BDEL701 | Black&Decker BDEL701 CHOP SAW instruction manual

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3
English
BDEL701
FIG.1
o
N
DIAMETER OF WORK PIECE
FIG.2
L
E
SPACE BLOCK
A
K
F
M
WIDTH OF SPACE BLOCK
J
X
FIG.3
F
I
CUT-OFF END
H
C
B
FIG.4
E
E
BLOCK
D
G
FIG.5
P
P
FORWARD
F
I
A
F
E
H
FIG.6
D
A
E
FIG.8
FIG.7
P
J
U
R
L
FIG.9
X
.3"
(8mm)
Y
V
W
T
S
ENGLISH
f.
BDEL701
2100W Chop Saw
TECHNICAL DATA
SPECIFICATION
POWER
NO-LOAD SPEED
MAX. DIAMETER
Weight
W
/min
MM
KG
BDEL701
2100
0-3800
355
15.5
INTENDED USE
Your Black & Decker Chop saw has been designed for
cutting & cleaning applications.
GENERAL SAFETY RULES
Warning! Read all instructions. Failure to follow all
instructions listed below may result in electric shock, fire
and/or serious injury. The term “power tool” in all of the
warnings listed below refers to your mains operated
(corded) power tool or battery operated (cordless) power
tool. SAVE THESE INSTRUCTIONS.
1. Work area
a. Keep work area clean and well lit. Cluttered and
dark areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD)protected supply.Use of an RCD reduces the
risk of electric shock.
NOTE: The term "Residual Curent Device (RCD)" can be
replaced by "Ground Fault Circuit Interrupter (GFCI)" or
by "Earth Leakage Circuit Breaker (ELCB)".
3. Personal safety
a. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may
result in serious personal injury.
b. Use safety equipment. Always wear eye
protection. Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c. Avoid accidental starting. Ensure the switch is in
the off position before plugging in. Carrying power
tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
e. Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power toolin unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used. Use of these
devices can reduce dust related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for which
it was designed.
b. Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.Such
preventive safety measures reduce the risk of
starting the power tool accidentally
d. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to
3
ENGLISH
operate the power tool. Power tools are dangerous
in the hands of untrained users.
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tools operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
f. Use the power tool, accessories and tool bits
etc., in accordance with these instructions,
takinginto account the working conditions and
the work to be performed. Use of the power tool for
operations different from those intended could result in
a hazardous situation.
•
•
•
•
•
•
5. Service
a. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
ADDITIONAL SAFETY INSTRUCTION
FOR CHOPSAWS
• Always wear proper eye and respiratory
protection.
• Before using, inspect the cutting wheel for
cracks or flaws. If such a crack or flaw is
evident, discard the wheel. The wheel should
also be inspected whenever you think the tool
may have been dropped. Flaws may cause wheel
breakage.
• When starting the tool with a new or replacement wheel or if you are unsure of the condition
of the wheel, hold the tool in a well protected
area and let it run for one minute. If the wheel has
an undetected crack or flaw, it should burst in less
than one minute. Never start the tool with a person in
line with the wheel. This includes the operator.
• In operation, avoid bouncing the wheel or giving
it rough treatment. If this occurs, stop the tool
andinspect the wheel for cracks or flaws.
• Clean your chop saw periodically following the
procedure in this manual.
• Do not remove wheel guards or base.
• ALWAYS USE THE VISE OR SPECIAL FIXTURE TO
CLAMP WORK SECURELY. Other aids such as spring,
bar, or C-clamps may be appropriate for certain sizes
and shapes of workpiece. Use care in selecting and
placing these clamps and make a dry run before
making a cut.
• Use only 14" type 1 wheels rated at 4100 rpm or
higher.
• Allow cut off parts to cool before handling.
• Do not attempt to cut wood or plastic with this tool.
• NEVER CUT MAGNESIUM WITH THIS TOOL.
4
•
•
•
•
•
•
•
Use chop saw in a well-ventilated area.
Turn chop saw off before removing any pieces from the
base.
DO NOT CUT ELECTRICALLY LIVE MATERIAL.
Do not use circular saw blades or any other
toothed blades with this tool.Serious injury may
result.
DO NOT OPERATE THIS TOOL NEAR FLAMMABLE
LIQUIDS, GASES OR DUST.Sparks or hot chips from
cutting or arcing motor brushes may ignite combustible
materials.
