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ENGLISH ITALIANO LG ESPAÑOL FRANÇAIS Type: Ceiling Cassette - 4Way DEUTSCH IMPORTANT • Please read this installation manual completely before installing the product. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only. • Please retain this installation manual for future reference after reading it thoroughly. Ceiling Mounted Cassette - 4Way Type Indoor Unit Installation Manual TABLE OF CONTENTS Installation Requirements Required Parts Required Tools Installation Parts ....................3 Safety Precautions .................4 Installation Selection of the best location 7 Ceiling dimension and hanging bolt location ......................8 Wiring Connection .................9 ❏ Installation guide map ❏ Four type "A" screws & plastic anchors ❏ Connecting cable ❏ Level gauge ❏ Screw driver ❏ Electric drill ❏ Hole core drill ❏ Horizontal meter ❏ Pipes: Gas side Liquid side (Refer to Product Data) ❏ Insulation materials ❏ Additional drain pipe ❏ Flaring tool set ❏ Specified torque wrenches (different depending on model No.) ❏ Spanner .......Half union Installation of Decoration Panel ....................................11 Drain Piping .........................12 Installation of Remote Control ...................14 Optional operation ...............15 ❏ Hexagonal wrench ❏ Gas-leak detector ❏ Vacuum pump ❏ Gauge manifold ❏ Owner's manual ❏ Thermometer 2 Indoor Unit Installation Parts ENGLISH Installation Parts Anti-bacteria filter Air Intake Air Outlet Wired Remote Controller(Optional) Name Drain hose Clamp metal Quantity 1 EA 1 EA Shape Washer for hanging backet 8 EA Plastic band Insulation for fitting 8 EA 1 SET for gas pipe (Other) • Paper pattern for installation • Owner's manual • Installation manual for liquid pipe Installation Manual 3 Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. ■ Be sure to read before installing the air conditioner. ■ Be sure to observe the cautions specified here as they include important items related to safety. ■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only. ■ Meanings of symbols used in this manual are as shown below. Be sure not to do. Be sure to follow the instruction. ■ Installation Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit. For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center. Always ground the product. • There is risk of fire or electric shock. • Do not disassemble or repair the product. There is risk of fire or electric shock. • There is risk of fire or electric shock. Install the panel and the cover of control box securely. Always install a dedicated circuit and breaker. Use the correctly rated breaker or fuse. • There is risk of fire or electric shock. • Improper wiring or installation may cause fire or electric shock. • There is risk of fire or electric shock. 4 Indoor Unit Safety Precautions Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open. Be cautious when unpacking and installing the product. • There is risk of fire or electric shock. • Moisture may condense and wet or damage furniture. • Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. For installation, always contact the dealer or an Authorized Service Center. Do not install the product on a defective installation stand. Be sure the installation area does not deteriorate with age. • There is risk of fire, electric shock, explosion, or injury. • It may cause injury, accident, or damage to the product. • If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. ■ Operation Do not store or use flammable gas or combustibles near the product. • There is risk of fire or failure of product. Gasolin Installation Manual 5 ENGLISH Do not modify or extend the power cable. Safety Precautions ■ Installation Always check for gas (refrigerant) leakage after installation or repair of product. Install the drain hose to ensure that water is drained away properly. Keep level even when installing the product. • Low refrigerant levels may cause failure of product. • A bad connection may cause water leakage. • To avoid vibration or water leakage. 90˚ Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods. Use two or more people to lift and transport the product. Do not install the product where it will be exposed to sea wind (salt spray) directly. • It may cause a problem for your neighbors. • Avoid personal injury. • It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation. 6 Indoor Unit Installation Installation ENGLISH Read completely, then follow step by step. Selection of the best location Above 250 400 or less 50 or more 100 or more Ceiling Ceiling Board Ceiling Board 50 or more 30 or less 30 or more • There should not be any heat source or steam near the unit. • There should not be any obstacles to the air circulation. • A place where air circulation in the room will be good. • A place where drainage can be easily obtained. • A place where noise prevention is taken into consideration. • Do not install the unit near the door way. • Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles. • The indoor unit must have the maintenance space. Unit:cm Floor CAUTION : In case that the unit is installed near the sea, the installation parts may be corroded by salt. The installation parts (and the unit) should be taken appropriate anti-corrosion measures. Installation Manual 7 Installation Ceiling dimension and hanging bolt location • The dimensions of the paper model for installation are the same as those of the ceiling opening dimensions. Ceiling Ceiling board Level gauge TE Series TH/TD Series 75 Unit:mm CAUTION : • This air-conditioner uses a drain pump. • Install the unit horizontally using a level gauge. • During the installation, care should be taken not to damage electric wires. 