Vacuum Packaging Machines Instruction Manual

Vacuum Packaging Machines
Models VP-CN-0971, 1220, 1060, 1273
Items 24081, 24082, 24083, 31824
Instruction Manual
Revised - 09/01/2017
Toll Free: 1-800-465-0234
Fax: 905-607-0234
Email: service@omcan.com
www.omcan.com
Table of Contents
Model VP-CN-0971 / Model VP-CN-1220
Model VP-CN-1060 / Model VP-CN-1273
Section
Page
General Information --------------------------------------------------------------------------- 3 - 4
Safety and Warranty --------------------------------------------------------------------------- 4 - 5
Technical Specifications -------------------------------------------------------------------------- 6
Installation -------------------------------------------------------------------------------------------- 6
Operation ----------------------------------------------------------------------------------------- 6 - 7
Maintenance ----------------------------------------------------------------------------------- 7 - 10
Troubleshooting ----------------------------------------------------------------------------- 10 - 11
Parts Breakdown ---------------------------------------------------------------------------- 11 - 12
Electrical Schematics ---------------------------------------------------------------------------- 13
Notes ------------------------------------------------------------------------------------------------- 14
Warranty Registration ---------------------------------------------------------------------------- 15
2
General Information
Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan
and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or
negligent use of this equipment. The product shall only be operated by someone over the age of 18, of
sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct
operation of this machine, and is wearing authorized, proper safety clothing. Any modification to the
machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of
the machine while in operation.
CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the
external packaging, open carton to ensure all ordered items are within the box, and there is no concealed
damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed),
please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may
initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be
filled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse
for damaged products that were shipped collect or third party.
Before operating any equipment, always read and familiarize yourself with all operation and safety
instructions.
Omcan would like to thank you for purchasing this machine. It’s of the utmost importance to save
these instructions for future reference. Also save the original box and packaging for shipping the
equipment if servicing or returning of the machine is required.
--------------------------------------------------------------------------------------------------------------------------------------------------Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan et
Omcan Inc. ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne
ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de
plus de 18 ans, saine d’esprit, et pas sous l’influence d’une drogue ou d’acohol, qui a été formé pour
utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modification
de la machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine
ou des personnes à proximité de la machine pendant son fonctionnement.
VÉRIFIEZ LE COLIS DÈS RÉCEPTION
Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage
n’est visible sur l’emballage externe, ouvrez le carton afin de s’assurer que tous les éléments commandés
sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises
manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant
d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager
une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine
doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents
d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli
par un tiers transporteur.
3
General Information
Avant d’utiliser n’importe quel équipement, toujours lire et vous familiariser avec toutes les opérations
et les consignes de sécurité.
Omcan voudrais vous remercier d’avoir choisi cette machine. Il est primordial de conserver ces
instructions pour une référence ultérieure. Également conservez la boîte originale et l’emballage pour
l’expédition de l’équipement si l’entretien ou le retour de la machine est nécessaire.
--------------------------------------------------------------------------------------------------------------------------------------------------Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba
Omcan y Omcan Inc. no son responsables de ningun daño o perjuicío causado por cualquier persona
inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona
mayor de 18 años, en su sano juicio y no bajo alguna influencia de droga o alcohol, y que este ha sido
entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada.
Cualquier modificación a la máquina anúla la garantía y puede causar daños a las personas usando la
máquina mientras esta en el funcionamiento.
REVISE EL PAQUETE A SU LLEGADA
Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el
empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la
caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes
o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro
de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre
los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se
muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron
a recoger por terceros.
Antes de utilizar cualquier equipo, siempre lea y familiarizarse con todas las instrucciones de
funcionamiento y seguridad.
Omcan le gustaría darle las gracias por la compra de esta máquina. Es de la mayor importancia para
salvar estas instrucciones para futuras consultas. Además, guarda la caja original y el embalaje para el
envío del equipo si servicio técnico o devolución de la máquina que se requiere.
Safety and Warranty
1. Before operation, please read through the user guide about each operation rules and safety precaution.
2. You must fill the vacuum pump with pump oil before use (when the machine is placed at a horizontal
position, the oil should keep at 1/3-1/2 of the oil window). When running, the oil level should not be lower
than 1/3 of the oil window. Do not fill with too much oil to avoid over flow.
3. The machine should be placed horizontally in good ventilation and light without corrosive gas and heavy
dust.
