User Manual MODEL : PSF1032A ※ IMPORTANT • Please read this installation manual completely before installing the product. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only. • Please retain this installation manual for future reference after reading it thoroughly. P/No.: MFL62883403 What is PLS? Plasma Lighting System PLS is a non-electrode lighting device using the new concept of plasma illumination by microwave. Features PLS is an economic lamp with high efficiency and long life span. - Power consumption and maintenance cost are lower compared to the existing lighting (Based on number of installations) - With the ballast internally installed, there is no need to separately purchase the ballast. Optimal lighting environment - PLS provides optimal lighting environment with high illumination even for the wide area. (Refer to the following distribution curve of luminous intensity. - The level of light fading after long use is minimal. ● Distribution curve data of luminous intensity (Based on average beam angle) - LEGEND (D-PLANES) - CONE LUX LEVELS Nature friendly lighting 2 - Simulates natural and high color rendering lighting. - Minimizes radiation of ultraviolet and infrared ray. - No environmentally hazardous material (Mercury, lead, cadmium etc.) Contents Safety precaution Installation and power connection Using and cleaning 4~7 4-5 6-7 Installation method 8 Component and name 9 Installation criteria and example 10~12 Check before requesting for service 13 Product specification 14 Product warranty 15 Customer card About customer service 16 17 3 • The meaning of the symbol shown on product and this manual are as follows. Safety precaution • This symbol shows the detail and operation that can result in dangerous situation. Read carefully and follow the direction with this symbol to avoid any dangerous situation. • This symbol shows the potential situation with electric shock under specific condition. Installation and power connection WARNING • Potential for major injury or human death when directions are violated CAUTION • Potential for minor injury or product damage when directions are violated WARNING Use the trolley when moving the product because it is heavy. • It can cause injury or product damage when it drops. Do not install the product in the place where it is always moist. • It can cause a fire. Less than 95% humidity Do not install the product where the product can be submersed. • It can cause an electric shock. Do not install the product where the surface is not even. • It can block the inlet/outlet installed below the power supply and damage the system. Do not put any objects that block the inlet/outlet to ensure space to cool the product. • It can cause problems to the product. 4 WARNING Firmly fixate the product considering the installation support, product weight (21kg) and the vibration so that it does not shake. [Always use fixating bolt Within ±10% Use the product at rated specification. • It can cause a fire or product damage. M8, spring washer and nut.] 21kg • It can cause an injury if the product falls. Current capacity 7A Earth leakage breaker Configure the switchboard to electric capacity (7A) for each set. • Always ground the product as it can cause an electric shock or a fire. • When using SSR, install the product according to 20A capacity specification per set. After installing and fixating the product, do not block the product with alien material (Vinyl, silicon etc.) as shown on the left. • It can block the inlet/outlet installed below the power supply and damage the system. Install earth leakage breaker and exclusive switch. • It can cause fire and electric shock if not installed. Please do earth work. Electric work has to be done by certified technicians by technical regulation on electric equipment or indoor wiring specification and regulation, and this installation guide. A specific circuit has be used. Do not use any heating device or flammable material within 1m of the product. • It can cause a fire or an explosion. • It can cause electric shock if not do the earth work Exclusive switch • It can cause fire and electric shock if power capacity is inadequate or electric work is faulty CAUTION Do not install the product where it not ventilated well. • It can cause heating of the product or a fire. Keep 30cm of clearance from the case to the wall to safely use the product. • It can cause heating of the product. When laying down the product on the floor, put it in the same direction as shown in the picture. • If not laid as shown in the picture, it can cause product damage. 