840 Unit size 45 875 (Ceiling opening) 785(Hanging bolt) 840 Unit size 570 Unit size 570 Unit size 45 39.5 672 (Hanging bolt) 75 521(Hanging bolt) 600 (Ceiling opening) 39.5 875 (Ceiling opening) 101.5 672 (Hanging bolt) 101.5 600 (Ceiling opening) Unit:mm • Select and mark the position for fixing bolts and piping hole. • Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose. • Drill the hole for anchor bolt on the wall. NOTICE • Avoid the following installation location. 1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated. These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function. In these cases, take the following actions; • Make sure that ventilation fan is enough to cover all noxious gases from this place. • Ensure enough distance from the cooking room to install the air conditioner in such a place where it may not suck oily steam. 2. Avoid installng air conditioner in such places where cooking oil or iron powder is Air conditioner generated. 3. Avoid places where inflammable gas is generated. Take enough 4. Avoid place where noxious gas is distance Use the ventilation fan generated. for smoke-collecting hood with sufficient 5. Avoid places near high frequency capacity. Cooking table generators. 8 Indoor Unit Installation Ceiling Flat washer for M10 (accessory) Ceiling board Spring washer (M10) Flat washer for M10 (accessory) Nut (W3/8 or M10) Air Conditioner body Ceiling board Set screw of paper pattern (4 pieces) Paper pattern for installation Open the ceiling board along the outer edge of the paper pattern. Adjust the same height • The following parts are local purchasing. Hanging Bolt - W 3/8 or M10 Nut - W 3/8 or M10 150mm Nut (W3/8 or M10) CAUTION : Tighten the nut and bolt to prevent unit from falling off. Spring Washer - M10 Plate Washer - M10 Wiring Connection • Open the control box cover and connect the remote control cord and Indoor power wires. Indoor power cord Remote control cord Control box cover [Air inlet side view] Control box cover fitting screw(2 units) Fire prevention cover Fire prevention cover fitting screw(1 units) Terminal Block in Indoor 1(L) 2(N) 3 Terminal Block in Outdoor 4 C D Vcc A B INDOOR POWER INPUT WARNING : Make sure that the screws of the terminal are free from looseness. Installation Manual 9 ENGLISH Keep the length of the bolt from the bracket to 40mm Hanging bolt (W3/8 or M10) Installation CAUTION: After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control box cover. 2) Provide a circuit breaker switch between power source and the unit. 3) The screws which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the wires.) 4) Specification of power source 5) Confirm that electrical capacity is sufficient. 6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 7) Confirm that the cable thickness is as specified in the power sources specification. (Particularly note the relation between cable length and thickness.) 8) Never fail to equip a leakage breaker where it is wet or moist. 9) The following troubles would be caused by voltage drop-down. • Vibration of a magnetic switch, damage on the contact point, fuse breaking, disturbance by the normal function of an overload protection device. • Proper starting power is not given to the compressor. HAND OVER Teach the customer the operation and maintenance procedures, using the operation manual. (air filter cleaning, temperature control, etc.) 10 Indoor Unit Installation Installation of Decoration Panel 1. Temporarily fix two decoration panel fixing screws (hexagon M5 screw) on the unit body. (Tighten by amount 10mm in length.) The fixing screws (hexagon M5 screw) are included the indoor unit box. 2. Remove the air inlet grille from the decoration panel. (Remove the hook for the air inlet grille cord.) 3. Hook the decoration panel key hole ( ) on the screws fixed in step above, and slide the panel so that the screws reach the key hole edge. 4. Retighten completely two temporarily fixed screws and other two screws. (Total 4 screws) 5. Connect the louver motor connector and display connector. 6. After tightening these screws, install the air inlet grille (including the air filter). Piping side Air conditioner unit Decoration panel fixing screws (hexagon M5 screws) Temporally fitting at 2 places (Tightening about 10mm) Control box cover Louver motor Inlet Grille Decoration panel Key holes Display Lead wire for louver motor and display Decoration panel fixing screws (Hexagon M5 screw) Inlet Grille CAUTION : Install certainly the decoration panel. Cool air leakage causes sweating. Water drops fall. Good example Bad example Air conditioner unit Ceiling board Decoration panel Fit the insulator (this part) and be careful for cool air leakage Air conditioner unit Air Cool air leakage (no good) Ceiling board Decoration panel Installation Manual 11 ENGLISH Before installing the decoration panel, always remove the paper template. The decoration panel has its installation direction. Installation Drain Piping • Drain piping must have down-slope (1/50 to 1/100): be sure not to provide up-and-down slope to prevent reversal flow. • During drain piping connection, be careful not to exert extra force on the drain port on the indoor unit. • The outside diameter of the drain connection on the indoor unit is 32mm. Piping material: Polyvinyl chloride pipe VP-25 and pipe fittings Upward routing not allowed Pipe clamp Indoor unit Maintenance drain port • Be sure to install heat insulation on the drain piping. Heat insulation material: Polyethylene foam with thickness more than 8 mm. 1/50~1/100 MAX 700mm Drain test The air