U-Line | UCLR2160W00 | ¾"FULL OVERLAY PANEL INSTALL SPECS | U-Line UCLR2160W00 ¾"FULL OVERLAY PANEL INSTALL SPECS

U-Line UCLR2160W00 ¾"FULL OVERLAY PANEL INSTALL SPECS
Full Overlay
Preparation
Instructions
2175, 2115 &
Door Panel
and Installation
for
CLR2160 Models
www.U-LineService.com
Phone (414) 354-0300 • FAX (414) 354-7905
Service & Parts Tech Lines Phone (800) 779-2547 • FAX (414) 354-5696
OnlineService@U-Line.com
©2006 U-Line Corporation
08/2006
Full Overlay Door Panel
2. Create a relief (Figure 1) for pivot plate by cutting
notch in top corner of overlay panel. Refer to Figure 2
for exact specifications.
Door Panel Preparation
A full overlay door panel completely covers the
doorframe and handle to give a built-in appearance. See
your U-Line dealer for the optional Full Overlay Door
Panel Kit.
15/32"
ø 0.177" (#16 Drill)
11/16" Deep
2175 Models:
P/N U-OL2175B -- Black
P/N U-OL2175W -- White
TOP VIEW
3/8"
31/32"
.125"
2115 & CLR2160 Models:
P/N U-OL2115B -- Black
P/N U-OL2115W --White
11/16"
Ref
Appropriate hardware, Modified Handle, Replacement
Hinges and a copy of these instructions will be included in
the kit.
BACK VIEW
1/4" Ref
1. Cut the overlay to the following dimensions (see
Figure 1).
Full Overlay Dimensions:
3/4" Min Ref
2175 Models:
Width: 23-3/4"
Height: 29-3/4"
2115 & CLR2160 Models:
Width: 14-3/4"
Height: 29-3/4"
3/8"
BOTTOM VIEW
SIDE VIEW
13/32"
The door panel must not weigh more than 20 lbs.
Figure 2
ø 5/16" x 1/4" Deep
Chamfer 1/32" x 45°
ULIN_0401_A
Route notch in top corner of overlay panel as shown
(see Top and Side Views). Top of notch is entire depth
of panel, front to back.
3/4"
31/32"
Width: 31/32"
1/8"
Depth: 1/8"
CAUTION
Relief Notch
for Pivot Plate
Be careful not to drill too deep! Drilling holes too deep
may destroy your door panel.
Rear View
of
Wood Panel
3. Drill hole for upper door hinge (top of panel) (see
Figure 2, Top View).
Height
0.177" diameter
(#16 drill) x 11/16" deep
4. Drill hole for lower door hinge (see Figure 2, Bottom
View).
5/16" diameter x 1/4" deep
Width
Figure 1
ULIN_0400_A
CAUTION
It is important to ensure that all drilled holes are drilled to
the correct depth in order to avoid splits in the wood
when hardware is installed.
IMPORTANT
Rear View of wood panel for right-hand hinge shown. Use
mirror image for left-hand hinges.
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Installation Instructions
Removed
Door Panel
Removing Existing Door
1. Remove the door shelves by first pulling shelves up at
a 45° angle, then straight out.
Back of
Wood
Panel
2. Remove top hinge screw pin (Phillips screwdriver).
Remove the door by tilting forward and lifting off the
bottom hinge pin.
Tape
1-3/4" Top
3. Pull door gasket out of the groove (top edge of door
only). Start in the middle and pull outward, moving
toward the edge (see Figure 3). This may take some
force.
Side of
Wood Panel
Top of
Wood Panel
3/8"
Both Sides
Figure 5
2-5/8" ± 1/4"
Old Handle
New Handle
Drill ø 5/32" x 3/8" Deep
7 Places Model 2175
6 places Model 2115 and CLR2160
15-9/16" ± 1/4"
For use with #10 x 5/8"
Wood Screw and Nylon Spacer
Figure 3
Figure 4
ULIN_0403_A
4. Remove the two screws located on both sides of the
handle.
28-7/8" ± 1/4"
5. Remove the handle and discard. (This handle will be
replaced with the Overlay Handle included in the Full
Overlay Door Panel Kit.)
6. Slide the existing door panel out of the doorframe.
1"
Attaching the Full Overlay Panel
11-7/8±1/32
For use on
Model 2175 Only
1. Place and tape the existing door panel on the back of
the overlay panel (see Figure 5) and drill holes
through both panels according to Figure 6. Remove
tape adjoining the panels and enlarge the six holes in
the steel (black/white vinyl color) panel using a 0.201"
(#7) drill.
ULIN_0402_A
Figure 6
3. Attach the door panel to the overlay panel using #10 x
5/8" wood screws and nylon spacers. The nylon spacers
fit between the overlay panel and the door panel as
shown in Figure 7. The spacers allow the original
door panel to slide back into the 1/4"-thick door
reveal (channel).
2. If a user-supplied cabinet handle will be used, attach its
hardware to the overlay panel at this time.
08/2006
1"
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Typical
Wood Panel
4. Attach Top Pivot Plate to door handle, on side where
hinges will be. Use the two #8-32 x 1/2" Flat Head
Phillips screws (Black) supplied with kit (see Figure 10).
Door Panel
#8-32 x 1/2" Flat Head Screws
Black, Two Places
#10 x 5/8"
Round Head Screw
Seven Required
3/4" Wood Overlay
Top Pivot Plate
Screw to attach Handle
Removed in step 4
Plastic Spacer
Seven Required
Figure 7
4. Remove the existing bottom pivot plate and replace
with the Full Overlay pivot plate (see Figure 8).
