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U31 Gas Insert
Owners &
Installation Manual
WARNING:
MODELS: U31-NG2 Natural Gas U31-LP2 Propane
If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
Tested by:
Installer: Please complete the details on the back cover and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
908-785d
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
03/05/08
FPI GAS
FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
The FPI Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The models U31-NG2 and U31-LP2 of this series have been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
2
Note: Oversize faceplate is 44" x 28" (1118 mm x 711mm)
FPI U31-2 Gas Fireplace Insert
TABLE OF CONTENTS
FPI GAS FIREPLACE INSERT
Unit Dimensions ........................................................2
Safety Label ..............................................................4
MA Code - CO Detector
(for the state of Massachuettes only) ........................5
INSTALLATION
For Your Safety ..........................................................6
Specifi cations ............................................................6
Installation into a Solid Fuel Fireplace .......................6
General Safety Information .......................................6
Installation Checklist ..................................................7
Materials Required ...................................................7
Minimum Fireplace Clearances .................................7
Clearances to Combustibles .....................................7
Conversion to Propane Kit ........................................8
Gas Connection .........................................................8
High Elevation ...........................................................8
Draft Hood Connection ..............................................8
Venting ...............................................................9
Combustion & Ventilation ....................................9
Gas Pressure Test .....................................................9
Gas Insert Aeration System .......................................9
Test for Flue Spillage .................................................9
Optional Brick Panel ...............................................10
Log Installation ........................................................11
Faceplate & Trim .....................................................14
Glass Front Installation
Standard Flush Door (1 panel) ..........................14
Flush Louvers ...................................................15
Optional Bay Front (3 panel) .............................15
Bay Louvers ......................................................15
Double Door Screen ................................................15
Wiring Diagram ........................................................16
Full Screen Front .....................................................17
Hampton Cast Faceplate Installation ......................19
Hampton Cast Faceplate Grill .................................20
Excalibur Surround ..................................................21
Optional Wall Thermostat ........................................23
Optional Remote Control ........................................23
Final Check .............................................................23
OPERATING INSTRUCTIONS
Operating Instructions .............................................23
Lighting Procedure ..................................................23
Shutdown Procedure ...............................................24
First Fire .............................................................24
Automatic Convection Fan Operation .....................24
Normal Operating Sounds
Copy of Lighting Instruction Plate ............................24
MAINTENANCE
Maintenance ............................................................25
Parts List .............................................................27
WARRANTY
FPI U31-2 Gas Fireplace Insert
3
SAFETY LABEL
This is a copy of the labels that accompany each
U31-2 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened.
NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
4
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
FPI U31-2 Gas Fireplace Insert
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
FPI U31-2 Gas Fireplace Insert
5
INSTALLATION
6
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your fi re insurance and/or warranty.
This appliance can be used with a thermostat.
GAS PRESSURE TESTING
ers. If any part is removed it must not weaken the structural integrity of the factory built.
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at test pressures over 1/2 psig (3.45 kPa).
9) Trim panels or surrounds shall not seal ventilation openings in the fi replace.
BEFORE YOU START
POLICY FOR SOLID
FUEL BURNING AND
FACTORY BUILT
FIREPLACES
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
General Safety Information
The FPI U31-2 may be installed and vented into any solid fuel fi replace that has been installed in accordance with the National, Provincial and local building codes and is constructed of noncombustible materials.
1) The appliance installation must conform with local codes or in the absence of local codes, with CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI
Z223.1. This appliance should be installed by a qualifi ed gas fi tter technician only.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and ventilation air. Follow instructions and information in CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 (in the
USA), regarding requirements for combustion and ventilation air.
1) Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.
WARNING: This fi replace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction.
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit must be disconnected.
2) Do not cut any sheet-metal parts of the fi replace, in which the gas fi replace insert is to be installed.
2) Installation and repair should be done by a qualifi ed service person.
3) The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, animal hair, etc.
It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
4) See general construction and assembly instructions. This appliance may only be installed in a vented, noncombustible fi replace.
Gas Input Capacity:
Min. Output (Fan Off)
Max. Output (Fan On)
3) If the factory-built fi replace has no gas access hole(s) provided, an access hole of 1-1/2"
(37.5mm) or less may be drilled though the lower sides or bottom of the fi rebox in a proper workmanship like manner. This access hole must be plugged with a noncombustible insulation after the gas supply line has been installed.
5) This appliance is Listed for bedroom installations. In Canada room heaters must be installed with a Listed Millivolt Thermostat.
Some areas may have further requirements, check local codes before installation.
6) This unit is not approved for installation into a mobile home.
Fuels: Approved for use with both natural gas, and propane. Approved as is for use at
0' to 2,000'. With a fi eld installed conversion kit 0' - 4,500'.
4) The fi replace fl ue damper can be fully blocked open or removed for installation of the gas fi replace insert.
5) The fi replace and fi replace chimney must be clean and in good working order and constructed of non-combustible materials.
7) Always connect this insert to a vent system venting to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 127 CFM.
Log Set: Ceramic fi bre, 7 per set.
Vent System: Minimum 4" B-Vent or listed gas fuel vent liner.
must properly.
7) Refractory (fi rebricks), glass doors, screen rails, screen mesh and log grates can be removed from the fi replace before installing the gas fi replace insert.
8) Smoke shelves, shields and baffl es may be removed if attached by mechanical fasten-
8) Inspect the venting system annually for blockage and any signs of deterioration.
9) Any glass removed for servicing must be replaced prior to operating the appliance.
10) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fi replace.
FPI U31-2 Gas Fireplace Insert
INSTALLATION
11) Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.
12) Due to high temperatures, the appliance should be located out of high traffi c areas and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures, especially the fi replace glass and gold trims, and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other fl ammable material should not be placed on or near the appliance.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
14) Final check: Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
a) Clocking the appliance to ensure the correct fi ring rate.
b) Adjusting the primary air, if required, to ensure that the fl ame does not carbon. See page 10.
c) Ensuring that the appliance is venting correctly. See page 9.
MATERIALS REQUIRED
No electrical power supply is required for the gas control to operate. A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground
terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, with the current Canadian Electrical Code CSA C22.1 (in
Canada) or with the current National Electrical
Code ANSI/NFPA 70-1987 (in U.S.A.).
