Dear User, SPECIFICATIONS Thank you for purchasing this digital torque-angle adaptor. This manual will help you to use the many features of your new digital torque-angle adaptor. Before operating the torque adaptor, please read this manual completely, and keep it nearby for future reference. MAIN FEATURES • • • • • • • • • Digital torque-angle value readout +/-2° ( rotating 90° at speed of 30°/sec) for angle accuracy +/- 3% or +/- 4% for torque accuracy CW and CCW operation Buzzer and LED indicator for the 9 pre-settable target torques or angles Five Units Selectable (N.m, ft-lb, in.lb, kg.cm, degree) 50 data memory for recall and joint torque-angle auditing Auto Sleep after about 2 minutes idle Both AAA and rechargeable batteries are compatible LED Indicator Buzzer LCD Display Torque/Angle Value Units Peak/Track Mode A 7. Memory Number 8. Buttons 9. Communication Port 10. Extension bar 11. Battery cover 3 4 5 1 6 7 2 8 10 9 11 B CN / CW :±3% CCW :±4% Angle Accuracy *2 +/- 2° ( rotating 90° at speed of 30°/sec) Measured Angle Range 1° ➞ 999.0° Data memory size 50 PC Connectivity *3 No Pre-setting No 9 sets Bright LED 12 LED / 2 Red+10 Green Torque Operation Mode Peak Hold / Track Unit selection N.m, ft-lb, in-lb, kg.cm, degree Button 5 Battery AAA x 2 Battery Life *4 (Continuous operation) 24 hrs. Battery Life *4 (Standby) 1 Year Operating Temperature -10°C ➜ 60°C Storage Temperature -20°C ➜ 70°C • Auto zero-reset will be processed ﬁrst. • The adaptor will be started in torque or angle mode.Which mode will be started depends on in which mode the adaptor is powered-off last time. • In torque mode, ﬁrst is torque zero-reset and then a target torque screen will show. • In angle mode, it ﬁrst do several seconds of angle- zero-reset and then a target angle screen will show.(Very important issue: See attention) • If it takes too long in angle reset, press will perform reset again. N.m M Press Torque zero reset T Current target torque M NAMES AND FUNCTIONS OF PARTS A 1. 2. 3. 4. 5. 6. E.506-135S - E.506-200S - E.506-340S Torque Accuracy *1 Humidity Up to 90% non-condensing Drop Test 1m Vibration Test *5 10 G Life time *6 10000 cycle Environmental test *7 Pass Electromagnetic compatibility test *8 Pass Note: *1: The accuracy of the readout is guaranteed from 20% to 100% of maximum range +/- 1 increment. For maintaining accuracy, calibrate the adaptor at regular intervals (1 year recommended). *2: The angle accuracy is guaranteed at ±2° when rotating adaptor to 90° at speed of 30°/sec. *3: Use a special designed cable (accessory) to upload record data to PC. *4: Use two AAA batteries (Tested condition: Toshiba carbon-zinc battery) *5: Horizontal and vertical test. *6: One cycle means turning the torque adaptor from 0 N.m to maximum torque and back to 0 N.m. *7: Environmental test: a. Dry heat e. Impact (shock) b. Cold f. Vibration c. Damp heat g. Drop d. Change of temperature *8: Electromagnetic compatibility test: a. Electrostatic discharge immunity (ESD) b. Radiated susceptibility c. Radiated emission BEFORE USING THE ADAPTOR Press ATTENTION: 1. If Torque zero reset Current target angle is appeared, refer to “ERROR MESSAGE”. 2. IMPORTANT! During angle reset, keep the adaptor still and never shake, vibrate or even touching the adaptor. If the adaptor is moving again and again, the zero reset will not stop. will be shown.( Refer to “ERROR MESSAGE”) Finally, AUTO POWER OFF The adaptor will auto power off after about 2 minutes idle for power saving. CAUTIONS: During communication period ( off function is disabled. • Press appears), the auto power- for zero reset. Press • Usually press to zero reset the digital torque-angle adaptor before using the adaptor. It will guarantee a better accuracy. • In angle mode, please keep the adaptor steady without any disturbance and press to do zero-reset. BATTERY INSTALLATION B • Loosen the screw of the battery cover. • Insert two AAA batteries matching the -/+ polarities of the battery to the battery compartment. • Put on the battery cap and rotate it tightly according to the following ﬁgures. • In torque mode, if an external force is applied to the torque adaptor during zero-reset period, an initial torque offset error will occur. POWER ON AND AUTO ZERO RESET • Let the adaptor be sat without touching it to power on. • Gentlely press • If the adaptor does not function normally or please go through the reset process to reset the adaptor. ERROR MESSAGE LOW VOLTAGE INDICATOR If the battery voltage is too low, the adaptor will display a battery symbol and then turn off. Replace batteries. M Low battery indicator When shows during power-on process, it means this adaptor has ever been applied more than 110% of torque of the spec.The accuracy