W A R E H O U S E
H A N G E R
N O T E : D u e t o t h e s i z e a n d w e i g h t o f t h e
W a r e h o u s e H a n g e r i t i s r e c o m m e n d e d t h a t t h i s H a n g e r b e i n s t a l l e d o n 3 ’ 4 ” o r w i d e r d o o r s .
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10.11.2016
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3/16"
3/16"
20"
20”
Ø2-7/8 "
9 3/16”
9- 3/16"
1”
1 1/4”
1"
1- 1/4"
PLEASE NOTE: These instructions are specific to a particular hanger size and type. Adjustments may be needed on your part for changes in specifications and measurements, as well as hanger types that are different than these.
W A R E H O U S E
S P E C I F I C A T I O N S
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PA R T S A N D T O O L S
I N S T A L L A T I O N I N S T R U C T I O N S
Tools Needed
Tape Measure Pencil Drill with 1/8”, 1/4” and 3/8” bits, 1-1/8” spade bit and Phillips drill bit
Short Level
Pa r ts In cl ude d
Ratchet with 9/16” and 5/8” sockets
9/16” and 5/8” open end wrench
Hanger Assembly Track Adjustable Spacers Hard Stops or Lag Soft Stops
Lag Screws Hex Bolts Acorn Nuts Anti-jump Brackets
1” Washers Grabber Screws Door Guide
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Instructions
H A N G E R H O L E S
I N S T A L L A T I O N I N S T R U C T I O N S
NOTE:
If you are installing a Floor Mount Door Guide, your door will have a mortise (a groove that runs along the bottom of your door). Make sure this mortise is facing down towards your floor and that you install the Door Hangers on the other end.
1 . M e a s u rin g an d Ma rk in g Yo u r H anger H ole s
Door Top • Lay your Door facing UP on saw horses.
• Align the Hanger edge with the outer Door edge.
• Holding your Hanger in place, measure a 2-3/8”
gap between the top of the Door and the
bottom of the Wheel (also, see below).
• Mark the center of all 9
Hanger holes (these indicate
where you should drill to
attach your Hanger to
your Door).
• Repeat Step 1 on the
opposite Door edge.
Door Front
Door Edge
Door Top
2-3/8 ”
3 . D ri l l i n g Co un tersin k Ho l e s
• Lay the Door facing DOWN on the saw horses.
• Using a drill with a 1-1/8” spade bit or Forstner bit
(a Forstner bit is preferred), drill a 7/16” deep hole,
centering your 1-1/8” spade or Forstner bit directly
over the 1/8” pilot hole. Repeat for all 9 holes.
• Repeat Step 3 on the opposite edge of
the Door.
1-1/8” 1/8”
Door Top
Door Back
2. D ril l in g Pi l ot H ol e s
• Using a drill with a 1/8”
bit, drill a pilot hole all
the way through the Door
where you have marked.
(one pilot hole for each of
the 9 holes in the Hanger).
• Repeat Step 2 on the
opposite edge of
the Door.
Door Top
Door Front
1/8”
Door Edge
4. D ri l l i ng La g S crew Ho le s
• Lay the Door facing UPWARDS on the saw horses.
• Using a drill with a 3/8” drill bit, drill all the way
through the Door, through all 9 pilot holes (Step 2).
• Repeat Step 4 on the opposite edge of the Door.
3/8”
Door Front
Door Top
Door Edge
Door Edge
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AT TA C H I N G H A N G E R
I N S T A L L A T I O N I N S T R U C T I O N S
1. Installing Your Hanger Assembly To Your Door 2. Ti g hte ni n g Yo ur Ha nge r Asse m bl y
• Thread the Hex Bolts with the
Washers through the back of
the Door.
• Thread the Hanger assembly
through the Hex Bolts on the
front of the Door.
• Holding Hex Bolts in place
using a ratchet with a 5/8”
socket, lightly tighten your
Acorn Nuts by hand.
Hex Bolt
• Using a 9/16” wrench for the
Acorn Nut and a ratchet with a
5/8” socket and for the Hex Bolt,
gently tighten, being careful not
to damage your Hanger or Acorn
Nuts.
• Repeat Steps 1 and 2 on the
opposite edge of the Door.
9/16”
5/8”
Acorn Nut
5/8” 1” Washer
Measuring for
Track Position
Door Height
IMPORTANT!
If you are installing our Flat Track System, proceed. If you are installing either a Tube,
Box, Bypass, J Track, or Ceiling Mount Track System, go to www.rusticahardware.com and download Installation Instructions specific to your Track System.
