
three minutes after mold
opening completion.
CUSN MONT’R NO
Monitor range adj. Is
ADJ
prohibited on cushion volume
MIN CUSN MN’R NO
and minimum cushion volume.
ADJ
SETUP OF GC
Gate-cut retract end can be set
RETRACT
at optional position.
(OPTIONAL SETTING
OF GATE-CUT
RETRACT END)
OPN END CL ST NO
PRCS
MLD OP/CL, SOLHu
ON
1ST INJECT’G
SOLHu ON
−181 −
PART-10
Spesial desining for DISC molding.
ACTION ITEMS
× (OFF)
○ (ON)
MANUL RJCT
This function is used when
SIGNAL OFF
REJECT SIGNAL HOLDING
is on. In the case, defect signal
is not output in Manual mode.
SMALL PUMP OFF
NO BZ S.AUT
In Semi-automatic operation, a
In Semi-automatic operation, a
M.OPN.
buzzer sounds when the mold
buzzer does not sound even if
is opened.
the mold is opened.
MANL MDHIGHT
NO PROCS
INJ START SIGNAL
Inj. starts when a signal is
USED
given from ancillary
equipment.
ACTION ITEMS
× (OFF)
○ (ON)
INJ. HOLD =
M.PUMP
M-HEIGHT MODE
In the mold height mode, the
SIG OUT
following signals are output.
•
Safety door close
•
Mold clamping completion
•
Ejector advancing end
•
Ejector retracting end
SOFTFB SPDPID NO
STP
SOFTFB PRSPID NO
STP
SCREEN
Preventing screen burning of
No.0(WHITE)
Hitachi-make LCD.
EJ STRT. OK SIG.
EJ action can be executed
NEGLECT
without signal from extractor.
(IGNORE OF EJ
(Do not set at “⃝” (ON), in
STARTOK SIGNAL)
usual.)
−182 −
PART-10
Spesial desining for DISC molding.
ALARM CONTROL MODE
Process manner is selected when the mode has been changed over to “Alarm Mode” under
various abnormal conditions.
STANDARD
After 3 min, pump is stopped and sound a buzzer.
MANNED MODE
After 3 min, neither buzzer nor pump is stopped.
(Until alarm release)
UNMANNED MODE
When “alarm” occurred, pump is stopped instantly.
(Buzzer does not sound)
Standard action : After eject advance/retract action, the eject action stops once.
When the safety door is opened or closed, the eject action of the next
cycle starts.
H.P ADDED VALUE
This value is added to high pressure change-over position
when “low pressure mold clamping” completed at end in auto
clamping force setup mode.
OPEN WHEN LOCK
When die-lock being used, the mold does not open exceeding
OUT
this value in the unlock condition.
MOLD HEIGHT
Measured value of mold height (This value is measured
when auto clamping setup mode is performed).
TOGGLEη
This value has previously been limited. (Do not alter.)
OVERRUN VOLUME
This action is not workable.
−183 −
PART-10
Spesial desining for DISC molding.
4-11-11
SPECIAL
MODE2
SETUP
A
B
C
D
E
F
G
H
1) Method to call the screen.
「This screen can be inhibited to display by ×(OFF) setup the “SPARE, FIXED DATA,
UNIT SCREEN INDICATION” on ACCESS SCREEN」.
Screen
Push
changeover key switch.
《 Function key》
Touch
function key, twice.
Touch OPTION 2 function key.
2) Explanation of screen
① Automatic grease lubrication for ball-screw
A
○
: Frequency
When the number of “mold open completion” after mold close reaches this
preset value, greasing automatically starts.
B
○
: Greasing time
Time of greasing (auto lubrication).
C
○
: Manual greasing
Touch the GRS.(PRESS ON KEY) position, then push ON key and grease is
delivered.
[NOTE] It will take 50 to 60 seconds for grease pump to reach the pressure enough
to start grease delivery.
−184 −
PART-10
Spesial desining for DISC molding.
② Automatic grease lubrication for bushing.
D
○
: The state of pressure SW of INJCTION-unit is displayed.
This SW monitors the condition of grease discharge..
E
○
: The condition of grease lubrication device is displayed.
a) In normal condition, the display changes as follows.
OFF → WORKING → COMPLETE → OFF → WORKING → COMPLETE・・・
The setting of normal pressure SW condition is as follows.
•
At grease-up start, the pressure switch is OFF.
•
At the end of grease-up process, the pressure switch is ON.
b) Abnormal condition:
•
At grease-up start, the pressure switch is ON. → decompression is
faulty.
•
At the end of grease-up process, the pressure switch is OFF. →
compression is faulty.
③ Initial greasing (auto greasing startup) mode …… Usually, use OFF “×” mode.
F
○
: Mode selection
Selection of USE/NOT IN USE of auto greasing startup mode.
G
○
: Greasing time
Time of greasing (auto lubrication).
H
○
: OFF time
Interval of greasing
【NOTE】
NOTE】 In case that the message "lubrication circuit abnormal" is indicated, check
lubrication pipings on both injection unit side and mold clamping unit
side..
side.
−185 −
PART-10
Spesial desining for DISC molding.
4-12
ROBOT
SCREEN
with
extractor)
(Screen
for
communication
1) Method to call the screen.
Push
2)
Screen changeover key only when calling the extractor screen.
Explanation of screen and operation method
Read “DUHⅡ
UHⅡ SERIES OPERATION MANUAL” through in prior to use “communication
with robot”.
−186 −
PART-10
Spesial desining for DISC molding.
CHAPTER 5 ALARM TABLE
5-1
EXPLANATION
OF
ALARM
TABLE
The Alarm Message according to the abnormality happened will be displayed in “RED” at
the top part of LCD in the form of (?-------?).
At one time, 4 different messages are displayed.
Depend on nature of abnormality, the buzzer may sound, or the pump is automatically
stopped.
METHOD OF ALARM RESET
CONTENTS OF ALARM PROCESSING
B
Buzzer sounds.
1
Push “OFF” key.
C
Warning lamp (RED) is lit.
2
Push “RESET” key.
3
Confirm cause of trouble.
D
5-2
E
During “auto”, next cycle is inhibited.
4
F
“Mold” opens.
5
G
Machine operation is inhibited.
6
Next cycle start.
H
After 3 min., pump,
buzzer are stopped.
7
Re-setting.
I
Pump stop (instantly).
8
After a certain time, automatically
reset.
Supplemental
heater and
explanation
of
Alarm”.
“Alarm
Alarm
.
1)
When “E” alarm(Next cycle is inhibited) has taken place during auto mode, the
mold is opened, and, the pump, heater and buzzer are stopped automatically after 3
minutes
2)
When alarms of F, G, H, J have taken place during “injection”, “charge” or “cooling
timer”, the cooling timer is made to work, and, when timed up, the processing is
carried out. (*1 mark point on alarm table).
3)
The Alarm Processing with(
depending on the mode.
4)
In the case “+” mark is indicated in METHOD OF ALARM RESET TABLE (for
example “1 + 3”), “Resetting” will be effective only when both conditions are satisfied.
(*2 mark point in METHOD OF ALARM RESET TABLE).
) mark is differs in
“kind of processing”
5)
108
? Mold too thin. (or Mold height does not work in low-speed-step.) ?
• When the “advance limit” is censored during the detecting at “zero point” in
the auto zero adjustment, this message will be shown.
• When the “advance limit” is censored during the auto clamping force setting, this
message will be shown.
• When the “slip of motor” is censored during the auto clamping force setting, this
message will be shown.
6)
109
? Mold too thick. ?
•
During “auto clamping force setting”, the “mold clamp completion” became
unworkable when the mold height has fully retracted. Then this message will
be shown.
−187 −
P A R T − 10
Special designing for DISC molding
ALARM
CODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
ALARM MESSAGE
? Press "ENTRY" key ?
? Setting now under way ?
? Setting range from
to
Set again correctly. ?
? Digit No. is too large. SET correct No. ?
? Setup value auto ADJ DES/RED ? If yes,push entry key. If not,push reset key. ?
? Set value correcyed. ?
? Due to "setup inhibit mode" ,No setup permitted ?
? You can't change this condition in auto operation. ?
? Sequence order adjusted. ?
? Cushion amount has just been adjusted ?
? Measure (charge amount) adjustment was completed ?
? Adjustment of mold open cmplete position has just been finished ?
A_001
? Motor is disconnected. Confirm emergency stop button SW. ?
? Press "START" key again. ?
? Press "FULL AUTO" key again. ?
? Press "SEMI-AUTO" key again. ?
A_002
? Now "cold start prevention" working. Standby. ?
! "Screw cold start prevention" cleared. !
? Heater switch or zone setting is OFF now. ?
? Heat barrel temperature. Now rising. ?
? Heat barrel temperature too high. ?
?
Ch
heat barrel temperature too high. ?
?
Ch
heat barrel temperature too low. ?
? Nozzle tip melt temperature abnormal. ?
? Hopper throat temperature abnormal.
?
? Oil temperature too high. ?
? Mold
temperature too high. ?
? Mold
temperature too low. ?
? Heat barrel temperature abnormality heat. ?
?
Ch
thermocuple disconnected. ?
?
Ch
heat disconnected. ?
A_003
? Now heating. Standby. ?
! Heat-up compleated. !
? Heat-up abnormal(The injection pressure goes up too much.) ?
? Oil temperature now been cooled down. ?
? Acc now charging. Standby. ?
? Acc charge abnormal. Pre-set pressure not built up. ?
? Purge cover is open. Dangerous, no injection permitted. ?
? Nozzle touch not performed. Manually conduct nozzle touch. ?
? 1st injection abnormal. 1st injection back-up timer counted-out. ?
! Nozzle advance limit was memorized. (stroke = 0) !
? Injection start signal has not yet been received. ?
? Primary injection pressure is abnormal. Foreign matter remains,confirm. ?
? Primary press. Monitoring system worked, and changed over to 2ndary press. ?
? Spare system temperature is now rising up. ?
? Spare system is abnormal. ?
? Hot runner is abnormal. ?
? Valve controller is abnormal. ?
? Valve controller is abnormal. ?
A_004
! Oil press. Change-over value calculated. !
? Oil press change-over device (S-PPC) malfunction. Injection press too high. ?
? Oil press change-over device (S-PPC) malfunction. Not go up to set press. ?
? Oil press change-over device (S-PPC) malfunction. Back up timer worked. ?
! Cooling timer has just timed-up. !
? All resins have gone. No resin remaining. ?
A_005
? Close safety door. ?
? Eject not returned. ?
? Mold not closed. Close it. ?
? Mold not opened. Open it. (dp=
)(m=
) ?
? Extra-clamping cyl press. insufficient. ?
? Extra-clamping "cylinder-in" abnormal. ?
