Barranca Diamond HP30 Slab Saw Owner’s Manual and Operating Instructions

HP30 Slab Saw

Owner’s Manual and Operating Instructions

Revision 106 04.2017

Manual Part No. 168578

Caution: Read all safety and operating instructions before using this equipment.

This manual MUST accompany the equipment at all times.

MADE IN USA

Barranca Diamond Products, Inc.

1315 Storm Parkway

Torrance, CA 90501

Toll-Free: (800) 630-7682

Phone: (310) 523-5867

Fax: (310) 257-3063 www.barrancadiamond.com

TABLE OF CONTENTS

Thank you for selecting the Barranca Diamond Slab Saw. We are certain that you will be pleased with your purchase. Barranca Diamond takes pride in producing top quality products for hobbyists and commercial lapidary users throughout the world. This product is manufactured in the United States.

This owner’s manual contains information necessary to operate and maintain your Slab Saw safely and correctly.

Operated correctly, your Slab Saw should provide you with years of service. Please take the time to familiarize yourself with the Slab Saw by reading and reviewing this manual.

If you should have questions concerning your Slab Saw, please call Barranca Diamond at (310) 523-5867 or

Toll Free (800) 630-7682.

TABLE OF CONTENTS

SAFETY

Safety Precautions

California Proposition 65 Warning

Electrical Requirements

PRODUCT SPECIFICATIONS

Product Specification

Transport

3-5

6

7-8

9

10

OIL/COOLANT

Recommended Cutting Oils 11

STARTUP AND ADJUSTMENT

Pre-start Inspection

Startup

Adjustment & Operation

Clutch Adjustment & Procedure

MAINTENANCE AND TROUBLESHOOTING

Maintenance Following Use

General Maintenance

Monthly Maintenance

Troubleshooting

12

12-13

14-15

16-17

18

19

19-20

21

EXPLODED VIEW AND PARTS LIST

Exploded View & Parts List

Vise Assembly View

Parts List

WARRANTY, RETURN, & CUSTOMER SERVICE

Warranty

Returns & Customer Service

22-26

27

27

28-29

30

2

HP30 SAFETY

SAFETY PRECAUTIONS

Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. In order to prevent injury, the following safety precautions should be followed at all times!

READ OWNER'S MANUAL BEFORE USE

Before using this equipment, ensure that the person operating this machine has read and understands all of the instructions in the manual. Precaution is the best insurance against accidents. Read and understand all safety precautions, messages, warnings and hazard symbols. You are responsible for your own safety.

ALWAYS USE SAFETY GLASSES

Safety glasses should always be worn when working around power tools. In addition, a face, dust mask or respirator should be worn if a cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses and may not prevent eye injury - they are NOT safety glasses.

USE PROPER APPAREL

Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that may be caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. Hand protection

(plastic gloves) and a shop bib are recommended during sawing to prevent stains to clothing. Avoid prolonged exposure of skin to the sawing lubricant and wash skin immediately after contact. Do not touch the work material until the motor is off and the machine has come to a complete stop.

ALWAYS USE HEARING PROTECTION

To reduce the possibility of hearing loss, always use hearing protection when operating power equipment.

KEEP GUARDS IN PLACE

In order to prevent injury, never operate the saw without the guards in place!

REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting wrenches are removed from the power tool before it is turned on.

ELECTRICAL SHOCK

Never touch electrical wires or motor components while the motor is running. Exposed, frayed or worn electrical wiring and plugs can be sources of electrical shock that could cause severe injury or burns.

DISCONNECT TOOLS

Power tools should always be disconnected before servicing or when changing accessories, such as blades, bits, cutters and the like.

REDUCE THE RISK OF UNINTENTIONAL STARTS

Make sure the ON/OFF switch is in the OFF position before plugging in a power tool.

ROTATING OR MOVING PARTS

Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the engine with covers, shrouds or guards removed.

3

MAINTAIN TOOLS WITH CARE

Keep tools clean for the best and safest performance. Always follow maintenance instructions for lubricating and when changing accessories.

KEEP WORK AREA CLEAN

Cluttered work areas and benches invite accidents.

DO NOT USE IN DANGEROUS OR HAZARDOUS ENVIRONMENTS

Do not operate equipment in dangerous or hazardous environments. Do not use power tools in damp or wet locations nor expose them to rain. Always keep the work area well lighted. Always work in a well ventilated area.

KEEP CHILDREN AWAY

All visitors and children should be kept a safe distance from the work area. Keep power cords disconnected when tool is not in use.

MAKE THE WORKSHOP KID-PROOF

Make the workshops kid-proof by using padlocks, master switches and by disconnecting all power cords.

USE THE RIGHT TOOL

Do not force a tool or an attachment to do a job that it was not designed to do.

SECURE WORK

Clamps or a vise should be used to hold work whenever practical. Keeping your hands free to operate a power tool is safer.

DO NOT FORCE THE TOOL

A power tool will do a better job and operate more safely at the feed rate for which it was designed.

USE THE RIGHT TOOL TO SERVICE THE SAW

Do not force a tool or an attachment when servicing or operating the Slab Saw. Use the correct tools for service or adjustments.

DO NOT OVERREACH

Keep proper footing and balance at all times by not overreaching.

DO NOT OPERATE A TOOL WHEN TIRED

When tired, take a break and relax.

