FMCW220 | Stanley FMCW220 SANDER instruction manual

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FMCW220
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Intended use
Your Stanley Fat Max FMCW220 random orbital sander has
been designed for sanding wood, metal, plastics and painted
surfaces. This appliance is intended for professional and
private, non professional users.
Safety instructions
c.
d.
General power tool safety warnings
Warning! Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions listed below may result in electric shock,
fire and/or serious injur .
Save all warnings and instructions for future reference.
The term "power tool" in all of the warnings listed below refers
to your mains operated (corded) power tool or battery operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
c. Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
5
e.
f.
There is an increased risk of electric shock if your body is
earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the charger. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication.
A moment of inattention while operating power tools may
result in serious personal injury.
b. Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
3
ENGLISH
d.
e.
f.
g.
h.
(Original instructions)
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe
injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was
designed.
b. Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
e. Maintain power tools.
Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may
affect the power tools operation. If damaged, have the
power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
4
h. Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and grasing
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
5. Battery tool use and care
a. Recharge only with the charger specified by the
manufacturer.
A charger that is suitable for one type of battery pack may
create a risk of fire when used with another battery pack
b. Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire
c. When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys,
nails, screws, or other small metal objects, that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause burns
or a fire
d. Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
e. Do not use a battery pack or tool that is damaged or
modified. Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire, explosion or risk
of injury.
f. Do not expose a battery pack or tool to fire or
excessive temperature. Exposure to fire or temperature
above 265º F may cause explosion.
g. Follow all charging instructions and do not charge the
battery pack or tool outside the temperature range
specified in the instructions. Charging improperly or at
temperatures outside the specified range may damage the
battery and increase the risk of fire
6. Service
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
b. Never service damaged battery packs. Service of
battery packs should only be performed by the
manufacturer or authorised service providers.
Additional power tool safety warnings
Warning! Additional safety warnings for sanders
u
Hold power tool by insulated gripping surfaces when
performing an operation where the sanding accessory
may contact hidden wiring. Sanding accessory contacting a "live" wire may make exposed metal parts of the
(Original instructions)
u
u
u
u
power tool "live" and could give the operator an electric
shock.
Use clamps or another practical way to secure and
support the workpiece to a stable platform.
Holding the work by hand or against your body leaves it
unstable and may lead to loss of control.
Warning! Contact with or inhalation of dusts
arising from sanding applications may endanger
the health of the operator and possible bystanders. Wear a dust mask specifically designed for
protection against dust and fumes and ensure
that persons within or entering the work area are
also protected.
Thoroughly remove all dust after sanding.
Take special care when sanding paint which is possibly
lead based or when sanding some woods and metal which
may produce toxic dust:
u Do not let children or pregnant women enter the work
area.
u Do not eat, drink or smoke in the work area.
u Dispose of dust particles and any other debris safely.
The intended use is described in this instruction manual.
The use of any accessory or attachment or performance
of any operation with this tool other than those recommended in this instruction manual may present a risk of
personal injury and/or damage to property.
Safety of others
Never allow children, persons with reduced physical, sensory
or mental capabilities or lack of experience and knowledge or
people unfamiliar with these instructions to use the machine,
local regulations may restrict the age of the operator.
Residual risks
Additional residual risks may arise when using the tool which
may not be included in the enclosed safety warnings. These
risks can arise from misuse, prolonged use etc.
Even with the application of the relevant safety regulations
and the implementation of safety devices, certain residual
risks can not be avoided. These include:
u Injuries caused by touching any rotating/moving parts.
u Injuries caused when changing any parts, blades or accessories.
u Injuries caused by prolonged use of a tool. When using
any tool for prolonged periods ensure you take regular
breaks.
u Impairment of hearing.
u Health hazards caused by breathing dust developed when
using your tool (example:- working with wood, especially
oak, beech and MDF.)
ENGLISH
Vibration
The declared vibration emission values stated in the technical
data and the declaration of conformity have been measured in
accordance with a standard test method provided by EN60745
and may be used for comparing one tool with another. The
declared vibration emission value may also be used in a
preliminary assessment of exposure.
Warning! The vibration emission value during actual use of
the power tool can differ from the declared value depending
on the ways in which the tool is used. The vibration level may
increase above the level stated.
When assessing vibration exposure to determine safety
measures required by 2002/44/EC to protect persons regularly
using power tools in employment, an estimation of vibration
exposure should consider, the actual conditions of use and the
way the tool is used, including taking account of all parts of the
operating cycle such as the times when the tool is switched off
and when it is running idle in addition to the trigger time.
