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REV. 2008-08-18
MOUNTING KIT FOR INTERNATIONAL MINI-BULLET STYLE LED
TURN SIGNALS
GENERAL
is03998
Kit Number
3
69593-08A, 69951-08A
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Additional Parts Required
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Figure 1. Remove Pin Terminals - 2007 and Later Models
7.
NOTE
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See Figure 9 and Table 1.
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For 2006 and Earlier Models: Note rear turn signal wiring
routing and disconnect right [18B] and left [19B] rear turn
signal connectors, then remove rear turn signals.
For 2007 and Later Models: See Figure 1.
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson Dealer.
Kit Contents
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The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
1. Main harness connector [94A]
2. Rear turn signal and license plate harness connector [94B]
3. Terminal pins 3, 4, 5 and 6
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Proper installation of this kit requires the use of LOCTITE® 243
Threadlocker and Sealant - Blue (99642-97).
a.
Note rear turn signal wiring routing.
b.
Disconnect rear turn signal and license plate harness
connector [94B] (2) from the main harness connector
[94A] (1).
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c.
See the service manual and remove the terminal pins
from cavities 3, 4, 5 and 6 of the rear turn signal and
license plate harness connector [94B].
Refer to the appropriate service manual for specific information
on the following generalized steps.
d.
Connect rear turn signal and license plate harness
connector [94B] to the main harness connector [94A].
1.
e.
Remove rear turn signals and slide the wiring from
the rear turn signal and license plate harness.
REMOVAL
NOTE
Remove front left and front right side covers.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before proceeding. (00251b)
2.
Remove main fuse.
3.
Open the seat and remove the pillion.
4.
Remove air box cover.
5.
Remove rear fender cover.
6.
Disconnect front turn signal connector [31B] from main
harness connector [31A]. Note front turn signal wire routing
and remove front turn signals.
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8.
Disconnect the main harness connector [30B] from the
TSM/TSSM.
9.
See Figure 3. Remove two front crossmember screws (2)
and washers. Save the washers for later installation.
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1. Control module
2. Socket head screw (4)
3. Mounting bracket
1. Control module and mounting bracket assembly
2. Front crossmember screw (2)
Figure 2. Install Control Module to Mounting Bracket
Figure 3. Install Control Module to Frame
Install Control Module and Harnesses
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See Figure 2. Install control module (1) from Turn Signal
Kit to the mounting bracket (3) from this kit using four
screws (2) from kit. Tighten the screws to 5.6-6.8 Nm (5060 in-lbs).
2.
See Figure 3. Install the control module and bracket (1)
to the frame with the two stock washers and two crossmember screws (2) included in the kit. Tighten the screws
to 20-26 Nm (15-19 ft-lbs).
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1.
5.
See Figure 4, Figure 5 or Figure 6 depending on your
motorcycle configuration. Connect TSM/TSSM interconnect harness (Figure 9, Item 13) to the main harness
connector [30B] (1) and control module harness (4), then
install the TSM/TSSM interconnect harness (3) male
connector to the TSM/TSSM [30A] (2).
6.
Route the TSM/TSSM interconnect harness around the
TSM/TSSM as shown.
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INSTALLATION
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3.
Connect the control module harness 8-place connector to
the control module.
4.
See Figure 9. Route the control module harness (12) as
shown, beginning on the left side of the control module.
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b.
Leave the two 2-place front turn signal connectors
(the short lead) in the left side front cover area.
c.
Continue to route the 3-place connector and two 2place rear turn signal connectors along side the main
harness, toward the rear of the motorcycle.
d.
On the rearward side of the fuel tank, route the 3place connector toward the right side of the vehicle,
then to the right side of the TSM/TSSM.
e.
Route the two 2-place rear turn signal connectors
back along the existing harness wiring toward the rear
turn signal connector locations.
f.
Secure the harness to the main harness with cable
straps from the kit as necessary.
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Route the control module harness toward the left side
of the radiator, then up the left side downtube, following the existing wiring, to the left side front cover
area.
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4.
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NOTE
Fill the cavities of the connectors with dielectric grease
(included in kit) prior to making connections.
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Main harness connector [30B]
TSM/TSSM
TSM/TSSM interconnect harness
Control module harness 3-place male connector
Figure 4. Install TSM/TSSM Interconnect Harness
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Verify that the left turn signal is connected to the connector
with the violet and black wires and that the right turn signal
is connected to the connector with the brown and black
wires.