? Extra-clamping "cylinder-out" abnormal. ?
? Mold now opens. Prepare to take it out. ?
A_006
? No interlock from extractor to close mold. ?
? No interlock from extractor to open mold. ?
? No signal from extractor to start eject. ?
? No product signal from extractor or drop sensor. ?
? Mold eject plate has not returned yet. ?
? Mold slide core has not returned yet. ?
A_007
? Low pressure mold closing alarm. ?
? Ejection impossible. (Is ejector stroke too long?) ?
- A- 1 -
PROCESS
B
B
B
B
B
B
B
(B,C,E)
(B,C)
B,C,E
B,C,E
B,C,E
B,C,E
B,C,E
B,C,E
B,C,E
B,C,F,G
B,C,E
B,C,E
B,C
B,C,E
B,C
B,C
B,C,G
B,C,J
B,C
B,C,G
B,C,G
(B,C)
B,C,(F)H
(B,C)
(B,C)
(B,C)
(B,C)
B,C,G
B
B
B,C,H
B,C,G
B,C,G
B
B,C,(F)H
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
ALARM MESSAGE
? "Core
IN" limit
switch not pressed. ?
? "Core
OUT" limit
switch not pressed. ?
? Safty door limit switch abnormal. ?
? Toggle cover opens. The operation is prohibited. ?
? Cycle timer is over. ?
! Molding No. counted out. !
? First bell ring. Molding No. soon completes. ?
! Repeat-lot completed. !
? Continuous rejects happened. ?
? Oil level dropped. Refill oil. ?
? Suction filter clogged. ?
? Oil cleaner clogged. ( Oil temp =
) ?
? Line filter clogged. ?
A_008
? Please push reset key after confirming core's position. ?
? Mold height adjust advance limit. ?
? Mold height adjust retract limit. ?
? Please open the mold a little. Tie bar screw may be damaged if mold-height ret
? Die lock switch OFF. Confirm it. ?
? Mold not locked. Firmly lock-up. ?
? Mold not unlocked. ?
? Now locking. ?
? Now unlocking. ?
? Lock-up limit switch abnormal. ?
? Lock-off limit switch abnormal. ?
A_009
! Clamping force setup completed. !
? Mold open/close motion suspended. ?
? Mold height motor slippended. ?
? Mold too thin. (or Mold height does not work in low-speed-step.) ?
? Mold too thick. ?
? Mold height is not corresponding. Please confirm the loaded molded condition.?
? Extra-clamp constant corrected, but actual clamping force still not proper. ?
? Abnormal clamping force worked. ?
? Extra-clamping force did not work. ?
A_010
! Auto "mold height move" completed. !
! Auto purge completed. !
? Injection encoder overcounted beyond permissible range. (counter =
) ?
? "Zero adjustment" of injection encoder not completed. ?
? Mold clamp encorder '0' point adjustment not completed. ?
? Eject encorder '0' point adjustment not completed. ?
? "Zero adjustment" start. Push reset key. ?
《'0' point adjustment now going on. 》
! "Zero adjustment" completed. !
! Mold open/close completed. !
! "Zero adjustment" of ejection completed. !
? Injection '0' point adjustment abnormal. Do re-adjustment. ?
? Mold open/close '0' point adjustment abnormal. Do re-adjustment. ?
? Eject '0' point adjustment abnormal. Do re-adjustment. ?
? Injection sarvo abnormal. Please push OFF key. ?
? Charge sarvo abnormal. Please push OFF key. ?
? Mold open/close sarvo abnormal. Please push OFF key. ?
? Eject sarvo abnormal. Please push OFF key. ?
* Memory check now going on !!・・・・・・・・・
Abnormality occurred in setup data.
After pressing "entry" key do "setting" again.
? Master MPU "RAM" abnormal. ?
? Slave MPU "RAM" abnormal. ?
? Setup data abnormal. Setup value now initialized. ?
?Semi scale-fixed value data is abnormal. Semi scale-fixed value now initialize.
? Specification data area is abnormal. (Now initialized) ?
?Machine model No. changed. Setup value and semi scale-fixed value initialized.?
? Setup value now initialized. ?
? Semi scale-fixed value now initialized. ?
? Timer counting-over (Timer counting exceeded 16) ?
? Internal data storge cell out of life.Call service man for replacement. ?
? Encoder IC abnormal. (No.
Status not become "READY" ) ?
? Encoder IC abnormal. (No.
Counter abnormal.) ?
? "SCPU start" out of order. ?
? Temperature controller CPU "start action" out of order. ?
? Temperature controller CPU malfunctioned. ?
? Bus error. (TID=
)[MASTER] ?
? Bus error. (TID=
)[SLAVE] ?
? Address error. (TID=
)[MASTER] ?
? Address error. (TID=
)[SLAVE] ?
? CPU exception. (vn=
,TID=
)[MASTER] ?
? CPU exception. (vn=
,TID=
)[SLAVE] ?
- A- 2 -
PROCESS
B,C,J
G
B,C,F,H
B,C,F
B,C
B,C
B,C,E
B,C,J
B,C,J
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C,G
B,C,G
B,C
B,C,G
B,C,G
B,C,G
B,C,G
B
B,C,G
B,C,G
B,C
B,C
B,C
B,C
B,C
B,C
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C
B,C
B,C,J
B,C,G,J
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
ALARM MESSAGE
? TRAP exception. (vn=
,TID=
)[MASTER] ?
? TRAP exception. (vn=
,TID=
)[SLAVE] ?
? System call exception. (er=
,TID=
)[MASTER] ?
? System call exception. (er=
,TID=
)[SLAVE] ?
? Undefined interruption (
) occurred. [master MPU] ?
? Undefined interruption (
) occurred. [slave MPU] ?
? Screen table arrangement is abnormal. ($
) ?
? Check code abnormal. (cd=
) ?
? Queuing access error.
(QID=
,er=
) [MASTER] ?
? Queuing access error.
(QID=
,er=
) [SLAVE] ?
? Queuing access error.
(QID=
,er=
) [SCPU] ?
? Queuing access error.
(QID=
,er=
) [ATT] ?
A_011
? After page change-over suspension,condition has returned. ? (TID=
) [MSTR]
? After mode change-over suspension,condition has returned. ?(TID=
) [SLAVE]
? EH auto adjustment not completed. ?
? EH auto adjustment starts. Confir ammeter and push RESET key. ?
《EH auto adjustment now going on. 》
! EH auto adjust completed. !
? Oil temperature not "stable". Carry out EH auto ADJ by
∼
. ?
? Max. pressure not built up. ?
? Disconnection check table not implemented. Table must be implemented. ?
? Disconnection check table implementing now starts. After cfm,push reset key. ?
<<The heater disconnection data is being made.>>
! Table for disconnection check is completed. !
? Table for disconnection check is abnormal. Re-make the table. ?
? PID auto tuning now starts. After confirm, push RESET key. ?
<<PID auto tuning now going on.>>
! PID auto completed. !
? PID auto is not possible. Please reduce temperature. ?
? After stoppage due to "task abnormality",condition has returned. ?(TID= )
! Auto mold take-in completed. !
! Auto mold take-out completed. !
! Mold change completed. !
? No signal of "take-in completed."?
? No signal of "take-out completed."?
? Lock start signal none. ?
? Back door abnormal.?
? Back door not open. ?
? Auto mold take-in impossible. ?
? It is not possible to work because of mold operation off. ?
? Mold is rising temperature. ?
A_013
? Charge amount is insufficient. Increase "CHARGING". ?
? Wear & tear amount of screw check is within the criterion. ?
? Wear & tear amount of screw check exceeded the criterion. ?
A_014
? Trial operation mode is working now. Wait a while. ?
! Trial operation mode now completed. !
A_015
? Insert data memory casette. ?
? Insert memory card in memory card slot. ?
! setups read completed. !
! setups write completed. !
! Copy completed. !
! Move completed. !
! Delete completed. !
! "Return" completed. !
! "Resorting" completed. !
? During auto operation,no reading possible. ?
? No read possible. Machine type is wrong. ?
? Wrong read-in. Heater zone NO. is different. ?
? No data available. ?
? Abnormality happened during data transmission. ( Re-operate again. ) ?
? No write permitted. Confirm data memory switch. ?
? Data memory storage cell out of life. Replace data memory. ?
? Writing inhibited. Check "write-inhibit-SW" for memory card. ?
? Memory card now being processed. Memory card operation not allowed. ?
? Memory card internal data now being processed. ?
? Data now being processed to memory card. ?
? Data now being transferred out of memory card. ?
? Mold information indication now being processed (Transfer from memory card.) ?
? Memory card battery volt dropped. This card now useless. ?
? Memory card battery must be replaced. ?
? Abnormal data now detected. Do "operation" again. ?
? "Transfer process" is abnormal. Push reset key,and repeat operation. ?
? Processing to memory card impossible. Carry out operation again. ?
A_016
- A- 3 -
PROCESS
B,C
B,C
B,C
B,C,G
B,C
B,C
B,C
B
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C,G
B,C,G
B,C,G
B,C
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
ALARM MESSAGE
? Printer not ready to work. ( or,power source is off ) ?
? Printer form all gone. ( or,unit not conected yet ) ?
? Printer "use" setup is not "on" condition. ?
? Confirm dating-setup for editing of alarm history. ?
<< Hard copy now being displayed. >>
<< Hard copy suspend signal received. >> * Standby. *
<<Hard copy now on standby>> * Standby. *
<<Monitor data printing now in standing by status.>> * Standby. *
<<History data now under printing.>>
<< "Stop signal" of alarm history printing has been received.>> * Standby. *
<<Alarm history printing now standing by.>> * Standby. *
<<History data now under editing>> * Standby. *
A_017
? Make monthly checkup today after turning off and on the power. ?
? Periodical checking is under way. ?
? 6month's checking day. Check every points & set"completion"on check page. ?
? 12month's check day. Check every points,and set "completed" on check page. ?
! Periodical inspection. Completion mark has been set. !
! Temporary pending mark has been set. !
! "One row" of completion mark of "check list" has been erased. !
? No "row" for erasion now remaining. ?
? Grease feeding day. After greasing-up,set "completed" on check page. ?
! "Grease feed completion" mark has been set. !
? Now under "periodical inspection." Auto operation inhibited. ?
A_018
? Failed to get monitor communication area. ?
? Monitor data transfer not possible. ?
? Base value of monitor judge (criterion) has been altered. ?
? Base value of all monitor judge (criterion) has been altered. ?
? Monitor judge value was changed by using results of statistics calculation. ?
? Start to measure weight as from this product. ?
? Weight measurement finished with this product. ?
? Communication error occurred in RS-232C for weight data receiving. ?
