DW615 | DeWalt DW615 ROUTER Type 4 instruction manual

DW615
Final Page size: A5 (148mm x 210mm)
English (original instructions)4
Copyright DeWALT
B
Fig. A
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11
Fig. B
Fig. C
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Fig. D
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Fig. F
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Fig. H
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English
ROUTER
DW615
Congratulations!
You have chosen a DeWALT tool. Years of experience, thorough
product development and innovation make DeWALT one of the
most reliable partners for professional power tool users.
Technical Data
Voltage
UK & Ireland
Type
Power input
Power output
No-load speed
VAC
VAC
W
W
min-1
Router carriage
Plunge
Revoler depth stop
mm
kg
Collet size
Cutters diameter, max.
Weight
mm
kg
DW615
230
230/115
4/5
1000
590
8000–
24000
2 columns
55
3-step-with
graduation
8 mm (GB: 1/4")
30
2.9
Noise values and vibration values (triax vector sum) according to EN60745-2-17:
dB(A)
83
LPA(emission sound
pressure level)
dB(A)
92
LWA(sound power level)
K(uncertainty for
the given sound level)
Vibration emission value ah =
Uncertainty K =
dB(A)
3.2
m/s
m/s2
7.8
1.7
2
The vibration emission level given in this information sheet has
been measured in accordance with a standardised test given in
EN60745 and may be used to compare one tool with another. It
may be used for a preliminary assessment of exposure.
WARNING: The declared vibration emission level
represents the main applications of the tool. However if
the tool is used for different applications, with different
accessories or poorly maintained, the vibration emission
may differ. This may significantly increase the exposure
level over the total working period.
An estimation of the level of exposure to vibration should
also take into account the times when the tool is switched
off or when it is running but not actually doing the job.
This may significantly reduce the exposure level over the
total working period.
Identify additional safety measures to protect the operator
from the effects of vibration such as: maintain the tool
4
and the accessories, keep the hands warm, organisation
of work patterns.
EC-Declaration of Conformity
Machinery Directive
Router
DW615
DeWALT declares that these products described under
Technical Data are in compliance with:
2006/42/EC, EN60745-1:2009+A11:2010, EN60745-2-17.
These products also comply with Directive 2014/30/EU and
2011/65/EU. For more information, please contact DeWALT at
the following address or refer to the back of the manual.
The undersigned is responsible for compilation of the technical
file and makes this declaration on behalf of DeWALT.
Markus Rompel
Director Engineering
DeWALT, Richard-Klinger-Straße 11,
D-65510, Idstein, Germany
05.02.2018
WARNING: To reduce the risk of injury, read the
instruction manual.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each
signal word. Please read the manual and pay attention to
these symbols.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury.
NOTICE: Indicates a practice not related to
personal injury which, if not avoided, may result in
property damage.
Denotes risk of electric shock.
Denotes risk of fire.
English
General Power Tool Safety Warnings
WARNING: Read all safety warnings, instructions,
illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
c )
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless)
power tool.
1) Work area safety
a ) Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b ) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c ) Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
2) Electrical safety
a ) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of
electric shock.
b ) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.
c ) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d ) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
e ) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f ) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3) Personal safety
a ) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b ) Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust mask,
d )
e )
f )
g )
non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch
is in the off position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached
to a rotating part of the power tool may result in
personal injury.
Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
4) Power tool use and care
a ) Do not force the power tool. Use the correct power
tool for your application. The correct power tool
will do the job better and safer at the rate for which it
was designed.
b ) Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c ) Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the
risk of starting the power tool accidentally.
d ) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e ) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f ) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g ) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
5
English
5) Service
a ) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Additional Specific Safety Rules for Routers
•
•
Hold power tool by insulated gripping surfaces, because
the cutter may contact its own cord. Cutting a "live" wire
may make exposed metal parts of the power tool "live" and
shock the operator.
Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding the
work by your hand or agains the body leaves is unstable and
may lead to loss of control.