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2
4
1.
2.
3.
4.
3
Main harness connector [30B]
TSM/TSSM
TSM/TSSM interconnect harness
Control module harness 3-place male connector
Figure 5. Install TSM/TSSM Interconnect Harness
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1.
2.
3.
4.
Install Rear Turn Signals
1.
Figure 6. Install TSM/TSSM Interconnect Harness
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1.
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Install the rear turn signal as follows:
a.
See Figure 8. Route the turn signal wiring terminals
through the stalk (2) and into the forward hole of the
license plate module (5).
b.
Install the rear turn signal (1) and turn signal stalk (2)
to the license plate module (5) using the stock support
plate (3) and TORX screw (4) included in the kit.
Tighten the screw to 10.8-13.6 Nm (96-120 in-lbs).
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Main harness connector [30B]
TSM/TSSM
TSM/TSSM interconnect harness
Control module harness 3-place male connector
Install Front Turn Signals
Mirror stem retainer
Ball stud
Ball stud clamp
Front turn signal
Figure 7. Install Front Turn Signals
4
1.
2.
3.
4.
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2.
Replace the stock retaining nuts used to secure the mirrors, with the chrome retaining nut (1) included in the kit.
3.
Apply a small amount of Loctite 243 (blue) to the external
threads of the retaining nuts, then install the ball stud
clamp (3) with the attached turn signal onto the mirror
stem retaining nut (1). Repeat step for opposite side turn
signal.
4.
See Figure 9. Route the turn signal wires the same as the
stock turn signal wires and secure with four new wire
harness retainers (3) from the kit.
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2.
Refer to the service manual and install the connectors,
verifying that the pins are properly located.
3.
Route the turn signal wiring in the same manner as the
stock turn signal wiring.
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See Figure 7. Apply a small amount of Loctite 243 (blue)
to the threads of the ball stud (2). Install ball stud (2)
through ball stud clamp (3) and into the threaded hole of
the front turn signal (4) from the Mini-Bullet Style Turn
Signal Kit. Tighten the ball stud to 12-16 Nm (9-12 ft-lbs).
NOTE
Fill the cavities of the connectors with dielectric grease
(included in kit) prior to making connections.
4.
Connect the turn signal connectors to the two 2-place rear
turn signal connectors of the control module harness.
Verify that the left turn signal is connected to the connector
with the violet and black wires, and that the right turn signal
is connected to the connector with the brown and black
wires.
NOTE
Fill the cavities of the connectors with dielectric grease (11)
prior to making connections.
5.
Connect the front turn signal connectors to the control
module harness in the area of the front left side cover.
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Return to Service
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NOTE
Refer to the appropriate service manual for specific information
on the following generalized steps.
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2.
3.
4.
5.
Rear turn signal
Rear turn signal stalk
Support plate
TORX screw
License plate module
2.
Install air box cover.
3.
Install passenger pillion and close seat.
4.
Install main fuse.
5.
Install front left and front right side covers.
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Install rear fender cover.
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
Figure 8. Install Rear Turn Signals
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SERVICE PARTS
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Figure 9. Service Parts: Mounting Kit for International Mini-Bullet Style LED Turn Signals
Item
1
Description (Quantity)
Mount stalk, chrome body, LED turn signal (2)
Mount stalk, black body, LED turn signal (2)
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Table 1. Service Parts Table
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Part Number
69517-08
69067-08
2
Housing, 2-position socket, black (2)
3
Retainer, wire harness (4)
4
Clamp, ball stud (2)
5
Screw, button head TORX, 5/16-18 x 2.75 inch (2)
6
Cable strap (6)
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Ball stud, turn signal mount, chrome (2)
69514-07
8
Retainer, mirror stem (2)
69556-07
9
Bracket, LED controller mount
70497-08A
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73152-96BK
70345-84
69658-00
4232
10 Screw, hex, M8 x 1.25 x 20 mm (2)
4643M
11 Dielectric grease, 5 g (not shown)
76001-04
12 Harness, control module
70485-08
13 Harness, TSM/TSSM interconnect
70482-07
14 Screw, socket head, with lockpatch, #10-24 x 0.625 (4)
4644
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