4. The power connection position may be located on a different side, be sure that there is proper grounding
4
Safety and Warranty
protection before use.
5. Always ensure top cover is open before turning the power on. Start the machine by pressing the top cover
and the process start automatically. For 3-Phase units, please be sure the vacuum pump is running in the
correct direction. If the direction is wrong, simply switch the phase of the power.
6. Preheat of vacuum pump must be done in low temperature working area. Turn off the heater selection
switch at the control panel to off position. This is to prevent heating process and cut down wear and tear
losses.
Note: Do not block the air hole in the chamber.
1 YEAR PARTS AND LABOUR WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized
service technician to repair the equipment locally.
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not
improper use.
Please see www.omcan.com/warranty.html for complete info.
WARNING:
The packaging components are classified as normal solid urban waste and can therefore be disposed of
without difficulty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated
waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
5
Technical Specifications
Model
Seal Bar
Pump
Power
Power
Chamber
Size
Electrical
Weight
Dimensions
Item
Number
VP-CN-0971
16.5” x 0.3” (2x)
419 x 8mm (2x)
VP-CN-1220
VP-CN-1060
15.7” x 0.3”
399 x 8mm
20 m³/h
17.3” x 16.5” x 5”
439 x 419 x 127mm
220V/60Hz/1
176 lbs. / 79.8 kgs.
22” x 18.7” x 39”
559 x 475 x 991mm
24081
VP-CN-1273
20.5” x 0.3” (2x)
521 x 8mm (2x)
45 m³/h
0.9 kW / 1.2 HP
23” x 16.5” x 8.3”
17” x 16.5” x 8”
584 x 419 x 211mm
432 x 419 x 203mm
110V/60Hz/1
200.8 lbs. / 91 kgs.
187 lbs. / 84.8 kgs.
28.5” x 19” x 38”
22” x 18.7” x 41”
724 x 483 x 965mm
559 x 475 x 1041mm
24082
24083
1.1 kW / 1.4 HP
21.3” x 20.5” x 8.3”
541 x 521 x 211mm
220V/60Hz/3
253 lbs. / 114.8 kgs.
26.8” x 23.2” x 37.8”
681 x 589 x 960mm
31824
Installation
Please set every parameter before starting the machine.
1. Turn on the power supply, check through the settings on the panel and make sure “--” must be show after
setting is done, otherwise operation of this machine cannot be conducted.
2. Press the setting button, the indicator lamp of vacuum lights to enter into the setting state of vacuum timing.
Press the upward or downward key to increase or decrease vacuum time in the range of 0-99 seconds.
3. Press the setting button, sealing indicator lamp lights to enter the sealing setting state. Press the upward or
downward key to increase or decrease sealing time in the range of 0-3.5 seconds.
4. Press the setting button, cooling indicator lamp lights to enter the cooling setting state. Press the upward or
downward key to increase or decrease cooling time in the range of 0-9.9 seconds.
5. After the cooling time is set, press the setting button to finish parameter setting and “ED” is shown on the
panel.
6. Press the sealing temperature button, temperature indicator lamp lights to enter the temperature setting
state. You may choose between high temperature, middle temperature and low temperature.
Operation
1. Turn on the power supply and select a suitable vacuum packaging bag for the product.
2. Set the processing parameter and select the sealing temperature, see installation.
3. Place the vacuum bag in the chamber with the opening end on top of the sealing bar. Clamp it with
pressing stick.
6
Operation
4. Close the acrylic cover and the machine will complete the procedure automatically.
5. During processing, the vacuum chamber will form a vacuum self-lock state, the whole heating and sealing
procedure are completed in a vacuum environment and the LED display shows the flow process.
6. When the vacuum indicator on the panel lights, the equipment is under vacuum state, the LED display
shows the vacuum time and will automatically enter the next work state when the time completes.
7. g
8. When the sealing indicator on the panel lights, the equipment is under sealing state, the LED display shows
the sealing time and will automatically enter the next work state when the time completes.
9. According to the time setting, the machine doesn’t act when cooling, the panel shows “□□” till the timing is
finished, air is returned, the cover opens automatically, and the whole process is finished. Then prepare the
next cycle.
Note: Press the E-Stop button in the event of unexpected issue during operation.
NOTE
• Disconnect from power supply when not in use.
• Do not run machine without vacuum bags.
Maintenance
FILLING THE OIL
Remove the cover board and unscrew the bottom nut from the oil tank to drain the old oil. Once drained,
reconnect the nut and unscrew the top nut of the oil tank, fill with new food grade oil and reattach the screw.