A_019
* 2nd pressure change-over position over. *
* 2nd pressure change-over position short. *
* Short shot ( cushion ) *
* Over-pack ( cushion ) *
* Over-pack ( Stroke monita MAX ) *
* Short shot ( Stroke monita MAX ) *
* Charge completion short over. *
* Charge completion position short. *
* Mold open completion over. *
* Mold open completion short. *
* Cycle time over *
* Cycle time short *
* 1st injection time over *
* 1st injection time short *
* Charge time over *
* Charge time short *
* Product out time over *
* Product out time short *
* Mold open/close time over *
* Mold open/close time short *
* 1st injection speed over *
* 1st injection speed short *
* 2nd injection speed over *
* 2nd injection speed short *
* 3rd injection speed over *
* 3rd injection speed short *
* 4th injection speed over *
* 4th injection speed short *
* 5th injection speed over *
* 5th injection speed short *
* 6th injection speed over *
* 6th injection speed short *
* 7th injection speed over *
* 7th injection speed short *
* 8th injection speed over *
* 8th injection speed short *
* 9th injection speed over *
* 9th injection speed short *
* 10th injection speed over *
* 10th injection speed short *
* 1st injection pressure over *
* 1st injection pressure short *
* 2nd injection pressure over *
* 2nd injection pressure short *
- A- 4 -
PROCESS
B
B
B
B
B
B,C
B
B
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
ALARM MESSAGE
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
3rd injection pressure over *
3rd injection pressure short *
4th injection pressure over *
4th injection pressure short *
5th injection pressure over *
5th injection pressure short *
6th injection pressure over *
6th injection pressure short *
7th injection pressure over *
7th injection pressure short *
8th injection pressure over *
8th injection pressure short *
9th injection pressure over *
9th injection pressure short *
10th injection pressure over *
10th injection pressure short *
1st speed change-over pressure over *
1st speed change-over pressure short *
2nd speed change-over pressure over *
2nd speed change-over pressure short *
3rd speed change-over pressure over *
3rd speed change-over pressure short *
4th speed change-over pressure over *
4th speed change-over pressure short *
5th speed change-over pressure over *
5th speed change-over pressure short *
6th speed change-over pressure over *
6th speed change-over pressure short *
7th speed change-over pressure over *
7th speed change-over pressure short *
8th speed change-over pressure over *
8th speed change-over pressure short *
9th speed change-over pressure over *
9th speed change-over pressure short *
Pressure 1 over *
Pressure 1 short *
Speed 1 over *
Speed 1 short *
Pressure 2 over *
Pressure 2 short *
Speed 2 over *
Speed 2 short *
Pressure 3 over *
Pressure 3 short *
Speed 3 over *
Speed 3 short *
Pressure 4 over *
Pressure 4 short *
Speed 4 over *
Speed 4 short *
Rise-up time over *
Rise-up time short *
Maximum pressure. over *
Maximum pressure. short *
Minimum pressure. over *
Minimum pressure. short *
Maximum velosity. over *
Maximum velosity. short *
Minimum velosity. over *
Minimum velosity. short *
Screw revolution 1 over *
Screw revolution 1 short *
Screw revolution 2 over *
Screw revolution 2 short *
Screw revolution 3 over *
Screw revolution 3 short *
Screw revolution 4 over *
Screw revolution 4 short *
Screw revolution 5 over *
Screw revolution 5 short *
Screw revolution 6 over *
Screw revolution 6 short *
Charge change-over position 1 over. *
Charge change-over position 1 short. *
Charge change-over position 2 over. *
Charge change-over position 2 short. *
Charge change-over position 3 over. *
Charge change-over position 3 short. *
PROCESS
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
- A- 5 -
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
ALARM MESSAGE
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
?
!
?
?
?
?
?
?
Charge change-over position 4 over. *
Charge change-over position 4 short. *
Charge change-over position 5 over. *
Charge change-over position 5 short. *
Charge change-over position 6 over. *
Charge change-over position 6 short. *
Melted R pressure at plasticized over *
Melted R pressure at plasticized short *
Melted R pressure at plasticized 2 over *
Melted R pressure at plasticized 2 short *
Melted R pressure at plasticized 3 over *
Melted R pressure at plasticized 3 short *
Melted R pressure at plasticized 4 over *
Melted R pressure at plasticized 4 short *
Melted R pressure at plasticized 5 over *
Melted R pressure at plasticized 5 short *
Melted R pressure at plasticized 6 over *
Melted R pressure at plasticized 6 short *
Heater 1 temperature over *
Heater 1 temperature short *
Heater 2 temperature over *
Heater 2 temperature short *
Heater 3 temperature over *
Heater 3 temperature short *
Heater 4 temperature over *
Heater 4 temperature short *
Heater 5 temperature over *
Heater 5 temperature short *
Heater 6 temperature over *
Heater 6 temperature short *
Hopper temperature over *
Hopper temperature short *
Oil temperature over *
Oil temperature short *
Mold temperature 1 over *
Mold temperature 1 short *
Mold temperature 2 over *
Mold temperature 2 short *
Thermo-nozzle temperature over *
Thermo-nozzle temperature short *
Cooling water temperature. over *
Cooling water temperature. short *
Heat barrel temperature 1. over *
Heat barrel temperature 1. short *
Heat barrel temperature 2. over *
Heat barrel temperature 2. short *
Standby (or spare) temperature 1. over *
Standby (or spare) temperature 1. short *
Standby (or spare) temperature 2. over *
Standby (or spare) temperature 2. short *
Weight. over *
Weight. short *
Clamping force over *
Clamping force short *
1 cycle electric power over *
1 cycle electric power short *
ACC charge time over *
ACC charge time short *
Secondary mold close (compression) position over. *
Secondary mold close (compression) position short. *
Secondary mold open (compression) volume over. *
Secondary mold open (compression) volume short. *
Secondary mold close (compression) time over. *
Secondary mold close (compression) time short. *
Total revolution of screw over *
Total revolution of screw short *
Over-pack ( Stroke monita INJ-HOLD ) *
Short shot ( Stroke monita INJ-HOLD ) *
Over-pack ( Stroke monita INJ-END ) *
Short shot ( Stroke monita INJ-END ) *
Eject start signal has not reached yet from mold open completion sensor. ?
Confirm if mold open completion sensor has already been adjusted. !
Mold temperature regulator. Top limit alarm. ?
Mold temperature regulator. Bottom limit alarm. ?
Mold temperature regulator. Medium decreased. ?
Mold temperature regulator. Pump over loaded. ?
Mold temperature regulator. Over heated. ?
Mold temperature regulator. Negative-phase-sequence. ?
- A- 6 -
PROCESS
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
ALARM MESSAGE
? Mold temperature regulator. Heater disconnected. ?
? Mold temperature regulator. Medium feed sensor disconnected. ?
? Mold temperature regulator. Medium return sensor disconnected. ?
? Mold temperature regulator. Mold sensor disconnected. ?
? Mold temperature regulator. Communication abnormal. ( , ) ?
A_TMP01
A_TMP02
?Schedule setting for production control is imperfect. ?
? Press "eject advance" key. ?
? Close safety door,and press "eject retract" key. ?
? Air venting of hydraulic circuit is imperfect. Auto ADJ. suspended. ?
? Min. back pressure is "
". (Back pressure auto adjust). ?
? Current value for pressure rising is too "low" (Back pressure auto ADJ.). ?
? Current value for pressure rising is too "high" (Back pressure auto ADJ.). ?
? Hold temperature SW is "on". ?
? Heater now being heated. ?
A_DUMMY1
A_DUMMY2
? The thermocouple for hopper disconnected. ?
? The thermocouple for oil disconnected.
?
? The thermocouple for mold
disconnected. ?
? Since the safety door is opened, the robot motion is suspended. ?
? Set the thickness of mold. (data =
) ?
? The proportional valve of injection is abnormal. Call service man. ?
? No signal from extractor to retract ejector. ?
? Press START key. ?
? Due to abnormality in heater circuit, breaker has been shut off. ?
? Mold open/close encoder "COUNTER" exceeded permissible range. (
) ?
? EJ encoder "COUNTER" exceeded permissible range. (
) ?
? Injection servo CPU queuing is in error. ?
? Mold open/close servo CPU queuing is in error. ?
? EJ servo CPU queuing is in error. ?
? Screw servo CPU queuing is in error. ?
? Injection servo queuing is in error. ?
? Mold open/close servo queuing is in error. ?
? EJ servo queuing is in error. ?
? Screw servo queuing is in error. ?
? Injection servo amplifier communications are in error. ( ) ?
? Mold open/close servo amplifier communications are in error. ( ) ?
? EJ servo amplifier communications are in error. ( ) ?
? Screw servo amplifier communications are in error. ( ) ?
? Injection servo amplifier communications are now under processing. ( ) ?
? Mold open/close servo amplifier communications are now under processing.( )?
? EJ servo amplifier communications are now under processing. ( ) ?
? Screw servo amplifier communications are now under processing. ( ) ?
? Injection encoder is abnormal. (
) ?
? Mold open/close encoder is abnormal. (
) ?
? EJ encoder is abnormal. (
) ?
? Inj servo CPU start is out of order. ?
? Mold open/close, EJ servo CPU start is out of order. ?
? Inject zero adjustment abnormal. Reconfirm & do adjustment again. ?
? Mold open/close zero adjustment abnormal. Reconfirm & do adjustment again. ?
? EJ zero adjustment abnormal. Reconfirm & do adjustment again. ?
? Inject servo abnormal. Absolute data error.(Alarm Display A.00) ?
? Mold open/close servo abnormal. Absolute data error.(Alarm Display A.00) ?
? EJ servo abnormal. Absolute data error.(Alarm Display A.00) ?
? Screw servo abnormal. Absolute data error.(Alarm Display A.00) ?
? Inject servo abnormal. User constant breakdown.(Alarm Display A.02) ?
? Mold open/close servo abnormal. User constant breakdown.(Alarm Display A.02) ?
? EJ servo abnormal. User constant breakdown.(Alarm Display A.02) ?
? Screw servo abnormal. User constant breakdown.(Alarm Display A.02) ?
? Inject servo abnormal. User constant setting error.(Alarm Display A.04) ?
?Mold open/close servo abnormal.User constant setting error.(AlarmDisplay A.04)?
? EJ servo abnormal. User constant setting error.(Alarm Display A.04) ?
? Screw servo abnormal. User constant setting error.(Alarm Display A.04) ?
? Inject servo abnormal. Overcurrent.(Alarm Display A.10) ?
? Mold open/close servo abnormal. Overcurrent.(Alarm Display A.10) ?
? EJ servo abnormal. Overcurrent.(Alarm Display A.10) ?
? Screw servo abnormal. Overcurrent.(Alarm Display A.10) ?
? Inject servo abnormal. Detection of regenerative error.(Alarm Display A.30) ?