Do not use the side of the abrasive wheel as a
deburring grinder. This will substantially weaken the
wheel creating an unsafe condition. The wheel may
come apart.
CAUTION: Wear appropriate hearing protection
during use. Under some conditions and duration
ofuse, noise from this product may contribute to
hearing loss.
CAUTION:Spark deflector will get hot. Avoid touching
or adjusting while hot. Keep cordset and materials away
from spark deflector.
Avoid prolonged contact with dust from power
sanding, sawing, grinding, drilling, and other
construction activities. Wear protective clothing
and wash exposed areas with soap and water.
Allowing dust to get into your mouth, eyes, or lay on the
skin may promote absorption of harmful chemicals.
WARNING: Always use NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure.
Direct particles away from face and body.For your
convenience and safety, the following warnings are on
your Heavy-Duty 14" (355mm) Chop Saw:
FOR SAFE OPERATION READ THE INSTRUCTION
MANUAL.
DO NOT USE TOOTHED BLADES.
USE ONLY REINFORCED WHEELS RATED 4100 RPM
OR HIGHER.
WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS.
ALWAYS: WEAR EYE PROTECTION, USE GUARDS,
CLAMP WORK IN VISE, USE PROPER RESPIRATORY
PROTECTION.
DO NOT EXPOSE TO RAIN OR USE IN DAMP
LOCATIONS.
ONLY USE CHOP SAW WHEEL OF A MAX.
THICKNESS OF 2.8MM AND A MAX. DIAMETER OF
355mm.
WARNING SYMBOLS
The label on your tool may include the following
symbols:
.......................Use Eye Protection
ENGLISH
.......................Use Ear Protection
V .......................Volts
A .......................Amperes
Hz .......................Hertz
W .......................Watts
min.......................minutes
.......................Alternating current
.......................Direct current
n0 .......................No load speed
.......................Class II Construction
.......................Earthing terminal
.......................Safety alert symbol
.../min...................Revolutions or reciprocationsper minute
IRREGULARLY SHAPED OBJECTS MAY REQUIRE
ADDITIONAL HOLDING MEANS IF THEY CANNOT BE
HELD SECURELY IN VISE.
CAUTION: DO NOT CUT MAGNESIUM WITH THIS
TOOL.
Maximum Cutting Capacity
NOTE: Capacity shown on chart assumes no wheel wear
and optimum fence position.
Workpiece
Shape:
AxB
90°
A = 4-7/8" A = 4-1/2"
Cutting Angle (125mm) (115mm)
ELECTRICAL SAFETY
Warning! If the power cord is damaged, it must be
replaced by the manufacturer, authorizedBlack & Decker
Service Center or an equally qualified person in order to
avoid damage or injury.If the power cord is replaced by an
equally qualified person, but not authorized by Black
&Decker, the warranty will not be valid.
FEATURES (fig. 1, 4)
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
X.
Lock on Switch
Spark Deflector Screw
Spark Deflector
Base
Fence
Vise
Flat Wrench
Crank
Vise Level
Wheel
Guard
Spindle Lock
Depth Stop Bolt and Jam Nut
Trigger Switch
Padlock Hole
Fence Bolts
Lock Pin
POWER SUPPLY
Be sure your power supply agrees with the nameplate
marking. A voltage decrease of more than 10% willcause a
loss of power and overheating.
CUTTING CAPACITY
The wide vise opening and high pivot point provide cutting
capacity for many large pieces. Use the cutting capacity
chart to determine total maximum size of cuts that can be
made with a new wheel.
CAUTION: CERTAIN LARGE, CIRCULAR OR
A = 4-1/2" x 5-3/8"
4-1/2" x 5-1/8"
(115mm x 130mm) (115mm x 137mm)
4" x 7-5/8"
(102mm x 188mm)
3" x 7-3/8"
(76mm x 229mm)
45°
A= 4-1/2" A = 3-13/16" 4-1/2" x 3-13/16"
Cutting Angle (115mm) (98mm)
4-1/8" x 3-3/4"
(105mm x 95mm)
A = 3-13/16"
3-3/4"
(95mm)
USE
Standard Equipment
•
•
•
1 14" Metal Cutting Abrasive Wheel
1 Wheel Wrench
1 Instruction manual
To Carry (fig. 1)
Fold down unit to position where you can carry the saw.