REPLACING THE SEALING TAPE AND HEATING WIRE
1. Disconnect the cable from the pin, then pick the complete sealing bar up from the vacuum chamber.
7
Maintenance
2. Remove the pressing stick from the complete sealing bar by cross screwdriver, then remove the stainless
steel base.
3. Pull the plastic parts out from the two sides of the sealing bar by hand, then tear off the sealing tape.
4. Remove the forcing screws from the two sides of the sealing bar with an Allen Key, then remove the
heating wire.
5. Put one side of a new heating wire into the fastener groove and tighten it with the Allen Key.
6. Put the other side of the heating wire into the other side fastener groove, then screw it with the Allen Key.
8
Maintenance
7. Fasten the heating wire, then cut the excess heating wire.
8. Take the new sealing tape at a proper length and stick it on the heating wire.
9. Cut the remaining sealing tape on the ends to allow them to fold over.
10.Put plastic clamps on the sides of the sealing bar.
11.Install the stainless steel base and pressing stick.
9
Maintenance
12.Connect the cable of the complete sealing bar to the pin, then put the sealing bar back in the vacuum
chamber to complete the installation.
Troubleshooting
Problem
Vacuum pump does not work.
Cause
Limit switch is not pressed on.
Limit switch is broken.
Contactor is broken.
Pump motor is broken.
Vacuum chamber cannot reach the The vacuum pump is worn or
vacuum degree.
damaged.
Loose air pipe joint, broken pip,
damaged sealing ring of vacuum
chamber or damaged valve.
Insufficient oil in vacuum pump.
Vacuum time is not enough.
Cover cannot be opened.
Air release valve is not turned on.
Air remains in bag after operation
Wrong position resting on sealing
is finished.
bar.
Pressing stick presses the bag
open.
Abnormal sound or tripping when
Abnormal sound of fan of pump
running, black smoke or oil drop.
motor.
Blockage in air intake and/or pip.
Insufficient oil, or non standard oil
used.
Overheating of pump.
Faulty vacuum pump motor or
valve of vacuum pump.
10
Solution
Close the machine cover and
adjust the limit switch.
Replace.
Replace.
Replace.
Replace.
Tighten or replace.
Add more oil.
Increase the vacuum time.
Turn on the air release valve.
Reposition.
Replace the pressing stick.
Call Omcan.
Unblock.
Add more oil, or replace with food
grade oil.
Lessen the operating time.
Replace.
Troubleshooting
Not able to seal.
Uneven sealing veins, air bubbles,
or not sealing properly.
The temperature is not selected.
The heating wire is damaged or
connecting wire is cut off.
The sealing time is at 0.
The relay is damaged.
The sealing valve does not
operate.
Silicon sealer is dirty.
Sealing time is too short.
Temperature is too low.
Cooling time insufficient.
Sealing tape is damaged.
Select the temperature.
Replace the wire or reconnect.
Increase the sealing time.
Replace the relay.
Call Omcan.
Clean the sealer.
Increase sealing time.
Increase the temperature.
Increase the cooling time.
Replace the sealing tape.
Parts Breakdown
Model VP-CN-0971 24081
Model VP-CN-1220 24082
Model VP-CN-1060 24083
Model VP-CN-1273 31824
Item No.
Description
Position
Item No.
Description
Position
Item No.