Additional Specific Safety Rules for Cutters
•
•
Always use cutters with a shank diameter corresponding to
the size of the collet installed in your tool.
Always use cutters suitable for a speed of 30000 min-1 and
marked accordingly.
WARNING: Never use cutters with a diameter exceeding
the maximum diameter indicated in the technical data.
WARNING: We recommend the use of a residual current
device with a residual current rating of 30mA or less.
Residual Risks
In spite of the application of the relevant safety regulations
and the implementation of safety devices, certain residual risks
cannot be avoided. These are:
• Impairment of hearing.
• Risk of personal injury due to flying particles.
• Risk of burns due to accessories becoming hot
during operation.
• Risk of personal injury due to prolonged use.
Electrical Safety
The electric motor has been designed for one voltage only.
Always check that the power supply corresponds to the voltage
on the rating plate.
Your DeWALT tool is double insulated in accordance
with EN60745; therefore no earth wire is required.
WARNING: 115 V units have to be operated via a fail-safe
isolating transformer with an earth screen between the
primary and secondary winding.
If the supply cord is damaged, it must be replaced by a
specially prepared cord available through the DeWALT
service organisation.
Mains Plug Replacement
(U.K. & Ireland Only)
If a new mains plug needs to be fitted:
• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.
6
WARNING: No connection is to be made to the
earth terminal.
Follow the fitting instructions supplied with good quality plugs.
Recommended fuse: 13 A.
Using an Extension Cable
If an extension cable is required, use an approved 3–core
extension cable suitable for the power input of this tool (see
Technical Data).The minimum conductor size is 1.5 mm2; the
maximum length is 30 m.
When using a cable reel, always unwind the cable completely.
Package Contents
The package contains:
1Router
1 Parallel fence with guide rods
1 Collet 8 mm (GB: 1/4")
1 Wrench # 13/17
1 Guide bush 17 mm ø
1 Dust extraction channel
1 Instruction manual
• Check for damage to the tool, parts or accessories which may
have occurred during transport.
• Take the time to thoroughly read and understand this manual
prior to operation.
Markings on Tool
The following pictograms are shown on the tool:
Read instruction manual before use.
Date Code Position (Fig. A)
The date code 21 , which also includes the year of manufacture,
is printed into the housing.
Example:
2018 XX XX
Year of Manufacture
Description (Fig. A)
WARNING: Never modify the power tool or any part of it.
Damage or personal injury could result.
1 On/off switch
2 Routing depth graduation
3 Depth stop
4 Plunge limiter
5 Depth stop locking bolt
6 Revolver depth stop
7 Spindle lock
8 Collet nut
9 Dust extractor
10 Parallel fence locking bolt
11 Router base
12 Speed control dial
English
Intended Use
Your DeWALT high performance router DW615 has been
designed for professional heavy duty routing applications.
DO NOT use under wet conditions or in the presence of
flammable liquids or gases.
This router is a professional power tool.
DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
this tool.
• Young children and the infirm. This appliance is not
intended for use by young children or infirm persons
without supervision.
• This product is not intended for use by persons (including
children) suffering from diminished physical, sensory or
mental abilities; lack of experience, knowledge or skills
unless they are supervised by a person responsible for their
safety. Children should never be left alone with this product.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can cause injury.
Cutters
The tooling can be used with the complete range of commercial
cutters (e.g: straight, rebate, profile cutter, slotter cutter or
grooved knife) with the following technical data:
1. Shank diameter 6 mm—8 mm
2. Cutter speed of min. 30000/min
ARNING: DW615 max diameter to use:
W
Straight, rabbet or profile cutter with a max shank
diameter of 8 mm, a max diameter of 36 mm and a max
cutting depth of 10 mm;
•
•
Slotter cutter with a max shank diameter of 8 mm and
a max diameter 25 mm;
Grooved knife with a max shank diameter of 8 mm, a
max diameter of 40 mm and a cutting width of 4 mm.
