KP12K | Black&Decker KP12K POLISHER instruction manual

www.blackanddecker.com.au
www.blackanddecker.co.nz
KP12K
2
3
1
2
4
––––––––––––––––––––––––––––––––––––––––––––––––––––––
WAXER/POLISHER
KP12K
––––––––––––––––––––––––––––––––––––––––––––––––––––––
c.
TECHNICAL DATA
Waxer/Polisher
Power Voltage
Power input
Frequency
No load speed
Sanding Plate Diameter
Weight
Cable Length
d.
V
W
Hz
RPM
mm
Kg
M
240
120
50
3200
240
2.8
2
Intended use
9OUR"LACK$ECKERSANDERHASBEENDESIGNEDFORSANDING
ANDPOLISHINGWOODMETALPLASTICSANDPAINTEDSURFACES
4HISTOOLISINTENDEDFORCONSUMERUSEONLY.
Safety instructions
General power tool safety warnings
Warning! Read all safety warnings and all
instructions.&AILURETOFOLLOWTHEWARNINGSAND
INSTRUCTIONSLISTEDBELOWMAYRESULTINELECTRICSHOCK
FIREANDORSERIOUSINJURY
Save all warnings and instructions for future reference.
4HETERMPOWERTOOLINALLOFTHEWARNINGSLISTEDBELOWREFERS
TOYOURMAINSOPERATEDCORDEDPOWERTOOLORBATTERY
OPERATEDCORDLESSPOWERTOOL
1. Work area safety
a. Keep work area clean and well lit.#LUTTEREDORDARK
AREASINVITEACCIDENTS
b. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust.0OWERTOOLSCREATESPARKSWHICHMAYIGNITETHE
DUSTORFUMES
c. Keep children and bystanders away while operating
a power tool.$ISTRACTIONSCANCAUSEYOUTOLOSECONTROL
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools.5NMODIFIEDPLUGS
ANDMATCHINGOUTLETSWILLREDUCERISKOFELECTRICSHOCK
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
e.
f.
refrigerators. 4HEREISANINCREASEDRISKOFELECTRICSHOCK
IFYOURBODYISEARTHEDORGROUNDED
Do not expose power tools to rain or wet conditions.
7ATERENTERINGAPOWERTOOLWILLINCREASETHERISKOF
ELECTRICSHOCK
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts.$AMAGED
ORENTANGLEDCORDSINCREASETHERISKOFELECTRICSHOCK
When operating a power tool outdoors, use an
extension cord suitable for outdoor use.5SEOFACORD
SUITABLEFOROUTDOORUSEREDUCESTHERISKOFELECTRICSHOCK
If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply.5SEOFAN2#$REDUCESTHERISKOF
ELECTRICSHOCK
3. Personal safety
a. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication.!MOMENTOF
INATTENTIONWHILEOPERATINGPOWERTOOLSMAYRESULTIN
SERIOUSPERSONALINJURY.
b. Use personal protective equipment. Always wear eye
protection.0ROTECTIVEEQUIPMENTSUCHASDUSTMASK
NONSKIDSAFETYSHOESHARDHATORHEARINGPROTECTION
USEDFORAPPROPRIATECONDITIONSWILLREDUCEPERSONALINJURIES
c. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
#ARRYINGPOWERTOOLSWITHYOURFINGERONTHESWITCHOR
ENERGISINGPOWERTOOLSTHATHAVETHESWITCHONINVITES
ACCIDENTS
d. Remove any adjusting key or wrench before turning
the power tool on.!WRENCHORAKEYLEFTATTACHEDTOA
ROTATINGPARTOFTHEPOWERTOOLMAYRESULTINPERSONALINJURY
e. Do not overreach. Keep proper footing and balance at
all times.4HISENABLESBETTERCONTROLOFTHEPOWERTOOLIN
UNEXPECTEDSITUATIONS
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts.,OOSECLOTHESJEWELLERYORLONGHAIR
CANBECAUGHTINMOVINGPARTS
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used.5SEOFDUSTCOLLECTION
CANREDUCEDUSTRELATEDHAZARDS
3
4. Power tool use and care
a. Do not force the power tool. Use the correct power
tool for your application.4HECORRECTPOWERTOOLWILLDO
tHEJOBBETTERANDSAFERATTHERATEFORWHICHITWASDESIGNED
b. Do not use the power tool if the switch does not turn
it on and off.!NYPOWERTOOLTHATCANNOTBECONTROLLED
WITHTHESWITCHISDANGEROUSANDMUSTBEREPAIRED
c. Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools.3UCHPREVENTIVESAFETYMEASURESREDUCE
THERISKOFSTARTINGTHEPOWERTOOLACCIDENTALLY.
d. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool.0OWER
TOOLSAREDANGEROUSINTHEHANDSOFUNTRAINEDUSERS
e. Maintain power tools. Check for misalignment or binding
of moving parts, breakage of parts and any other
condition that may affect the power tools operation.
If damaged, have the power tool repaired before use.
-ANYACCIDENTSARECAUSEDBYPOORLYMAINTAINEDPOWERTOOLS
f. Keep cutting tools sharp and clean.0ROPERLY
MAINTAINEDCUTTINGTOOLSWITHSHARPCUTTINGEDGESARELESS
LIKELYTOBINDANDAREEASIERTOCONTROL
g. Use the power tool, accessories and tool bits etc.,
in accordance with these instructions, taking into
account the working conditions and the work to be
performed.5SEOFTHEPOWERTOOLFOROPERATIONSDIFFERENT
FROMTHOSEINTENDEDCOULDRESULTINAHAZARDOUSSITUATION
5. Service
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts.4HISWILL
ENSURETHATTHESAFETYOFTHEPOWERTOOLISMAINTAINED
b. Power to the tool should always be supplied via residual
current device with a rated residual current of 30mA or less.
ADDITIONAL SPECIFIC SAFETY RULES
Safety Instructions for All Operations
a ) This power tool is intended to function as a polisher.
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
b ) Operations such as grinding, sanding, wire brushing
or cutting-off are not recommended to be performed
with this power tool. Operations for which the power
tool was not designed may create a hazard and cause
personal injury.
c ) Do not use accessories which are not specifically
designed and recommended by the tool
manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe
operation.
4
d ) The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed can
break and fly apart.
e ) The outside diameter and the thickness of your
accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
f ) Threaded mounting of accessories must match the
grinder spindle thread. For accessories mounted by
flanges, the arbor hole of the accessory must fit the
locating diameter of the flange. Accessories that do
not match the mounting hardware of the power tool will
run out of balance, vibrate excessively and may cause loss
of control.
g ) Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheel for
chips and cracks, backing pad for cracks, tear or
excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After
inspecting and installing an accessory, position
yourself and bystanders away from the plane of
the rotating accessory and run the power tool at
maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test time.
h ) Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments.
The eye protection must be capable of stopping flying
debris generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
i ) Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may fly away and
cause injury beyond immediate area of operation.
j ) Hold power tool by insulated gripping surfaces only,
when performing an operation where the cutting
accessory may contact hidden wiring or its own
cord. Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live” and shock the
operator.
k ) Position the cord clear of the spinning accessory. If
you lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
l ) Never lay the power tool down until the accessory
has come to a complete stop. The spinning accessory
may grab the surface and pull the power tool out of your
control.
m ) Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into your
body.
n ) Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.
o ) Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
p ) Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in
electrocution or shock.
FURTHER SAFETY INSTRUCTIONS FOR ALL
OPERATIONS
Causes and Operator Prevention
of Kickback
Kickback is a sudden reaction to a pinched or snagged rotating
wheel, backing pad, brush or any other accessory. Pinching or
snagging causes rapid stalling of the rotating accessory which
in turn causes the uncontrolled power tool to be forced in the
direction opposite of the accessory’s rotation at the point of the
binding.
For example, if an abrasive wheel is snagged or pinched by the
workpiece, the edge of the wheel that is entering into the pinch
point can dig into the surface of the material causing the wheel
to climb out or kick out. The wheel may either jump toward or
away from the operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by taking
proper precautions as given below:
a ) Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided, for
maximum control over kickback or torque reaction
during start-up. The operator can control torque
reaction or kickback forces, if proper precautions are taken.
b ) Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
c ) Do not position your body in the area where power
tool will move if kickback occurs. Kickback will propel
the tool in direction opposite to the wheel’s movement at
the point of snagging.
d ) Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control
or kickback.
e ) Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent kickback
and loss of control.
