User Manual UPS-WALLTIS16 30- 160 KVA

User Manual UPS-WALLTIS16 30- 160 KVA
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
User Manual
836:$//7,6.9$
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
The system must be operated by a qualified electrician or by qualified personnel.
Read this manual carefully before installation. Shut down the UPS always as described in chapter
4.2. Under no circumstances the UPS disconnected from the supply and allow the UPS continue till
deep discharge (for example: weekend shutdown or factory holiday).
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UPS- Systems in Modular Design
Contents
1.
2.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
SAFETY ................................................................................................................................................ 3
1.1
Safety notes ............................................................................................................................ 3
1.2
Symbols used in this guide ................................................................................................... 3
MAIN FEATURES ................................................................................................................................. 3
2.1
Summarization ........................................................................................................................ 3
2.2
Functions and Features ......................................................................................................... 3
INSTALLATION .................................................................................................................................... 4
3.1
Unpack checking .................................................................................................................... 4
3.2
Cabinet ..................................................................................................................................... 4
3.3
LCD control panel ................................................................................................................... 5
3.4
Installation notes .................................................................................................................... 5
3.5
External Protective Devices .................................................................................................. 6
3.6
Power Cables .......................................................................................................................... 6
3.7
Power cable connect .............................................................................................................. 8
3.8
Battery connection ................................................................................................................. 9
3.9
UPS with air conditioning .................................................................................................... 10
3.10
UPS parallel Installation ........................................................................................................11
3.11
Computer access (CD MUSER 4000 optional) ................................................................... 12
OPERATION ....................................................................................................................................... 13
4.1
Operation Modes ................................................................................................................... 13
4.2
Turn on/off UPS..................................................................................................................... 13
4.3
The LCD Display ................................................................................................................... 18
4.4
Parameters Display & Setting ............................................................................................. 20
4.5
Display Messages/Troubleshooting ................................................................................... 21
4.6
Options .................................................................................................................................. 22
SCHEDULED MAINTENANCE .......................................................................................................... 23
5.1
Annual maintenance (Six months for critical applications) ............................................. 23
5.2
Battery inspection and maintenance .................................................................................. 23
5.3
Maintenance cooling unit (Option) ..................................................................................... 25
APPENDIX 1: SPECIFICATIONS ...................................................................................................... 26
APPENDIX 2: PROBLEMS AND SOLUTION ................................................................................... 30
APPENDIX 3: USB COMMUNICATION PORT DEFINITION ............................................................ 31
APPENDIX 4: RS232 COMMUNICATION PORT DEFINITION ........................................................ 31
APPENDIX 5: RS485 COMMUNICATION PORT DEFINITION ....................................................... 32
APPENDIX 6: DRY CONTACT COMMUNICATION PORT DEFINITION ......................................... 32
APPENDIX 7: REPO INSTRUCTION ............................................................................................... 33
APPENDIX 8: ACCESSORIES ......................................................................................................... 33
APPENDIX 9: EFFICIENCY CHART ................................................................................................ 34
This manual provides technical support to the operator of the equipment.
All rights reserved.
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
1. SAFETY
Important safety instructions - Save these instructions.
There exists dangerous voltage and high temperature inside the UPS. During the installation, operation
and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in
personnel injury or equipment damage. Safety instructions in this manual act as a supplementary for the
local safety instructions. Our company will not assume the liability that caused by disobeying safety
instructions.
1.1 Safety notes
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
1. Even no connection with utility power, 220/230/240VAC voltage may still exist at UPS terminal!
2. For the sake of human being safety, please well earth the UPS before starting it.
3. Don’t open or damage battery, for the liquid spilled from the battery is strongly poisonous and do harmful
to body!
4. Please avoid short circuit between anode and cathode of battery, otherwise, it will cause spark or fire!
5. Don’t disassemble the UPS cover, or there may be an electric shock!
6. Check if there exists high voltage before touching the battery
7. Working environment and storage way will affect the lifetime and reliability of the UPS. Avoid the UPS
from working under following environment for long time
ƹ Area where the humidity and temperature is out of the specified range(temperature 0 to 40°C, relative
humidity 5%-95%)
ƹ Direct sunlight or location nearby heat
ƹ Vibration Area with possibility to get the UPS crashed.
ƹ Area with erosive gas, flammable gas, excessive dust, etc
8. Keep ventilations in good conditions otherwise the components inside the UPS will be over-heated which
may affect the life of the UPS.
1.2 Symbols used in this guide
WARNING!
Risk of electric shock
CAUTION! Read this information to avoid equipment damage
2. MAIN FEATURES
2.1 Summarization
This series UPS is a kind of three-in-three-out high frequency online UPS.
The UPS can solve most of the power supply problems, such as blackout, over-voltage, under-voltage,
voltage sudden drop, oscillating of decreasing extent, high voltage pulse, voltage fluctuation, surge,
inrush current, harmonic distortion (THD), noise interference, frequency fluctuation, etc..
This UPS can be applied to different applications from computer device, automatic equipment,
communication system to industry equipment.
2.2 Functions and Features
ƹ 3Phase In/3Phase Out UPS
It is 3Phase In/3Phase Out high-density UPS system, of which input current is kept in balance. No
unbalance problem might occur.
ƹ Digital Control
This series UPS is controlled by Digital Signal Processor (DSP); enhance, it increases reliability,
performance, self-protection, and self-diagnostics and so on.
ƹ Battery Configurable
30kVA: from 16 blocks to 20 blocks, the battery voltage of this series UPS can be configured at 16 blocks,
18 blocks or 20 blocks according to your convenience.
40kVA: from 32 blocks to 40 blocks, the battery voltage of this series UPS can be configured at 32 blocks,
34 blocks, 36 blocks, 38 blocks or 40 blocks according to your convenience.
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
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ƹ Charging Current is configurable
Via setting tool, the user may set the capacity of the batteries as well as reasonable charging current as
well as maximum charging current. Constant voltage mode, constant current mode or floating mode can
be switched automatically and smoothly.
ƹ Intelligent Charging Method
The series UPS adopts advanced three-stage charging method:
st
1 stage: high current constant current charging to guarantee to charge back to 90%;
nd
2 -stage: Constant Voltage in order to vitalize battery and make sure batteries are fully charged
rd
3 stage: floating mode.
With this 3-stage charging method, it extends the life of the batteries and guarantees fast charging.
ƹ LCD Display
With LCD plus LED displays, the user may easily get UPS status and its operational parameters, such as
input/output voltage, frequency & load%, battery % and ambient temperature, etc...
ƹ Intelligent Monitoring Function
Via optional SNMP Card, you may remotely control and monitor the UPS.
ƹ EPO Function
The series UPS may be completely shut off when the EPO is pressed. REPO function (Remote EPO) is
also available in this series UPS.
3. INSTALLATION
3.1 Unpack checking
1.
2.
3.
Don’t lean the UPS when moving it out from the packaging
Check the appearance to see if the UPS is damaged or not during the transportation, do not switch
on the UPS if any damage found. Please contact the dealer right away.
