INSTRUCTION MANUAL DCF610-XE 6.35 mm (1/4") 10.8V CORDLESS SCREWDRIVER Vibration total values (triax vector sum) determined according to EN 60745: Vibration emission value ah ah = m/s² < 2.5 Uncertainty K = m/s² 1.5 Definitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage. The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. WARNING: The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US AT: 1800 338 002 (Aust) or 0800 339 258 (NZ). Voltage Battery Type No load speed Tool holder Max Drill Ø Weight (without battery pack) LPA (sound pressure) KPA (sound pressure uncertainty) LWA (sound power) KWA (sound power uncertainty) mm kg DCF610-XE 10.8 Li-Ion 0–1050 6.35 mm (1/4") 6 0.76 dB(A) dB(A) dB(A) dB(A) 61 3 72 3 VDC min-1 Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns. SAFETY INSTRUCTIONS FOR POWER TOOLS When using power tools, always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions before attempting to operate this product. Keep these instructions in a safe place. WARNING: To reduce the risk of injury, read the instruction manual. GENERAL POWER TOOL SAFETY WARNINGS WARNING! Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. 1 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) WORK AREA SAFETY a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) ELECTRICAL SAFETY a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 3) PERSONAL SAFETY a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or 2 e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5) BATTERY TOOL USE AND CARE a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. c) When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. 6) SERVICE a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. factory tested; if this tool does not operate, check the power supply. Your DEWALT tool is double insulated, therefore no earth wire is required. • Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision. – This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. – Children should be supervised to ensure that they do not play with the appliance. • Replacement of the supply cord. If the supply cord or plug is damaged, it must be replaced by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard. Extension Cords CAUTION: Use only extension cords that are approved by the country’s Electrical Authority. Before using extension cords, inspect them for loose or exposed wires, damaged insulation and defective fittings. Replace the cord if necessary. Additional Safety Rules for Screwdrivers • Hold power tool by insulated gripping surfaces when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock. • Use clamps or a nother practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control. • Air vents often cover moving parts and should be avoided. Loose clothes, jewellery or long hair can be caught in moving parts. WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less. WARNING: ALWAYS wear approved protective safety equipment complying with the following standards: • Eye protection: AS/NZS1337 Eye Protectors for Industrial Applications; • Hearing protection: AS/NZS1270 Acoustics – Hearing Protection; • Respiratory protection: AS/NZS1716 Respiratory Protective Devices. Electrical Safety The electric motor has been designed for one voltage range only. Always check that the power supply corresponds to the voltage on the rating plate. 220–240 V AC means your tool will operate on alternating current. Operation at a voltage outside this range can cause loss of power and can result in overheating. All DEWALT tools are 3 …/min .............per minute BPM .................beats per minute RPM.................revolutions per minute sfpm ................surface feet per minute WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. • Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use AS/NZS1716 approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body. WARNING: Always wear proper personal hearing protection that conforms to AS/NZS1270 during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss. CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over. • The label on your tool may include the following symbols. The symbols and their definitions are as follows: V ......................volts A .........................amperes Hz ....................hertz W ........................watts or AC ............alternating current min ..................minutes or DC.....direct current or AC/DC......alternating or ...................Class I Construction ...........................direct current ........................(grounded) no .......................no load speed ...................Class II Construction n .........................rated speed ........................