FMC645 | Stanley FMC645 IMPACT DRIVER instruction manual

www.stanley.eu
FMC645
A
D
Intended use
Your Stanley Fat Max FMC645 impact wrench has been
designed for screwdriving and nut setting applications. This
appliance is intended for professional and private, non professional users.
Safety instructions
General power tool safety warnings
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B
Warning! Read all safety warnings and all
instructions. Failure to follow the warnings
and instructions listed below may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in all of the warnings listed below refers
to your mains operated (corded) power tool or battery operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
c. Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
C
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2. Electrical safety
a. Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
(Original instructions)
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
b. Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
ENGLISH
h. Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe
injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was
designed.
b. Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tools
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and greasy
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
5. Battery tool use and care
a. Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with
another battery pack.
b. Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire.
c. When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys,
nails, screws, or other small metal objects, that can
make a connection from one terminal to another.
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ENGLISH
d.
e.
f.
g.
(Original instructions)
Shorting the battery terminals together may cause burns
or a fire.
Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or
modified. Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire, explosion or risk
of injury.
Do not expose a battery pack or tool to fire or
excessive temperature. Exposure to fire or temperature
above 130 ºC may cause explosion.
Follow all charging instructions and do not charge the
battery pack or tool outside the temperature range
specified in the instructions. Charging improperly or at
temperatures outside the specified range may damage the
battery and increase the risk of fire.
6.Service
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
b. Never service damaged battery packs. Service of
battery packs should only be performed by the
manufacturer or authorised service providers.
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Additional power tool safety warnings
Warning! Additional safety warnings for impact
wrenches
u Wear ear protectors with impact drills. Exposure to
noise can cause hearing loss.
u Use auxiliary handles supplied with the tool. Loss of
control can cause personal injury.
u Hold power tool by insulated gripping surfaces when
performing an operation where the fastener may
contact hidden wiring. Fasteners contacting a "live" wire
may make exposed metal parts of the power tool "live"
and could give the operator an electric shock.
u Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding the
work by hand or against your body leaves it unstable and
may lead to loss of control.
u This tool is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use
of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not
play with the appliance.
4
u
The intended use is described in this instruction manual.
The use of any accessory or attachment or performance
of any operation with this tool other than those recommended in this instruction manual may present a risk of
personal injury and/or damage to property.
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Warning! mpact wrenches are not torque
wrenches. Do not use this tool for tightening
fasteners to specified torques. An independent,
calibrated torque measurement device such as
a torque wrench should be used when under
tightened or over tightened fasteners can lead to
the failure of the joint.
Safety of others
This tool is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use
of the tool by a person responsible for their safety.
u Children should be supervised to ensure that they do not
play with the appliance.
u
Residual risks
Additional residual risks may arise when using the tool which
may not be included in the enclosed safety warnings. These
risks can arise from misuse, prolonged use etc.
Even with the application of the relevant safety regulations
and the implementation of safety devices, certain residual
risks can not be avoided. These include:
u Injuries caused by touching any rotating/moving parts.
u Injuries caused when changing any parts, blades or accessories.
u Injuries caused by prolonged use of a tool. When using
any tool for prolonged periods ensure you take regular
breaks.
u Impairment of hearing.
u Health hazards caused by breathing dust developed when
using your tool (example:- working with wood, especially
oak, beech and MDF.)
Vibration
The declared vibration emission values stated in the technical
data and the declaration of conformity have been measured
in accordance with a standard test method provided by EN
60745 and may be used for comparing one tool with another.
The declared vibration emission value may also be used in a
preliminary assessment of exposure.
Warning! The vibration emission value during actual use of
the power tool can differ from the declared value depending
on the ways in which the tool is used. The vibration level may
increase above the level stated.
(Original instructions)
When assessing vibration exposure to determine safety
measures required by 2002/44/EC to protect persons regularly
using power tools in employment, an estimation of vibration
exposure should consider, the actual conditions of use and the
way the tool is used, including taking account of all parts of the
operating cycle such as the times when the tool is switched off
and when it is running idle in addition to the trigger time.
Labels on tool
The following symbols are shown on the tool along with the
date code:
:
Warning! To reduce the risk of injury, the user
must read the instruction manual.
Additional safety instructions for batteries and
chargers (Not provided with the tool)
Batteries
u Never attempt to open for any reason.
u Do not expose the battery to water.
u Do not store in locations where the temperature may
exceed 40 °C.
u Charge only at ambient temperatures between 10 °C and
40 °C.
u Charge only using the charger provided with the tool.
u When disposing of batteries, follow the instructions given
in the section "Protecting the environment".
p
Do not attempt to charge damaged batteries.