? Mold open/close servo abnormal. Detection of regenerative error.(Alarm A.30) ?
? EJ servo abnormal. Detection of regenerative error.(Alarm Display A.30) ?
? Screw servo abnormal. Detection of regenerative error.(Alarm Display A.30) ?
? Inject servo abnormal. Position error pulse overflow.(Alarm Display A.31) ?
? Mold open/close servo abnormal. Position error pulse overflow.(Alarm A.31) ?
? EJ servo abnormal. Position error pulse overflow.(Alarm Display A.31) ?
? Screw servo abnormal. Position error pulse overflow.(Alarm Display A.31) ?
? Inject servo abnormal. Main circuit voltage error.(Alarm Display A.40) ?
- A- 7 -
PROCESS
B
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,E
B,C,E
B,C,G
B
B
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
ALARM MESSAGE
? Mold open/close servo abnormal. Main circuit voltage error.(Alarm A.40) ?
? EJ servo abnormal. Main circuit voltage error.(Alarm Display A.40) ?
? Screw servo abnormal. Main circuit voltage error.(Alarm Display A.40) ?
? Inject servo abnormal. Overspeed.(Alarm Display A.51) ?
? Mold open/close servo abnormal. Overspeed.(Alarm Display A.51) ?
? EJ servo abnormal. Overspeed.(Alarm Display A.51) ?
? Screw servo abnormal. Overspeed.(Alarm Display A.51) ?
? Inject servo abnormal. Overloaded.(high load)(Alarm Display A.71) ?
? Mold open/close servo abnormal. Overloaded.(high load)(Alarm Display A.71) ?
? EJ servo abnormal. Overloaded.(high load)(Alarm Display A.71) ?
? Screw servo abnormal. Overloaded.(high load)(Alarm Display A.71) ?
? Inject servo abnormal. Overloaded.(low load)(Alarm Display A.72) ?
? Mold open/close servo abnormal. Overloaded.(low load)(Alarm Display A.72) ?
? EJ servo abnormal. Overloaded.(low load)(Alarm Display A.72) ?
? Screw servo abnormal. Overloaded.(low load)(Alarm Display A.72) ?
? Inject servo abnormal. Absolute encoder error.(Alarm Display A.80) ?
? Mold open/close servo abnormal. Absolute encoder error.(Alarm Display A.80) ?
? EJ servo abnormal. Absolute encoder error.(Alarm Display A.80) ?
? Screw servo abnormal. Absolute encoder error.(Alarm Display A.80) ?
? Inject servo abnormal. Absolute encoder backup error.(Alarm Display A.81) ?
? Mold open/close servo abnormal. Absolute encoder backup error.(Alarm A.81) ?
? EJ servo abnormal. Absolute encoder backup error.(Alarm Display A.81) ?
? Screw servo abnormal. Absolute encoder backup error.(Alarm Display A.81) ?
? Inject servo abnormal. Absolute encoder checksum error.(Alarm Display A.82) ?
? Mold open/close servo abnormal. Absolute encoder checksum error.(Alarm A.82) ?
? EJ servo abnormal. Absolute encoder checksum error.(Alarm Display A.82) ?
? Screw servo abnormal. Absolute encoder checksum error.(Alarm Display A.82) ?
? Inject servo abnormal. Absolute encoder battery error.(Alarm Display A.83) ?
? Mold open/close servo abnormal. Absolute encoder battery error.(Alarm A.83) ?
? EJ servo abnormal. Absolute encoder battery error.(Alarm Display A.83) ?
? Screw servo abnormal. Absolute encoder battery error.(Alarm Display A.83) ?
? Inject servo abnormal. Absolute encoder data error.(Alarm Display A.84) ?
? Mold open/close servo abnormal. Absolute encoder data error.(Alarm A.84) ?
? EJ servo abnormal. Absolute encoder data error.(Alarm Display A.84) ?
? Screw servo abnormal. Absolute encoder data error.(Alarm Display A.84) ?
? Inject servo abnormal. Absolute encoder overspeed.(Alarm Display A.85) ?
? Mold open/close servo abnormal. Absolute encoder overspeed.(Alarm A.85) ?
? EJ servo abnormal. Absolute encoder overspeed.(Alarm Display A.85) ?
? Screw servo abnormal. Absolute encoder overspeed.(Alarm Display A.85) ?
? Inject servo abnormal. Heat-sink overheated.(Alarm Display A.A1) ?
? Mold open/close servo abnormal. Heat-sink overheated.(Alarm Display A.A1) ?
? EJ servo abnormal. Heat-sink overheated.(Alarm Display A.A1) ?
? Screw servo abnormal. Heat-sink overheated.(Alarm Display A.A1) ?
? Inject servo abnormal. Reference input read error.(Alarm Display A.B1) ?
? Mold open/close servo abnormal. Reference input read error.(Alarm A.B1) ?
? EJ servo abnormal. Reference input read error.(Alarm Display A.B1) ?
? Screw servo abnormal. Reference input read error.(Alarm Display A.B1) ?
? Inject servo abnormal. Servo overun detected.(Alarm Display A.C1) ?
? Mold open/close servo abnormal. Servo overun detected.(Alarm Display A.C1) ?
? EJ servo abnormal. Servo overun detected.(Alarm Display A.C1) ?
? Screw servo abnormal. Servo overun detected.(Alarm Display A.C1) ?
? Inject servo abnormal. Encoder output phase error.(Alarm Display A.C2) ?
? Mold open/close servo abnormal. Encoder output phase error.(Alarm A.C2) ?
? EJ servo abnormal. Encoder output phase error.(Alarm Display A.C2) ?
? Screw servo abnormal. Encoder output phase error.(Alarm Display A.C2) ?
? Inject servo abnormal. Encoder A-,B- phase disconnection.(Alarm A.C3) ?
?Mold open/close servo abnormal.Encoder A-,B- phase disconnection.(Alarm A.C3) ?
? EJ servo abnormal. Encoder A-,B- phase disconnection.(Alarm Display A.C3) ?
? Screw servo abnormal.Encoder A-,B- phase disconnection.(Alarm Display A.C3) ?
? Inject servo abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ?
? Mold open/close servo abnormal. Encoder PC phase disconnection.(Alarm A.C4) ?
? EJ servo abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ?
? Screw servo abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ?
? Inject servo abnormal. Power lines open phase.(Alarm Display A.F1) ?
? Mold open/close servo abnormal. Power lines open phase.(Alarm Display A.F1) ?
? EJ servo abnormal. Power lines open phase.(Alarm Display A.F1) ?
? Screw servo abnormal. Power lines open phase.(Alarm Display A.F1) ?
? Inject servo abnormal. Power loss error.(Alarm Display A.F3) ?
? Mold open/close servo abnormal. Power loss error.(Alarm Display A.F3) ?
? EJ servo abnormal. Power loss error.(Alarm Display A.F3) ?
? Screw servo abnormal. Power loss error.(Alarm Display A.F3) ?
! Nozzle advance limit was memorized. !
? Inject servo abnormal. ?
? Mold open/close servo abnormal. ?
? EJ servo abnormal. ?
? Screw servo abnormal. ?
? Natural flow data not available. Carry out setup operation?
! Setting of natural frow data now completed. ?
- A- 8 -
PROCESS
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
ALARM MESSAGE
! "Read-out" of natural flow data now completed. !
! "Write" of natural flow data now completed. !
? Natural flow data not available. ?
? DROP BAR was locked. Slightly open the mold under mold height mode. ?
? The drop bar LS for safety door is abnormal. Check the condition of Drop Bar.?
? Setting range from
to
. ?
? The setting of machine code is altered. ? (new =
,old =
) ?
? The setting of machine code changed. (new =
,old =
) ?
? Semi-auto running mode is under way. The safety door opens once. ?
? Semi-auto running mode is under way. The safety door opens once. ?
! The mold is fully open. !
? The setting of "LOW MOLD PROTECTION" is OFF. Please push RESET key. ?
? Purge cover is open. ?
? Press "eject retract" key. ?
? Peak pressure excess max.value. ?
? Charge completion position excess max. value. ?
? Auto compensation of charge completion position too frequent. ?
? Auto compensation of charge completed. ?
? Charge completion position under min. value.?
? Mold thickness varied. Do auto clamping force adjustment. ?
? Clamping force adjustment not completed. Do it now. ?
? Turn off motor power. ?
? Load cell for injection abnormal. (wire disconnect or under min. value) ?
! Load cell for injection "0" point adjustment completed. !
《 Compulsory adjustment is going on. Pay attention. 》
? Filling pressure abnormal during auto. (Measured
kgf, Max.
kgf) ?
? Thermal switch of mold clamp servomotor tripped. ?
? Thermal switch of injection servomotor tripped. ?
? Load cell for injection abnormal. (excess max. value) ?
? Load cell for injection abnormal. ( ±3 % out of permissible range) ?
? Auto speed adjustment of 1st injection pressure completed. ?
? Injection pressure sensor abnormal. Check sensor, wiring, etc. ?
? Injection servo abnormal. Check wiring and others. ?
? Mold OP/CL servo abnormal. Check wiring and others. ?
? Eject servo abnormal. Check wiring and others. ?
? Screw servo abnormal. Check wiring and others. ?
? CPU of injection servo malfunctioned. ?
? CPU of mold OP/CL and eject servo malfunctioned. ?
? Charge servo (SCPU) malfunctioned. ?
? Filling pressure abnormal during in manual. (Measured
kgf) ?
? Filling pressure abnormal during in auto-purge. (Measured
kgf) ?
! Injection servo beginning setup completed. !
! Mold OP/CL servo beginning setup completed. !
! Eject servo beginning setup completed. !
! Screw servo beginning setup completed. !
? Auto speed adjustment of "auto purge" completed. ?
? Secondary mold close (compression) malfunctioned. ?
? Load cell for injection "0" point adjustment not completed. Do it now. ?
? Nozzle position not set. Setup it now. ?
? Nozzle retract position slip. ?
? Injection servo abnormal. D/A maladjustment or malfunction. ?
? Mold OP/CL servo abnormal. D/A maladjustment or malfunction. ?
? Eject servo abnormal. D/A maladjustment or malfunction. ?
? Screw servo abnormal. D/A maladjustment or malfunction. ?
? Signal from auxiliary equipments abnormal. ?
! Auto compensation data of back pressure loading completed. !
! Auto compensation data fo back pressure writing completed. !
? Auto compensation data of back pressure none. ?
? Auto compensation data of back pressure none. Set data. ?
? Auto compensation data of back pressure setting completed. ?
? Servo D/A "0" point adjustment completed. ?
? Servo A/D "0" point adjustment completed. ?
? Servo A/D "0" point adjustment
-10% error. ?
? Servo D/A "0" point adjustment
-10% error. ?