Check the accessories according to the list at Appendix 8 and contact the dealer in case of missing
parts.
3.2 Cabinet
The UPS and the batteries are build in a Rittal housing. The control panel is available after
opening the front door. It is for monitoring, maintenance and control.
The internal batteries are located in the lower part and are accessible from the front. For
higher autonomy times the batteries are housed in a modular cabinet.
Intelligent Slot 1 (SNMP card/ Relay card)
Intelligent Slot 2 (SNMP card/ Relay card)
I/P Switch
O/P Switch
Display
Maintenance switch & its cover
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EPO port
RS485 ports 1/2
Dry contact port
USB port
RS232 port
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Parallel ports 1/2
Power switch
UPS modul from above
3.3 LCD control panel
1) LED (from top to bottom: alarm / bypass / battery / inverter)
2) LCD display
3) Scroll button
4) Off button
5) On button (battery cold start switch)
3.4 Installation notes
ƹ Please place the UPS in a clean, stable environment, avoid the vibration, dust, humidity, flammable gas
and liquid, corrosive.
ƹ The environment temperature around UPS should keep in a range of 0°C̚40°C. If the environment
temperature exceeds 40°C, the rated load capacity should be reduced by 12% per 5°C. The max
temperature can't be higher than 50°C. To avoid from high room temperature, an air conditioner system
is available. Also the UPS is available in protection class IP 54.
ƹ If the UPS is dismantled under low temperature, it might be in a condensing condition. The UPS can't be
installed unless the internal and external of the equipment is fully dry. Otherwise, there will be in danger
of electric shock.
ƹ Batteries should be mounted in an environment where the temperature is within the required specs.
Temperature is a major factor in determining battery life and capacity. In a normal installation, the battery
temperature is maintained between 15°C and 25°C. Keep batteries away from heat sources or main air
ventilation area, etc.
WARNING!
Typical battery performance data are quoted for an operating temperature between 20°C and
25°C. Operating it above this range will reduce the battery life while operation below this range
will reduce the battery capacity.
ƹ Should the equipment not be installed immediately it must be stored in a room so as to protect it against
excessive humidity and or heat sources.
CAUTION!
An unused battery must be recharged every 6 months. Temporarily connecting the UPS to a
suitable AC supply mains and activating it for the time required for recharging the batteries.
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ƹ The highest altitude that UPS may work normally with full load is 1500 meters. The load capacity should
be reduced when this UPS is installed in place whose altitude is higher than 1500 meters, shown as the
following table: (Load coefficient equals max load in high altitude place divided by nominal power of the
UPS)
Altitude
(Mt)
Load
coefficient
1500
2000
2500
3000
3500
4000
4500
5000
100%
95%
90%
85%
80%
75%
70%
65%
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ƹ The UPS cooling is depending on fan, so it should be kept in good air ventilation area. The ventilation
holes should not be blocked by any obstacles.
3.5 External Protective Devices
For safety reasons, it is necessary to install, external circuit breaker at the input A.C. supply and the
battery. This chapter provides guidelines for qualified installers that must have the knowledge of local
wiring practices for the equipment to be installed.
ƹ External Battery
The UPS and its associated batteries are protected against the effect of over-current through a DC
compatible thermo-magnetic circuit-breaker (or a set of fuses) located close to the battery.
ƹ UPS Output
Any external distribution board used for load distribution shall be fitted with protective devices that may
avoid the risk of UPS overloaded.
ƹ Over-current
Protection device shall be installed at the distribution panel of the incoming main supply. It may identify
the power cables current capacity as well as the overload capacity of the system.
CAUTION!
Select a thermo magnetic circuit-breaker with an IEC 60947-2 trip curve C (normal) for 125% of
the
current as listed below.
3.6 Power Cables
ƹ The cable design shall comply with the voltages and currents provided in this section, Kindly follow local
wiring practices and take into consideration the environmental conditions (temperature and physical
support media).
WARNING!
Upon starting. Please ensure that you are aware of the location and operation of the external
Isolators which are connected to the UPS input/bypass supply of the mains distribution panel.
Check to see if these supplies are electrically isolated. And post and necessary warning signs
to prevent any inadvertent operation.
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ƹ For future expansion purpose, it is economical to install power cable according to the full rating capacity
initially. The diameter of cable is shown below:
CABLE DIMENSION (mm2)
UPS
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AC
Input
AC
Output
DC
Input
Ground
30KVA
4 x 16
4 x 16
3 x 35
16
40KVA
4 x 16
4 x 16
3 x 16
16
60KVA
4 x 35
4 x 35
3 x 50
35
80KVA
4 x 35
4 x 35
3 x 35
35
90KVA
4 x 50
4 x 50
3 x 70
50
120KVA
4 x 50
4 x 50
3 x 50
50
160KVA
4 x 70
4 x 70
3 x 70
50
CAUTION!
Protective earth cable: Connect each cabinet to the main ground system. For Grounding
connection, follow the shortest route possible.
WARNING!
Failure to follow adequate earthing procedures may result in electromagnetic interference or in
hazards involving electric shock and fire
UPS - TABLE BREAKERS
UPS MODEL
40KVA
INPUT breaker
3P 63A/400Vac
3P 80A/400Vac
2x 3P 63A/400Vac
OUTPUT breaker
3P 63A/400Vac
3P 100A/400Vac
2x 3P 63A/400Vac
BY-PASS breaker
3P 63A/400Vac
3P 100A/400Vac
2x 3P 63A/400Vac
Internal Battery Fuse
200A/500Vdc
(2X30KVA)
2x 200A/500Vdc
80KVA
90KVA
120KVA
160KVA
(2X40KVA)
(3X30KVA)
(3X40KVA)
(4X40KVA)
INPUT breaker
2x
3P 80A/400Vac
3x
3P 63A/400Vac
3x
3P 80A/400Vac
4x
3P 80A/400Vac
OUTPUT breaker
2x
3P 100A/400Vac
3x
3P 63A/400Vac
3x
3P 100A/400Vac
4x
3P 100A/400Vac
BY-PASS breaker
2x
3P 100A/400Vac
3x
3P 63A/400Vac
3x
3P 100A/400Vac
4x
3P 100A/400Vac
Internal Battery Fuse
2x 200A/500Vdc
UPS MODEL
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BATTERY UNIT - TABLE BREAKERS
UPS MODEL
30KVA
(2P BAT+/ 2P BAT-)
(2P BAT+/ 2P BAT-)
200A/500Vdc
2x
200A/500Vdc
Internal Battery Fuse
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BATTERY breaker
Internal Battery Fuse
60KVA
(2X30KVA)
2x
4P 125A/400Vac
4P 125A/400Vac
BATTERY breaker
UPS MODEL
40KVA
(BAT+/BAT-)
(BAT+/BAT-)
80KVA
90KVA
120KVA
160KVA
(2X40KVA)
(3X30KVA)
(3X40KVA)
(4X40KVA)
2x
4P 125A/400Vac
(2P BAT+/ 2P
BAT-)
3x
4P 125A/400Vac
4x
4P 125A/400Vac
(2P BAT+/ 2P BAT-)
(2P BAT+/ 2P BAT-)
2x
200A/500Vdc
(BAT+/BAT-)
3x
200A/500Vdc
4x
200A/500Vdc
(BAT+/BAT-)
(BAT+/BAT-)
3.7 Power cable connect
Once the equipment has been finally positioned and secured, connect the power cables as described in
the following procedure.
