WHAT’S IN THE BOX
SPRAY
GUN
Spray Gun
400W
ORIGINAL INSTRUCTIONS
SPECIFICATIONS
Voltage:
Power:
Max. Flow Rate:
Max. Viscosity:
Pot Capacity:
Nozzle:
Weight (tool only): 220-240V ~ 50Hz
400W
450ml/min
30DIN-s
800ml
ø2.5mm
1.5kg
Viscosity Cup
ozito-diy.co.uk
Cleaning Needle
1
SGP-300U
WARRANTY
All of our products undergo strict quality checks to ensure that they reach
you in perfect condition. In the unlikely event that your device develops a
fault, please contact our service department at the address shown on this
guarantee card. You can also contact us by telephone using the customer
service number shown. Please note the following terms under which
guarantee claims can be made:
1. These warranty terms regulate additional warranty services, which the
manufacturer mentioned below promises to buyers of its new products
in addition to their statutory guarantee claims are not affected by this
guarantee. Our guarantee is free of charge to you.
2. The warranty services only covers defects due to material or
manufacturing faults on a product which you have bought from the
manufacturer mentioned below are limited to either the rectification of said
defects on the product or the replacement of the product, whichever we
prefer.
Please note that our devices are not designed for use in commercial, trade
or professional applications. A guarantee contract will not be created if the
device has been used by commercial, trade or industrial business or has
been exposed to similar stresses during the guarantee period.
3. The following are not covered by our guarantee:
- Damage to the device caused by a failure to follow the assembly
instructions or due to incorrect installation, a failure to follow the operating
instructions (for example connecting it to an incorrect mains voltage or
current type) or a failure to follow the maintenance and safety instructions
or by exposing the device to abnormal environmental conditions or by lack
of care and maintenance.
- Damage to the device caused by abuse or incorrect use (for example
overloading the device or the use or unapproved tools or accessories),
ingress of foreign bodies into the device (such as sand, stones or dust,
transport damage), the use of force or damage caused by external forces
(for example by dropping it).
- Damage to the device or parts of the device caused by normal or natural
wear or tear or by normal use of the device.
4. Your Product is guaranteed for a period of 12 months from the original
date of purchase and is intended for DIY (Do It Yourself) use only. Warranty
excludes consumable parts. Guarantee claims should be submitted
before the end of the guarantee period within two weeks of the defect
being noticed. No guarantee claims will be accepted after the end of the
guarantee period. The original guarantee period remains applicable to the
device even if repairs are carried out or parts are replaced. In such cases,
the work performed or parts fitted will not result in an extension of the
guarantee period, and no new guarantee will become active for the work
performed or parts fitted. This also applies if an on-site service is used.
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST
RETURN THE PRODUCT TO THE PLACE OF PURCHASE WITH YOUR
REGISTER RECEIPT.
Please refer to the restrictions of this warranty concerning wearing parts,
consumables and missing parts as set out in the service information in
these operating instructions.
CUSTOMER SERVICE HELPLINE
GB: 0151 294 4488
IRL: 1850 882711
Ozito-diy.co.uk
OZITO UK Unit 9 Stadium Court, Wirral International Business Park, Plantation Road, Bromborough, Wirral, CH62 3QG
0616
KNOW YOUR PRODUCT
SETUP & PREPARATION
1. ASSEMBLY
SPRAY GUN
1 Air Cap
5 Spray Regulator Dial
2Nozzle
6 Soft Grip Handle
3 On/Off Trigger
7 Quick Release Dial
4 Paint Pot
8 Air filter
WARNING! ENSURE THE TOOL IS DISCONNECTED FROM
THE POWER SUPPLY BEFORE PERFORMING ANY OF THE
FOLLOWING OPERATIONS.
Inserting the Paint Head
1Turn the quick release knobs on both sides of the body to
the unlock position.
Note: E
nsure the paint head and spray gun body are aligned
correctly for proper fitting
2Insert the paint head fully
into the gun body.
1
2
3
4
5
6
7
3Turn the quick release
knobs on both sides to
the lock position to secure
paint head
8
ACCESSORIES
9 Viscosity Cup
10Cleaning Needle
Aligning the Suction Tube
1When spraying horizontal
or low objects turn the
suction tube to the front.
9 10
ONLINE MANUAL
1
Scan this QR Code with your
mobile device to take you to
the online manual.
2When spraying overhead
objects turn the suction
tube to the back.