? Servo D/A "0" point adjustment
+10% error. ?
? Servo A/D "0" point adjustment
+10% error. ?
! Mold open/close completed. start force setup. !
DUMMY 3711
DUMMY 3712
DUMMY 3713
DUMMY 3714
DUMMY 3715
DUMMY 3716
DUMMY 3717
? Safty door and servo motor is abnormal ?
? The drop bar LS for safety door is abnormal. Check the condition of Drop Bar.?
? Charge cpmpletion position not set. ?
! Charge condition was set automatically. !
- A- 9 -
PROCESS
B
B
B
B,C
B,C,J
B,C,J
B,C,J
B,C,J
B,C,(F)H
B
B
B,C
B,C,J
B,C
B,C
B,C
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
ALARM MESSAGE
? BECAUSE OF SAFETY DOOR BEEN OPEN "INJECTION" NOT POSSIBLE. ?
? NOZZLE IMPOSSIBLE TO ADVANCE BECAUSE MOLD CLAMPING NOT FINISHED. ?
? HEAD STOCK B, NOZZLE ADVANCE LIMIT SIGNAL NOT RECEIVED. ?
?HEAD STOCK B, NOZZLE IMPOSSIBLE TO ADVANCE BECAUSE MOLD CLAMPING NOT FINISHED.?
? SETUP VALUE AREAS,(ad = 0x
),(dt = 0x
) ARE ABNORMAL. ?
? HALF FIXED VALUE AREAS (ad = 0x
), (dt = 0x
). ?
? SPECIFICATION VALUE AREAS (ad = 0x
), (dt = 0x
) ARE ABNORMAL. ?
? EJECTION ADVANCE INTERLOCK NOT "ON". ?
? EJECTION RETRACT INTERLOCK NOT "ON". ?
? Push cycle start switch. ?
? No interlock from extractor to close mold. ?
? No interlock from extractor to open mold. ?
? No signal from extractor to start ejct. ?
? Signal "LS-1" for product detection from robot does not come. ?
? Signal "LS-2" for product detection from robot does not come. ?
? Signal "VS" for product detection from robot does not come. ?
? Sience mold is not opened enough, robot motion is suspended. ?
? Robot is not fully ascended. ?
? Robot is not returned to original position. ?
? Timer for comfirmation of swing-in has been up. ?
? Timer for comfirmation of swing-out has been up. ?
ST50discPRO
SMT Version
TOYO
? NO Actions Permitted. (safdoor_ok) ?
? NO Actions Permitted. (pgcov_ok) ?
? COND LIST PRINT MODE SELECT (1:(1)page, 2:(2)page, ENTRY:both, RESET:stop) ?
? 2ND Stage MOLD OPEN Spec Action MODE. ?
? EJ Retract Limit Free Setting MODE. ?
? EXTRACTOR MOLD OPEN "During Start" MODE. ?
? EXTRACTOR Signal CORE, RACK IGNORE MODE. ?
? EXTRACTOR Signal RACK IGNORE MODE. ?
? Speed Sampling Rise-Up timing Timer is too long. ?
? TEMP. MEASURING SENSOR BOARD (TDA BOARD) or FIBER is ABNORMAL. Check It. ?
? SOL BOARD No.
is Disconnected (BROKEN). Check FIBER & SOL BOARD. ?
? Communication Error (CRC ERROR) of SOL BOARD No. was Detected. ?
? MOLD CLAMP BOARD is Disconnected (BROKEN). Check FIBER & MOLD CLAMP BOARD. ?
? Communication Error (CRC ERROR) of MOLD CLAMP SOL BOARD was Detected. ?
? INJ SOL BOARD is Disconnected (BROKEN). Check FIBER & INJ SOL BOARD. ?
? Communication Error (CRC ERROR) of INJ SOL BOARD was Detected. ?
? SIF BOARD FIBER is Disconnected (BROKEN). Check FIBER & SIF BOARD. ?
? Communication Error (CRC ERROR) of SIF BOARD was Detected. ?
? PIF BOARD FIBER is Disconnected (BROKEN). Check FIBER & PIF BOARD. ?
? Communication Error (CRC ERROR) of PIF BOARD was Detected. ?
? TEMP. MEASURING SENSOR BOARD 2 (TDA BOARD 2) or FIBER is ABNORMAL. Check It. ?
? INJ. UNIT TURNED. CARRY ON MACHINE OPERATION IN MOLD HEIGHT MODE. ?
? Check. Confir ammeter. ?
<< Mold Now Openning. (ALARM MODE) >>
<< Nozzle Now Retracting. (ALARM MODE) >>
<< Screw Advance. (ALARM MODE) >>
? Plastic press change-over. Plastic press too high. ?
? Plastic press change-over. Not go up set press ?
? Plastic press change-over. Back up timer worked. ?
? INJECTION INTERLOCK NOT "ON". ?
? Spare RESIN is not set. ?
! RESIN parameter was registered. !
? Charge servomotor user constant was changed. Turn off power source, once ?
? Mold cooling water being cut off. ?
? Condition change permit signal being not returned yet from extractor. ?
? Signal of condition change completion not returned from extractor. ?
! Setting of extractor just completed. !
? Extractor now being communicated. ?
? Alteration completion signal or OK signal of extractor not being reset. ?
? Injection; servomotor abnormal. Undefined error took place. ?
? Mold movement; servomotor abnormal. Undefined error took place. ?
? Ejection; servomotor abnormal. Undefined error took place. ?
? Screw; servomotor abnormal. Undefined error took place. ?
? Undefined interruption (
) took place. [INJ.servomotor] ?
? Undefined interruption (
) took place. [Mold, Ejection servomotor] ?
? Holding-pressure speed exceeded monitor speed. (vij=
) ?
? Load cell for clamp abnormal. (wire disconnect or under min. value) ?
! Load cell for clamp "0" point adjustment completed. !
? Load cell for clamp abnormal. (excess max. value) ?
? Load cell for clamp abnormal. ( ±3 % out of permissible range) ?
? Clamp pressure sensor abnormal. Check sensor, wiring, etc. ?
? Load cell for clamp "0" point adjustment not completed. Do it now. ?
? Gate-cut not returned. ?
? No signal from vacuum unit. Injection action prohibited. ?
- A- 10 -
PROCESS
B,C,G
B,C,G
B,C,J
B,C,J
B,C,J
B,C
B,C
B,C
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
(B,C)
B,C,J
B,C,J
B,C,J
B,C,J
B,C
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
ALARM MESSAGE
? Level of grease pump for ball screw dropped. Needs to be replenished. ?
? Level of grease pump for bush dropped. Needs to be replenished. ?
? Carry out "Clamp Force Setup" ?
? Monitoring of resin-stay-duration was over. Heater-temp-control begins. ?
? Out-of-order (SW "on"). ?
? LINE: No signal of "Operation" Permit. ?
? LINE: Auto-operation now on standby according to "standby-signal". ?
? LINE: Waiting-time for standby signal was over. Changed over to OFF mode. ?
? LINE: Now in OZ mode. ?
? LINE: Now in "Test" mode. ?
? LINE: "Order" was completed. ?
? Robot Home return unworkable:Check servo-power, Swing-axis home sensor OFF. ?
? Robot Manual-operation unworkable: Check servo-power, manual/standby mode. ?
? Robot auto-operation unworkable: Check servo-power, home return. ?
? Robot position "Wrong 1": Swing-axis take-out position exceeded plus limit.?
? Robot position "Wrong 2": Swing-axis wait position exceeded plus limit. ?
? Robot position "Wrong 3": Swing-axis release position exceeded plus limit. ?
? Robot position "Wrong 4":Swing-axis discharge position exceeded plus limit.?
? Robot position "Wrong 5": Crws-axis take-out position excd'd plus limit. ?
? Robot position "Wrong 6": Crws-axis entry position exceeded plus limit. ?
? Robot position "Wrong 7": Crws-axis crws position exceeded plus limit. ?
? Robot position "Wrong 8": Crws-axis release position exceeded plus limit. ?
? Robot position "Wrong 9": Crws-axis discharge-position excd'd plus limit. ?
? Robot position "Wrong 10":Swing-axis wait pos. now bigger than takeout pos.?
? Robot position "Wrong 11":Swing-axis release pos. now bigger than wait pos.?
? Robot position "Wrong 12":Swing discharge pos. now bigger than wait pos. ?
? Robot safety door:Safety door of IMM is opened with arm in mold in auto mode.?
? Robot M/O lmt: Mold of IMM is closed with arm in mold in auto mode. ?
? Robot Swing-post'n: At auto wait post'n, Swing-axis home sensor became OFF. ?
? Robot mold-full close: When auto, complt'n signal of MO/MC ON same time ?
? Robot pre-cycle error: Check arm & Swing-axis home sensor. ?
? Robot Swing P limit: Exceeded plus limit. Go into "Action Range". ?
? Robot Swing M limit: Exceeded minus limit. Go into "Action Range". ?
? Robot Crws P limit: Exceeded plus limit. Go into "Action Range". ?
? Robot Crws M limit: Exceeded minus limit. Go into "Action Range". ?
? Robot Rlas."Abnm'l 1": Disc left inside. Check vac. sensor & load circuit. ?
? Robot Rlas."Abnm'l 2": Sprue left inside. Check Sprue sensor. ?
? Robot Rlas."Abnm'l 3": Disc & sprue left inside. ?
? Robot comucat'n abnm'l: Comm. error occurred on robot side. ?
? Robot Swing servo abnm'l: Abnormality ( ) occurred at swing axis servo amp. ?
? Robot Crws servo abnm'l: Abnormality ( ) occurred at crws axis servo amp. ?
? Robot take-out failure 1: Failed to extract disc and sprue. ?
? Robot take-out failure 2: Failed to extract sprue. ?
? Robot take-out failure 3: Failed to extract disc. ?
? Robot product-drop 1: Disc & sprue dropped. ?
? Robot product-drop 2: Sprue dropped. ?
? Robot product-drop 3: Disc dropped. ?
? Robot release: No signal of "readiness" of D/S Product discharged. ?
? Robot suction completed: No signal of "readiness". Product discharged. ?
A_099
? Robot discharge monitor: Release to D/S not functioned successlvely. ?
? Robot: Communication error occurred on IMM side. (5. No answer) ?
? Robot: Communication error occurred on IMM side. (6. Freming error) ?
? Robot: Communication error occurred on IMM side. (7. Overrun error) ?
? Robot: Communication error occurred on IMM side. (8. Parity error) ?
? Robot setup range: Setup value exceeded the range. Setup value ( ) invalid.?
? Robot: Communication error occurred on IMM side. (13. BCC error) ?
? Robot: Commt'n error occurred on IMM side. (14. Identifier non-concordance) ?