(double insulated) .......................earthing terminal .......................safety alert symbol IPM .....................impacts per minute SPM ....................strokes per minute SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Important Safety Instructions for All Battery Packs When ordering replacement battery packs, be sure to include catalog number and voltage. Consult the chart at the end of this manual for compatibility of chargers and battery packs. The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined. READ ALL INSTRUCTIONS • Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes. • Never force battery pack into charger. Do not modify battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. Consult the chart at the end of this manual for compatibility of batteries and chargers. • Charge the battery packs only in DEWALT chargers. • DO NOT splash or immerse in water or other liquids. • Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40 ˚C (105 ˚F) (such as outside sheds or metal buildings in summer). WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to service centre for recycling. 4 NOTICE: Under certain conditions, with the charger plugged in to the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean. • DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together. • These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution. • Do not expose charger to rain or snow. • Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord. • Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. • Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution. • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. • Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing. • Do not operate charger with damaged cord or plug. • Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service centre. • Do not disassemble charger; take it to an authorized service centre when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire. WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion) • Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs are burned. • If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts. • Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical attention. WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame. Important Safety Instructions for All Battery Chargers SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for battery chargers. • Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack. WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result. CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst causing personal injury and damage. 5 Indicator Light Operation • Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk. • NEVER attempt to connect 2 chargers together. • The charger is designed to operate on standard 230 V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger. DCB100-XE Chargers DCB105-XE Your tool uses a DEWALT charger. Be sure to read all safety instructions before using your charger. Consult the chart on the back cover of this manual for compatibility of chargers and battery packs. PACK CHARGING Charging Procedure (Fig. 1) PACK CHARGED 1. Plug the charger into an appropriate outlet before inserting battery pack. 2. Insert the battery pack (F) into the charger, as shown in Figure 1, making sure the pack is fully seated in charger. The red (charging) light will blink continuously indicating that the charging process has started. 3. The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger. HOT/COLD DELAY x PROBLEM PACK OR CHARGER PROBLEM POWERLINE DCB107-XE, DCB112-XE PACK CHARGING FIG. 1 F PACK CHARGED HOT/COLD DELAY DCB107 Charge Indicators Some chargers are designed to detect certain problems that can arise with battery packs. If this occurs, re-insert battery pack into the charger. If the problem persists, try a different battery pack to determine if the charger is OK. If the new pack charges correctly, then the original pack is defective and should be returned to a service centre or other collection site for recycling. If the new battery pack elicits the same trouble indication as the original, have the charger tested at an authorized service centre. 6 Important Charging Notes NOTE: On the DCB100-XE and DCB105-XE, problems are indicated by the red light flashing at a fast rate. HOT/COLD PACK DELAY DCB100-XE, DCB105-XE The DCB100-XE and DCB105-XE have a Hot/Cold Pack Delay feature: when the charger detects a battery that is hot, it automatically starts a Hot Pack Delay, suspending charging until the battery has cooled. After the battery has cooled, the charger automatically switches to the Pack Charging mode. This feature ensures maximum battery life. The red light flashes long, then short while in the Hot/Cold Pack Delay mode. DCB107-XE, DCB112-XE The DCB107-XE and DCB112-XE chargers have a hot/cold delay feature: when the charger detects a battery that is hot, it automatically delays charging until the battery has cooled. When the charger detects a battery that is cold, it automatically delays charging until the battery has warmed. The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery has cooled, the yellow light will turn off and the charger will resume the charging procedure. LEAVING THE BATTERY PACK IN THE CHARGER The charger and battery pack can be left connected with the charge indicator showing Pack Charged. WEAK BATTERY PACKS: Weak batteries will continue to function but should not be expected to perform as much work. FAULTY BATTERY PACKS: This charger will not charge a faulty battery pack. NOTE: This could also mean a problem with a charger. 