Inserting and Removing a Cutter (Fig. B)
1. Press and hold down the spindle lock 7 .
2. Using the 17 mm wrench, loosen the collet nut 8 a few
turns and insert a cutter.
3. Tighten the collet nut and release the spindle lock.
WARNING: Never tighten the collet nut without a cutter
in the collet.
Replacing the Collet Assembly (Fig. C)
Your router is supplied with a 8 mm (GB: 1/4") collet fitted to
the tool. Two other precision collets are also available to suit the
cutter used. The collet and the collet nut are inseparable.
1. Loosen the collet nut 8 completely.
2. Remove the collet assembly 13 .
3. Fit a new assembly and tighten the collet nut 8 .
Setting the Electronic Speed Control Dial
(Fig. A)
The speed is infinitely variable from 8000 to 24000 min-1 using
the electronic speed control dial 12 .
1. Turn the electronic speed control dial to the required level.
2. Generally, use the low setting for large diameter cutters
and the high setting for small diameter cutters. The correct
setting, however, is a matter of experience.
1 ~ 8200 min-1
2 ~ 12000 min-1
3 ~ 16200 min-1
4 ~ 20500 min-1
5 ~ 24000 min-1
Adjusting the Depth of Cut (Fig. D)
Depth Adjustment Using the Graduation and
Revolver Depth Stop
1. Loosen the depth stop locking bolt 5 .
2. Unlock the plunge limiter 4 by turning it counterclockwise.
3. Lower the router carriage until the cutter is in contact with
the workpiece.
4. Tighten the plunge limiter 4 .
5. Set the exact depth of cut using the graduation 2 or place a
depth template between the depth stop 3 and the revolver
depth stop 6 . The adjustment range is indicated by the
arrows 14 .
6. Tighten the depth stop locking bolt 5 .
Triple Depth Adjustment
The revolver depth stop 6 can be used to set three different
depths. This is particularly useful for deep cuts, performed
in steps.
1. Place a depth template between the depth stop 3 and the
revolver depth stop 6 to adjust the exact cutting depth.
2. If required, set all three screws.
Depth Adjustment with Router Installed in
Inverted Position
1. Set the depth of cut prior to installing the router in
inverted position.
WARNING: For installing the router in inverted
position, refer to the relevant instruction manual on the
stationary tool.
A fine depth adjuster (DE6956) is available as an accessory.
Fitting the Parallel Fence (Fig. A, E)
1. Fit the guide rods 15 to the router base 11 .
2. Tighten the locking bolts 10 .
3. Slide the parallel fence 16 over the rods.
4. Tighten the locking bolts 17 temporarily.
Adjusting the Parallel Fence (Fig. E)
1. Draw a cutting line on the material.
2. Lower the router carriage until the cutter is in contact with
the workpiece.
7
English
3. Tighten the plunge limiter 4 .
4. Position the router on the cutting line. The outer cutting
edge of the cutter must coincide with the cutting line.
5. Slide the parallel fence 16 against the workpiece and
tighten the locking bolts 17 .
Fitting a Guide Bush (Fig. F)
Together with a template, guide bushes play a valuable part in
cutting and shaping to a pattern.
1. Fit the guide bush 18 to the router base 11 using the
screws 19 as shown.
WARNING:The screws 19 also hold the dust extraction
channel. Never operate the router without this.
Connecting a Dust Extractor (Fig. A)
Connect a dust extractor hose to the dust extraction channel 9 .
Prior to Operation
1. Check that the cutter is correctly installed in the collet.
2. Set the cutting depth.
3. Connect a dust extractor.
4. Always make sure the plunge limiter is locked before
switching ON.
OPERATION
Instructions for Use
WARNING: Always observe the safety instructions and
applicable regulations.
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can cause injury.
WARNING: Always move your router as indicated in Fig. G
(outer edges/inner edges).
Proper Hand Position (Fig. A, H)
WARNING: To reduce the risk of serious personal injury,
ALWAYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal
injury, ALWAYS hold securely in anticipation of a
sudden reaction.
