Hafco AL-336 Metal Cutting Lathe Operation manual

Page 1 Instructions Manual for AL-336 (L682)

LATHE

OPERATION MANUAL

07/02/2018

Model.

AL-336

Edition No : LM366

Date of Issue : 01/2017



MACHINE DETAILS

MACHINE

MODEL NO.

SERIAL NO.

DATE OF MANF.

Distributed by

METAL CUTTING LATHE

AL-336

www.machineryhouse.co.nz

Note:

This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.

07/02/2018

NOTE:

In order to see the type and model of the machine, please see the specification plate. Usually found on the back of the machine. See example (Fig.1)

Fig.1

2



C O N T E N T S:

1. GENERAL MACHINE INFORMATION

1.1 Specifications.................................................................4

1.2 Standard Equipment.....................................................4

1.3 Identification..................................................................5

1.4 Included Accessories.....................................................6

2. IMPORTANT INFORMATION

2.1 Safety Requirements......................................................7

2.2 Chuck Safety.................................................................10

3. SETUP

3.1 Stand Assembly............................................................11

3.2 Lifting............................................................................12

3.3 Electrical Installation..................................................13

3.4 Site Preperation............................................................14

3.5 Mounting Lathe On Stand..........................................15

3.6 Installing Spash Guard................................................16

3.7 Levelling The Machine................................................16

4. COMPONENT INFORMATION

4.1 Controls & Components...........................................17

4.2 Tailstock........................................................................19

4.3 Aligning Tailstock To Spindle Centerline................20

4.4 Carriage & Slide Locks...............................................21

4.5 Fixed And Traveling Steadies....................................21

4.6 Compound Rest & Toolpost......................................22

4.7 Setting The Cutting Tool With Spindle Centre.......23

4.8 Feeds And Threading..................................................24

4.9 End Gears.....................................................................27

5 TEST RUN & OPERATION

5.1Test Run........................................................................28

5.2 Chuck & Faceplate Mounting....................................29

4.4 Spindle Speeds.............................................................20

4.5 Feeds And Threading..................................................21

6. MAINTAINANCE

6.1 Lubrication Type and Frequency...............................31

5.2 Lubrication Points.......................................................32

5.3 Troubleshooting...........................................................34

APPENDIX

A. Electrical Circuit Diagram..........................................35

Risk Assessment Sheets....................................................36

Spare Parts Section............................................................39

3

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1.1. SPECIFICATIONS....

Swing Over The Bed

Swing Over The Cross Slide

Swing In The Gap

Distance Between Centres

Centre Height

Bed Width

Spindle Bore

Spindle Nose Size or Type

Spindle Steps / Speed Range

Headstock Spindle Taper

Tailstock Taper

Toolholder size

Cross Slide Travel

Compound Slide Travel

Leadscrew

Cross Feed Range (X-Axis)

Longitudinal Feed Range (Z-Axis)

Metric Thread Steps & Pitch Range

Imperial Thread Steps & TPI Range

Motor Power

Voltage

Weight

1.2. STANDARD EQUIPMENT

Thread Chaser Dial with one gear

Splash Tray

Chip Tray

3 Pce Stand

300mm

180mm

450mm

900mm

150mm

180mm

38mm

D1-4 Camlock

18 (65 - 1810rpm

5MT

3MT

12mm

170mm

75mm

Imperial

0.009 - 0.236mm/rev

0.04 - 1.22mm/rev

32 (0.4 - 7mm)

36 (4 - 60tpi)

1.5kW / 2hp

240Volts

595kgs

160mm 3 Jaw Chuck

200mm 4 Jaw Chuck

Fixed and Traveling Steadies.

Instruction Manual

Toolbox and Tools

2 x 3MT Dead Centres

4

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1.3 IDENTIFICATION

A

B

C

D

E G H

I

J

07/02/2018

S

R

F

Q

Fig. 1

P

A. Headstock

B. D1-5 Camlock MT#5 Spindle

C. 3-Jaw Chuck 6”

D. Steady Rest

E. Halogen Work Lamp

F. Follow Rest

G. Tool Post

H. Compound Rest

I. Cross Slide

J. Tailstock (see Page 17 for details)

K. Longitudinal Leadscrew

L. Feed Rod

M. Control Rod

N. Storage Cabinet

O. Stand Mounting Points

P. Carriage (see Page 5 for details)

Q. Chip Tray

R. Quick-Change Gearbox

S. Headstock Controls (see Page 15 for details)

5

O

N

K

L

M



1.4 INCLUDED ACCESSORIES

A2

A1

A3

A4

A12

A11

A10

A8

A9

A1 Toolbox

A2 4 Jaw Independent Chuck

A3 Face Plate

A4 3 Jaw Chuck and Reverse Jaws

A5 5 x Hex Keys

A6 4 x Spanners

A7

A7 Screwdriver

A8 2 x 3T Dead Centres

A9 Instruction Manual

A10 5 x 3MT Sleeve

A11 Gears 22, 26, 38, 44, 52 tpi

A12 3 x Chuck Keys

A6

A5

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6

Page 7 Instructions Manual for AL-336 (L682) 07/02/2018


2. IMPORTANT INFORMATION

2.1 SAFETY REQUIREMENTS

DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation

WARNING

This manual provides safety instructions on the proper setup, operation, maintenance, and service of this machine. Save this manual, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine is solely responsible for its safe use. This responsibility includes, but is not limited to proper installation in a safe environment, personnel training and authorization to use, proper inspection and maintenance, manual availability and comprehension, application of safety devices, integrity, and the use of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Safety glasses must be worn at all times in work areas. Earmuffs should be worn if the work area is noisy.

Gloves should not be worn when using this machine. Rings and jewelery must not be worn.

Sturdy footwear must be worn at all times in work areas.

Long and loose hair must be contained with a net or under a hat

OWNER’S MANUAL. Read and understand this owner’s manual before using the machine.

DISCONNECT POWER FIRST. Always disconnect the machine from power supply before making adjustments, or servicing the machine.

This prevents any risk of injury from unintended startup or contact with live electrical components.

TRAINED OPERATORS ONLY. Operators that have not been trained have a higher risk of being seriously injured. Only allow trained or supervised people to use this machine. When the machine is not being used, disconnect the power, to the machine to prevent unauthorized use—especially around children. Make the workshop safe.

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2.1 SAFETY REQUIREMENTS Cont.

WEARING PROPER APPAREL Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of operating control.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose. Do not force the machine or its attachments to do a job for which they were not designed. Never make unapproved modifications. Modifying the machine or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

A

WKWARD POSITIONS. Keep proper footing and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions that make operating control difficult. This could increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area.

Stop using machine if they become a distraction

FORCING MACHINERY. Do not force the machine.

It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if the machine is tipped or if the cutting tool is unintentionally contacted

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and if using a mobile base it is locked in position

USE RECOMMENDED ACCESSORIES. Consult this manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn the machine OFF and ensure all moving parts have completely stopped before walking away. Never leave the machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep the machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect the machine for any condition that may affect the safe operation. Immediately repair or replace damaged or parts that are incorectly fitted before operating.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris.

Make sure they are properly installed, undamaged, and working correctly.

ELECTRICAL EQUIPMENT INJURY RISKS.

There is a risk of being shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

MAINTAIN POWER CORDS. When disconnecting the cord-connecting the machines from the power, hold and pull the plug—not the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

CLEARING CHIPS. Metal chips can easily cut bare skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag. Use a brush or vacuum to clear metal chips.

8



2.1 SAFETY REQUIREMENTS Cont.

SPEED RATES. Operating this lathe at the wrong speed could cause machine parts to break or the workpiece to come loose, which will result in dangerous projectiles that could cause severe impact injuries. Large or non-concentric workpieces must be turned at slow speeds. Always use the appropriate feed and speed rates

CHUCK KEY SAFETY. A chuck key left in the chuck can become a deadly projectile when the spindle is started. Always remove the chuck key after using it. Develop a habit of not taking your hand off of a chuck key unless it has been removed from the machine.

SAFE CLEARANCES. Workpieces that crash into other components on the lathe may throw dangerous projectiles in all directions, leading to impact injury and damaged equipment. Before starting the spindle, make sure the workpiece has adequate clearance by hand-rotating it through its entire range of motion. Also, check the tool and tool post, chuck, and saddle clearance.

LONG WORKPIECE SAFETY. Long workpiece can whip violently if not properly supported, causing serious impact injury and damage to the lathe. Reduce this risk by supporting any stock that extends from the chuck/headstock more than three times its own diameter. Always turn long stock at slow speeds.

SECURING WORKPIECE. An improperly secured workpiece can fly off the lathe spindle with deadly force, which can result in a severe impact injury. Make sure the workpiece is properly secured in the chuck or on the faceplate before starting the lathe.

CHUCKS. Chucks are very heavy and difficult to grasp, which can lead to crushed fingers or hands if mishandled. Get assistance when handling chucks to reduce this risk. Protect your hands and the precision-ground ways by using a chuck cradle or piece of plywood over the ways of the lathe when servicing chucks. Use a lifting device when necessary.

STOPPING SPINDLE BY HAND. Stopping the spindle by putting your hand on the workpiece or the chuck creates an extreme risk of entanglement, impact, crushing, friction, or cutting hazards. Never attempt to slow or stop the lathe spindle with your hand. Allow the spindle to come to a stop on its own or use the foot brake.

CRASHES. Aggressively driving the cutting tool or other lathe components into the chuck may cause an explosion of metal fragments, which can result in severe impact injuries and major damage to the lathe. Reduce this risk by releasing automatic feeds after use, not leaving lathe unattended, and checking clearances before starting the lathe.

Make sure no part of the toolholder, compound rest, cross slide, or carriage will contact the chuck during operation.

TOOL SELECTION. Cutting with an incorrect or dull tool increases the risk of accidental injury due to the extra force required for the operation. A dull tool increases the risk of breaking or dislodging components that can cause small shards of metal to become dangerous projectiles. Always select the right lathe tool for the job and make sure it is sharp.

A correct, sharp tool decreases strain and provides a better finish.

9



2.2 CHUCK SAFETY INFORMATION

WARNING

ENTANGLEMENT. Entanglement with a rotating chuck can lead to death, amputation, broken bones, or other serious injury. Never attempt to slow or stop the lathe chuck by hand, and always roll up long sleeves, tie back long hair, and remove any jewelry or loose apparel before operating.

CHUCK SPEED RATING. Excessive spindle speeds greatly increase the risk of the workpiece or chuck being thrown from the machine with deadly force. Never use spindle speeds faster than the chuck RPM rating or the safe limits of your workpiece.