OPERATION
3. CONTROLS
2. PREPARATION
NOTE: FOR BEST RESULTS, SURFACE PREPARATION AND PAINT
THINNING ARE THE TWO MOST IMPORTANT AREAS. ENSURE
ALL SURFACES ARE FREE OF DUST, DIRT AND GREASE.
CAUTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK,
A RESIDUAL CURRENT DEVICE (RATED 30MA OR LESS)
MUST BE USED.
Thinning
On/Off Trigger
Thinning is particularly important when spraying. Most paints
are supplied ready for brush application and need to be diluted
sufficiently for spraying purposes.
Follow the manufacturers guide for thinning ratios which
should be labelled on the paint container.
1Squeeze the on/off trigger
to start spraying.
1Before pouring any paint
or thinners work out how
much of each substance is
needed.
THINNERS
PAINT
2Release the on/off trigger
to stop spraying.
2Pour the required paint
and thinners using a filter
into a mixing cup and mix
thoroughly.
THINNERS
PAINT
Spray Regulator Dial
The regulator dial is a stop that limits the distance the trigger
can be pressed. This results in less material being sprayed.
1Squeeze the trigger
while aiming at a piece of
cardboard or scrap.
2Rotate the regulator dial
to the required position for
optimal results.
Determining Viscosity
It is vital to determine the viscosity of the coating material to
see if it is suitable to be used in the spray gun.
1Submerge the viscosity
cup into the material to fill.
2Raise the cup out of the
material and start timing.
Replacing Air Filter
Filters can be purchased in packs of 2 (p/n: SPSPG300-03) and are
available from the Special Orders Desk at any Bunnings Warehouse.
1Remove the filter cover
with a flat screwdriver.
3Time how long it takes to empty the cup. This is referred to
as DIN seconds.
2Wash or replace the dirty
filter and place inside the
inner cover.
4If the material is above 30 DIN-S the material will need to be
thinned more and retested.
IMPORTANT! THE SPRAY GUN CANNOT BE USED WITH
MATERIALS CONTAINING ABRASIVE SUBSTANCES, GLAZES,
DISPERSION PAINTS, CAUSTIC AND ALKALINE SUBSTANCES OR
TEXTURED COATINGS.
3Clip the inner cover and filter cover back onto the spray gun.
WARNING! NEVER OPERATE THE SPRAY GUN WITHOUT
A FILTER. DIRT COULD BE SUCKED IN AND DAMAGE THE
OPERATION OF THE UNIT.
4. ADJUSTING THE SPRAY GUN
5. HOW TO SPRAY
Choosing Spray Patterns
Preparation
To change spray patterns simply loosen the air cap and rotate to
the desired position. Ensure that the air cap is tightened again
to secure in place.
1Work out how much of
each substance is needed.
THINNERS
PAINT
1For vertical surfaces use a
horizontal fan. This is done
by rotating the air cap into
the position shown to the
right.
2For horizontal surfaces use
a vertical fan. This is done
by rotating the air cap into
the position shown to the
right.
3Check the viscosity is less
than 30 DIN-S to suit the
spray gun.
2Filter and mix the material
using the manufactures
guide
THINNERS
PAINT
4Pour the material into the
paint cup.
Adjustments
1Adjust the suction tube
and air cap into the desired
position for the job.
2Spray onto scrap material
to check that the spray
pattern is correct.
3For corners, edges and
other hard to access
places use a round fan.
This is done by rotating
the air cap into the position
shown to the right.
Spraying Technique
1Start off your workpiece and spray in a smooth speed
maintaining a distance of roughly 20cm from the workpiece.
Be sure to keep the spray gun at a perpendicular angle.
Spraying Technique
1Evenly control the speed
of movement along
the workpiece while
maintaining distance and
angle to the piece.
2Overlap each stroke by
2cm to achieve an even
coat.
SGP-300U
MAINTENANCE
TROUBLE SHOOTING
WARNING! ENSURE THE TOOL IS DISCONNECTED FROM THE
POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING
OPERATIONS.
After each use it is essential that the spray gun is cleaned thoroughly. This will
prevent any blockages occurring and provide reliable performance when you next
come to use it.
Cleaning
1Unscrew the paint pot and return
remaining material into a container.
3Clean the paint pot and suction
tube with a brush and then screw
the pot back into the gun.
2Fill the paint pot with solvent or
water. Note: Only use solvents with
a flash point over 21°C
4Plug the gun back in and spray the
solvent into a container. Repeat
until clear solvent comes out.
