FMC608 | Stanley FMC608 DRILL/DRIVER Type H1 instruction manual

www.stanley.eu
FMC608
ENGLISH
(Original instructions)
(Original instructions)
Intended use
Your Stanley Fat Max FMC608 drill/screwdriver has been
designed for screwdriving applications and for drilling in wood,
metal and plastics. This appliance is intended for professional
and private, non professional users.
Safety instructions
General power tool safety warnings
@
A
B
3
1
C
E
2
Save all warnings and instructions for future reference.
The term "power tool" in all of the warnings listed below refers
to your mains operated (corded) power tool or battery operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
c. Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2
D
4
Warning! Read all safety warnings and all
instructions. Failure to follow the warnings
and instructions listed below may result in
electric shock, fire and/or serious injury.
5
F
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply.
ENGLISH
Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
b. Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was
designed.
b. Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
3
ENGLISH
(Original instructions)
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tools
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
5. Battery tool use and care
a. Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with
another battery pack.
b. Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire.
c. When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys,
nails, screws, or other small metal objects, that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause burns
or a fire.
d. Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
6.Service
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Additional power tool safety warnings
@
Warning! Additional safety warnings for
drills/screwdrivers
Use auxiliary handles supplied with the tool. Loss of
control can cause personal injury.
u Hold power tool by insulated gripping surfaces when
performing an operation where the cutting accessory
may contact hidden wiring. Cutting accessory contacting
a "live" wire may make exposed metal parts of the power
tool "live" and could give the operator an electric shock.
u
4
(Original instructions)
Hold power tool by insulated gripping surfaces, when
performing an operation where the fastener may
contact hidden wiring. Fasteners contacting a "live" wire
may make exposed metal parts of the power tool "live"
and could give the operator an electric shock.
u Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding the
work by hand or against your body leaves it unstable and
may lead to loss of control.
u Before drilling into walls, floors or ceilings, check for the
location of wiring and pipes.
u Avoid touching the tip of a drill bit just after drilling, as it
may be hot.
u The intended use is described in this instruction manual.
The use of any accessory or attachment or performance
of any operation with this tool other than those recommended in this instruction manual may present a risk of
personal injury and/or damage to property.
u
Safety of others
This tool is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use
of the tool by a person responsible for their safety.
u Children should be supervised to ensure that they do not
play with the appliance.
u
Residual risks
Additional residual risks may arise when using the tool which
may not be included in the enclosed safety warnings. These
risks can arise from misuse, prolonged use etc.
Even with the application of the relevant safety regulations
and the implementation of safety devices, certain residual
risks can not be avoided. These include:
u Injuries caused by touching any rotating/moving parts.
u Injuries caused when changing any parts, blades or accessories.
u Injuries caused by prolonged use of a tool. When using
any tool for prolonged periods ensure you take regular
breaks.
u Impairment of hearing.
u Health hazards caused by breathing dust developed when
using your tool (example:- working with wood, especially
oak, beech and MDF.)
Vibration
The declared vibration emission values stated in the technical
data and the declaration of conformity have been measured
in accordance with a standard test method provided by EN
60745 and may be used for comparing one tool with another.
The declared vibration emission value may also be used in a
preliminary assessment of exposure.
Warning! The vibration emission value during actual use of
the power tool can differ from the declared value depending
on the ways in which the tool is used. The vibration level may
increase above the level stated.
When assessing vibration exposure to determine safety
measures required by 2002/44/EC to protect persons regularly
using power tools in employment, an estimation of vibration
exposure should consider, the actual conditions of use and the
way the tool is used, including taking account of all parts of the
operating cycle such as the times when the tool is switched off
and when it is running idle in addition to the trigger time.
+
The following symbols are shown on the tool along with the
date code:
:
Warning! To reduce the risk of injury, the user
must read the instruction manual.