Labels on tool
The following pictograms are shown on the tool along with the
date code:
Warning! To reduce the risk of injury, the user
must read the instruction manual.
Additional safety instructions for batteries and
chargers
Batteries
u
u
u
u
u
u
Never attempt to open for any reason.
Do not expose the battery to water.
Do not store in locations where the temperature may
exceed 40 °C.
Charge only at ambient temperatures between 10 °C and
40 °C.
Charge only using the charger provided with the tool.
When disposing of batteries, follow the instructions given
in the section "Protecting the environment".
Chargers
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Use your BLACK+DECKER charger only to charge the
battery in the tool with which it was supplied. Other batteries could burst, causing personal injury and damage.
Never attempt to charge non-rechargeable batteries.
Have defective cords replaced immediately.
Do not expose the charger to water.
Do not open the charger.
Do not probe the charger.
$
u
The charger is intended for indoor use only.
5
ENGLISH
(Original instructions)
Read the instruction manual before use.
Electrical safety
#
u
Your charger is double insulated; therefore no
earth wire is required. Always check that the
mains voltage corresponds to the voltage on the
rating plate. Never attempt to replace the charger
unit with a regular mains plug.
If the supply cord is damaged, it must be replaced by the
manufacturer or an authorised BLACK+DECKER Centre
in order to avoid a hazard.
Features
This tool includes some or all of the following features.
1. Handle
2. On/off button
3. Sanding pad
4. Battery
5. Dust extraction outlet
6. Charger
Charging procedure (fig. A)
Stanley FatMax chargers are designed to charge Stanley
FatMax battery packs.
u Plug the charger (6) into an appropriate outlet before
inserting the battery pack (4).
u Insert the battery pack (4) into the charger (6) as shown in
figure A.
u The LED (6a) will flash indicating that the battery is being
charged.
u The completion of charge is indicated by the LED (6a)
remaining on continuously. The pack is fully charged and
may be used at this time or left on the charger.
Note: Recharge discharged batteries as soon as possible
after use or battery life may be greatly diminished. For longest
battery life, do not discharge batteries fully.
It is recommended that the batteries be recharged after each
use.
Leaving the battery in the charger
The charger (6) and battery pack (4) can be left connected
with the LED glowing indefinitel . The charger will keep the
battery pack fresh and fully charged.
Important charging notes
u
6
Longest life and best performance can be obtained if
the battery pack is charged when the air temperature is
between 65°F and 75°F (18°- 24°C). DO NOT charge the
battery pack in an air temperature below +40°F (+4.5°C),
or above +105°F (+40.5°C). This is important and will
prevent serious damage to the battery pack.
The charger and battery pack may become warm to touch
while charging. This is a normal condition, and does not
indicate a problem. To facilitate the cooling of the battery
pack after use, avoid placing the charger or battery pack
in a warm environment such as in a metal shed, or an
uninsulated trailer.
u If the battery pack does not charge properly:
u Check current at receptacle by plugging in a lamp or
other appliance.
u Check to see if receptacle is connected to a light switch
which turns power off when you turn out the lights.
u Move charger and battery pack to a location where the
surrounding air temperature is approximately 65°F
- 75°F (18°- 24°C).
u If charging problems persist, take the tool, battery pack
and charger to your local service center.
u The battery pack should be recharged when it fails to
produce sufficient power on jobs which were easily done
previously. DO NOT CONTINUE to use under these
conditions. Follow the charging procedure. You may also
charge a partially used pack whenever you desire with no
adverse affect on the battery pack.
u Foreign materials of a conductive nature such as, but
not limited to, steel wool, aluminium foil, or any buildup
of metallic particles should be kept away from charger
cavities. Always unplug the charger from the power supply
when there is no battery pack in the cavity. Unplug charger
before attempting to clean.
u Do not freeze or immerse charger in water or any other
liquid.
Warning! Do not allow any liquid to get inside charger. Never
attempt to open the battery pack for any reason. If the plastic
housing of the battery pack breaks or cracks, return to a
service center for recycling.
u
Charger Diagnostics (fig. B)
Refer to the indicators in figure B for the charge status of th
battery pack.
Bad Battery
If you see a bad battery blink pattern, do not continue
to charge this battery. Return it to a service center or a
collection site for recycling.
Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot
or too cold, it automatically starts a Hot/Cold Pack Delay,
suspending charging until the battery pack has reached an
appropriate temperature. The charger then automatically
switches to the pack charging mode. This feature ensures
maximum battery pack life. A cold battery pack will charge at a
slower rate than a warm battery pack. The pack will charge at
(Original instructions)
that slower rate throughout the entire charging cycle and will
not return to maximum charge rate even if the pack warms.