conditioner uses a drain pump to drain water. Use the following procedure to test the drain pump operation: Feed water Flexible drain hose (accessory) Main drain pipe Drain Pump Drain port Glue the joint Drain hose connection Use the clip (accessory) Drain pan CAUTION : The supplied flexible drain hose should not be curved, neither screwed. The curved or screwed hose may cause a leakage of water. • Connect the main drain pipe to the exterior and leave it provisionally until the test comes to an end. • Feed water to the flexible drain hose and check the piping for leakage. • Be sure to check the drain pump for normal operating and noise when electrical wiring is complete. • When the test is complete, connect the flexible drain hose to the drain port on the indoor unit. Flexible drain hose 1/50~1/100 Flexible drain hose MAX 700mm Flexible drain hose 12 Indoor Unit Installation Attention 2. Keep the drain hose downward up to 1/50~1/100 inclination. Prevent any upward flow or reverse flow in any part. 1/50~1/100 MAX 700mm 3. 5mm or thicker formed thermal insulator is provided for the drain pipe. Thermal insulator (Local supply) Drain pipe (Local supply) Unit Elbow Drain pump 4. Upward routing is not allowed. 5. Be sure to check the drain pump for normal operation and abnormal noise when electrical wiring is complete. Wall Drain hose Installation Manual 13 ENGLISH 1. Possible drain-head height is up to 700mm. So, it must be installed below 700mm. Installation Installation of Remote Control • Although the room temperature sensor is in the indoor unit, the remote controller should be installed in such places away from direct sunlight and high humidity. Installation of the remote controller • Select places that are not splashed with water. • Select controller position after receiving customer approval. • The room temperature sensor is built in the indoor unit. • This remote controller equipped with liquid crystal display. If this position is higher or lower, display is difficult to see.(The standard height is 1.2 ~1.5m high) Routing of the remote controller cord • Keep the remote controller cord away from the refrigerant piping and the drain piping. • To protect the remote controller cord from electrical noise, place the cord at least 5cm away from other power cables. (audio equipment. television set, etc.) • If the remote controller cord is secured to the wall, provide a trap at the top of the cord to prevent water droplets from running. WIRED REMOTE CONTROLLER INSTALLATION DISASSEMBLING • Separate the under plate from Remote controller box. Front case Th • Attach insulator to under plate. el ow er Lever carefully the box open using a screw driver, etc. pa rt Remote controller box body • Fix the under plate on the wall • Fix the cord clamps on the wall by ø 3 tapping screws (accessory). • Fix the remote controller cord. Face of wall Cord clamp (accessory) Under plate Screw (accessory) Remote controller ELECTRICAL WIRING (Main board) CN REMO Wire and make sure that teminal numbers are matched on unit side and remote controller side. The maximum length of the cord is 100m. If the length of the cord exceeds 50m, 2 use a wire size greater than 0.5mm . 14 Indoor Unit Installation Optional operation Room Temp. sensor Slide switch for 2 Thermistor R13H TH OP2 R14H OP3 SW TH Position 2 Position 1 Position 3 REMO MAIN 2TH REMO MAIN 2TH R12H CO1H OP5R16H OP4 R15H OP1 R19H R11H OP7 R18H R17H OP6 LO C070 STAND R03S HI R04S SW R01S R02S (1) Open the rear cover of the wired remote-controller to set the mode. (2) Select one of three selectable modes as follows. • Position 1: The room temperature is controlled by the thermistor of the main body. • Position 2: The room themperature is controlled by the thermistor of the wired remote-controller, control the temperature according to the position of wired remote-controller. • Position 3: The room temperature is controlled by lower temperature between the temperature of main body and of remote-controller sensor. (3) Move the slide switch to set position. (4) Close the rear cover and check if it works normally. HIGH Slide switch for ceiling height CAUTION : • Select the position after counselling with a customer. In case of cooling mode, room temperature is controlled by the main body sensor. • To control the room temperature by a wired remote controller, install the remote controller (room temp. sensor) to sense the temperature more accurately. • Maunfactured in the position 3. 2) Adjusting air volume to the height of ceiling You can choose the RPM(or air volume) of indoor motor according to the height of ceiling to supply the comfortable atmosphere to consumers. R14H OP3 SW TH STAND OP2 REMO MAIN 2TH Hi R12H CO1H OP1 R19H R11H OP5R16H OP4 R15H OP7 R18H R17H OP6 LO STAND R03S HI Slide switch for ceiling height Change of air volume Increasing Decreasing SW HIGH R01S R02S Mode of slide switch High Ceiling Standard Low Ceiling Lo R04S Ceiling height more than 4.0m 3.2~4.0m less than 3.2m R13H TH Low ceiling Standard (Default) High Ceiling C070 Procedure 1. Choose the selectable position in the table after measuring the height of ceiling. 2. In the case of changing the height as "high" or "low", open the rear cover of the wired remote-controller. 3. Move the slide switch to the set position. 4. Close the rear cover and check if it works nomally. Slide switch for 2 Thermistor Remark Maunfactured in standard mode Installation Manual 15 ENGLISH 1) Two Thermistor System Memo 16 Indoor Unit P/No.: 3828A20873A Printed in Korea After reading this manual, keep it in a place easily accessible to the user for future reference.
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