Whirlpool | AGB 396/WP | Instruction for Use | Whirlpool AGB 372/WP Installation

033_03_NEW SELECTOR SWITCH
07/2007
Instructions for installation,
use and maintenance
ELECTRIC KETTLES
AGB
AGB
AGB
AGB
AGB
372/WP · AGB 375/WP
377/WP · AGB 384/WP
386/WP · AGB 390/WP
392/WP · AGB 396/WP
399/WP · AGB 401/WP
INDEX
Models and dimensions
page 3
Commissioning and testing
pag. 7
Maintenance of the appliance
7
Possible failures and their elimination
7
General reminders and notes
5
Technical data
5
Construction
6
Warnings and hints for user
8
Details only for pressure kettles
6
Instructions for use
8
Laws, technical prescriptions and directives 6
Filling the jacket
8
Special requirements for the installation site 6
Details regarding the operation of the
Use and cleaning
Positioning, installation and
8
pressure kettles
8
Switch on, start of cooking and switch off
8
maintenance
6
Cleaning and care of the appliance
8
Positioning
6
Daily cleaning
9
Installation
6
Special procedures in case of long inactivity 9
Electrical connections and equipotential
bonding
7
Connection to waterworks
7
Special procedures in case of failures
9
How to proceed, if …
9
WEEE Directive
Wiring diagrams
Warning
033-03 - Electric kettles
2
9
10-11
12
Dimensions
5
2
0
1
2
6
1
4
3
C
F
2
E
S
T
C
E
F
1
2
3
4
5
6
Technical data plate
Hot water connection to 10 mm
Electrical connection
Cold water connection to 10 mm
Selector
Operation light
Pressure gauge
Cooking vat drainage tap
Vat water feed tap
Jacket level tap
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3
Controls
2
2
1
1
1
2
0
1
2
Off
50 % power
100 % power
Only for pressure kettles:
Valve and position of relief valve:
Closed valve
033-03 - Electric kettles
Open valve
4
GENERAL REMINDERS
- Read the warnings contained in this manual carefully as
they provide important information concerning safety
during the installation, use and maintenance of the appliance.
- Keep these instructions carefully!
- Only personnel trained for its specific use should use the
equipment.
- Keep the appliance under control during use.
- The appliance should be used only for the purpose for
which it has been specifically designed; other uses are improper and hence dangerous.
- During operation surfaces can become hot and require
special operation.
- Unplug the appliance in case of failures or improper
operation.
- Apply exclusively to a service centre for repairs or
maintenance.
- Any important information about the appliance required for technical service is contained in the technical data
plate (see figure “View of appliance”).
- If technical assistance is required, the trouble must be
described in as much detail as possible, so that a service
technician will be able to understand the nature of the problem.
- Gloves should be worn to protect the hands during installation and maintenance operations.
Warning! : Follow the fire prevention regulations very
carefully.
2 - CHARACTERISTICS OF THE APPLIANCES
These appliances are used for professional purposes. Installation, repair and use must be carried out by expert personnel.
The data plate is located on the front part of the appliance (on the
control panel).
CAT/KAT
GAS/GAZ
G30
G20
G25
II2H3B/P
P mbar
30
30
20
-
SE
II2H3+
P mbar
30
37
G31
20
-
IT
CH
PT
II2H3+
P mbar
28
37
20
-
ES
IE
GB
FI
DK
II2L3B/P
P mbar
30
30
-
25
NL
II2ELL3B/P
P mbar
50
50
20
20
DE
II2E+3+
P mbar
28
37
20
25
FR
MOD.
II2H3B/P
P mbar
50
50
20
-
AT
ART.
I2E
P mbar
-
-
20
-
LU
II2H3B/P
P mbar
30
30
-
-
EE
LV
LT
N.
II2H3+
P mbar
28
37
20
-
EE
LV
LT
Qn kW
MOD.
I3B/P
P mbar
30
30
-
-
NO
MT
CY
I3+
P mbar
28
37
-
-
CY
TIPO/TYPE
N.
m3/h
CZ
SK
SI
GR
BE
CH
IS
HU
Predisposto a gas: - Gas preset: - Prevu pour gaz:
Eingestelt für Gas: - Preparado para gas: - Geschuckt voor:
V AC
kW
Hz
MADE IN ITALY
THE APPLIANCE MUST BE CONNECTED IN COMPLIANCE WITH THE LAWS IN FORCE
AND INSTALLED IN A WELL-VENTILATED ROOM. READ THE INSTRUCTION MANUALS
BEFORE INSTALLING AND USING THE APPLIANCE.