Chargers
u Use your Stanley Fat Max charger only to charge the battery in the tool with which it was supplied. Other batteries
could burst, causing personal injury and damage.
u Never attempt to charge non-rechargeable batteries.
u Have defective cords replaced immediately.
u Do not expose the charger to water.
u Do not open the charger.
u Do not probe the charger.
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The charger is intended for indoor use only.
Read the instruction manual before use.
Electrical safety
#
Your charger is double insulated; therefore no
earth wire is required. Always check that the
mains voltage corresponds to the voltage on
the rating plate. Never attempt to replace the
charger unit with a regular mains plug.
u
ENGLISH
If the supply cord is damaged, it must be replaced by the
manufacturer or an authorised Stanley Fat Max Service
Centre in order to avoid a hazard.
Features
This tool includes some or all of the following features.
1. Variable speed switch
2. Forward/reverse slider
3.Chuck
4. Chuck collar
5.Battery
6. Belt clip
7. LED work light
8. Magnetic bit holder
9. State of charge indicator
Fig. A
10. Charger
11. Charging indicator
Assembly
Warning! Before assembly, remove the battery from the tool.
Fitting and removing the battery (fig. B)
To fit the battery (5), line it up with the receptacle on the
tool. Slide the battery into the receptacle and push until
the battery snaps into place.
u To remove the battery, push the release buttons (12) while
at the same time pulling the battery out of the receptacle.
u
Fitting and removing a screwdriver bit or
socket(fig. C)
This tool is fitted with a quick release chuck to allow for an
easy exchange of bits.
Warning! Make certain the tool is locked to prevent switch
actuation before installing or removing accessories.
u Lock the tool by setting the forward/reverse slider (2) to
the centre position.
u Pull and hold the chuck collar (4) away from the front of
the tool.
u Insert the bit shaft (13) into the chuck (3).
u Release the collar. The accessory is locked in place.
Note! To remove the bit/socket repeat the above steps.
Warning! Use only impact sockets. Non-impact sockets may
break and cause a hazardous condition. Inspect socket prior
to use to ensure that it contains no cracks.
Use
Warning! Let the tool work at its own pace. Do not overload.
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ENGLISH
(Original instructions)
Charging the battery (fig. A)
The battery needs to be charged before first use and whenever it fails to produce sufficient power on jobs that were easily
done before. The battery may become warm while charging;
this is normal and does not indicate a problem.
Warning! Do not charge the battery at ambient temperatures
below 10 °C or above 40 °C. Recommended charging temperature: approx. 24 °C.
Note: The charger will not charge a battery if the cell
temperature is below approximately 10 °C or above 40 °C.
The battery should be left in the charger and the charger
will begin to charge automatically when the cell temperature warms up or cools down.
u To charge the battery (5), insert it into the charger (10).
The battery will only fit into the charger in one way. Do
not force. Be sure that the battery is fully seated in the
charger.
u Plug in the charger and switch on at the mains.
The charging indicator (11) will flash green continuously
(slowly).
The charge is complete when the charging indicator (11)
lights green continuously. The charger and the battery can be
left connected indefinitely with the LED illuminated. The LED
will change to flashing green (charging) state as the charger
occasionally tops up the battery charge. The charging indicator (11) will be lit as long as the battery is connected to the
plugged-in charger.
u Charge discharged batteries within 1 week. Battery life will
be greatly diminished if stored in a discharged state.
Leaving the battery in the charger
The charger and battery pack can be left connected with the
LED glowing indefinitely. The charger will keep the battery
pack fresh and fully charged.
Charger diagnostics
If the charger detects a weak or damaged battery, the charging indicator (11) will flash red at a fast rate. Proceed as
follows:
u Re-insert the battery (5).
u If the charging indicators continues flashing red at a fast
rate, use a different battery to determine if the charging
process works properly.
u If the replaced battery charges correctly, the original
battery is defective and should be returned to a service
centre for recycling.
u If the new battery gives the same indication as the original
battery, take the charger to be tested at an authorised
service centre.
Note: It may take as long as 60 minutes to determine that
the battery is defective. If the battery is too hot or too
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cold, the LED will alternately blink red, fast and slow, one
flash at each speed and repeat.
Selecting the direction of rotation (fig. D)
For tightening, use forward (clockwise) rotation. For loosening,
use reverse (counterclockwise) rotation.
u To select forward rotation, push the forward/reverse slider
(2) to the left.
u To select reverse rotation, push the forward/reverse slider
to the right.
u To lock the tool, set the forward/reverse slider into the
centre position.