Safety Warnings Specific for Polishing
Operations
a ) Do not allow any loose portion of the polishing
bonnet or its attachment strings to spin freely. Tuck
away or trim any loose attachment strings. Loose and
spinning attachment strings can entangle your fingers or
snag on the workpiece.
Additional Specific Safety Instructions for
Polishers
•
•
•
Clean out your tool often, especially after heavy use.
Dust and grit containing metal particles often accumulate on
interior surfaces and could create an electric shock hazard.
Do not operate this tool for long periods of time.
Vibration caused by the operating action of this tool may
cause permanent injury to fingers, hands and arms. Use gloves
to provide extra cushion, take frequent rest periods and limit
daily time of use.
Air vents often cover moving parts and should be
avoided. Loose clothes, jewellery or long hair can be caught
in moving parts.
WARNING: We recommend the use of a residual current
device with a residual current rating of 30mA or less.
Residual Risks
In spite of the application of the relevant safety regulations
and the implementation of safety devices, certain residual risks
cannot be avoided. These are:
• Impairment of hearing.
• Risk of personal injury due to flying particles.
• Risk of burns due to accessories becoming hot
during operation.
• Risk of personal injury due to prolonged use.
• Risk of dust from hazardous substances.
DO nOt use under wet conditions or in the presence of
flammable liquids or gases.
DO nOt let children come into contact with the tool.
Supervision is required when inexperienced operators use
this tool.
• Young children and the infirm. This appliance is not
intended for use by young children or infirm persons
without supervision.
• This product is not intended for use by persons (including
children) suffering from diminished physical, sensory or
mental abilities; lack of experience, knowledge or skills
unless they are supervised by a person responsible for their
safety. Children should never be left alone with this product.
5
Labels on tool
4HEFOLLOWINGPICTOGRAMSARESHOWNONTHETOOL
Warning!4OREDUCETHERISKOFINJURYTHEUSERMUST
READTHEINSTRUCTIONMANUAL
Wear ear protection.
Wear eye protection.
Electrical safety
4HISTOOLISDOUBLEINSULATEDTHEREFORENOEARTHWIRE
ISREQUIRED!LWAYSCHECKTHATTHEPOWERSUPPLY
CORRESPONDSTOTHEVOLTAGEONTHERATINGPLATE
)FTHESUPPLYCORDISDAMAGEDITMUSTBEREPLACEDBYTHE
MANUFACTURERORANAUTHORISED"LACK$ECKER3ERVICE
#ENTREINORDERTOAVOIDAHAZARD