DIRECTION OF FEED

Always feed work into a blade or cutter in the direction shown in this manual. All blades, grinding wheels or polishing belts should always be installed such that rotation is in the direction of the arrow imprinted on the blade, wheel or belt.

ONLY OPERATE AT THE PROPER SPEED

Severe personal injury and damage to the motor or equipment can result if operated at speeds above maximum.

4

HP30 SAFETY

NEVER LEAVE A TOOL RUNNING UNATTENDED – TURN POWER OFF

Do not leave a tool until it comes to a complete stop. Always turn the tool off, and disconnect the power cord to its source, when leaving the work area or when work is finished. Do not leave extension cords attached to the power cord or power receptacle (wall outlet) when leaving the work area.

CHECK FOR DAMAGED OR WORN PARTS

Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding. Check for broken parts and mountings and all other conditions that may affect the operation of the power tool. A guard, or any damaged part, should be properly repaired or replaced.

USE RECOMMENDED ACCESSORIES AND PARTS

Consult the owner’s manual for recommended accessories and parts. Using improper parts and accessories may increase the risk of personal and/or bystander injury.

USE THE PROPER EXTENSION CORD

If using an extension cord, make sure it is in good condition first. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage that will result in a loss of power and overheating.

USE THE PROPER POWER SOURCE

This tool is only to be used with a 220 volt 60 Hz power source. Ensure power source is at least 15 amps and

220 to 240 volts. Low voltage current can adversely effect electric motor performance and overall life.

USE THE RECOMMENDED COOLING AND LUBRICATING FLUIDS

Never operate a tool dry that requires coolant or lubricant. This can lead to shortened tool life, tool damage and personal injury.

MAINTAIN TOOLS WITH CARE

Keep the diamond blade sharp, the sawing lubricant clean and reservoir filled to the correct level for the best and safest performance. Always follow the maintenance instructions for sharpening the blade, lubricating and servicing the Slab Saw.

5

SILICA DUST WARNING

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow respiratory precautions.

Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks or surgical masks without a NIOSH approval number are not recommended because they do little to protect the worker. For more information about respirator programs, including what respirators have received NIOSH approval as safe and effective, please visit the NIOSH website at:

http://www.cdc.gov/niosh/npptl/topics/respirators

Observe OSHA regulations for respirator use (29 C.F.R.§1910.134 and §1503.1).

Visit http://www.osha.gov for more information.

CALIFORNIA PROPOSITION 65 MESSAGE

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead, from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

• Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:

http://www.osha.gov/dsg/topics/silicacrystalline/index.html http://www.cdc.gov/niosh/docs/96-112/ http://oehha.ca.gov/prop65/law/P65law72003.html http://www.dir.ca.gov/Title8/sub4.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

Where use of a dust extraction device is possible, it should be used. To achieve a high level of dust collection, use an industrial vacuum cleaner.

WARNING

Diamond Blades improperly used are dangerous. Comply with American National Standards Institute Safety

Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety Guards, Flanges, Mounting Procedures, General Operating Rules, Handling, Storage and General Machine Conditions.

CAUTION

Use diamond blades only. Do not use abrasive blades. Particles break away from abrasive blades and may cause personal injury.

6

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS

In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times!

In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Do not modify the plug – if it will not fit the outlet; have the proper outlet installed by a qualified electrician.

• Improper connections of the equipment-grounding conductor can result in a risk of electric shock. The equipment-grounding conductor is the wire that has a green outer surface, with or without yellow stripes.

If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

• Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.

• Repair or replace a damaged or worn cord immediately.

To avoid the possibility of the appliance plug or receptacle getting wet, position the saw to one side of a wallmounted receptacle. This will prevent water from dripping onto the receptacle or plug. A “drip loop," shown in Figure 1, should be arranged by the user to properly position the power cord relative to the power source.

The “drip loop" is that part of the cord below the level of the receptacle, or the connector, if an extension cord is used. This method of positioning the cord prevents the travel of water along the power cord and coming in contact with the receptacle.

If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.

To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch the plug with wet hands.

Figure 1

7

HP30

WARNING

This tool is intended for use on a circuit that has an outlet that looks similar to the one shown in

Sketch B of Figure 2. The tool has a grounding plug that looks similar to the plug illustrated in

Sketch A of Figure 2. Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool should comply with all local codes and ordinances.

SAFETY

(A)

Figure 2

(B)

If permanently connected, this tool should be connected to a grounded metal permanent wiring system; or to a system having an equipment-grounding conductor.

NOTE: Use of a temporary adapter is not permitted in Canada.

Use of under-sized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. Barranca Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords, will be repaired or replaced totally at the customer's expense. There will be no warranty claim.

To choose the proper extension cord,

• Locate the length of extension cord needed in table below.

* Once the proper length is found, move down the column to obtain the correct AWG size required for that

length of extension cord.

MOTOR SPECS

Motor Voltage Amps

168092 115V 1 Ph 8-

25'

16 ga

EXTENSION CORD LENGTH

50'

14 ga

100'

10 ga

200’

8 ga

8

HP30 SPECIFICATIONS

Motor

Horsepower

Voltage

Amperage

Motor RPM

Blade RPM

Baldor

2.0 Hp

220V / 60 Hz

8

1725

380

Arbor Size

Blade Capacity

Depth of Cut

Vise Opening

Oil Capacity

Blade Included

L x W x H

1”

24" - 30”

12"*

17”

(w/ 30" Blade)

25 Gal.

30" 303S

67” x 37” x 49”

L x W x H (mm)

Dry Weight

1,701 x 940 x 1,245

675 lbs.