Description
Position
62974
Stainless Steel Bottom Board for DZ500
1
62985
Wheels for DZ500
13
79427
Left Hinge for DZ500
25
62975
Vacuum Pump for DZ500
2
62986
Weldment/Vacuum Chamber for DZ500
14
79426
Right Hinge for DZ500
26
62976
Sealing Valve for DZ500
3
62987
Gasbag for DZ500
15
79441
Screw for DZ500
27
62977
Outer Case for DZ500
4
62988
Board for DZ500
16
61332
Bolt for Metal Board for DZ500
28
62978
Rear Board for DZ500
5
62989
Sealing Standard for DZ500
17
79435
Metal Board for DZ500
29
62979
Control Panel for DZ500
6
62990
Wire Pressing Standard for DZ500
18
62995
Assemble Valve for DZ500
74329
Breaker for DZ500
7
62991
Sealing Bar for DZ500
19
62996
Filter for DZ500
62980
Relay for DZ500
8
62992
Sealing Standard for DZ500
20
20825
Sealing Tape for DZ500
62981
Contactor for DZ500
9
62993
Sealing Gasket for DZ500
21
20826
Heating Tape for DZ500
62982
Working Transformer for DZ500
10
62994
Lid for DZ500
22
62997
Sealing Bar Complete for DZ500
62983
Sealing Transformer for DZ500
11
61921
Tension Spring for DZ500
23
62984
Cover Board for DZ500
12
61922
Microswitch for DZ500
24
11
Parts Breakdown
Model VP-CN-0971 24081
Model VP-CN-1220 24082
Model VP-CN-1060 24083
Model VP-CN-1273 31824
12
Electrical Schematics
Model VP-CN-0971 24081
Model VP-CN-1220 24082
Model VP-CN-1060 24083
Model VP-CN-1273 31824
13
Notes
14
Warranty Registration
Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at
the perforation and then send to the address specified below. You can also register online by visiting:
Merci d’avoir acheté un produit Omcan. Pour enregistrer votre garantie pour ce produit, complétez les informations ci-dessous, détachez la
carte au niveau de la perforation, puis l’envoyer à l’adresse spécifié ci-dessous. Vous pouvez également vous inscrire en ligne en visitant:
Gracias por comprar un producto Omcan usted. Para registrar su garantía para este producto, complete la información a continuación,
cortar la tarjeta en la perforación y luego enviarlo a la dirección indicada a continuación. También puede registrarse en línea en:
www.omcan.com/warrantyregistration.html
For mailing in Canada
For mailing in the US
Pour postale au Canada
Pour diffusion aux États-Unis
Por correo en Canadá
Por correo en los EE.UU.
OMCAN
OMCAN
PRODUCT WARRANTY REGISTRATION
3115 Pepper Mill Court,
Mississauga, Ontario
PRODUCT WARRANTY REGISTRATION
4450 Witmer Industrial Estates, Unit 4,
Niagara Falls, New York
Canada, L5L 4X5
USA, 14305
or email to: service@omcan.com

Purchaser’s Information
Name:
Company Name:
Address:
Telephone:
City:
Province or State:
Postal or Zip:
Country:
Email Address:
Type of Company:
Dealer from which Purchased:
Dealer City:
Dealer Province or State:
Restaurant
Bakery
Deli
Butcher
Supermarket
Caterer
Institution (specify):
Invoice:
Other (specify):
Model Name:
Model Number:
Serial Number:
Machine Description:
Date of Purchase (MM/DD/YYYY):
Would you like to extend the warranty?
Date of Installation (MM/DD/YYYY):
Yes
No
Thank you for choosing Omcan | Merci d’avoir choisi Omcan | Gracias por elegir Omcan
15
Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North
American food service industry. Our success over these many years can be attributed to our commitment
to strengthen and develop new and existing relationships with our valued customers and manufacturers.
Today with partners in North America, Europe, Asia and South America, we continually work to improve
and grow the company. We strive to offer customers exceptional value through our qualified local sales
and service representatives who provide convenient access to over 3, 500 globally sourced products.
Depuis 1951 Omcan a grandi pour devenir un des “leaders” de la distribution des équipements et
matériel pour l’industrie des services alimentaires en Amérique du Nord. Notre succès au cours de ces
nombreuses années peut être attribué à notre engagement à renforcer et à développer de nouvelles
et existantes relations avec nos clients et les fabricants de valeur. Aujourd’hui avec des partenaires en
Amérique du Nord, Europe, Asie et Amérique du Sud, nous travaillons continuellement à améliorer et
développer l’entreprise. Nous nous efforçons d’offrir à nos clients une valeur exceptionnelle grâce à
nos ventes locales qualifiées et des représentants de service qui offrent un accès facile à plus de 3500
produits provenant du monde entier.
Desde 1951 Omcan ha crecido hasta convertirse en un líder en la distribución de equipos y suministros
de alimentos en América del Norte industria de servicios. Nuestro éxito en estos años se puede atribuir
a nuestro compromiso de fortalecer y desarrollar nuevas relaciones existentes con nuestros valiosos
clientes y fabricantes. Hoy con socios de América del Norte, Europa, Asia y América del Sur, que trabajan
continuamente para mejorar y crecer la empresa. Nos esforzamos por ofrecer a nuestros clientes valor
excepcional a través de nuestro local de ventas y representantes de los servicios que proporcionan un
fácil acceso a más de 3, 500 productos con origen a nivel mundial.
Download PDF

advertising