INSTALLATION
CHECKLIST
The FPI Gas Insert is installed as listed below.
NOTE: This unit is equipped with a heat sensor thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.
CLEARANCES TO
COMBUSTIBLES
Sides
Ceiling
Mantle
From Unit
A 10" / 255 mm
B 47.5" / 1205 mm
C See mantle clearances
From Standard Surround (26" x 40")
Sides D 4" / 100 mm
Ceiling E 41.5" / 1055 mm
Max. Mantel Depth G 12" / 305 mm
Min. Alcove Width K 48" / 1220 mm
Max. Alcove Depth
L 36" / 915 mm
1) Unit Location - check Clearances to Combustibles on page 6.
MINIMUM FIREPLACE
DIMENSIONS
2) Make the gas connections (see page 7).
Convert to Propane Gas if necessary, page
7.
3) Install the fl ue or liner to the sliding draft hood. See page 8.
The minimum fi replace dimensions for the FPI gas fi replace insert are shown in the following diagrams:
4) Install Venting, page 8. Slide the unit into the fi replace. Attach draft hood to the insert.
5) Test gas pressure, page 8. Check aeration, page 8.
6) Test for fl ue spillage, page 8.
Note: A non-combustible mantel may be i n s t a l l e d at a lower height if the framing is m a d e o f metal studs c o v e r e d with a noncombustible board.
7) Install the optional brick panels. See page
9.
Combustible Mantel Clearances with Bay & Flush Louvers in
Masonry Installation
8) Install the log set. See page 9.
9) Assemble and install the faceplate and trim.
See page 11.
10) Install the glass front and optional Bay Front.
See pages 11 & 12.
11) Install both louvers. See page 12.
12) Install Optional Double Screen Door. See page 12
13) Install Optional Remote Control and Optional
Wall Thermostat, page 20.
Note: If you are installing the Molded Faceplate or Excalibur Surround, the minimum fi replace dimensions are as follows:
Width (at front): 29" (737mm)
Depth:
NOTE: Mantel clearances for Installation into a Zero Clearance Kit are different. Please refer to the Zero Clearance Kit Manual for details.
FPI U31-2 Gas Fireplace Insert
7
INSTALLATION
Conversion Kit from Natural Gas to Propane
Model #402-969 for: U31-NG2 Units
GAS CONNECTION
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS
FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !!
GAS CONNECTION WARNING:
Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.
1) Turn the unit off and allow it to cool to room temperature.
8) Remove regulator from valve and replace with Propane regulator. See diagram 1.
1) If the appliance is to be installed into an existing chimney system, thoroughly clean the masonry or factory built fi replace.
2) Unplug or disconnect power source to stove.
3) Remove glass front (see manual).
4) Remove logs and brick panels (if installed).
2) The appliance is provided with an opening on the left hand side of the control compartment. A 1/2" gas supply pipe must be brought near this inlet hole. (See Diagram
3 on page 11).
5) Remove the Grate by removing the screws on each side of the grate.
Diagram 1
9) Pull off the pilot cap to expose the pilot orifi ce.
8
Remove the 2 screws holding the grate in position.
6) Remove the Burner Tray by removing the screws on each side of the tray. Push the tray to the left and lift up.
3) Locate the center point where the vent will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
10) Unscrew the pilot orifi ce with the allen key and replace with the LP pilot orifi ce in the kit.
4) The installer must provide a valve with a plugged tapping, accessible for test gauge connection, immediately upstream of the gas supply connection to the appliance.
HIGH ELEVATION
Remove the 2 screws, push Burner Tray to the left, and lift off.
This unit is approved in Canada for altitude 0 to
2000 ft. with the orifi ce supplied. For 0' - 4500' use the optional fi eld conversion kit (Part #400-
970 for Natural Gas units and Part #400-971 for
Propane units). In USA refer to ANSI Z223.1-
1988, Appendix F, for re-sizing orifi ce.
7) Remove burner orifi ce with 1/2" wrench and replace with the #52 orifi ce in the Kit.
Burner
Orifi ce
DRAFT HOOD
CONNECTION
1) Attach the vent to the fl ue collar on the detachable draft hood. The fl ue collar of the appliance will fi t inside a standard vent and may be fastened directly to the vent by sheet metal screw. Diagram 1.
11) Replace Burner Tray and reverse steps 5) to 1).
12) Adjust the burner aeration setting to 1/8" to 3/16" as required for the best fl ame picture.
2) Before pushing the appliance into position inside the fi replace, align the draft hood with the guides on the insert top and push forward. While pushing the unit back into place keep pulling the draft hood forward until the screw hole in the spill tube aligns
FPI U31-2 Gas Fireplace Insert
INSTALLATION
Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point. The pressure check should be carried out with the unit burning and the setting should be within the limits specifi ed.
GAS INSERT AERATION
SYSTEM
The aeration adjustment rod is attached to the air shutter which is located just above the orifi ce bracket. The rod is used to adjust the aeration on the main burner without having to take the appliance apart.
Diagram 1
with the screw hole in the top of the fi rebox.
The screw is secured through the inside top of the fi rebox into the bottom of the spill tube.
(If screw holes do not line up then draft hood is not positioned correctly.)
WARNING: Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
The burner aeration is factory set but may need adjusting due to either the local gas supply, air supply or altitude.
Natural Gas: 1/8" (3.2mm) open
3/16" open
Diagram 2
NOTE: fi nal gas connection should be after unit is in place to avoid damage to line when pushing the unit into position.
VENTING
Combustion and Ventilation Air
WARNING: This appliance needs fresh air for safe operation and must be installed with provisions for adequate combustion and ventilation air available to the room in which it
is to be operating.
Note: Any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty.
Note: Aeration Adjustment should only be performed by an authorized FPI
Installer at the time of installation or service.
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID
FUEL BURNING APPLIANCE.
Follow CAN/CGA B149 (in Canada) or ANSI
Z223.1 (in the USA) requirements, and any local codes or regulations of the enforcing authority.
TEST FOR FLUE
SPILLAGE
This appliance is designed to attach to a 4" diameter type B-Vent or listed gas fuel type vent liner running the full length of the chimney. A minimum fl ue height of 12 feet is recommended. B-Vent must be supported by a vent support - supplied by vent manufacturer. See chart on this page for minimum distances from roof.
Air for combustion is drawn in through the front of the unit, therefore, the front of the unit must be kept clear of any obstructions.