of torque may be lost. In angle mode, if the adaptor does not reset successfully for a period of time, will be shown. Press to do zero-reset again. Notice that during resetting process, never vibrate or shake the adaptor. Keep it rest. shows that the adaptor does not work functionally, please do hardware reset. Refer to “HARDWARE RESET”. In angle mode, iff the adaptor rotates too fast, shown.Do press to zero reset the adaptor. will be OPERATION FAST GETTED START ➜ Press to power on. No appling forces on adaptor. ➜ Target torque or angle will be shown. ➜ Press to select the torque unit or “ ° ” (angle mode) and then press to set target value. ➜ Or press to select the pre-set target values. ➜ Press to reset adaptor.(suggested). ➜ Start to rotate adaptor. ➜ Watch out the warning LED, sounds and LCD to stop rotation. T-mode torque operation ➜ In T-mode, LCD displays the current torque value. ➜ After release force, the LCD value will return to O. P-mode torque operation ➜ In P-mode, LCD displays the maximum torque value. ➜ After release force, the LCD shows the catched maximum value. (ﬂashing) ➜ Now press to record maximum torque value, or press to clear it. Angle operation ➜ In angle mode, LCD displays the angle rotated after the reaching over 5% of the rated maximum torque. ➜ Now press to record angle value, or press to clear it. (N.m) (‘‘) Min. ➞ Max. (N.m) (mm) E.506-135S 0,1 1/2 6,8➞135 80 E.506-200S 0,1 1/2 10➞200 80 E.506-340S 0,1 1/2 17➞340 80 1- INSTALL THE ADAPTOR AND POWER ON ● Press to power on the adaptor. HARDWARE RESET • To do haraware reset, remove battery and re-install it. www.facom.com EN Instruction manual appeares, 2- NO APPLING FORCES ON ADADAPTOR E.506-135S 903605 E.506-200S 903613 E.506-340S 903621 NUen-E.506/0811 3- TARGET TORQUE OR ANGLE WILL BE SHOWN N.m Without appling force M T Target torque or angle Angle-mode ● In angle-mode, after releasing force, the LCD shows the maximum angle and the maximum torque (alternatively). ● Pressing will clear the maximum angle and go back to show the target angle. ● Pressing will record the maximum angle, then clear it and go back to show the target tangle. 7- START TO ROTATE ADAPTOR ● Rotate the adaptor clockwise or counter-clockwise M 4- SET TARGET TORQUE OR ANGLE ● Press to select the torque unit (torque mode) or ‘‘°’’ (angle mode). ● Then press or to set targuet value. ● Note that the target value will be saved automatically with the current M number discarding torque or angle. ● Another way is to press to select the pre-set target value (M1~ M9) N.m EX. Select units 8- WATCH OUT THE WARNING LED, SOUNDS AND LCD TO STOP ROTATION ● There are 12 LEDs to indicate the current torque or angle reaching 80%, 85%, 90%, 95%, 97.5% and 99.5% of target torque/angle. Red 99.5% 97.5% 95% 90% N.m M T In.lb T Ft.lb ft.lb M T kg.cm M T Kg.cm M ° (angle) if is shown as press or that the key is locked. Please refer to “Key Lock/Unlock” to un-lock keypad. EX. Set targets ● (((((((((.. .It indicates T T or 9- TORQUE / ANGLE VALUE WHEN ROTATES T-mode Torque value ● In T-mode, if a force is applied on adaptor, LCD displays and tracks the current torque value. ● After releasing force, the LCD value will return to target setting view. M 12.0 N.m N.m N.m M T T 5- ZERO-RESET ADAPTOR Press to zero-reset the adaptor. (suggested) ● Refer to ‘‘POWER ON AND AUTO ZERO RESET’’ and ‘‘ZERO RESET’’. Press TORQUE ONLY ● 6- CHEK P/T MODE OF TORQUE ● Refer to ‘‘P/T MODE SELECTION’’ to set P or T-mode operation of torque. Deﬁnition T-mode torque view 1. In T-mode, if a force is applied on adaptor, LCD displays and tracks the current torque value. 2. After releasing force, the LCD value will return to target setting view. N.m M 24.48 N.m N.m P M T P-mode torque view 1. In P-mode, LCD displays the maximum torque value. 2. After releasing force, the LCD shows the catched maximum value. (ﬂashing) P N.m M Long Press P P/T mode menu Current target torque or angle Abandon KEY LOCK/UN-LOCK Visit the key lock menu, press or to select the key lock on or off. ● Continuously pressing will skip out the setup menu and go back to the target torque/angle screen. ● Auto change VIEW DATA RECORD Visit the record menu, press and view it. will skip out the setup menu and go back to the target torque/angle screen. EX. 10025 times Key lock menu P N.m Angle value ● In angle mode, LCD displays the angle rotated. The angle is counted after the rotation torque has been reaching over 5% of the rated maximum torque. ● After releasing force, the LCD shows the maximum angle and the maximum torque.