1-5/8”
+
+
=
1-5/8”
Door Height
1/2”
# of inches up from finished floor where you will pencil a horizontal line for your Track. This line will mark the center of the Track and your penciled line will be visible
through the Track holes.
This 1-5/8” measurement ensures coverage of your doorway and makes it so your Track assembly will not be visible from the other side of your Door.
}
1/2”
• Check to see if your floor is level. If your floor rises more than 1/2”
along the length of the Track, you risk your Door rubbing or
sticking at this high point.
• If your floor is not level, measure up from the highest point of your
floor to find your Track hole center position to attach the Track to
your wall.
• To determine where to install your Track, add together 1-5/8”
(space above door) plus 1/2” (floor gap) to the height of
your Door . This measurement is how high up on your wall (from
your finished floor up) you should install the Track.
• This is where you will mark a horizontal line on your wall parallel
to the floor, the same length of your Track.
}
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H A N G I N G T R A C K
I N S T A L L A T I O N I N S T R U C T I O N S
1. M arkin g a nd D ri ll in g Track H ol es
• Hold up your Track so that
the marked line from the
previous step is visible
through the Track holes.
• Mark an intersecting line in
the center point of each of
the Track holes.
• Set the Track down.
• Using a drill with 1/4” drill
bit, drill out your marked
Track holes.*
*Be sure you are drilling into wall studs . If your track holes are not lining up with your studs, you will need to install your Track onto a header. The header needs be attached to your wall through the studs .
This will provide the stability your wall needs to hold the weight of your Door.
1/4”
2. Hangi n g Yo ur Track
• Loosely attach one end of the Track
using a Spacer and a Hard Stop or a
Lag Soft Stop (see below).
• Swing the Track up and loosely
attach the other end, using a Spacer
and a Hard Stop or a Lag Soft
Stop (see below).
• The center holes can now be loosely
attached (see below).
9/16”
3 . H ole I ns t allat io n
Hard Stop or Lag Soft Stop
• The hardware for the middle holes will
be installed in this order: Adjustable
Spacer, Flat Track, 1” Washer, and Lag
Screw. Using a ratchet with a 9/16” socket,
tighten the Lag Screw most of the way.
• Repeat on all remaining middle Track
holes.
• After all Lag Screws are in, fully tighten
all using your ratchet with socket, being
careful not to over-tighten to avoid
stripping the wall studs.
• The end holes will be
installed with a either a Hard
Stop a Lag Soft Stop.
• In this order: Adjustable Spacer,
Flat Track, [Hard or Lag Soft]
Stop, 1” Washer, and Lag Screw.
Using a ratchet with a 9/16”
socket, tighten the Lag Screw
most of the way, enough to hold
the Track in place, but allowing
the Track to move.
• Swing the Track up to be
horizontal, and repeat the same
step on the opposite end of the
Track.
9/16”
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I N S TA L L I N G G U I D E
I N S T A L L A T I O N I N S T R U C T I O N S
1. I n st a l l i n g Yo ur D o or
• Lift your Door up to your
Track at a slight angle.
• Carefully rest both Wheel
grooves onto the top of the
track.
• Guide the Door to the
resting position.
2 . D o o r Guid e Part 1
• Use your level to plumb* your Door.
• With the Door in the closed
position, place the Door Guide half
way into the Door mortise (the
groove that runs along the bottom
of a wood Door).
• Double check that your Door is
plumb.*
• Hold the Door Guide firmly in
position. Using a drill with a Phillips
bit, install a 1” Grabber Screw to
secure your Door Guide to the floor.
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*Plumb - perfectly vertical.
3. D oo r G ui d e Pa rt 2
• Slide the Door into the
open position exposing
the other edge of the
Door Guide.
• Using a drill with a Phillips
bit, install a second 1”
Grabber Screw.
4 . A l i gn i ng Anti-j um p Brack e t
• Place your Anti-jump Bracket
against the outside edge of
your Door.
• Slide the Bracket up until
there is a 1/16” to 1/8” space
between the top of the
Anti-jump Bracket and the
bottom of the Track.
5. In stall i ng An ti - ju m p Bra ck et
• Holding the Anti-jump Bracket firmly in place, drill
Grabber Screws into each of the two holes in the
Bracket until screw heads are flush with your Bracket.
Installing this Bracket will ensure your Door will not
come off its Track.
The Warehouse Hanger is shown transparent so you can see the placement of the Anti-jump
Bracket.
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E N J O Y
I N S T A L L A T I O N I N S T R U C T I O N S
Thank you for your purchase from Rustica Hardware. We hope that your purchasing and installation experience was exceptional. If you need installation assistance or have any feedback, we would love to hear from you.
www.RusticaHardware.com
1.800.891.8312
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