FMC650 | Stanley FMC650 JIGSAW Type H1 instruction manual

www.stanley.eu
FMC650
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ENGLISH
(Original instructions)
Intended use
Your Stanley Fat Max jigsaw has been designed for sawing
wood, plastics and sheet metal. This tool is intended for
professional and private, non professional users.
Safety instructions
General power tool safety warnings
@
Warning! Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions listed below may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in all of the warnings listed below refers
to your mains operated (corded) power tool or battery operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
c. Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
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3. Personal safety
a. Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
b. Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was
designed.
b. Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
(Original instructions)
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tools
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
5. Battery tool use and care
a. Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with
another battery pack.
b. Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire.
c. When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys,
nails, screws, or other small metal objects, that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause burns
or a fire.
d. Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
6. Service
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Additional power tool safety warnings
@
u
Warning! Additional safety warnings for jigsaws
and reciprocating saws
Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting accessory
may contact hidden wiring. Cutting accessory contacting
a "live" wire may make exposed metal parts of the power
tool "live" and could give the operator an electric shock.
u
ENGLISH
Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding the
work by hand or against your body leaves it unstable and
may lead to loss of control.
u Keep hands away from cutting area. Never reach
underneath the work piece any reason. Do not insert
fingers or thumb into the vicinity of the reciprocating blade
and blade clamp. Do not stabilize the saw by gripping the
shoe.
u Keep blades sharp. Dull or damaged blades may cause
the saw to swerve or stall under pressure. Always use the
appropriate type of saw blade for the workpiece material
and type of cut.
u When cutting pipe or conduit, make sure that they are
free from water, electrical wiring, etc.
u Do not touch the workpiece or the blade immediately
after operating the tool. They can become very hot.
u Be aware of hidden hazards, before cutting into walls,
floors or ceilings, check for the location of wiring and
pipes.
u The blade will continue to move after releasing the
switch. Always switch the tool off and wait for the saw
blade to come to a complete standstill before putting the
tool down.
Warning! Contact with, or inhalation of dusts arising from cutting applications may endanger the health of the operator and
possible bystanders. Wear a dust mask specifically designed
for protection against dust and fumes and ensure that persons
within or entering the work area are also protected.
u The intended use is described in this instruction manual.
The use of any accessory or attachment or performance
of any operation with this tool other than those recommended in this instruction manual may present a risk of
personal injury and/or damage to property.
Safety of others
This tool is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use
of the appliance by a person responsible for their safety.
u Children should be supervised to ensure that they do not
play with the appliance.
u
Residual risks.
Additional residual risks may arise when using the tool which
may not be included in the enclosed safety warnings. These
risks can arise from misuse, prolonged use etc.
Even with the application of the relevant safety regulations
and the implementation of safety devices, certain residual
risks can not be avoided. These include:
u Injuries caused by touching any rotating/moving parts.
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ENGLISH
(Original instructions)
Injuries caused when changing any parts, blades or accessories.
u Injuries caused by prolonged use of a tool. When using
any tool for prolonged periods ensure you take regular
breaks.
u Impairment of hearing.
u Health hazards caused by breathing dust developed when
using your tool (example:- working with wood, especially
oak, beech and MDF.)
u
Vibration
The declared vibration emission values stated in the technical
data and the declaration of conformity have been measured
in accordance with a standard test method provided by
EN 60745 and may be used for comparing one tool with
another. The declared vibration emission value may also be
used in a preliminary assessment of exposure.
Warning! The vibration emission value during actual use of
the power tool can differ from the declared value depending
on the ways in which the tool is used. The vibration level may
increase above the level stated.
When assessing vibration exposure to determine safety
measures required by 2002/44/EC to protect persons regularly
using power tools in employment, an estimation of vibration
exposure should consider, the actual conditions of use and the
way the tool is used, including taking account of all parts of the
operating cycle such as the times when the tool is switched off
and when it is running idle in addition to the trigger time.
Labels on tool
The following symbols are shown on the tool:
:
Warning! To reduce the risk of injury, the user
must read the instruction manual.
Additional safety instructions for batteries and
chargers
Batteries
u Never attempt to open for any reason.
u Do not expose the battery to water.
u Do not store in locations where the temperature may
exceed 40 °C.
u Charge only at ambient temperatures between 10 °C and
40 °C.
u Charge only using the charger provided with the tool.
u When disposing of batteries, follow the instructions given
in the section "Protecting the environment".
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Do not attempt to charge damaged batteries.
Chargers
u Use your Stanley Fatmax charger only to charge the battery in the tool with which it was supplied. Other batteries
could burst, causing personal injury and damage.
u Never attempt to charge non-rechargeable batteries.
u Have defective cords replaced immediately.
u Do not expose the charger to water.
u Do not open the charger.
u Do not probe the charger.
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The charger is intended for indoor use only.
Read the instruction manual before use.