(alternatively) EX. For a 30.00 N.m adaptor, 5% is 1.5 N.m No force 1.5 N.m M Continuously applying force Release force Maximum angle and torque R e - cord menu N.m M T Maximum torque Target torque Operation count menu Show rec (record) and its number T Target torque If no record exists, will be shown. Continuously pressing will skip out the setup menu and go back to the target torque/angle screen. Press or to select data ● Visit the record menu ● Press ● Communication menu ● P/T MODE SELECTION ● Visit the P/T mode menu, press or to select the Peakhold or Track mode of torque operation. ● Continuously pressing will skip out the setup menu and go back to the target torque/angle screen. T or N.m M ● to select the data number CLEAR A SINGLE RECORD N.m P ● Record clear-all menu M 10- SAVE TORQUE / ANGLE VALUE OR CLEAR MAXIMUM VALUE P-mode ● In P-mode, after releasing force, the LCD shows the maximum value. (ﬂashing). ● Pressing will clear the maximum torque and go back to show the target torque. ● Pressing will record the maximum torque, then clear it and go back to show the target torque. or ● ● or to select the data number you want to delete. Press twice to delete the current data. ( will be shown) If press once, will be shown. If you want to abandon, just press to skip out this menu. Continuously pressing will skip out the setup menu and go back to the target torque/angle screen. Press or to select data VIEW OPERATION COUNTS Visit the operation counts, the operation counts will be shown. ● Operation counting record counts every time the adaptor has been used over 60% of maximum torque. This record is not erasable until re-calibration. ● The feature will count up to 65,000 measurements. ● The following ﬁgure means the recorded count is 10025. ● ● Continuously pressing Lock on / off selection Torque-unit-in-angle operation menu N.m P N.m M From the target torque/angle screen, long press to go into setup menu. Continuously press can visit the P/T mode menu, torque-unit-inangle-operation menu,key lock menu, record menu, record clear-all menu, operation count menu and communication menu. Finally press again to skip out the setup menu and go back to the target torque/angle screen. Press kg.cm ● T Press or VISIT SETUP MENU M will be shown) will be shown. If you want to to skip out this menu. Press ft.lb Release force N.m P N.m T T twice to delete the all record data. ( If press once, abandon, just press or Current torque value N.m Press ● in.lb Target angle T M ● Continuously pressing will skip out the setup menu and go back to the current target angle screen. or M Show rec (record) and its number CLEAR ALL RECORDS ● Visit the record clean-all menu ● Target angle T EX. Using the pre-set targets N.m N.m P-mode Torque value ● In P-mode, LCD displays the maximum torque value. ● After releasing force, the LCD shows the maximum value. (ﬂashing). Apply 13.5 N.m N.m T ➜ over 99.5 % Release force M M Maximum angle and torque (alternatively) N.m N.m T ..)))))))))) Apply 13.5 N.m M M N.m M 11- BACK TO STEP 2 FOR NEXT OPERATION 80% There is also a buzzer to indicate the reaching level of target value. Interval sound means it reaches over 80% and long sound means it reaches over 99.5% of target value. ((..((..((.. ..))..))..))..)) ➜ over 80 % N.m M 85% N.m ● in.lb M Green SELECT TORQUE UNIT IN ANGLE OPERATION ● Visit the torque-unit-in-angle-operation menu, press or to select the torque unit during angle rotation. ● Continuously pressing will skip out the setup menu and go back to the target torque/angle screen. Press Press Press P Abandon MAINTENANCE AND STORAGE ATTENTION: One-year periodic recalibration is necessary to maintain accuracy. Please contact your local dealer for calibrations. CAUTION: 1- Over-torquing (110% of Max. torque range) could cause breakage or lose of accuracy. 2- Do not shake violently or drop adaptor. 3- Do not leave this adaptor in any place exposed to excessive heat, humidity, or direct sunlight. 4- Do not use this apparatus in water.(it is not waterproof) 5- If the adaptor gets wet, wipe it with a dry towel as soon as possible. The salt in seawater can be especially damaging. 6- Do not use organic solvents, such as alcohol or paint thinner when cleaning the adaptor. 7- Keep this adaptor away from magnets. 8- Do not expose this adaptor to dust or sand as this could cause serious damage. 9- Do not apply excessive force to the LCD panel. BATTERY MAINTENANCE 1- When the adaptor is not going to be used for an extended period of time, remove the batteries. 2- Keep a spare battery on hand when going on a long trip or to cold areas. 3- Do not mix battery types or combine used batteries with new ones. 4- Sweat, oil and water can prevent a battery’s terminal from making electrical contact. To avoid this, wipe both terminals before loading a battery. 5- Dispose of batteries in a designated disposal area. Do not throw batteries into a ﬁre.