ZIEHL TR 800 Web Universal Relay Operating Instructions
Below you will find brief information for Universal Relay TR 800 Web. The Universal Relay TR 800 Web is a web-enabled device that monitors and logs signals from up to 8 inputs. It can be connected to the internet or an intranet and operated via TCP/IP from a normal PC with a suitable browser. You can configure up to 8 limits for each of the 4 output relays, and the device includes an integrated webserver for configuration, readout of measured data, user-management email-alarms, data- and alarm-logging, and ftp-upload.
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Operating Instructions
- Archive document -
Universal-Relay TR 800 Web
www.ziehl.de
Software version 1.1.9
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 1 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
Table of contents
View measurements and alarms, sensor simulation ............................................. 20
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 2 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
1. Application and short description
Web-IO Universal Relay with Ethernet-interface and 8 inputs for temperature-sensors and other analogue signals.
The TR 800 Web can be connected to the internet or an intranet and operated via TCP/IP from a normal PC with a suitable browser (tested with IE 7, IE 8 and Firefox 3). No special software and no special instruction is required.
The Universal Relays TR 800 monitors and logs signals from up to 8 inputs.
Up to 8 limits (one per input) can be programmed for each of the 4 output-relays.
2. Overview of functions
8 measuring inputs: o
Pt 100, Pt 1000 in 2- or 3-wire connection o
KTY 83 or KTY 84 o
Thermocouples type B, E, J, K, L, N, R, S, T o
DC 0-10 V, DC 0/4-20 mA o
Resistance 500 Ohm, resistance 30 kOhm
4 relay-outputs (each potential-free change-over contact)
Ethernet interface (http, https, UDP, Modbus, Bonjour, UpNP, SNMP, AJAX)
RS485 interface (Standard Ziehl- and Modbus RTU- protocol)
Universal power-supply AC/DC 24-240 V
Integrated webserver for configuration, readout of measured data, user-management email-alarms, data- and alarm-logging and ftp-upload
Time-dependent control (day/night)
Real-time clock with synchronisation with timeserver
3. Connection Plan
1) Terminating resistor active: Bridge A to A’ and B to B’
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 3 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
4. Display and controls
1, 2 LEDs (yellow) RS485 interface
Rx flashes briefly: Unit is receiving data via the RS485 interface
Tx flashes briefly: Unit is transmitting data via the RS485 interface
Rx and Tx flash/illuminate during firmware update
3 LED (red) Sensor error
Illuminated: Fault in a sensor circuit
4 LEDs (red) alarm
Illuminated:
Flashes briefly (1:4):
Alarm (1-4) has occurred
Response delay is running
Flashes long (4:1): Backshift delay is running
Flashes uniformly (1:1): Ready for reset, reset with key
Press "SET/RESET" ≥ 2s or ext. Reset Y1/Y2
5 LED (yellow) Night
Illuminated: Limits for "Night" (can be set via browser) are active
6 LEDs (yellow) sensors
Illuminated: Displays the sensor value belonging to the LED in the digital display
Flashes: Sensor error in the corresponding sensor circuit
7 LEDs (yellow) relay state
Illuminated: The relay belonging to the LED is picked up
Off: The relay belonging to the LED is released
8 Digital display (4 digits)
Display of sensor value
Display of error codes
Display of menu and configuration mode
9,10 Up button / Down button
Change into the menu mode (see Operating instructions Point 8.3)
11 Set/Reset button
Press briefly:
Press for 10 s:
Displays the next sensor (sensor LED illuminates)
Displays the software version (e.g.
0-00)
12 LED (yellow) Displays Ethernet transmission speed
Off: 10 Mbps On: 100 Mbps
13 LED (green) Displays Ethernet data traffic
Flashes during active data transmission
14 IP address slide switch
Towards Ethernet jack:
Towards reset button:
IP address 10.10.10.10
IP address User (set via web browser)
15 Webserver reset button
Internal webserver restarts when pressed (duration ca. 1 minute)
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 4 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
5. Important
Information’s
To use the equipment flawless and safe, transport and store properly, install and start professionally and operate as directed.
Only let persons work with the equipment who are familiar with installation, start and use and who have appropriate qualification corresponding to their function. They must observe the contents of the instructions manual, the information which are written on the equipment and the relevant security instructions for the setting up and the use of electrical units.
The equipments are built according to DIN / EN and checked and leave the plant according to security in perfect condition. To keep this condition, observe the security instructions with the headline „Attention“ written in the instructions manual. Ignoring of the security instructions may lead to death, physical injury or damage of the equipment itself and of other apparatus and equipment.
If, in any case the information in the instructions manual is not sufficient, please contact our company or the responsible representative.