Additional safety instructions for batteries and
chargers (Not provided with the tool)
Batteries
u Never attempt to open for any reason.
u Do not expose the battery to water.
u Do not store in locations where the temperature may
exceed 40 °C.
u Charge only at ambient temperatures between 10 °C and
40 °C.
u Charge only using the charger provided with the tool.
u When disposing of batteries, follow the instructions given
in the section "Protecting the environment".
p
Do not attempt to charge damaged batteries.
Chargers
u Use your Stanley Fat Max charger only to charge the battery in the tool with which it was supplied. Other batteries
could burst, causing personal injury and damage.
u Never attempt to charge non-rechargeable batteries.
u Have defective cords replaced immediately.
u Do not expose the charger to water.
u Do not open the charger.
u Do not probe the charger.
$
Read the instruction manual before use.
Electrical safety
#
u
Labels on tool
ENGLISH
Your charger is double insulated; therefore no
earth wire is required. Always check that the
mains voltage corresponds to the voltage on
the rating plate. Never attempt to replace the
charger unit with a regular mains plug.
If the supply cord is damaged, it must be replaced by the
manufacturer or an authorised Stanley Fat Max Service
Centre in order to avoid a hazard.
Features
This appliance includes some or all of the following features.
1.Trigger Switch
2.Forward/Reverse Button
3.Torque Adjust Collar
4.Dual Range Gear Selector
5.Keyless Chuck
6.Battery
7.Battery Release Button
8.LED Work Light
9. Bit Tip Holder
Use
Warning! Let the tool work at its own pace.
Do not overload.
Charging the battery
The battery needs to be charged before first use and whenever it fails to produce sufficient power on jobs that were easily
done before. The battery may become warm while charging;
this is normal and does not indicate a problem.
Warning! Do not charge the battery at ambient temperatures
below 10 °C or above 40 °C. Recommended charging temperature: approx. 24 °C.
Note: The charger will not charge a battery if the cell temperature is below approximately 10 °C or above 40 °C.
The battery should be left in the charger and the charger
will begin to charge automatically when the cell temperature
warms up or cools down.
u Plug the charger into an appropriate outlet before inserting
the battery pack.
u Insert the battery pack into the charger.
The charger is intended for indoor use only.
5
ENGLISH
(Original instructions)
The green LED will flash indicating that the battery is being
charged.
(Original instructions)
When the charger is used with someportable power
sources such as generators or sources that convert DC
to AC, the charger may temporarily suspend operation.
The LED flashes in the pattern indicated on the label. This
indicates that the power source is out of limits.
Leaving the battery in the charger
The completion of charge is indicated by the green LED
remaining on continuously. The pack is fully charged and
may be used at this time or left in the charger
Warning! Recharge discharged batteries as soon as possible after use or battery life may be greatly diminished.
Charger diagnostics
This charger is designed to detect certain problems that can
arise with the battery packs or the power source. Problems
are indicated by one LED flashing in different patterns.
Bad Battery
The charger can detect a weak or damaged battery. The
red LED flashes in the pattern indicated on the label. If you
see this bad battery blink pattern, do not continue to charge
the battery. Return it to a service centre or a collection site
for recycling
Hot/Cold Pack Delay
When the charger detects a battery that is excessively
hot or excessively cold, it automatically starts a Hot/Cold
Pack delay, suspending charging until the battery has
normalised. After this happens, the charger automatically
switches to the Pack Charging mode. This feature ensures
maximum battery life. The red LED flashes in the pattern
indicated on the label when the Hot/Cold pack delay is
detected.
Problem Power Line
The charger and battery pack can be left connected with the
LED glowing indefinitely. The charger will keep the battery
pack fresh and fully charged.