Push in lock pin (X) to lock arm down.
UnLocking (fig. 1)
To unlock tool and raise head, depress motor arm slightly
and pull lock pin (X) out. Motor arm will then pivot upward.
Spark Deflector Adjustment (fig. 1)
To best deflect sparks away from surrounding persons and
materials, loosen the screw (B), adjust the spark deflector
(C) and then retighten screw. Do not allow cordset to come
into contact with deflector or sparks as damage to cordset
may occur.
Depth Stop (fig. 1)
Depth stop is set at the factory for a new 14" wheel to
prevent wheel from cutting into the supporting surface.To
allow more depth of cut, use the flat wrench provided (G) to
loosen the depth stop bolt (M) and raise bolt todesired height
and then turn jam nut (M) clockwise until seated firmly on the
casting. Securely tighten the depth stop bolt before use.
5
ENGLISH
CAUTION: When changing to a new wheel, readjust
depth stop to original position to prevent cutting
intosupporting surface.
Trigger Switch (fig. 1)
To start the tool, depress the trigger switch (N). To turn the
tool off, release the trigger switch. Keep hands and
material from wheel until it has coasted to a stop.To
prevent unauthorized use of tool, install a standard padlock
(not included) into the padlock hole (O) located inthe
trigger.
making these cuts.
To Change Spacing between The Fence and Vise
Using the wrench provided, loosen and remove the two
fence bolts (P). Adjust the fence (E) to desired
locations.Insert both fence bolts in provided locations.
Securely tighten both fence bolts before use.
Removal and Installation of Wheels (fig. 7, 8)
Material Clamping and Supporting
• Angles are best clamped and cut with both legs resting
against base.
• A spacer block slightly narrower than the work piece
can be used to increase wheel utilization (Fig. 2).
• Long work pieces must be supported by a block so it
will be level with top of base (Fig. 3). The cut off end
should be free to fall downward to avoid wheel
binding.
Vise Operation (fig. 4)
The vise (F) has a quick-travel feature. To release the vise
when it is clamped tightly, turn the crank (H) counterclockwise one or two times to remove clamping pressure.
Lift vise lever (I) up. Pull crank assembly out as far
asdesired. Vise may be pushed forward into work without
cranking. Lower vise lever (I) then tighten vise (F) onwork
by using crank (H).
Fence Operation (fig. 5, 6)
CAUTION: Turn off and unplug the tool before
making any adjustments or removing or
installing attachments or accessories. Be sure
the trigger switch is in the OFF position.The fence
(E) can be adjusted two ways: to change desired
cutting angle and to change spacing between the
fence and vise.
To Change the Desired Cutting Angle
Use the wrench provided to loosen (do not remove) the two
fence bolts (P). Align the desired angle indicator line with
theslot line (A) in the base (D). Securely tighten both fence
bolts before use. For more accurate square cuts,
disconnect the power supply, loosen the two fence bolts,
push arm down until wheel extends into base. Place a
square against thewheel and adjust fence against the
square. Securely tighten both fence bolts before use. When
making a miter cut, thevise (F) may not clamp securely,
depending on the thickness of the workpiece and the miter
angle. Other aids (such as spring, bar or C-clamps) will be
necessary to secure the work piece to the fence when
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1.
2.
3.
4.
CAUTION: Turn off and unplug the tool before
making any adjustments or removing or installin
gattachments or accessories. Be sure the trigger
switch is in the OFF position. Do not make any
adjustment while the wheel is in motion. Do not make
any adjustment while chop saw is plugged into power supply.
Push in spindle lock (L) and rotate wheel (J) by hand
until wheel lock lever engages slot in inside flange(R) to
lock wheel. Loosen the bolt (S) counterclockwise in the
center of the abrasive wheel with the 8mm hex wrench
(G). Bolt has right-hand thread.
Remove the bolt (S), washer (T), outside flange (U) and
old wheel (J).
Make sure flange surfaces are clean and flat. Install the
new abrasive wheel by reversing the above steps.
Do not overtighten bolt.
WARNING: Check the work surface that the chop saw
rests on when replacing with a new abrasive wheel. Itis
possible that the wheel may contact ANY ITEMS OR
STRUCTURE THAT EXTENDS ABOVE work surface
(under the base) when the arm is fully lowered.