Instead of the industrial norms and regulations written in this instructions manual valid for
Europe, you must observe out of their geographical scope the valid and relevant regulations of the corresponding country.
DANGER!
Hazardous voltage!
Will cause death or serious injury. Turn off and lock out all power supplying this device before working on this device.
Observe the maximum temperature permissible when installing in switching cabinet.
Make sure sufficient space to other equipment or heat sources. If the cooling becomes more difficult e.g. through close proximity of apparatus with elevated surface temperature or hindrance of the cooling air, the tolerable environmental temperature is diminishing.
!
ATTENTION! Connection of sensors
The inputs 1T1, 1T2, 1T3 to 8T3 and RESET Y1, Y2 are not potentially separated from output RS485. Temperature-sensors must have a sufficient insulation.
Only signals according to SELV (Safety Extra Low Voltage) may be connected.
The pluggable terminals of the measuring inputs have a special contact-material and may only be used for the connection of the sensors.
Attention! Universal power supply
The unit is equipped with a universal power supply, which is suitable for DC- and ACvoltages. Before connecting the unit to the current, make sure that the allowed scope of voltage of the control voltage Us, written on the lateral type plate, corresponds to the supply voltage of the unit.
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 5 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
!
ATTENTION! When all relays are programmed in operation current mode (= pick up at alarm), a loss of the supply voltage or an instrument failure can remain unidentified.
When the relay is applied as control instrument, the operator must ensure, that this error is recognized by regular examinations.
We recommend to program and accordingly evaluate at least one relay
in the closed-circuit current mode.
6. Installation
The unit can be installed as follows:
Installation in switchgear cabinet on 35 mm mounting rail according to EN 60715
With screws M4 for installation on walls or panel. (additional latch not included in delivery)
Connection according to connection plan or type plate.
!
A circuit-breaker or switch must be situated within easy reach of the unit and fused. Installation excess current protection should be
≤ 10 A.
7. Detailed description
The TR 800 Web measures up to 8 connected sensors, displays the measured values and evaluates them.
Configuration and operation are performed with a computer through a web browser
A setting can be made for each sensor o Assignment limit <-> Alarm (as desired) o Alarm active / inactive o Limit for alarm on o Limit for alarm off
For Relays K1 .. K4 (Alarm 1 .. Alarm 4) can be set individually o Response delay and switch-back delay o Relay on/off during alarm (operating or closed-circuit current) o Alarm during error (message about sensor errors and device errors) o Alarm locked,
(To reset, press "SET" ≥ 2s or ext. reset Y1/Y2
Ethernet interface for o http and https (under http, port can be set and switched off) o UDP protocol to read out data (port adjustable) o Modbus protocol to read data
RS485 interface for o standard Ziehl protocol to read data o Modbus RTU protocol to read data
Via the web browser, the following functions are available o Display measurement, min and max values with date/timestamp o Sensor simulation for simulating individual sensors o Alarm status display o Sensor configuration (name, type, compensation, scale and unit) o Alarm configuration (limits, operating/no-load current, alarm during error, alarm locked, response /switch-back delay and email) o Time-controlled day/night limits switchover o Data logging, alarm logging and parameter logging with date/timestamp
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 6 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
o Network configuration o System settings o User management
8. Start-up operation (commissioning)
8.1 General instructions on operating
One can identify the device operating mode with the decimal point behind the last 7-segment display.
8.2 Display mode
Decimal point off (normal state for measurement display)
Displays the current sensor value (related yellow sensor LED illuminated, change to next sensor by pressing Set -> button)
LED yellow
RS485 Rx / Tx
LED yellow
Day / Night
LED yellow
Relay K1 .. K4
Flashes during data communication via RS485 interface
LED red
Alarm 1 .. 4
LED yellow
Sensor 1 .. 8
LED red
Sensor error
ON = Limits for "Night" are active
OFF = Limits for "Day" are active
ON = Relay operating
OFF = Relay is released
Flashes 1:4 = Response delay is active
Flashes 4:1 = switch-back delay is active
Flashes 1:1 = Ready for switch back, reset with press
"SET/RESET" button
≥ 2s or close ext. Reset Y1/Y2
On = Alarm on
OFF = Alarm off
ON = Measurement of selected sensors in the display.
Flashes = Error in sensor circuit
On = Fault in a sensor circuit
(Defective, yellow sensor LED flashes)
Function key
Set/Reset
Press briefly: Displays the next sensor (sensor LED illuminates)
Press for 10 s: displays the software version
Function keys
Up and Down
Press briefly: Change into the menus mode
8.3 Menu mode
Decimal point on
Select the menu items to view the parameters
Function keys
Up and Down
Press briefly: Select menu item; change into the display mode
Function keys
Set/Reset
Press briefly: Change into the configuration mode
8.4 Info mode
Decimal point flashes
Function keys
Up and Down
Not in use
Function keys
Set/Reset
Select next parameter; after the last parameter change into menu mode
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 7 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
8.5 Short operating diagram
Display mode
normal operation
= Up
>2s
= Set
= Reset
...