(306 kg)

Part Number 168084

* Shape of specimen maximum depth of cut will vary

depending on size

MOTOR

Single phase, continuous duty commercial grade motor with automatic thermal overload protection. Manual reset button on HP30 Baldor motors. Export motor 230 volts 50Hz can be ordered.

FEED MECHANISM

Stainless steel screw rod with silicon bronze threaded clutch block engagement system. Silicon bronze spur to hardened steel worm gear to belt pulley drive.

LUBRICATING SYSTEM

Submersible pump provides lubrication, flushing & cooling using petroleum or mineral oil based lubricant.

Water should NEVER be used as a lubricant in any of the saws as it will adversely affect cutting performance, blade life, power feed, iron/steel components, and create bearing problems with the saw.

LUBRICANT REFERENCE

HP30: 25 gallons

Refer to page 11.

CARRIAGE & VISE MATERIAL

Cast Iron.

CARRIAGE RAILS

Stainless steel rod.

SHAFT BEARINGS

Sealed flange mount ball bearings with zerk fittings for grease lubrication.

9

HP30 SPECIFICATIONS

CARRIAGE FEED ENGAGE/DISENGAGEMENT

Lever operated clutch system using silicon bronze shoe with block (adjustable set screws).

INDEXING OR ROCK CUT WIDTH CONTROL

Crank handle operated stainless steel screw system.

TANK & HOOD COVER CONSTRUCTION

11 gauge steel box-construction, 11 gauge hood with acrylic plastic viewing window.

TANK LEGS

11 gauge steel construction with locking casters.

OIL SLUDGE DRAIN

2” drain cap. Drain placement is on front at the bottom of saw tank.

ON/OFF AUTOMATIC POWER CONTROL

Saw has adjustable chain for automatic shut-off control of power on/off switch.

DEPTH OF CUT

30” blade: 12 inches but will vary depending on size and shape of specimen.

MATERIAL TYPES

Barranca Diamond Slab Saws can cut a variety of material types including lapidary rock, natural and artificial glass, and gemstone minerals.

NOTE: Slab Saws are not designed to cut wood, ice, synthetics, graphite carbon, plastics, or ferrous metal materials.

UNPACKING & ASSEMBLY

Your Slab Saw has been shipped from the factory thoroughly inspected and tested. The blade has been factory installed and arbor nut securely tightened. No assembly is required. Do not over-tighten the arbor nut prior to use.

Remove the saw from the pallet by unbolting legs from crate pallet and place it on a flat surface using a forklift.

Install casters on legs – one at a time - prior to operation.

CONTENTS

In the wood crate, you will find one (1) Barranca Diamond Slab Saw, one (1) 303 segmented diamond blade, one (1) owner’s manual, one (1) warranty card, and (4) leg casters.

TRANSPORT

WARNING

Do not attempt to move a saw that is not mounted on casters without a forklift or floor jack.

Place the hood in the DOWN position and latch when transporting.

Be sure power cord is disconnected.

10

HP30 OIL/COOLANT

RECOMMENDED CUTTING OILS

Never run a diamond blade dry as this can immediately damage your blade. Use one of the oils/coolants recommended below. Coolant should be kept clean and below 100° F. Sludge should be removed periodically and replaced with fresh coolant so that your cuts will be clean and your blades will not be damaged.

Shell Diala Ax and Amber Neutral 100

Non-hazmat replacement oil for electrical transformer cooling. Excellent lubricating properties for blades and saw parts.

Flushes sludge from rock easily, degreases easily, and sludge settles in saw tank well. In Southern California, Shell Diala

Ax can be purchased from Dion and Sons, Inc (www.dionandsons.com).

Chevron Texaco Bright-Cut

A chlorine-free cutting oil with reduced sulfur and fat content. Light in color and low in odor.

Hyvolt II

Electrical transformer cooling oil. A highly refined petroleum product, available from some non-Shell oil distributors, typically only in 55 gallon drums. Same properties and performance as Shell Amber Neutral 100.

Chevron Superla #5

Food grade mineral oil. Non-hazardous lubricating oil for bakeries, breweries and food processing machinery. Good lubricating properties, degreases and settles sludge well. Can go rancid over time (1 year or less).

AVATEC 80

Food grade mineral oil, excellent for slab sawing in all our slab saws.

Texaco ALMAG

Pure petroleum based machining cutting oil. Good for slab sawing but very strong odor. Often the cheapest priced oil available but odor is tough to eliminate.

Roc Cut

Roc Cut from Diamond Pacific is a new synthetic water soluble cutting additive with rust inhibitors. Mix 30 to 1 (water to

Roc Cut).

Roc-Oil

Roc-Oil from Diamond Pacific is an oil coolant for heavy duty cutting. Provides excellent blade protection and will not cause rust to your blade or saw.

Under NO circumstances should any of the following fluids be used in any of our lapidary saws:

Automotive Antifreeze Coolant

Ethylene glycol based automotive antifreeze and its vapors are considered hazardous and toxic. Propylene glycol based antifreeze is nontoxic but has practically no lubricating properties; it functions as a coolant only and its use will lead to rapid blade wear and dulling.

Automotive Transmission Fluid

Does not have adequate lubricating proprieties for our saws; vapors are considered hazardous and toxic.