1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 18 and 24 ˚C (65 and 75 ˚F). DO NOT charge the battery pack in an air temperature below +4 ˚C (+40 ˚F), or above +40 ˚C (+105 ˚F). This is important and will prevent serious damage to the battery pack. 2. The charger and battery pack may become warm to touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer. 3. If the battery pack does not charge properly: a. Check operation of receptacle by plugging in a lamp or other appliance; b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights; c. Move charger and battery pack to a location where the surrounding air temperature is approximately 18–24 ˚C (65–75 ˚F); d. If charging problems persist, take the tool, battery pack and charger to your local service centre. 4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack. 5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean. 6. Do not freeze or immerse charger in water or any other liquid. WARNING: Shock hazard. Don’t allow any liquid to get inside charger. Electric shock may result. CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service centre for recycling. PROBLEM POWER LINE (DCB100-XE, DCB105-XE) Some chargers have a problem powerline indicator. When the charger is used with some portable power sources such as generators or sources that convert DC to AC, the charger may temporarily suspend operation, flashing the red light with two fast blinks followed by a pause. This indicates the power source is out of limits. 7 Storage Recommendations COMPONENTS (Fig. 2) WARNING: Never modify the tool or any part of it. Damage or personal injury could result. A. Variable speed trigger switch B. Forward/reverse button C. Torque adjustment collar D. Bit holder E. Collar F. Belt hook (Optional Accessory) G. Battery pack H. Battery release button I. Worklights J. Belt hook screw INTENDED USE This screwdriver is designed for professional screwdriving applications. DO NOT use under wet conditions or in presence of flammable liquids or gases. This screwdriver is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool. 1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. 2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimal results. NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use. SAVE THESE INSTRUCTIONS FOR FUTURE USE FIG. 2 C I D E E I B A C ASSEMBLY AND ADJUSTMENTS WARNING: To reduce the risk of serious personal injury, place the forward/ reverse button in the lock-off position or turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. H Belt Hook (Optional Accessory) F J G WARNING: To reduce the risk of serious personal injury, place the forward/ reverse button in the lock-off position or turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. WARNING: To reduce the risk of serious personal injury, DO NOT suspend tool overhead or suspend objects from the belt hook. ONLY hang tool’s belt hook from a work belt. WARNING: To reduce the risk of serious personal injury, ensure the screw holding the belt hook is secure. DCF610-XE 8 Variable Speed Switch (Fig. 2) IMPORTANT: When attaching or replacing the belt hook, use only the screw (J) that is provided. Be sure to securely tighten screw. The belt hook (F) can be be attached to either side of the tool using only the screw (J) provided, to accommodate left- or right- handed users. If the hook is not desired at all, it can be removed from the tool. To move belt hook, remove the screw (J) that holds the belt hook in place then reassemble on the opposite side. Be sure to securely tighten screw. To turn the tool on, squeeze the trigger switch (A). To turn the tool off, release the trigger switch. Your tool is equipped with a brake. The chuck will stop when the trigger switch is fully released. The variable speed switch enables you to start the application at a slow speed. The farther you squeeze the trigger, the faster the tool will operate. For maximum tool life, use variable speed only for starting holes or fasteners. NOTE: Continuous use in variable speed range is not recommended. It may damage the switch and should be avoided. OPERATION WARNING: To reduce the risk of serious personal injury, place the forward/ reverse button in the lock-off position or turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. Forward/Reverse Control Button (Fig. 2) A forward/reverse control button (B) determines the direction of the tool and also