Verify the UPS is totally isolated from its external power source and also all power isolators of the UPS
are open. Check to see if they are electrically isolated, and post any necessary warning signs to prevent
their inadvertent operation. Remove the cover of terminals for wiring easily.
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Terminal sequence from left to right:
Ground, input Neutral line, input phase A(1L1), input phase B(1L2), input phase C(1L3), ground, output Neutral
line, output phase A(2L1), output phase B(2L2), output phase C(2L3),
Choose appropriate power cable. (Refer to the table above) and pay attention to the diameter of the connection
terminal of the cable that should be greater than or equal to that of the connection poles;
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WARNING!
If the load equipment is not ready to accept power on the arrival of the commissioning engineer
then ensure that the system output cables are safely isolated at their ends.
All cabinets in the UPS must be grounded properly.
CAUTION!
The earthing and neutral bonding arrangement must be in accordance with local and national
codes of practice.
3.8 Battery connection
Between the UPS and the battery slide-in there are 4 battery plugs. They have to be connected like
shown in the picture below:
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CAUTION!
Don’t mix batteries with different capacity or different brands, or even mix up new and old
batteries.
WARNING!
Ensure correct polarity of string end connections to the Battery Circuit Breaker and from the
Battery Circuit Breaker to the UPS teminals i.e. (+) to (+) / (-) to (-) but disconnect one or more
battery cell links in each tier. Do not reconnect these links and do not close the battery circuit
breaker unless authorized by the commissioning engineer.
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3.9 UPS with air conditioning
This UPS have a ventilation system with tubes. These are completely connected. Notice for
maintenance: Please note the following in order to attain protective System IP 68 / 67 / 66 / 65 acc.
To EN 60529 / IEC 60529 and IP 69K* acc. to DIN 40050 T.9: Parting of protective tubing: Cut the
ROHRflex® tubing between two ribs. More than one rib should not be passed while cutting the
tubing.
Assembly
Tubing and connector must be assembled to the cut
tubing side. Push the connector on to the tubing until
it cannot snap-in anymore and the connector can
only be turned with force.
The relieved corrugated tubing pushes the claws of
the snap-in sleeve between the ribs, this means an
exact closing of the connection.
Just press in
FLEXAquick® connector with locking device Pull O-ring over connector housing and between
connector housing and snap-in-sleeve, which means a perfect lock. Now dismounting without
tools is not possible.
Press ring on the housing and pull off
Dismounting
Press the ring of the snap-in-sleeve to
the connector case, and then pull the
tubing out or the connector from the
tubing. The connector is ready for use
again.
Attention!
The door must always remain closed as possible. Otherwise can lead to condensation.
This can lead to the destruction of the system!
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YOUR CONNECTION TO SAFETY
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3.10 UPS parallel Installation
The following sections introduce the installation procedures specified to the parallel system.
3.10.1 Cabinet installation
Connect all the UPS needed to be put into parallel system as below picture.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
Make sure each UPS input breaker is in “off” position and there is no any output from each UPS
connected. Battery groups can be connected separately or in parallel, which means the system itself
provides both separate battery and common battery.
WARNING!
Make sure the N, A (1L1), B (1L2), C (1L3) lines are correct, and grounding is well connected.
3.10.2 Parallel cable installation
Shielded and double insulated control cables available must be interconnected in a ring configuration
between UPS units as shown below. The ring configuration ensures high reliability of the control.
3.10.3 Requirement for the parallel system
A group of paralleled UPS behaves as one large UPS system but with the advantage of
presenting higher reliability. In order to assure that all UPS are equally utilized and comply with
relevant wiring rules, please follow the requirements below:
1) All UPS must be of the same rating and be connected to the same bypass source.
2) The outputs of all the UPS must be connected to a common output bus.
3) The length and specification of power cables including the bypass input cables and the UPS output
cables should be the same. This facilitates load sharing when operating in bypass mode.
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YOUR CONNECTION TO SAFETY
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3.11 Computer access (CD MUSER 4000 optional)
ƹ One end of a USB cable connect to the computer, the other end connect to the USB port on the UPS.
ƹ Open the software Muser4000, click “system” button.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
ƹ A window of “Software Parameter Setting” comes out as below, COM choose according to the UPS,
baud rate choose 9600, protocol choose “HIP”, then save this setting.
ƹ On the main page of Muser4000, click the button of “Append”, then goes to a window of “Append
equipment”.
ƹ Put the UPS name into “Equipment Name”, and UPS’ ID address into “Equipment address”.
ƹ Click the button “Append”, then the connection between UPS & computer is accomplished.
CAUTION!
When the UPS worked on inverter. If you want to use PC to set the output voltage and frequency.
Must shut down the inverter first!
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YOUR CONNECTION TO SAFETY
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4.
OPERATION
4.1 Operation Modes
The UPS is a double-conversion on-line UPS that may operate in the following alternative modes:
ƹ Normal mode
The rectifier/charger derives power from the AC Mains and supplies DC power to the inverter while
floating and boosting charge the battery simultaneously. Then, the inverter converts the DC power to AC
and supplies to the load.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
ƹ Battery mode (Stored Energy Mode)
If the AC mains input power fails, the inverter, which obtains power from the battery, supplies the critical
AC load. There is no power interruption to the critical load. The UPS will automatically return to Normal
Mode when AC recovers.
ƹ Bypass mode
If the inverter is out of order, or if overload occurs, the static transfer switch will be activated to transfer
the load from the inverter supply to bypass supply without interruption to the critical load. In the event
that the inverter output is not synchronized with the bypass AC source, the static switch will perform a
transfer of the load from the inverter to the bypass with power interruption to the critical AC load. This is
to avoid paralleling of unsynchronized AC sources. This interruption is programmable but typically set to
be less than an electrical cycle e.g. less than 15ms (50Hz) or less than 13.33ms (60Hz).
ƹ ECO Mode
When the UPS is at AC Mode and the requirement to the load is not critical, the UPS can be set at ECO
mode in order to increase the efficiency of the power supplied. At ECO mode, the UPS works at
Line-interactive mode, so the UPS will transfer to bypass supply. When the AC is out of set window, the
UPS will transfer from bypass to Inverter and supplies power from the battery, and then the LCD shows
all related information on the screen.
ƹ Parallel redundancy mode (system expansion)
To achieve a higher capacity and / or increase reliability, the outputs of up to four UPS can be
programmed to operate in parallel and the built-in parallel controller in each UPS ensures automatic load
sharing.
