Wire Termination Tools and Installation Kits

Wire Termination — Sta-Kon® Wire Termination & Insulation
Wire Termination Tools and Installation Kits
Single operation to cut
and strip at the same time!
WT115A Toggle-Type Hand Tool
SWS01/DWS02 Wire
Stripping/Cutting Tools
• Automatic adjustment
to the diameter of
the wire, with neither
setting nor selection
• Sharply cuts
and strips insulator
without damaging
the conductors
SWS01
• DWS02 is a doubleside stripper
Description
SWS01
DWS02
Single-Side Stripper
Double-Side Stripper
For use with sta-kon® series
Pkg.
QTY.
wt115A
D, E, F & G Non-Insulated Terminals
1
TBM6 & TBM6S
Toggle-Type
Hand Tools
DWS02
Cat. No.
Cat. No.
Cat. No.
nest
stationary
die
pkg. qty.
1
1
11803
11805
11806
11807
11808
11809
11810
11811
Integral wire cutter lets user
cut and strip with the same tool!
Sta-Kon® ERG1-WS Wire
Stripping/Cutting Tool
indentor
movable
die
term
size
D, E (Tubular)
E (Brazed), F (Tubular)
F (Brazed), G
H
J
K
L
M
11802
Installing Dies for Nylon-Insulated
Sta-Kon® Terminals TBM6 & TM6S Tools
• Interchangeable cassettes
enable the user to strip a
wide range of insulations
without having to change
tools
die set
Cat. No.
TBM6
• Tool automatically strips
wire to preset length
“V” Blade Cassette
Cat. No.
Description
ERG1-WS
VBC-1
Ergonomic Wire Stripping Tool
Replacement “V” Blade Cassette
pkg.
qty.
1
1
ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade Cassette (SBC-1).
“V” Blade Cassettes sold separately.
G-40
Installing Dies for Non-Insulated Code
and Aircraft Sta-Kon® Terminals
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
11821
11822
11823
11824
11825
11826
11827
11828
11829
Term. Size
RD (Tubular)
RD (Brazed Seam) RE (Tubular)
RF
RG
RH
RJ
RK
RL
RM
Cat. No.
For Use With Sta-Kon® Series
TBM6
TBM6S
D through M, RD through RM
D through M, RD through RM with Shure-Stake®
Dies not included.
Note: This tool can also be used to crimp Blackburn® Lugs and Splices.
See page F-85 for dies.
Technical Services
Tel: 888.862.3289
www.tnb.com
pkg.
qty.
1
1
®
•Shure-Stake® mechanism
• Fully guarded foot pedal
• Clear plastic safety guard over die area
• Dies color coded to terminals
• #26–#10 AWG wire range
• Installs insulated and non-insulated
terminals and disconnects
Installing Dies for 12050
die
Cat. No.
sta-kon®
Terminal Type
12051
12054*
12061
12052
12055*
12062
12056
12057
12058
12059
12060
RA — Nylon
RA — Vinyl
RA Disconnect
RB — Nylon
RB — Vinyl
RB Disconnect
RC — Nylon and Vinyl Insulated
A — Non-Insulated
B — Non-Insulated
C — Non-Insulated
C Disconnect, Non-Insul.
awg
Wire Size
pkg.
Qty.
22–18
22–18
22–18
16–14
16–14
16–14
12–10
22–18
16–14
12–10
12–10
1
1
1
1
1
1
1
1
1
1
1
Cat. No.
Description
12050
Compact, pneumatically operated unit for crimping
tape-mounted Sta-Kon® terminals; equipped with
a Shure-Stake® mechanism, which ensures a full
compression each time
pkg. qty.
1
Wire Termination — Sta-Kon® Wire Termination & Insulation
Wire Termination Tools and Installation Kits
Safe, fast, high-volume
crimping machine!
Shure-Stake
Auto-Feed Tool
Space Requirement: 30" W x 20" H x 20" D
Weight: 55 lbs.
Air Pressure: 90–125 psi input air supply
* Can also be used on nylon.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-41
Wire Termination — Sta-Kon® Wire Termination & Insulation
Wire Termination Tools and Installation Kits
11⁄2 tons of grip that weighs
less than three pounds!
Battery-Powered
Crimping Tool — BAT22-6
T&B’s newest battery-powered tool is fast and portable for making highvolume and difficult-to-reach terminal installations in a snap. The Sta-Kon®
BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton
trigger. The lightweight, ergonomic design minimizes the risk of repetitive
motion injuries that can occur with traditional hand crimping tools.