A " spillage" test must be made before the installed unit is left with the customer. Follow the procedure below:
GAS PRESSURE TEST
1) Start all exhaust fans in the home and then close all external doors and windows in the house.
TheFPI Insert incorporates its own internal draft hood, so no additional external draft hood is required.
Periodically check that the vent is unrestricted and an adequate draft is present when the unit is in operation. (See page 8 for spillage test.)
The unit is preset to give the correct gas input at the specifi ed manifold pressures shown on the label. The maximum gas manifold pressure is:
Natural Gas 3.8" w.c.
2) Light the unit and set controls to maximum.
Turn fan off.
FPI U31-2 Gas Fireplace Insert
9
INSTALLATION
3) After fi ve minutes, test that there is a “pull” on the fl ue by placing a smoke match, cigarette or similar device which gives off smoke, in front of the spill tube. To ensure a valid test, place a scrap piece of sheet metal (or other noncombustible material) between the spill tube and the upper louver, this will prevent the natural convection of the unit from interfering with the test. See diagram
1.
If the heater turns off because of lack of draft during the spillage test, check for the cause and if necessary, seek expert advice.
The thermally actuated safety switch will automatically reset after it has cooled off.
The switch will continue to cycle until the draft problem is corrected. DO NOT BYPASS
OR DISCONNECT THIS SWITCH.
5) Remove the brick tabs and slide the side brick panels into position. See diagram 3.
Install the brick tabs. See diagram 2.
Diagram 2
OPTIONAL
BRICK PANEL
1) Unwrap the brick pattern panels from the protective wrapping.
2) Remove the glass front if it is already installed.
3) Put the rear brick panel fl at against the back of the unit.
Diagram 1
The smoke should be drawn into the spill tube.
If the smoke is still not drawn into the spill tube, turn the unit off and check for the cause of the lack of draft. If necessary, seek expert advice.
4) Before installing the side brick panels, loosen the screws for the brick tabs enough so that you can slide the brick tabs on to the screws easily but that the tabs are secure. For the location of the side brick tab screws see diagram 1.
Diagram 3
For wind turbulent sites, a wind cap may remedy the problem.
Note: The thermally activated safety switch will sense the change in temperature and shut down the gas valve in the event of a severe downdraft or a blocked or disconnected vent. The switch acts as a safety shut-off to prevent a build-up of carbon monoxide. If the fl ue is blocked or has no "draw", the switch will automatically shut off the supply of gas within 5 - 10 minutes. Tampering with the switch can result in carbon monoxide (CO) poisoning and possible death.
10
Diagram 1
FPI U31-2 Gas Fireplace Insert
INSTALLATION
LOG SET INSTALLATION
Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.
The gas log kit contains the following:
a) 02-43 Rear
b) 02-45 Front Right Log
c) 02-56 Middle Log
d) 02-46
e) 02-47 Center
f) 02-48
g) 02-44
Middle Right Log
h) 902-154 Embers
i) 902-153 Rockwool
j) 902-179/P Vermiculite
(supplied with packaged manual)
Vermiculite and embers
3) Place Rear Log A)02-43 on the two pins on the rear log support.
Vermiculite and embers
Vermiculite and embers
A)02-43
Pins on Rear Log Support
The "02" refer numbers (i.e. 02-43) are molded into the rear of each log.
Note: Install Optional Brick Panels prior to installing logs.
4) Place Front Right Log B)02-45 on the two pins as shown.
1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not
force into position.
2) Sprinkle the vermiculite around the fi rebox base. Take some of the embers (approx. 1/3 of the bag) and sprinkle over the vermiculite.
B)02-45
FPI U31-2 Gas Fireplace Insert
11
INSTALLATION
5) Place the Middle Left Log C)02-56 on the two pins as shown.
7) Place the notch in Center Log E)02-47 over Log B)02-
45 and across the cutout on Log A)02-43.
C)02-56
E)02-47
A)02-43
B)02-45
Notch
Cutout
Logs A)02-43, C)02-56, and B)02-45 in position
Logs D)02-46 and E)02-47 in position.
6) Place the Left Top Log D)02-46 on the pin on Log
C)02-56 and on top of the cutout on Log A)02-43.
8) Position notch in Front Right Log F)02-48 on Log
E)02-47 and push the bottom right edge against the bracket on the burner tray and the front edge of the rear burner.
Notch
D)02-46
A)02-43
F)02-48
C)02-56
Bracket
E)02-47
Pin Cutout
B)02-45
12
FPI U31-2 Gas Fireplace Insert
INSTALLATION
F)02-48
Front edge of rear burner
A)02-43
10) Place the embers and Rockwool on the exposed front burner tray.
Side View
Bracket
The bottom right edge of Log F)02-48 must sit snugly against the bracket and the front edge of the rear burner.
11)
Separate platinum embers and place on and around the embers and rockwool on the burner tray. Avoid stacking platinum embers.
9) Place Front Left Log G)02-44 onto the 2 front pins as shown.
12) Test fi re to ensure proper light off (make sure fl ame fl ows smoothly from one end of burner to the other. If there is any fl ame hesitation, check that area for any blockage of the burner port.
G)02-44
13) Install fl ush glass and optional bay glass as per instructions in this manual.
F)02-48
A)02-43
D)02-46
C)02-56
G)02-44
E)02-47
B)02-45
FPI U31-2 Gas Fireplace Insert
13
INSTALLATION
FACEPLATE & TRIM
INSTALLATION
1) Lay the faceplate panels fl at, face down on something soft so they don't scratch.
2) Take the top faceplate and align the holes in it with the holes in the side panels. Using the screws provided, attach from the top of the panel (the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation). Diagram 1.
Hint: Don't tighten the screws down com-
Rear View: Trim Assembly
Diagram 2
the grey harness) and connect them with the wire connectors from the fan speed control.
6) Connect the ON/OFF switch wires by taking the black and red wires with the female ends and connect them to the ON/OFF switch.
7) Tuck the wires into the faceplate to keep them away from the insert using the clip provided. Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit. Diagram 3.
Diagram 4
Diagram 5
Rear View: Faceplate Assembly
Diagram 1
pletely at this point, continue on with steps
3 and 4 and do a trial fi t to the unit. Make any necessary adjustments and when it fi ts properly then tighten down the screws.