ƹ Maintenance mode (Manual Bypass)
A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS is
out of order or in repair and this manual bypass switch bears for equivalent rated load.
4.2 Turn on/off UPS
4.2.1 Start procedure with Main present
CAUTION!
Make sure grounding is properly done!
The Power switch above the UPS is in
the position on (I)
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YOUR CONNECTION TO SAFETY
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CAUTION!
Check to see if the load is safely connected with the output of the UPS. If the load is not ready to
receive power from the UPS, make sure that it is safely isolated from the UPS output terminals
ƹ Switch ON UPS output switch (right)
ƹ Switch ON UPS input switch MAINS (left)
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
If the Rectifier input is within voltage range, the rectifier will start up in 30 seconds then the inverter will
start up after then.
If the rectifier fails at startup, the bypass LED will light up. When the inverter starts up, the UPS will
transfer from bypass mode to inverter mode, and then the bypass LED extinguishes and the inverter LED
lights up. All the status of the UPS will be shown on the LCD display.
4.2.2 Test procedure
CAUTION!
The UPS is operating normally. It may take 60 seconds to boost up the system and perform
self-test completely.
ƹ Switch off the MAINS to simulate utility failure, the rectifier will turn off and the battery should feed the
inverter without interruption. At this time, the LED of battery should be turned on.
ƹ Switch on the MAINS to simulate utility recovery, the rectifier will restart automatically after 20 seconds
and the inverter will supply to the load. It is suggested to use Dummy loads for testing. The UPS can be
loaded up to its maximum capacity during load test.
4.2.3 Maintenance Bypass
To supply the load via Mains, you may simply active the internal mechanical bypass switch.
CAUTION!
The load is not protected by the UPS when the internal mechanical bypass system is active and
the power is not conditioned.
Switch to mechanical bypass
ƹ Open the cover of maintenance switch, the UPS turns to bypass mode automatically. The Bypass
LED turns on.
ƹ Turn on MAINTENANCE breaker;
ƹ Switch OFF the MAINS breaker,
ƹ Switch OFF OUTPUT breaker;
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
At this time the bypass source will supply to the load through the MAINTENANCE breaker.
Switch to normal operation (from mechanical bypass)
CAUTION!
Never attempt to switch the UPS back to normal operation until you have verified that there are
no internal UPS faults.
ƹ Switch ON the output breaker.
ƹ Switch ON the input breaker.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
The UPS powers from the static bypass instead of the maintenance bypass, then the bypass LED will
light up.
ƹ Switch OFF the maintenance bypass breaker, then the output is supplied by the static bypass of the
UPS.
ƹ Put on the maintenance switch cover.
The rectifier will operate normally after 30 seconds. If the inverter works normally, the system will be
transferred from bypass mode to normal mode. Green LED turns on.
4.2.4 Cold start procedure (start up from battery)
CAUTION!
Follow these procedures when the input AC Utility Failure, but battery is normal
ƹ Switch ON the power switch (power will feed to auxiliary power board).
ƹ Turn on the Output switch.
ƹ Trigger the cold start button as the position 5 of the below drawing.
When battery normal, about 30 sec. later the inverter starts and operates and battery LED on.
4.2.5 Shut down procedure
CAUTION!
This procedure should be followed to completely shut down the UPS and the LOAD. After all
power switches, isolators and circuit breakers are opened, there will be no output.
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YOUR CONNECTION TO SAFETY
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ƹ Push OFF button on the front side (4) for a few sec. The green inverter LED turn off and the yellow
Bypass LED turn on.
ƹ Switch OFF the input breaker.
ƹ Open the OUTPUT power switch. The UPS shuts down.
ƹ To completely isolate the UPS from AC Mains, all input switches of utility shall be completely off, which
includes the ones for rectifier and bypass.
ƹ The primary input distribution panel, which is often located far away from the UPS area, so a label should
be posted to advise service personnel that the UPS circuit is under maintenance.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
WARNING!
The internal capacitors are not completely discharged.
4.2.6 Parallel setting
ƹ Refer to chapter .4.4.10 – 4.4.11 – 4.4.12.
(with CD MUSER 4000 optional)
ƹ Connect the UPS with computer. Power on the UPS.
ƹ Open Muser4000 software, after connecting with the UPS successfully, click “System”->“User Set”
ƹ Click “Set” at “User Set” window;
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YOUR CONNECTION TO SAFETY
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ƹ At the window of “Data Set”, click “Work Mode”,, choose “Parallel” for the value, then click “Set” as
shown in below picture. If the UPS sounds a “beep”, that means the setting is correct.
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佐 At the window of “Data Set”, click “Ups ID”, write a value for the parallel UPS ID at the right side, such as
“1”, then click “Set” as shown in below picture. If the UPS sounds a “beep”, that means the setting is
correct.
CAUTION!
After changing the parallel system ID, the connection between Muser4000 and equipment might
be interrupted. If it occurs, please re-connect in accordance with the instruction described
before.
CAUTION!
Parallel cable cannot be connected when setting the parallel parameters.
ƹ After setting the UPS needed to be paralleled, power off all the UPS. Connect all the UPS according to
“parallel cable installation”, and then power on the UPS.
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YOUR CONNECTION TO SAFETY
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4.3 The LCD Display
1)
2)
3)
4)
5)
LED indicator
LCD display
Scroll button: enter to next item
Off button
On button
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Overview of the operating panel of the UPS
Introduction
CAUTION!
The display provides more functions than those described in this manual.
1 - Main Display
2 - Data Display
3 - Data-Input Display
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4 - Data-Output Display
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YOUR CONNECTION TO SAFETY
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5 - Data-Battery Display
6 - Data-Load Display
7 - Data-Inside Display
8 - Info Display
9 - Setting-User Display
10 - Record Display
ABT function (Automatic Battery Test) could be selected with this options:
1) 10sec every 30day 2) 10min every 30day 3) EOD* every 30day. (*End Of Discharge).
The selection can be made in factory or by an authorized technician.
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11 - Record- Event Display
12 - Record- Fault Display
(Max 2000 records of alarm can be available)
4.4 Parameters Display & Setting
The following describe the functions of the buttons to perform the display and parameter setting UPS:
BUTTON
ON
SELECT 3 + OFF
AUTHORIZED
TECHNICIANS
OFF
AVAILABLE
USER
SELECT 3
FUNCTION
Short press for selecting
Long press for login out
Short press to confirmation
Long press means for OFF
Press ON button
If you press this key combination in the setting page, you can
enter into the input interface for maintenance password.
(restricted only for authorized technicians)
USERS INTERFACE:
Available views at the user level are those described in section 4.3 (pictures 1 to 12). The enable settings
are those shown in picture 9.
AUTORIZED TECHNICIANS INTERFACE:
Available to technicians and authorized service center, in possession of the password, there is the
possibility to access at the maintenance and advanced settings interface (picture 13) by pressing the key
combination “SELECT 3 + OFF” when you are in the mask shown in picture 9.