Proper hand position requires one hand on each of the plunge
limiters 4 .
Switching On and Off (Fig. A)
Switch the tool on using the on/off-switch 1 .
I = on. The tool now works continuously.
O = off.
8
WARNING: Loosen the plunge limiter and allow the router
carriage to regain its rest position before switching off.
Using the Guide Bushes (Fig. F)
1. Secure the template to the workpiece using end clamps.
2. Select and install an appropriate guide bush 18 .
3. Subtract the diameter of the cutter from the outside
diameter of the guide bush and divide by 2. This will
indicate how much larger the template should be in relation
to the part being recessed.
WARNING: If the workpiece is not thick enough, place it
on a piece of waste wood.
Guiding Off a Batten
Where an edge guide cannot be used, it is also possible to guide
the router along a batten clamped across the workpiece (with
an overhang at both ends).
Freehand Routing
Your router can also be used without any sort of guide, e.g. for
signwriting or creative work.
WARNING: Make shallow cuts only! Use cutters with a
max. diameter of 6 mm.
Routing with Pilot Cutters (Fig. B)
Where a parallel guide or guide bush are inappropriate, it is
possible to use pilot cutters 20 for cutting shaped edges.
Consult your dealer for further information on the
appropriate accessories.
These include finger jointing tools for dovetail and finger
jointing jigs, dowel jointing templates, guide bushes, fine height
adjusters, trammel bars and guide rails in various lengths.
MAINTENANCE
Your DeWALT power tool has been designed to operate
over a long period of time with a minimum of maintenance.
Continuous satisfactory operation depends upon proper tool
care and regular cleaning.
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can cause injury.
Lubrication
Your power tool requires no additional lubrication.
Cleaning
WARNING: Blow dirt and dust out of the main housing
with dry air as often as dirt is seen collecting in and around
the air vents. Wear approved eye protection and approved
dust mask when performing this procedure.
English
WARNING: Never use solvents or other harsh chemicals
for cleaning the non-metallic parts of the tool. These
chemicals may weaken the materials used in these parts.
Use a cloth dampened only with water and mild soap.
Never let any liquid get inside the tool; never immerse any
part of the tool into a liquid.
Optional Accessories
WARNING: Since accessories, other than those offered
by DeWALT, have not been tested with this product, use
of such accessories with this tool could be hazardous.
To reduce the risk of injury, only DeWALT recommended
accessories should be used with this product.
Consult your dealer for further information on the
appropriate accessories.
Protecting the Environment
Separate collection. Products and batteries marked
with this symbol must not be disposed of with normal
household waste.
Products and batteries contain materials that can
be recovered or recycled reducing the demand for raw
materials. Please recycle electrical products and batteries
according to local provisions. Further information is available at
www.2helpU.com.
9
Belgique et
Luxembourg België en Luxemburg
DeWALT - Belgium BVBA
Egide Walschaertsstraat 16
2800 Mechelen
Tel: NL 32 15 47 37 63
Tel: FR 32 15 47 37 64
Fax:
32 15 47 37 99
www.dewalt.be
enduser.BE@SBDinc.com
Danmark
DeWALT (Stanley Black&Decker AS)
Roskildevej 22
2620 Albertslund
Tel:
Fax:
www.dewalt.dk
kundeservice.dk@sbdinc.com
Deutschland
DeWALT
Richard Klinger Str. 11
65510 Idstein
Tel:06126-21-0
Fax:06126-21-2770
www.dewalt.de
infodwge@sbdinc.com
Ελλάς
DeWALT (Ελλάς) Α.Ε.
EΔΡΑ-ΓΡΑΦΕΙΑ : Στράβωνος 7
& Λ. Βουλιαγμένης, Γλυφάδα 166 74, Αθήνα
SERVICE : Ημερος Τόπος 2 (Χάνι Αδάμ) – 193 00 Ασπρόπυργος
Τηλ:00302108981616
Φαξ:00302108983570
www.dewalt.gr
Greece.Service@sbdinc.com
España
DeWALT Ibérica, S.C.A.