Electrical safety
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Your charger is double insulated; therefore no
earth wire is required. Always check that the
mains voltage corresponds to the voltage on the
rating plate. Never attempt to replace the charger
unit with a regular mains plug.
If the supply cord is damaged, it must be replaced by the
manufacturer or an authorised Stanley Fat Max Service
Centre in order to avoid a hazard.
Features
This tool includes some or all of the following features.
1. Variable speed trigger switch
2. Lock-off button
3. Saw blade locking lever
4. Blade clamp
5. Shoe plate
6. Cutting action button
7. Battery
fig. A
8. Battery charger
9. Charge indicator
(Original instructions)
Assembly
Leaving the battery in the charger
Fitting and removing the saw blade (fig. B)
u Hold the saw blade (10) with the teeth facing forward.
u Lift the saw blade locking lever (3) upwards.
u Insert the shank of the blade fully into the blade clamp (4)
Charger diagnostics
Warning! Before assembly, remove the battery from the tool
and make sure that the saw blade has stopped. Used saw
blades may be hot.
as far as it will go.
Release the lever.
u To remove the saw blade (10), lift the saw blade locking
u
lever (3) upwards and pull the blade out.
Fitting and removing the battery (fig. C)
To fit the battery (7), line it up with the receptacle on the
tool. Slide the battery into the receptacle and push until
the battery snaps into place.
u To remove the battery, push the release buttons (11) while
at the same time pulling the battery out of the receptacle.
u
Use
Warning! Let the tool work at its own pace. Do not overload.
Warning! Never use the tool when the saw shoe is loose or
removed.
Charging the battery (fig. A)
The battery needs to be charged before first use and whenever it fails to produce sufficient power on jobs that were easily
done before. The battery may become warm while charging;
this is normal and does not indicate a problem.
Warning! Do not charge the battery at ambient temperatures
below 10 °C or above 40 °C. Recommended charging temperature: approx. 24 °C.
Note: The charger will not charge a battery if the cell
temperature is below approximately 10 °C or above 40 °C.
The battery should be left in the charger and the charger
will begin to charge automatically when the cell temperature warms up or cools down.
u To charge the battery (7), insert it into the charger (8).
The battery will only fit into the charger in one way. Do
not force. Be sure that the battery is fully seated in the
charger.
u Plug in the charger and switch on at the mains.
The charging indicator (9) will blink.
The charge is complete when the charging indicator (9)
switches to continuously on. The charger and the battery can
be left connected indefinitely. The LED will switch on as the
charger occasionally tops up the battery charge.
u Charge discharged batteries within 1 week. Battery life will
be greatly diminished if stored in a discharged state.
ENGLISH
The charger and battery pack can be left connected with the
LED glowing indefinitely. The charger will keep the battery
pack fresh and fully charged.
If the charger detects a weak or damaged battery, the
charging indicator (9) will flash red at a fast rate. Proceed as
follows:
u Re-insert the battery (7).
u If the charging indicators continues flashing red at a fast
rate, use a different battery to determine if the charging
process works properly.
u If the replaced battery charges correctly, the original
battery is defective and should be returned to a service
centre for recycling.
u If the new battery gives the same indication as the original
battery, take the charger to be tested at an authorised
services centre.
Note: It may take as long as 30 minutes to determine that
the battery is defective. If the battery is too hot or too
cold, the LED will alternately blink red, fast and slow, one
flash at each speed and repeat.
Switching on and off (fig. D & E)
To switch on, slide the lock off switch (2) to the left then
pull and hold the variable speed trigger switch (1).
u To switch off, release the trigger switch (1).
Warning! Do not switch the tool on or off while under load.
Warning! Always slide the lock off switch (2) to the right, the
locked position when the tool is not in use.
u
Variable speed control
The variable speed on/off switch offers a choice of speeds for
greatly improved cutting rates in various materials.
u The speed is determined by the amount the trigger switch
(1) is pulled.
Bevel cutting (fig. F, G & H)
The shoe plate can be set to a left or right bevel angle of 45°.
To set the bevel angle:
u Loosen the shoe retaining bolt (12) with the hex key
provided to unlock the shoe plate (5).
u Slide the shoe plate (5) forward to release it from the 0°
detent.
u Rotate the shoe plate to the desired bevel angle (fig. G).
u Slide the shoe plate backwards to engage the left or right
detent.
u Tighten the shoe retaining bolt (12) with the hex key
provided to lock the shoe plate (5) in the required position.
Note: The shoe can be beveled to the left or to the right and
has detents at 45°.
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ENGLISH
(Original instructions)
Cutting action (fig. I)
This jig saw is equipped with three cutting actions, two orbital
and one straight. Orbital action has a more aggressive blade
motion and is designed for cutting in soft materials like wood
or plastic. Orbital action provides a faster cut, but with a less
smooth cut across the material. In orbital action, the blade
moves forward during the cutting stroke in addition to the up
and down motion..