Problem
Cause
Remedy
Little or no material
flow
Nozzle / Suction tube clogged
Spray regulator dial to low
Suction tube loose
No pressure build up in paint pot
Air filter clogged
Clean
Increase regulator dial
Insert
Tighten paint pot
Clean or replace
Material leaking
Nozzle loose
Nozzle worn
Material build up on air cap and nozzle
Tighten
Replace
Clean
Atomization is too
coarse
Viscosity of material too high
Material volume too large
Nozzle clogged
Air filter clogged
Too little pressure build up in container
Thin material
Decrease spray regulator
dial
Clean
Clean or replace
Tighten paint pot
Spray jet pulsates
Material in paint pot running out
Air filter clogged
Refill
Clean or replace
Pattern runs or sags
Applying to much material
Decrease spray regulator
dial or increase movement
speed
Too much overspray
Gun too far from spray object
Too much material applied
Reduce distance
Decrease spray regulator
dial
Pattern is very light
and splotchy
Moving the spray gun to fast
Decrease spray regulator
dial or decrease movement
speed
DESCRIPTION OF SYMBOLS
5Remove the paint pot and empty
any remaining solvent.
Cleaning Parts
1Unscrew the air cap nut to remove
the air cap.
V
Volts
Hz
Hertz
~
Alternating current
W
Watts
ºC
Degrees Celsius
/min
2Turn both quick release knobs to
remove the paint head.
BAR
Pressure rating
Revolutions or reciprocation per minute
Do not use in raining
Double insulated
Read Instruction manual
Wear eye, breathing,
ear protection
Warning
SPARE PARTS
3Remove and dismantle the suction
tube by turning clockwise.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse or Homebase store.
For further information, or any parts visit
www.ozito-diy.co.uk or contact Ozito Customer Service:
Great Britain: 0151 294 4488
4Dip a cloth in solvent or water and clean the air cap, nozzle, gun housing, rear
of the paint head and suction tube.
5Take note of the 3 holes on the suction tube, if blocked clean using the
provided cleaning needle.
6Prior to storing the spray gun, ensure it is completely dry.
• Keep the vents of the spray gun clean at all times. If possible, prevent foreign
matter from entering the vents.
• If the body of the spray gun requires cleaning, do not use solvents but a moist
soft cloth only. Never let any liquid get inside the gun body; never immerse any
part of the spray gun into a liquid.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the sander by an unauthorised person or by mishandling
of the spray gun.
Ireland: 1850 882711
E-mail: enquires@ozito-diy.co.uk
ELECTRICAL SAFETY
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of fire, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
Before you connect the equipment to the mains supply make sure that the data on the rating plate are
identical to the mains data.
This tool is double insulated therefore no earth wire is required.
If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord available
through the service organization.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric
shock.
To reduce the risk of electrical shock, a residual current device (rated 30mA or less) must be used.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
SPRAY GUN SAFETY WARNINGS
WARNING!
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power tool
“live“ and could give the operator an electric shock.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of
an extension lead not suitable for the power input of the tool or which is damaged or
defective may result in a risk of fire and electric shock.
It is recommended that the extension lead is a maximum of 25m in length. Do Not
use multiple extension leads.
NEVER under any circumstances aim the nozzle at another person or animal.
• In the event of an injury occurring, seek medical advice immediately.
• The spray gun must not be used for spraying flammable paints and solvents with a
flash point of less than 21ºC.
• Always ensure there is adequate ventilation when spraying.
• The use of ear protection is recommended.
• Eye protection is recommended to keep hazardous vapours and liquids out of eyes.
• Always wear a face mask when spraying.
• Always read the paint manufacturers thinning instructions before using.
• Always keep the spray basket nozzle in place during use. Never allow the spray to
come in direct contact with the skin.
DANGER! Never immerse the spray gun in liquid. This could lead to electric
shock, personal injury and material damage.
• The spray gun must not be cleaned by using flammable liquids with a flash point of
less than 21ºC.
NEVER spray near a naked flame, including an appliance pilot light.
NEVER smoke whilst spraying.
NEVER allow children to operate or play with the spray gun.
• Before cleaning, always disconnect the appliance from the mains supply.
• Always disconnect from mains supply when refilling the paint pot.
• After every use ensure you clean your spray gun thoroughly.
NEVER use the spray gun outside when it is raining.