USING CORRECT EQUIPMENT. Many workpieces can only be safely turned in a lathe if additional support equipment, such as a tailstock or steady/follow rest, are used. In some cases a combination of steadies and tailstock can be used.

If the operation is too hazardous to be completed with the lathe or existing equipment, the operator shoud be experienced enough to know when to use a different machine or find the safest way.

TRAINED OPERATORS ONLY. Using a chuck incorrectly can result in workpieces coming loose at high speeds and striking the operator or bystanders with deadly force. To reduce the risk of this hazard, read and understand this document and seek additional training from someone with experience in chuck use before proceeding

CHUCK CAPACITY. Avoid exceeding the capacity of the chuck by clamping an oversized workpiece.

If the workpiece is too large to safely clamp with the chuck, use a faceplate or a larger chuck if possible. otherwise, the workpiece could be thrown from the lathe during operation, and could result in serious impact injury or death.

CLAMPING FORCE. Inadequate clamping force can lead to the workpiece being thrown from the chuck and striking the operator or bystanders.

Maximum clamping force is achieved when the chuck is properly maintained and lubricated, all jaws are fully engaged with the workpiece, and the maximum chuck clamping diameter is not exceeded.

PROPER MAINTENANCE. All chucks must be properly maintained and lubricated to achieve maximum clamping force and withstand the rigors of centrifugal force. To reduce the risk of a thrown workpiece, follow all maintenance intervals and instructions in this document.

DISCONNECT POWER. Serious entanglement or impact injuries could occur if the lathe is started while you are adjusting, servicing, or installing the chuck. Always disconnect the lathe from power before performing these procedures.

10



3. SETUP

3.1 STAND ASSEMBLY

The lathe is supplied with the stand unassembled. The stand consists of the parts below in Fig. 2 and is assembled as below.

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Right Cabinet

Centre Support

Fig. 2

Left Cabinet

Foot Brake

Drip Tray

Fig. 3

Slide the brake shaft into the coupling

Rotate the brake shaft until the foot plate is in position and clamp the coupling. (Fig. 4)

The chip tray and lathe can now be assembled onto the stand .

Before placing the chip tray on the stand, ensure Silastic sealer is put on chip tray around all holes before placing lathe on top and bolting down (This is needed to seal all holes to stop coolant seeping through)

Position the left and right cabinets approximately 1000mm apart in the location that has been selected for the lathe.

Install the front panel onto the panel brackets with four M6-1 x 10 Phillips head screws, 6mm flat washers, and

M6-1 hex nuts The centre support is held in place with 4 bolts (Fig.3)

Note ! Ensure the foot brake assembly is installed between the stand

sides on assembly of the stand

Fig. 4

11



3.2 LIFTING

Move the lathe to its prepared location while it is still attached to the shipping pallet. To balance the load for lifting, move the tailstock and carriage to the right end of the bedway, then lock them in place.

Note: Before attempting to move the carriage, make sure the carriage lock is loose, the half nut is disengaged, and the feed selection lever is disengaged. Refer to Page15 to identify these controls.

Wrap two lifting straps around the bedway pedestals and place them behind the control rod, feed rod, and the lead screw. Either attach them to a crane with a safety hook (see Fig. 5) or to a forklift with a hook attachment (see Fig. 6).

NOTE !

Before lifting check that the straps will not bend any of the shaft, lead screw or any coolant hoses or electrical cables.

The straps must be certified and suitable to handle the weight of the machine

Fig.5

Fig.6

12



3.3 ELECTRICAL INSTALLATION

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure there is access to a means of disconnecting the power source. The electrical circuit must meet the requirements for

240V. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring MUST be done by an electrician or qualified service personnel.

Note ! The use of an extension cord is not recommended as it may decrease the life of electrical components on your machine.

Electrical Requirements

Phase...............................................

(Full load current rating ia also on the specification plate on the motor.)

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Full-Load Current Rating

The full-load current rating is the amperage a machine draws at when running at 100% of the output power. Where machines have more than one motor, the full load current is the amperage drawn by the largest motor or a total of all the motors and electrical devices that might operate at one time during normal operations.

Full-Load Current Rating at 240V...... 10 Amps

It should ne noted that the full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating and if the machine is overloaded for a long period of time, damage, overheating, or fire may be caused to the motor and circuitry.

This is especially true if connected to an undersized circuit or a long extension lead. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements.

13



07/02/2018

Extension Leads

It is not recommend to use an extension cord with this machine. If you must use an extension cord, only use it on a temporary basis until a fixed power point can be installed..

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord gets longer or the gauge size is smaller than required

Any extension cord used with this machine must be approved.

It is recommended that the machine be plugged directly into a power point

Safety Warnings

r

Position an extension lead carefully to prevent any risk of damage.

r

If the cable has to cross a pathway, cover it with a rubber protector strip.

r

Always check that leads, plugs and sockets are undamaged.

r

Check for damaged cable, due to leads being walked over, continually

bent at the same point or stored badly.

3.4 SITE PREPARATION

When selecting the site for the machine, consider the largest size of workpiece that will be processed through the machine and provide enough space around the machine for operating the machine safely. Consideration should be given to the installation of auxiliary equipment.

Leave enough space around the machine to open or remove doors/covers as required for the maintenance and service as described in this manual.

It is recommended that the machine is anchored to the floor to prevent tipping or shifting. It also reduces vibration that may occur during operation, Use the holes in the bottom of the cabinets as guides for drilling holes in the floor and mounting the stand.

Fig. 7

The machine is best mounted on a concrete slab.

Masonry anchors with bolts are the best way to anchor machinery, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. (Fig. 7)

14



3.5 MOUNTING LATHE ON STAND

Refer to the Machine specification plate for the weight of your machine. Make sure that the lifting device available is able to lift the lathe safely. If using a stand not supplied with the machine, ensure that the stand will bear the weight of the machine.

Apply a 6mm bead of silicone around the bottom edge of the bedway pedestals

Position the chip tray on top of the cabinet stand and align the six mounting holes with those in the cabinets.

Remove the headstock end cover to gain better access to the headstock base pedestal (Fig.8)

Fig. 8

Mounting

Bolts

Connect the brake rod at both ends. (Fig.9 & 10)

Check and adjust the brake operation is correct before using of the lathe.

Fig. 9

Fig. 10

Connect the coolant hoses to the drain in the splash tray and to the post and tap on the saddle

Connect the coolant pump power supply (See Fig. 11)

Fig. 11

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3.6 INSTALLING SPLASH GUARD

Install the back splash guard with four M6-1 x 10 socket head cap screws and 6mm flat washers.

(Fig.12)

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X4

Fig. 12

Thread the handles into the saddle handwheels, as shown in Fig. 13.

Fig. 13

3.7 LEVELING THE MACHINE

Handles

The machine needs to be leveled. Leveling machinery helps precision components, such as bedways, remain straight and flat during the lifespan of the machine. Machines that are not level may slowly twist due to loads placed on the machine during operation. If needed, use metal shims between the the stand and the floorwhen leveling the machine. For best results, use a precision level that is sensitive enough. The use of machine mounts makes it easy to manage the leveling and eliminate vibration. (Hafco M0015).

For the best reults use a machine level (Measumax Q205)

Place the level on the bedways and on top of the cross slide to get the best position for correct leveling. (Fig. 14)

Order Code M0015

Order Code Q205

Fig. 14

16



4. COMPONENT INFORMATION

4.1 CONTROLS & COMPONENTS

Refer to Fig. 15 & 16 and the following descriptions to become familiar with the basic controls of this lathe.

HEADSTOCK

Fig. 15

A

B

CARRIAGE

G H

I

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C

O

L

J

D P

M

N

Fig. 16

F

E

G. Tool Post: Allows the operator to load and unload tools.

H. Compound Rest Handwheel: Moves the tool toward and away from the workpiece at the preset angle of the compound rest.

A. Spindle Speed Levers: Alpha (left) and numeric (right) are used to select one of the 18 available spindle speeds.

B. Headstock Feed Direction Lever: Controls the direction that the leadscrew and feed rod rotate.

I. Carriage Lock: Secures the carriage in place for greater rigidity when it should not

C. Spindle Speed Chart: Displays the arrangement of the spindle speed levers for each of the 18 spindle speeds.

move.

J . Thread Dial: Indicates when to engage the half nut during threading operations.

K. Spindle Lever: Starts, stops and reverses direction of spindle rotation.

L . Half Nut Lever: Engages/disengages the half nut for threading operations.

D. Thread and Feed Charts: Display the necessary configuration of the gearbox dials and end gears for different threading or feeding options.

M. Feed Selection Lever: Selects the carriage or cross slide for power feed.

E. Quick-Change Gearbox Dials: Control the leadscrew and feed rod speed for threading and feeding operations.

N. Carriage Handwheel: Moves the carriage along the bed.

F. Thread Dial Chart: Indicates on which thread dial reading to engage the half nut for specific inch and metric thread pitches.

O. Cross Slide Handwheel: Moves the cross slide toward and away from the workpiece.

P. Apron: Houses the carriage gearing.

K

17



4.1 CONTROLS & COMPONENTS Cont.

Fig. 17 Tailstock

R S

T

Q

Fig. 19 Control Panel

Y

A2

U

W

Z

A1

V

Fig. 18 Tailstock

X

V

Q. Quill Handwheel: Moves the quill toward or away from the spindle.

R. Graduated Scale: Indicates quill movement in increments of 0..02mm or 0.001” graduations.

S. Tailstock Lock Lever: Secures the tailstock in position along the bedway.

T. Quill Lock Lever: Secures the quill in position.

U. Quill: Moves toward and away from the spindle and holds centers and tooling.

V. Tailstock Offset Screws: Adjusts the tailstock offset left or right from the spindle centerline (1 of 2).

W. Offset Scale: Indicates the relative distance of tailstock offset from the spindle centerline.

X. 1⁄2”Square Drive Lock-Down: Used with a torque wrench for precise alignment of centers

Y. Power Light: Illuminates when emergency stop button is reset. Indicates lathe controls are receiving power.

Z. Jog/Inching Button: Starts forward spindle rotation as long as it is pressed.

A1. Coolant Button: Starts the coolant pump when it is pressed.

.

A2. Emergency Stop/RESET Button: Stops all machine functions. Twist clockwise to reset.

Fig. 20. End Gear Components.

Configuring the end gears shown in Fig. 20 will control the speed of the leadscrew for threading or the feed shaft for power feed operations. The rotational speed of these components depends not only on the end gear configuration, but also the spindle speed.

18



4.2 TAILSTOCK

The tailstock is typically used to support long workpieces by means of a live or dead center. It can also be used to hold a drill or chuck to drill holes in the center of the end of a part.

