Commissioning When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below. - Turn the gas tap to the MAX position and ignite. - Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below. Procedure: F Re-ignite the burner and set to MIN. Remove the control knob, insert a thin bladed screwdriver down the hole in the front panel and turn the adjustment screw until the flame is steady and does not extinguish, when the knob is turned from MIN to MAX. Repeat this procedure for all burners. Technical Maintenance Check at regular intervals the condition and serviceability of the gas connection hose and pressure regulator, if any is fitted; in case of malfunction, do not repair but replace the whole faulty part. To ensure a smooth and safe operation, it is necessary to periodically grease the gas taps. 14 Electrical connections Any electrical work required to install this appliance should be carried out by a qualified electrician or competent person, in accordance with the current regulations. THIS APPLIANCE MUST BE EARTHED. The manufacturer declines any liability should these safety measures not be observed. This appliance is designed to be connected to a 230 V 50Hz AC electrical supply. Before the appliance is connected: 1) check that the main fuse and the domestic installation can support the load (see the rating label); 2) check that the power supply is properly earthed in compliance with the current rules; 3) check the socket or the double pole switch used for the electrical connection can be easily reached with the appliance built in the forniture unit. Before switching on, make sure the electricity supply voltage is the same as that indicated on the appliance rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the back cover of this book. The appliance is supplied with a 3 core flexible supply cord incorporating a plug. Connect the plug to an adequate socket. Permanent Connection In the case of a permanent connection, it is necessary that you install a double pole switch between the appliance and the electricity supply (mains), with a minimum gap of 3 mm. between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations. The switch must not break the yellow and green earth cable at any point. Ensure that the hob supply cord does not come into contact with surfaces with temperatures higher than 50 deg. C. 13 Fitting the hob to the worktop Carry out the building in of the hob as follows: put the seals supplied with the hob, on the edges of the cut out, as shown in the diagram, taking care that the seals meet without overlapping; place the hob in the cut out, taking care that it is centred; fix the hob with the relevant fixing clamps and screws, as shown in the diagram. When the screws have been tightened, the excess seal can be removed. F The edge of the hob forms a double seal which prevents the ingress of liquids. FO 2239 a Seal FO 0199 12 Building In Building over a cupboard or drawer If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface. Building over a kitchen unit with door Building over a kitchen unit with oven If the hob is built into a kitchen unit with an oven underneath, the recess must have the dimensions shown in diagrams 2 and 3, and should also incorporate suitable oven crosspiece supports to ensure an efficient cooling air circulation. Diagrams 4 and 5 give two building-in examples. Proper arrangements must be taken in designing the furniture unit, in order to avoid any contact with the bottom of the hob which can be heated when it is operated. The recommended solution is shown in diagram 1. The panel fitted under the hob ("a") should be easily removable to allow easy access if technical assistance is needed. The space behind the kitchen unit ("b") can be used for connections. 1 2 560 min. 591 20 min 550 min. b 380 140 FO 2044 3 30 480 30 a 60 The electric connection of the hob and the oven should be carried out separately, for electrical safety reasons to permit easy extraction of the oven from the front part of the kitchen unit. FO 2043 a) Removable panel b) Room for connections FO 0198 4 5 50 cm 2 120 cm 2 180 cm 2 360 cm 2 FO 2041 FO 2042 11 Installation IMPORTANT This appliance must be installed by qualified personnel. The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored. Gas Connection On the end of the shaft (A) , which includes the GJ 1/ 2" threaded elbow, an adjustable joint is fixed so that the washer (B) is fitted between the components as shown in the diagram. A drop of paint at both edges of the "L" joint (C) will evidence that the good seal of the connection has been tested in the factory. Before connecting the gas supply pipe to the joint (C), the installer will ensure that the paint drop is unbroken and the "L" connector has not been moved by the vibrations during handling and transportation. When the final connection has been made, it is essential that a thorough leak test is carried out on the hob and installation. Ensure that the main connection pipe does not exert any strain on the hob. Cut Out Size FO 1010 A) End of shaft with nut B) Washer C) Adjustable joint Rectangular cut-out size for hob 480 55 m in. The dimensions of the cut-out are given in the diagram. 560 Dimensions are given in mm. FO 2038 10 150 min Instructions for the Installer Engineer technical data Supply Connections OVERALL DIMENSIONS Gas: RC 1/2 inch (1/2 inch male) Rear right hand corner Width: Depth: Height: Weight: 580 mm. 510 mm. 84 mm. 11 Kg. Electric: 230 V 50Hz supply, 3 core flexible cable with non rewireable plug. CUT OUT DIMENSIONS Appliance Gas supply: LPG 30 mbar Width: 560 mm. Depth: 480 mm. Thickness: 30 mm. Appliance Class: 3 Appliance category: I 3 Burner Nominal Power LPG (Butane "A") Diameter Tap. By-Pass kW kCal/h Nozzle g/h Auxiliary (dia. 42 mm.) 0,95 814 50 75 28 Semi-rapid (dia. 57 mm.) 1,60 1368 65 126 35 Powered Rapid (dia. 90 mm.) 2,9 2475 85 228 45 Feeding Pressure mbar (*) 30 (*) 1 mbar = 10 mm. water coloumn. 9 Something Not Working? If the appliance is not working correctly, please carry out the following checks before contacting your local Service Centre. SYMPTOM n There is no spark when lighting the gas SOLUTION u Check that the unit is plugged in and the electrical supply is switched on. u Check the mains fuse has not blown. u Check the burner cap and crown have been replaced correctly, e.g. after cleaning. n The gas ring burns unevenly u Check the main jet is not blocked and the burner crown is clear of food particles. u Check the burner cap and crown have been replaced correctly, e.g. after cleaning. If after all these checks, your appliance still does not operate correctly, contact your local Service Centre. 