Sensor
1
Sensor
2
Sensor
3
Sensor
4..8
...
Info mode
= Down
Sensor
typ
IP
AL 1
S 1
100
1000
83
84
th..
0-10
0-20
4-20
R500
R30.0
diff
IP-
,192
168
´ 1
_ 95
Dhcp
Off / on / fail
S 2
100
1000
83
84
th..
0-10
0-20
4-20
R500
R30.0
diff
Thermocouples (th..) thb = Typ B thk = Typ K thn = Typ E thj = Typ J thl = Typ L thn = Typ N
S 3 – S 8
Sensors assigned to an alarm are lighting (yellow)
Sensors having caused an alarm are blinking (yellow)
AL 2
AL 3
AL 4
8 typ type of sensor
8 S 1 8
…
8 S 8 8
sensors 1 to 8
8
8 diff
IP
8
8
difference
IP- address thr = Typ R ths = Typ S tht = Typ T error messages:
Er 1
= sensor shortcircuit
Er 2
= sensor break
Er 4
= thermocouple poled wrong
Er 5
= no contact to web-module
Er 8
= error in unit
Er 9
= error in parameters
8 nc 8
not connected
8 100 8
type Pt 100
8 1000 8
type Pt 1000
8 83 8
KTY 83
8 84 8
KTY 84
8 IP- 8
IP- address
8 ,192 8
1 digit of IP- address
8 π168 8
2 digit of IP- address
8 ´ 1 3 digit of IP- address
8 _ 95 8
4 digit of IP- address
8 th . .
8 thermocouples
8 0-10 8
voltage input 0-10 V
8 0-20 8
current input 0-20 mA
8 4-20 8
current input 4-20 mA
8 r500 8
resistance 500 Ohm
8 r30.0
8
resistance 30 K Ohm
8 dhcp 8 DHCP
8 off 8
DHCP off
8 on 8
DHCP on
8 faIl 8
DHCP missed
8 Al 1 8
...
8 Al 4 8
alarms 1 to 4
8 boot 8
webserver starts
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 8 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
8.6 Overview of commissioning
Must Can Overview
X
8.7 Switch on the unit
X
X
X
X
8.8 Connection to network and controls
8.9 Find the unit in the network
8.9.1 DHCP server
8.9.2
8.9.3
8.9.4
Default IP address 10.10.10.10
Bonjour
UPnP
8.10 Make the basic network settings
8.11 Sensor settings
X
X
X
X
8.13 Configure the alarms
8.13 Alarm email
8.14 System
8.15 User management/access control
X
8.16 Logging
X
8.17 View measurements and alarms, sensor simulation
8.7 Switching on the unit
Apply supply voltage to terminals A1 and A2,
Ca. 2s long, all LEDs and the digital display illuminate (
8.8.8.8. )
The TR 800 Web is now ready to operate
In the digital display, boot flashes (alternating with sensor value), the integrated webserver starts (duration ca. 1-2 minutes). After boot extinguishes, the unit can be addressed via its interfaces.
8.8 Connection to network and controls
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 9 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
8.9 Find the unit in the network
Prerequisite: Web browser Internet Explorer 7,8 or Firefox 3 (tested).
The TR 800 Web provides four facilities to find itself in the network:
8.9.1 DHCP server
In the network, there is a DHCP server; newly added units automatically are assigned an
IP address
Query of the IP address in the unit
Press the DOWN button 2x, then the SET button
IP address appears in the digital display
Status of DHCP query is displayed ( off
/ on
/
FAIL
)
Start web browser and enter the IP address in the address line [Return]
The TR 800 Web homepage opens in the web browser
Close the login window with the OK button (without user name and without password)
If the network logon fails via DHCP, a network configuration will be performed based on zeroconf (IP = 169.254.x.x).
8.9.2 Default IP- Address 10.10.10.10
! Use this setting for configuration only.
Push slide switch to IP 10.10.10.10 (sketch Point 8.8)
Requires a reboot of webserver (press RESET button), in the digital display boot flashes (start duration ca. 1 min)
User management is deactivated, http-Port = 80 und https-Port = 443
Note: The following actions can only be performed with administrator rights.