? Robot: Communication error occurred on IMM side. (15. Data non-match) ?
? Robot: Communication error occurred on IMM side. (16. Retry error) ?
? Robot: Communication error ( ) ?
? Robot: Servo power disconnected. ?
? Robot: Servo power not turned on. Check emergency stop button. too. ?
? Robot: Home return action not completed. ?
? Robot: Operation mode can not be changed-over. ?
? Robot: Servo power now being turned-on. ?
? Robot: Now returning to home. ?
? Robot: Step operation or low speed operation now going on. ?
? Turn off the motor. ?
? Mold-height operation prohibited. ?
? Stamper sucking adsorption is incomplete. ?
? During auto-operation, vacuum degree dropped. ?
! Now in the stamper change position. !
! Stamper-change completed. !
? Nozzle servo is abnormal ( ) ?
? Open the safety door. ?
? Auto-operation prohibited because of being in the stamper-change-potision. ?
! Setups (2) "Read-Out" completed. !
- A- 11 -
PROCESS
B,C,G
B,C,G
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
ALARM MESSAGE
! Setups (1),(2) (Robot positioning) "Read-Out" completed. !
! Setups (1),(2) "Read-Out" completed. !
! Setups (1),(2) "Write" completed. !
! Setups (1),(2) (Robot positioning) "Write" completed. !
! Setups (1),setups (2), "Write" completed. !
? Start reject now goes on. ?
? Because of being not "M/O completion pos.", auto-operation prohibited. ?
? Because of "mold-clamping not completed", injection action prohibited. ?
? Because of being not "nozzle retract limit", injection action prohibited. ?
! Setups (Robot positioning) "Read-Out" completed. !
? Setups (1) or (2) data not available. ?
? Robot safety door: D/S safety door is open. Auto opert'n completes. ?
? Robot error: Error code =
?
? Robot servo power change-over impossible: Remove "abnomality". ?
? Robot short plug error:Because of servo power being ON,short plug can't work.?
? Mold maint'ce period. After mold-change, set "Compl'n"in check-up screen. ?
! Mold maintenance completion mark was set. !
? Stamper maint'ce period. After mold-change,set"Compl'n"in check-up screen. ?
! Stamper maintenance completion mark was set. !
? Mold-height inverter abnormal. ?
? Clamp force setup is not completed. Auto operation prohibited. ?
? Stamper not installed on mold. ?
? Read-Out impossible when robot servo is ON. ?
? Auto-greasing-up system(INJ) pressure switch OFF. Confirm it. ?
? Auto-greasing-up system(MLD) pressure switch OFF. Confirm it. ?
? Auto-greasing-up system(INJ) pressure switch ON. Confirm it. ?
? Auto-greasing-up system(MLD) pressure switch ON. Confirm it. ?
? Nozzle adjust retract limit. ?
! "Zero adjustment" injection completed. !
? Ejector plate motion is not completed yet. ?
? EJ-on-fly is prohibited as core pull is made with EJ stopped on way. ?
? Pre-gate is prohibited as core pull is made with EJ stopped on way. ?
? Pre-gate vibration is prohibited as core pull is made with EJ stopped on way.?
? 16PIN M13 error. ?
? Push 'B' button. ?
? Box change alarm.(Time1 over) ?
? Box change alarm. ?
? Box change alarm.(Signal received) ?
? Error in communication with host computer. ?
? Host sum error.
data1(
) data2(
) ?
? Host sum error.
data(
) ?
? INJ servomotor user constant was changed. Turn off power source, once. ?
? Mold servomotor user constant was changed. Turn off power source, once. ?
? Ejector servomotor user constant was changed. Turn off power source, once. ?
? Servomotor user constant can't changed. Re-operate again. ?
? Communication error of encoder outside INJ shaft. Check wiring. ?
? Inside data error of encoder outside INJ shaft. ?
? Inside voltage drop of encoder outside INJ shaft. ?
? Outside voltage drop of encoder outside INJ shaft. ?
? Setup is completed for encoder outside INJ shaft. ?
Communication error of encoder outside CLAMP shaft. Check wiring. ?
? Inside data error of encoder outside CLAMP shaft. ?
? Inside voltage drop of encoder outside CLAMP shaft. ?
? Outside voltage drop of encoder outside CLAMP shaft. ?
? Setup is completed for encoder outside CLAMP shaft. ?
? Communication error of enkoder outside EJECT shaft. Check wiring. ?
? Inside sata error of encoder outside EJECT shaft. ?
? Inside voltage drop of encoder outside EJECT shaft. ?
? Outside voltage drop of encoder outside EJECT shaft. ?
? Setup is completed for encoder outside EJECT shaft. ?
? Communication error of encoder outside PLASTICATION shaft. Check wiring. ?
? Inside data error of encoder outside PLASTICATION shaft. ?
? Inside voltage drop of encoder outside PLASTICATION shaft. ?
? Outside voltage drop of encoder outside PLASTICATION shaft. ?
? Setup is completed for encoder outside PLASTICATION shaft. ?
? Outside encoder constant was changed. Turn off power source, once. ?
? Auto-greasing-up system No.1 level dropped. Refill grease. ?
? Auto-greasing-up system No.2 level dropped. Refill grease. ?
? Auto-greasing-up system No.3 level dropped. Refill grease. ?
? Auto-greasing-up system No.4 level dropped. Refill grease. ?
? Auto-greasing-up system (INJ) pressure switch OFF. Confirm it. ?
? Auto-greasing-up system (MLD) pressure switch OFF. Confirm it. ?
? Auto-greasing-up system (INJ) pressure switch ON. Confirm it. ?
? Auto-greasing-up system (MLD) pressure switch ON. Confirm it. ?
? Counter for Preset-counter has been up. ?
! Emergency stop button SW was locked. !
? Inject encoder communication error. Do compulsion adjustment again.
? Mold open/close encoder communication error. Do compulsion adjustment again. ?
- A- 12 -
PROCESS
B
B
B
B
B
B,C
B,C
B
B
B,C
B,C
B,C
B
B,C
B,C
B,C
B,C
B,C
B,C
B,C,G
B
B
B
C
B
C
B,C
B,C
B
B
B
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
B,C
(B,C,E)
B,C
B,C
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
ALARM MESSAGE
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
EJ encoder communication error. Do compulsion adjustment again. ?
Screw encoder communication error. Do compulsion adjustment again. ?
Thermal switch of Nozzle-moving-motor tripped. ?
Thermal switch of Mold-height-motor tripped. ?
Inject servo abnormal. Main circuit error. (Alarm Displlay A.03) ?
Mold open/close servo abnormal. Main circuit error. (Alarm Display A.03) ?
EJ servo abnormal. Main circuit error. (Alarm Display A.03) ?
Screw servo abnormal. Main circuit error. (Alarm Display A.03) ?
Inject servo abnormal. Combination error. (Alarm Display A.05) ?
Mold open/close servo abnormal. Combination error. (Alarm Display A.05) ?
EJ servo abnormal. Combination error. (Alarm Display A.05) ?
Screw servo abnormal. Combination error. (Alarm Display A.05) ?
Inject servo abnormal. Detection of regenerative overloaded. (A.32) ?
Mold open/close servo abnormal. Detection of regenerative overloaded. (A.32) ?
EJ servo abnormal. Detection of regenerative overloaded. (A.32) ?
Screw servo abnormal. Detection of regenerative overloaded. (A.32) ?
Inject servo abnormal. Main circuit voltage dropped. (Alarm Display A.41) ?
Mold open/close servo abnormal. Main circuit voltage dropped. (A.41) ?
EJ servo abnormal. Main circuit voltage dropped. (Alarm Display A.32) ?
Screw servo abnormal. Main circuit voltage dropped. (Alarm Display A.32) ?
Inject servo abnormal. DB overloaded. (Alarm Display A.73) ?
Mold open/close servo abnormal. DB overloaded. (Alarm Display A.73) ?
EJ servo abnormal. DB overloaded. (Alarm Display A.73) ?
Screw servo abnormal. DB overloaded. (Alarm Display A.73) ?
Inject servo abnormal. register overloaded. (Alarm Display A.74) ?
Mold open/close servo abnormal. register overloaded. (Alarm Display A.74) ?
EJ servo abnormal. register overloaded. (Alarm Display A.74) ?
Screw servo abnormal. register overloaded. (Alarm Display A.74) ?
Inject servo abnormal. Heat-sink overheated. (Alarm Display A.7A) ?
Mold open/close servo abnormal. Heat-sink overheated. (Alarm Display A.7A) ?
EJ servo abnormal. Heat-sink overheated. (Alarm Display A.7A) ?
Screw servo abnormal. Heat-sink overheated. (Alarm Display A.7A) ?
Inject servo abnormal. Encoder overheated. (Alarm Display A.86) ?
Mold open/close servo abnormal. Encoder overheated. (Alarm Display A.86) ?
EJ servo abnormal. Encoder overheated. (Alarm Display A.86) ?
Screw servo abnormal. Encoder overheated. (Alarm Display A.86) ?
Inject servo abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ?
Mold open/close servo abnormal. TRQ reference A/D abnormal. (A.B2) ?
EJ servo abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ?
Screw servo abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ?
Inject servo abnormal. System alarm. (Alarm Display A.BF) ?
Mold open/close servo abnormal. System alarm. (Alarm Display A.BF) ?
EJ servo abnormal. System alarm. (Alarm Display A.BF) ?
Screw servo abnormal. System alarm. (Alarm Display A.BF) ?
Inject servo abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ?
Mold open/close servo abnormal. Encoder data clear abnormal. (A.C8) ?
EJ servo abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ?
Screw servo abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ?
Inject servo abnormal. Encoder communication error. (Alarm Display A.C9) ?
Mold open/close servo abnormal. Encoder communication error. (A.C9) ?
EJ servo abnormal. Encoder communication error. (Alarm Display A.C9) ?
Screw servo abnormal. Encoder communication error. (Alarm Display A.C9) ?
Inject servo abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ?
Mold open/close servo abnormal. Encoder parameter abnormal. (A.CA) ?
EJ servo abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ?
Screw servo abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ?
Inject servo abnormal. Encoder Echo-back abnormal. (Alarm Display A.CB) ?
Mold open/close servo abnormal. Encoder Echo-back abnormal. (A.CB) ?
EJ servo abnormal. Encoder Echo-back abnormal (Alarm Display A.CB) ?
Screw servo abnormal. Encoder Echo-back abnormal. (Alarm Display A.CB) ?
Inject servo abnormal. Multi-return-constant error. (Alarm Display A.CC) ?
Mold open/close servo abnormal. Multi-return-constant error. (A.CC) ?
EJ servo abnormal. Multi-return-constanr error. (Alarm Display A.CC) ?