Figure 10
5. Starting at the corners and working toward the center,
push the door gasket back into place.
Existing
Door
Installing the Door
Wood Panel Bottom Pivot Plate
(5/8" Longer Than
Existing Bottom Pivot Plate,
Flush Side Facing Out)
Existing Bottom Pivot Plate
(Remove and Discard)
1. Remove the existing hinges from the unit, saving the
door closure assembly.
#8-32 x 3/8" SEMS Hex Screw
Two Places
2. Install the new Replacement Top Hinge onto the unit
(see Figure 11).
Figure 8
Wood Panel Top Hinge Plate
(5/8" Longer than Existing Top Hinge Plate)
IMPORTANT
Pivot Post
Door panel and overlay panel must be aligned properly or
the door will not operate correctly.
Assembling the Door
1. Install the assembled panel by sliding the original door
panel back into the doorframe.
#8-32 x 1/2"
Flat Head Screw
Three Places
2. Replace the Overlay Handle and secure with the two
screws removed in Step 4 under Removing Existing
Door.
Top Pivot Plate
3. Attach Overlay cap to door, opposite side of where
hinges will be (see Figure 9).
Figure 11
Overlay Cap
3/4" Wood Panel
Door Panel
ULIN_0405
3. Install the pivot post into the new Replacement Bottom
Hinge (using the Phillips screwdriver) and install the
hinge onto the unit.
4. Replace the door closure assembly onto the bottom
pivot post (see Figure 12). Be sure that bosses on
closers align with holes in hinge and hinge plate.
Replacement Handle
Figure 9
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08/2006
2. If the door edge is 1/8" below and parallel to the top of
the cabinet, the door is aligned. If it is not, note
whether the side opposite the hinge needs to be moved
UP or DOWN, and use the following procedure.
Note: If door is adjusted correctly, but panel is not square
with the adjacent cabinets, slight adjustments can be
made by drilling the holes in the vinyl coated steel panel
slightly oversized. See Figure 6 on Page 3.
Adjusting Door Alignment
Existing Door
Door Closure Top
Boss
Door Closure
Bottom
Boss
Pivot Post
1. Remove top hinge screw
pin (Phillips screwdriver,
see Figure 14). Remove
door by tilting forward
and lifting off bottom
hinge pin.
#8-32 x 1/2" Flat Head Screw
Three Places
Wood Panel Bottom Hinge Plate
(5/8" Longer than Existing Bottom Hinge Plate)
2. With door upside-down,
loosen but do not remove
the two screws on the
door’s bottom hinge plate. Figure 14
Figure 12
IMPORTANT
Pivot posts must be cleaned. Closers must also be clean
and greased to ensure proper operation.
Door Gasket
Slotted
Mounting
Holes
5. Place the modified door onto the pivot post.
Existing Door
6. Position door and install the pivot post into the top
hinge (using the Phillips screwdriver).
Notches
(Must Face Toward
Center of Door)
7. Adjust door as needed for proper closure.
8. Check to see that light goes off when the door closes.
9. Reinstall the door shelves by lining up the bosses and
first pushing straight in, then down at a 45° angle.
Wood Overlay
Checking Door Alignment
Raise
Outside
Door Edge
The unit’s door is aligned at the factory before shipment.
However, its alignment could have been disturbed during
shipment or during door panel installation.
Lower
Outside
Door Edge
Figure 15
IMPORTANT
3. See Figure 15. If the top far edge of the door needs to
move UP, move the hinge plate toward the outside of
the door and retighten screws. If the top far edge of the
door needs to move DOWN, move the hinge plate
toward the inside of the door and retighten screws.
Properly aligned, the door should be 1/8" below the top of
the unit’s cabinet, NOT flush with the top (see Figure 13).
4. Mount the door to recheck alignment and repeat Steps
2 and 3 if further adjustment is necessary.
1/8"
5. When top edge of door is parallel to top edge of
cabinet, remove the door and ensure the two screws
are secure.
6. Remove the door closers from the bottom hinge, clean
thoroughly and lubricate the mating surfaces with
petroleum jelly.
Figure 13
1. Compare the top edge of the door to the top edge of
the cabinet.
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7. Reinstall the closers, lining
up the bosses with holes in
hinge and hinge plate (see
Figure 16).
8. Mount the door and install
top hinge pivot pin.
Existing
Door
Wood
Overlay
Door
Closure
Inserts
Boss
Figure 16
Who to Call
Service Information
If the need for service arises, call the U-Line Customer
Care Center directly @ 800-779-2547. To ensure accurate
assistance, please have your Model Number and Serial
Number and an explanation of the problem. The Model
and Serial Number plate is located inside unit at upper
right hand corner.
If you need to locate a service company, you can go online
at www.U-LineService.com and search for a service
company by zip code.
For more than four decades, U-Line has distinguished itself as the leader in built-in
undercounter ice making, refrigeration and wine storage appliances.
U-Line Corporation, located in Milwaukee, WI, is a family operated manufacturer of built-in
undercounter icemakers, Combo® icemaker/refrigerators, Wine Captain® wine storage units,
refrigerators, refrigerated drawers and refrigerator/freezers.
©2006 U-Line Corporation
Publication No. 30137
08/2006 Rev. D
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