Below are described some of the functions available:
•
•
•
•
SYSTEM (Work mode-SINGLE-PARALLEL-ECO, V Output, Frequency, ecc.)
BYPASS (Upper/Lower Limit, Range)
BATTERY (Number, Capacity, I Max charge ecc.)
PARALLEL (ID, Number Unit, Redundance, ecc.)
13 – Maintenance interface
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
4.5 Display Messages/Troubleshooting
This section lists the event and alarm messages that the UPS might display. The messages are listed in
alphabetical order. This section is listed with each alarm message to help you troubleshoot problems.
Display messages - Operational Status and Mode(s)
LED
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N°
UPS STATUS
FAULT
BYPASS
BATTERY
1
2
3
4
5
6
Initialized
OFF
OFF
OFF
OFF
Standby Mode
OFF
OFF
X
OFF
INVERTER
No Output
OFF
OFF
X
OFF
Bypass Mode
OFF
ON
X
OFF
Utility Mode
OFF
OFF
X
ON
Battery Mode
OFF
OFF
ON
OFF
7
Battery
Self-diagnostics
OFF
OFF
ON
OFF
8
Inverter is starting
up
OFF
X
X
OFF
ECO Mode
OFF
X
X
X
EPO Mode
ON
OFF
X
OFF
Maintenance
Bypass Mode
OFF
OFF
OFF
OFF
X
X
9
10
11
12
Fault Mode
ON
X
CAUTIONφ
φ"X" means it is determined by other conditions
Alarm Information
FAULT CODE
(ERR)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
UPS ALARM WARNING
Rectifier Fault
Inverter fault (Including Inverter
bridge is shorted)
Inverter Thyristor short
Inverter Thyristor broken
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Beep continuously
Fault LED lit
Beep continuously
Fault LED lit
Beep continuously
Fault LED lit
Beep continuously
Fault LED lit
Beep continuously
Fault LED lit
Bypass Thyristor broken
Beep continuously
Fault LED lit
Fuse broken
Beep continuously
Fault LED lit
Parallel relay fault
Beep continuously
Fault LED lit
Fan fault
Beep continuously
Fault LED lit
Reserve
Beep continuously
Fault LED lit
Auxiliary power fault
Beep continuously
Fault LED lit
Initialization fault
Beep continuously
Fault LED lit
P-Battery Charger fault
Beep continuously
Fault LED lit
N-Battery Charger fault
Beep continuously
Fault LED lit
DC Bus over voltage
Beep continuously
Fault LED lit
DC Bus below voltage
Beep continuously
Fault LED lit
DC bus unbalance
Beep continuously
Fault LED lit
Soft start failed
Beep continuously
Fault LED lit
Rectifier Over Temperature
Twice per second
Fault LED lit
Inverter Over temperature
Twice per second
Fault LED lit
Reserve
Twice per second
Fault LED lit
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LED
Bypass Thyristor short
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UPS- Systems in Modular Design
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Battery reverse
Twice per second
Fault LED lit
Cable connection error
Twice per second
Fault LED lit
CAN comm. Fault
Twice per second
Fault LED lit
Parallel load sharing fault
Twice per second
Fault LED lit
Battery over voltage
Once per second
Fault LED blinking
Mains Site Wiring Fault
Once per second
Fault LED blinking
Bypass Site Wiring Fault
Once per second
Fault LED blinking
Output Short-circuit
Once per second
Fault LED blinking
Rectifier over current
Once per second
Fault LED blinking
Bypass over current
Once per second
BPS LED blinking
Overload
Once per second
INV or BPS LED blinking
No battery
Once per second
Battery LED blinking
Battery under voltage
Once per second
Battery LED blinking
Battery low pre-warning
Once per second
Battery LED blinking
Internal Communication Error
Once per 2 seconds
Fault LED blinking
DC component over limit.
Once per 2 seconds
Once per 2 seconds
INV LED blinking
Parallel Overload
Mains volt. Abnormal
Once per 2 seconds
Battery LED lit
Mains freq. abnormal
Once per 2 seconds
INV LED blinking
Battery LED lit
Bypass Not Available
BPS LED blinking
Bypass unable to trace
BPS LED blinking
Inverter on invalid
Reserve
inverter not on
4.6 Options
SNMP card: internal SNMP / external SNMP
ƹ Loosen the 2 torque screws (on each side of the card).
ƹ Carefully pull out the card. Reverse the procedure for re-installation
The slot called SNMP supports the MEGAtec protocol. We advise that NetAgent II-3 port is also a tool to
remotely monitor and manage any UPS system
NetAgent II-3Ports supports the Modem Dial-in (PPP) function to enable the remote control via the
internet when the network is unavailable.
In addition to the features of a standard NetAgent Mini, NetAgent II has the option to add NetFeeler Lite
to detect temperature, humidity, smoke and security sensors. Thus, making NetAgent II a versatile
management tool. NetAgent II also supports multiple languages and is setup for web-based auto
language detection.
RELAY card
Dry contact card provide dry contacts for UPS external monitoring, and tell the UPS operation status.
Dry contact card provide 10 connectors for users, 7 outputs for indicating UPS status, 1 for common
ground, 2 input for remote UPS shut down.
SNMP Card
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
5. SCHEDULED MAINTENANCE
5.1 Annual maintenance (Six months for critical applications)
To guarantee the functional security and efficiency of the UPS is recommended you make a scheduled
maintenance. Scheduled maintenance must be performed by the company which provided the machine
or company specialized and trained on the system by the seller. Lack of maintenance will invalidate the
warranty!
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
The following actions and tests are performed while the scheduled maintenance:
ƹ cleaning the machine
ƹ cleaning the control logic and interface boards
ƹ checking the tightening of all nuts and bolts and electrical connections (UPS and battery)
testing the ventilation efficiency. Dirty filter mats can cause damage to the system! The mats gets
earlier dirty with the door open.
ƹ testing the inverter output wave form
ƹ testing output voltage / frequency
ƹ testing synchronization
ƹ testing signals, alarms and EPO tripping
ƹ display calibration with suitable instrument
ƹ operating test of manual switches and automatic devices
ƹ operating test of switching circuits
ƹ power failure test of UPS line, battery efficiency test and test of correct battery charger operation
5.2 Battery inspection and maintenance
The maintenance-free sealed lead-acid batteries consist of cells in which the entire service life no water
refilling is permitted. The used closing plug pressure relief can’t be opened without destruction.
Before commissioning, all blocks have to be proofed for mechanical damage, correct polarity and firmly
seated connectors. Following torques for screw: M5 -2- 3 Nm; M6 -4- 5.5 Nm; M8 5 - 6Nm ; M10 14 22Nm. Optionally, the terminal covers are applied .
Connect the batteries when the UPS is off. Operation: DIN VDE 0510 or EN 50272 applies for the
construction and operation of these batteries. Battery installation: Between the individual blocks an
environment temperature difference of> 3K should not occur.
According to DIN VDE 0510 Part 2 Section 9.4.3 ... the natural ventilation is allowed for lead-acid
batteries up to 3 kW charging power and NiCad batteries up to 2 kW charging power. Greater power
needs forced ventilation.