Custom arbors and tapers can also be cut on your lathe by using the offset tailstock adjustment (Fig. 21)

Fig. 21

OFFSETTING TAILSTOCK

Fig. 22

Indicator

The tailstock can be offset from the spindle centerline for turning tapers. Move the tailstock top casting toward the front of the lathe to machine a taper at the tailstock end. Conversely, move the tailstock top casting toward the back of the lathe to machine a taper at the spindle end

Note: The marks on the indicator on the end of the tailstock are only a guide. For a precise offset, use a dial indicator to check while adjusting the screws that are located on both sides of the tailstock..

(Fig. 22)

TAILSTOCK TOOLS

Live Centres

A live centre has bearings that allow the centre tip and the workpiece to rotate together. It can be installed in the tailstock quill for higher speeds.

It is recommended that you use Hafco C052.

Order Code C052

Drill Chuck and Arbour

The drill chuck attaches to the tailstock quill with the JT6 to MT#3 arbor. Matched tapers on the arbor and the inside of the chuck create a semi-permanent assembly when properly joined.

The drill chuck can accept tooling from 0.5 –

13mm. It is recommended that you use Hafco

C289 Chuck & D443 arbour

Order Code

C289

D443

19



4.3 ALIGNING TAILSTOCK TO SPINDLE CENTERLINE

This is an essential adjustment that should be checked or performed each time the tailstock is used to turn concentric workpieces between centers or immediately after offsetting the tailstock when turning a taper. If the tailstock is not aligned with the spindle centerline when it is supposed to be, turning results will not be be parallel along the length of the workpiece.

Steps to align the tailstock to the spindle centerline:

1. Center drill both ends of one piece of round bar, then set it aside for use in a later step 4

2. Use the other piece of round stock to make a dead center, and turn it to a 60° point, as illustrated in the Fig. 23

NOTE ! Do not remove machined centre from the chuck. The point of the center will remain true to the spindle centerline

Fig. 23

3. Install a center in the tailstock.

4. Attach a lathe dog to the test piece of round stock from Step 1, then mount it between the centers as shown in Fig. 24

5. Turn 1mm off the stock diameter.

Move the tailstock towards the front of the lathe

Fig. 24

6. Mount a test or dial indicator so that the plunger is on the tailstock quill and set the dial to

“0” (Fig. 25)

7. Use a micrometer to measure both ends of the workpiece.

If the test stock is larger at the tailstock end, then adjust the tailstock toward the front of the lathe

1⁄2 the distance of the difference. ( See Fig. 22 for adjustment screws)

8. Repeat the steps until the round bar is turned parallel.

View taken from above

Move the tailstock towards the back of the lathe

Fig. 25

20

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4.4 CARRIAGE & SLIDE LOCKS

The cross slide, compound rest, and carriage are fitted with locks that can be tightened to incease rigidity when taking heavy turning cuts.

See Fig. 26 for the locations of the locks for each device.

Tools Needed

Hex Wrench 3mm............................................... 1

Hex Wrench 6mm............................................... 1

Fig. 26

4.5 FIXED AND TRAVELING STEADIES

STEADY REST

The steady rest supports long, small diameter shafts and can be mounted anywhere along the length of the bedway. Components are shown in Fig. 27

To install thoroughly clean all mating surfaces, then place the steady rest base on the bedways so the triangular notch fits over the bedway prism.

Position the steady rest with the base clamp where required to properly support the workpiece, then tighten the hex clamp nut. Undo the clamp knob and open the steady rest. Use the finger adjustment knobs to position the bottom two centre points against the workpiece. then close the steady rest making sure that the top centre point does not touch the workpiece.

Close the steady rest, then use the finger adjustment knobs to adjust all three centre points to just touch the workpiece without causing any deflection.

Fig. 27

Compound Rest

Clamp

Knob

FOLLOW REST

The follow rest mounts to the saddle with two cap screws (see Figure 28 ). It is used when turning long, slender parts to prevent the workpiece from being deflected by the pressure of the cutting tool.

Adjustment of the follow rest fingers are done in the same manner as the those on the steady rest.

Note: To reduce the effects of friction, lubricate the fingers with way oil during operation.

Fig. 28

Mounting

Screws

21

Cross Slide

Carriage

Finger

Adjustment

Key Screw and Nut

Rest

Fingers

Hex. Clamp

Nut

Finger

Adjustment

Rest

Fingers

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4.6 COMPOUND REST & TOOLPOST

COMPOUND REST

The compound rest provides a smaller mount of movement along its axis via another feedscrew.

The compound rest axis can be adjusted independently of the carriage or cross-slide. It is used for turning short tapers, to control depth of cut when screwcutting or precision facing, or to obtain finer feeds (under manual control) than the feed shaft permits. .

To set the compound rest at a certain angle:

1. Loosen the two hex nuts at the base of the

compound rest. (One at the front and one at

the back of the compound slide.) (Fig 29).

2. Rotate the compound rest to the desired

angle, as indicated by the scale at the base,

then retighten the two hex nuts.

Fig. 29

Angle

Scale

Hex

Nuts

TOOL POST

The tool bit is mounted in the toolpost which is a traditional four-sided square style. Optional quick-change style is also available.(Order Code L292) The advantage of a quick change set-up is to allow an unlimited number of tools to be used (up to the number of holders available) rather than being limited to four tools with the four-sided type. Interchangeable tool holders allow all tools to be preset to a center height that does not change, even if the holder is removed from the machine.(Fig. 30)

Standard

Tool post

Optional Tool post

Order Code L292

07/02/2018

Fig. 30

22



4.7 SETTING THE CUTTING TOOL WITH SPINDLE CENTERLINE

The tip of the cutting tool should be set up so that it is in line with the centerline of the spindle, as illustrated in Fig 31.

The cutting tool can be raised by placing steel shims underneath it. The shims should be as long and as wide as the cutting tool to properly support it.

There are a number of ways to check that the cutting tool is on the centre line of the spindle.

Below are two common methods:

• Move the tailstock center over the cross slide and use a fine ruler to measure the distance from the surface of the cross slide to the tip of the center. Adjust the cutting tool height so it is the same distance above the cross slide as the tailstock center.

Fig. 31

07/02/2018

• Align the tip of the cutting tool with a tailstock center, as described in the following procedure.

1. Mount the cutting tool and secure the post so

the tool faces the tailstock.

2. Install a center in the tailstock, and position

the tip near the cutting tool.

3. Lock the tailstock and quill in place.

4. Adjust the height of the cutting tool tip to

meet the center tip, as shown. (Fig.32)

Tailstock Centre

Fig. 32

23



4.8 FEEDS AND THREADING

The machine is designed to cut most metric and inch threads. The following sections will describe how to use the threading controls to set up the lathe for a threading operation. If you are unfamiliar with the process of cutting threads on a lathe, it is strongly recommend that you read a trade manual such as Hafco L341, or seek formal training before attempting any threading projects. Consult the thread charts for the correct lever settings. The numbers on the thread dial are used with the thread dial chart to show when to engage the half nut during threading. (Fig. 33)

Fig. 33

Half Nut

Lever

Thread

Dial

Order Code L341

07/02/2018

Feed

Lever

Both the carriage and cross slide are equiped with power feed when the carriage is engaged with the feed rod. The rate that these components move per revolution of the feed rod is controlled by the quick-change gearbox lever positions and the end gear configuration. Consult the feed chart for the correct settings

TOOLHOLDER SELECTION

For turning tools to suit this machine Hafco recommends Toolmaster 12mm L450

3 piece set complete with inserts that fit each toolholder and boring bar

Order Code

L450

For threading tools to suit this machine Hafco recommends Toolmaster 12mm L456

2 piece set complete with a 60 degree and 55 degree inserts that fit the toolholder and the boring bar

Order Code

L456

24



POWER FEED CONTROLS

The following descriptions explains the operation of the power feed controls. Before using the power feed, you may have to re-configure the end gears, depending on how they are set up. (See page 26)

B

A. F eed Direction Lever: Selects the direction for

power feed. When the lever is positioned as shown

(Fig. 34), the carriage will move to the left along the

bed, or the cross feed will travel toward the rear of

the lathe.

B. F eed Rate Chart: Displays the position of the the

controls for the quick-change gearbox dials for the

selected feed rate.

C. Quick-Change Gearbox Feed Dials: Position these

dials to select the different feed rates.

D. F eed Selection Lever: This lever changes the power

feed to either the cross slide or the carriage. When

the lever is down and the indent pin is pointing up,

the cross slide is selected. When the lever is up and

the pin is pointing down, the carriage is selected.

When the lever is in the middle position, no feeds

are selected and the the apron gears are disengaged

from the feed rod and neither component will move.

(Fig. 35)

Note: When using this lever, you may need

to slightly rotate the handwheel of the component

you are trying to engage, so that the apron gears can

mesh.

Fig. 34

Fig. 35

THREADING CONTROLS.

The following section describes the threading controls and charts need to be set up for a threading operation.

A. Threading Direction Lever: When cutting threads

this lever selects the direction the therad is cut,

either towards the chuck or towards the tailstock.

(Fig.35)

C. Quick-Change Gearbox Feed Dials: Position these

dials to select the different threading selection.

(Fig. 34)

E. The Threading Charts: Can be found on the head

stock face display and cover the settings for both

inch and metric threading (Fig. 36)

Fig. 36

25

C

D

E

A

07/02/2018



THREADING CONTROLS. Cont.

Apron Threading Controls

The half nut lever engages the carriage with the leadscrew, which moves the carriage and cutting tool along the length of the workpiece for threading operations (see Fig. 37).

Note ! Make sure the feed selection lever is in the disengaged (middle) position before attempting to engage the half nut.

THREAD DIAL INDICATOR

It is advised to use the slowest speed when thread cutting. The lathe is fitted with a Thread Dial Indicator with numbers on the thread dial indicator face which are used to show when to engage the half nut during threading. Before commencing check with the thread dial chart what number should be used. (Fig.38)

Note! When cutting threads sometimes the pitch of the leadscrew does not allow for the half nuts to be disengaged so the tool will need to be cleared and the machine will need to be reversed.

Fig. 37

Half Nut

Lever

1. Loosen the cap screw on the thread dial and pivot the

gear teeth so they mesh with the leadscrew threads,

then re-tighten the cap screw. (see Fig. 39),

2. When the first cutting pass is complete, disengage

the carriage from the leadscrew using the half nut

lever. Return the carriage for the next pass and

re-engage the half nut using the same thread dial

setting to resume the cut in the previous pass.

Fig. 38

NOTE ! If the thread required is not on the chart then the method below is used.

1. Beforetaking the first cut set the crosslide dial to “0”

2. Engage the half nuts and take the first cut. When

the tool reaches the end of the cut wind the tool

away from the job and stop the machine. DO NOT

Disengage The Halfnuts.