And at less than three pounds, one-hand operation is easy while still
packing enough power to crimp up to #6 AWG terminals
in seconds.
• Interchangeable dies can be quickly changed to
crimp non-insulated and insulated terminals up
to #6 AWG
• Dies are the same as our hand tools — crimps will
be exactly the same between Sta-Kon® hand tools
such as our ERG4001 and the BAT22-6
• 360° rotating head gives the user the added
flexibility when crimping hard-to-reach connections
• Short cycle time equates to crimping times of less
than two seconds
• Quick, lightweight, and maneuverable
• NiCd battery operation provides long-lasting
battery life to complete up to 150 crimps on a
single charge
• Extra battery and charger are included with the
tool, ensuring round-the-clock operation
• Battery charger provides full battery life in under
an hour
Easy to rotate with your wrist — delivers
fast and effective crimping power.
Uses the exact dies of the Comfort
Crimp line of ergonomic tools for
Sta-Kon® and Dragon Tooth® terminals.
Included Accessories
• Sturdy, plastic carrying case for portability
• Two 9.6V NiCd batteries and battery charger
• Sturdy tray for convenient storage of crimp dies
Cat. No.
pkg.
qty.
Description
BAT22-6 Battery Crimping Tool, 1.5 Ton with 120-VAC Charger
Crimp Dies*
DIE2001 Insulated #22–#10 AWG Sta-Kon® Terminals
DIE2002 Non-Insulated #22–#10 AWG Sta-Kon® Terminals
DIE2005 Non-Insulated #16–#14/#12–#10/#8–#6 Sta-Kon® Terminals
(Tubular Only)
DIE2007 Insulated #8–#6 AWG Sta-Kon® Terminals (Tubular Only)
1
1
1
1
1
*Dies sold separately.
Note:Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also
be used to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88.
• Linear crimping motion gives a symmetric,
high-quality crimp every time
Portable heavy-duty air tool.
PAIR22-6 Heavy-Duty
Portable Air Crimp Tool
• 1.25 tons output force at 100 psi
Cat. No.
• Crimps #22–#6 AWG terminals
PAIR22-6 Open yoke, hand actuated
Crimp Dies*
DIE2001
Insulated #22–#10 AWG Sta-Kon® Terminals
DIE2002
Non-Insulated #22–#10 AWG Sta-Kon® Terminals
DIE2005
Non-Insulated #16–#10/#8–#6 Sta-Kon® Terminals (Tubular Only)
DIE2007
Insulated #8–#6 AWG Sta-Kon® Terminals (Tubular Only)
• Installs Sta-Kon® terminals as well as ferrules
and Dragon Tooth® connectors
• Interchangeable dies
• Open yoke enables easy access to insert and remove
terminals for crimping
G-42
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Description
Pkg. qty.
1
1
1
1
1
* Dies sold separately.
Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable.
Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used
to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88.
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination — Sta-Kon® Wire Termination & Insulation
Wire Termination Tools and Installation Kits
Crimps #22–#6 AWG terminals!
BAIR22-6 Bench-Mounted Air Tool
• 1.8 tons output force at 100 psi
• Bench-mounted heavy-duty air tool
• Short cycle time
• Shure-Stake® mechanism
• Foot actuated
• Accepts T&B standard hand tool dies
• Installs Sta-Kon® and Spec-Kon® terminals
as well as ferrules and Dragon Tooth® connectors
Cat. No.
Pkg.
qty.
Description
BAIR22-6
Heavy-duty, high-speed production tool installs a wide range
of Sta-Kon® terminals, from #26–#6 gauge; uses the DIE2000
series dies for both non-insulated and insulated terminals;
supplied complete with foot pedal, air hose/air lubricator
Crimp Dies*
DIE2001
Insulated #22–#10 AWG Sta-Kon® Terminals
DIE2002
Non-Insulated #22–#10 AWG Sta-Kon® Terminals
DIE2005
Non-Insulated #16–#10/#8–#6 Sta-Kon® Terminals (Tubular Only)
DIE2007
Insulated #8–#6 AWG Sta-Kon® Terminals (Tubular Only)
1
1
1
1
1
* Dies sold separately.
Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable.
Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be
used to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88.
Crimps #8 AWG–250 kcmil!