serves as a lock-off button. To select forward rotation, release the trigger switch and depress the forward/reverse control button on the right side of the tool. To select reverse, depress the forward/reverse control button on the left side of the tool. The centre position of the control button locks the tool in the off position. When changing the position of the control button, be sure the trigger is released. NOTE: The first time the tool is run after changing the direction of rotation, you may hear a click on start up. This is normal and does not indicate a problem. Installing and Removing the Battery Pack (Fig. 3) NOTE: Make sure your battery pack is fully charged. To install the battery pack (G) into the tool handle, align the battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage. FIG. 3 Worklights (Fig. 2) There are three worklights (I) located around the bit holder (D). The worklight will be activated when the trigger switch is squeezed. NOTE: The worklight is for lighting the immediate work surface and is not intended to be used as a flashlight. H G Torque Adjustment Collar (Fig. 2) The torque adjustment collar (C) is clearly marked with numbers and the max position. The collar should be rotated until the desired setting is located at the top of the tool. Locators are provided in the collar to eliminate the guess work when selecting fastening torque. The higher the number on the collar, the higher the torque and the larger the fastener which can be driven. To lock the clutch for drilling operations, move to the max position. To remove the battery pack from the tool, press the release button (H) and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of this manual. 9 Quick-Release Bit Holder (Fig. 2, 4) 3. Hold tool firmly with both hands to control the twisting action of the tool. If the model is not equipped with side handle, grip the tool with one hand on the handle and one hand on the battery pack. WARNING: The screwdriver may stall if overloaded causing a sudden twist. Always expect the stall. Grip the screwdriver firmly with both hands to control the twisting action and avoid injury. 4. IF THE SCREWDRIVER STALLS, it is usually because it is being overloaded or improperly used. RELEASE TRIGGER IMMEDIATELY, remove bit from work, and determine the cause of stalling. DO NOT CLICK TRIGGER ON AND OFF IN AN ATTEMPT TO START A STALLED SCREWDRIVER — THIS CAN DAMAGE THE SCREWDRIVER. 5. To minimize stalling or breaking through the material, reduce pressure on the screwdriver and ease the bit through the last fractional part of the hole. 6. Keep the motor running when pulling the bit back out of a hole. This will help prevent jamming. 7. With variable speed screwdrivers, there is no need to centre punch the point to be drilled. Use a slow speed to start the hole and accelerate by squeezing the trigger harder when the hole is deep enough without the bit skipping out. FIG. 45 FIG. NOTE: The bit holder accepts 6.35 mm (1/4") hex accessories. Place the forward/reverse button (B) in the locked off (centre) position or remove battery pack before changing accessories. The bit shown in Figure 4 is typical of the bits for use K in the quick-release bit holder with a groove (K) which is required to hold the bit firmly. To install an accessory, fully insert the accessory. The accessory is locked into place. To remove an accessory, pull the collar (E) away from the front of the tool. Remove the accessory and release the collar. Screwdriver Mode Select the desired torque number using the torque adjustment collar (C) on the top of tool. Insert the desired fastener accessory into the bit holder (D) as you would any screwdriver bit. Make a few practice runs in scrap or unseen areas to determine the proper position of the torque adjustment collar (C). MAINTENANCE WARNING: To reduce the risk of serious personal injury, place the forward/ reverse button in the lock-off position or turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. Drilling Mode WARNING: To reduce the risk of serious personal injury, place the forward/ reverse button in the lock-off position or turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. WARNING: To reduce the risk of personal injury, ALWAYS ensure workpiece is anchored or clamped firmly. If drilling thin material, use a wood “back-up” block to prevent damage to the material. Turn the collar to the max position symbol for drilling. 