Water

A good coolant but has no lubricating properties and causes rust and degradation of exposed iron and steel parts. Causes rapid blade dulling and premature wear. Use of water voids the warranty on all Barranca Diamond saws.

CNC Machining Fluids

Water soluable synthetic coolants (i.e. Valenite or Cimtool) are often mixed in a 20:1 blend with water. Fluid vapors are considered hazardous. These fluids do not have adequate lubricating or rust inhibiting properties for the cast iron and steel parts in our slab and trim saws.

Diesel, Heating Oil and Kerosene

Very flammable with a low flash point. At least 3 of our commercial cutting customers in Arizona and Pacific Northwest have burned down their shops using these fluids. Can be very tough to degrease the residue and aroma out of the cut slabs. These fluids are cheap, but very hazardous to use. Diesel is a benzene compound which is carcinogenic. All these fluids can cause severe skin rashes and other ailments.

11

HP30 STARTUP

PRE-START INSPECTION

The pre-start inspection should be performed before beginning any job.

1. Check Oil Level

Oil should always be about 1/4" from the return of the bottom of the blade. The pump should always be completely covered. Do not overfill the reservoir tank!

CAUTION

2. Check Blade

Check blade signs for core or segment cracks, uneven segment wear, pounding out of round arbor hole, undercutting, segment loss, dishing or loss of tension. If the diamond blade shows signs of any of these problems the blade must be replaced before starting work. A damaged blade will not cut correctly and could cause physical injury.

STARTUP

Saw Lubricant

The saw tank reservoir should be filled with 20 gallons of oil, or approximately 1/4” from tank return edge. This ensures adequate oil for the pump to run and keep the blade lubricated. The HP-30 saw is equipped with an oil delivery pump, which disperses the oil directly onto the blade before going through the rock.

Periodically check the oil tank level after each day of use to ensure an adequate oil level of lubrication oil is in the tank. Expect loss of cutting oil over time due to misting, absorption into the rock material and heat evaporation.

Oil Level

(1/4" from return)

Power Switch

The motor requires no special preparation or adjustment prior to use of the slab saw. The on/off power control toggle switch is located on the front of the saw. Pull the toggle switch away from the saw to start the electric motor. Push the toggle switch toward the saw to stop the electric motor.

12

HP30 STARTUP

Automatic Shutoff

Once a rock specimen has been securely vised inside of the saw, the operator can adjust the automatic shut-off control switch by moving the link chain to the desired position where the rock and vise are anticipated to complete the desired cut. By moving the vise forward with the rock in place, the operator can see where the chain slack needs to be adjusted to stop the unit automatically. Movement of the vice will tension the chain to a point where it will pull the ON/OFF switch to the OFF position and shut-off the power feed and blade shaft motor automatically.

CAUTION

Never operate the saw with the hood open.

Automatic shut-off chain adjustment to carriage hook

New Blade Break-In Procedure

Be sure to wipe off any and all carbide or abrasive grit particles from the cross and main feed screw rod and rails. It is recommended, upon initial use of the Slab Saws to cut material that is abrasive yet soft such as carbide brick or cinder block to remove the factory paint and open the blade’s diamond segment for optimal cutting performance. Use of a sharpening stone such as aluminum oxide or carborundum is acceptable only if the sharpening brick is placed securely in the vise.

13

HP30 OPERATIONS & ADJUSTMENTS

Never operate the saw with the hood up, or hold a sharpening stone to the blade by hand. Use of the vise is mandatory under all operation conditions. Never over sharpen the blade as it will cut down the blade life. Periodically, the diamond blades should be "dressed open" or sharpened by making several passes through a green carbide brick, aluminum oxide (60-100 grit) or abrasive stone such as cinder block or red brick.

Should the saw experience difficulty in cutting, inspect the diamond blade for loss of tension, temper, wobble, pounding, dishing, or glazing of the diamond cutting edge (kerf.) Resharpening of the blade may be required periodically when cutting dense and hard material. Segmented rim and continuous rim 303 Pro blades are NOT repairable. Be sure blade flanges are at least 1/6 the blade diameter (i.e. a 24" blade requires a set of flanges at least 4" in diameter). Undersized flanges will result in blade tension loss.

ADJUSTMENT AND OPERATION

Cutting Setup:

CAUTION

DO NOT FORCE the blade to cut, it will do the job better and safer at a rate for which it was designed.

Rock Vise/Carriage Operation

The carriage and rock vise work together to securely hold the rock specimens during movement of the material in the carriage toward and into the notched rim diamond blade. It is very important that the rock specimen be tightened by use of the hand screw threaded bolt at the back of the rear vise plate once the specimen has been pushed forward and is in firm contact with the front plate. Both front and rear vise plates are constructed of 1/2" plywood to give firm and tight grip to the rock specimen. Should replacement be needed due to wear or breakage, the parts can be ordered from Barranca Diamond

Products. Wedges of wood can be used in the voids between the rock specimen and vise plates to enhance the surface contact and pressure hold prior to tightening the vise screw bolt. Be sure to recheck the tightening screw prior to operation.

Carriage and rock vise

14

HP30 OPERATIONS & ADJUSTMENTS

Handle Crank Cross Feed Adjustable Rock Cut Index Control

To use the crank cross feed index wheel, simply clamp and secure the cutting material into the vise by using the clamp screw to tighten the vise and turn the wheel crank until the desired slab thickness is achieved. You can measure the slab thickness with a ruler prior to cutting, but remember, depending on blade thickness, the amount of waste material from the rock specimen will vary. Always allow the rock cut to go to completion before opening the hood of the saw. Do not over crank the vise to the far left or right position on the carriage.