Important charging Notes
Longest life and best performance can be obtained if
the battery pack is charged when the air temperature is
between 65°F and 75°F (18°- 24°C). DO NOT charge the
battery pack in an air temperature below +40°F (+4.5°C),
or above +105°F (+40.5°C). This is important and will
prevent serious damage to the battery pack.
u The charger and battery pack may become warm to touch
while charging. This is a normal condition, and does not
indicate a problem. To facilitate the cooling of the battery
pack after use, avoid placing the charger or battery pack
in a warm environment such as in a metal shed, or an
uninsulated trailer.
u If the battery pack does not charge properly:
u Check current at receptacle by plugging in a lamp or
other appliance.
u Check to see if receptacle is connected to a light switch
which turns power off when you turn out the lights.
u Move charger and battery pack to a location where the
surrounding air temperature is approximately 65°F 75°F (18°- 24°C). d. If charging problems persist, take
the tool, battery pack and charger to your local Stanley
Fat Max service center.
u The battery pack should be recharged when it fails to
produce sufficient power on jobs which were easily done
previously.
u DO NOT CONTINUE to use under these conditions. Follow the charging procedure.
u You may also charge a partially used pack whenever you
desire with no adverse affect on the battery pack.
u
Installing and Removing the Battery Pack from the
tool
Warning! Make certain the lock-off button is engaged to
prevent switch actuation before removing or installing battery.
To install battery pack
u
6
Insert battery pack firmly into tool until an audible click is
heard as shown in figure A. Ensure battery pack is fully
seated and fully latched into position.
To remove battery pack
u
Depress the battery release button (7) as shown in figure
B and pull battery pack out of tool.
Trigger switch & forward/reverse button - figure C
The drill is turned ON and OFF by pulling and releasing
the trigger switch (1)shown in figure C. The farther the
trigger is depressed, the higher the speed of the drill.
u A forward/reverse control button (2) determines the
rotational direction of the tool and also serves as a lock off
button.
u To select forward rotation, release the trigger switch and
depressthe forward/reverse control button on the right
side of the tool.
u To select reverse, depress the forward/reverse control
button on the left side of the tool.
u The center position of the control button locksthe tool in
the off position. When changing the position of the control
button, be sure the trigger is released.
u
Adjusting torque control - figure D
This tool is fitted with a torque adjustment collar (3) to select
the operating mode and to set the torque for tightening
screws. Large screws and hard workpiece materials require
a higher torque setting than small screws and soft workpiece
materials.
u For drilling in wood, metal and plastics, set the collar to
the drilling position symbol.
u For screwdriving, set the collar to the desired setting.
If you do not yet know the appropriate setting, proceed as
follows:
u Set the collar to the lowest torque setting.
u Tighten the first screw.
u If the clutch ratchets before the desired result is
achieved, increase the collar setting and continue
tightening the screw.
u Repeat until you reach the correct setting.
u Use this setting for the remaining screws.
Dual range switch - figure E
The dual range feature of your drill allows you to shift gears
for greater versatility.
u To select low speed,high torque setting (position1),
turn tool off and permit to stop. Slide gear shifter button (4)
away from the chuck.
u To select the high speed, low torque setting (position
2), turn tool off and permit to stop. Slide gear shifter button back toward the chuck.
Note: Do not change gears when tool is running. If you are
having trouble changing gears, make sure that the dual range
gear button is either completely pushed forward or completely
pushed back.
ENGLISH
keyless chuck - figure F
Warning! Make certain the battery pack is removed to prevent
tool actuation before installing or removing accessories.
To insert a drill bit or other accessory:
u Grasp the chuck (5) and rotate it in the counterclockwise
direction, as viewed from the chuck end.
u Insert the bit or other accessory fully into the chuck, and
tighten securely by rotating the chuck in the clockwise
direction as viewed from the chuck end.
Warning! Do not attempt to tighten or loosen drill bits (or any
other accessory) by gripping the front part of the chuck and
turning the tool on. Damage to the chuck and personal injury
may occur when changing accessories.
Screw driving
For driving fasteners, the forward/reverse button should
be pushed to the left.
u Use reverse (button pushed to the right) for removing
fasteners.
Note: When moving from forward to reverse, or vice versa,
always release the trigger switch first.
u
Drilling
Use sharp drill bits only.