5 WARNING Safety precaution Do not disassemble or reconfigure the product. Do not use the product for underwater lighting. (Underwater lighting display, exploration, fishing, event etc.) Use and Cleaning • It can cause a fire or an electric shock. Never disassemble the main unit of the product. • It can cause an electric shock from high voltage electricity flowing inside the product. • When the cover is arbitrarily disassembled, it can cause an injury from leakage of microwave. • Never take off the external cover unless done by the service technician. Never stare at the lamp when the lighting is turned on. • It can cause visual disorder due to the strong light. Do not use the product for purposes other than lighting. (Warning food, drying clothe) • It can cause a fire. If the PLS is submersed in water, use the product after repairing the product. Se rv 6 ic e • It can cause a fire or an electric shock. WARNING Be careful not to let any alien object (Pin, coin, steel wire) get into the inlet/outlet and internal/external hole on the case. Do not use the product when dropped or when impact is applied. • It can cause problems to the product. • It can cause a fire or an electric shock. Do not use the product with the cover on the exterior of the product. • It can cause a fire or an electric shock. When the lamp is abnormally turned off, do not disassemble the product, and always request for service to the service center. • It can cause an electric shock or problems to the product. When cleaning the product, never spray water directly on the main unit of the product. • It can cause a fire or an electric shock. CAUTION When touching hot parts (Cover glass, reflector etc.), always wear safety gloves. • Because the product is hot while or after it is operating, it can cause a burn. 7 Installation method Before installing… – This model (PSF1032A) is designed to be installed outdoors and supports day to day water proofing. – To prevent the product from falling by wind or other external force, use the bolt and nut of M8 or above. – Be careful not to let other objects interfere with product from cooling and also be careful not to block the inlet/outlet when installing the product. – Installing the product in an environment that exceeds the usable temperature and humidity can cause unexpected issues. Therefore always consult with LG Electronics before installing the product. – Installing the product in locations where chemicals such as TCE series or chlorine gas are used or locations where vibration is excessive can cause unexpected issues. Therefore always consult with LG Electronics before installing the product. – When using the product in highly dusty area, the illumination can be reduced due to the dust. Therefore periodically clean the product and do not install the product where metallic dust is generated. – Install at least 1m from the ground clearance distance must be maintained. – The mark means min. distance from PLS to lighted object when install the PLS, check the distance from PLS on the optical axis of PLS. 3m CAUTION 1. Follow regulations of government agency for technical standard and electric power company's guide regarding regulations on equipment and wiring. • By the regulation and this installation guide, WARNING electric work using a specific circuit must be done by certified electric technician. It can cause fire or electric shock if capacity of power supply circuit is insufficient or faulty. 2. Do stated earth work when installing PLS • Do earthwork of PLS. Do not connect earth wire WARNING 8 with gas pipe, water pipe, lightning rod or telephone line. It can cause electric shock as it makes earthwork incomplete. Component and name Product size (Units : mm) Component and name Cover, Front Cover, Side Cover, Back Tilt, Swivel Cable, High Voltage Power Cord (Plug-less) Power Supply Cover, Top Glass, Cover Bolt, Aiming Angle Case, Upper Case, Lower ※ Accessories in box Item USER MANUAL No. (EA) 1 9 Installation criteria and example Power condition and switchboard configuration for PLS installation • Because the power consumption per 1 set of PLS is high, the cross sectional area of the switchboard must appropriately be applied, and for stable operation, one control switch must be installed for each set. • Grounding requires more than 3 grounding points and must be wired for safety purposes. PLS switchboard (When installing 6 sets) MCCB 75A or above Apply 14.0 mm2 or above Apply 2.0 mm2 or above for each line Recommended to apply ELB, MS capacity of 10A * PLS is not equipped with a terminal block. For installation, please get professional assistance. - Terminal Block Specification (a) Rated Voltage: 250V or above (b) Rated Power: 10A or above (c) 3 way bolt fastening type - After connecting power line to the terminal block, ensure that the power line makes secure contact with fastening bolt or clamp and the power line is securely fastened. WARNING • After wiring power line to terminal box, check if the line touches tightening bolt or clamp or is being forced. • Use regulated electric wire so connecting part of terminal is knocked out by external force. It can cause fire if connecting part is fixed tightly as it generates heat. • Wire power line after ring terminal work. It can cause fire and failure of electric parts. • Check Neutral status when installing main power • Ending part of PLS has to be waterproof when connecting it to terminal. Note) MCCB: Molded Case Circuit Breaker ELB: Earth Leakage Circuit Breaker Use rate sensitivity current (Break current) of 30 [mA] MS: Magnetic Switch (Used when applying GPS or auto flash device) 10 Case lower – Refer to the dimension of the case below the power supply and fixate the product. (Units : mm) Inlet 231 70 40 400 110 10 59 Bolt/Nut connection (Hole with width of 10mm) 252 13 Outlet Base plate to fixate product (Separately manufactured) – Considering the safety of the system and installation, it is recommended to manufacture the base plate separately to fixate the product. Refer to the following drawing. (Not included in the product) – If the base plate is not required, install the product by considering the cooling path (Inlet/Outlet) of the system. 