Air-Operated Bench-Mounted Tool
Convenience and Economy
The tool accepts a full range of interchangeable dies, the same as used in
the TBM6 or TBM6S tools. To install the dies, simply pull the spring-loaded
pin and remove the indentor die. Then, flex the retaining spring and remove
the die nest.
Shure-Stake ® Mechanism Means Quality Connections
The Shure-Stake ® mechanism senses inlet air pressure, and if insufficient,
is designed to prevent the tool from cycling. Thus you avoid “undercrimping.”
An 85–90-psi air pressure source is required.
Safety Features Increase Productivity, Reduce Downtime
Safety features include a guard over the die area, an air shutdown switch
activated by a slight push with the finger and a foot pedal that’s enclosed
to prevent accidental tool operation. In addition, the tool may be benchmounted for stability and control. For convenience when crimping large size
terminals on heavy wire, the head assembly may overhang the workbench.
Cat. No.
Description
25000
This compact heavy-duty air tool installs nylon insulated StaKon® terminals on wire sizes from #8 AWG to 250 kcmil; noninsulated styles are also installed just as quickly and dependably;
heavy-duty air tool installs non-insulated and insulated Sta-Kon®
terminals from #8 AWG to 250 kcmil
Pkg.
qty.
1
Note: This tool uses the same dies as the TBM6 and TBM6S hand tools on page F-85.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-43
Wire Termination — Sta-Kon® Wire Termination & Insulation
Wire Termination Tools and Installation Kits
Installs insulated and nonMilitary listed and 12 tons
insulated Sta-Kon Terminals!
of crimping power!
®
12-Ton Crimping Tool
12-Ton Hydraulic Head
(Military Spec. MS25441-1)
FORGED
STEEL
13642M
Cat. No.
Description
13400
12-ton crimping tool supplied with adapter
TBM12D-AR is used for installing both insulated
and non-insulated Sta-Kon® terminals #8 AWG to
250 kcmil (dies ordered separately)
Pkg. qty.
1
Cat. No.
Description
13642M
Hydraulic-operated 12-ton tool installs #8 AWG
through 250 kcmil Sta-Kon® terminals
(dies ordered separately)
Die Cat. No.
11732
—
11733
—
11734
—
11736
11737
11738
11739
11740
11771
1
Indent Style Dies for Sta-Kon® Brazed Seam NonInsulated Terminals to Fit 13642M and 13400
Hex Dies for Non-Insulated Sta-Kon® Terminals to Fit 13642M and 13400
For
Tubular
Term
Pkg. qty.
For
Brazed
Seam
Sta-Kon®
Size
Wire
Size
Hex
Die
Code
—
11733
—
11734
—
11735
—
—
—
—
—
—
D
D
E
E
F
F
G
H
J
K
L
M
8
8
6
6
4
4
2–1
1/0
2/0
3/0
4/0
250 kcmil
21
24
24
29
29
33
37
42
45
50
54
62
Nest
Indent.
Cat. No.
Cat. No.
13643
13644
13645
Sta-Kon®
Size
Wire
size
pkg.
qty.
D
E
F
8
6
4
1
1
1
13650
Indent Style Dies for Sta-Kon® Tubular NonInsulated Terminals to Fit 13642M and 13400
Nest
Indent.
Cat. No.
Cat. No.
13654
13655
13656
13657
13658
13659
Sta-Kon®
Size
Wire
size
pkg.
qty.
G
H
J
K
L
M
2–1
1/0
2/0
3/0
4/0
250 kcmil
1
1
1
1
1
1
13650
Installing Dies for Insulated Sta-Kon®
Terminals to Fit 13642M (Military Listed)
Hex Dies for Non-Insulated Sta-Kon®
Terminals to Fit 13642M (Military Listed)
Indent Style Dies for Flag Type Sta-Kon®
Terminals — Use with 13642M and 13400
DIE
DIE
Nest
Indent.
Cat. No.
Cat. No.
Cat. NO.
Sta-Kon®
Size
Wire
Size
PKG.
QTY.
21707M
21708M
21709M
21710M
21711M
21712M
21713M
21714M
21715M
RD
RE
RF
RG
RH
RJ
RK
RL
RM
8
6
4
2–1
1/0
2/0
3/0
4/0
250 kcmil
1
1
1
1
1
1
1
1
1
Cat. NO.