Screwdriving / nut setting
Select the appropriate bit / socket for the screw or nut to
be driven.
u Select forward or reverse rotation as described above.
u Hold the tool in line with the fastener.
u After tightening, check torque with a torque wrench.
u
LED work light
The LED work light (7) is activated automatically when the trigger is depressed. The LED work light will illuminate when the
trigger is partially depressed, before the unit begins running.
State of charge indicator
The tool is fitted with a state of charge indicator. This can be
used to display the current level of charge in the battery during
use.
u Press the state of charge indicator button (9).
Hints for optimum use
Screwdriving
u Always use the correct type and size of screwdriver bit.
u If screws are difficult to tighten, try applying a small
amount of washing liquid or soap as a lubricant.
u Always hold the tool and screwdriver bit in a straight line
with the screw.
Maintenance
Your Stanley Fat Max tool has been designed to operate
over a long period of time with a minimum of maintenance.
Continuous satisfactory operation depends upon proper tool
care and regular cleaning.
Your charger does not require any maintenance apart from
regular cleaning.
Warning! Before performing any maintenance on the tool,
remove the battery from the tool. Unplug the charger before
cleaning it.
(Original instructions)
Regularly clean the ventilation slots in your tool and
charger using a soft brush or dry cloth.
u Regularly clean the motor housing using a damp cloth. Do
not use any abrasive or solvent-based cleaner.
u Regularly open the chuck and tap it to remove any dust
from the interior.
u
Z
EC declaration of conformity
%
MACHINERY DIRECTIVE
Protecting the environment
Separate collection. Products and batteries marked
with this symbol must not be disposed of with normal
household waste.
Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials.
Please recycle electrical products and batteries according to
local provisions. Further information is available at
www.2helpU.com
Technical data
VDC
18
No-load speed
Min-1
0-2900
Beats
BPM
0-3100
Max. torque (PTI Method)
Nm
180
Chuck capacity
mm
6 (Hex)
Weight
kg
1.2
Input Voltage
VAC
230
230
Output Voltage
VDC
20
18
Current
A
2
2
Approx. charge time
min
45 - 120
45 - 120
FMC685L
FMC687L
FMC688L
Voltage
VDC
18
18
18
Capacity
Ah
1.5
2.0
4.0
Li-Ion
Li-Ion
Li-Ion
Type
Stanley Fat Max declares that these products described under
"technical data" are in compliance with:
EN60745-1:2009+A11:2010 EN60745-2-2:2010
These products also comply with Directive
2006/42/EC, 2014/30/EU and 2011/65/EU.
The undersigned is responsible for compilation of the technical
file and makes this declaration on behalf of Stanley Fat Max.
Charger
Battery
FMC645 - Cordless Impact Driver
For more information, please contact Stanley Fat Max at the
following address or refer to the back of the manual.
FMC645 (H1)
Voltage
ENGLISH
Level of sound pressure according to EN 60745:
Sound pressure (LpA) 96 dB(A), uncertainty (K) 3 dB(A)
Sound power (LWA) 107 dB(A), uncertainty (K) 3 dB(A)
Vibration total values (triax vector sum) according to EN 60745:
Fastening with impact (ah, IS) 14.5 m/s2, uncertainty (K) 1.5 m/s2
R. Laverick
Engineering Director
Stanley Fat Max Europe, 210 Bath Road, Slough,
Berkshire, SL1 3YD
United Kingdom
12/07/2018
Guarantee
Stanley Europe is confident of the quality of its products and
offers consumers a 12 month guarantee from the date
of purchase. This guarantee is in addition to and in no way
prejudices your statutory rights. The guarantee is valid within
the territories of the Member States of the European Union
and the European Free Trade Area.
To claim on the guarantee, the claim must be in accordance
with Stanley Fat Max Terms and Conditions and you will need
to submit proof of purchase to the seller or an authorised repair agent. Terms and conditions of the Stanley Europe 1 year
guarantee and the location of your nearest authorised repair
agent can be obtained on the Internet at www.2helpU.com, or
by contacting your local Stanley Europe office at the address
indicated in this manual.
Please visit our website www.stanley.eu/3 to register
your new Stanley Fat Max product and receive updates on
new products and special offers.
7
United Kingdom
Stanley Fat Max
210 Bath Road
Slough, Berkshire SL1 3YD
N626792 REV-0
Tel. 01753 511234
Fax 01753 572112
www.stanleytools.co.uk
07/2018
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