255,0 30,0 • When manufacturing the base plate to fixate the product, always use steel plate of L400xW272 (mm) 5T or above. 80,0 30,0 80,0 50,0 30,0 400,0 30,0 80,0 12,0 (Units : mm) 11 Installation criteria and example Optical source (LDM) Bolt, Aiming Angle M8 Bolt Power supply (PSM) Inlet Outlet Base plate to fixate product Base Plate Spring Washer M8 Nut • Install the product on even ground free from submersion. • When adjusting the bolt (M12 bolt, aiming angle) to adjust the PLS angle, always use a spanner and maintain torque of 40kgf.cm or above. 12 Check before requesting for service Symptom Cooling fan is not operating Check points Is the power outlet 220~240V? Change to 220~240V power outlet. Request for repair service Light is turned off within 5 minutes after it is turned on Light flashes within 5 minutes after it is turned on. Action Does the flashing continue even 5 minutes after the light is turned on? If the light flashes within 5 minutes after turning the light on, it is not a problem. If the light continues to flash even after 5 minutes, request for repair service. 13 Product specification 14 Model name : PSF1032A Rated voltage : 220-240 V / 50 Hz Power consumption : 1000 W ISM frequency : 2450 MHz ± 50 MHz Dimension : L570 x W440 x H680 mm Weight : 21 kg Luminous flux : 87,000 lm ± 4,350 lm (Standard Color Temperature 7,500 K) Color temperature : 5,500 K, 6,500 K, 7,500 K Color rendering index : 80 Ra ± 4 Ra (Standard Color Temperature 7,500 K) Beam Angle : 10˚, 20˚, 60˚ Temperature range : –20 ˚C ~ +40 ˚C IP Grade : IP55 Product warranty Product name : PLS-type Induction Lamp Date of Purchase : YY Model name : MM Name of Customer : Telephone #: Address: Name of Retailer : Telephone #: Address: DD Warranty Period 1 year 20 Yeouido-dong Yeongdeungpo-gu, Seoul, KOREA Because this Warranty Card specifying the date of purchase may be necessary for sufficient service in case of a request for repair, please keep this Warranty Card carefully. 1⃞ Quality assurance for this product shall be provided in accordance with the details specified in the warranty card. 2⃞ Because a period of warranty free of charge begins from the date of purchase, please ask the applicable person to specify the date of purchase. (If it is impossible or difficult to identify the date of purchase, the warranty period shall begin on the date after the lapse of 3 months from the date of manufacture or the date of completion of customs clearance.) 3⃞ Warranty free of charge shall not be applied to any use of product under abnormal conditions and environments (see the standard for installation specified in the User Instruction), other than normal use of lighting product. (including core components) 4⃞ This Warranty Card is not re-issuable. 5⃞ In case of supplies according to a separate contract (procurement, HOST, single unit, etc), the terms and conditions of warranty under such contract shall be applied. 15 Customer card Product name : PLS-type Induction Lamp Warranty Period 1 year Model name : Date of Sale : YY MM DD Name of Customer : Telephone # : Address : Resident Registration Number : E-mail Address : @ This Customer Card will be used for customer management in a specialty store. ※ The aforementioned information will be used for better customer service. Remark Name of Specialty Store : Name of Installation Engineer : 16 About customer service Customer's Rights A customer has a valuable right to benefit from a warranty free of charge for 1 year from the date of purchase where any failure occurs during the use of product. However, any repairs for failure due to customer's negligence or Act of God will be charged even during a period of warranty free of charge. Responsibility for charged service (Customer's payment of expense) In case of the following events, any service will be provided at a cost even during a period of warranty free of charge. ❶ In case of failure due to insertion of foreign substances (water, beverage, coffee, toy, etc) into the product. ❷ In case of damage or functional failure due to fall of the product or impact to the product. ❸ In case of damage in appearance or deformation due to solvent such as thinner or benzene. ❹ In case of failure due to the use of parts or consumables other than LG Electronics' original parts. ❺ In case of failure of product due to wrong authorization of using voltage. ❻ In case of loss or damage of components due to customer's authorized disassembly of product. ❼ In case of failure due to Act of God (lightning, fire, damage from storm and flood, gas, damage from sea water, earthquake, etc) ❽ In case of failure due to non-compliance of “Safety Instructions” in the user instruction (Following “Safety Instruction” ensures a long-lifespan of product.) ❾ In case of failure of product due to customer's other negligence. 17 Memo 18 Memo 19 Contact for product use and quality If you need a service due to the problem of the product, contact the following number. We will provide friendly accurate service fast. Product purchase and other questions Please contact the specialized dealer of the applicable region or the retailer. * This product is not serviced generally Authorized LG Service Centers. Contact installed company for PLS or above call center number. Contents of User’s Manual are based on October, 2010 and may be changed without a prior notice.