8) The power cord should be run behind the faceplate panel.
FLUSH FRONT
INSTALLATION
1) Install Logs before going on to the next step. See the Log Installation instruction sheet or page 9.
2) Install the bottom glass trim by hooking the trim into the lip on the fi rebox base. The trim will not fi t into place if the glass is installed fi rst.
Hearth Trim Option: Hearth Trim is an option that can be used to fi nish off the installation when the bottom of the fi replace is higher than the hearth or to raise the fi replace. Attach the Hearth Trim to the bottom of the faceplate side panels with the screws provided. See Diagram 1.
Diagram 3
3) Using the connectors provided, join the left side trim (with the ON/OFF switch) to the top trim. Diagram 2. Connect the right side trim to the top trim.
4) Place the trim on the assembled faceplate panels, aligning the wire connections from the switches with the notch on the left side panel.
5) Connect the fan switch wires by taking the black and red wires with the male ends (in
9) Attach the brass trim to the faceplate by drilling a 1/8" hole through into the faceplate using the hole in the trim as a guide. Fasten the trim to the faceplate panels using the plated screws. Diagram 4.
10) Attach the faceplate panels to the insert body using the 4 remaining black screws.
Diagram 5.
11) Push the Regency logo plate into the two holes in the bottom left corner of the faceplate.
14
FPI U31-2 Gas Fireplace Insert
INSTALLATION
3) Place the bottom of the fl ush glass behind the bottom glass trim.
4) Secure the glass with the two glass clips at the top corners of the glass. Secure glass clips with the screws provided. Do not over tighten as this could break the glass.
5) Slide in the top glass trim under the spring clips.
BAY FRONT
INSTALLATION
BAY LOUVERS
1) Place the bay door onto the 2 pins on the top of the unit.
1) Install top louver by sliding the two bracket clips into the brackets located on top of the bay door. See below. The fi tted louver leaves a small gap between faceplate bottom and louver top.
FLUSH LOUVERS
1) The Top Louver is held in place by friction fi t, if the Louver needs to be adjusted; bend the bracket out as shown in the diagram.
2) Position 2 magnets on the back of each trim piece close to the ends. Place the top and bottom trim pieces on the bay front.
3) Install top and bottom louvers.
2) Install bottom louver by sliding the two bracket clips into the brackets located underneath the bay door and secure with
2 screws into the bracket on the bottom of the Bay Front as per diagram above.
3) Slide the valve extension knobs onto the valve knobs. match the correct ext. knob with the valve knob.
2) Install the Spring Hinges on the left and right side of the bottom of the Firebox using 2 screws per hinge.
Note: The top and bottom trim pieces are different, check diagrams above and below.
3) Place the Bottom Louver near the hinge. Flip hinge over the Bottom Louver and secure using 3 screws.
Hinge
Location
B o t t o m
FPI U31-2 Gas Fireplace Insert
DOUBLE DOOR
SCREEN
1) Pull out the top louver and the top glass trim.
2) Loosen the screws so the glass c l i p s c a n be turned aside and t h e f l u s h g l a s s r e moved.
15
INSTALLATION
3) Open Bottom Louvers.
4) Remove the bottom glass trim.
Discard both top & bottom glass trim.
5) Replace the glass and secure with the two glass clips. Do not over tighten as this could break the glass.
Make sure the glass is centered.
6) Insert side hooks on the double screen door into the 4 slots between the faceplate and the glass and lower assembly into the locking position. Push down fi rmly with both hands to lock into place.
Side Hook
Slots
Insert Screen Door hooks into the 4 slots between the faceplate and the fl ush door.
Push Screen
Door down fi rmly to lock into place.
WIRING DIAGRAM
This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat will continue to operate. However, a 120V A.C. power supply is needed for the fan/blower operation.
Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous opera-
16
WARNING: Electrical Grounding Instructions
This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
FPI U31-2 Gas Fireplace Insert
INSTALLATION
FULL SCREEN FRONT
1) Hold the full screen door up against the unit in order to make the following wire connections.
3) Completely secure the full screen door to the unit by securing 4 screws to the Left and Right Side Trims.
Pull the ON/OFF connector wires from the fi rebox and connect them to the switch.
Connect the fan switch wires with the wire connectors from the fan speed control. Place clips over wires and tuck into side trim.
2) Lift unit up slightly and push down on the corners of the Bottom Trim
Bracket and slide under unit. Unit should touch tabs on Bottom Trim
Bracket.
.
NOTE: When mounting the full screen door to the unit, the inside fl ange of the side trims are to fi t over the inner side of the unit fl ange and NOT next to the outer side of the unit fl ange.
Inside fl ange of Side Trim goes over the inner side of the unit fl ange.
Push in Corners
Bottom Trim Bracket
FPI U31-2 Gas Fireplace Insert
17
INSTALLATION
4) Install Spring Hinges on the Left and Right Side of the bottom of the fi rebox using 2 screws per hinge.
7) Install the Left and Right Side Screen Doors in the fully open position by placing over top of the hinges on the full screen door.
Hinge
5) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and secure with 3 screws.
Hinge Location
Bottom Frame
Screen Door
8) Close screen doors.
NOTE: If you fi nd that the doors do not align properly, adjust the hinges on the door(s) by loosening them and adjust accordingly.
6) The Top Frame is held in place by friction fi t, if the frame needs to be adjusted; bend the bracket accordingly.
18
Top Frame
FPI U31-2 Gas Fireplace Insert
INSTALLATION
HAMPTON CAST
FACEPLATE INSTALLATION
5) Connect the ON/OFF switch wires by taking the black and red wires with the blue female ends thru the hole provided and connecting them to the ON/OFF switch.
NOTE: Do not install Cast Faceplate when unit is installed into a Zero Clearance Unit.
1) Lay the faceplate panels fl at, face down on something soft so they don't scratch.
6) Connect the fan switch wires by taking the black and red wires with the male ends (in the grey harness) thru the hole provided and connect them with the wire connectors from the fan speed control.
2) Attach the side fi ller brackets to the left and right sides using 3 screws and washer per side.
NOTE: There are fi ller brackets specifi cally for each side. The way to differentiate this is that on the side of the brackets there are 2 mounting holes. The side where there is a 7/16" gap from the top of the bracket to the mounting hole, must face the top.