THE APPLIANCE MUST BE INSTALLED BY QUALIFIED PERSONNEL.
3 - TECHNICAL DATA
Description
AGB 372/WP AGB 375/WP AGB 384/WP AGB 390/WP
AGB 396/WP AGB 399/WP
AGB 377/WP AGB 386/WP AGB 392/WP
AGB 401/WP
("A" as end letter = pressure kettle)
Width (A)
mm 800
800
1000
1150
1250
800
800
Depth (B)
mm 900
900
1200
1300
1400
900
900
Height (C)
mm 875
875
875
875
875
530
530
Vat diameter
mm 600
600
750
900
900
600
600
Vat height
mm 415
540
520
570
790
415
540
Total volume
lt
110
145
215
330
535
110
140
Usable volume
lt
100
135
200
300
500
100
135
3N 400V / 50hz
3N 400V / 50hz
3N 400V / 50hz
3N 400V / 50hz
3N 400V / 50hz
3N 400V / 50hz
3N 400V / 50hz
16
18
32
36
36
16
18
5 x 2.5 mm2
5 x 6 mm2
5 x 10 mm2
5 x 10 mm2
5 x 10 mm2
5 x 2.5 mm2
5 x 6 mm2
Voltage/Input
Power
kW
Power cable
Hot water connection
mm 10
10
10
10
10
10
10
Cold water connection
mm 10
10
10
10
10
10
10
Water pressure
kPa 50 - 300
50 - 300
50 - 300
50 - 300
50 - 300
50 - 300
50 - 300
Jacket volume
lt
Jacket pressure
bar
0.5
0.5
0.5
0.5
0.5
0.5
033-03 - Electric kettles
0.5
5
Construction
-
-
-
Main structure in steel with 4 adjustable height feet.
Panels in stainless steel AISI 304, thickness 15-20/10.
Cooking vat in stainless steel AISI 316, thickness 20/10.
Chrome-plated brass drainage tap.
Double wall lid in stainless steel, hinged and spring balanced in all opening positions.
Jacket and lining in stainless steel AISI 304, thickness
15-20/10.
Heating system comprising shielded heating elements
made from “Incoloy-800” alloy with boiler and steam circulation.
Jacket pressure is controlled by a safety valve set at 0.5
bar; the appliance is equipped with an analogue pressure gauge.
The cold water connection is 10 mm.
The hot water connection is 10 mm.
Safety thermostat to interrupt operation automatically in
case of failures.
The appliance is equipped with a three-position selector
with three heating functions:
- position “0” Heating not activated
- position “1” Reduced power 50%
- position “2” Full power 100%
Laws, technical prescriptions and directives
When installing the appliance it is necessary to follow and
comply with the following regulations:
- current regulations on the matter;
- any hygienic-sanitary regulations concerning cooking
environments;
- municipal and/or territorial building regulations and fire
prevention prescriptions;
- current accident prevention guidelines;
- electricity board regulations concerning safety;
- the regulations of the electrical power supply company
or agency;
- any other local prescriptions.
Special requirements for the installation site
- The room in which the appliance is to operate must be
well ventilated.
- In addition, it is good policy to locate the appliance under an extractor hood so that cooking vapours can be
removed rapidly and continuously.
- Current regulations require the installation of a multiple
pole switch between the appliance and the electrical
power supply; the switch must have a contact gap of
least 3 mm on each pole.
Details only for pressure kettles
- This appliance requires two water connections: one for
- Stainless steel lid with heat-resistant silicone gasket.
hot and one for cold water. Each line must be fitted with
- Hermetic closing of lid ensured by 4 screw clamps.
an on-off valve.
- The relief valve for the pressure that develops inside the
Warning! :
The electrical isolating switch and the
cooking vat is set at 0,05 bar.
- On request, the appliance can be equipped with a pressu- water shutoff valves must both be located near to the
appliance, within easy reach for the user.
re gauge indicating the pressure inside the cooking vat.
POSITIONING, INSTALLATION
AND MAINTENANCE
Postioning
Installation
Remove all the packaging and check that the appliance is
in perfect conditions. In case of visible damage, do not
connect the appliance and notify the sales point immediately.
Remove the PVC protection from the panels.
Dispose of packaging according to regulations. Generally
material is divided according to composition and should
be delivered to the waste disposal service.
There are no special instructions regarding distances from
other appliances or walls, however it is advisable to maintain a sufficient distance to allow any servicing operations
to be performed. In the event the appliance should be installed in direct contact with inflammable walls, it is advisable to fit suitable heat insulation.
The appliance must stand level. Small differences in level
can be eliminated by screwing or unscrewing the adjustable feet: A significantly uneven or sloping stance can affect
the operation of the appliance adversely.
Warning! : Only qualified technicians must perform
the installation, maintenance and test of the appliance.
Warning! :
Before connecting any parts of the appliance to supplies, make sure that the latter is equivalent the requirements stated in the technical data plate,
if the appliance has been designed for these supplies.
033-03 - Electric kettles
6
Electrical connections and equipotential bonding
Warning! :
The appliance is supplied to operate according to the power supply indicated on the data plate.
As mentioned, the appliance must be connected to the
power supply by way of a multiple pole main isolating switch and protection device that must be proportioned to the
power of the appliance (1 mA per kW of rated power).
The earthing system must be efficient.
As this appliance is type X equipment (delivery without
power cable and plug), the cable and other hardware nee-
ded to make the connection to the electrical power supply
must be provided by the installer.
The power cable shall be of the kind described in the paragraph “Technical data" and shall be resistant to oil.
The power terminal board can be reached by removing
the lower front panel (unloose the screws). The cable fastener is on the lower right-hand side.
The cable must be fed in from beneath the clamp. The individual wires are then fastened to the corresponding terminals of the terminal board. The earth wire must be longer
than the other wires, so that in the event of the cable being
jerked or the clamp broken, the live wires will disconnect
first. Lock the cord fastener.
The appliance must incorporate an equipotential system.
Connect the terminal on the lower right-hand side marked
with the international symbol a connector with a nominal
cross section <10 mm2. All the appliances installed and the
earth system of the building shall be connected like this.
- that connections have been made in accordance with
the requirements and directions indicated in this manual;
- that all safety requirements in current standards, statutory regulations and directives have been met;
- that the water connections are leak-free;
- that the electrical connection has been performed according to standards.
In addition, check that once the appliance has been installed, the power cord is neither subject to stretch nor in contact with nor surfaces.
Now proceed to light the appliance as directed in the instructions for use.
While the appliance is in use, voltage should not differ from
the nominal voltage more than +/- 10%.
The test report must be completed in full and submitted to
the customer who should then sign in acceptance. With effect from this moment, the appliance is covered by the manufacturer’s warranty.
Connection to waterworks
Maintenance of the appliance
Water inlet pressure must be between 50 and 300 kPa,
otherwise install a pressure regulator on the line before the
appliance.
Install a cut-off valve for each supply on the line before the
appliance.
Water connections to 10 mm are fitted in the lower part on
the right-hand side of the appliance.
Make connections according to regulations currently in force.
Warning! :
All maintenance operations shall only
be performed by a technically qualified service centre!
To ensure correct and safe operation, the appliance must
be inspected and serviced at least once a year only.
Maintenance includes also controlling the components and
tear of pipes, feeding pipes, electrical components etc.
It is advisable to replace worn components during maintenance operations to avoid the need for other maintenance
calls and unexpected failures.
It is also advisable to apply for a maintenance contract
Commissioning and testing
Once all the connections have been made, the appliance with the customer.
and the overall installation must be checked following the
directions given in this manual.
Possible failures and their elimination
Check in particular:
Warning! :
Only technically qualified service cen- that the protective film has been removed from the exter- tres can perform the operations described below!
nal surfaces;
Warning! :
Before resetting the safety thermo- that the lower front panel removed for the electrical con- stat, it is always necessary to eliminate the problem
nection of the appliance has been fitted back into position; causing its activation!
Problem and possible cause
Access to components and operation
The content of the vat does not heat up:
- the safety thermostat has been activated;
- the heating elements have a failure;
- selector/switch failure.
Safety thermostat
The safety thermostat can be reached once the lower
front panel has been removed.
Heating elements
The heating elements can be reached once the lower
front panel has been removed.
Selector/switch
To reach the selector/switch, first remove the vat drainage tap and then the upper front panel.
033-03 - Electric kettles
7
USE AND CLEANING
Warnings and hints for user
This manual contains all the instructions required for a proper and safe use of our appliances.
Keep the manual in a safe place for future consultation!
This appliance is for catering use, hence they must be
used only by trained kitchen staff.
The appliance must always be kept under control during
use.
Warning! :
The manufacturer shall not be held responsible for injuries or damage due to the non-compliance with safety rules or an improper use of the appliance by the operator.
Some improper operating conditions may even be caused
by an improper use of the appliance, therefore it is important to train personnel properly.
All the installation and maintenance operations must
be performed by fitters who are members of an official
register.
Respect the periods required for maintenance. With this is
mind, customers are recommended to sign a service
agreement.
In case of failures concerning the appliance, all outputs
(electrical power supply and water) must be cut off instantly.
In case of recurrent failures, contact a service technician.
of the valve, reduce heating power. The steam coming out
of the valve must be constant and light.
The pressure inside the cooking vat can reach a maximum
of 0.05 bar. On request, the appliance can be equipped
with a pressure gauge that shows the pressure inside the
cooking vat.
Turn off the appliance after cooking.
Before opening the lid, release all the pressure from the
cooking vat by lifting the relief valve lever (see figure
“Controls”).
Check that the valve lever is still "On" and unscrew the
screw clamps.
Switching on, start cooking and switching off
Before cooking with the appliance for the first time, wash
the interior of the cooking vat thoroughly.
Warning! :
Fill the cooking vat up to a maximum
of 40 mm under the overflow border, according to the
maximum level mark, including the food to be cooked.
Warning! :
Before filling the vat, always check
that the drainage tap is closed.
Fill the vat with hot or cold water, according to need, using
the tap that the appliance is equipped with.
The appliance has a three-position selector to start
cooking functions (see figure “Controls").
Here is a list of the procedures for a safe and correct use
of the appliance.
Energising the unit:
Connect the appliance by turning on the main switch installed before it.
Start of cooking:
Turn the selector from position “0” to one of the heating
positions according to cooking requirements.
Generally cooking starts with the selector on position “2”;
once the vat has reached cooking temperature the selector
is turned back to “1” to maintain the cooking temperature.
The heating mode of the appliance is indicated by the
green operation light.
End of cooking
Turn the selector back to “0”.
Filling the jacket
Cleaning and care of the appliance
Warning! :
The water level inside the jacket must
be controlled each time before switching on the appliance.
Warning! :
It is advisable to use softened water
to fill the jacket.
Open the level tap on the front of the appliance.
Unscrew the filling cap on the safety valve unit. The latter
is on the right-hand side of the appliance (see figure “View
of appliance”).
Add softened water (the capacity of the jacket is stated in
the paragraph “Technical Data”).
When water comes out of the level tap, close it and screw
back on the safety unit cap.
Do not use aggressive substances or abrasive detergents
when cleaning the stainless steel components.
Avoid using metal pads of the steel parts as they may cause rust. For the same reason, avoid contact with materials
containing iron.
Do not use sandpaper or abrasive paper for cleaning; in
special cases use a powder pumice stone.
In case of particularly resistant dirt, it is advisable to use
abrasive sponges (e.g. Scotch-Brite).
It is advisable to clean the appliance only once it has cooled down.
Instructions for use
Daily cleaning
Warning! :
When cleaning the appliance never
Details regarding operation with pres- use direct jets of water to prevent infiltration of the lisure kettle
quid and damage to components.
Before turning the appliance on, close the lid firmly and
lock the 4 screw clamps.
Check that the valve is in a resting position.
Start cooking at full power. When steam starts to come out
033-03 - Electric kettles
8
Clean the cooking vat with water and a detergent, rinse
thoroughly and dry well with a soft cloth.
External surfaces should be washed down using a sponge,
and hot water with a suitable proprietary cleaner addend.
Rinse always thoroughly and dry with a soft cloth.
Notes regarding the pressure kettles:
Do not use detergents containing high percentages of ammonia and sodium to clean the lid gasket, as it could be
damaged and its tightness quickly affected.
Special procedures in case of prolonged inactivity
If the appliance is to stand idle for any length of time (e.g.
holidays or seasonal closing), it must be cleaned thoroughly, leaving not traces of food or dirt.
Leave the lid open so that air can circulate inside the vat.
For added care after cleaning, the external surfaces can
be protected by applying a proprietary metal polish.
Be absolutely sure to shut off all utilities (electrical power
supply and water).
Air the room appropriately.
Special procedures in case of failures
If the appliance should not work properly during use, turn
it off immediately and close or cut off all supplies (electrical power supply and water).
Apply to a service centre for help.
The manufacturer shall not be held responsible nor
has any warranty commitments for damage caused
by non-compliance with prescriptions or by installation not in conformity with instructions.
The same applies in case of improper use or different application by the operator.