Installing and removing the battery pack from the
tool
To install battery pack (fig. C)
u
u
Insert battery (4) into tool until an audible click is heard
(Figure. C)
Ensure battery pack is fully seated and fully latched into
position.
To remove battery pack (fig. D)
u
Depress the battery release button (7) as shown in figure
D and pull battery pack (4) out of the tool.
Attaching hook and loop sanding discs (fig. E)
For best results, use Stanley FatMax accessories.
u Your sander is designed for use with either mesh carbide
sandpaper or with standard sand paper with the 8 hole
dust extraction pattern.
u To attach the sanding disc (8), carefully center it over the
sanding pad (3) ensuring the holes in the disc align with
the holes in the pad and press the disc firmly in place
u The hook and loop fastening system sanding disc can be
easily removed by simply pulling it off. It can be reused as
desired.
Use
Warning! Let the tool work at its own pace. Do not overload.
Switching on and off (fig. F)
u
u
To switch the tool on, depress the on/off switch (2) at the
"I" position.
To switch the tool off, depress the on/off switch (2) at
the"O" position.
Operation
Grasp the sander as shown in figure G and turn it O . Move it
in long, sweeping strokes along the surface, letting it do
the work.
Pushing down on the tool while sanding actually slows the
removal rate and produces an inferior quality finish
Check your work often. Sander is capable of removing
material rapidly especially with coarse paper.
Dust Collection
Warning! Collected sanding dust from sanding surface coatings (polyurethane, linseed oil, etc.) can selfignite and cause
fire. To reduce risk, strictly follow sander manual and coating
manufacturer’s instructions.
ENGLISH
Connecting a vacuum cleaner (fig. H)
u
Insert the hose (9) of the vacuum cleaner into the dust
extraction outlet (5).
Maintenance
Your tool has been designed to operate over a long period of
time with a minimum of maintenance. Continuous satisfactory
operation depends upon proper tool care and regular cleaning.
Warning! Before performing any maintenance, switch off and
unplug the tool.
u Regularly clean the ventilation slots in your tool using a
soft brush or dry cloth.
u Regularly clean the motor housing using a damp cloth. Do
not use any abrasive or solvent-based cleaner.
Mains plug replacement (U.K. & Ireland only)
If a new mains plug needs to be fitted
u Safely dispose of the old plug.
u Connect the brown lead to the live terminal in the new
plug.
u Connect the blue lead to the neutral terminal.
Warning! No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good quality plugs.
Recommended fuse: 5 A.
Protecting the environment
Z
Separate collection. Products and batteries
marked with this symbol must not be disposed of
with normal household waste
Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials.
Please recycle electrical products and batteries according to local provisions. Further information is available at
www.2helpU.com
Technical data
FMCW220
Input voltage
Vdc
18
Oscillations (no load)
min-1
12000
Orbits (no load)
min-1
12000
Sanding base surface
mm2
12660
Weight
kg
Battery
1.02
FMC687L
Voltage
VDC
18
Capacity
Ah
2.0
Type
1
7
Charger
90611165
Input voltage
VAC
output voltage
VDC
18
Current
mA
2000
230
LpA (sound pressure) 68 dB(A), Uncertainty (K) 3 dB(A)
LWA (sound power) 79 dB(A), Uncertainty (K) 3 dB(A)
Vibration total values (triax vector sum) according to EN 60745:
Vibration emission value:
Main handle (ah) 5.98 m/s2, uncertainty (K) 1.5 m/s2
Auxiliary handle (ah) 7.3 m/s2, uncertainty (K) 1.5 m/s2
EC declaration of conformity
%
MACHINERY DIRECTIVE
The undersigned is responsible for compilation of the technical
file and makes this declaration on behalf of Stanley FatMax
R. Laverick
Director of Engineering
Stanley Europe, Egide Walschaertsstraat14-18,
2800 Mechelen, Belgium
22/08/2017
Australia & New Zealand
St
Stanley Black & Decker
www.blackanddecker.com.au
www.blackanddecker.co.nz
Tel.1800 338 002 (Aust) or Tel. 0800 339 258 (NZ)
FMCW220 Random orbital sander
Stanley Europe declares that these products described under
"technical data" are in compliance with:
2006/42/EC, EN60745-1:2009+A11:2010,
EN60745-2-4:2009+A11:2011
These products also comply with Directive 2014/30/EU and
2011/65/EU. For more information, please contact Stanley
Fat Max at the following address or refer to the back of the
manual.
N599265
04/2018
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