OPERATION TIPS FOR MORE ACCURATE CUTS
• Allow the wheel to do the cutting. Excessive force will
cause the wheel to glaze reducing cutting efficiency
and/or to deflect causing inaccurate cuts.
• Properly adjust fence angle.
• Make sure material is laying flat across base.
• Properly clamp material to avoid movement and
vibration.
MOTOR BRUSH INSPECTION AND REPLACEMENT
(FIG.9)
WARNING:Turn off and unplug the tool. Be sure
the trigger switch is in the OFF position.
Brushes should be regularly inspected for wear. To
inspect brushes, unscrew the two end cap screws (V)
and remove end cap (W). Remove brush cap (Y).
Brushes (X) should slide freely in brush box. If brushes
are worndown to .3" (8mm) as shown in Figure 9 they
should be replaced. To reinstall, push new brush back
into brushbox. If replacing existing brush, maintain
same orientation as when removed. Replace the brush
cap (do not overtighten). Replace end cap and two
screws. Tighten securely.
ENGLISH
MAINTENANCE
Your Black & Decker power tool has been designed to
operate over a long period of time with a minimum of
maintenance.Continuous satisfactory operation depends
upon proper tool care and regular cleaning.Your tool is not
user-serviceable. Take the tool to an authorized Black &
Decker repair agent. This tool should be serviced at
regular intervals or when showing a noticeable change in
performance.
Lubrication
Black & Decker power tools are properly lubricated at the
factory and are ready for use. Tools should be
re-lubricated regularly , depending on usage. This
lubrication should only be attempted by trained power tool
repair persons, such as those at Black & Decker service
centers or by other qualified service personnel.
Closed-type, grease-sealed ball bearings are used
throughout. These bearings have sufficient lubricationpacked in them at the factory to last the life of the chop
saw.
Cleaning
Warning: unplug the tool before you use a cloth to
clean the housing.With the motor running, blow dirt and
dust out of all air vents with dry air at least once a week.
Wear safety glasses when performing this. Exterior plastic
parts may be cleaned with a damp cloth and mild
detergent. Although these parts are highly solvent
resistant, NEVER use solvents.
Blowing dust and grit out of the main housing by means of
an air hose is recommended and may be done as often as
dirt is seen collecting in and around the air vents. Always
wear proper eye and respiratory protection.
Tool Care
Avoid overloading the machine.Overloading will result in a
considerable reduction in speed and efficiency and the unit
will become hot. In this event,run the machine at no load
for a minute or two until cooled to normal working
temperature by the built in fan. Switching your machine on
and off whilst under load will considerably reduce the life of
the switch.
Important
To ensure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment (other than those listed in this
manual) should be performed by authorized service centers
or other qualified organizations, always-using identical
replacement parts. Unit contains no user serviceable parts
inside.Blowing dust and grit out of the main housing by
means of an air hose is recommended and may be done as
often as dirt is seen collecting in and around the air vents.
Always wear proper eye and respiratory protection.
NOTE: Unit may be converted to a 3-wire twist lock cord set
at an authorized service center.
ACCESSORIES
The performance of any power tool is dependent upon the
accessory used. Black & Decker accessories areengineered
to high quality standards and are designed to enhance the
performance of power tool.
Note: Accessory must be rated for use at speed equal to or
higher than nameplate RPM of tool with which it is being
used.
CAUTION: The use of any other accessory not
recommended for use with this tool could be hazardous.Use
only high-strength Type 1 organic bonded wheels rated
4100 rpm or higher. Recommended accessories for use with
your tool are available at extra cost from your local dealer or
authorized service center.
Protecting The Environment
Should you find one day that your tool needs
replacement, or if it is of no further use to you, think of
theprotection of the environment. Black & Decker
recommends you to contact your local council for
disposal information.
Service Information
Black & Decker offers a full network of company-owned and
authorized service locations throughout Asia. All Black &
Decker Service Centers are staffed with trained personnel to
provide customers with efficient and reliable power tool
service.Whether you need technical advice, repair, or
genuine factory replacement parts, contact the Black &
Decker location nearest to you.
Notes
• Black & Decker's policy is one of continuous
improvement to our products and, as such, we reserve
the right tochange product specifications without prior
notice.
• Standard equipment and accessories may vary by
country.
• Product specifications may differ by country.
• Complete product range may not be available in all
countries.
• Contact your local Black & Decker dealers for range
availability.
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