3. Reverse the spindle and return the carriage for the

next pass and wind in the crosslide to “0” and add a

small amount for the cut.

NOTE ! Aways use small cuts for the best results

Fig. 39

Dial

Face

26

Cap

Screw

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4.9 END GEARS

The end gears are ued to setup for power feed, inch, or metric threading operations. See Figure 40 to identify the upper gear, middle 120T/127T change gears, and the lower gear. Details on which gear to use are found on the headstock feed and threading charts.

Fig. 40

END-GEAR CONFIGURATION

To configure the end gears, first

1. Locate the chart on the headstock that has the thread

or feed option that ia required.

2. DISCONNECT LATHE FROM POWER!

3. Remove the headstock end gear cover.

4. Loosen the arm support cap screw shown in Fig 41

5. While holding the 120T/127T gears, loosen

the arm support locking nut and slowly let the gears

pivot down and away from the upper top gear, as illus

trated (Fig. 42)

6. Loosen the 120T/127T gear support hex nut and

slide the middle gear away from the bottom gear. The

Fig. 41

120t/127T gears many need to be reversed. Undo the

gear support hex nut (Fig. 42) and reverse the gears.

7. Remove the cap screw and flat washer from the top

gear, then slide the gear off of the shafts.

8. Slide the desired gear onto the top gear shaft and

desired gear onto the bottom gear shaft making sure

to align the keys and keyways. Position the flat, non-

stepped face of the gears away from the headstock so

they will mesh with the either the 120T or 127T gear

depending on which one is required.

9. Secure the top and bottom gears with the flat washers

and cap screws that were removed earlier

Fig. 42

27

07/02/2018



5. TEST RUN & OPERATION

5.1 TEST RUN

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following:

1. The motor powers up and runs correctly,

2. The emergency stop/RESET button safety feature works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop the machine immediately,

Read and understand the safety instructions at the beginning of this manual. Take all required safety precautions, and make sure all previous preparation steps have been followed and completed.

Clear away all tools and objects used during assembly, lubrication, and preparation.

Make sure that the chuck and jaws, if installed, will swing clear, and are secure (refer to Chuck Installation on Page 29)

WARNING

Check the headstock, quick-change gearbox, and apron oil reservoirs to ensure they have the proper amount of oil in them before the lathe can be operated.

Damage can be caused to the bearings and gears from running the lathe without oil in the reservoirs and will not be covered under warranty. Refer to the Lubrication section, (see Page 31 ) a. To ensure the carriage components do not unexpectedly move during the following steps, disengage the half nut lever and feed selection lever (see Fig. 43).

b. Make sure the spindle lever is in the middle OFF position (Fig. 43)

Half Nut in the up position

Spindle Lever in Centre OFF

Position c. Rotate the emergency stop/RESET button clockwise so it pops out. The power lamp on the control panel should illuminate. Make sure the chuck guard is closed.

Feed Lever in

Horizontal Position

Disengaged

Fig. 43 d. Move the spindle speed levers to B and 1 to set the spindle rotation at 100 RPM e. Move the spindle lever (Fig. 43) down to start the spindle. The top of the chuck should turn down and toward the front of the lathe.

f. Push the emergency stop/RESET button to turn the lathe OFF, then, without resetting the RESET button, try to restart spindle rotation, as instructed in the previous step. The spindle should not start.

g. Move the spindle lever to the OFF (middle) position, and reset the RESET button by twisting it clockwise until it pops out.

The test run is now completed

28



5.2 CHUCK & FACEPLATE MOUNTING

This lathe is equipped with a D1- 4 Camlock spindle nose. This type of spindle uses cams that are adjusted with a chuck key to securely mount a chuck or faceplate with repeatable precision and ease.

Fig. 44

Because chucks are heavy and often awkward to hold, some kind of lifting, support, or protective device should be used during installation or removal. (Fig. 44)

To ensure that the work is accurate, it is extremely important to make sure the spindle nose and chuck mating surfaces and tapers are clean. Even a small amount of lint or dirt can affect the accuracy.

The chuck is properly installed when all camlocks are tight, the spindle and chuck tapers firmly lock together, and the back of the chuck is firmly seated against the face of the spindle all the way around without any gaps.

Mounting The Chuck

Clean and lightly oil the camlock studs, then thoroughly

Fig. 45 clean the mating surfaces of the spindle and chuck.

Install the chuck by inserting the camlock studs straight into the spindle cam holes.

Note ! Avoid inserting the studs in from an angle or rotating the spindle. This can damage the studs or the cam holes. (Fig

45)

Fig. 46

When the chuck is fully seated and all the camlocks are tight, check that the cam line is between the two “V” marks on the spindle nose, as shown in the following figure. Figure 46.

07/02/2018

Fig. 47

If the cam line is not between the “V” marks when the camlock is tight, the stud may be installed at the incorrect height.

First check that the line on the cam is flush with the surface of the chuck. If it is not then adjust the stud height as shown

(Fig.47 ). Make sure to re-install the stud cap screw afterward.

If adjusting the stud height does not correct the problem, try swapping stud positions on the chuck.

29



5.3 SPINDLE SPEEDS

Using the correct spindle speed is important for getting safe and satisfactory results, as well as maximizing tool life.

To set the spindle speed for your operation, you will need to: 1) Determine the best spindle speed for the cutting task, and 2) configure the lathe controls to produce the required spindle speed.

Determining Spindle Speed

Many variables affect the optimum spindle speed to use for any given operation, but the two most important are the recommended cutting speed for the workpiece material and the diameter of the workpiece, as noted in the formula shown below.

Recommended

Cutting Speed (Mtrs/Min) x 1000

Diaameter in Millimeters x 3.14 =RPM

The Fitting & Maching handbook (L341) and some internet sites, provide excellent recommendations for which cutting speeds to use when calculating the spindle speed.

These sources also provide a wealth of additional information about the variables that affect cutting speed and they are a good educational resource.

Example

Figure 48 shows the levers positioned for a spindle speed of 840 RPM or 550 RPM depending on the pully configuration

Note: If the spindle speed levers do not easily adjust into position, rotate the spindle by hand while you apply pressure to the lever. When the gears align, the lever will easily move into place.

If you have trouble rotating the spindle by hand, you can use the spindle key or a chuck key to get additional leverage—just be sure to remove the key when you are done.

Fig. 48

WARNING

To avoid damaging gears, ALWAYS make sure the spindle is completely stopped

BEFORE moving the spindle speed levers.

30

07/02/2018



6. MAINTAINANCE

6.1 LUBRICATION TYPE AND FREQUENCY

Use the information in the charts below as a daily guide for lubrication tasks

Assembly

Headstock

Feed Box

Carriage

End Gears

Part

Spindle Gears and Bearings

Gears and

Bearings

Gears and

Bearings

Change gears and quadrant

Method

Oil Bath

Oil Bath

Oil Bath

Oil Can

Carriage

Slide

Cross Slide

Tailstock

Feed and Lead

Screw

Bedway slides

Slides and

Screws

Quill and

Screw

Screws and

Bearings

Oil Can

Oil Can

Oil Can

Oil Can

Lubricant

Machine Oil

Machine Oil

Machine Oil

Machine Oil and Grease

Machine Oil

Machine Oil

Machine Oil

Machine Oil

Interval

6 Months

Check site glass daily and fill as required

Check site glass daily and fill as required

Once per shift

Once per shift

Once per shift

Once per shift

Once per shift

07/02/2018

31



6.2 LUBRICATION POINTS

Headstock

The headstock reservoir has the proper amount of oil when the oil level in the sight glass is approximately halfway. (Fig. 49) The oil sight glass is located below the chuck, The oil should be changed every six months by firstly draining the oil by removing the drain plug (Fig. 50) then filling by the oil filler plug (Fig. 51)

Fig. 49

Fig. 50 Fig. 51

Site Glass

Drain

Plug

Filler

Plug

APRON

The apron oil sight glass is on the front of the apron, as shown in Figure 49. Maintain the oil volume so that the level is approximately halfway in the sight glass.

Changing Oil & Flushing Reservoir

Small metal particles may accumulate at the bottom of the reservoir with normal use. Therefore, to keep the reservoir clean, drain and flush it at least once a year. Place a catch pan under the apron drain plug (Fig. 52), remove the fill plug, then use a 6mm hex wrench to remove the drain plug and empty the reservoir. Flush the reservoir by pouring a small amount of clean oil into the fill hole and allowing it to drain out the bottom.

Replace the drain plug, add oil as required, then re-install the fill plug.

Filler Plug

Fig. 52

32



Longitudinal Leadscrew

Before lubricating the leadscrew (Fig. 53) is should be cleaned with mineral spirits. The use of a stiff brush will help clean out the threads. Move the carriage out of the way, so you can clean the entire length of the leadscrew. Apply a thin coat of oil along the length of the leadscrew. Use a stiff brush to make sure the oil is applied evenly and down into the threads.

Ball Oilers (Fig. 54, 55)

Proper lubrication of ball oilers is done with a pump-type oil can that has a plastic or rubberized cone tip, usually supplied with the accessories

Lubricate the ball oilers before and after machine use, and more frequently under heavy use. When lubricating ball oilers, first clean the outside surface to remove any dust or grime. Push the tip of the oil can nozzle against the ball oiler to create a hydraulic seal, then pump the oil can once or twice. It is important not to press the ball oiler to hard with nozzle of the oil can as it may cause the ball to jam in the open position, allowing dirt to enter. If you see sludge and dirt coming out of the lubrication area, keep pumping the oil can until the oil runs clear. When finished, wipe away any excess oil.

q

Cross-slide leadscrew & slides q

Compound-rest leadscrew & slides q

Saddle slides q

Carriage handwheel q

Feed selection lever gearing q

Tailstock ball oilers q

Leadscrew end bearing q

Feed rod end bearing

Fig. 53

07/02/2018

Fig. 54

Fig. 55

33



6.3 TROUBLE SHOOTING

Symptoms

Machine does not start or circuit breaker trips

Possible Cause

Emergency button needs to be reset.

Chuck guard open

Possible Solution

Rotate the emergency stop button until it pops out and resets

Close chuck guard

Fuse has blown in the machines electrical box.

Replace fuse. Determine if overload is due to heavy operation; ensure power source has high enough voltage

Power supply has switched OFF

Thermal overload relay has tripped.

Ensure power supply is ON and the voltage is correct

The wiring connection is correct .

Motor stalls or is under powered

Loud noises coming from near the motor

Motor is noisy when the machine is cutting

Motor fan is loose.

Depth of cut is too deep

Speed or feed rate is wrong

Machined surface finish is rough.