Cross feed index, crank the handle and clutch lever assembly

Automatic Feed Engagement/Disengagement System

Slab Saws are designed for operation with an adjustable clamping vise and self-feeding carriage mount. The clutch engagement/disengagement lever should be positioned in the straight upward (12 o'clock) position to disengage the clutch and allow the carriage to move freely along the rails. To engage the clutch, simply turn the lever in the downward (3 or 9 o'clock) position to securely engage the bronze shoe and block with the stainless steel thread. Should the carriage not move freely on the rails, clean the rails with a clean rag and place a liberal amount of wheel bearing grease on all surfaces of the steel rails to assist in the free movement of the carriage.

Clutch lever in disengaged position Clutch lever in engaged position

15

HP30 OPERATIONS & ADJUSTMENTS

Clutch Adjustment Procedure

The clutch system on HP Slab Saw is comprised of three main components: a bronze clutch shoe (fig. 1) that is raised and lowered by a lever activated cam (not shown), the feed screw (fig. 2) that drives the vise carriage when the clutch assembly is engaged, and the brass pressure block (fig. 3) that applies downward pressure against the feed screw to keep it engaged with the clutch block.

Fig. 1: Clutch block Fig. 2: Clutch block & feed screw

Fig. 3: Clutch assembly with pressure block

Over time, the brass pressure block can wear due to contact with the rotating feed screw. This can cause the clutch block to not properly engage the feed screw. Should the clutch block not fully engage the carriage will not travel properly and the position of the pressure block will need to be adjusted. To access the pressure block adjustments, use the cross feed handle to move the center slot in the vise assembly (fig. 4) so that the clutch block adjustment screws are visible through the slot (fig. 5). In Figure 6, the vise has been removed from the carriage assembly to clearly show the clutch block adjustment screws.

Fig 4: Vise assembly Fig 5: Vise assembly centered over clutch block adjustment screws

Fig 6: Clutch block adjustment screws

16

HP30 OPERATIONS & ADJUSTMENTS

Above the pressure block in the carriage, there are two allen head set screws that are used to adjust the height of the pressure block. There is also a flat head machine screw that locks the pressure block in place (fig. 6).

To adjust the pressure block, first loosen the flat head machine screw that locks the pressure block (fig. 7).

Then use an allen wrench (fig. 8) to rotate each of the two set screws one-quarter turn (fig. 9) in a clock-wise direction.

Fig. 7: Pressure block locking screw

Fig. 8: Allen head wrench in front set screw

Fig. 9: Allen head set screw rotated 1/4 turn

Retighten flat head screw after adjusting the two set screws. Re-engage the clutch and restart saw to check if feed is working properly. If the carriage feed is still not working properly, repeat the adjustment procedure and restart saw to check feed.

Adjustment of the clutch and pressure block must result in an even, flat position against the feed screw when clutch block is engaged (fig. 10). Uneven adjustment of set screws will put pressure on one end of clutch (fig.

11), causing premature part failure and/or binding of the feed screw.

Fig. 10: Pressure block flat against feed screw

Fig. 11: Pressure block improperly adjusted

17

HP30 MAINTENANCE & TROUBLESHOOTING

MAINTENANCE FOLLOWING USE

The following maintenance should be performed following each use.

WARNING

Place the ON/OFF switch in the OFF position and unplug cord prior to servicing and when changing accessories, such as blades, belts, and the like.

Blade-Shaft Bearings

Remove sheet metal cover over blade shaft and grease zerk fittings on base mount bearings. Use premium wheel bearing grease to lubricate all bladeshaft bearings.

Shaft bearings

Cross-Adjustment Rail System

The slab saw cutting oil splash will adequately lubricate the vice screw-feed, rails and clutch parts. If the carriage becomes hard to slide over the rails, clean the rails with WD40 spray and a rag and apply a liberal amount of Lucas oil stabilizer or grease to the surface of the steel rails to facilitate travel of the carriage over the rails. Depending on rock type slabbed, this procedure may have to be repeated more frequently.

Cross-adjustment rail system

18

HP30 MAINTENANCE & TROUBLESHOOTING

GENERAL MAINTENANCE

Oil Sludge Removal from Reservoir

Use plumber's pipe wrench to remove drain cap. Allow free liquid to drain to a pan. Use a spatula to remove sludge from tank bottom toward drain hole. Use of plumbers tape on the drain pipe threads will adequately seal the cap to thread contact to prevent leaks.

MONTHLY MAINTENANCE

The following should be performed monthly. Items should be lubricated as directed.

Drain Cap

Shaft Bearings

Grease zerk fittings on sealed ball bearing every 20 to 30 hours of use. Rotate shaft periodically while greasing zerk fittings.

Drive Belts

The belt tension from the motor to blade shaft and worm drive gear are factory preset for immediate operation.

However, the belt tension can be adjusted by adjusting the motor mount plate under the oil reservoir box with an open end wrench.

Periodically, the belt tension should be checked by opening the belt guard metal cover and ensure at least 1/2 to 3/4 inch of belt defection is observable. Never over tighten the drive belt as premature motor, bearing and pulley wear may occur. Even though the idler pulley contains sealed ball bearings that do not require lubricant, a small amount of spray oil lubricant or grease can be used periodically to keep the idler shaft and pulley in free spinning condition. Do not allow oil or lubricant to come in contact with the v-belts. Always ensure the spring on the idler pulley arm is attached and not damaged. Some periodic lubrication at the idler shaft/pulley will be necessary. Use a light oil for this bearing to shaft contact surface. Retighten allen set screws on all pulleys if loose.