Enter this command into your PC in the input prompt (command line): route add 10.10.10.10 xxx.xxx.xxx.xxx (xxx.xxx.xxx.xxx= IP address of PC)
Route for the TR 800 Web ping 10.10.10.10
Connection test
TR 800 Web replies
Reply from 10.10.10.10: Bytes=32 Time=3ms TTL=32
Reply from 10.10.10.10: Bytes=32 Time=1ms TTL=32
Ping statistic for 10.10.10.10:
Package: Sent = 4, Received = 4, Lost = 0 (0% loss),
Connection okay
Start web browser and enter the IP address (10.10.10.10) in the address line [Return]
The TR 800 Web homepage opens in the web browser
Close the login window with the OK button (without user name and without password)
Make the basic network settings
Push the slide switch to IP USER (sketch Point 8.8)
Requires a reboot of webserver (press RESET button), in the digital display boot flashes (start duration ca. 1-2 minutes
Note: The settings made in the web browser under "Network" are only effective after the slide switch is switched to IP User and the unit has been rebooted (press RESET button).
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 10 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
8.9.3 Bonjour
Plugin for Internet Explorer (www.apple.com/bonjour)
Plugin for Firefox Browser (www.bonjourfoxy.net)
Optional in the Safari browser (switch on)
Note: not available if the http-service has been disabled.
Windows: Download the plugin for Internet Explorer from the Internet and install it
Mac OS X: Bonjour is integrated in the system (Safari browser)
Linux: Bonjour not available
Start browser and let TR 800 Web search with Bonjour.
Double click on the device found
The TR 800 Web homepage opens in the web browser
Close the login window with the OK button (without user name and without password)
8.9.4 UPnP
Available for Windows starting from Win XP
Note: not available if the http port has been switched off
Start network browser (network environment),
("Symbols for show Network UPnP devices" must be active)
Double click on the device found
The TR 800 Web homepage opens in the web browser
Close the login window with the OK button (without user name and without password)
8.9.5 Information about the login window
Closing the login window (click on OK button) is delayed a couple of seconds as data still needs to be transmitted in the background.
If the user admin/access control is inactive (default) the login window is not visible.
The user management/access control is always deactivated if the slide switch is set to
IP=10.10.10.10 (see Points 8.8 and 8.9.2).
If the user admin/access control is active (see Point 8.15), the Username and Password must be entered.
Entry is case-sensitive.
Guest access (if activated, see Point 8.15) is made by logging in without any user name and password. Guests can only view the "Measurements" and "Sensors" web pages. It is not possible to change the parameters.
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 11 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
8.10 Make the basic network settings
Select "Network" in the web browser menu
Network TCP/IP:
You can enter the desired network parameters here.
Ask your network administrator if necessary.
Note: Switch off http with http-Port = 0.
UDP settings:
The device provides a facility to download data via the UDP protocol.
The related UDP port can be changed here.
RS485 interface:
If the device is operated on a RS485 interface, the parameters and the protocol can be selected here
Email settings:
The TR 800 Web provides a facility for sending an email if the alarm state changes.
Enter the access data into the corresponding boxes.
Active services:
Services may be disabled.
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 12 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
8.11 Sensor settings
Select "Sensors" in the web browser menu
Make the settings for the connected sensor types here. A name can be assigned for each sensor for clear identification.
Box
Sensor name
Current value
Sensor type
Wire
Compensation
Scaling on
Zero-point
Full-scale
Dec. point
Unit
Description
State a name for sensors 1 - 8
Display the measurement with the unit
Select the sensor type only with Pt100 / Pt1000: Select "3-wire" or choose a total wire resistance for 2-wires.
2-wire technique wire resistance compensation:
To compensate the wire resistance short-circuit the wires nearby the sensor and measure the wire resistance. We recommend to use 2 or better 3 wires for each sensor.
With 2-wire connection and a common wire for all signals, all sensor measuring currents will be added on the common wire. Thus the value of the compensation wire resistance RK must be calculated as follows:
RK = (n+1) x RL/2
(RL = wire resistance of two wires, n = number of sensors)
Scaling for temperature sensors not available.
Zero-point scaling
Full-scale scaling
Decimal point scaling
°C, °F, V, mA, Ω, kΩ, % and a freely-definable unit (box can be edited).
°C and °F are available for temperature sensors.
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 13 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
8.12 Configuring the alarms
Box
Day / Night
Alarm name
Delay
Relay on alarm
Alarm on error
Alarm locked
Sensor no.
Description
Switch the display of the alarm values for day / night operation.
Definition of the switchover times in the "Time control" menu
Attention: Only affects the values of "Alarm ON" and "Alarm OFF"
State a name for the respective alarm on: Time (in s) during which an alarm is suppressed: off: Backshift (in s) after an alarm on: The relay picks up during an alarm off: The relay releases during an alarm on: This alarm is non-delayed triggered during: device error sensor error (even if the sensors are not "active") off: This alarm is not triggered during a sensor error / device error.