The discharge current associated discharge voltage of the battery should not be exceeded. Unless there
are instructions of the manufacturer, must not more than be taken from the rated capacity. After
discharge or partial discharge the battery is to be loaded immediately.
Charging: All charging procedures with limit values according to DIN 41773 (IU - characteristic) are
possible. During the charging alternating currents rise through the battery. They overlie on the DC
charge current (< 0.1 C (A) effective ripple). These alternating currents and the effects of the loads may
lead to additional heating of the battery and strain the electrodes with possible damages. Depending on
the installation can be loaded from the following modes (according to DIN VDE 0510 part 1 draft).
In order to achieve optimal battery life, a supplementary charge is advised under the condition that the
batteries have been stored for more than 6 months and the lifetime is no longer than 9 months on the
date of production. Also the battery voltage is less than 2,1 V
/ cell. Batteries which are subsequently incorporated into a composite battery as a replacement require
at normal float charge no equalization charging to equalize the level of the terminal voltage of other
batteries.
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
Temperature: The recommended operating temperature range for lead acid batteries is 10 ° C to 30 ° C.
The ideal operating temperature range is 20 ° C + 5K. Higher temperatures will shorten the service life.
The technical data are valid at nominal temperature 20 ° C. Lower temperatures reduce the available
capacity. The absolute maximum temperature of 50 ° C is not permitted. Continuous operation at
temperatures above 40 ° C should be avoided.
Electrolyte: The electrolyte is diluted sulfuric acid and is absorbed in glass.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
Battery maintenance and control: The battery should always be kept clean and dry to avoid leakage .
The cleaning of the battery should be carried out with pure water data sheet "Cleaning of batteries".
Plastic parts of the battery may only be cleaned with water without addition; the use of organic cleaning
products is not recommended.
At least every 6 months to measure and record in the maintenance plan and to sign (for critical
applications monthly):
- Battery voltage
- Voltage cells/ blocks
- Surface temperature cells / blocks
- Battery room temperature. If the difference of the average float charge voltage at = 0.1 V / cell or
deviates from the surface temperature of different cells / blocks by more than 5 K, so the customer
service is to be performed.
Annual measurement and recording:
- Voltages cells/ blocks
- Surface temperature cells/ blocks
- Battery room temperature
- Insulation resistance according to DIN 43539 T 1
Annual visual inspection
Screw connections
Battery installation and arrangement
The ventilation
Tests: Tests must proceed in accordance with IEC 896. Special exam instructions, such as according to
DIN VDE 0107 and DIN VDE 0108 must be observed. To ensure a reliable power supply, the entire
battery should be replaced by the expected useful life, taking into account the operating conditions and
temperatures.
Faults: If faults in the battery or the charger is detected, the customer service department should be
called without delay. Measurement data as described helps debugging and troubleshooting. A service
contract facilitates the timely detection of errors
Camps and decommissioning: If the system is not going to be installed immediately or longer time is
taken out of service it must be stored in an environment with adequate protection against excessive
humidity and sources of extreme heat (from +5 to +40°C, humidity less than 95% without condensation).
Also make sure that the battery is fully charged and pass between the battery charging cycles is not
more than 6 months. After this time the UPS needs to be temporarily connected to the mains. Proceed
according to chapter 4.2. The recharging time depends on the battery capacity. Normally 10 hours.
After that turn off the UPS in accordance with Chapter 4.2.
Transport: VRLA batteries, which in no way damage , be according to the Dangerous Goods Ordinance
Road ( ADR )
or of the hazardous Regulation Railway ( GGVE ) not treated as dangerous, if they are protected against
short circuits , slipping, fall or be damaged ( GGVS. edge - No. 2801a ). Outside are no dangerous traces
of acid on the packages allowed. For air transport applies: The batteries are leak proof and secured for
transport against short circuit at the poles. They conform to IATA regulation, Packing Instruction 806, and
the provisions of IATA Resolution 618 A67.
Subject to alterations
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
5.3 Maintenance cooling unit (Option)
Risk of electric shock! The unit is live. Switch off the power supply before opening,
and take suitable precautions against it being accidentally switched back on.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
The cooling circuit is designed in the form of a maintenance-free, hermetically sealed system. The
cooling unit is filled with the required quantity of refrigerant at the factory, checked for leaks, and
subjected to a functional test run.
The installed maintenance-free fans are mounted on ball bearings, protected against moisture and dust,
and fitted with a temperature monitor. The life expectancy is at least 30,000 operating hours. The cooling
unit is thus largely maintenance-free. All that may be required from time to time is to clean the
components of the external air circuit using a vacuum cleaner or compressed air if they become visibly
dirty. Any stubborn, oily stains may be removed using a nonflammable detergent, such as degreaser.
Maintenance interval: 2000 operating hours. Depending on the level of contamination in the ambient air,
the maintenance interval may be reduced to suit the air pollution intensity.
Caution! Risk of fire! Never use flammable liquids for cleaning.
Sequence of maintenance measures:
– Check the level of dirt.
– Filter soiling? Replace the filter if necessary.
– Cooling membranes soiled? Clean if necessary.
– Activate test mode; cooling function OK?
– Check noise generation of compressor and fans.
See also Assembly and operating instructions of the Cooling unit.
ATTENTION !!!
The temperature setting on the air conditioner may only be changed after consultation with the
customer service. Higher temperatures will shorten the battery life!
Subject to alterations
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
6. APPENDIX 1: SPECIFICATIONS
UPS
30
MODEL
30KVA
27KW
Phase
Rated Voltage
380/400/415Vac
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
Voltage Range
208~478Vac
45-55Hz a 50Hz / 56-66Hz a 60Hz (auto sensing)
Power Factor
•0.99
Current THDi
”2%(100% non linear load)
Max Voltage.:
220Vac:+25% (optional +5%,+10%,+15% )
230Vac:+20% (optional +10%,+15% )
240Vac:+15% (optional +10% )
Min. Voltage.:
-45% (optional -20%,-30%)
Output
Frequency protection range:
±10%
Generator Input
Supported
Phase
3 Phase 4 Wires and Ground
Rated Voltage
380/400/415Vac
Power Factor
0.9
Voltage Regulation
±1%
Frequency
Utility
Mode
±1%ǃ±2%ǃ±4%ǃ±5%ǃ±10% of the rated frequency (optional)
Battery
Mode
(50/60±0.1%)Hz
Crest Factor
3:1
”1% with linear load
THD
”3% with non linear load
•97,5%
Efficiency (in normal mode)
Standard UPS: ±120Vdc (10+10) 12V
7/9AH
Long run backup UPS
±96V/±108V/±120Vdc (16/18/20 pz.