Supportand secure work properly, as instructed in the
SafetyInstructions.
u Use appropriate andrequired safety equipment, as
instructed in the Safety Instructions.
u Secure and maintainwork area, as instructed in the
Safety Instructions.
u Run thedrill very slowly, using light pressure,until the
hole is started enough to keep the drill bit from slipping out
of it.
u Apply pressure in a straight line with the bit. Use enough
pressure to keep the bit biting but not so much as to stall
the motor or deflect the bit.
u Hold the drill firmly with two hands, one hand on the handle, and the other gripping the bottom around the battery
area or the auxiliary handle if provided.
u DO NOT CLICK THE TRIGGER OF A STALLED DRILL
OFF AND ON IN ANATTEMPT TO START IT. DAMAGE
TO THE DRILL CAN RESULT.
u Minimize stalling on breakthrough by reducing pressure
and slowly drilling through the last part of the hole.
u Keep the motor running while pulling the bit out of a drilled
hole. This will help reduce jamming.
u Make sure switch turns drill on and off.
u
u
Drilling in wood
Holes in wood can be made with the same twist drill bits used
for metal or with spade bits. These bits should be sharp and
should be pulled out frequently when drilling to clear chips
from the flutes.
7
(Original instructions)
ENGLISH
Drilling in metal
Use a cutting lubricant when drilling metals. The exceptions
are cast iron and brass which should be drilled dry. The cutting
lubricants that work best are sulphurized cutting oil.
LED work light
When drill is activated by pulling the trigger switch (1), the
integrated LED work light (8)will automatically illuminate the
work area.
Note: The work light is for lighting the immediate work surface
and is not intended to be used as a flashlight.
Bit tip storage
A bit storage slot (9) is built into the base of the tool.
Troubleshooting
Problem
Unit will not start.
Unit starts immediately upon inserting
battery
Battery pack will not
charge.
Unit shuts off
abruptly.
Possible cause
Possible solution
Battery pack not
installed properly.
Check battery pack
installation.
Battery pack not
charged.
Check battery pack charging requirements
The switch has
been left in the “on”
position.
The switch must be
moved to “off” to prevent
the tool from immediately
starting when battery is
inserted.
Battery pack not
inserted into charger.
Insert battery pack into
charger until LED lights.
Charger not plugged
in.
Plug charger into a working outlet.
Surrounding air
temperature too hot or
too cold.
Move charger and battery
pack to a surrounding air
temperature of above 40
degrees F (45ºC) or below
105 degrees F (+40.5ºC)
Battery pack has
reached its maximum
thermal limit.
Allow battery pack to cool
down.
Out of charge. (To
maximize the life of
the battery pack it is
designed to shutoff
abruptly when the
charge is depleted
Place on charger
and allow to charge.
Maintenance
Your Stanley Fat Max tool has been designed to operate
over a long period of time with a minimum of maintenance.
Continuous satisfactory operation depends upon proper tool
care and regular cleaning.
(Original instructions)
Warning! Before performing any maintenance on the tool,
remove the battery from the tool. Unplug the charger before
cleaning it.
u Regularly clean the ventilation slots in your tool and
charger using a soft brush or dry cloth.
u Regularly clean the motor housing using a damp cloth.
Do not use any abrasive or solvent-based cleaner.
u Regularly open the chuck and tap it to remove any dust
from the interior.
Protecting the environment
Z
Should you find one day that your Stanley Fat Max product
needs replacement, or if it is of no further use to you, do not
dispose of it with household waste. Make this product available for separate collection.
z
8
Separate collection of used products and
packaging allows materials to be recycled and
used again.
Re-use of recycled materials helps prevent environmental pollution and reduces the demand
for raw materials.
Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or
by the retailer when you purchase a new product.
Stanley Fat Max provides a facility for the collection and
recycling of Stanley Fat Max products once they have reached
the end of their working life. To take advantage of this service
please return your product to any authorised repair agent who
will collect them on our behalf.
