screamin&#39
-J05636
REV. 2012-05-20
SCREAMIN' EAGLE PERFORMANCE AIR CLEANER KIT - BURST
COLLECTION
GENERAL
INSTALLATION
Kit Number
29000066
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
This kit fits 50 mm and 58 mm electronic throttle control
induction modules and 58 mm cable drive induction modules.
NOTE
These kits are intended for High Performance applications
only. Engine-related performance parts are intended FOR THE
EXPERIENCED RIDER ONLY.
Additional Parts Required
LOCTITE® 243 (Blue) Threadlocker and Sealant is needed for
proper installation of this kit and is available from a HarleyDavidson dealer.
Proper installation of this kit requires breather screws (Part No.
29465-08), which are OE equipped on 2008 and later Touring
models. If the motorcycle is not equipped with these breather
screws, separate purchase is required.
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
Refer to the service manual and follow the instructions
given to remove the seat and disconnect the battery
cables, negative (-) cable first. Save all seat mounting
hardware.
When servicing the fuel system, do not smoke or allow
open flame or sparks in the vicinity. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00330a)
Original Equipment (OE) Air Cleaner Removal
is04662
3
1
2
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
NOTES
See a Harley-Davidson dealer for ECM (Electronic Control
Module) calibration.
3
1. Ridge
2. Tab (3)
3. Flow hole (2)
Figure 1. 50 mm Adapter
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson dealer.
Kit Contents
See Figure 3 and Table 1.
-J05636
Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
1 of 4
is04663
8.
Tighten the three backplate mounting screws (5) to 55-60
in-lbs (6.2-6.8 Nm).
9.
For models equipped with 50 mm induction module:
See Figure 1. The outside of the outer half of the plastic
adapter (item 6 in Figure 3) is marked "This side out - 50
mm only." The inner half is indexed with three tabs (2) and
two breather flow holes (3). Insert the indexed side into
the backplate, aligning the tabs and flow holes with the
flow holes in the backplate.
1
Check that the adapter is fully seated and oriented correctly with the markings visible.
See Figure 2. When installed correctly, the adapter is flush
on the induction module side of the backplate.
For models equipped with 58 mm induction module:
Discard adapter.
1. Adapter
10. See Figure 3. Place the gasket (7) against the opposite
side of the flange.
Figure 2. Adapter Positioned Correctly in Backplate
11. Align the holes in the gasket with the cover adapter (8).
Have a Harley-Davidson dealer recalibrate the ECM prior to
air cleaner installation.
12. Apply a small amount of Loctite to the threads of the three
flat head screws (10).
2.
13. Secure the cover adapter to the air cleaner backplate and
tighten the screws to 55-60 in-lbs (6.2-6.8 Nm).
3.
Remove the air cleaner backplate following the instructions
in the service manual. Retain the two breather screws (A)
removed from the backplate (see Figure 3). The remaining
parts can be discarded.
See Figure 3. Remove and discard induction module
bracket (B).
Air Cleaner Installation
NOTE
When servicing the air cleaner, apply Loctite 243 (blue) to all
threaded fasteners (both male and female threads).
1.
Align the holes and install the gasket (15) on the backplate.
2.
See Figure 3. Install the new O-rings (1) in the grooves
around the breather screw holes on the induction module
side of the backplate (2).
3.
Align the holes in the induction module cover with the
holes in the backplate.
4.
Apply a small amount of Loctite 243 (purchased separately) to the backplate mounting screw (5) threads. Insert
the screws through the backplate and induction module
cover then install the screws into the induction module
until the screw threads are engaged. DO NOT tighten
completely at this time.
5.
Insert the breather screws (removed in Step 2 or purchased separately) through the backplate. Apply a liberal
amount of Loctite to the breather screw threads and the
mating tapped holes in the cylinder head, then install the
screws into the cylinder head. DO NOT tighten completely
at this time.
6.
Alternately tighten the two breather screws to 22-24 ft-lbs
(29.8-32.5 Nm).