Screw servo abnormal. Multi-return-constant error. (Alarm Display A.CC) ?
Inject servo abnormal. deviation of position overcurrent. (A.D0) ?
Mold open/close servo abnormal. deviation of position overcurrent. (A.D0) ?
EJ servo abnormal. deviation of position overcurrent. (Alarm Display A.D0) ?
Screw servo abnormal. deviation of position overcurrent.(Alarm Display A.D0) ?
Inject servo abnormal.
xxxxxxxxxxxx
(Alarm Display A.xx) ?
Mold open/close servo abnormal. xxxxxxxxx (Alarm Display A.xx) ?
EJ servo abnormal.
xxxxxxxxxxxx
(Alarm Display A.xx) ?
Screw servo abnormal.
xxxxxxxxxxxx
(Alarm Display A.xx) ?
Inject servo warning. overloaded. (Alarm Display A.91) ?
Mold open/close servo warning. overloaded. (Alarm Display A.91) ?
EJ servo warning. overloaded. (Alarm Display A.91) ?
Screw servo warning. overloaded. (Alarm Display A.91) ?
Inject servo warning. Detection of regenerative overloaded. (A.92) ?
Mold open/close servo warning. Detection of regenative overloaded. (A.92) ?
- A- 13 -
PROCESS
B,C
B,C
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1076
1077
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
ALARM MESSAGE
? EJ servo warning. Detection of regenative overloaded. (A.92) ?
? Screw servo warning. Detection of regenative overloaded. (A.92) ?
? Inject servo-amplifier constant was changed. Turn off power source, once. ?
? Mold open/close servo-amp. constant was changed. Turn off power source, once.?
? EJ servo-amplifier constant was changed. Turn off power source, once. ?
? Screw servo-amplifier constant was changed. Turn off power source, once. ?
<< Screw is going back. (ALARM MODE) >>
? Suck back was made in alarm. Make plastication before starting auto operation?
! Injection servomotor encoder setup is completed. !
! Open/close servomotor encoder setup is completed. !
! Ejector servomotor encoder setup is completed. !
! Screw servomotor encoder setup is completed. !
? Make a setup procedure again for Injection servomotor encoder. ?
? Make a setup procedure again for Open/close servomotor encoder. ?
? Make a setup procedure again for Ejector servomotor encoder. ?
? Make a setup procedure again for Screw servomotor encoder. ?
? Now in mold falling prevention mode. All the operation is prohibited. ?
! Now in heater temp holding mode to prevent burning of melt left in the barrel?
? An emergency stop signal is given from robot. ?
! Automatic mold height shifting is completed. Check the mold height. ?
? Injection SV2
amplifier communications are in error. ( ) ?
? Mold open/close SV2
amplifier communications are in error. ( ) ?
? EJ SV2
amplifier communications are in error. ( ) ?
? Screw SV2
amplifier communications are in error. ( ) ?
? Injection SV2
amplifier communications are now under processing. ( ) ?
? Mold open/close SV2
amplifier communications are now under processing.( )?
? EJ SV2
amplifier communications are now under processing. ( ) ?
? Screw SV2
amplifier communications are now under processing. ( ) ?
? Inject SV2 abnormal. Absolute data error.(Alarm Display A.00) ?
? Mold open/close SV2 abnormal. Absolute data error.(Alarm Display A.00) ?
? EJ SV2 abnormal. Absolute data error.(Alarm Display A.00) ?
? Screw SV2 abnormal. Absolute data error.(Alarm Display A.00) ?
? Inject SV2 abnormal. User constant breakdown.(Alarm Display A.02) ?
? Mold open/close SV2 abnormal. User constant breakdown.(Alarm Display A.02) ?
? EJ SV2 abnormal. User constant breakdown.(Alarm Display A.02) ?
? Screw SV2 abnormal. User constant breakdown.(Alarm Display A.02) ?
? Inject SV2 abnormal. User constant setting error.(Alarm Display A.04) ?
?Mold open/close SV2 abnormal.User constant setting error.(AlarmDisp. A.04)?
? EJ SV2 abnormal. User constant setting error.(Alarm Display A.04) ?
? Screw SV2 abnormal. User constant setting error.(Alarm Display A.04) ?
? Inject SV2 abnormal. Overcurrent.(Alarm Display A.10) ?
? Mold open/close SV2 abnormal. Overcurrent.(Alarm Display A.10) ?
? EJ SV2 abnormal. Overcurrent.(Alarm Display A.10) ?
? Screw SV2 abnormal. Overcurrent.(Alarm Display A.10) ?
? Inject SV2 abnormal. Detection of regenerative error.(Alarm Display A.30) ?
? Mold open/close SV2 abnormal. Detection of regenerative error.(Alarm A.30) ?
? EJ SV2 abnormal. Detection of regenerative error.(Alarm Display A.30) ?
? Screw SV2 abnormal. Detection of regenerative error.(Alarm Display A.30) ?
? Inject SV2 abnormal. Position error pulse overflow.(Alarm Display A.31) ?
? Mold open/close SV2 abnormal. Position error pulse overflow.(Alarm A.31) ?
? EJ SV2 abnormal. Position error pulse overflow.(Alarm Display A.31) ?
? Screw SV2 abnormal. Position error pulse overflow.(Alarm Display A.31) ?
? Inject SV2 abnormal. Main circuit voltage error.(Alarm Display A.40) ?
? Mold open/close SV2 abnormal. Main circuit voltage error.(Alarm A.40) ?
? EJ SV2 abnormal. Main circuit voltage error.(Alarm Display A.40) ?
? Screw SV2 abnormal. Main circuit voltage error.(Alarm Display A.40) ?
? Inject SV2 abnormal. Overspeed.(Alarm Display A.51) ?
? Mold open/close SV2 abnormal. Overspeed.(Alarm Display A.51) ?
? EJ SV2 abnormal. Overspeed.(Alarm Display A.51) ?
? Screw SV2 abnormal. Overspeed.(Alarm Display A.51) ?
? Inject SV2 abnormal. Overloaded.(high load)(Alarm Display A.71) ?
? Mold open/close SV2 abnormal. Overloaded.(high load)(Alarm Display A.71) ?
? EJ SV2 abnormal. Overloaded.(high load)(Alarm Display A.71) ?
? Screw SV2 abnormal. Overloaded.(high load)(Alarm Display A.71) ?
? Inject SV2 abnormal. Overloaded.(low load)(Alarm Display A.72) ?
? Mold open/close SV2 abnormal. Overloaded.(low load)(Alarm Display A.72) ?
? EJ SV2 abnormal. Overloaded.(low load)(Alarm Display A.72) ?
? Screw SV2 abnormal. Overloaded.(low load)(Alarm Display A.72) ?
? Inject SV2 abnormal. Absolute encoder error.(Alarm Display A.80) ?
? Mold open/close SV2 abnormal. Absolute encoder error.(Alarm Display A.80) ?
? EJ SV2 abnormal. Absolute encoder error.(Alarm Display A.80) ?
? Screw SV2 abnormal. Absolute encoder error.(Alarm Display A.80) ?
? Inject SV2 abnormal. Absolute encoder backup error.(Alarm Display A.81) ?
? Mold open/close SV2 abnormal. Absolute encoder backup error.(Alarm A.81) ?
? EJ SV2 abnormal. Absolute encoder backup error.(Alarm Display A.81) ?
? Screw SV2 abnormal. Absolute encoder backup error.(Alarm Display A.81) ?
? Inject SV2 abnormal. Absolute encoder checksum error.(Alarm Display A.82) ?
? Mold open/close SV2 abnormal. Absolute encoder checksum error.(Alarm A.82) ?
- A- 14 -
PROCESS
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,J
B,C,J
B,C
0
0
B,C
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
1093
1094
1095
1096
1097
1098
1099
1100
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1151
1152
1153
1154
1155
1156
1157
1158
1159
1160
1161
1162
1163
1164
1165
1166
1167
1168
1169
1170
ALARM MESSAGE
? EJ SV2 abnormal. Absolute encoder checksum error.(Alarm Display A.82) ?
? Screw SV2 abnormal. Absolute encoder checksum error.(Alarm Display A.82) ?
? Inject SV2 abnormal. Absolute encoder battery error.(Alarm Display A.83) ?
? Mold open/close SV2 abnormal. Absolute encoder battery error.(Alarm A.83) ?
? EJ SV2 abnormal. Absolute encoder battery error.(Alarm Display A.83) ?
? Screw SV2 abnormal. Absolute encoder battery error.(Alarm Display A.83) ?
? Inject SV2 abnormal. Absolute encoder data error.(Alarm Display A.84) ?
? Mold open/close SV2 abnormal. Absolute encoder data error.(Alarm A.84) ?
? EJ SV2 abnormal. Absolute encoder data error.(Alarm Display A.84) ?
? Screw SV2 abnormal. Absolute encoder data error.(Alarm Display A.84) ?
? Inject SV2 abnormal. Absolute encoder overspeed.(Alarm Display A.85) ?
? Mold open/close SV2 abnormal. Absolute encoder overspeed.(Alarm A.85) ?
? EJ SV2 abnormal. Absolute encoder overspeed.(Alarm Display A.85) ?
? Screw SV2 abnormal. Absolute encoder overspeed.(Alarm Display A.85) ?
? Inject SV2 abnormal. Heat-sink overheated.(Alarm Display A.A1) ?
? Mold open/close SV2 abnormal. Heat-sink overheated.(Alarm Display A.A1) ?
? EJ SV2 abnormal. Heat-sink overheated.(Alarm Display A.A1) ?
? Screw SV2 abnormal. Heat-sink overheated.(Alarm Display A.A1) ?
? Inject SV2 abnormal. Reference input read error.(Alarm Display A.B1) ?
? Mold open/close SV2 abnormal. Reference input read error.(Alarm A.B1) ?
? EJ SV2 abnormal. Reference input read error.(Alarm Display A.B1) ?
? Screw SV2 abnormal. Reference input read error.(Alarm Display A.B1) ?
? Inject SV2 abnormal. Servo overun detected.(Alarm Display A.C1) ?
? Mold open/close SV2 abnormal. Servo overun detected.(Alarm Display A.C1) ?
? EJ SV2 abnormal. Servo overun detected.(Alarm Display A.C1) ?
? Screw SV2 abnormal. Servo overun detected.(Alarm Display A.C1) ?
? Inject SV2 abnormal. Encoder output phase error.(Alarm Display A.C2) ?
? Mold open/close SV2 abnormal. Encoder output phase error.(Alarm A.C2) ?
? EJ SV2 abnormal. Encoder output phase error.(Alarm Display A.C2) ?
? Screw SV2 abnormal. Encoder output phase error.(Alarm Display A.C2) ?
? Inject SV2 abnormal. Encoder A-,B- phase disconnection.(Alarm A.C3) ?