optional)
Standard UPS: ±240Vdc (20+20)
12V 7/9AH
Long run backup UPS: ±192/±204/±216/±228/±240Vdc (32/34/36/38/40
pz optional)
Voltage
Battery
60KVA
54KW
Frequency Range
Bypass Voltage
Range
Charge current is automatically set in according to the capacity and the quantity of the batteries
Standard UPS (20pcs): 1,35A
Standard UPS (2X20pcs): 2,7A
Standard UPS (3X20pcs): 4,5A
Long run backup UPS: max 10A
Charge Current (A)
Battery Test
Supported
Utility to Battery: 0ms
Utility to bypass: 0ms
Transfer Time
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UPS
60
40KVA
36KW
3 Phase 4 Wires and Ground
Capacity
Input
UPS
40
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
UPS
30
MODEL
Overload
AC Mode
UPS
60
Load ” 110%: last 60min, ” 125%: last 10min, ” 150%: last 1min, • 150% change to
bypass immediately
Battery
Mode
Load ” 110%: last 10min, ” 125%: last 1min, ” 150%: last 10s, • 150% shut down
UPS immediately
Bypass
Mode
Protection
Display
Breaker 63A
Short Circuit
Breaker 80A
Breaker 2x63A
Battery Low
Involve the whole UPS
Line Mode: Switch to Bypass,
Backup Mode: Shut down UPS immediately
Alarm and switch off UPS
Self-diagnostics
Upon Power On and Software Control
EPO (optional)
Shut down UPS immediately
Battery
Advanced Battery Management
Overheat
Noise Suppression
Complies with EN62040-2
Audible & Visual
Line Failure, Battery Low, Overload, System Fault
Status LED & LCD
Line Mode, Bypass Mode, Battery Low, Battery Bad, Overload & UPS Fault
Reading on the
LCD
Input Voltage, Input Frequency, Output Voltage, Output Frequency, Load
Percentage, Battery Voltage & Inner Temperature etc.
Communication Interface
Environment
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
Alarms
UPS
40
USB, RS485, Parallel (optional), Coupler dry contact, Intelligent slot, SNMP card
(optional), Relay card (optional)
Operating
Temperature
Storage
Temperature
Humidity
0°C̚40°C
-25°C̚55°C
0̚95% non condensing
< 1500m
When >1500m lower the rated power for use
< 55dB
< 58dB
Altitude
Noise
Dimensions
(D×W×H)
500x600x2000 (+200 socket)
N° of unit
1
Other
Safety Conformance
Frequency Converter
function
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CE,EN/IEC 62040-3,EN/IEC 62040-1-1
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< 55dB
2x
500x600x
2000
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
UPS
80
MODEL
80KVA
72KW
Phase
Rated Voltage
380/400/415Vac
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
208~478Vac
45-55Hz a 50Hz / 56-66Hz a 60Hz (auto sensing)
Power Factor
•0.99
Current THDi
”2%(100% non linear load)
Max Voltage.:
220Vac:+25% (optional +5%,+10%,+15% )
230Vac:+20% (optional +10%,+15% )
240Vac:+15% (optional +10% )
Min. Voltage.:
-45% (optional -20%ǃ-30%)
±10%
Generator Input
Supported
Phase
3 Phase 4 Wires and Ground
Rated Voltage
380/400/415Vac
Power Factor
0.9
0.8
Voltage Regulation
Frequency
0.9
0.9
±1%
Utility
Mode
±1%ǃ±2%ǃ±4%ǃ±5%ǃ±10% of the rated frequency (optional)
Battery
Mode
(50/60±0.1%) Hz
Crest Factor
3:1
”1% with linear load
THD
”3% with nonlinear load
•97,5%
Efficiency (in normal mode)
Standard UPS: ±240Vdc
(20+20)
12V 7/9AH
Long run backup UPS:
±192/±204/±216/±228/±24
0Vdc (32/34/36/38/40
pz optional)
Voltage
Battery
160KVA
144KW
Voltage Range
Frequency protection range:
Standard UPS: ±120Vdc
(10+10) 12V 7/9AH
Long run backup UPS
±96V/±108V/±120Vdc
(16/18/20 pz. optional)
Standard UPS: ±240Vdc (20+20) 12V 7/9AH
Long run backup UPS: ±192/±204/±216/±228/±240Vdc
(32/34/36/38/40pz optional)
Charge current is automatically set in according to the capacity and the quantity of the batteries
Standard UPS (20pcs): 1,35A
Standard UPS (2X20pcs): 2,7A
Standard UPS (3X20pcs): 4,5A
Long run backup UPS: max 10A
Charge Current (A)
Battery Test
Yes
Utility to Battery: 0ms
Utility to bypass: 0ms
Transfer Time
Subject to alterations
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UPS
160
Frequency Range
Bypass Voltage
Range
Output
UPS
120
90KVA
120KVA
81KW
108KW
3 Phase 4 Wires and Ground
Capacity
Input
UPS
90
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
UPS
80
MODEL
Overload
AC Mode
UPS
120
UPS
160
Load ” 110%: last 60min, ” 125%: last 10min, ” 150%: last 1min, • 150% change to
bypass immediately
Battery
Mode
Bypass
Mode
Protection
Display
Load ” 110%: last 10min, ” 125%: last 1min, ” 150%: last 10s, • 150% shut down
UPS immediately
Breaker
2x80A
Breaker
3x63A
Short Circuit
Breaker
3x80A
Breaker
4x80A
Battery Low
Involves the whole UPS
Line Mode: Switch to Bypass,
Backup Mode: Shut down UPS immediately
Alarm and switch off UPS
Self-diagnostics
Upon Power On and Software Control
Overheat
EPO (optional)
Shut down UPS immediately
Battery
Advanced Battery Management
Noise Suppression
Complies with EN62040-2
Audible & Visual
Line Failure, Battery Low, Overload, System Fault
Status LED & LCD
Line Mode, Bypass Mode, Battery Low, Battery Bad, Overload & UPS Fault
Reading on the
LCD
Input Voltage, Input Frequency, Output Voltage, Output Frequency, Load
Percentage, Battery Voltage & Inner Temperature etc.
Communication Interface
Environment
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
Alarms
UPS
90
USB, RS485, Parallel (optional), Coupler dry contact, Intelligent slot, SNMP card
(optional), Relay card (optional)
Operating
Temperature
Storage
Temperature
Humidity
0°C̚40°C
-25°C̚55°C
0̚95% non condensing
< 1500m
When >1500m lower the rated power for use
< 55dB
< 58dB
Altitude
Noise
< 58dB
Dimensions
(D×W×H)
2x
500x600x2000
3x
500x600x2000
4x
500x600x2000
N° of unit
2
3
4
Other
Safety Conformance
Frequency Converter
function
CE,EN/IEC 62040-3,EN/IEC 62040-1-1
Yes
Subject to alterations
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
7.
APPENDIX 2: PROBLEMS AND SOLUTION
In case the UPS cannot work normally, it might be wrong in installation, wiring or operation. Please check these
aspects first. If all these aspects are checked without any problem, please consult your agent right away and
provide below information:
1) Product model name and serial number.
2) Try to describe the fault with more details, such as LCD display info, LED lights status, etc.