If a sensor triggers an alarm, and this sensor has an error, then the alarm is non-delayed reset (even if "Alarm locked '= on). on: An alarm occurring one time will not be automatically reset. Only pressing reset (close "SET/RESET" button ≥ 2s or ext. Y1/Y2 reset or break of supply voltage Us) resets the alarm. off: Alarm not locked active: Switches the alarm for this sensor on/off
Alarm on : Value at which the device triggers an alarm
Alarm off: Value at which the device resets an alarm
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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Definition of alarm values:
Value in box
Alarm on >
Value in box
Alarm off
Alarm state
Alarm if: Measurement value >= Alarm on
Alarm off if: Measurement value < Alarm off
Alarm on < Alarm off
Alarm if: Measurement value <= Alarm on
Alarm off if: Measurement value > Alarm off
8.13 Alarm email
In addition to an alarm message on Relay K1-K4, an email can also automatically be sent.
Box
Dropdown list
"Alarm ON"
"Alarm OFF"
Recipient
Subject
Text
Description
Selects for which alarm (1-4) an email will be sent
Email will be sent if an alarm occurs
Email will be sent if an alarm expires
Enter email addresses (separated with a semicolon) or press "Add" button and select the addresses from the list (emails of the addresses entered in the [Users] menu)
Optional subject text
Optional instructions text
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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8.14 System
The device name appears in the uppermost line of the website after saving.
The TR 800 Web has a real-time clock that can be synchronized with a "Timeserver" (NTP protocol, uses UDP Port 123). The server, router, proxy … connected to the network usually provides such a function. Timeservers from the Internet can also be used (e.g. ptbtime1.ptb.de). Ask your network administrator if necessary. Alternatively, the system time can be manually set and transferred with the "Update TR 800 system time".
Function
Save device settings
Save device settings on a PC
Copy device settings from PC to
TR 800 Web
Description
Every change in the device can be taken over with the [Save] button; a new configuration point is automatically added. It is saved with the date, time and the user. A comment can be added to these points.
Activate the desired configuration
Click the link [ Download config. file
The file is downloaded to the PC
]
Press [Search …] button. Choose the desired "Config. file" and press the [upload] button.
The config. file is uploaded and the configuration is taken over
Reactivate saved device settings
Set factory settings
Using the functions
Activate the desired configuration
Press the [Reactivate] button
The saved configuration is taken over
Press the [Set factory settings] button
The device configuration is set to the delivered condition
"Save device settings to a PC"
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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and "Transfer device settings from PC to TR 800 Web" you can very simply copy the device settings to multiple TR 800 Webs.
Firmware updates including the installation instructions can be downloaded from the www.ziehl.com
website as needed.
8.15 User management/access control
The TR 800 Web has user management with access control. Stipulate the administrator, user and guest access here as required. If the user management is switched on (checkbox [active]), a password can be assigned to each user (and administrator). To do that, click on the [Change password] button. In the window that opens, enter the first and second lines for each desired password.
If the settings for the email account ("Network" menu) have been made, a test mail can be sent to each user.
Possibly occurring transmission errors are logged in the "Test mail log file".
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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8.16 Logging and FTP Upload
Logging:
Measurement data and alarms are automatically logged as specified. Data records of 1500 measurements and 500 alarm changes are logged in two ring memories. 100 ring memories are stored internally.
Recording time depending on the setting of the interval: current ring memory recording time
Interval 1500 data records days
00:00:02 0:50:00 0.0
100 ring memory -backups days
17.4 month
0.6 year
0.0
00:00:10
00:00:30
00:01:00
00:03:00
00:05:00
00:30:00
01:00:00
4:10:00 0.2
12:30:00 0.5
25:00:00 1.0
75:00:00 3.1
125:00:00 5.2
750:00:00 31.3
1500:00:00 62.5
17.4
52.1
104.2
312.5
520.8
3125.0
6250.0
0.6
1.7
3.4
10.3
17.1
0.0
0.1
0.3
0.9
1.4
102.7 8.6
205.5 17.1
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 18 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
Log description:
Content of the log files
Individual data records
Interval
Checkbox ring memory
Data und Alarms
DecSeparator
[Display measurements] button
[Display alarms] button
[Delete measurements] button
[Delete alarms] button
Download measurement data link Download alarms link
Min/Max values with date/time
Date/time; Measurement values sensors 1-8; Alarm values 1-4 (sum of the sensors that triggered the alarm
S1=1, S2=2…S8=128); Error number (device error)
In this time interval, the data is logged.
Selection of the ring buffer, sorted by date.
. „current“ = the last 1500 / 500 records.
This character is used in the csv files.
The selected memory of data and the alarm states can be viewed in a new window
The current memory and the backups are deleted.