7) Insert wires into the strain relief and install into switch box assembly.
8) Place the switch box assembly over the boss on the rear left side piece and secure with one screw.
3) Attach the right and left cast sides to the top using 2 screws per side.
9) Tuck the wires into the faceplate to keep them away from the insert using the clip provided. Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit.
Switch Box Assembly
Boss on rear left side piece.
Ensure that the top and sides are aligned.
4) Use a measuring tape to ensure that the distance between the left and right side pieces is 28" (711mm).
10) The power cord should be run behind the faceplate panel.
FPI U31-2 Gas Fireplace Insert
28"
19
INSTALLATION
11) Mount the cast faceplate panels onto the insert body, sliding the side fi ller brackets into the space between the glass and the fi rebox.
Secure using the 4 remaining black screws, 2 per side.
Slide side fi ller bracket into gap between glass and fi re box.
HAMPTON CAST FACEPLATE
GRILL INSTALLATION
Before the grills are installed, a grill stop bracket needs to be put in place.
1) The U31 grill stop bracket is installed in the bottom left corner just under the fi rebox with the screw supplied as shown below.
U31 Grill
Stop
Bracket
12) Install the glass trim by inserting the side hooks on the glass trim into the 4 slots between the faceplate and the glass. Push the glass trim down fi rmly with both hands to lock into place.
2) Place top grill into brackets located inside top of fi rebox as shown.
Bracket inside top of fi rebox.
Bracket
Side Hook
Top Grill
Slots
13) To put on the Hampton logo, peel the sticker from the back of the logo and place it centered on the bottom left hand corner of the faceplate.
Note: The top louver should be placed with the curved cut-out facing up.
3) The bottom louver, shown in the diagram below, has 2 hinges that are attached to the lip on bottom of the unit. Secure using 2 screws per hinge.
20
Hampton Logo
Left Hand
Side Faceplate
FPI U31-2 Gas Fireplace Insert
INSTALLATION
EXCALIBUR SURROUND
INSTALLATION
IMPORTANT NOTE:
When using the Surround, the unit must be set 1" further into the fi replace than the standard faceplate installation. See the diagrams below for the correct minimum fi replace opening requirements.
2) Align the cut-outs in the Blanking Plate with the pins located on the inside top of the fi rebox. Slide the Blanking Plate into position ensuring it goes under the 2 fl anges.
Flanges
CL
29”
Blanking Plate f
1) Align the left side Faceplate Trim Bracket with the Firebox Flange and secure using 2 screws as shown in diagram 1. Repeat for right side.
3) Hold the Faceplate Trim up against the unit in order to make the following wire connections.
Pull the ON/OFF connector wires from the fi rebox and connect them to the switch.
Connect the fan switch wires with the wire connectors from the fan speed control. Place clips over wires and tuck into side trim.
ON/OFF switch
Fan Speed
Switch
(Rear View) wires to
Fan switch connectors
Self-adhesive wire clip
Faceplate Trim
Bracket
Firebox
Flange
wires to
ON/OFF switch for gas connection
FPI U31-2 Gas Fireplace Insert
21
22
INSTALLATION
4) Secure the Faceplate by sliding the slots in the Faceplate into the fl anges on the left and right side Faceplate Trim Brackets. Once the Faceplate is in place secure using 2 screws per side.
5) Place the bottom hooks of the Surround into the bottom slots of the
Faceplate. Slightly pull up the Surround and push the top hooks into the top slots of the Faceplate. Push down to secure. Tug on the Surround to ensure it is securely locked in place.
Faceplate
Backside of Surround Shown
Hooks
Left Side
Faceplate Bracket
Trim Flange
Surround
Faceplate
Slots
Faceplate
FPI U31-2 Gas Fireplace Insert
OPERATING INSTRUCTIONS
OPTIONAL WALL
THERMOSTAT
CAUTION
Do not connect the millivolt remote control wires to the 120V wires.
A wall thermostat may be installed if desired.
Connect the wires as per the wiring diagrams.
Note that the wires are connected to the "TH" on the gas valve. Use table on page 14 to determine the maximum wire length:
Note: Preferable if the thermostat is installed on an interior wall.
3) Install 3 AAA alkaline batteries in transmitter and 4 AA alkaline batteries in the receiver.
Install the receiver and its cover in the wall.
Switch the remote receiver to "remote" mode. The remote control is now ready for operation.
DO NOT BURN THE APPLIANCE
WITH THE GLASS ASSEMBLY
REMOVED.
FPI offers an optional programmable thermostat but any 250-750 millivolt rated non-anticipator type thermostat that is CSA, ULC or UL approved may be used.
CAUTION
Do not connect the millivolt wall thermostat wires to the 120V wires.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
FINAL CHECK
Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
LIGHTING
PROCEDURE
1) Clocking the appliance to ensure the correct fi ring rate (rate noted on label) at 15 minutes.
CAUTION
Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility
IMPORTANT: Gas cock knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.
2) If required, adjusting the primary air to ensure that the fl ame does not carbon.
First allow the unit to burn for 15 min. to stabilize.
1) Open the bottom louver assembly
2) If the control knob is in the "OFF" position proceed to Step 5.
3) Push in gas control knob slightly and turn clockwise to "OFF". Knob cannot be turned from "PILOT" to "OFF" unless knob is pushed in slightly. Do not force.
OPERATING
INSTRUCTIONS
Before operating this appliance, proceed through the following check list.
accumulated in the main burner compartment, to escape. If you do smell gas, follow the instructions on the front of this manual. If you don't smell gas continue on to the next step.
1) Read and understand these Instructions before operating this appliance.
5) Turn the gas control counter clockwise to
"PILOT".
2) Check to see that all wiring is correct and enclosed to prevent possible shock.
OPTIONAL REMOTE
CONTROL
3) Check to ensure there are no gas leaks.
Use the FPI Remote Control Kit approved for this unit. Use of other systems may void your warranty.
1) Choose a convenient location on the wall to install the receiver and the receptacle box (protection from extreme heat is very important). Run wires from the fi replace to that location, use Thermostat Wire Table.
4) Make sure the glass door is in place. Never operate the appliance with the door glass removed.
The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.
5) Verify that all venting and the cap is unobstructed.
6) Verify log placement. If the pilot cannot be seen when lighting the unit - the logs or the embers have been incorrectly positioned.
