INSTALLATION
DELUXE BULLET LIGHT REAR TURN SIGNAL BAR KIT
PARTS INCLUDED
1
Deluxe Bullet Light Rear Turn Signal Bar Kit Including:
1
Turn Signal Bar
1
License Plate Bracket
1
License Plate Frame
1
Hardware Kit Including:
4
1/4”-20 x 7/16” Flat Socket Cap Screws
2
1/4”-20 x 1/2” Button Socket Cap Screws
1
Hardware Kit Including:
2
Adhesive Foam Pads
1
Alcohol Pad
2
Female T-Tap Connectors
2
Insulated Male Spade Connectors
2
5/16”-18 x 5/8” Hex Head Flange Screws
2
1/4”-20 x 1/2” Button Socket Cap Screws
1
Terminal/Contact Receptacle Kit Including:
10
Pin Terminals
10
Socket Terminals
4
Ring Terminals
1
Connector Kit Including:
2
Wired Male Connector Plugs
4
3mm x 3/4” Long Heat Shrink Tubing
10
4” Cable Ties
1
Rear Bar Accent
2
5/16”-18 x 3/4” Button Socket Cap Screws
1
Installation Instructions
Please read and understand entire instructions before starting installation.
THANK YOU FOR CHOOSING KϋRYAKYN!
IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR
PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL
INSTRUCTIONS, WARNINGS, CAUTIONS AND ATTENTION NOTES REGARDING
THE USE AND CARE OF THIS PRODUCT.
WARNING!
THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING
THE CONTENTS DESCRIBED HEREIN CAN RESULT IN
POTENTIAL DEATH OR SERIOUS INJURY.
ATTENTION! This indication alerts you to the fact that ignoring the contents
described herein may negatively affect product performance and
functionality.
CAUTION!
This indication alerts you to the fact that ignoring the contents
described herein can result in potential injury or material
damage.
TOOLS SUGGESTED
3000
CUSTOMER SERVICE
877.370.3604 (toll free)
INSTALLATION QUESTIONS
techsupport@kuryakyn.com
or call 715.247.2983
LIMITED WARRANTY
Küryakyn warrants that any Küryakyn products
sold hereunder, shall be free of defects in
materials and workmanship for a period of one
(1) year from the date of purchase by the
consumer excepting the following provisions:
● Küryakyn shall have no obligation in the event
the customer is unable to provide a receipt
showing the date the customer purchased the
product(s).
●The product must be properly installed,
maintained and operated under
normal conditions.
●Küryakyn makes no warranty, expressed or
implied, with respect to any gold plated
products.
●Küryakyn shall not be liable for any
consequential and incidental damages, including
labor and paint, resulting from failure of a
Küryakyn product, failure to deliver, delay in
delivery, delivery in nonconforming condition, or
for any breech of contract or duty between
Küryakyn and a customer.
●Küryakyn products are often intended for use in
specific applications. Küryakyn makes no
warranty if a Küryakyn product is used in
applications other than intended.
●Küryakyn electrical products are warranted for
one (1) year from the date of purchase by the
consumer. L.E.D.’S contained in components of
Küryakyn products will be warranted for defects
in materials and workmanship for 3 years from
the date of purchase where as all other
components shall be warranted for one(1) year.
This includes, but is not limited to; control
modules, wiring, chrome & other components.
●Küryakyn makes no warranty of any kind in
regard to other manufacturer¹s products
distributed by Küryakyn. Küryakyn will pass on
all warranties made by the manufacturer and
where possible, will expedite the claim on behalf
of the customer, but ultimately, responsibility for
disposition of the warranty claim lies
with the manufacturer.
ABOUT OUR CATALOG
For purchasing Küryakyn® products, you
can receive a complete catalog free of charge.
Send the Proof-of-Purchase below with
your address to: Küryakyn, P.O. Box 339,
Somerset, WI 54025.
Please indicate either Accessories Catalog for
Harley-Davidson® or GL & Metric Cruisers.
Set of Combination Wrenches, Set of Hex Wrenches, Phillips Screwdriver, Wire Cutter/Crimper,
Soldering Iron and Solder, Test Light
Be sure to ask your local dealer about other
Küryakyn® products, the motorcycle parts and
accessories designed for riders by riders.
STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE
PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.
©2005 Küryakyn USA® All Rights
reserved.
STEP 1
Read and understand all steps in the instructions before starting the
installation. Park the motorcycle on a hard, level surface and turn off the
ignition.
3000-23HD-0312
-cont.-
NOTE:Installation shown on a 2004 FLHR and 2007 FLTRI; while representative of typical
procedure, there may be minor differences when installed on other Models. There are a
few variations of how the rear turn signals are wired for the years this
part is called out for. Different styles of connecters are supplied to make
PIC 1
connections.
UNPLUG TURN
SIGNALS HERE
ATTENTION! A factory service manual may be helpful in performing this installation. Do
not attempt to perform this installation if you are not confident in your
ability to complete all of the steps in the procedure; consult a trained
technician.
STEP 2
Remove the taillight lens if you have a Twin Cam. Unplug the two connections
shown in PIC 1. If you have a pre Twin Cam, unplug the wires in front of the light
bracket.
STEP 3
Remove the two fasteners under the fender that secure the OEM light bar on the
bike. Feed the wires from the taillight base thru the fender holes to remove the
light bar assembly. With the light bar removed a Twin Cam fender and taillight
base will look like PIC 2.