The selected memory is downloaded as a csv file
FTP Upload:
With the FTP upload, depending on selection, the current data values and alarms, the current ring memory for data and alarms, and the internally stored ring memories are uploaded.
There are files with the extension ". upl" uploaded and then renamed to ". csv".
The filename uses the local time format. Inside the files, the selected time format is used (see
System Settings). In the case of transmission problems, see the "Transmission Log" file.
Upload Selection present data and alarms
Current data memory
Data memory backups
Current alarms memory
Alarms memory backups
The file
„current.csv“ will be uploaded.
The file
„values.csv“ will be uploaded. The content consists of
1500 records (current ring memory data). file size about 100-
200 kbyte.
The file(s)
„values.xxx.csv“ will be uploaded. xxx = Date/time in local time format.
The file
„alarms.csv“ “ will be uploaded. The content consists of 500 records (current ring memory alarms). file size about
40-80 kbyte.
The file(s)
„alarms.xxx.csv“ will be uploaded. xxx = Date/time in local time format.
Trigger
Log interval Time between upload of
„ present data and alarms“, current data memory and current alarms memory .If available, also the memory backup files are uploaded.
.
On change of alarm, the upload is performed. additional upload on
„alarm on“ und „alarm off“
Button [manual upload] An upload is performed.
Link Transmission Log
Target Server address
Transmission Log from the last upload. Link colour: black: success; red: error.
Enter the address of the destination FTP server IP or host name. You can optionally add the port number. For example
"192.168.3.3" or "192.168.3.3:2000" or "ftpserver.com"
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
directory
anonymous login username
Password
„delete“ before „rename“
Enter the directory where the files are stored. Example:
"test/test2"
The indication of sub-directories with "/".
There must be no "\" be used.
Can be activated when the FTP server allows anonymous login.
User name for login on the FTP server
Password for the login on the FTP server
This is to activate when the FTP server rename a file into an existing file is not accepted.
This is in some Windows FTP servers / server program needed. See Transmission Log.
8.17 View measurements and alarms, sensor simulation
Here, all measurements can be clearly viewed with min./max. values plus the alarms. Using the sensor simulation, individual sensor values can be simulated. The simulation independently switches off after 15 minutes with no changes in the simulation value.
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
The progression of the measurements is displayed in a chart. Sensors can be flexibly displayed or hidden. The colour and the format of the line and the marker can be set.
Checkbox details: 100 logged points (see Point 8.16) are displayed in the chart.
Using the [<older] / [>newer recent] buttons, one can navigate chronologically in both directions.
Complete checkbox: The entire logged area (1500 points) is shown in the chart
Absolute checkbox: Unit of the y-axis corresponds to the sensor metrics
Relative checkbox: Unit of y-axis: 0-100%
Backups Memory: Selecting the backup ring buffer, which is shown
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
8.18 Time-dependent control / Scheduler
The time control specifies which alarm values (Day or night) are active at which time.
The following settings are available: o active: day (no time control; alarm day-values always apply) o active: night (no time control; alarm night-values always apply) o active: scheduled (the specified switchover times apply)
The times for the night values are entered into the table.
Up to four switch times can be set for each day of the week. To activate these times, the
"active" check box for the corresponding day needs to be set.
Example for switchover times:
Specification in the web browser
Night values are active
Su 00:00 h
Su 22:00 h
Mo 21:30 h
-
-
-
Su. 06:00 h
Mo. 07:30 h
Tu. 00:00 h
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 22 of 28 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
9. Ethernet protocols
Along with the http and https protocols for the web browser, the TR 800 Web also supports additional Ethernet protocols: UDP, Modbus, SNMP, FTP and AJAX.
9.1 UDP
The interface parameter for the UDP protocol can be viewed and changed in the web user interface [Network / UDP settings].
A detailed description of the protocol can be found in the TR 800 Web online help section or can be downloaded via the Internet (www.ziehl.com).
9.2 Modbus TCP
The Modbus TCP protocol is available through TCP port 502.
A detailed description can be found in the TR 800 Web online help section or can be downloaded via the Internet (www.ziehl.com).
9.3 SNMP
The SNMP protocol makes measurements and configuration values available (read only).
The MIB file is located in the online help of TR 800 Web or can be downloaded via the Internet
(www.ziehl.com).
9.4 FTP Upload (Option)
Recorded measurements and alarm states can be time-controlled saved to an FTP server as a
CSV file. Furthermore, it is possible to continuously transmit the current values or time controlled or event controlled (change in an alarm state).
9.5 AJAX data interface
The AJAX data interface makes data measurement and alarm data in the Ajax-compatible
JSON format. The description can be found in the online help of the TR 800 Web.