?Mold open/close SV2 abnormal.Encoder A-,B- phase disconnection.(Alarm A.C3) ?
? EJ SV2 abnormal. Encoder A-,B- phase disconnection.(Alarm Display A.C3) ?
? Screw SV2 abnormal.Encoder A-,B- phase disconnection.(Alarm Display A.C3) ?
? Inject SV2 abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ?
? Mold open/close SV2 abnormal. Encoder PC phase disconnection.(Alarm A.C4) ?
? EJ SV2 abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ?
? Screw SV2 abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ?
? Inject SV2 abnormal. Power lines open phase.(Alarm Display A.F1) ?
? Mold open/close SV2 abnormal. Power lines open phase.(Alarm Display A.F1) ?
? EJ SV2 abnormal. Power lines open phase.(Alarm Display A.F1) ?
? Screw SV2 abnormal. Power lines open phase.(Alarm Display A.F1) ?
? Inject SV2 abnormal. Power loss error.(Alarm Display A.F3) ?
? Mold open/close SV2 abnormal. Power loss error.(Alarm Display A.F3) ?
? EJ SV2 abnormal. Power loss error.(Alarm Display A.F3) ?
? Screw SV2 abnormal. Power loss error.(Alarm Display A.F3) ?
? Inject SV2 abnormal. Main circuit error. (Alarm Displlay A.03) ?
? Mold open/close SV2 abnormal. Main circuit error. (Alarm Display A.03) ?
? EJ SV2 abnormal. Main circuit error. (Alarm Display A.03) ?
? Screw SV2 abnormal. Main circuit error. (Alarm Display A.03) ?
? Inject SV2 abnormal. Combination error. (Alarm Display A.05) ?
? Mold open/close SV2 abnormal. Combination error. (Alarm Display A.05) ?
? EJ SV2 abnormal. Combination error. (Alarm Display A.05) ?
? Screw SV2 abnormal. Combination error. (Alarm Display A.05) ?
? Inject SV2 abnormal. Detection of regenerative overloaded. (A.32) ?
? Mold open/close SV2 abnormal. Detection of regenerative overloaded. (A.32) ?
? EJ SV2 abnormal. Detection of regenerative overloaded. (A.32) ?
? Screw SV2 abnormal. Detection of regenerative overloaded. (A.32) ?
? Inject SV2 abnormal. Main circuit voltage dropped. (Alarm Display A.41) ?
? Mold open/close SV2 abnormal. Main circuit voltage dropped. (A.41) ?
? EJ SV2 abnormal. Main circuit voltage dropped. (Alarm Display A.32) ?
? Screw SV2 abnormal. Main circuit voltage dropped. (Alarm Display A.32) ?
? Inject SV2 abnormal. DB overloaded. (Alarm Display A.73) ?
? Mold open/close SV2 abnormal. DB overloaded. (Alarm Display A.73) ?
? EJ SV2 abnormal. DB overloaded. (Alarm Display A.73) ?
? Screw SV2 abnormal. DB overloaded. (Alarm Display A.73) ?
? Inject SV2 abnormal. register overloaded. (Alarm Display A.74) ?
? Mold open/close SV2 abnormal. register overloaded. (Alarm Display A.74) ?
? EJ SV2 abnormal. register overloaded. (Alarm Display A.74) ?
? Screw SV2 abnormal. register overloaded. (Alarm Display A.74) ?
? Inject SV2 abnormal. Heat-sink overheated. (Alarm Display A.7A) ?
? Mold open/close SV2 abnormal. Heat-sink overheated. (Alarm Display A.7A) ?
? EJ SV2 abnormal. Heat-sink overheated. (Alarm Display A.7A) ?
? Screw SV2 abnormal. Heat-sink overheated. (Alarm Display A.7A) ?
? Inject SV2 abnormal. Encoder overheated. (Alarm Display A.86) ?
? Mold open/close SV2 abnormal. Encoder overheated. (Alarm Display A.86) ?
? EJ SV2 abnormal. Encoder overheated. (Alarm Display A.86) ?
? Screw SV2 abnormal. Encoder overheated. (Alarm Display A.86) ?
- A- 15 -
PROCESS
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
1171
1172
1173
1174
1175
1176
1177
1178
1179
1180
1181
1182
1183
1184
1185
1186
1187
1188
1189
1190
1191
1192
1193
1194
1195
1196
1197
1198
1199
1200
1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1211
1212
1213
1214
1215
1216
1217
1218
1219
1220
1221
1222
1223
1224
1225
1226
1227
1228
1229
1230
1231
1232
1233
1234
1235
1236
1237
1238
1239
1240
1241
1242
1243
1244
1245
1246
1247
1248
ALARM MESSAGE
? Inject SV2 abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ?
? Mold open/close SV2 abnormal. TRQ reference A/D abnormal. (A.B2) ?
? EJ SV2 abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ?
? Screw SV2 abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ?
? Inject SV2 abnormal. System alarm. (Alarm Display A.BF) ?
? Mold open/close SV2 abnormal. System alarm. (Alarm Display A.BF) ?
? EJ SV2 abnormal. System alarm. (Alarm Display A.BF) ?
? Screw SV2 abnormal. System alarm. (Alarm Display A.BF) ?
? Inject SV2 abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ?
? Mold open/close SV2 abnormal. Encoder data clear abnormal. (A.C8) ?
? EJ SV2 abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ?
? Screw SV2 abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ?
? Inject SV2 abnormal. Encoder communication error. (Alarm Display A.C9) ?
? Mold open/close SV2 abnormal. Encoder communication error. (A.C9) ?
? EJ SV2 abnormal. Encoder communication error. (Alarm Display A.C9) ?
? Screw SV2 abnormal. Encoder communication error. (Alarm Display A.C9) ?
? Inject SV2 abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ?
? Mold open/close SV2 abnormal. Encoder parameter abnormal. (A.CA) ?
? EJ SV2 abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ?
? Screw SV2 abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ?
? Inject SV2 abnormal. Encoder Echo-back abnormal. (Alarm Display A.CB) ?
? Mold open/close SV2 abnormal. Encoder Echo-back abnormal. (A.CB) ?
? EJ SV2 abnormal. Encoder Echo-back abnormal (Alarm Display A.CB) ?
? Screw SV2 abnormal. Encoder Echo-back abnormal. (Alarm Display A.CB) ?
? Inject SV2 abnormal. Multi-return-constant error. (Alarm Display A.CC) ?
? Mold open/close SV2 abnormal. Multi-return-constant error. (A.CC) ?
? EJ SV2 abnormal. Multi-return-constanr error. (Alarm Display A.CC) ?
? Screw SV2 abnormal. Multi-return-constant error. (Alarm Display A.CC) ?
? Inject SV2 abnormal. deviation of position overcurrent. (A.D0) ?
? Mold open/close SV2 abnormal. deviation of position overcurrent. (A.D0) ?
? EJ SV2 abnormal. deviation of position overcurrent. (Alarm Display A.D0) ?
? Screw SV2 abnormal. deviation of position overcurrent.(Alarm Display A.D0) ?
? Inject SV2 abnormal.
xxxxxxxxxxxx
(Alarm Display A.xx) ?
? Mold open/close SV2 abnormal. xxxxxxxxx (Alarm Display A.xx) ?
? EJ SV2 abnormal.
xxxxxxxxxxxx
(Alarm Display A.xx) ?
? Screw SV2 abnormal.
xxxxxxxxxxxx
(Alarm Display A.xx) ?
? Inject SV2 warning. overloaded. (Alarm Display A.91) ?
? Mold open/close SV2 warning. overloaded. (Alarm Display A.91) ?
? EJ SV2 warning. overloaded. (Alarm Display A.91) ?
? Screw SV2 warning. overloaded. (Alarm Display A.91) ?
? Inject SV2 warning. Detection of regenerative overloaded. (A.92) ?
? Mold open/close SV2 warning. Detection of regenative overloaded. (A.92) ?
? EJ SV2 warning. Detection of regenative overloaded. (A.92) ?
? Screw SV2 warning. Detection of regenative overloaded. (A.92) ?
? Injection; servomotor 2 abnormal. Undefined error took place. ?
? Mold movement; servomotor 2 abnormal. Undefined error took place. ?
? Ejection; servomotor 2 abnormal. Undefined error took place. ?
? Screw; servomotor 2 abnormal. Undefined error took place. ?
? Inject servo 2 abnormal. ?
? Mold open/close servo 2 abnormal. ?
? EJ servo 2 abnormal. ?
? Screw servo 2 abnormal. ?
? Injection servo 2 abnormal. Check wiring and others. ?
? Mold OP/CL servo 2 abnormal. Check wiring and others. ?
? Eject servo 2 abnormal. Check wiring and others. ?
? Screw servo 2 abnormal. Check wiring and others. ?
? Injection servo 2 abnormal. D/A maladjustment or malfunction. ?
? Mold OP/CL servo 2 abnormal. D/A maladjustment or malfunction. ?
? Eject servo 2 abnormal. D/A maladjustment or malfunction. ?
? Screw servo 2 abnormal. D/A maladjustment or malfunction. ?
? Injection servo CPU queuing is in error. ?
? Mold open/close servo CPU queuing is in error. ?
? EJ servo CPU queuing is in error. ?
? Screw servo CPU queuing is in error. ?
! Injection servo 2 beginning setup completed. !
! Mold OP/CL servo 2 beginning setup completed. !
! Eject servo 2 beginning setup completed. !
! Screw servo 2 beginning setup completed. !
? Injection servo queuing is in error. ?
? Mold open/close servo queuing is in error. ?
? EJ servo queuing is in error. ?
? Screw servo queuing is in error. ?
? Ejector's origin sensor is not detected. Check the origin sensor. ?
<< Now in cycle delay mode. >>
? Confirm the breaker for Robot. ?
? Air pressure is low. Auto operation prohibited. ?
? Now in Robot adjustment mode. ?
* Mold open time over *
- A- 16 -
PROCESS
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,G
B,C,J
B,C,J
B,C,J
B,C,J
B,C,G
B,C,G
B,C,G
B,C,G
B,C,J
B,C,J
B,C,J
B,C,J
B,C,G
.
.
P A R T − 10
Special designing for DISC molding
ALARM
CODE
1249
1250
1251
1252
1253
1254
1255
1256
1257
ALARM MESSAGE
* Mold open time short *
* Mold close time over *
* Mold close time short *
! D/S Production completed. !
? Auto-operation prohibited because of the emergency stop SW from D/S. ?
? Air pressure is low. Confirm the air pressure. ?
! Mold adjustment is completed. !
<< Nozzle zone is waiting. >>
? Please close the mold a little. ?
- A- 17 -
PROCESS
B,C,G
B,C,G
B,C,E
B,C
.
.