7) The unit should never be turned off and on again without a minimum of a 60 second wait.
2) Connect the wires as per the wiring diagram above.
8) When lighting the appliance, the inside of the glass may fog up. This will burn off after a few minutes of operation.
6) Push in control knob all the way and hold in.
Continually push and release the black button on spark igniter until pilot lights. Continue to hold the control knob in for approximately one minute, then release the gas control knob. The pilot fl ame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.
7) Turn gas control knob counter clockwise to
"ON".
8) Use the rocker switch to operate main burner.
9) Rotate the variable fl ame control to adjust the fl ame height higher or lower.
10) Close the bottom louver assembly.
FPI U31-2 Gas Fireplace Insert
23
OPERATING INSTRUCTIONS
SHUTDOWN
PROCEDURE
1) Use the rocker switch to turn off the main burner.
2) Open the bottom louver assembly.
3) Push in the gas control knob slightly and turn clockwise to "OFF". Do not force.
4) Disconnect all electric power and gas to the appliance if service is to be performed.
FIRST FIRE
The fi rst fi re in your stove is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your fi replace for at least four (4) hours the fi rst time you use it with the fan on. When fi rst operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufacturing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.
The glass panel may require cleaning after the unit has cooled down.
DO NOT ATTEMPT TO CLEAN THE
GLASS WHILE IT IS HOT.
Note: When the glass is cold and the appliance is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.
DO NOT BURN THE APPLI-
ANCE WITHOUT THE GLASS
FRONT IN PLACE.
COPY OF LIGHTING INSTRUCTION PLATE
FOR YOUR SAFETY READ BEFORE LIGHTING
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or Natural Gas and Propane Installations Codes, CSA B149.1. (Australia: AG 601/ New Zealand: NZS 5261)
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or gas supplier.
A) This appliance has a pilot which must be lighted by hand, following the instructions below exactly.
B) BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch, do not use any phone in your building.
Immediately call your gas supplier from a neighbors phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the fire department.
C) Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D) Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
CAUTION: Hot while in operation. Do not touch.
Severe Burns may result. Due to high surface temperatures keep children, clothing and furniture, gasoline and other liquids having flammable vapors away. Keep burner and control compartment clean.
See installation and operating instructions accompanying appliance.
LIGHTING INSTRUCTIONS
STOP! Read the safety information above on this label.
1) Push in gas control knob slightly and turn clockwise to “OFF”. Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.
2) Wait five (5) minutes to clear out any gas. If you then smell gas STOP! follow “B” in the safety information above on this label. If you do not smell gas, go to the next step.
3) Turn knob on gas control counterclockwise to “PILOT” .
4) Push in control knob all the way and hold in.
Immediately push black button on spark igniter until pilot lights. Continue to hold the control knob in for about 1/2 minute after the pilot is lit.
Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 3) and 4). If knob does not pop up when released, stop and immediately call your service technician or gas supplier. If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.
5) Turn gas control knob counterclockwise to
“ON”.
6) Use rocker switch to operate main burner.
TO TURN OFF GAS APPLIANCE
1) Push in the gas control knob slightly and turn clockwise to “OFF”. Do not force.
2) Turn off all electric power to the appliance if service is to be performed.
You may shut off the pilot during prolonged non use periods to conserve fuel.
DO NOT REMOVE THIS INSTRUCTION PLATE
908 401b
AUTOMATIC
CONVECTION
FAN OPERATION
NORMAL OPERATING SOUNDS OF
GAS APPLIANCES
The fan operates automatically, turn the knob on the side of the faceplate to adjust to the desired speed. The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically.
It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance.
Listed below are some examples. All are normal
operating sounds and should not be considered as defects in your appliance.
Blower:
FPI gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.
Burner Tray:
The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the fi rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. You should also be aware that as there
24
FPI U31-2 Gas Fireplace Insert
MAINTENANCE
are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fi reboxes.
5) Keep the area near the appliance clear and free from combustible materials, gasoline and other fl ammable vapours and liquids.
Incorrect fl ame pattern will have small, probably yellow fl ames, not coming into proper contact with the rear burner or thermopile.
Blower Thermodisc:
When this thermally activated switch turns ON it will create a small "clicking" sound. This is the switch contacts closing and is normal.
Pilot Flame:
While the pilot fl ame is on it can make a very slight "whisper" sound.
WARNING: CHILDREN AND
ADULTS SHOULD BE ALERTED
TO THE HAZARDS OF HIGH
SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN
THEY ARE IN THE SAME ROOM
AS THE APPLIANCE.
Gas Control Valve:
As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.
Unit Body/Firebox:
Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.
MAINTENANCE
INSTRUCTIONS
1) Always turn the gas valve to off before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year.
When cleaning the logs, use a clean soft paint brush as the logs are fragile and easily damaged.
2) Clean (never when unit is hot) appliance, door and louvers with a damp cloth. Never use an abrasive cleaner. The gold louvers
(and optional gold door) may be scratched if abrasives are used to clean them.
The heater is fi nished in a heat resistant paint and should only be refi nished with heat resistant paint (not with wall paint).
FPI uses StoveBrite Paint - Metallic Black
#6309.
3) Make a periodic check of burner for proper position and condition. Visually check the fl ame of the burner periodically, making sure the fl ames are steady; not lifting or fl oating.
If there is a problem, call a qualifi ed service person.
CAUTION: ANY SAFETY SCREEN
OR GUARD REMOVED FOR SERV-
ICING AN APPLIANCE MUST BE
REPLACED PRIOR TO OPERAT-
ING THE APPLIANCE.
CLOTHING OR OTHER FLAM-
MABLE MATERIAL SHOULD NOT
BE PLACED ON OR NEAR THE
APPLIANCE.
Top View of pilot fl ame
If you have an incorrect fl ame pattern, contact your FPI dealer for further instructions.
GOLD-PLATED TRIM
6) Each time the appliance is lit, it may cause condensation and fog the glass. This condensation and fog is normal and will disappear in a few minutes as the glass heats up.
The 24 carat gold plated fi nish on the trim requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical cleaners, as they may harm the fi nish and void the warranty.
Never operate the appliance without the glass properly secured in place, with broken glass or with the door open.
Clean any fi ngerprints off before turning the
unit on. If the top louvers start to discolour, check the door gasket seal and replace if necessary.