Parc de Negocios “Mas Blau”
Edificio Muntadas, c/Bergadá, 1, Of. A6
08820 El Prat de Llobregat (Barcelona)
Tel:
Fax:
934 797 400
934 797 419
www.dewalt.es
respuesta.postventa@sbdinc.com
France
DeWALT
5, allée des Hêtres
BP 60105, 69579 Limonest Cedex
Tel:
Fax:
04 72 20 39 20
04 72 20 39 00
www.dewalt.fr
scufr@sbdinc.com
Schweiz
Suisse
Svizzera
DeWALT
In der Luberzen 42
8902 Urdorf
Tel:
Fax:
044 - 755 60 70
044 - 730 70 67
www.dewalt.ch
service@rofoag.ch
Ireland
DeWALT
Building 4500, Kinsale Road
Cork Airport Business Park
Cork, Ireland
Tel:00353-2781800
Fax:
01278 1811
www.dewalt.ie
Sales.ireland@sbdinc.com
Italia
DeWALT
via Energypark 6
20871 Vimercate (MB), IT
Tel: Fax: 800-014353
39 039-9590200
39 039-9590311
www.dewalt.it
Nederlands
DeWALT
Netherlands BVPostbus 83,
6120 AB BORN
Tel:
Fax:
31 164 283 063
31 164 283 200
www.dewalt.nl
Norge
DeWALT
Postboks 4613
0405 Oslo, Norge
Tel: Fax: 45 25 13 00
45 25 08 00
www.dewalt.no
kundeservice.no@sbdinc.com
Österreich
DeWALT
Werkzeug Vertriebsges m.b.H
Oberlaaerstrasse 248, A-1230 Wien
Tel: Fax: 01 - 66116 - 0
01 - 66116 - 614
www.dewalt.at
service.austria@sbdinc.com
Portugal
DeWALT
Ed. D Dinis, Quina da Fonte
Rua dos Malhoes 2 2A 2º Esq.
Oeiras e S. Juliao da Barra, paço de Arcos e Caxias
2770 071 Paço de Arcos
Tel: Fax: +351 214667500
+351214667580
www.dewalt.pt
resposta.posvenda@sbdinc.com
Suomi
DeWALT
PL47
00521 Helsinki, Suomi
Puh: Faksi:
010 400 4333
0800 411 340
www.dewalt.fi
asiakaspalvelu.fi@sbdinc.com
Sverige
DeWALT
BOX 94
43122 Mölndal
Sverige
Tel:
Fax: 031 68 61 60
031 68 60 08
www.dewalt.se
kundservice.se@sbdinc.com
Türkiye
Sanayi ve Ticareet Bakanlığı tebliğince kullanim ömrü 7 yıldır.
Stanley Black & Decker Turkey Alet Üretim San. Tic. Ltd.Şti.
Kozyataği Mh Değirmen Sk.
Nida Kule No: 18 Kat: 6, 34742
Kadıköy, İstanbul, Türkiye
Tel: Faks:
+90 216 665 2900
+90 216 665 2901
www.dewalt.com.tr
info-tr@sbdinc.com
United
Kingdom
DeWALT, 210 Bath Road;
Slough, Berks SL1 3YD
Tel: Fax: 01753-567055
01753-572112
www.dewalt.co.uk
emeaservice@sbdinc.com
Australia
DeWALT
810 Whitehorse Road Box Hill
VIC 3103 Australia
Tel: Aust 1800 338 002
Tel: NZ 0800 339 258
www.dewalt.com.au
www.dewalt.co.nz
Middle East Africa
DeWALT
P.O. Box - 17164,
Jebel Ali Free Zone (South), Dubai, UAE
Tel: Fax: www.dewalt.ae
Service.MEA@sbdinc.com
N586432
10
70 20 15 10
70 22 49 10
971 4 812 7400
971 4 2822765
02/18
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