Blade shaft to motor worm gear shaft pulleys and belts

19

Idler pulley assembly

HP30 MAINTENANCE & TROUBLESHOOTING

Worm Shaft and Pinion Gear Lubrication

The worm drive shaft and pinion gear lubrication box on the rear of the saw should be checked for adequate grease lubrication periodically. Remove cover to check lubricant, remove the cover by removing the four mounting screws that attach the cover to the gear box. Check the level of the grease lubricant in the box by ensuring that gear box is filled at least 1/3 of the volume of the box (up to 1 to 1 1/2 inches from bottom of box), such that the bottom of the bronze gear teeth are immersed in the lubricating grease. A common automotive bearing lithium or moly type grease lubricant should be used. The bronze pinion gear and worm shaft will need to broken-in as the unit is first used, causing some heat to build up on the gear shaft and lubricant box during this initial broken period. The grease level in the box should be checked and refilled if necessary after approximately 2 to 3 hours of initial use, be sure the worm and bronze gear teeth mesh together. A premium grade wheel bearing grease for high temperature use is recommended.

Worm drive shaft and pinion gear lubrication box

Worm drive shaft and pinion gear

(cover removed)

Diamond Blade Change-Out

Hold blade in one hand and use a wrench to turn shaft nut counterclockwise and remove nut and flange from shaft. After reinstalling blade, replace flange and nut and retighten. Do not over tighten shaft nut.

Lubrication Points

Use premium grade wheel bearing grease when lubricating the saw. Clean the zerk fitting when finished lubricating. Apply grease slowly; stop when grease is seen between joints. Rotate blade and driveshaft slowly by hand to spread grease uniformly into ball bearings.

V-Belt Inspection, Adjustment and Replacement

Look for frayed or split belts. Tighten belts for 1/2" to 3/4" of deflection from center of belt. Do not over tighten.

20

HP30 MAINTENANCE & TROUBLESHOOTING

TROUBLESHOOTING

Saw Will Not Start

Check power cord and receptacle.

Motor Overheating

If motor overheats, allow to cool for 2 to 3 hours, push reset button with power disconnected, hookup power cord and resume cutting by pulling the power switch to the ON position. All motors have automatic thermal protection and will shut off if overheated. Do not use long (25'+) drop cords.

Vise carriage cannot be moved by hand when clutch is disengaged

Motor reset button

Adjust clutch, see clutch adjustment procedure on page 16. Check to see if carriage is disengaged from screw feed by placing clutch lever in 12 o'clock position and moving carriage by hand over rails.

Vise carriage does not move automatically when clutch is engaged

Clutch block thread may be stripped or worn. Remove and replace bronze clutch block.

Blade will not cut properly

Check for damaged or glazed diamond cutting kerf (segments). Replace damaged blades or resharpen dull segmented blades.

21

HP30

HP30 Slab Saw Part# 168084

48

50

EXPLODED VIEW

31

46

20

21

13

43

39

17

30

36

24

26

25

15

41

18

14 40

6

27

47

1

45

9

11

29

10

1

6

5

21

42

38

3

12

19

35

34

33

10

4

49

37

32

18

44

28

7

8

5

6

ITEM

1

2

3

4

9

10

11

12

13

14

16

8

7

2

5

1

DESCRIPTION

NUT, HEX, 3/8 - 16

NUT, HEX, 5/16 -18

HOSE, VINYL, 1/4X3/8 TSAW

SCREW, HEX HEAD, 1/4 - 20 X 5/8

WASHER, FLAT, SAE, 3/8

WASHER, 3/8 LOCK, SPLIT

WASHER, LOCK, SPLIT, 5/16

WASHER, FLAT, SAE, 5/16

NUT, HEX, 1/4 -20

WASHER, FLAT, SAE, 1/4

SCREW, HEX HD, 1/4 - 20 X 3/4

SCREW, RND HD, #8-32 X X 1/2

SCREW, 3/8-16 X 1-1/2 HEX HEAD

SCREW, HEX HD, CAP, 3/8 -16 X 2-1/4

22

PART #

101188

101196

132951

150404

150923

150925

151747

151754

151893

151915

152370

152517

153528

153529

34

11

8

16

QTY.

15

8

1

2

16

2

4

1

18

36

HP30

HP30 Slab Saw Part# 168084

40

41

42

43

44

45

46

47

48

49

50

36

37

38

39

32

33

34

35

28

29

30

31

24

25

26

27

20

21

22

23

ITEM

15

16

17

18

19

DESCRIPTION

COLLAR, SHAFT, 3/4" I.D.