Warning! Metal or hardwoods should never be cut in orbital
action.
u Slide the cutting action button (6) between the three cutting positions: 0, 1 and 2.
u Position 0 is for straight cutting.
u Positions 1 and 2 are for orbital cutting.
u The aggressiveness of the cut increases as the lever is
adjusted from one to two, with two being the most aggressive cut.
u
Spread a film of oil along the intended line of cut.
Accessories
The performance of your tool depends on the accessory used.
Stanley Fat Max accessories are engineered to high quality
standards and designed to enhance the performance of your
tool. By using these accessories you will get the very best
from your tool.
This tool is suitable both for U-shank and T-shank saw blades.
Maintenance
the cut.
Your tool has been designed to operate over a long period of
time with a minimum of maintenance. Continuous satisfactory
operation depends upon proper tool care and regular cleaning.
Warning! Before performing any maintenance, switch off and
unplug the tool.
u Regularly clean the ventilation slots in your tool and
charger using a soft brush or dry cloth.
u Regularly clean the motor housing using a damp cloth. Do
not use any abrasive or solvent-based cleaner.
u Occasionally apply a drop of oil to the axle of the blade
support roller.
the cut.
Mains plug replacement (U.K. & Ireland only)
Sawing
u Always hold the tool with both hands.
u Let the blade run freely for a few seconds before starting
u
Apply only a gentle pressure to the tool while performing
u
If possible, work with the shoe plate (5) pressed against
the workpiece. This will improve tool control and reduce
tool vibration, as well as prevent the blade from being
damaged.
Hints for optimum use
General
u Use a high speed for wood, a medium speed for alu-
minium and PVC and a low speed for metals other than
aluminium.
Sawing laminates
As the saw blade cuts on the upward stroke, splintering may
occur on the surface closest to the shoe plate.
u Use a fine-tooth saw blade.
u Saw from the back surface of the workpiece.
u To minimise splintering, clamp a piece of scrap wood or
hardboard to both sides of the workpiece and saw through
this sandwich.
Sawing metal
Be aware that sawing metal takes much more time than
sawing wood.
u Use a saw blade suitable for sawing metal. Use a finetooth saw blade for ferrous metals and a coarser saw
blade for non-ferrous metals.
u When cutting thin sheet metal, clamp a piece of scrap
wood to the back surface of the workpiece and cut through
this sandwich.
8
If a new mains plug needs to be fitted:
u Safely dispose of the old plug.
u Connect the brown lead to the live terminal in the new
plug.
u Connect the blue lead to the neutral terminal.
Warning! No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good quality plugs.
Recommended fuse: 5 A.
Protecting the environment
Z
Separate collection. This product must not be
disposed of with normal household waste.
Should you find one day that your Stanley Fat Max product
needs replacement, or if it is of no further use to you, do not
dispose of it with household waste. Make this product available for separate collection.
z
Separate collection of used products and packaging allows materials to be recycled and used again.
Re-use of recycled materials helps prevent
environmental pollution and reduces the demand
for raw materials.
Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or
by the retailer when you purchase a new product.
ENGLISH
(Original instructions)
EC declaration of conformity
%
MACHINERY DIRECTIVE
Cordless Jigsaw - FMC650
Stanley Europe declares that these products described under
"technical data" are in compliance with:
2006/42/EC, EN 60745-1, EN 60745-2-11
These products also comply with Directive 2004/108/EC and
2011/65/EU. For more information, please contact Stanley
Europe at the following address or refer to the back of the
manual.
The undersigned is responsible for compilation of the technical
_
file and makes this declaration on behalf of Stanley Europe.
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Kevin Hewitt
Vice-President Global Engineering
Stanley Europe, Egide Walschaertsstraat14-18,
2800 Mechelen, Belgium
12/02/2014
Guarantee
StanleyEurope is confident of the quality of its products and
offers an outstanding guarantee for professional users of
the product. This guarantee statement is in addition to and
in no way prejudices your contractual rights as a private
non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the
European Free Trade Area.
ONE-YEAR FULL WARRANTY
If your Stanley Fat Max product becomes defective due to
faulty materials or workmanship within 12 months from the
date of purchase, Stanley Europe guarantees to replace all
defective parts free of charge or – at our discretion – replace
the unit free of charge provided that:
u The product has not been misused and has been used in
accordance with the instruction manual.
u The product has been subject to fair wear and tear;
u Repairs have not been attempted by unauthorised persons;
u Proof of purchase is produced.
u The Stanley Fat Max product is returned complete with all
original components
If you wish to make a claim, contact your seller or check the
location of your nearest authorised Stanley Fat Max repair
agent in the Stanley Fat Max catalogue or contact your local
Stanley office at the address indicated in this manual. A list
of authorised Stanley Fat Max repair agents and full details
of our after sales service is available on the internet at:www.
stanley.eu/3
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