10. RS485 interface
The RS485 interface supports two protocols: Ziehl Standard Protocol and Modbus RTU
Protocol. Make the interface settings via the web browser,
[Network / RS485 interface].
10.1 Ziehl Standard Protocol
A description can be found in the TR 800 Web online help section or can be downloaded via the Internet (www.ziehl.com).
10.2 Modbus RTU
A description can be found in the TR 800 Web online help section or can be downloaded via the Internet (www.ziehl.com).
11. Maintenance and Repair
ZIEHL industrie-elektronik GmbH + Co KG
Daimlerstr.13
D-74523 Schwäbisch Hall
Telephone: +49 791 504-0 Fax: +49 791 504-56 e-mail: [email protected] homepage: www.ziehl.com
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
12. Troubleshooting
boot
appears in the digital display
Cause
Remedy
This is not an error.
The internal webserver is starting up.
After switching on the network, the internal webserver needs app. 1 min. until it starts. After that, the digital display extinguishes.
After performing a software update, the webserver automatically reboots.
Er 5 appears in the digital display
Cause The internal webserver is not working correctly
Remedy
Do a reset; press the reset button on the unit (see Point 8.8) or switch off the unit and then back on.
After max. 2 min,
Er 5 and boot should no longer be flashing in the display.
Er 1 or Er 2 appears in the digital display
Cause Sensor short-circuit or sensor interruption on the TR 800 Web
Remedy
Check sensor on the TR 800 Web to see if it is electrically okay and is correctly connected.
Er 4 appears in the digital display
Cause A connected thermocouple is connected the wrong way around
Remedy Check the thermocouple and connect it correctly if applicable
Er 8 appears in the digital display
Cause Internal device error
Remedy
Switch unit off and back on. If the error message continues to appear, the unit must be returned to the factory for repair
LED Rx and Tx constantly flash
Cause
Remedy
The unit is momentarily performing a software update
A software update can take up to 5 min. After that, the LEDs automatically go out.
If the LEDs continue to flash, an error occurred during the software update.
Switch off the unit and back on. The LEDs must go out
Displayed temperature does not match the sensor temperature
Cause o
False measuring-unit was set o
Error in the scaling
Remedy Check the settings in the web user interface in [Sensors
– Sensor Settings]
User name/password not known
Remedy
See 8.9.2 Set default IP address 10.10.10.10
User management is deactivated, http-Port = 80 and https-Port = 443 e-mails are not receive
Remedy e-mails are not receive, if multiple recipients are used. Reason could be that one address from the e-mail server is not accepted, then the e-mail is not sent.
Test: Change to the browser menu "User", enter all the recipients in an "email" field, press "Test Email" button, wait for some time (10-60 s), then check the
"Test Mail Logfile".
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: +49 791 504-0, Fax: -56, email: [email protected]
Login window cannot be closed
Remedy Close the browser window and then reopen it
Data graphics, Logging, it appears a later time stamp
Remedy
Check the date and time in the menu
“System".
Erase all data logs with button "erase log" in menu “Logging”
13. Technical Data
Rated supply voltage Us
Tolerance
Power consumption
Relay output
Switching voltage
Switching current
Switching capacity
AC/DC 24
– 240 V
DC 20,4 - 297 V
< 4 W
AC 20 - 264 V 50-60 Hz
<13 VA
4 x 1 changeover (CO) max. AC 415 V max. 5 A max. 1250 VA (ohmic load) max.120 W at DC 24 V
UL electrical ratings:
E214025
250 V ac, 5 A, resisitive
240 V ac, 1/2 hp
120 V ac, 1/4 hp
B 300
– pilot duty, UL 508
Nominal operational current Ie
AC15
DC13
Recommended fuses for contact
Expected contact life mechanical
Expected contact life electrical
Test conditions
Rated impulse voltage
Overvoltage category
Contamination level
Rated insulation voltage Ui
On-time
Environmental conditions
Ambient temperature range
Storage temperature range
Altitude
Climatic conditions
External wiring temperature range
Vibration resistance EN 60068-2-6