8 Maintenance and Cleaning Before any maintenance or cleaning can be carried out, you must DISCONNECT the hob from the electricity supply. The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool. The Hob Top Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little washing up liquid has been added. Avoid the use of the following: - household detergent and bleaches; - impregnated pads unsuitable for non-stick saucepans; FO 2237 - steel wool pads; - bath/sink stain removers. Should the hob top become heavily soiled, it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used. Pan Supports To keep the pan supports in the correct position, they are hooked into hinges at the back of the hob. The pan supports can be lifted for easier cleaning, as shown in fig. 1. To remove the pan supports completely, proceed as shown in fig. 2. The pan supports are dishwasher proof. If washing them by hand, take care when drying them as the enamelling process occasionally leaves rough edges. If necessay, remove stubborn stains using a paste cleaner. Fig. 1 The Burners The burner caps and crowns can be removed for cleaning. Wash the burners taps and crowns using hot soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution, if the marks are particularly difficult to remove. FO 2032 Fig. 2 After cleaning, be sure to wipe dry with a soft cloth. 7 Operation i This hob is provided with a safety device, which will stop the gas flow if the flame accidentally goes off during cooking. To light a burner, turn the relevant control knob anticlockwise to maximum position and push it down to ignite. Keep the control knob pressed down for about 5 seconds, to allow the safety device to be switched off. Then adjust the flame as required. If the burner does not ignite, turn the control knob to zero, and try again. i When switching on the mains, after installation or a power cut, it is quite normal for the spark generator to be activated automatically. To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table). Burner Large (rapid) Medium (semi-rapid) Small (Auxiliary) minimum diameter maximum diameter 180 mm. 120 mm. 80 mm. 260 mm. 220 mm. 160 mm. If you use a saucepan which is smaller than the recommended size, the flame will spread beyond the bottom of the vessel, causing the handle to overheat. i As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid simmering. Take care when frying food in hot oil or fat, as the overheated splashes could easily ignite. If the control knobs become difficult to turn, please contact your local Service Centre. 6 Description of the Hob 2 3 3 1 5 1. 2. 3. 4. 5. 6. 7. 8. 6 7 4 8 Hob Top Auxiliary Burner Semi-rapid Burners Powered Rapid Burner Control knob for front left burner (auxiliary) Control knob for back left burner (semi-rapid) Control knob for back right burner (semi-rapid) Control knob for front right burner (powered rapid) INSTALLATION Any gas installation must be carried out by qualified personnel, and in accordance with existing rules and regulations. The relevant instructions are to be found in the second section of this manual. WHEN THE HOB IS FIRST INSTALLED Once the hob has been installed, it is important to remove any protective materials, which were put on in the factory. Please, ensure that, once the appliance is installed, it is easily accessible for the engineer in the event of a breakdown. 5 Contents For the User For the Installer Description of the Hob Page 5 Technical Data Page Operation Page 6 Installation Page 1 0 Maintenance and Cleaning Gas Connection Page 1 0 Page 7 Building In Page 1 1 Something Not Working Page 8 Fitting the Hob to the Worktop Page 12 Electrical Connection Page 1 3 Commissioning Page 1 4 9 Technical Maintenance Page 1 4 Guide to Use the instructions The following symbols will be found in the text to guide you throughout the Instructions: Safety Instructions F i 4 Step by step instructions for an operation Hints and Tips Important Safety Information You MUST read these warnings carefully before installing or using the appliance. Installation l l l l This appliance must be installed by qualified personnel, according to the manufacturers instructions and to the rules in force. l Remove all packaging before using the appliance. l Ensure that the gas and electrical supply complies with the type stated on the rating plate, located near the gas supply pipe. l Do not attempt to modify the appliance in any way. l Child Safety l l l l This appliance is designed to be operated by adults. Do not allow children to play near or with the appliance. The appliance gets hot when it is in use. Children should be kept away until it has cooled. Children can also injure themselves by pulling pans or pots off the hob. When using other electrical appliances, ensure the cable does not come into contact with the hot surfaces of the cooking appliance. Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident by tipping or spillage. Never leave the hob unattended when cooking with oil and fats. Never use plastic or aluminium foil dishes on the hob. Perishable food, plastic items and areosols may be affected by heat and should not be stored above or below the hob unit. Service l This appliance should only be repaired or serviced by an authorised Service Engineer and only genuine approved spare parts should be used. During Use l l l l l This appliance is intended for domestic cooking only. It is not designed for commercial or industrial purposes. When in use a gas cooking appliance will produce heat and moisture in the room in which it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose. Environmental l l Information After installation, please dispose of the packaging with due regard to safety and the environment. When disposing of an old appliance, make it unusable, by cutting off the cable. When using the hob for a long period time, the ventilation should be improved, by opening a window or increasing the extractor speed. Do not use this appliance if it is in contact with water. Do not operate the appliance with wet hands. Ensure the control knobs are in the OFF position when not in use. Keep this instruction book for future reference and ensure it is passed on to any new owner. 3 GAS HOB MODELS PW 64 PN 64 PX 64 PTDF 64 2 INSTRUCTION BOOKLET
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