SCREW, HEX HD, 5/16-18X1-1/4

SCREW, FLAT HD, 1/4-20 X 3/4

SCREW, PAN HD, CAP, 1/4-20 X 1/2

WASHER, FLAT, SAE, #8

BLADE, 30", 303

SCREW, 3/8-16 X 1-3/4 HEX HD

CONNECTOR, CORD, LTF11

WASTER PUMP 115V/60HZ 300 GPH

BEARING, FLANGE, 2-BOLT, 1" SHAFT

BUSHING, BRONZE FLANGED 3/4 X 1/2 X 1 -1/4

GEAR, SPUR, BRONZE 4" OD, RAW

NUT, WING FLANGE 3/8 - 16

WHEEL, CASTER 3 X 1-1/4

WHEEL, CASTER 3 X 1-1/4

TABLE, ARBOR

NUT, HEX 1"-12UNF

CORD, POWER ASSEMBLY, ON/OFF SWITCH

LEVER, ON/OFF SWITCH

CHAIN, ON/OFF SWITCH

GROMMET, ON/OFF LEVER

COVER, GEAR BOX

LATCH, HOOD

SCREW, FLAT HD, PHILLIPS 10-32 X 3/8"

GASKET, BEARING

ASSEMBLY, DRIVE SHAFT

GASKET, GEAR BOX

TABLE TOP

SHAFT, ARBOR, HP-24

WELDMENT, TANK

ASSY, VISE

FLANG, BLADE, 5"

WELDMENT, BELT GUARD

ASSEMBLY, SPRING GAS LIFTING

ASSEMBLY, ON/OFF SWITCH

ASSY, HOOD

23

1

1

1

1

1

1

2

1

1

1

2

2

1

1

1

1

1

1

1

2

2

1

1

1

1

2

1

1

1

1

6

QTY.

1

8

4

7

2

167366

167373

167670

167678

168085

168087

168094

168098

168115

168564

172309

166505

166511

166512

166513

166705

166985

166986

167049

PART #

153814

153950

154657

155452

155454

156732

158398

159582

160509

161363

161372

161577-RW

161718

162344

162794

164953

165038

HP30

HP30 Slab Saw Part# 168084

15

10

21

3

1

16

7

8

4

17

18

24

9

20

14

19

4

5

2

11

22

6

5

13

15

12

23

24

HP30

HP30 Slab Saw Assy. Bottom Part# 168084

12

13

14

15

10

11

8

9

6

7

4

5

ITEM

1

2

3

20

21

22

23

24

16

17

18

19

DESCRIPTION

NUT, HEX, 3/8-16

PULLEY, 1A22 X 5/8" BORE

WASHER, FLAT, SAE, 3/8

WASHER, FENDER, 5/16 X 1.0

SCREW, HEX HD, CAP, 5/16-18 X 3/4

WASHER, FLAT, SAE, 5/16

NUT, HEX, 1/4-20

SCREW, HEX HD, TAP, 1/4-20X1

SCREW, HEX HD, 5/16-18X1-1/4

TAG, SERIAL NUMBER, BLANK

BELT, A58

PULLEY 6" OD. 1" BORE

PULLEY, STEP CONE 3, 4, 5 X 5/8 BORE

SPRING, EXTENSION

CAP, FINISHING

MOUNT, MOTOR

TENSIONER BRACKET

SHAFT, TENSIONER

PULLEY, ASSEMBLY

RING, RETAINING 1/2"

PULLEY, 9" X 1" BORE

MOTOR, 2HP 60HZ 1725R.P.M 1PH

BELT, A70

GROMMET, 1/4 X 5/8 X 1/8

1

1

1

2

1

1

1

1

4

1

4

6

QTY.

2

1

2

1

1

1

1

1

1

1

1

1

PART #

101188

133157

150923

151053

151369

151754

151893

152676

153950

157500-RW

161411

161778

161784

162337

165483

166299

166396

166425

166426

166427

167365

168092

168107

168266

25

HP30

Vise Assembly Part # 168087

8

2

1

10

5

3

9

4

6

7

8

4

5

ITEM

1

2

3

9

10

11

SCALE 0.375

7

DESCRIPTION

WASHER, FLAT, SAE, 1/4

SCREW, HEX HD, CAP, 1/4-20X 2-1/4

SCREW, 5/16-18 X 3/8 SOCKET HEAD SET

NUT, HEX, NYLK, 1/4-20

BUSHING, BRONZE FLANGED 5/8 X 1/2 X 3/4

SUPPORT BAR, RIGHT

SUPPORT BAR, LEFT

ROD, VISE TRAVEL

ROD, THREADED FEED

SHOE, CLUTCH (COMP)

ASSEMBLY, VISE HP-24/30

26

11

PART #

151915

156607

157083

159857

162304

166416

166417

167369

168088

168089

171244

1

1

2

1

1

1

1

1

QTY.

2

1

4

6

HP30

Vise Assembly Part # 172309

1

4

2

3

1

5

10

9

7

6

8

6

7

4

5

ITEM

1

2

3

8

9

10

DESCRIPTION

WASHER, FLAT, SAE, 1/4

SCREW, HEX HD, TAP, 1/4-20 X 1

NUT, HEX, NYLK, 1/4-20

GUARD, SPLASH, NO LOGO

NUT, BRASS 1/4 NPTF

WINDOW

GASKET, WINDOW

SCREW, PAN HD PHIL 8-32 X 3/4" SEALING

WELDMENT, HOOD

FITTING ELBOW, PUSH ON HOSE 1/4 X 1/4 MALE

27

PART #

151915

152676

159857

160310-NL

165184

166151

166213

166257

168086

168104

8

1

1

1

1

1

1

QTY.

2

1

1

HP-30 WARRANTY

BARRANCA DIAMOND LIMITED WARRANTY

Please complete the warranty registration card and return. Any problems encountered should be directed to

Barranca Diamond Customer Service department at (800) 630-7682 M-F 8-5pm PST.