Ie = 3 A Ue = 250 V
Ie = 2 A Ue = 24 V
Ie = 0,2 A Ue = 125 V
Ie = 0,1 A Ue = 250 V
T 3,15 A (gL)
3 x 10
7
operations
1 x 10
5
operations at AC 250 V / 6 A
EN 61010-1
4000 V
III
2
300 V
100%
-20 °C ... +65 °C
-
20 °C … +70 °C
Up to 2000 m
5
– 85 % rel. humidity, no condensation
-
5 °C … +70 °C
2…25 Hz ±1,6 mm
25 ... 150 Hz 5 g
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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EMC-tests
emitted interference
Burst
SURGE
discharge of static electricity
EN 61326-1
EN 61000-6-3
EN 61000-4-4 +/-4 kV
Pulse 5/50 ns, f = 5 kHz, t = 15 ms, T = 300 ms
IEC 61000-4-5 +/-1 kV
Impulse 1,2/50 µs (8/20 µs)
IEC 61000-4-2 +/-4 kV contact,
+/- 8kV air
10/100 MBit Auto-MDIX http/https = 5
Network-connection
Max. number of connections
Real-time clock
Reset input Y1/Y2 time-reserve 7 days app. DC 18 V / 3,5 mA
RS 485 interface:
Baud rate
Parity
Wire length
4800, 9600, 19200 Baud
N, O, E (none, odd, even)
1000 m at 19200 Baud
ZIEHL RS485 protocol
Time end request
– start answer 5…50 ms
Send data without request 3 s 3 s ± 200 ms
Send data without request 170 ms 170 ms ± 50 ms
Sensor connection:
Measuring-cycle / time depending on sensor type
Sensor(1+3+5+7)
Sensor(2+4+6+8)
0.340.. 3 s
0.340.. 3 s
Pt 100, Pt 1000 according to EN 60751:
Measuring range °C
Sensor min max
Pt 100 -199 860
Short-circuit
Ohm
<
15
Break
Ohm
>
400
Sensor resistance
+ line resistance Ohm max
500
Pt 1000 -199 860
KTY 83 -55 175
150
150
4000
4000
4100
4100
KTY 84 -40 150
Tolerance
Sensor current
150 4000 4100
±0,5 % of measured value ±0,5 K (KTY ±5 K)
≤0,6 mA
Temperature drift <0,04°C/K
Measuring time 2-wire connection <= 220 ms
Measuring time 3-wire connection <= 440 ms
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
Page 26 of 28 Name: TR 800 WEB
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Thermocouples according to EN 60 584, DIN 43 710:
Measuring range °C Precision
Type min Max
B
E
0
-270
J -210
K -200
1820
1000
1200
1372
±2 °C
T > 300°C
±1 °C
±1 °C
±2 °C
L -200
N -270
R -50
900
1300
1770
±1 °C
±2 °C
±2 °C
S -50
T -270
Reference junction
Measuring time
Voltage- / Current input
1770
400
±2 °C
±1 °C
Temperature drift < 0,01 % / K
Measuring error of the sensor wire +0,25
µV / Ω
±5 °C
<= 440 ms
0
– 10 V
0/4-20 mA
Temperature drift
Measuring time
12 kΩ
18 Ω
Measuring of resistance:
Precision
0,0 … 500,0 Ω
Precision
0…30,00 kΩ
Sensor-current
Measuring time
Housing
Dimensions (W x H x D)
Design V8, switchgear mounting
140 x 90 x 58 mm
Mounting height
Wire connection, one wire
55 mm each 1 x 1,5 mm
Stranded wire with insulated ferrules each 1 x 1,0 mm
2
2
Torque of screw 0,5 Nm (3,6 lb.in)
Protection class housing
Protection class terminal
Fitting position
Installation
Weight
Input resistance
Subject to technical changes
Maximum
Input signal
27 V
100 mA
IP 30
IP 20 any
Precision
(from Full-Scale)
0,1 %
< 0,02 %/K
<= 40 ms
0,5 % a voltage > 20 V will affect other channels
0,2 % of measured value
± 0,5 Ω
0,5 % of measured value
± 2 Ω
≤0,6 mA
<= 220 ms
Snap mounting on mounting rail 35 mm according to
EN 60 715 or with screws M 4
(2 additional bars, not included in delivery) app. 370 g
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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14. Housing design V8
Dimensions in mm
1
58
2
48
16,5
3
4
5
1
2
3
Oberteil / cover
Unterteil / base
Riegel / bar for snap mounting
6
210
Option
280
7
4
5
6
Plombenlasche / latch for sealing
Frontplatteneinsatz / front panel
Kennzeichen für unten / position downward
7 Riegel bei Wandbefestigung mit Schrauben. Riegelbohrung Ø 4,2 mm / for fixing to wall with screws, Ø 4,2 mm.
Sie finden diese und weitere Betriebsanleitungen, soweit verfügbar auch in Englisch, auf unserer Homepage www.ziehl.de.
You find this and other operating-manuals on our homepage www.ziehl.de, as far as available also in English.
(Date / Name): 20.04.2011 Fu/Su Drawing no.: 12280-0701-05
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Key Features
- 8 measuring inputs
- 4 relay-outputs
- Ethernet interface
- RS485 interface
- Universal power-supply AC/DC
- Integrated webserver
- Time-dependent control
- Real-time clock