… the vat contents do not heat up:
- check that the power ON/OFF switch installed before
the appliance is on;
- otherwise turn off the appliance and apply to a service centre, as the safety thermostat may have been activated due to an excess of temperature in the cooking
vat. This occurs especially when the appliance is turned on and the vat and/or the jacket is/are empty.
THE 2002/96/EC DIRECTIVE (WEEE):
information to users
This informational note is meant only for owners
of equipment marked with the symbol shown in
Fig. A on the adhesive label featuring the technical specifications applied on the actual product (the label also giving the serial number).
This symbol indicates that the product is classified, according to the regulations in force, as an item of electrical
Warning! :
Problems and failures may occur
and electronic equipment and conforms to EU Directive
even when the appliance is used properly. Here is a list
2002/96/EC (WEEE) meaning that, at the end of its service
of the mist probably situations and controls that the
life, it must be treated separately from domestic waste,
operator should perform to avoid applying to a service
i.e. it must be handed in free of charge to a separate wacentre unnecessarily.
ste electrical and electronic equipment collection centre
If the problem is not solved after the necessary conor returned to the reseller when buying a new equivalent
trols, turn off the appliance immediately, unplug it, cut
item of equipment.
off any supplies and apply to a service centre.
How to proceed, if …
The user is responsible for delivering the unit at the end of
its life to the appropriate collection facilities. Failure to do
so shall result in the user being subject to the penalties
prescribed by the legislation in force on waste.
Suitable separated collection so that the unit no longer
used can be sent off for environmentally compatible recycling, treatment and disposal helps avoid possible negative effects on the environment and on health and facilitates the recycling of the product's component materials.
For more detailed information on available collection systems, contact the local waste disposal service or the
shop you purchased the unit from.
Producers and importers fulfil their responsibility for environmentally compatible recycling, treatment and disposal
both directly and by joining a collective scheme.
033-03 - Electric kettles
9
Wiring diagrams
AGB 372/WP
AGB 375/WP / AGB 377/WP
AGB 396/WP
AGB 399/WP / AGB 401/WP
2
4
2
6
4
6
R1
1
4
6
2
4
R1
1
3
R1
5
1
3
1
5
3
5
6
mA
2
3
R1
1
2
3
4
5
6
5
PE
L1 L2 L3
230V 3
A2
A2
C1
C1
A1
A1
L2
L1
TL
5
2
1
3
4
SE
mA
TS
1
2
3
4
5
6
P3
P1
P2
2
1
0
L1 L2 L3
N
5
PE
P3
400V 3N
TL
L1
L2
TS
C1
SE
R1
mA
Working thermostat
Orange operation light
Green operation light
Safety thermostat
Electromagnetic switch
Three position selector/switch
Heating element
Line terminal board
033-03 - Electric kettles
10
2 1
P1
3 4
P2
Wiring diagrams
AGB 384/WP / AGB 386/WP
AGB 390/WP / AGB 392/WP
R1
R1
C1
R1
C2
R1
C1
C2
L2
L1
5
4 1
3
SE
P3 PL P1
mA
TL
L1
L2
L3
LR
TS
LA
N
400V 3N
1
2
8
3
9
4
5
6
7
SL
10
= BULBO TERMOSTATO
R1
R1
R1
Only for mod. 200/300
TL
PV
M1
TS
4SL
P3
PL P1
mA
mA
L1 L2 L3
L1 L2 L3
230 / 3V
L1
L2
LA
LR
TL
TS
C1
C2
SL
SE
R1
mA
Green operation light
Orange operation light
Red alarm operation light
Orange reservoir light
Working thermostat
Safety thermostat
Electromagnetic switch max
Electromagnetic switch min
Level card
Three position selector/switch
Heating element
Line terminal board
033-03 - Electric kettles
11
R1
WARNING
DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPROVEMENT, THE MANUFACTURER RESERVES THE RIGHT
TO MAKE ANY CHANGES DEEMED NECESSARY.
THE MANUFACTURER CANNOT BE HELD RESPONSIBLE IF THE INSTRUCTIONS CONTAINED IN THIS MANUAL ARE NOT OBSERVED.
THIS DOCUMENTATION IS ONLY INTENDED FOR
QUALIFIED TECHNICIANS WHO ARE AWARE OF THE
RESPECTIVE SAFETY REGULATIONS.
WHIRLPOOL EUROPE srl
V.le Guido Borghi, 27
I – 21025 Comerio – VA
033-03 - Electric kettles
12
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