Wall fuse or circuit breaker is blown/ tripped; caused by a short in electrical system;

Start capacitor at fault

Contactor not getting energised. Has burnt contacts.

Verify circuit is rated for machine amp load; troubleshoot and repair cause of overload; Have a qualified electrician replace weak breaker; find/repair electrical short.

Test/replace if faulty.

Test for power supply to contactors and that contactor operation is correct. Replace unit if faulty.

Motor is at fault.

Belts slipping

Faultiy run capacitor

Motor faulty

Pulley keys worn or are missing or set crews loose

Cutting tool is dull

Incorrect spindle speed or feed rate.

Blunt tool or poor tool selection

Test/replace if faulty.

Check the tension of the belts and replace if worn.

Test and replace if faulty.

Test and replace if faulty

Inspect keys and set screws. Replace or tighten as required.

Tighten the fan and reset the fan cover

Reduce the depth of cut or feed rate.

Consult the speed and feed charts in the machinery handbook

Replace or sharpen the cutting tool

Adjust for appropriate spindle speed and feed rate.

Sharpen tooling or select a better tool for the intended operation.

Tapered gibs not correctly adjusted.

Tighten gibs

07/02/2018

34

Page 35

A. ELECTRICAL DIAGRAM

Instructions Manual for AL-336 (L682)


07/02/2018

35


General Machinery Safety Instructions

1. Read the entire Manual before starting machinery.

Machinery may cause serious injury if not correctly used.

2. Always use correct hearing protection when operating machinery.

Machinery noise may cause permanent hearing damage.

3. Machinery must never be used when tired, or under the influence of drugs or alcohol.

When running machinery you must be alert at all times.

4. Wear correct Clothing.

At all times remove all loose clothing, necklaces, rings, jewelry, etc. Long hair must be contained in a hair net. Non-slip protective footwear must be worn.

5. Always wear correct respirators around fumes or dust when operating machinery.

Machinery fumes & dust can cause serious respiratory illness.

Dust extractors must be used where applicable.

6. Always wear correct safety glasses.

When machining you must use the correct eye protection to prevent injuring your eyes.

7. Keep work clean and make sure you have good lighting.

Cluttered and dark shadows may cause accidents.

8. Personnel must be properly trained or well supervised when operating machinery.

Make sure you have clear and safe understanding of the machine you are operating.

9. Keep children and visitors away.

Make sure children and visitors are at a safe distance for you work area.

10. Keep your workshop childproof.

Use padlocks,

Turn off master power switches and remove start switch keys.

11. Never leave machine unattended.

Turn power off and wait till machine has come to a complete stop before leaving the machine unattended.

12. Make a safe working environment.

Do not use machine in a damp, wet area, or where flammable or noxious fumes may exist.

13. Disconnect main power before service machine.

Make sure power switch is in the off position before re-connecting.

Machinery House requires you to read this entire Manual before using this machine.

14. Use correct amperage extension cords.

Undersized extension cords overheat and lose power. Replace extension cords if they become damaged.

15. Keep machine well maintained.

Keep blades sharp and clean for best and safest performance.

Follow instructions when lubricating and changing accessories.

16. Keep machine well guarded.

Make sure guards on machine are in place and are all working correctly.

17. Do not overreach.

Keep proper footing and balance at all times.

18. Secure workpiece.

Use clamps or a vice to hold the workpiece where practical. Keeping the workpiece secure will free up your hand to operate the machine and will protect hand from injury.

19. Check machine over before operating.

Check machine for damaged parts, loose bolts, Keys and wrenches left on machine and any other conditions that may effect the machines operation. Repair and replace damaged parts.

20. Use recommended accessories.

Refer to instruction manual or ask correct service officer when using accessories. The use of improper accessories may cause the risk of injury.

21. Do not force machinery.

Work at the speed and capacity at which the machine or accessory was designed.

22. Use correct lifting practice.

Always use the correct lifting methods when using machinery.

Incorrect lifting methods can cause serious injury.

23. Lock mobile bases.

Make sure any mobile bases are locked before using machine.

24. Allergic reactions.

Certain metal shavings and cutting fluids may cause an ellergic reaction in people and animals, especially when cutting as the fumes can be inhaled. Make sure you know what type of metal and cutting fluid you will be exposed to and how to avoid contamination.

25. Call for help.

If at any time you experience difficulties, stop the machine and call you nearest branch service department for help.


Metal Lathe Safety Instructions

Machinery House requires you to read this entire Manual before using this machine.

1. Maintenance.

Make sure the lathe is turned off and disconnect from the main power supply and make sure all moving parts have come to a complete stop before any inspection, adjustment or maintenance is carried out.

2. Lathe Condition.

Lathe must be maintained for a proper working condition. Never operate a lathe that has damaged or worn parts. Scheduled routine maintenance should performed on a scheduled basis.

3. Leaving a Lathe Unattended.

Always shut the lathe off and make sure all moving parts have come to a complete stop before leaving the lathe. An unsupervised running lathe can cause serious injury.

4. Avoiding Entanglement.

Remove loose clothing, belts, or jewelry items. Tie up long hair and use the correct hair nets to avoid any entanglement with moving parts.

5. Chuck key safety.

Never let go of a chuck key while still in the chuck to prevent leaving the chuck key in the chuck. Chuck keys left in the chuck can cause serious injury.

6. Changing Chucks.

When changing large heavy chucks they become awkward to hold. Always get assistance when installing large chucks. Use a board or piece of plywood across the bedway when any install or removal of chucks to avoid any possible finger pinching between a loose chuck and edge of a bedway.

7. Tooling selection.

Always use the correct cutting tool for the job you are turning. Make sure it is sharp and held firmly in the tool post. Adjust the toolpost to provide proper support for the tool you will be using.

8. Mounting the workpiece.

Make sure the workpiece is properly mounted and secure before turning on the lathe. A loose workpiece can be thrown across the room and cause serious injury to you or a bystander.

9. Workpiece clearance.

Rotate the workpiece by hand to check for clearance with the tool post, compound slide and carriage before turning the lathe on.

10. Changing speeds and Reversing.

Turn the lathe off and make sure the lathe has come to a complete stop before changing speeds or reversing the spindle. Do not slow or stop the lathe chuck by using you hand.

11. Speed selection.

Select the appropriate speed for the type of work, material, and tool bit. Allow the lathe to reach full speed before beginning a cut.

12. Clearing chips.

Always use a brush to clear chips.

Never clear chips when the lathe is running.

13. Power outage.

In the event of a power failure during use of the lathe, turn off all switches to avoid possible sudden start up once power is restored.

14. Clean work area.

Keep the area around the lathe clean from oil, tools and chips.

15. Call for help.

If at any time you experience difficulties, stop the machine and call you nearest branch service department for help.




SPARE PARTS SECTION

The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notification.

HOW TO ORDER SPARE PARTS

1. Have your machines model number, serial number & date of manufacture on

hand, these can be found on the specification plate mounted on the machine

2. A scanned copy of your parts list/diagram with required spare part/s identified

3. Go to

www.machineryhouse.com.au/contactus

and fill out the enquiry form

attaching a copy of scanned parts list.

CONTENTS

Bed Assembly--------------------------------------------1

Head Stock ----------------------------------------------2

Gear Box ------------------------------------------------5

Gear Box -I----------------------------------------------8

Gear Box -Ii--------------------------------------------11

Gear Box -Iii--------------------------------------------14

Apron---------------------------------------------------17

Compound Rest----------------------------------------21

Saddle---------------------------------------------------23

Tailstock------------------------------------------------25

Change Gear -------------------------------------------26

Control Switch Assembly------------------------------27

Bed And Drive Assembly------------------------------28

Special Accessories-------------------------------------29

Steady Rest---------------------------------------------32

Follow Rest---------------------------------------------33

Position Device-----------------------------------------34

Protecting Cover----------------------------------------35

Guard--------------------------------------------------36

07/02/2018

36


OWNER’S MANUAL

07/02/2018

BED ASSEMBLY

BED ASSEMBLY

NO.

NAME QTY

1

2

3

Lathe bed

Screw

Rack gear

1

6

1

NOTE

10047

M12 ×40

1009

NO.

4

5

6

NAME

Screw

Pin

Rack gear

QTY NOTE

6 M6×15

6

2

5×20

1011

Page - 1 -


OWNER’S MANUAL

07/02/2018

HEAD STOCK

Page - 2 -


OWNER’S MANUAL

07/02/2018

HEAD STOCK

No.

NAME QTY

1 Spindle 1

2 Lock pin 3

3

4

Spring

Screw

5 Cover

6 Oil seal

3

3

1

1

7 Bearing 1

8 Gear 1

9

10

Gear

Gear

1

1

11

12

Nut

Gear

1

1

13 Bearing 1

14 Nut 2

15 Cover

16 Oil seal

1

1

17 Screw

18 Screw

19 Collar

20 Screw

21 Screw

22 Key

23

24

Key

Shaft

29

30

31

32

33

25 Screw

26 Cover

5

1

27 Oil seal 1

28 Bearing 1

Shaft

Gear

Key

Gear

Gear

1

1

2

1

1

2

1

1

3

4

2

2

4

M8×16

2040

2028

2039

2017

5×18

2015

2016

M8×16

M8×8

2025

M8×16

M3×8

8×45

8×80

2037

2031

2030

2029

2024

2008

D7212

2007

2005A

2023

NOTE

2034

2035

0.6×4×22

M8×16

2038

2006

D7212

Page - 3 -

No.

NAME QTY

34 Circlip 1

35 Gear

36 Gear

1

1

37 Gear 1

38 Circlip 1

39 Bearing 1

40 Cover 1

41 Oil seal 1

42 Key 1

43 Screw 2

44 Oil seal 1

45 Fascia 1

46 Screw 6

47 Screw 2

48 Washer 2

49 Gear 2

50 Circlip 1

51 Bearing 1

52 Shaft 1

53 Circlip 1

54 Bearing 1

55 Circlip 1

56 Oil seal 1

57 Cover 1

58 Oil seal 2

59 Gear 1

60 Screw 3

61 Key 1

62 Key

63 Cover

1

1

64 Circlip 1

65 Bearing 1

66 Shaft 1

NOTE

2022

2020

2021

6104

2009

2009A

8×108

M3×8

2055

M3×8

M6×12

2003

2026

25

2027a

42

20

D20×40×10

2004A

2066

2002B

M6×115

C5×8

C5×20

2063

2010B


OWNER’S MANUAL

No.

NAME QTY

67 Key 1

68

69

Key

Gear

1

1

70

71

Gear

Gear

72 Circlip

73 Bearing

74

75

76

77

Circlip

Cover

Oil seal

Screw

NOTE

5×80

C5×24

2019

No.