7.
Lubricate the O-rings (3) with clean engine oil or white
lithium grease.
Install the O-rings onto the breather plugs. Press the
breather plugs into the breather screw cavities.
-J05636
14. Insert the faceplate (11) inside the cover (12) and place
the filter element (9) against the faceplate.
15. While holding all three together, align to the cover adapter
and secure with socket head screws (13). Tighten to 55-60
in-lbs (6.2-6.8 Nm). For best appearance, align so the
Bar & Shield logo is horizontal.
NOTE
Riding a motorcycle equipped with an exposed oiled air filter
under rainy conditions IS NOT RECOMMENDED.
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
16. Refer to the service manual and follow the instructions
given to connect the battery cables, positive (+) cable first,
and install the seat.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
AIR FILTER ELEMENT MAINTENANCE
1.
Inspect the air filter element every 5000 miles (8000 km),
or more often under dusty conditions.
NOTES
The use of cleaning, drying or oiling methods or products other
than those shown will damage the filter and void the manufacturer's warranty.
K&N® Air Filter Cleaner is available from a Harley-Davidson
dealer, either alone (1 qt./0.95 L sprayer bottle, 99883-88T) or
2 of 4
a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service
Kit (99850-92T).
spray air filter oil along each pleat, once only, holding
the spray nozzle approximately 3 inches (76 mm)
away from the media, OR
K&N Air Filter Oil is also available from a Harley-Davidson
dealer, either alone (12.25 oz/ 347 gram aerosol can, 9988288T) or a 6.5 oz/ 184 gram aerosol can as part of the Filter
Care Service Kit.
DO NOT OVER-OIL THE AIR FILTER. Over-oiling may interfere with the proper performance of the engine and/or certain
engine components. If oil is still draining or dripping from the
filter media twenty minutes after oiling, clean and oil the filter
element again.
2.
carefully use a squeeze bottle to deposit oil along
each pleat, once only.
Let the oil absorb into the filter media for twenty
minutes before proceeding.
After twenty minutes, inspect the filter media, and
carefully apply oil to any remaining visible white spots
on the filter media, and allow to absorb.
To clean the element:
Install the air filter element, faceplate and cover onto the
adapter.
a.
Tap the element to dislodge any loose dirt, then gently
brush with a soft bristle brush.
Tighten the screws to 55-60 in-lbs (6.2-6.8 Nm).
b.
Spray air filter cleaner liberally onto the cotton filter
media and let soak for ten minutes, OR roll or soak
the cotton filter media in a shallow pan of air filter
cleaner. Remove immediately, and let soak for ten
minutes.
c.
Rinse off the filter media (flowing from the clean side
to the dirty side), with low-pressure tap water.
d.
After rinsing, shake off all excess water, and let the
filter media air dry. DO NOT use compressed air or
a heat gun to speed drying.
e.
After the filter media is completely dry, EITHER
-J05636
3.
3 of 4
SERVICE PARTS
is07321
B
A
15
3
1
4
2
7
5
10
6
8
9
11
12
14
13
Figure 3. Service Parts: Screamin' Eagle Performance Air Cleaner Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
O-ring (2)
11292
2
Backplate, machined, black
28887-09
3
O-ring, breather plug (4)
10925
4
Plug (2)
29830-05A
5
Screw, button head (3)
926
6
Adapter, 58 mm to 50 mm
29395-08A
7
Gasket
29780-08
8
Air cleaner cover adapter
Not Sold Separately
9
Air filter element
29400109
10
Screw, flat head (3)
2986
11
Faceplate
61300195
12
Air cleaner cover
Not Sold Separately
13
Screw, socket head (9)
94310-91TS
14
Emblem
14100424
15
Gasket
29241-08
Items mentioned in text, but not included in kit:
A
Original equipment breather screw (2) - available for separate purchase
B
Induction module bracket
-J05636
29465-08
4 of 4
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement