Samsung AR18MV5NEWK Inverter Split AC with World's First* 8 Pole Digital Inverter 5.0KW (1.5 TR) Installation Guide

Samsung AR18MV5NEWK Inverter Split AC with World's First* 8 Pole Digital Inverter 5.0KW (1.5 TR) Installation Guide
• Verify that the air conditioner is not installed in an easily
accessible area.
General information
• Carefully read the content of this manual before installing
the air conditioner and store the manual in a safe place in
order to be able to use it as reference after installation.
• For maximum safety, installers should always carefully
read the following warnings.
• Store the operation and installation manual in a safe
location and remember to hand it over to the new owner if
the air conditioner is sold or transferred.
• This manual explains how to install an indoor unit with a
split system with two SAMSUNG units. The use of other
types of units with different control systems may damage
the units and invalidate the warranty. The manufacturer
shall not be responsible for damages arising from the use
of non compliant units.
• This product has been determined to be in compliance
with the Low Voltage Directive (2006/95/EC) and the
Electromagnetic Compatibility Directive (2004/108/EC) of
the European Union.
• The manufacturer shall not be responsible for damage
originating from unauthorised changes or the improper
connection of electric and requirements set forth in the
“Operating limits” table, included in the manual, shall
immediately invalidate the warranty.
• The unit contains moving parts, which should always be
kept out of the reach of children.
• Do not attempt to repair, move, alter or reinstall the unit.
If performed by unauthorised personnel, these operations
may cause electric shocks or fires.
• Do not place containers with liquids or other objects on
the unit.
• The packing material and exhaust batteries of the remote
control (optional) must be disposed of in accordance with
current laws.
• The air conditioner contains a refrigerant that has to be
disposed of as special waste. At the end of its life cycle, the
air conditioner must be disposed of in authorised centres
or returned to the retailer so that it can be disposed of
correctly and safely.
Installation of the unit
• IMPORTANT: When installing the unit, always remember
to connect first the refrigerant tubes, then the electrical
lines. Always disassemble the electric lines before the
refrigerant tubes.
• Upon receipt, inspect the product to verify that it has not
been damaged during transport. If the product appears
damaged, DO NOT INSTALL it and immediately report
the damage to the carrier or retailer (if the installer or the
authorised technician has collected the material from the
retailer.)
• After completing the installation, always carry out a
functional test and provide the instructions on how to
operate the air conditioner to the user.
When installing more than 1 outdoor unit
Unpacking the outdoor unit
(5 cases)
Sea breeze
• All the materials used for the manufacture and packaging
of the air conditioner are recyclable.
• The air conditioner should be used only for the applications
for which it has been designed: the indoor unit is not
suitable to be installed in areas used for laundry.
(Unit: mm)
–– Install the outdoor unit in a place (such as near buildings
etc.) where it can be protected from sea breeze. Failure to
do so may cause a damage to the outdoor unit.
2 Remove the top cushion.
Outdoor unit
Outdoor unit
Sea
• If you cannot avoid installing the outdoor unit at the seaside,
construct a protection wall around to block the sea breeze.
3000
3000
200
300
600
Sea breeze
600
Maximum pipe height: 15 m
Maximum pipe length: 30 m
• Always verify that electric connections (cable entry, section
of leads, protections…) are compliant with the electric
specifications and with the instructions provided in the
wiring scheme. Always verify that all connections comply
with the standards applicable to the installation of air
conditioners.
Top view
Make at least one round to reduce
noise and vibration.
3
15
8
✴✴18/24✴✴
3
30
15
CAUTION
Outer wall
• Install the unit in a place where water can drain smoothly.
Insulated assembly pipe,
Ø 15.88 mm (1)
✴✴24✴✴
Drain Hose, 2 m long (1)
Pipe clamp B (3)
Pipe clamp A (3)
Vinyl tape (2)
PE T3 foam tube insulation (1)
Putty 100 g (1)
Remote control holder (1)
600
Drain plug (1)
M4 x 25 tapped screw (6)
500
300
Users Manual (1)
500
Cement nail (6)
Installation Manual (1)
CAUTION
Cap screw (2)
• If the outdoor unit is installed with any insufficient
clearance, it may generate sound and affect the whole
product.
• Be sure to install the outdoor unit in a level place where its
vibration does not affect the whole product.
Pipe bundle hole
Tools
• Pipe bender
<Minimum distances between the hole and the
installation plate>
(Unit : mm)
• Spirit level
• Screwdriver
Model
A
B
C
D
✴✴12✴✴
36
120
81
36
✴✴18✴✴
36
190
81
36
✴✴24✴✴
33
110
110
33
• Spanner
• Drill
• L-wrench
• Pipe cutter
• Measuring tape
• Reamer
3-wire assembly cable (1)
3-wire power cable (1)
2-wire assembly cable (1)
Accessories in the outdoor unit package
Refrigerant pipes
(assembly pipe)
Vinyl tape
Power and communication cables
(assembly cable)
Drain hose
Indoor Unit Installation
Pipe bundle hole: Ø 65 mm
Please scan this QR code for detail
video of indoor unit installation.
2 Drill the hole.
• Resistance meter
• Electroscope
CAUTION
Step 1.4 Drilling a hole through the
wall
Before fixing the installation plate to a wall and then fixing
the indoor unit to the installation plate, a window frame, or
a gypsum board, you must determine the position of a hole
(with 65 mm inner diameter) through which the pipe bundle
(consisting of power and communication cables, refrigerant
pipes, and drain hose) will pass and then drill that hole.
• Be sure to drill only one hole.
• Make sure that the hole slants downwards so that the
drain hose slants downwards to drain water well.
1 Determine the position of a 65 mm hole in consideration
of the possible directions of the pipe bundle and the
minimum distances between the hole and the installation
plate.
Left
Right
Rubber leg (4)
Rear right or left
Installation Manual (1)
Step 2.1 Disassembling the cover
panel
1 Remove the cap screws, then the screws.
Wall
Drain hose
Indoor unit
<The hole slants downwards>
Step 1.5 Taping the pipes, cables, and
drain hose
1 Wrap foam insulation on parts without insulation on the
ends of the refrigerant pipes, as shown in the figure. This
wrapping minimises condensation problem.
Cap screw
Screw
Phillips screwdriver
Flat-head screwdriver
Bottom right
Insulation
<Possible directions of the pipe bundle>
Unpacking the indoor unit
Optional accessories
NOTE
1 Open the indoor unit package.
Insulated assembly pipe,
Ø 9.52 mm (1)
✴✴12✴✴
Insulated assembly pipe,
Ø 6.35 mm (1)
2 Remove the left and right cushions.
3 Pull out the unit from the package.
2 Unlock the side hooks ( , ), then centre hooks ( ).
Then unlock the bottom hooks ( ) to pull out the cover
panel.
Step 2.3 Connecting the Power and
communication cables (assembly
cable)
• A flare nut is attached to the end of each pipe of an
evaporator or a service port. Use flare nuts when connecting
the pipes.
• Wire assembly cables are optional. If they are not supplied,
use standard cables.
• The drain plug and the rubber legs are included only when
the air conditioner is supplied without assembly pipes.
• When performing electrical and earthing works, be sure
to comply with the 'technical standards of electrical
installations' and the 'wiring regulations' in the local
regulations.
• Tighten the terminal block screw to 1.2-1.8 N•m (1.2-1.8
kgf•cm).
A
NOTE
A
B
Control box
C
B
• Each wire is labelled with the corresponding terminal
number.
• Use shield cable (Category 5; less than 50pF/m) for noisy
environmental site.
Bottom/Side hook (B/C)
Before
connecting
Correct
Upside
down
Damaged
Noncircular
2
• Power supply cords of parts of appliances for outdoor
use shall not be lighter than polychloroprene sheathed
flexible cord. (Code designation IEC: 60245 IEC66/CENELEC:
H07RN-F, 60245 IEC57 CENELEC: H05RN-F, 60227 IEC53:
H05VV-F).)
• Power & Communication cable shall not exceed 30m.
1
After
connecting
Correct
Correct
(Front view) (Side view)
Upside
down
CAUTION
Non-fitted
<Circular terminal>
1(L)2(N)
• For the terminal block wiring, use a wire with a ring terminal
socket only. Regular wires without a ring terminal socket
may become a hazard due to overheating of the electrical
contact during installation.
• If you need to extend the pipe, be sure to extend the cable,
too. The maximum length of each of the cable and pipe
used should not exceed 15 meters (✴✴12✴✴) and 30
meters (✴✴18/24✴✴).
F1 F2
• Do not connect two or more different cables to extend the
length. This connection may cause fire.
4
• Each circular terminal must match the size of its
corresponding screw in the terminal block.
Step 2.2 Disassembling the
installation plate
• After connecting the cables, make sure that terminal
numbers on the indoor and outdoor units match.
Fasten the screws for the wire holders.
Model
✴✴12✴✴
✴✴18/24✴✴
Power cable
(Outdoor unit)
3G X 2.5 mm², H07RN-F
Outdoor-to-indoor
power cable
3G X 1.0 mm², H07RN-F
Communication
cable
2 X 0.75 mm², H05RN-F
Type GL
20A
25A
• Ensure that power and communication cables are
separated, they must not be in the same cable.
WARNING
CAUTION
• If changing the pipe direction from left to right, do not
drastically bent it but slowly turn it in the opposite direction
as shown. Otherwise, the pipe may be damaged in the
process.
Tools
Spec
MH-14
Connection
sleeve (mm)
20xØ6.5 (HxOD)
Insulation
tape
Width 19 mm
Contraction
tube (mm)
Step 2.4 Optional: Extending the
power cable
Refrigerant pipes
Step 2.5 Installing and connecting the
drain hose
Shape
Crimping
pliers
Compression
dimension
1 Install the drain hose.
• After compressing it, pull both sides of the wire to make
sure it is firmly pressed.
Method 1
Method 2
Compress it 4 times.
Compress it 4 times.
70xØ8.0 (LxOD)
2 As shown in the figure, peel off the shields from the rubber
and wire of the power cable.
• Peel off 20 mm of cable shields from the pre-installed
tube.
CAUTION
• For information about the power cable specifications for
indoor and outdoor units, refer to the installation manual.
• After peeling off the tube wire, you must insert a
contraction tube.
Power cable
Drain hose
5 mm
Assembly pipe
5 Wrap it with the insulation tape twice or more and
position your contraction tube in the middle of the
insulation tape.
Three or more layers of insulation are required.
Method 1
Method 2
Insulation tape
Wall
Indoor unit
Drain hose
Slant downwards
Water
Slant upwards
20
20
60
35 mm
5 cm
less
Bent
Contraction tube
120
180
(Unit: mm)
Pre-installed tube for the power cable
20
7 After tube contraction work is completed, wrap it with the
insulation tape to finish.
(Unit: mm)
3 Insert both sides of core wire of the power cable into the
connection sleeve.
• Method 1: Push the core wire into the sleeve from both
sides.
• Method 2: Twist the wire cores together and push it into
the sleeve.
Method 1
Method 2
Connection sleeve
Connection sleeve
• The compression dimension should be 8.0.
Too small
clearance
Ditch
Too small
clearance
2 Pour water into the drain pan. Check whether the hose is
well drained.
Insulation tape
CAUTION
• Make sure that the connection parts are not exposed to
outside.
• Be sure to use insulation tape and a contraction tube made
of approved reinforced insulating materials that have the
same level of withstand voltage with the power cable.
(Comply with the local regulations on extensions.)
4 Using a crimping tool, compress the two points and flip it over
and compress another two points in the same location.
Dipped in water
Insulation tape
40 mm
20
Connection hose
5 mm
6 Apply heat to the contraction tube to contract it.
• Connect the wires firmly so that wires cannot be pulled
out easily. (If they are loose, it could cause burn-out of the
wires.)
1 Prepare the following tools.
IM.indd 1
2 Wind the refrigerant pipes, power cable, communication
cable and drain hose with vinyl tape to make a pipe
bundle.
Installation plate
• Vacuum pump
(Backward flowing
prevention)
Step 1.2 Unpacking
Centre hook (A)
300
Make a U-trap (A) on the pipe
(which is connected to the indoor
unit) at outer wall and cut the
bottom part of the insulation
(about 10 mm) to prevent
rainwater from getting inside
through the insulation.
• If these accessories are supplied, they are in the accessory
package or outdoor unit package.
• Torque wrench
300
600
• Be sure to clean the sea water and the dust on the heat
exchanger of the outdoor unit and apply a corrosion inhibitor
on it. (At least once in a year.)
Tools for test operation
Remote control battery (2)
150
Cut insulation to have
rainwater drained
• If you have any difficulty finding installation location as
prescribed above, contact your manufacturer for details.
1500
600
Pipe height
✴✴12✴✴
Indoor Unit
• Stud finder
300
600
2000
Minimum Maximum Maximum
• Thermometer
300
(6 cases)
(Unit : m)
Pipe length
Model
Outdoor unit
Protection wall
Accessories in the indoor unit package
Remote control (1)
When installing 1 outdoor unit
The actual units may look different from the
images depicted here.
–– When extension wiring is required due to power line
damage, refer to "Step 2.4 Optional: Extending the power
cable" in the installation manual.
• Manifold gauge
Installation plate (1)
✴✴24✴✴
Side view
(Unit: mm)
Outdoor
Unit
Sea
Air flow direction
Drain hose hole
You can select the direction of
draining (left or right).
• Verify that the air conditioner is connected to the power
supply in accordance with the instructions provided in the
wiring diagram included in the manual.
General tools
Step 1.3 Checking and preparing
accessories and tools
Installation plate (1)
✴✴12/18✴✴
600
Protection wall
Outdoor unit
Accessories
1500
600
125 mm or
more
• Always verify that the cut-off and protection switches are
suitably dimensioned.
• Construct a protection wall with a solid material such as
concrete to block the sea breeze. Make sure that the height
and the width of the wall are 1.5 times larger than the size
of the outdoor unit. Also, secure a space larger than 600
mm between the protection wall and the outdoor unit for
exhausted air to ventilate.
3 Pull out the unit from the bottom cushion.
1500
125 mm or
more
–– It may cause electric shock or fire due to poor connection,
poor insulation, or current limit override.
Sea
Minimum clearance in mm
100 mm or more
• Be sure not to perform power cable modification, extension
wiring, and multiple wire connection.
Sea breeze
Insulated assembly pipe,
Ø 12.70 mm (1)
✴✴18✴✴
1 Remove the package.
• Verify that the voltage and frequency of the power supply
comply with the specifications and that the installed power
is sufficient to ensure the operation of any other domestic
appliance connected to the same electric lines.
Wall
1500
• Verify that installation and testing operations are
performed by qualified personnel.
• When installing the outdoor unit at the seaside, make
sure that it is not directly exposed to sea breeze. If you
cannot find an adequate place free from direct sea breeze,
construct a protection wall or a protective fence.
Overview of installation location requirements
1500
• Always remember to inspect the unit, electric connections,
refrigerant tubes and protections regularly. These
operations should be performed by qualified personnel
only.
• Always verify that a suitable grounding connection is
available.
Minimum clearances for the outdoor unit
300
• Always disconnect the air conditioner from the power
supply before servicing it or accessing its internal
components.
Step 1.1 Choosing the installation
location
1500
Carefully follow the precautions listed below because
they are essential to guarantee the safety of both the air
conditioner and the workers.
• In order to help prevent electric shocks, fires or injuries,
always stop the unit, disable the protection switch and
contact SAMSUNG’s technical support if the unit produces
smoke, if the power cable is hot or damaged or if the unit
is very noisy.
• Always make sure that the power supply is compliant with
current safety standards. Always install the air conditioner in
compliance with current local safety standards.
CAUTION
• Comply with the length and height limits described in the
figure above.
300
Safety Information on
Installation
• Do not use the units if damaged. If problems occur, switch
the unit off and disconnect it from the power supply.
• Our units must be installed in compliance with the spaces
indicated in the installation manual to ensure either
accessibility from both sides or ability to perform routine
maintenance and repairs. The units’ components must be
accessible and that can be disassembled in conditions of
complete safety either for people or things. For this reason,
where it is not observed as indicated into the Installation
Manual, the cost necessary to reach and repair the unit
(in safety, as required by current regulations in force) with
slings, trucks, scaffolding or any other means of elevation
won’t be considered in-warranty and will be charged to
end user.
Preparation
300
DB68-06574B-00
Power supply line, fuse, or circuit
breaker
300
AR✴✴KV5N✴✴/AR✴✴MV5N✴✴
• Do not use the air conditioner in environments with
hazardous substances or close to equipment that release
free flames to avoid the occurrence of fires, explosions or
injuries.
500
Installation manual
WARNING
• In case of extending the electric wire, please DO NOT use a
round-shaped pressing socket.
CAUTION
• Make sure that the indoor unit is in upright position when
you pour water to check for leakage. Make sure that the
water does not overflow onto the electrical part.
• If the diameter of the connection hose is smaller than the
product's drain hose, water leakage may occur.
• Inadequate installation may cause water leakage.
–– Incomplete wire connections can
cause electric shock or a fire.
12/6/2016 6:46:08 PM
Step 2.5 Installing and connecting the Step 2.7 Optional: Changing the
drain hose(cont.)
direction of the drain hose
Drain pan outlet
Left
Right
• Do not box in or cover the drain hose connection.
Drain hose connection must be easily accessible and
serviceable.
Step 2.6 Optional: Extending the
drain hose
Drain hose (A)
Pour water in the direction of arrow.
• While removing burrs, put the pipe face down to make sure
that the burrs do not get in to the pipe.
Rear right or left
Pipe cutter
<Side view>
Liquid service port
<High pressure>
1 Cut out the appropriate knock-out piece (A, B, C) on the
rear of the indoor unit unless you connect the pipe directly
from the rear.
<Front view>
Fix the installation plate to the wall giving attention to the
weight of the indoor unit.
Pipe
Plastic anchor
3 Remove the protection caps of the pipes and connect the
assembly pipe to each pipe. Tighten the nuts first with
your hands, and then with a torque wrench, applying the
following torque:
(B)
WARNING
• Make sure that the wall, window frame, or gypsum board
can withstand the weight of the indoor unit. If you install
the indoor unit in a place where it is not strong enough to
withstand the unit's weight, the unit could fall and cause
injury.
When fixing the indoor unit on a wall
Gas service port
<Low pressure>
2 Smooth the cut edges.
Direction of the drained water
Drain hose
• Do not box in or cover the pipe connection. All refrigerant
pipe connection must be easily accessible and serviceable.
Step 2.9 Shortening or extending the
refrigerant pipes (assembly pipe)
Extension drain hose (B)
(A)
Underside
<Front view>
You can install the indoor unit on a wall, window frame, or
gypsum board.
Oblique
90°
Rough
Burr
20 mm
Wall
D
Rubber cap
Step 2.10 Fixing the installation plate
CAUTION
• If you need a pipe longer than specified in piping codes and
standards, you must add refrigerant to the pipe. Otherwise,
the indoor unit may freeze.
A
• If the drain hose is routed inside the room, insulate the
hose so that dripping condensation does not damage the
furniture or floors.
CAUTION
• Tighten the flare nut with a torque wrench according to
specified method. If the flare nut is over-tightened, the flare
may break and cause refrigerant gas leakage.
B
<Side view>
Extension drain hose
CAUTION
20 mm or more
Foam insulation
Vinyl tape
• Make sure that the indoor unit is in upright position when
you pour water to check for leakage. Make sure that the
water does not overflow onto the electrical part.
Step 2.8 Installing and connecting
the assembly pipes to the refrigerant
pipes (assembly pipe)
Connect indoor and outdoor units with field-supplied copper
pipes by means of flare connections. Use insulated seamless
refrigeration grade pipe only, (Cu DHP type according to
ISO1337), degreased and deoxidized, suitable for operating
pressures of at least 4200 kPa and for burst pressure of at
least 20700 kPa. Under no circumstances must sanitary type
copper pipe be used.
Outer diameter (mm)
Torque (N•m)
Torque (kgf•cm)
ø 6.35
14 to 18
140 to 180
D
ø 9.52
34 to 42
350 to 430
ø 12.70
49 to 61
500 to 620
ø 15.88
68 to 82
690 to 830
NOTE
45°±2°
Correct
L
R 0.4 to 0.8
Flare
(Unit: mm)
D
Outer diameter (D)
Depth (A)
Flare dimension (L)
ø 6.35
1.3
8.7 to 9.1
4 Cut off the remaining foam insulation.
ø 9.52
1.8
12.8 to 13.2
5 If necessary, bend the pipe to fit along the bottom of the
indoor unit. Then pull it out through the appropriate hole.
ø 12.70
2.0
16.2 to 16.6
ø 15.88
2.2
19.3 to 19.7
• The pipe should not project from the rear of the indoor
unit.
Flare nut
• The bending radius should be 100 mm or more.
There are 2 refrigerant pipes of different diameters:
NOTE
• The larger one is for the gas refrigerant
A short liquid refrigerant pipe and a short gas
refrigerant pipe are already fitted to the air conditioner.
The connection procedure for the refrigerant pipes
varies according to the exit position of each pipe when
facing the wall:
Step 2.12 Assembling the cover panel
CAUTION
• If you fix the indoor unit on a gypsum board, use only
specified anchor bolts on reference positions. Otherwise,
the gypsum surrounding the joints may crumble over time
and cause the screws to be loosened and stripped. This
may lead to physical injury or equipment damage.
1 Lock the side hooks (D), then centre hooks (B). Then lock
the bottom hooks (C) to engage the cover panel in place.
), then assemble the cap screws
2 Fasten the screw (A(A- ).
Indoor outlet pipe
• The pipe will be insulated and fixed permanently into
position after finishing the installation and the gas leak
test. For further details. see Step 4.1 Performing the gas
leak tests.
Outdoor Unit Installation
Cracked
Uneven
thickness
Step 2.11 Fixing the indoor unit to the
installation plate
B
A
<Flare nut>
NOTE
• Excessive torque may cause gas leakage. When extending
the pipe with welding or brazing, ensure that nitrogen is
used during the welding or brazing process. The joint must
be accessible and serviceable.
• Tighten the flare nut at the specified torque. If the flare
nut is over-tightened, it may break to cause leakage of
refrigerant gas.
D
2
D
1
✴✴12✴✴
507
292
✴✴18/24✴✴
660
340
Torque (kgf•cm)
CAUTION
B
• Make sure that the pipe bundle does not move when you
install the indoor unit onto the installation plate.
190
81
36
✴✴24✴✴
33
110
110
33
Pipe bundle hole: Ø 65 mm
NOTE
• If you mount the plate to a concrete wall using plastic
anchors, make sure that gaps between the wall and the
plate, created by projected anchor, is less than 20 mm.
When fixing the indoor unit on a window frame
1 Determine the positions of the wooden uprights to be
attached to the window frame.
2 Attach the wooden uprights to the window frame giving
attention to the weight of the indoor unit.
3 Attach the installation plate to the wooden upright using
tapping screws.
ø 12.70
49 to 61
500 to 620
2 Fix the plate hanger on two studs.
ø 15.88
68 to 82
690 to 830
Step 3.3 Evacuating the air
L
The outdoor unit is loaded with sufficient R-410A
refrigerant. Do not vent R-410A into atmosphere: it is a
fluorinated greenhouse gas, covered by Kyoto Protocol,
with a Global Warming Potential (GWP) = 2088. You should
evacuate the air in the indoor unit and in the pipe. If air
remains in the refrigerant pipes, it affects the compressor.
It may cause reduction of cooling capacity and malfunction.
Use a vacuum pump.
• When installing, make sure there is no leakage. When
recovering the refrigerant, ground the compressor first
before removing the connection pipe. If the refrigerant
pipe is not properly connected and the compressor
works with the stop valve open, the pipe inhales the air
and it makes the pressure inside of the refrigerant cycle
abnormally high. It may cause explosion and injury.
N
F2
1 Leave the system in the standby mode.
Outdoor-to-indoor power cable
(three wires)
Power cable
(three wires)
Communication cable
(two wires)
CAUTION
• If the outdoor unit is exposed to strong winds, install shield
plates around the outdoor unit so that the fan can operate
correctly.
C
36
When fixing the indoor unit on a gypsum board
• Secure the rubber legs to help prevent the generation of
noise and vibration.
C
✴✴18✴✴
1 Use stud finder to find out locations of the studs.
• Be sure to fix the power cables and communication cable
with a cable clamp.
NOTE
36
140 to 180
Step 3.2 Connecting the power
and communication cables and the
refrigerant pipes
2 Fix the outdoor unit in level to an appropriate support
using anchor bolts.
B
81
350 to 430
• Install the rack close to the column as much as possible.
1 Place the outdoor unit as directed on the top of the unit to
let the discharged air out properly.
120
34 to 42
F1
Y
36
ø 9.52
(Unit : mm)
X
✴✴12✴✴
14 to 18
Rubber leg
Model
D
Torque (N•m)
CAUTION
C
C
ø 6.35
B
C
B
Damaged
surface
Y
A
A
Outer diameter (mm)
• Make sure that the wall can support the weights of the rack
and the outdoor unit.
X
• Fix the installation plate without inclining to one side.
Connecting pipe
NOTE
Step 3.1 Fixing the outdoor unit in
place
• Search for other spots if there are less than two studs, or
the distance between the studs are different from the plate
hanger.
Inclined
CAUTION
6 Pass the pipe through the hole in the wall.
• The smaller one is for the liquid refrigerant
Model
90°±2°
A
Pipe
• If you want to shorten or extend the pipes, see Step 2.9
Shortening or extending the refrigerant pipes (assembly
pipe).
C
(Unit : mm)
WARNING
2 Connect the charging hose of the low pressure side
of manifold gauge to a gas service port as seen in the
picture.
• Turn off the vacuum pump.
• Check for 2 minutes if there is any pressure change.
• Remove the hose of the low pressure side of manifold
gauge.
5 Set a valve cork of liquid and gas service port to the open
position.
Step 3.4 Adding refrigerant
If you use a pipe longer than the length specified in
the piping codes and standards, you must add 15 g(for
✴✴12/18/24✴✴) of refrigerant R-410A for each extra metre.
If you use a pipe shorter than the length specified in the
piping codes and standards, the evacuating time is normal.
Refer to the Service Manual for further details.
• The remaining air in the Refrigeration cycle, which contains
moisture, may cause malfunction of the compressor.
• Always contact the service centre or a professional
installation agency for product installation.
R-410A is a mixed type of refrigerant. It is necessary for
recharging under conditions of liquid. When recharging
refrigerant from the refrigerant cylinder to the equipment,
take the following instructions:
Before recharging, check whether the cylinder has a siphon
or not. There are two ways to recharge the refrigerant:
Remove the screw for the
control box cover
Soft rubber designed to cut off vibration from
rack to wall (not supplied with product)
• Close the valve of the low pressure side of manifold
gauge clockwise.
CAUTION
• Do not turn on the system! This is necessary for better
vacuum operation (full OPEN position of Electronic
Expansion Valve).
Control box
Optional: Fixing the outdoor unit to a wall with a rack
• Make sure that pressure gauge shows -0.1 MPa (-76
cmHg, 5 torr) after about 10 minutes. This procedure is
very important to avoid a gas leak.
3
Valve
4
15 minutes
Siphon
Vacuum
Pump
Remove the gas and liquid
service port caps
1
A
For connecting the
refrigerant pipes
(Backward flowing prevention)
Charge the refrigerant standing
the cylinder upright.
Charge the refrigerant turning
the cylinder upside down.
Liquid service port <Low pressure>
<Cylinder with siphon>
<Cylinder without siphon>
A
2
Gas service port
<Low pressure>
5
NOTE
• If R-410A refrigerant is charged with gas, the composition
of the charged refrigerant changes and the characteristics
of the equipment vary.
Soft rubber designed to cut off residual vibration from
outdoor unit to rack (not supplied with product)
Liquid service port <High pressure>
Liquid service port
<High pressure>
Connect the gas and
liquid refrigerant pipes
3 Open the valve of the low pressure side of manifold gauge
anticlockwise.
• During the measuring operation of refrigerant quantity
added, use electronic scales. If cylinder doesn't have
siphon, upset it.
4 Evacuate the air in the connected pipes using the vacuum
pump for about 15 minutes.
Installation Inspection
Step 4.1 Performing the gas leak tests
1 Before inspecting the leakage, use a torque wrench to
close the cap for the stop valve. (Comply with a tightening
torque for each size of the diameter, and tighten the cap
firmly to prevent any leakage.)
Tightening torque for body cap
(Refer to the table)
Charging core
Step 4.2 Running the Smart Install
mode
When error occurs, take necessary measures by referring to the following table. For more information on necessary measures
for errors, refer to the service manual.
Error indicator
1 Make sure that the air conditioner is in the standby status.
1 Check the following:
LED Display
(Power),
(Mode), and
(SET)
2 Hold down the
buttons on the remote control simultaneously for 4
seconds.
Display
LED 1
LED 2
LED 3
/
3 Wait until Smart Install mode succeeds or fails. It takes
approximately 7 to 13 minutes.
Display
LED2
Indoor
unit
indicator
R-22: Thread of the screw - 7/16-2OUNF
R-410A: Thread of the screw -1/2-2OUNF
Tightening torque for charging port cap (Refer to the table)
Tightening torque
Outer diameter (mm)
Body cap (N•m)
ø 6.35
20 to 25
ø 9.52
20 to 25
ø 12.70
25 to 30
ø 15.88
30 to 35
Over ø 19.05
35 to 40
Charging port cap
(N•m)
LED3
The progress is
displayed as a
number between
0 and 99 on the
indoor unit display.
,
display and all
LEDs blink.
• When Smart Install mode succeeds: Smart Install mode
standby status.
3 Test leakage on the connection parts of the indoor and
outdoor units with soap lather or liquid.
Error on indoor
temperature sensor
• Check the connection of
the connector.
Error on indoor heat
exchanger
• Check the connection of
the connector.
• Check the connection of
the connector.
• Remove foreign substance.
(Check for the cause that
restrains motor.)
• Re-set options.
,
Refrigerant flow blocking
error
displayed on the indoor unit display, and Smart Install
( 1 N•m = 10 kgf•cm )
• Check the connection wire
between the indoor and
outdoor units (whether
the power cable or
communication cable is
crossed or not).
EEPROM/Option error
• When Smart Install mode fails: An error message is
2 Insert inert gas into the pipes connected to indoor and
outdoor units.
Communication error
between indoor and
outdoor units
Error on indoor fan motor
The LEDs on the indoor unit
display blink in sequence,
then all of them blink
simultaneously. These
operations repeat.
ends with ringing sound, and the air conditioner is in
10 to 12
Measures for the installer to take
LED Display
LED1
Spindle
Error
/
• While Smart Install mode is proceeding:
Type
mode ends.
NOTE
• Smart Install mode can be operated only with the supplied
remote control.
Lack of refrigerant (for
inverter models only)
• During the Smart install mode procedure, remote control
cannot be operated.
❈This LED pattern appears
when an error occurs on the
outdoor unit.
Test parts for the
Test parts for the
indoor unit
indoor unit
❈
: Off,
: Blinking,
: On
Step 4.3 Performing final check and
trial operation
• Check if the stop valve is
completely open.
• Check if there is any
blockage in the refrigerant
pipe which connects the
indoor and outdoor units.
• Check for refrigerant leak.
• Check if a sufficient
amount of refrigerant
is additionally charged
for the pipe longer than
specified in piping codes
and standards.
• Check for refrigerant leak
between valve and pipe
connection.
• Strength of the installation site
• Tightness of pipe connection to detect gas leak
• Electric wiring connection
• Heat-resistant insulation of the pipe
• Drainage
• Grounding conductor connection
• Correct operation (Take the following steps.)
CAUTION
• Compressor damage may occur if the compressor is run
at a negative suction pressure.
Pumping down for removing the product
1 Hold down the
(Power) button on the indoor unit
for 5 seconds. Beep sounds immediately to indicate
that the product is ready for pump down procedure.
2 Let the compressor run for more than 5 minutes.
3 Release the valve caps on High and Low pressure side.
(Power) button on the remote control to
2 Press the
check the following:
4 Use L-wrench to close the valve on the high pressure
side.
• The indicator on the indoor unit lights up.
• The airflow blade opens and the fan gears up for
operation.
5 After approximately 1 minute, close the valve on the
low pressure side.
(Mode) button to select Cool mode. Then
3 Press the
take the following sub-steps:
• In Cool mode, use the Temperature button to set the
set temperature to 16 °C.
• Check whether, approximately 3 to 5 minutes later,
the outdoor unit starts, and a cool air blows out.
• After 12 minutes of stationary condition, check the
indoor unit air treatment.
6 Stop operation of the air conditioner by pressing the
(Power) button on the indoor unit or remote
control.
7 Disconnect the pipes.
1
(Air swing) button to check whether the
4 Press the
airflow blades work properly.
5 Press the
operation.
1 minute
(Power) button to stop the trial
Pumping down refrigerant
Liquid service port
<High pressure>
Pump-down is an operation intended to collect all the
system refrigerant in the outdoor unit. This operation
must be carried out before disconnecting the refrigerant
tubing in order to avoid refrigerant loss to the
atmosphere.
Gas service port
<Low pressure>
2
1 Shut off the liquid valve with the Allen wrench.
2 Turn on the air conditioner in cooling with fan operating
at high velocity. (Compressor will immediately start,
provided 3 minutes have elapsed since the last stop.)
3 After 2 minutes of operation, shut the suction valve
with the same wrench.
Off
4 Turn off the air conditioner and switch mains supply off.
5 Disconnect tubing. After disconnection, protect valves
and tubing ends from dust.
Test parts for the
Test parts for the
indoor unit
indoor unit
IM.indd 2
12/6/2016 6:46:31 PM
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