96

97

NAME QTY

95 Headstock

Pin

Oil seal

1

2

7

1

2

1

1

1

1

2018

2013

47

2012B

98 Shaft 2

99 Shaft arm 2

100

101

102

103

Pin

Circlip

Shifter

Key

1 D25×40×10 104 Handle

4 M6×20 105 Boss

3

3

2

2

3

2

78 Pulley

79 Washer

80 Screw

81 Oil seal

82

83

84

85

87

88

89

92

93

Screw

Shaft

Circlip

Gear

Circlip

Screw

Screw

Screw

Cover

86 Bearing

90 Screw

91 Oil seal

94 Oil seal

1

1

1

1

1

1

2

1

1

1

6

2

1

1

1

1

1

NOTE

2033

4×24

2046

2042

4×24

2041

5×16

16×2.4

2014

2011

M8×20

M6×8

2001

47

2032

110

111

112

113

106

107

108

109

Ball

Spring

Gear

Screw

Screw

Screw

Fascia

Screw

2

2

2

4

2

4

4

4

M6×30

M6×20

114

115

Gear

Screw

116 Shift arm

117 Collar

M16×1.5

118

16×2.4

119

M16×1.5

120

2044 121

2062

Shifter

Shaft

Pin

Boss

2

1

1

1

1

1

1

1

2060

M6×20

2061

M6×8

2054A

2079

2048

2052

5×40

2051

2058

2059

1×6×20

2047

M8×8

M12×25

M3×6

Page - 4 -

07/02/2018


OWNER’S MANUAL

07/02/2018

GEAR BOX

Page - 5 -


OWNER’S MANUAL

18

19

20

15

16

17

GEAR BOX

No.

NAME

3

4

1

2

Oil Cup

Circlip

Gear

Bushing

5

6

7

8

9

Washer

Gear

Shaft

Key

Cover

10 Screw 3

11 Guide Screw 1

12 Sheath 2

13

14

Bearing

Pin

1

1

4

2

QTY NOTE.

1

1

3 3015

3

1

1

1

3016

3024

3023

3022

5×10

3031

M6×16

1005

3084

8103

5×35

Shaft

Key

Gear

Nut

Lever

Washer

1

2

1

4

4

1

3028

5×14

3026

M12

3025

6056

30

31

32

33

34

No.

21

22

NAME

Boss

Pin

23 Gear Box

24 Screw

QTY NOTE.

1

1

2057

5×40

1

3

3001

M8×8

25

26

27

Spring

Sted Ball

Screw

28 Spring washer 2

29 Feed Rod 1

2

2

2

1×4.5×7

M10×30

1006

3047 Shaft

Gear

Plate

Screw

Shaft

1

1

1

4

1

35

36 Shifter Arm 1

37 Pin 1

38

39

40

Circlip

Shifter

Bushing

Screw

1

1

1

1

3004

3029

M6×16

3039

3040

5×30

3041

3019

M6×12

Page - 6 -

07/02/2018


OWNER’S MANUAL

51

52

53

54

47

48

49

50

55

56

44

45

46

No.

41

42

43

NAME

Washer

Gear

Washer

Gear

Gear

Gear

57

58

Gear

Gear

59 Bushing 2

60 Shifter Lever 2

1

2

Gear

Gear

Pin

Gear

Gear

Gear

Gear

Gear

Bushing

Bearing

4

2

1

2

1

2

1

1

1

1

1

1

2

1

QTY NOTE No.

1

2

3021

3018

61

62

3017

3012

3011

3010

63

64

65

66

3013

3049

3050

3052

77

3005

3044

6×25

3045

3046

3009

3008

3007

3006

71

72

73

74

67

68

69

70

75

76

3014

3003

5×18

3002

M6×5

3051

3054

1×8×47

2053

3055

M6

NOTE

3027

3020

5×75

3042

3043

Screw

Shaft

Shaft

Spring

Key

Shaft

Pin

Top

Sleeve

Housing

Nut

NAME QTY

Pin 1

Gear

Shaft

1

1

Key

Key

Top

1

1

1

2

2

2

2

2

2

2

2

2

2

1

Page - 7 -

07/02/2018


OWNER’S MANUAL

07/02/2018

GEAR BOX-Ⅰ

Page - 8 -


OWNER’S MANUAL

07/02/2018

25

26

27

28

20

21

22

23

24

17

18

19

12

13

14

15

16

6

7

4

5

8

GEAR BOX-Ⅰ

No.

NAME QTY NOTE No.

1

2

3

Oil Cup

Screw

Cover

1

7

1

M6×12

3034B

29

30

31

Oil seal

Bearing

Key

Shaft

Key

1

8

1

1

3

3035C 32

33

5×13 34

3041B 35

9

10

11

Gear

Washer

Screw

2

2

1

6×90 36

3005B 37

3066B 38

M6×8 39

Gear

Key

Key

Shaft

Gear

Bearing

Cover

Cover

1

1

1

1

1

3

3

2

3027C

6×15

6×35

3025C

3044B

40

41

42

3067C 43

44

45

3017B 46

47

Oil seal

Washer

Shaft

Gear

Gear

Gear

Gear

Washer

Gear

1

1

1

1

1

1

2

1

1

3046B 48

3045B 49

3033B 50

3029B 51

3031B 52

3032B 53

3003B 54

3030B 55

3002B 56

Page - 9 -

Oil seal

Bearing

Shaft

Nut

Pin

Bushing

Fasica

Oil seal

Cover

Cover

Oil seal

Gear box

Shaft

Key

Circlip

Gear

Pin

Gear

Bearing

Cover

NAME

Gear

Gear

Washer

Circlip

Bearing

Gear

Key

Shaft

1

1

1

1

1

1

1

2

1

1

1

2

1

1

QTY NOTE

1

1

1

3026C

3007C

3008C

3009B

C5×40

1

1

1

3019C

3004B

5×35

3006C

5×25

3018C

8103

3084D

1

1

1

3068D

8104

3021C

1

1

2 M20×1.5

1 5×25

1

3020D

3060D

3071D

3059B

3042C

3070C

3001C


OWNER’S MANUAL

62

63

64

65

No.

57

NAME

Screw

QTY

6

NOTE

M6×12

No.

85

NAME

Shifter

58 Pin 2 5×25 86 Cover 1

59

60

Spring washer

Screw

2 87 Screw 8

2 , 10×30 88 Oil window 1

61 Screw 1 M6×12 89 Shifter 1

QTY NOTE

3 3049B

3061B

M8×16

3062B

Washer

Bushing

Gear

Screw

1 6×32×5 90 Shifter arm 1

1 3024C 91

1 3016C 92

1 M6×16 93

Boss

Shaft

Oil seal

2

2

2

3063B

3057C

3056C

16×2.4

69

70

71

72

66

67

68

73

74

75

76

Shaft

Oil seal

Gear

Cover

Screw

Oil seal

Screw

Shaft

Oil seal

Washer

Oil seal

1

1

1

1

2

2

3015C

3014C

3086D

3013E

16×2.4

94

1 22×2.65

95

96

1 3022F 97

98

5 M6×25 99

100

Hand wheel

Key

Washer

Screw

Lever

Key

Pin

2

2

2

2

2

2

1

1 25×40×10 101 Shifter arm 1

2 M16×1.5

102 Screw 4

103

104

77 Screw 1 M6×10 105

78 Position piece 1 3012E 106

Ball

Spring

Screw

Pin

4

2

3054C

5×8

M6×10

3051C

5×8

3058C

M8×5

M5×25

4

M3×6

Ø15

4 1×5×14

79

80

81

82

83

Support

Screw

Screw

Knob

Oil seal

84 Shifter Arm

1 7003C 107 Shifter arm 2

2 M4×20 108 Sign board 2

8 M8×16 109

2 M8×40 110

Shaft

Screw

1

2

2 25×2.65

1 3053B

3065C

2060

3011D

M4×40

Page - 10 -

07/02/2018


OWNER’S MANUAL

07/02/2018

GEAR BOX-Ⅱ

Page - 11 -


OWNER’S MANUAL

07/02/2018

22

23

24

25

26

27

28

29

30

31

32

12

13

14

15

16

17

18

19

20

21

8

9

10

11

5

6

7

GEAR BOX-Ⅱ

No.

NAME QTY

1 Oil Cup 1

2

3

4

Screw

Cover

Oil seal

7

1

1

Bearing

Key

Shaft

Key

Gear

Washer

Screw

3

2

2

1

8

1

1

Shaft

Gear

Gear

Gear

Gear

Washer

Gear

Gear

Gear

Washer

Circlip

Gear

Key

Key

Shaft

Gear

Bearing

Cover

Cover

Oil seal

Washer

1

1

1

1

1

1

1

1

1

1

2

1

1

3

1

1

1

3

2

2

1

3027C

6×15

6×35

3067B

3025C

3017B

3044B

3046B

3045B

3033B

3029B

3031B

3032B

3003B

3030B

3002B

3026C

3007C

3008C

NOTE

M6×12

3034B

3035C

5×13

3041B

6×90

3005B

3066B

M6×8

40

41

42

43

37

38

39

No.

33

34

35

36

NAME

Bearing

Gear

Key

Shaft

Shaft

Key

Circlip

Gear

Pin

Gear

Bearing

47

48

49

44

45

46

50

51

52

53

Cover

Oil seal

Bearing

Shaft

Nut

Pin

Bushing

Fascia

Oil seal

Cover

60

61

62

63

64

54

55

56

Cover

Oil seal

Gear box

57

58

Screw

Pin

6

2

59 Spring washer 2

1

1

1

Screw

Screw

Washer

Bushing

Gear

2

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

QTY

1

1

1

1

NOTE

3009B

C5×40

3019C

3004B

5×35

3006C

5×25

3018C

8103

3084D

3068D

8104

3021C

M20×1.5

5×25

3020E

3060B

3071D

3059D

3042C

3070C

3001D

M6×12

5×25

M10×30

M6×10

6×32×5

3024C

3016C

Page - 12 -


OWNER’S MANUAL

07/02/2018

68

69

70

71

72

NO.

65

66

67

73

74

75

76

77

78

79

84

85

86

87

88

80

81

82

83

89

NAME

Screw

Shaft

Oil seal

Gear

Cover

Oil seal

Screw

Shaft

Oil seal

Screw

Washer

Oil seal

Screw

Oil window

Bracket

Screw

Screw

Screw

Circlip

Shifter arm

Shifter

Cover

Shifter arm

Jacket

Transparent scale

QTY NOTE NO.