Sta-Kon®
Size
Wire
Size
PKG.
QTY.
11781M
11782M
11783M
11784M
11785M
11786M
11787M
11788M
11789M
D
E
F
G
H
J
K
L
M
8
6AN
4AN
2AN
1AN
1/0AN
2/0AN
3/0AN
4/0AN
1
1
1
1
1
1
1
1
1
21733
21734
21735
21736
21737
21738
21739**
21740**
21741**
Sta-Kon®
Size
Wire
size
pkg.
qty.
D
E
F
G
H
J
K
L
M
8
6
4
2
1
1/0
2/0
3/0
4/0
1
1
1
1
1
1
1
1
1
21731
21732
** Cat. Nos. 21739, 21740 and 21741 dies must be left
in 13642 head with 21732 indentor when gauging.
G-44
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination Tools and Installation Kits
13810 Heavy-Duty Electric Hydraulic Pump
with Shure-Stake® Control
• Designed for use with singleacting cylinders and tools rated
for 10,000-psi operation
• Supplied with metal carrying case
• 13620 hand switch and 13619
hydraulic hose, both sold separately,
required for operation
............Specifications.............
•Motor: 1⁄2 hp, 115V 50–60 Hz, 10 amps
• Pumping Capacity:
170 cu. in./min. at 100 psi
32 cu. in./min. at 1,000 psi
25 cu. in./min. at 5,000 psi
18 cu. in./min. at 10,000 psi
• Reservoir Volume: 104 cu. in. (.45 gal.)
• Basic Pump Dimension: 6" x 8" x 16"
• Weight: 25 lbs.
Cat. No.
Description
13600
Electric Hydraulic Pump — hand or foot switch and nonmetallic hose (sold separately) required for operation
Pkg. Qty.
1
• Designed for perfect crimps every time in heavy-duty OEM applications
• Heavy-duty OEM two-stage pump with high flow rate
•Shure-Stake® control mechanism requires 9,800-psi pump pressure
before recyling to prevent under-crimping
13610A Electric Hydraulic Pump
with Shure-Stake® Control
Wire Termination — Sta-Kon® Wire Termination & Insulation
13600 Electric
Hydraulic Pump
• Requires hand or foot control (sold separately)
.................................... Specifications....................................
•Shure-Stake® control
mechanism requires
9,800-psi pump pressure
before recyling to prevent
under-crimping
• Motor Rating: 11⁄2 hp, 115V, 60 Hz,
• Reservoir Volume:
• Pumping Capacity:
• Dimensions (L x W x H):
235 cu.in./min. at 200 psi
6 cu.in./min. at 8,000 psi
• Weight: 60 lbs.
23 amps
• Designed for use with
single-acting cylinders
and tools rated for
10,000-psi operation
• Supplied with metal
carrying case
462 cu.in./2 gal.
103⁄4" x 15" x 203⁄4"
Cat. No.
Description
13810
Heavy-duty electric hydraulic pump with Shure-Stake®
control — hand or foot switch and non-metallic hose
(sold separately) required for operation
Pkg. Qty.
1
Accessories for the pumps on this page
.................................... Specifications....................................
• Motor Rating: 1⁄2 hp, 115V,
50–60 Hz, 12.5 amps
• Pumping Capacity:
170 cu. in./min. at 100 psi
32 cu. in./min. at 1,000 psi
25 cu. in./min. at 5,000 psi
18 cu. in./min. at 10,000 psi
• Reservoir Volume: 104 cu. in.
(.45 gal.)
• Basic Pump Dimension:
81⁄2" x 101⁄2" x 16"
• Weight: 35 lbs.
Cat. No.
Description
13610A
Electric Hydraulic Pump with Shure-Stake® control —
hand or foot switch and non-metallic hose
(sold separately) required for operation
www.tnb.com
Pkg. Qty.
1
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Cat. No.
Description
You may also need…for 13600
13620
Hand Switch
13589A
Foot Switch
13619
10-ft. Non-Metallic Hose
13618
20-ft. Non-Metallic Hose
13600S
“Sled” type stand for 13600 pump
You may also need…for 13610A & 13810
13611
Hand Switch
13612
Foot Switch
13619
10-ft. Non-Metallic Hose
13618
20-ft. Non-Metallic Hose
Technical Services
Tel: 888.862.3289
Pkg. Qty.
1
1
1
1
1
1
1
1
1
G-45