The label on your tool may include the
following symbols
6
!
(Z
7
MIN
N
VOLTS
!MPERES
(ERTZ
7ATTS
-INUTES
!#POWER
$IRECTCURRENT
.OLOADSPEED
3ECONDARYCONSTRUCTION
'ROUNDINGTERMINAL
3AFETYALERTSYMBOL
FEATURES(fig. A and B)
0AD
(ANDLES
/NOFFSWITCH
#ORD3ET
4OWELBONNET
0OLISHINGBONNET
6
Assembly and Adjustment
0RIORTOASSEMBLYANDADJUSTMENTALWAYSUNPLUGTHE
TOOL
FITTING THE TOWEL APPLICATOR OR
WOOL BONNET (FIG. B)
0LACETHETOWELAPPLICATORBONNETORWOOLBONNET
ONTOTHEPADASSHOWN)TISRECOMMENDEDTO
POSITIONONTHEFEETWHENUNITUPSIDEDOWN-AKESURE
THEBONNETISFITTEDSECURELYANDEVENLYAROUNDTHE
UNDERSIDEOFTHEPAD
Before operation
"EFOREYOUBEGINMAKESUREYOURCARISCLEANANDDRY
4HEWORKAREASHOULDBEDRYALSO)FNECESSARYREMOVE
ROADTARWITHAGENERALCHEANERBEFOREPOLISHING!LSO
REMOVEEXCESSGREASESPOTSBUGSTAINSETC
5SINGLIQUIDWAXPASTEWAX
"LACK$ECKERRECOMMENDSTHEUSEOFLIQUIDWAXWITH
THISPOLISHER
USING LIQUID WAX (FIG. C)
!PPLYTHREESWIRLSOFLIQUIDWAXONTHETOWELAPPLICATOR
BONNET$/./4!00,97!8$)2%#4,94/#!24HIS
FIRSTAPPLICATIONSHOULDDOABOUTOFTHECAR&ORTHE
SECONDANDTHIRDAPPLICATIONSOFWAXUSEHALFTHEQUANTITY
STATEDABOVE4HEBONNETWILLNOTABSORBASMUCHWHEN
RELOADING
USING PASTE WAX (FIG. D)
3PREADABOUTAHEAPINGTEASPOONFULOFWAXEVENLYOVER
THEENTIRESURFACEOFTHETOWELAPPLICATORBONNET
5SEAPUTTYKNIFEORANYFLATOBJECT$/./4!00,97!8
$)2%#4,94/#!2
Operation (Figs.E-H)
&ITTHETOWELAPPLICATORBONNETONTOTHEPAD
MAKE SURE THE POLISHER IS IN THE OFF (“0”)
POSITION BEFORE PLUGGING THE POLISHER INTO AN
APPROPRIATE POWER OUTLET.
!PPLYWAXONTOTHETOWELAPPLICATORBONNETAS
DESCRIBEDONh5SING,IQUID7AX0ASTE7AXvSECTION
ABOVE
4OSWITCHYOURPOLISHERONPRESSTHEONOFFSWITCH
ONTHESIDEMARKEDh)v4OSWITCHITOFFPRESSTHEONOFF
SWITCHONTHESIDEMARKEDhv
ALWAYS START AND STOP THE POLISHER ON OR
AGAINST THE SURFACE.0LACETHECORDOVERYOUR
SHOULDERANDDOFLATSURFACESFIRSTHOODTRUNKAND
ROOF#OVERAREASQUICKLYWITHBROADSWEEPINGSTROKESIN
ACRISSCROSSPATTERNFIG%
DO NOT press down on the polisher. The
machine’s action,not pressure,does the best job.
!FTERFLATSURFACESARECOVEREDWITHWAXDOSIDESOF
THECAR(OLDTHEPOLISHERASINFIG&,ETTHECORDHANG
FREE)TISNOTNECESSARYTOUSEACRISSCROSSMOTIONON
DOORSANDFENDERS
2EMOVETHETOWELAPPLICATORBONNETANDUSEITTO
HANDPOLISHALLHARDTOREACHSURFACESUNDERTHE
BUMPERSAROUNDTHEDOORHANDLESETCASSHOWNINFIG'
4AKEOFFTHETOWELAPPLICATORBONNETANDPUTA
CLEANPOLISHINGBONNETONTHEPOLISHERASDESCRIBEDIN
THESECTIONh&ITTINGTHE4OWELAPPLICATORORPOLISHING
"ONNETFIG"vABOVE
0OLISHTHEWAXINTHESAMEORDERITWASAPPLIED5SE
LONGSWEEPINGSTROKESINACRISSCROSSPATTEM$ONOT
PRESSHARD,ETTHEPOLISHERDOTHEWORK&IG(