You can check the location of your nearest authorised repair
agent by contacting your local Stanley Fat Max office at the
address indicated in this manual. Alternatively, a list of authorised Stanley Fat Max repair agents and full details of our
after-sales service and contacts are available on the Internet
at: www.2helpU.com
EC declaration of conformity
Technical data
FMC608
Voltage
VDC
18V
No-load speed
Min-1
0-430/0-1700
Max. torque
Nm
55
Chuck capacity
mm
13
FMC608 - Drill, Screwdriver
Max Drilling capacity
Steel/wood
Weight
mm
13/35
kg
1.5
Charger
905998**
906086
Input voltage
VAC
230
230
Output voltage
VDC
18
18
Current
mA
1000
2000
Approx. charge time
Mins
80-240
40-120
Battery
FMC685L
FMC687L
FMC684L
Voltage
VAC
18
18
18
Capacity
Ah
1.5
2.0
1.3
Li-Ion
Li-Ion
Li-Ion
Type
%
MACHINERY DIRECTIVE
Stanley Fat Max declares that these products described under
"technical data" are in compliance with:
2006/42/EC, EN60745-1:2009+A11:2010 EN60745-2-1:2010
EN60745-2-2:2010
These products also comply with Directive
2014/30/EU and 2011/65/EU.
For more information, please contact Stanley Fat Max at the
following address or refer to the back of the manual.
The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of
Stanley Fat Max.
Level of sound pressure according to EN 60745:
Sound pressure (LpA) 72.0 dB(A), uncertainty (K) 3 dB(A)
Sound power (LWA) 83.0 dB(A), uncertainty (K) 3 dB(A)
Vibration total values (triax vector sum) according to EN 60745:
2
Drilling into metal (ah, D) 1.7 m/s , uncertainty (K) 1.5 m/s
2
Screwdriving without impact (ah) 1.0 m/s2, uncertainty (K) 1.5 m/s2
R. Laverick
Engineering Manager
Stanley Fat Max Europe, 210 Bath Road, Slough,
Berkshire, SL1 3YD
United Kingdom
04/08/2016
Batteries
Z
u
Your charger does not require any maintenance apart from
regular cleaning.
Separate collection. This product must not be
disposed of with normal household waste.
ENGLISH
There are no user serviceable parts inside.
At the end of your products life return the whole unit to
your service agent or to a local recycling station to have
the battery recycled. Do not throw the unit out with household waste.
9
ENGLISH
(Original instructions)
(Original instructions)
ENGLISH
Guarantee
Stanley Fat Max is confident of the quality of its products
and offers an outstanding guarantee for professional users
of the product. This guarantee statement is in addition to
and in no way prejudices your contractual rights as a private
non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the
European Free Trade Area.
ONE-YEAR FULL WARRANTY
If your Stanley Fat Max product becomes defective due to
faulty materials or workmanship within 12 months from the
date of purchase, Stanley Fat Max guarantees to replace all
defective parts free of charge or – at our discretion – replace
the unit free of charge provided that:
u The product has not been misused and has been used in
accordance with the instruction manual.
u The product has been subject to fair wear and tear;
u Repairs have not been attempted by unauthorised persons;
u Proof of purchase is produced.
u The Stanley Fat Max product is returned complete with all
original components.
If you wish to make a claim, contact your seller or check the
location of your nearest authorised Stanley Fat Max repair
agent in the Stanley Fat Max catalogue or contact your local
Stanley office at the address indicated in this manual. A list
of authorised Stanley Fat Max repair agents and full details of
our after sales service is available on the internet at:
www.stanley.eu/3
10
11
United Kingdom
Stanley Fat Max
210 Bath Road
Slough, Berkshire SL1 3YD
90642107 REV-0
Tel. 01753 511234
Fax 01753 572112
www.stanleytools.co.uk
08/2016
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