7) Verify proper operation after servicing.
8) Periodically check the pilot fl ames, there should be three strong blue fl ames approx.
3/4" long - 1 fl ame to the front burner, and
1 to the thermopile and one to the left. See diagrams below.
Correct fl ame pattern has two strong blue fl ames: 1 fl owing around the thermopile and
1 reaching towards the rear burner (it does not have to be touching the burner).
LOG REPLACEMENT
The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs. The pilot light generates enough heat to burn someone. If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagram under Log
Installation.
NOTE: Improper positioning of logs may create carbon build-up and will alter the unit’s performance which is not covered under warranty.
4) The appliance and venting system must be inspected before use, and at least annually, by a qualifi ed fi eld service person, to ensure that the fl ow of combustion and ventilation air is not obstructed.
During the annual service call, the burners should be removed from the burner tray and cleaned. Replace the embers but do not block the pilot.
GLASS GASKET
If the glass gasket requires replacement use
7/8" fl at glass gasket (Part # 936-243) for the
Bay Front and for the Flush Front.
Top View of pilot fl ame
FPI U31-2 Gas Fireplace Insert
25
MAINTENANCE
FAN MAINTENANCE
DOOR GLASS
REPLACEMENT
Your FPI insert is supplied with high temperature,
5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. In the event that you break your glass by impact, purchase your replacement from an authorized
FPI dealer only, and follow our step-by-step instructions for replacement.
If your fan requires maintenance or replacement, access to the fan is through the plate on the rear wall of the fi rebox. NOTE: the unit MUST
NOT be operated without the fan access panel securely in place.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring error can cause improper and dangerous opera-
WARNING: do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person.
To remove fan:
1) Turn the unit off and allow it to cool to room temperature.
2) Unplug or disconnect power source to stove.
Bay Glass Removal
3) Remove glass front (see page 11).
1) Remove the door from the unit and place on a soft surface to prevent scratching.
2) Remove the nuts holding the glass retainers in place.
5) Remove brick panels.
3) Remove the glass retainers (sides, top and bottom).
6) Remove the Grate by removing the screws on each side of the grate.
4) Replace the glass. The glass must have
gasketing around it.
5) Reverse the previous steps, replace the retainers and fasten with the nuts but do not over tighten, as this can break the glass.
10) Unplug the black wires from the fan motor
(from inside the stove).
6) Replace door on the stove and check the seal.
11) Lift Fan Assembly off of the 2 pins, tip forward and pull through fi rebox opening.
Remove the 2 screws holding the grate in position.
12) Disconnect green wire from power cord.
7) Remove the Burner Tray by removing the screws on each side of the tray. Push the tray to the left and lift up.
Replacing fan:
Reverse above steps. Hint for pushing fan down onto pins - rub a bit of dish soap on the grommet so it will slide more easily onto the pin. Check to make sure the fan is seated properly on the pins, this is very important- try to move the fan back and forth, there should be no noise, if there is check that the grommets haven't come loose.
When replacing the Burner Tray, slide the aeration adjustment rod through the opening in the front of the Valve Assembly.
Remove the 2 screws, push Burner Tray to the left, and lift off.
Flush Glass Replacement
8) Remove the 11 screws holding the Access
Panel in place.
Slide old glass out of the side frames and replace with new glass.
9) Remove the Fan Air Duct by removing 4 screws, 2 per side.
26
Aeration Adjustment Rod
FPI U31-2 Gas Fireplace Insert
PARTS LIST
Part # Description
1) 400-011 Fan Cover
5) 910-750 Power
6) *
7) *
8) 910-142 Thermodisc-Fan ON/OFF
10) 400-540
11) *
Drafthood Assembly
Spill Switch Bracket
12) 910-220
13) *
16) *
17) *
18) *
19) *
20) 400-024
Spill Switch
Levelling Bolts 5/16 x 3 Hex Head
Cable Tie
Wire Holder Clip
Strain Relief
Grommet for Power Cord
Air Channel
21) 402-922
402-920
402-924
25) 400-992
400-990
400-993
Flush Louvers (Set) - Gold/Black
Flush Louvers (Set) - Black
Flush Louvers (Set) - Steel/Black
Bay Louvers (Set) - Gold/Black
Bay Louvers (Set) - Black
Bay Louvers (Set) - Steel/Black
Main Assembly
Part # Description
400-945
402-901
402-902
402-903
33) *
34) *
35) *
36) 400-090
Brick Panel Set - Standard
Brick Panel Set - Standard Brown
Brick Panel Set - Standard Red
Brick Panel Set - Herringbone Brown
Brick Panel - Back
Brick Panel - Left Side
Brick Panel - Right Side
Brick Clips
78) 410-920 Zero Clearance Ashlip
402-969 Conversion to LP Kit
908-785 Manual
*Not available as a replacement part.
FPI U31-2 Gas Fireplace Insert
27
PARTS LIST
Part #
402-560/P
402-562/P
52) 910-028
910-029
53) 910-190
54) *
55) 904-702
56) *
57) 904-240
904-593
904-390
904-345
60) 402-526
62) 402-512
63) 910-034
910-035
65) *
67) *
68) *
69) 402-935
Burner Assembly & Log Set
Description
Valve Assembly - NG
Valve Assembly - LP
Robertshaw Valve -Nat. Gas
Robershaw Valve - LP
Piezo Ignitor and nut
Valve Heat Shield
Burner Orifi ce Nat. Gas #37
Burner Orifi ce Nat. Gas #40 (High Altitude)
Burner Orifi ce LP # 52
Burner Orifi ce Nat. Gas #53 (High Altitude)
Pilot Assembly (NG) - 3 fl ame
Pilot Assemby (LP) -
3 fl ame convertible top
*Not available as a replacement part.
28
FPI U31-2 Gas Fireplace Insert
PARTS LIST
Bay & Flush Front Assembly
Part #
102) *
103) *
Description
Bay Door
400-988 Bay c/w
Glass Retainer Side
106) 940-315/P Side
107) 936-243 Gasket - Adhesive Backing
108) 940-314/P Center
110) 902-183 Bay Brick Panel - Standard
111) *
112) 904-196
910-424
910-426
Extension Knob - Pilot ON/OFF
Extension Knob - Flame HI/LOW
402-956 Gold Front
Part # Description
Flush Door
150) 936-243
153) *
154) *
155) 402-046
156) 936-238
157) *
158) 402-033
159) 936-233
Door Frame Gasket - 7/8"
Glass Support Trim - Black
Flush Glass Gasket
402-943
171) 512-546
173) 430-133
Complete Double Screen Door
Handle
*Not available as a replacement part.