NAME QTY

1 M6×16 97 Pad 2

1

1

1

5

1

1

1

1 3015C 98 Bulb

1 22×2.65

99 Oil seal

2

4

3014C

3022F

3086D

3080D

100

101

102

M6×25 103

121

Shaft

Pin

Spring

Ball

Screw

3013D 104 Spring

3061B 118 Handle

3065D 119 Knob

90

91

92

93

Screw

Key

Oil seal

Turn plate

94 Tag 1

95 Channel plate 2

96 Tag 1

6 M4×10 122

Position block

4 5×6 123 Bearing

2 21.5×1.8

124 Pin

2 3057D 125

Connection part

3071D 126 Ball

3054D 127 Spring

3074D 128 Screw

2

2

1

1

1 105

2 M16×1.5

106

1 3012C 109

Screw

Pin

Pin

4

2

107 Pin 2

16×2.4

108 Hand lever 2

4

1

1

2

8

1

1

110

3011D 111

Pin

Screw

1 112 Shifter

4 M22×24 113 Spring

2

4

3

2

M4×10 114 Shifter arm 1

115

3063D 116

Shifter arm

Tag

1

1

3049B 117 Tag 1

2

2

2

4

4

2

2

3050D 120 Switch rod 1

1

1

1

1

1

2

2

2

Page - 13 -

NOTE

3048D

3052D

8.5×1.8

3056D

3079D

1×5×14

M8×5

M5×25

5×25

3055D

A6×20

A5×15

M4×6

3062B

1×5×14

3058D

3053D

3064D

3069D

2058

M8×40

3011D

M6×10

3012E

8103

5×40

3020D

Ø6

1×5×20

M8×8


OWNER’S MANUAL

07/02/2018

GEAR BOX-Ⅲ

Page - 14 -


OWNER’S MANUAL

07/02/2018

5

6

3

4

GEAR BOX- III

NO.

NAME QTY NOTE NO.

1

2

Oil cup

Screw

1

7

26

M6×12 27

Cover

Oil seal

Bearing

Key

1

1

8

1

3034B

3035C

89103

5×13

28

29

30

31

11

12

13

7

8

Shaft

Key

9 Gear

10 Washer

Screw

Gear

Key

1

3

2

2

1

1

1

3041B

6×90

32

33

3005B 34

3066B 35

M6×8

6×15

36

3027C 37

38

18

19

20

14

15

Key

Shaft

16 Gear

17 Bearing

Cover

Cover

Oil seal

21 Washer

22 Shaft

23

24

Gear

Gear

25 Gear

3

2

1

3

1

1

2

1

1

1

1

1

6×35 39

3067B 40

3025C 41

89102 42

3017B 43

3044B 44

3046B 45

Circlip

Gear

Pin

Gear

Bearing

Cover

Oil seal

3045B 46

3033B 47

3029B 48

3031B 49

Bearing

Shaft

Nut

Pin

3032B 50 Bushing

Circlip

Bearing

Gear

Key

Shaft

Shaft

Key

NAME QTY

Gear 1

Washer 1

Gear

Gear

Gear

Washer

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

1

1

1

1

2

1

1

1 3006C

5×6

3018C

8103

3084D

3068D

8104

3021C

M20×1.5

5×6

3020E

89103

3009B

C5×40

3019C

3004B

5×35

NOTE

3003B

3030B

3002B

3026C

3007C

3008C

Page - 15 -


OWNER’S MANUAL

71

72

73

74

75

68

69

70

65

66

67

NO.

51

52

53

NAME QTY NOTE NO.

Fascia

Oil seal

Cover

1

1

1

3060E

3071D

76

77

NAME

Screw

Screw

QTY

8

1

3059D 78 Position piece 1

NOTE

M8×15

M6×10

3012D

54

55

Cover

Oil seal

56 Gear box

57

58

Screw

Pin

1

1

1

6

2

3042C 79

3070C 80

3001C 81

Support

Screw

Shaft

M6×12 82 Gear rack

5×25 83 Gear rack

1

2

1

1

2

7003B

M4×20

3011D

3050C

3049C

62

63

64

59 Spring washer 2

60 Screw 2

61 Screw 1

Washer

Bushing

Gear

Screw

Shaft

Gear

Oil seal

Cover

Oil seal

1

1

1

1

1

1

1

1

1

M6×12

84

M10×30 85

86

6×32×5 87 Gear rack

B1260 88

M6×16 90

3015C 91

3014C 93

3022F 94

Shaft

Oil seal

Screw

Screw

Screw

Spring

Screw

Washer

22×2.65

92 Steel ball

3086D 95 Hand wheel

2

4

2

1

12

3016C 89 Sign board 4

4

4

4

4

4

4

3089A

12×1.8

M4×6

3062C

M3×6

2060

M8×6

1×5×25

Screw

Shaft

Oil seal

Screw

Washer

5

1

2

M6×25

3013E

2 M16×1.5

99

4

4

1 18×30×10 98 Oil window 1

96

97

Key

Gear

Oil seal 4

Ø5

M6×10

3054F

5×8

3088

A12

16×2.4

Page - 16 -

07/02/2018


OWNER’S MANUAL

07/02/2018

APRON-LEFT

Page - 17 -


OWNER’S MANUAL

07/02/2018

APRON-RIGHT

Page - 18 -


OWNER’S MANUAL

07/02/2018

19

20

21

22

16

17

18

7

8

5

6

APRON-LEFT OR APRON-RIGHT

NO.

NAME QTY NOTE NO.

1 Bushing 1

NAME

4026 23 Leaf spring

2

3

4

Gear

Pin

Space

1

1

1

4029

5×30

4027

24

25

26

Shaft

Gear

Pin

Gear shaft

Worm am

Worm

Flat key

1

1

1

1

4028

4008

4009

B5×36

27

28

29

30

Gear

Gear

Bushing

Apron case

12

13

14

15

9

10

Handle

Lever

11 Hand wheel

Index ring

Screw

Bracket

Oil cup

1

1

1

1

2

1

4032 31

4033 32

4034 33

4036 34

1 M6×20 35

4031 36

37

4 4030 38

1 M6×12 39

Screw

Gear

Shaft

Screw

Screw

Spring

Ball

Gear shaft

Screw

Washer

Screw

Washer

Boss

Key

1

4 M6×10 41

1

1

1

4035

4038

4039

40

42

43

5×16 44

Lever

Gear shaft

Pin

Bushing

Gear

Pin

Shaft

Page - 19 -

1

1

1

1

1

1

1

1

1

1

1

QTY NOTE

1 4037

1

1

1

4015

4012

5×33

4013

4014

4016

4001

1

1

1

M6×6

4010

4011

3

1

M6×45

M8×8

2 1×45×6

2

4041

4042

5×25

4020

4019

5×25

4018


OWNER’S MANUAL

63

64

65

66

59

60

61

62

55

56

57

58

NO.

45 Worm gear

46

47

48

49

50

51

52

NAME

Oil window

Screw

Washer

Screw

Screw

Limit block

Safety shifter

QTY

1

1

2

3

1

1

1

2

NOTE

4017

A12

NO.

67

68

NAME QTY

1 Gib

Half nut house

Screw

2

2 M5×33 69

Ø6 70

4043

4025 half nut

Screw M6×10 71

M6×6 72 Screw

Nut 73

74 Thread dial 1

2

2

1

1

53

54

Shaft

Screw

1

1

4024

M8×8

75

76

Housing

Screw

1

1

Boss

Pin

Shaft

Screw

Screw

Cam

Screw

Washer

Washer

Lever

Lever

Pin

1

1

1

1

1

1

2

4045

5×40

4021

M5×12

2 M10×1×20

1

1

1

2

4023

M8×30

Ø8

Ø10

4007

4044

5×10

Page - 20 -

77

78

Gear

Screw

1

1

NOTE

3022

M6×25

M5×35

4002

4003A1

M6×15

M6

4006

4005

M6×65

4044

M6×15

07/02/2018


OWNER’S MANUAL

07/02/2018

COMPOUND REST

Page - 21 -


OWNER’S MANUAL

07/02/2018

COMPOUND REST

NO.

NAME QTY NOTE NO.

1 Handle 1 5010 23

9

10

11

12

4

5

2

3

6

7

8

Boss

Collar

Screw

Tool post

Shaft

Nut

Pin

Spring

Oil cup

Nut

Screw

1

1

1

1

5009

5008

24

25

M10×45 26 8

1

1

1

1

5005

5006

5003

5004

27

28

29

30

1 1.2×4.8×8 31

1 32

M6

M6×16

33

34

13

14

15

16 Compound

17

18

Compound

Screw

Nut

Pin

Screw

1

2

2

1

1

1

NAME

Key

Bearing

Scale

Rivet

Screw

Bracket

Bearing

Index ring

Hand wheel

Washer

Screw

Lever

5001

5107

M10

5002

5024

30A

31A

M6×8 32A

35 Leaf spring

Nut 21A

22A Guide screw

Index ring

Washer

Nut

QTY NOTE

1 4×8

1 8101

1 5026A2

2

2

1

1

1

1

2

1

1

1

1

1

1

2×4

M6×25

5013

8101

5028

5031

5016A

1 5014A3

1 M6×12

4037

5012

5011

5014

5016

5025

19

20

Gib

Screw

21 Nut

22 Guide screw

1

1

1

2

5023

5021

33A

34A

5012A1 36

5011A3 37

Screw

Lever

Bracket

Pin

1

1

1 M6×8

1 M8×63

5120

3×16

Page - 22 -


OWNER’S MANUAL

07/02/2018

SADDLE

Page - 23 -


OWNER’S MANUAL

SADDLE

NO.

NAME QTY NOTE NO.

1

2

Saddle

Screw

1 5101 28

8 M5×132 29

3

4

Wipper

Cover

5 Screw

6 Press plate

1

1

1

2

5108

5106

30

31

M3×8 32

5130 33

11

12

13

14

15

16

7 Press plate

8 Wipper

9

10

Screw

Screw

Pin

Screw

Oil cup

Screw

Screw

Tool post

2

2

1

1

2

5110

5109

5113

5128

6×45

4 M10×30 39

5

2

1

1

5115

NAME

Press plate

Press plate

Key

Press plate

Pin

Index ring

34 Leaf spring

35 Hand wheel

36

37

Washer

Screw

38

40

41

5102 42

M6×12 43

Hand

Lever

Bracket

Screw

Bearing

Washer

21

22

23

24

17

18

19

20

Bushing

Gib

Screw

Nut

Gear

Screw

Screw

Nut

25 Screw

26 Press plate

27 Wipper

7

4

1

1

4

2

1

1

1

5105 44 Guide screw

5114 35A Collar

2 M4×12 36A

1 5104A2 37A

Nut

Screw

5127 41A

M8×25 45

M8

M8×25

5112

5111

46

47

48

Bracket

M6×8 44A Guide screw

Rivet

Scale

Pin

Bracket

QTY NOTE

1 5131

2

1

5116

5×20

1 5129

1 3×20

1 5124A3

1

1

4037

5122A

1 5028

1 M6×16

1

1

1

1

4033

4032

8102

5125A

2 M8×30

1 5126

1

1

1

1

1 5103A3

1 5122

5121

M6×6

1 5125A

1 5103A2

2 2×4

1 5133A2

5120

4×20

Page - 24 -

07/02/2018


OWNER’S MANUAL

07/02/2018

TAIL STOCK

TAILSTOCK

NO.