NOTE THIS INFORMATION FOR FUTURE USE:

MODEL NUMBER:

SERIAL NUMBER:

PURCHASE PLACE:

PURCHASE DATE:

Barranca Diamond warrants to the original retail purchaser for a period of 90 days except as noted, from the date of purchase all products covered by this Warranty to be free of defects in materials and workmanship.

This Warranty shall not apply to any parts that have been subjected to misuse or improper service, that had been damaged in transit or handling, or that have been altered or repaired by unauthorized representatives.

This Warranty does not cover defects caused by or resulting from misuse, abuse, neglect or damage caused by accident or the failure to provide reasonable maintenance. This Warranty is void if the product or any of its individual components is altered or modified by the purchaser or if the product is used in a manner or with a blade not recommended by the manufacturer.

Any claim arising under this Warranty must be submitted by the original purchaser within the warranty period specified above, and shall include proof of purchase. During said warranty period Barranca Diamond shall, at its option, either replace or repair, at no charge to the original purchaser, any parts or components that are found to be defective by Barranca Diamond. Barranca Diamond shall not be responsible for or obligated to pay for freight or other transportation related costs or expenses in connection with any defective products or components that are either returned to Barranca Diamond’s facility or any authorized repair station and/or any replacement products or components that are shipped from Barranca Diamond pursuant to this Warranty.

Parts and labor needed to maintain products and the replacement of components due to normal wear and tear are the purchaser’s responsibility and are not covered by this Warranty. All products or components replaced under warranty become the property of the manufacturer. All replacement parts will be considered to be part of the original product and any warranty on such parts will expire coincidentally with the original Warranty.

Barranca Diamond will pay for parts and labor in connection with warranty repairs conducted by Barranca Diamond or its authorized repair centers. Replacement part(s) installed by anyone else will be provided without a charge for such replacement part(s), but this Warranty will not apply to labor charges in connection therewith.

IN NO EVENT SHALL ANY LIABILITY UNDER THIS WARRANTY EXCEED THE REPLACEMENT COST OF

ANY DEFECTIVE PRODUCT OR COMPONENT THEREOF, AND BARRANCA DIAMOND SHALL NOT BE LI-

ABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER DAMAGE OR LOSS

NOT EXPRESSLY ASSUMED AS SET FORTH HEREIN.

The foregoing constitutes an expressed warranty on the terms set forth above and is the only warranty or warranties applicable to the products it covers. All other warranties, including, without limitation, the implied warranty of merchantability and/or fitness for a particular purpose or use being denied. This limited warranty is expressly in lieu of all other warranties, whether expressed or implied.

28

HP-30 WARRANTY

SPECIFICS APPLICABLE TO LIMITED WARRANTY OF DIAMOND BLADES AND CORE BITS

Laser Welded Blade and Bit Warranty

If the laser weld between the segment and the steel core or barrel fails during normal use, the blade or bit will be replaced free of charge. Blades and bits damaged due to careless or improper use are not covered under this warranty.

Brazed Blade, Bit, and Cup Wheel Warranty

If the brazed bond between the segment and the core, barrel, or cup fails within the first .050 of segment wear, the blade, bit, or cup will be replaced free of charge. Blades, bits, and cup wheels damaged due to careless or improper use are not covered under this warranty.

Continuous Rim Blade Warranty

If the bond between the rim and the core fails during normal use, the blade will be replaced free of charge.

Blades and bits damaged due to careless or improper use are not covered under this warranty.

Exclusions

Barranca Diamond does not warrant the following components, which carry their own manufacturer’s warranty for the indicated periods:

Electric Motors Manufacturer’s Warranty

Baldor: 1 year

Ryobi: 1 Year

Gas Engines Manufacturer’s Warranty

Honda: 2 years

Engine Power Information

Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers. Barranca Diamond Products makes no claim, representation or Warranty as to the power rating of the engine on this equipment and disclaims any responsibility or liability of any kind whatsoever with respect to the accuracy or the engine power rating. Users are advised to consult the engine manufacturer’s owners manual and website for specific information regarding the engine power rating.

29

HP-30 SERVICE & WARRANTY

Barranca Diamond. Please have the following information ready before calling:

•

•

•

REPLACEMENT PARTS

Replacement parts for this tool may be ordered form your Barranca Diamond distributor or directly from

Model and serial number of the machine

Date of purchase

Description of parts being ordered (see attached parts list) the following information available:

•

•

•

RETURN MATERIALS PROCEDURE

To expedite the service relative to the return of a product purchased through Barranca Diamond, please have

Model and serial number of the machine

Date of purchase

Distributor’s name

Then please call Barranca Diamond at (310) 523-5867 or toll free at 800-630-7682 to obtain a Return Goods

Authorization number (RGA) authorizing the return.

•

•

•

Please Note:

• Ensure your item(s) are prepaid to the destination

Return items must have been purchased within the previous twelve (12) months

Follow the packaging instructions in the following section

Be sure to include the RGA number, return address and your phone number on or within the return shipping box.

PACKAGING INSTRUCTIONS

Ship the saw using its plywood shipping crate. Use wood screws to fasten the baseboard to the 1/2” plywood crate bottom so as to secure it inside the shipping crate.

30

NOTES

31

Barranca Diamond Products, Inc.

1315 Storm Parkway

Torrance, CA 90501

Toll-Free: (800) 421-5830

Phone: (310) 539-5221

Fax: (310) 539-5158 www.barrancadiamond.com