Handy Hits
4HISWAXERPOLISHERISARANDOMORBITPOLISHER)TIS
DESIGNEDTOWOBBLE4HEWOBBLINGMOTIONPRODUCESTHE
FINESWIRLFREEFINISH
&ORBESTRESULTSUSELIGHTPRESSUREONLYLETTINGTHE
POLISHERDOTHEWORK
4HEBONNETSCANBEHANDWASHEDIN
LUKEWARMANDMINDDETERGENTTHENMACHINEDRYATTHE
LOWESTSETTING(OWEVERAIRDRYINGISRECOMMENDED
DO NOT USE ABRASIVE COMPOUNDS.,IQUIDWAXIS
RECOMMENDEDTOUSEWITHTHISPOLISHER
4HEMOSTCOMMONERRORISAPPLYINGTOOMUCHWAX)F
PADBECOMESSATURATEDITWILLNOTLASTASLONGAND
POLISHINGWILLBEMOREDIFFCULTANDTAKELONGER
4OOMUCHWAXMAYHAVEBEENAPPLIEDIF
TOWELAPPLICATORBONNETCONTINUALLY COMESOFF
PAD
BUFFINGSEEMSDIFFICULT
4HEPOLISHINGBONNETISONLYTOBEUSEDFORTHEFINAL
BUFF$ONOTUSEITTOAPPLYORREMOVEWAX
MAINTENANCE
9OUR"LACK$ECKERPOWERTOOLHASBEENDESIGNEDTO
OPERATEOVERALONGPERIODOFTIMEWITHAMINIMUMOF
MAINTENANCE#ONTINUOUSSATISFACTORYOPERATIONDEPENDS
UPONPROPERTOOLCAREANDREGULARCLEANING
Warning!"EFOREPERFORMINGANYMAINTENANCEONTHE
TOOLREMOVETHEBATTERYFROMTHETOOL5NPLUGTHECHARGER
BEFORECLEANINGIT2EGULARLYCLEANTHEVENTILATIONSLOTSIN
YOURTOOLUSINGASOFTBRUSHORDRYCLOTH2EGULARLYCLEAN
THEMOTORHOUSINGUSINGADAMPCLOTH$ONOTUSEANY
ABRASIVEORSOLVENTBASEDCLEANER2EGULARLYOPENTHE
CHUCKANDTAPITTOREMOVEANYDUSTFROMTHEINTERIOR4HIS
TOOLISNOTUSERSERVICEABLE4AKEITTOANAUTHORIZED
"LACK$ECKERREPAIRAGENTFORSERVICE9OURCHARGERDOES
NOTREQUIREANYMAINTENANCEAPARTFROMREGULARCLEANING
ACCESSORIES
4HEPERFORMANCEOFYOURTOOLDEPENDSONTHEACCESSORY
USED"LACK$ECKERAND0IRANHAACCESSORIESARE
ENGINEEREDTOHIGHQUALITYSTANDARDSANDDESIGNEDTO
ENHANCETHEPERFORMANCEOFYOURTOOL"YUSINGTHESE
ACCESSORIESYOUWILLGETTHEVERYBESTFROMYOURTOOL"LACK
$ECKEROFFERSALARGESELECTIONOFACCESSORIESAVAILABLE
ATOURLOCALDEALERORAUTHORIZEDSERVICECENTERATEXTRA
COST
CAUTION: 4HEUSEOFANYOTHERACCESSORYNOT
RECOMMENDEDFORUSEWITHTHISTOOLCOULDBEHAZARDOUS
PROTECTING THE ENVIRONENT
3EPARATECOLLECTION4HISPRODUCTMUSTNOTBE
DISPOSEDOFWITHNORMALHOUSEHOLDWASTE3HOULDYOUFIND
ONEDAYTHATYOUR"LACK$ECKERPRODUCTNEEDS
REPLACEMENTORIFITISOFNOFURTHERUSETOYOUDONOT
DISPOSEOFITWITHHOUSEHOLDWASTE-AKETHISPRODUCT
AVAILABLEFORSEPARATECOLLECTION
3EPARATECOLLECTIONOFUSEDPRODUCTSANDPACKAGING
ALLOWSMATERIALSTOBERECYCLEDANDUSEDAGAIN2EUSEOF
RECYCLEDMATERIALSHELPSPREVENTENVIRONMENTALPOLLUTION
ANDREDUCESTHEDEMANDFORRAWMATERIALS
)FNECESSARYCONTACTYOURLOCALMUNICIPALITYFORPROPER
DISPOSALINSTRUCTIONSINYOURCITYTOWN
Australia & New Zealand
St
Stanley Black & Decker
www.blackanddecker.com.au
www.blackanddecker.co.nz
Tel.1800 338 002 (Aust) or Tel. 0800 339 258 (NZ)
7
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