NAME QTY NOTE NO.

1 Handle 1 4033 17

2

3

Lever

Nut

1

2

4032

M10

18

19

4 Washer 1

5 Hand wheel 1

6 Leaf spring 1

7

8

9

10

Index ring

Screw

Bracket

Oil cup

2

4

1

1

A10

6005

4037

20

21

22

6010 23

M6×16 24

25

26

11

12

13

14

15

16

Bearing

Key

Guide screw

Lock nut

Oil cup

Screw

1

1

1

1

1

2

6011

4×15

6006

6023

M6×8

27

28

29

30

31

NAME

Nut

Quill

Tail stock

Lock screw

Handle

Shaft

QTY NOTE

1 6012

1

1

6013

6001

1

1

1

6022

6021

6017

Handle

Pin

Collar

Screw

Screw

Base

1

1

Shaft 1

Base shoe black 1

Nut 1

1

1

6004

5×30

1 6018

1 M10×50

6003

6002

6019

6020

M12

Page - 25 -


OWNER’S MANUAL

07/02/2018

CHANGE GEAR

CHANGE GEAR

NO.

NAME QTY NOTE NO.

NAME

7

8

5

6

3

4

1

2

9 Collar

10 Quadrant

11 Screw

Screw

Washer

Gear

Key

Nut

Washer

Gear

Bearing

1

1

2

1

1

1

2

2

1

1

1

M6×12 12

2003 13

2002C 14

C5×8 15

M10 16

3035 17

3038C 18

19

3033 20

3043B 21

3034 22

Circlip

Washer

Screw

Washer

Gear

Key

Washer

Change gear

Change gear

Change gear

Change gear

1

1

1

1

1

1

1

QTY NOTE

1

1

1

1

M10×45

3037A

3039C

5×18

3034B

3076C

3075C

3077C

3078C

Page - 26 -


OWNER’S MANUAL

07/02/2018

CONTROL SWITCH ASSEMBLY

7

8

9

10

11

5

6

3

4

CONTROL SWITCH ASSEMBLY

NO.

NAME QTY NOTE NO.

1

2

Guide screw

Rod

1

1

1005B

1006B

12

13

Bracket

Pin

Screw

Oil cup

1

2

1012

6×65

14

15

NAME

Pin

Bracket

Spring

Screw

2 M8×60 16

2 17

Bracket

Handle ball

Ball

Pin

Bushing

Feed rod

Key

1

1

18

4×20 19

1 1035B 20

1 1010 21

1

Handle

Circlip

Spring

Screw

1

1

1

1

QTY NOTE

1

1

4×20

1014B

1

1

1 1.2×8.10

2 M6×15

1015B

M10×32

1016

1×5×30

M8×10

Page - 27 -


OWNER’S MANUAL

07/02/2018

7

8

5

6

3

4

1

2

BED AND DRIVE ASSEMBLY

BED AND DRIVE ASSEMBLY

NO.

NAME QTY NOTE NO.

NAME QTY

Cover

Screw

Nut

Trestle

Washer

Screw

Key

Pulley

1

1

3

3

2

1

1

2

1021

1002

1001

1024

1013

8×40

1003A5

13

14

15

9

10

11

12

Screw

Motor

Spacer

Screw

Nut

Screw

Screw

2

2

2

4

4

1

1

NOTE

M6×8

Ø8

M6

M8×45

M8×30

Page - 28 -


OWNER’S MANUAL

07/02/2018

SPECIAL ACCESSORIES

Page - 29 -


OWNER’S MANUAL

07/02/2018

SPECIAL ACCESSORIES--BASE PART

NO.

NAME QTY NOTE NO.

1

5

Chip guard

Screw

1

4

1023

M6×16

31

32

8 Oil pan

26 Left cabinet

29 Left bracket

30 Screw

1

1

1

1022

8400

8602 51

4 M6×16

33

45

NAME

Nut

Screw

Back plate

Right bracket

Right cabinet

QTY

1

4

1

1

NOTE

8601

M6

8603

8500

4 M6×16

25

27

28

52

21

22

23

24

SPECIAL ACCESSORIES--BRAKE PART

NO.

NAME QTY NOTE NO.

2 Open circlip 1

3

4

Brake block

Shaft

1

1

53

54

1040 55

16

18

19

20

Screw

Screw

Draw rod

Bracket

2 M6×12 56

1 M4×10 57

1

1

1043

1053

58

59

Pivot

Pin

Shifter

Screw

Shaft

Washer

Draw rod

Open clip

NAME

Spring pin

Spring

Shaft

Circlip

Shifter

Shaft

Screw

QTY NOTE

1

1

1

1

1

5×25

1048

1047

20

1045

1 1052

1 M6×30

1

1

1042 60

8×20 61

Draw rod

Spring pin

1

1

1054

5×40

1

2

1041 62

63

Shaft

Screw

1

1

1049-1

M6×12

2 2.5×16 64 Connecting sleeve 1 1049-3

1 1044 65 Shaft 1 1049-2

1 M10×30 66

1 1051 67

Paddle

Spring pin

1

1

1050

4×25

Page - 30 -


OWNER’S MANUAL

07/02/2018

SPECIAL ACCESSORIES--COOLING PART

NO.

NAME QTY NOTE NO.

6 Coolant pipe 1

9 Screw 4 M5×12

39

40

10 Pipe connecting 1

11 Washer 1

14

15

17

Bracket

Shaft

Screw

9206

9207

41

42

1 9208

1

2

X6121-06011

A

M8×35

43

44

46

NAME

Filter

Pipe

Hooping

Pine

Coolant

Screw

Pipe

QTY

1

1

1

NOTE

9203

9204

1 16×1000

1

4

1

M5×10

M16×15

34

35

36

Coolant pipe

Coolant pipe

Screw

1

1

4 M6×12

47

48

49

Metal pipe

Cover

Pipe

1

1

1

37 Cover 1 9201A 50 Coolant box 1

38 Papet lining 1 9205

SPECIAL ACCESSORIES--LIGHTING PART

8×1800

9210

9206

9209

NO.

NAME QTY NOTE NO.

NAME QTY NOTE

7

12

Working lamp

Bracket

1

1

13

7015

Page - 31 -

Screw 2 M5×12


OWNER’S MANUAL

07/02/2018

STEADY REST

NO.

NAME

1

2

Knob

Screw

3 Collar

4 Pressing lever

5 Pressing collar

6 Pressing base

QTY NOTE NO.

3 8205 11

3 M6×8 12

3 8207 13

3

3

8206

8208

14

15

3 8209 16

1 8202 17 7

8

Upper body

Screw

9 Screw

10 Hex screw nut

3

3

3

M6×10

M6×16

M6

18

19

20

STEADY REST

NAME

Hex screw nut

Screw

Base body

Hex screw nut

Washer

Pressing plate

Square ad bolt

Spring pin

Locking lever

Locking screw nut

1

1

1

QTY NOTE

1 M6

1 M6×25

1 8201

1

1

M12

12

1 6020

1 M12×60

4×25

8203

8204

Page - 32 -


OWNER’S MANUAL

07/02/2018

FOLLOW REST

5

6

3

4

FOLLOW REST

NO.

NAME

1

2

Screw

Knob

Collar

Pressing lever

Pressing collar

Pressing base

QTY NOTE NO.

2 M6×6 7

NAME

Screw

2 8205 8 Hex screw nut

QTY NOTE

2 M6×10

2 M6

2

2

2

2

8207

8206

8208

8209

9

10

11

Screw

Body

Bolt

2

1

2 M8×40

M6×16

8201

Page - 33 -


OWNER’S MANUAL

07/02/2018

POSITION DEVICE

POSITIONING DEVICE

NO.

NAME QTY NOTE NO.

NAME QTY NOTE

1

2

Knob

Pin

3 Guide screw

4 Pressing plate

1

1

1

8705 5 Body

M3×6 6 Indictor

8706 7

1 8704

Page - 34 -

8

Screw

Screw

1

2

1

1

8703

8707

M6×10

M6×12


OWNER’S MANUAL

07/02/2018

PROTECTING COVER

PROTECTING COVER

NO.

NAME QTY NOTE NO.

1 Nut 1 M6 5

2 Screw

3 Switch box

4 Screw

1

1

2

M6 ×16

8901

M6× 45

6

7

NAME

Shaft

Protecting cover

Pin

Page - 35 -

QTY NOTE

1 8902

1 8903

1 M4 ×12


OWNER’S MANUAL

07/02/2018

GUARD

GUARD

NO.

NAME

1

2

3

4

Left box

Up board

Right box

Down board

QTY NOTE NO.

1

1

1

1

1120

1118

1117

1110

Page - 36 -

5

6

7

NAME QTY NOTE

Apron

Bracket

Gear Box

1

1

1

4000

1012

3000

Hafco AL-336 Metal Cutting Lathe Operation manual

Assistant Bot

LATHE

OPERATION MANUAL

This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.

WARNING

WARNING

WARNING

General Machinery Safety Instructions

Metal Lathe Safety Instructions

SPARE PARTS SECTION

The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notification.

HOW TO ORDER SPARE PARTS

1. Have your machines model number, serial number & date of manufacture on

hand, these can be found on the specification plate mounted on the machine

2. A scanned copy of your parts list/diagram with required spare part/s identified

3. Go to

www.machineryhouse.com.au/contactus

and fill out the enquiry form

attaching a copy of scanned parts list.

BED ASSEMBLY

HEAD STOCK

GEAR BOX

GEAR BOX-Ⅰ

GEAR BOX-Ⅱ

GEAR BOX-Ⅲ

APRON-LEFT

APRON-RIGHT

COMPOUND REST

SADDLE

TAIL STOCK

CHANGE GEAR

CONTROL SWITCH ASSEMBLY

BED AND DRIVE ASSEMBLY

SPECIAL ACCESSORIES

STEADY REST

FOLLOW REST

POSITION DEVICE

PROTECTING COVER

GUARD

Key Features

Frequently Answers and Questions

How do I adjust the tailstock to the spindle centerline

What is the purpose of the steady rest

How do I set up the cutting tool

What are the different controls and components

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