FPI U31-2 Gas Fireplace Insert
29
PARTS LIST
Part #
402-919
41) *
42) *
43) *
402-534
44) *
45) *
46) *
400-917
71) *
72) *
73) *
412-906
81) *
82) *
83) *
402-534
85) 836-203
Faceplate Assembly
Description
Complete Faceplate (Set) with Black Trim - Oversize
Faceplate Side Right - Oversize
Faceplate Top - Oversize
Faceplate Side Left Assy-Oversize
Trims Pkg. - Oversize, Zero Clearance
Faceplate Trim Right - Oversize
Faceplate Trim Top - Oversize
Faceplate Trim Left Assy - Oversize
Complete Custom Faceplate (Set)
Faceplate Side Right - Custom
Faceplate Top - Custom
Faceplate Side Left - Custom
Complete Faceplate (Set) with Black Trim - Zero Clearance
Faceplate Side Right - Zero Clearance
Faceplate Top - Zero Clearance
Faceplate Side Left Assy-Zero Clearance
Trims Pkg. - Zero Clearance
Thermal Insulation - Top
400-939 Valve Faceplate
89) *
90) *
Faceplate Side Left Assy
Cover Plate - Valve Access
402-918
91) *
92) *
93) *
402-532
94) *
95) *
96) *
Complete Faceplate (Set) with Black Trim - Standard
Faceplate Side Right - Standard
Faceplate Top - Standard
Faceplate Side Left Assy - Standard
Trims Pkg. - Standard
Faceplate Trim Right - Standard
Faceplate Trim Top - Standard
Faceplate Trim Left Assy - Standard
402-933 Molded
141) * Faceplate Side Right - Molded
142) *
143) *
144) 402-044
Faceplate Top - Molded
Faceplate Side Left Assy -Molded
Mounting Bracket - Right
145) 402-045
146) 402-043
147) *
Filler Bracket
Mounting Bracket - Left
Screw - #8 x 3/4" Pan Head
400-950
320-940
400-926
320-942
180) 400-928
181) 320-944
Hearth Trim 1" - Standard
Hearth Trim 1" - Oversize
Hearth Trim 2" - Standard
Hearth Trim 2" - Oversize
Hearth Trim 4" - Standard
Hearth Trim 4" - Oversize
400-959
320-946
Hearth Trim 6" - Standard
Hearth Trim 6" - Oversize
184) 410-525/01
Hearth Trim 4" - Zero Clearance
185) 904-569
186) 904-586
187) 910-246
188) 910-330
190) *
191) *
Fan Speed Control Knob (120 V)
Speed Control Knob c/w Spring Clip
Burner ON/OFF Switch
Fan Speed Control (120 V)
Screw #8 x 1/2" Black self-tapping
Screw #8 x 1/2" Brass self-tapping
199) 948-220 Hampton Logo Plate
*Not available as a replacement part.
30
FPI U31-2 Gas Fireplace Insert
PARTS LIST
FPI U31-2 Gas Fireplace Insert
31
PARTS LIST
HAMPTON CAST FACEPLATE ASSEMBLY
Part # Description
187) 910-246 Burner On/Off Switch
188) 910-330 Fan Speed Control (120 V)
189) 904-733 Knob - Black Cast Surround
201) *
202) *
203) *
205) *
194) *
Cast Faceplate - Right
Cast Faceplate - Top
Cast Faceplate - Left
Flush Glass Frame
Mounting Flange
207) 402-981** Cast Grill (Set) - Top & Bottom
*Not available as a replacement part.
** Last digit of part number represents colour:
1=Black Metallic, 5=Enamel Brown
202
187
189
188
203
194
194
201
207
195
205
32
FPI U31-2 Gas Fireplace Insert
NOTES
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FPI U31-2 Gas Fireplace Insert
33
NOTES
34
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___________________________________________________
FPI U31-2 Gas Fireplace Insert
WARRANTY
Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a
Excalibur Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime
Warranty for fi ve (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for fi ve (5) years and parts only thereafter from date of purchase.
External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.
Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. fi nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.
FPI U31-2 Gas Fireplace Insert
35
FPI fi replaces are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance
Team carefully inspects each unit thoroughly before it leaves our door.
FPI Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product.
See the inside back cover for details.
Register your Regency online at http://www.regency-fi re.com
Register your Hampton online at http://www.hampton-fi re.com
Register your Excalibur online at http://www.excalibur-fi re.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: __________________________________________________________
FPI, Hampton, Excalibur and energy are trademarks of FPI Fireplace Products International Ltd.
© Copyright 2008, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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Table of contents
- 2 Unit Dimensions
- 4 Safety Label
- 5 (for the state of Massachuettes only)
- 6 For Your Safety
- 6 Specifi cations
- 6 Installation into a Solid Fuel Fireplace
- 6 General Safety Information
- 7 Installation Checklist
- 7 Materials Required
- 7 Minimum Fireplace Clearances
- 7 Clearances to Combustibles
- 8 Conversion to Propane Kit
- 8 Gas Connection
- 8 High Elevation
- 8 Draft Hood Connection
- 9 Combustion & Ventilation
- 9 Gas Pressure Test
- 9 Gas Insert Aeration System
- 9 Test for Flue Spillage
- 10 Optional Brick Panel
- 11 Log Installation
- 14 Faceplate & Trim
- 14 Standard Flush Door (1 panel)
- 15 Flush Louvers
- 15 Optional Bay Front (3 panel)
- 15 Bay Louvers
- 15 Double Door Screen
- 16 Wiring Diagram
- 17 Full Screen Front
- 19 Hampton Cast Faceplate Installation
- 20 Hampton Cast Faceplate Grill
- 21 Excalibur Surround
- 23 Optional Wall Thermostat
- 23 Optional Remote Control
- 23 Final Check
- 23 Operating Instructions
- 23 Lighting Procedure
- 24 Shutdown Procedure
- 24 Automatic Convection Fan Operation
- 24 Copy of Lighting Instruction Plate
- 25 Maintenance