PIC 2
REAR BAR ACCENT INSTALLATION
STEP 4
Remove the license plate from the OEM mount. Remove the two fasteners securing
the stock license plate mount to the rear bar. Set these aside, they will not be
reused. PIC 3
STEP 5
Hold the Rear Bar Accent in place and secure with the two included
5/16”-18 x 3/4” Button Socket Cap Screws. PIC 4 Tighten securely.
PIC 3
CURVED LICENSE PLATE FRAME INSTALLATION
STEP 6
Install your license plate in the new bracket. The frame has a notch to fit over the
mounting ears of the back plate. Be sure the notch faces up. PIC 5 Fasten the
frame to the back plate with the supplied 1/4”-20 X 7/16” fasteners.
NOTE: Gently
mold your license plate to the same bend as the back plate. Install
the license plate frame over your plate. Getting all four supplied fasteners
started first before tightening will work better than tightening up one at a
time. Some modification may be required on some motorcycle license
plates for correct fitment/alignment.
STEP 7
Fasten the license plate bracket to the light bar with the supplied 1/4”-20 X 1/2”
fasteners.
STEP 8
Hold the Light Bar/ Plate Assembly up to the fender and measure the distance
between the bottom back of the Curved License Plate Frame and the fender. If the
distance is 1/4” or less install one of the included adhesive foam pads. Remove the
adhesive backing and adhere the foam directly to the fender. If the distance is
greater than a 1/4”, you will need to install both pads. Adhere one directly to the
fender and one in the same location on the backside of the Back Plate.
PIC 5
CAUTION!
It is the installer’s responsibility to ensure that there is
adequate clearance between the License Plate Mount and
any painted surfaces. Küryakyn is not responsible for any
damage due to inadequate clearance.
PIC 4
NOTCH FACES UP
BULLET LIGHT REAR TURN SIGNAL BAR PROCEDURE
STEP 9
On a Twin Cam it works well to cut the new turn wires about 8” from the
new light bar. PIC 6 On an Evo the wire only needs to be a few inches long.
Make sure you measure your bike fitment before you cut the wires.
PAGE
2
-cont.-
BULLET LIGHT REAR TURN SIGNAL BAR
INSTALLATION
CAUTION!
MEASURE TWICE – CUT ONCE. Double check all reference marks made on
the wire harness BEFORE cutting the harness. Kuryakyn will not be
responsible for incidental or consequential damages resulting from
PIC 6
this installation.
STEP 10
For Twin Cam models and ‘95-’99 Evo we have supplied the wire ends and shrink
tube so you can solder your connections. PIC 7 and PIC 8 On pre-’95 models you
will need to either use the connecters supplied or use connecters of your choice.
ATTENTION! Küryakyn recommends the use of dielectric grease on electrical
connections.
STEP 11
Install the new light bar in the reverse order the old one was removed. On Twin
Cams, attach a wire tie to the wires so they can not fall back thru the base holes
and contact the rear tire. PIC 9 Plug the connectors into the turn signal locations
on the taillight base.
PIC 7
PIC 8
NOTE: Due to manufacturing tolerance differences, paint build-up, etc., you may
have to modify the holes in the fender for proper bolt alignment.
ATTENTION! Secure all wiring away from any moving parts, pinch points or extreme
heat. Küryakyn WILL NOT issue a warranty on any electrical component
that fails due to pinched, crimped, broken, abraded, melted or frayed
wires.
CAUTION!
LED circuit boards are polarity sensitive! Use a test light to check
the polarity of the bike’s wiring before connecting the LED circuit
board. Küryakyn is not responsible for damage to the LED circuit
board caused by reversed polarity.
STEP 12
On Twin Cams, connect the license plate LED light wire to the wires going to the
bulb base. PIC 10 Connect the LED red wire to the hot run blue wire. The black is
the ground and needs to be connected to the black wire in the bulb base. On a pre
Twin Cam, get the power either from the back side of the taillight base, or run the
wires under the seat to gain a power source.
STEP 13
If you have our Panacea taillight system, you can wire the license plate wire into
the blue and black wires as shown in PIC 11. The red brake wire has been
removed from the Panacea pigtail.
STEP 14
Arrange the wires in the center of the taillight base so there is plenty of space to
securely fasten the taillight lens.
PIC 9
TIE THE TURN
SIGNAL WIRES
PIC 10
ATTENTION! Secure all wiring away from any moving parts, pinch points or extreme
heat. Küryakyn WILL NOT issue a warranty on any electrical component
that fails due to pinched, crimped, broken, abraded, melted or frayed
wires.
STEP 15
Check to make sure all fasteners are tight, and all lights work properly before
riding the motorcycle.
WARNING!
ENSURE PROPER LIGHT OPERATION BEFORE RIDING THE
MOTORCYCLE. VISIBILITY IS A MAJOR CONCERN FOR
MOTORCYCLISTS. A LIGHT MALFUNCTION COULD RESULT IN
DEATH OR SERIOUS INJURY.
PIC 11
ATTENTION! It is the installer’s responsibility to ensure that all of the fasteners
(including pre-assembled) are tightened before operation of the
motorcycle. Küryakyn will not issue a warranty on components lost due to
improper installation. Periodic maintenance may be required.
PAGE
3
Ride On!
BULLET LIGHT REAR TURN SIGNAL BAR
INSTALLATION