1. Use hex shank drill bits only. 2. Always apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting, but do not push hard enough to stall the motor or deflect the bit. Lubrication Your power tool requires no additional lubrication. Cleaning WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear AS/NZS1337 approved eye protection when performing this. WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials 10 used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. CHARGER CLEANING INSTRUCTIONS WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions. Repairs This charger and battery pack are not serviceable. Servicing at an authorized service centre is required to avoid damage to static sensitive internal components. To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by certified service centres or other qualified service organizations, always using identical replacement parts. Accessories WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product. Recommended accessories for use with your tool are available at extra cost from your local service centre. If you need any assistance in locating any accessory, please contact Stanley Black & Decker, 82 Taryn Drive, Epping, VIC 3076 Australia or call 1800 338 002 or (NZ) 0800 339 258. DEWALT BATTERY AND CHARGER SYSTEMS Cat. Number Voltage Amp Hour DCB360 DCB361 DC9360 DE0240-XJ DW0242 DW0240 DC9096 DC9180 DCB180 DCB181 DCB182 DCB183 DCB184 DCB185 DW9096 DE9095-XJ DC9091 DC9144 DCB140 DCB141 DCB142 DCB143 DCB144 DCB145 DE9094 DE9091-XJ DW9091 DC9071 DE9071-XJ DE9074-XJ DW9050 DW9071 DW9072 DCB120 DCB123 DCB125 DCB127 DW9063 DW9062 DW9061 DW9048 DCB080 DW9057 DW9046 Chargers/Charge Time Output Nominal Battery 36 36 36 24 24 24 18 18 18 18 18 18 18 18 18 18 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4 12 12 12 12 12 12 10.8 10.8 10.8 10.8 9.6 9.6 9.6 9.6 7.2 7.2 7.2 4.0 2.0 2.2 2.0 2.0 1.7 2.4 2.0 3.0 1.5 4.0 2.0 5.0 1.3 2.4 2.0 2.4 2.0 3.0 1.5 4.0 2.0 5.0 1.3 1.3 2.0 1.7 2.4 2.0 1.25 1.3 1.7 1.2 1.3 1.5 1.3 2.0 1.25 1.3 1.7 1.3 1.0 1.25 1.3 230 Volts 97014 X X X X X X X X X X X X X X X X 60 X X X X X X X 45 45 45 60 60 45 40 60 45 X X X X 45 45 60 40 X 45 40 12 Volts 98014 DW9106 DW9107 DW9108 DW9115 DW9116 DW9117 DW9118 DE9116 DE9118 DW911 DC011 DW0245 DE0246 X X X X X X X X X X X X X X X X 60 X X X X X X X 45 45 45 60 60 45 40 60 45 X X X X 45 45 60 40 X 45 40 X X X X X X X X X X X X X X X X 60 X X X X X X X 45 45 45 60 60 45 40 60 45 X X X X 45 45 60 40 X 45 40 X X X X X X X X X X X X X X X X 60 X X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X X X X X X 60 X X X X X X X 60 60 60 X X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X X X X X X X X X X X X X X X X 15 X X X X X X X 15 15 15 15 15 15 15 15 15 X X X X 15 15 15 15 X 15 15 X X X X X X 60 X X X X X X X 60 60 60 X X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X X X X X X 20 X X X X X X X 20 20 15 X X X X X X X 12 15 15 15 15 12 X 15 12 X X X X 12 12 15 X X 12 X X X X X X X X X X X X X X X X X 60 X X X X X X X 60 90 90 60 90 60 X 90 60 X X X X 60 60 90 X X 60 X X X X X X X 60 X X X X X X X 60 60 60 X X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X X X X X X X X X X X X X X X X 60 X X X X X X X 60 90 90 60 90 60 X 90 60 X X X X 60 60 90 X X 60 X X X X X X X 60 X X X X X X X 60 60 60 X X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X X X X X X 60 X X X X X X X 60 60 60 X X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X X X 60 60 60 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 60 60 60 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X DC9000 DC9310 DCB095 75 45 60 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 60 60 X X X X X X 60 60 60 60 X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 60 X X DCB100 DCB103 DCB105 DCB106 DCB107 DCB112 DCR017 DCB119 DW9109 DC9319 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 40 40 40 65 X X X X X X X X X X X X X 60 60 55 30 70 40 90 25 60 60 60 60 55 30 90 40 90 25 30 45 45 60 45 30 X 45 30 40 40 25 40 30 30 45 X X 30 X X X X X X X X X 55 30 70 40 90 25 X X X X 55 30 90 40 90 25 X X X X X X X X X 40 40 25 40 X X X X X X X X X X X X X X X 140 70 185 90 240 60 X X X X X X X X 240 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 140 70 185 90 240 60 X X X X 140 70 185 90 240 60 X X X X X X X X X 60 70 60 90 X X X X X X X X X X X X X X X 90 45 120 60 150 40 X X X X 90 45 120 60 150 40 X X X X X X X X X 40 45 40 60 X X X X X X X X X X X X X X X 90 45 120 60 150 40 X X X X 90 45 120 60 150 40 X X X X X X X X X 40 45 40 60 X X X X X X X X X X X X X X X 90 40 117 60 150 35 X X X X 90 40 117 60 150 35 X X X X X X X X X 40 40 35 60 X X X X X X X X X X X X X 60 X X X X X X X 60 60 60 X X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X X X X X X 60 60 X X X X X X 60 60 60 60 X X X X X X 30 45 45 60 45 30 X 45 30 X X X X 30 30 45 X X 30 X X Indicates that the battery pack is not compatible with that specific charger. All charge times are approximate. Actual charge time may vary. Read the instruction manual for more specific information. The battery voltage is nominal, it can measure above or below depending on the state of charge. Stanley Black & Decker 82 Taryn Drive, Epping, VIC 3076 Australia • 1800 338 002 (Aust) or 0800 339 258 (NZ) www.dewalt.com.au • www.dewalt.co.nz (APR14) Part No. N376537 DCF610-XE Copyright © 2010, 2011, 2014 DEWALT The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.