Read the user manual carefully, it can help a lot for using this UPS in the right way.
Some FAQ (frequently asked questions) may help you to troubleshoot your problem easily.
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N°
PROBLEM
POSSIBLE REASON
1
Utility is connected but the UPS
cannot be powered ON.
Input power supply is not connected
Input voltage low
The input switch of the UPS is not switched on
Measure if the UPS input voltage/frequency is
within the window
Check if UPS input is switched on
2
Utility normal but Utility LED
does not light on and the UPS
operates at battery mode
Input breakers of the UPS are not switched on
Input cable is not well connected
Switch on the input breaker
Make sure the input cable is well connected
3
The UPS does not indicate any
failure but output do not have
voltage
Output cable does not well connected
Output breaker do not switch on
Make sure the output cable is well connected
Switch on the output breaker
4
Utility LED is flashing
Utility voltage exceeds UPS input range
If the UPS operates at battery mode, please pay
attention to the remaining backup time needed
for your system
5
Battery LED is flashing but no
charge voltage and current
Battery breaker does not switch on or batteries
are damaged, or battery is reversely connected
Battery number and capacity are not set
correctly
Switch on the battery breaker. If batteries are
damaged, need to replace whole group batteries
Connect the battery cables correctly
Go to LCD setting of the battery number and
capacity and set the correct data
6
Buzzer beeps every 0.5
seconds and LCD display
“output overload”
Overload
Remove some load
7
Buzzer long beeps, LCD
display “29” fault code
The UPS output is in short circuit
Make sure the load is not in short circuit and then
restart the UPS
8
The UPS only works on bypass
mode
The UPS is set to ECO mode or the transfer
times to bypass mode are limited
Set the UPS working mode to UPS type
(non-parallel) or to reset the times of transferring
to bypass or re-start the UPS
Cannot Black start
Battery switch is not properly closed
Battery fuse is open
Battery low
Battery quantity set wrong
Power breaker in the rear panel not switch ON
Close the battery switch
Change the fuse
Recharge the battery
Power ON the UPS with AC to set the battery
quantity &quantity
Switch on the power breaker
Buzzer beeps continuously and
LCD indicates 1,3,5,9,15, etc
fault codes
UPS is out of order
Consult with your agent for repair
9
10
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YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
8.
APPENDIX 3: USB COMMUNICATION PORT DEFINITION
Definition of port - Connection between PC USB port and UPS USB port:
PC USB PORT
UPS USB PORT
SIGNAL DESCRIPTION
Pin 1
Pin 1
PC: +5V
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
Pin 2
Pin 2
PC: DPLUS Signal
Pin 3
Pin 3
PC: DMINUS Signal
Pin 4
Pin 4
Signal Ground
Available function of USB port:
ƹ
ƹ
ƹ
ƹ
Monitor UPS power status.
Monitor UPS alarm info.
Monitor UPS running parameters.
Timing off/on setting.
Communication data format
Baud rate:
Byte length:
End bit:
Parity check:
9600bps
8bit
1bit
none
CAUTION!
USB, RS232 and RS485 interface cannot be used at the same time, you can only use one of them
at one time.
9.
APPENDIX 4: RS232 COMMUNICATION PORT DEFINITION
Definition of Male port - Connection between PC RS232 port and UPS RS232 port:
PC RS232 PORT
UPS RS232 PORT
SIGNAL DESCRIPTION
Pin 2
Pin 2
UPS send
Pin 3
Pin 3
Pin 5
Pin 5
PC send - UPS receive
Signal Ground
-
PC receive
Available function of RS232 port:
佐
佐
佐
佐
Monitor UPS power status.
Monitor UPS alarm info.
Monitor UPS running parameters.
Timing off/on setting.
RS-232 communication data format
Baud rate:
Byte length:
End bit:
Parity check:
9600bps
8bit
1bit
none
CAUTION!
USB, RS232 and RS485 interface cannot be used at the same time; you can only use one of
them at one time.
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Y O U R C O N N E C T I O N TO S A F E T Y
CONTACT
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CALLBACK
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
10. APPENDIX 5: RS485 COMMUNICATION PORT DEFINITION
Definition of port - Connection between the Device’s RS485 port and UPS RS485 port:
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
DEVICE (RJ45)
UPS (RJ45)
SIGNAL DESCRIPTION
Pin 1/5
Pin 1/5
485 + “A”
Pin 2/4
Pin 2/4
485 - “B”
Pin 7
Pin 7
+12Vdc
Pin 8
Pin 8
GND
Available function of RS485 port:
ƹ
ƹ
ƹ
ƹ
ƹ
ƹ
Monitor UPS power status.
Monitor UPS alarm info.
Monitor UPS running parameters.
Timing off/on setting.
Battery environment temperature monitoring.
Charging voltage modulation depending on batteries temperature.
CAUTION!
USB, RS232 and RS485 interface cannot be used at the same time, you can only use one of them
at one time.
11. APPENDIX 6: DRY CONTACT COMMUNICATION PORT DEFINITION
(with Optoisolator)
Definition of Male port - Instruction:
UPS
INSTRUCTION
STATUS
Pin 1
UPS Battery Low
Normally Open
Pin 2
AC Power Failure
Normally Open
Pin 3
Turn off Inverter
Normally Open
Pin 4
GND
Normally Open
Function description:
ƹ Monitor UPS status;
ƹ Monitor UPS battery status;
ƹ Shutdown UPS.
Vdc
0-25V (max)
I
6mA (max)
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Y O U R C O N N E C T I O N TO S A F E T Y
CONTACT
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CALLBACK
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
12. APPENDIX 7: REPO INSTRUCTION
Definition of port - Connection diagram - Connection between the button and UPS REPO port:
BUTTON
UPS REPO
DESCRIPTION
Pin 1
Pin 1
EPO
Pin 2
Pin 2
GND
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
ƹ A remote emergency stop switch (Dry contact signal and “normally open” - not provided) can be installed
in a remote location and connection through simple wires to the REPO connector.
ƹ The remote switch can be connected to several UPS in a parallel architecture allowing the user to stops
all units at once.
13. APPENDIX 8: ACCESSORIES
Check if the following accessories are present in the packaging:
TYPE
UPS 10-160
User Manual
Ɣ
Software MUSER4000 (CD)
{
Ɣ
Ɣ
USB Cable
EPO Connector
Ɣ present
{ optional
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Y O U R C O N N E C T I O N TO S A F E T Y
CONTACT
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Y O U R C O N N E C T I O N TO S A F E T Y
CALLBACK
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
UPS- Systems in Modular Design
14. APPENDIX 9: EFFICIENCY CHART
Below the table and graphics for efficiency data:
Model
30kVA 40kVA
Load
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de
25%
96,8
97,1
50%
97,5
97,5
75%
97,6
97,5
100%
97,6
98,3
hW^ϰϬ<s
йEFFICIENCY
йEFFICIENCY
hW^ϯϬ<s
% LOAD
% LOAD
WS 18.08.16 Version 2
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