SCCG50 & SCCP50 Service Manual Introduction: This ice machine is the result of Scotsman’s decades of experience as an industry leader in the design and manufacture of both commercial and residential ice machines. This manual includes the information needed to install, start up and maintain the ice machine. Note any Caution or Warning indicators, as they provide notice of potential hazards. Keep this manual for future reference. Table of Contents Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 Cabinet Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 Air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 Door Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6 Door Panel Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7 Custom Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8 Door swing change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9 Installation: Water & Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10 Gravity Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12 Cube Size Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13 Harvest Time Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14 Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16 How to clean the condenser and winterize. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17 How to remove scale from the ice making system. . . . . . . . . . . . . . . . . . . . . . . . Page 18 System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19 Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22 Performance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23 Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24 Thermistor Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 25 Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26 Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27 Removal and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 28 Removal and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29 Removal and Repair - Cabinet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 30 Refrigeration Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 32 June 2008 Page 1 SCCG50 & SCCP50 Service Manual Specifications This ice machine is designed to be used indoors, in a controlled environment. It can be used in a wide variety of environmental conditions, but there are limits. Use outside of the listed limitations is misuse and will void the warranty. Air temperature limits: The ice machine will operate adequately within the limits, but functions best in temperatures between 70 and 80 degrees F. • Minimum – 50 degrees F. (10oC) • Maximum – 100 degrees F. (38oC) Water temperature limits: • Minimum – 40 degrees F. (4.5oC) • Maximum – 100 degrees F. (38oC) Water pressure limits: • Minimum – 20 psi (1.4 bar) • Maximum – 80 psi (5.5 bar) Options: Door Panel kits: Finished door panels are available from Scotsman for attachment to the machine, or a custom panel can be made. Kit Number Panel Finish Handle Finish KDFW White White KDFWS White Stainless Steel KDFB Black Black KDFBS Black Stainless Steel KDFS Stainless Steel Stainless Steel Kickplate Extension: In some situations the leg levelers will be extended enough to become visible. A kit to extend the kickplate over the legs is KKPF. Cabinet Stability: In some free standing installations it may be prudent to add a bracket that secures the back of the cabinet to a wall. That kit number is KATB. Drain Conversion: Because the ice machine is making a food product, the water supply to the ice machine must be A gravity drain model can be converted to a drain potable, or fit for human consumption. pump model by installing a drain pump kit. The drain pump kit consists of a drain pump, wiring harness and associated tubing. The kit number is Electrical A39462-021. • 115 volt, 60 Hz. Plug into dedicated 15 amp Warranty Information circuit. • Power consumption: 275 - 400 Watts. Varies Warranty information is supplied separately from during Freeze and Harvest cycles. this manual. Refer to it for coverage. In general, the warranty covers defects in materials or Voltage limits: workmanship and does not cover corrections of installation errors or maintenance. • Minimum - 104 volts • Maximum – 126 volts Models: There are six models, all air cooled: • • • • • • SCCP50M-1WU – Pump model, white cabinet SCCG50M-1WU – Gravity drain model, white cabinet SCCP50M-1BU – Pump model, black cabinet SCCG50M-1BU – Gravity drain model, black cabinet SCCP50M-1SU – Pump model, stainless cabinet SCCG50M-1SU – Gravity drain model, stainless cabinet July 2008 Page 2 SCCG50 & SCCP50 Service Manual Cabinet Layout FLOOR DRAIN ACCESS HOLE 3 7/8" 20 3/8" 22" .75 SHEET METAL DOOR FRONT .63 MIN. CABINET DOOR 14 7/8" 29 1/4" 33 3/8" MIN. 34 3/8" MAX. DRAIN FLEXIBLE TUBING 3/8 I.D. PUMP MODEL (INCLUDED) 5/8 I.D. GRAVITY MODEL (NOT INCLUDED) POTABLE WATER INLET 1/4" COMPRESSION FITTING 4" AIR OUT AIR IN 2 1/2" 2 3/4" 1" LEG ADJUSTMENT (4) PLACES June 2008 Page 3 1 1/2" 115 V POWER CORD 3 3/4" 7 3/8" 3 1/4" SCCG50 & SCCP50 Service Manual Air flow The machine takes in room temperature air at the lower right front and forces warm air out the lower left front. Restricting the airflow will adversely affect the ability of the ice machine to make ice. Control Panel Ice Making Area Warm Air Out Air Intake Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of agencies like U.L. Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman. Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice. June 2008 Page 4 SCCG50 & SCCP50 Service Manual Water Quality All water, including potable water supplied by municipalities, contains some impurities or minerals. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids. Filters and Treatment In general, it is always a good idea to filter the water. A water filter, if it is of the proper type, can remove taste and odors as well as particles. Some methods of water treatment for dissolved solids include reverse osmosis, and polyphosphate feeders. RO Water Ice made by this machine will have a lower mineral content than the water it was made from. This is due to the method of making ice. Purer water will freeze first in the ice making molds. The reason for this is that anything dissolved in water lowers the water’s freezing temperature. This concentrates most of the impurities in the ice machine water reservoir where they may form hard deposits known as scale. The machine dilutes the concentration of minerals by over-filling the reservoir during the harvest cycle (with the excess water flowing down the drain). s. Between 2 and 4 pints of water flow into the unit each cycle. Between 1 and 3.5 pints of that rinses the reservoir and goes down the drain. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm. A reverse osmosis system should include post treatment to satisfy the R.O. water’s potential aggressiveness. Deionized water is not recommended. Because water softeners exchange one mineral for another, softened water may not improve water conditions when used with ice machines. Where water is very hard, softened water could result in white, mushy cubes that stick together. If in doubt about the water, contact a local point of use water specialist for recommendations on water Some impurities will inevitably remain, and will stick treatment. to the parts in the machine, and will cause malformed ice cubes. Eventually, built up mineral Installation Overview scale can shorten machine life. The ice machine must: To keep the machine operating properly, these impurities or minerals will have to be regularly • be connected to cold, potable water dissolved by an acid cleaning, using Scotsman Ice • be connected to a drain Machine Scale Remover. Directions for this may be • be connected to the proper power supply found in the section under cleaning. • be able circulate air through the vents at the front. Note: Do not build in so that the door is recessed. June 2008 Page 5 SCCG50 & SCCP50 Service Manual Door Covering Door Panel Custom Panel The ice machine is supplied without a conventional door covering so it can be decorated to the user’s preference. Scotsman offers several coverings including white, black and stainless steel. In addition, a custom built panel can be placed onto the door. A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose. See instructions in information packet to create and attach a custom panel: Door Panel Attachment To attach a Scotsman supplied panel: Note: If door swing is to be changed, it must be done before panel is attached. The panel will be held on by 6 sheet metal screws and 2 machine screws. 1. Remove the gasket and retain for later use. 2. If the door panel is stainless steel, remove any plastic covering the stainless steel panel. 3. Place the panel onto the outside of the door, and secure it to the door using two machine screws, located at the left center and right center. 4. Fasten the panel to the door using the 6 sheet metal screws. In the hinge area, use the outermost screw holes. 5. Place the covers over the hinge areas, and secure each cover to the door using a sheet metal screw. 6. Insert hole plug over screw installed in step 5. 7. Return the gasket to its original position. June 2008 Page 6 SCCG50 & SCCP50 Service Manual Door Panel Attachment Use Upper Hole at the Top Scotsman Door Panel Gasket Machine Screw Hole Plug Use Lower Hole at the Bottom Cover June 2008 Page 7 SCCG50 & SCCP50 Service Manual Custom Panel A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose. To create and attach a custom panel: 10. Mount panel to door using wood screws or supplied panel mounting screws. Note: When installed Ice machine must be adjusted for height to position top of door to desired clearance. • Panel width: 14 7/8” • Panel height: Between 29 3/8” and 30 3/8”. • Panel thickness: 5/8” to ¾” 1. Measure overall height of cabinet opening where ice machine will be (floor to bottom of countertop edge). 13 9/16" 6 25/32" 2. Determine desired kickplate space (from bottom of door to floor). This could be equal to the adjacent cabinet’s kickplate space or another space the user wants. 8 1/4" 13/16" 4 1/8" 13/32" 3. Subtract kickplate space from cabinet opening. 4. Subtract 1/8 or more for clearance space between top of door and bottom of countertop edge from cabinet opening. This is the maximum door length. 14 11/16" Ø 1/8" TYP. (10) 5. Cut panel to width. 30 3/8" 29 3/8" 6. Cut panel to length (cabinet space - kickplate space - top clearance = length). 7. Determine top of panel. 8. Mark hole locations using drawing on the back of these instructions. Drawing assumes top of panel will be flush with top of door. Measure hole locations from the top of the panel. 9. Drill pilot holes for wood screws. Use drill stop to prevent drilling through the panel. 13 31/64" 13/32" {Centerline} 14 7/8" June 2008 Page 8 SCCG50 & SCCP50 Service Manual Door swing change Note: Prior models had separate hinge brackets and different directions to change swing. 4. Remove hole plugs or screws from unit's new hinge locations, set aside. Moving the hinges allows the door to open from either the left or right side. Change swing before attaching door panel. 5. Move screws loosened in step 1 to opposite location. To change: 1. Remove innermost screw holding each hinge to cabinet, loosen the other. 6. Install screws or plugs removed in step 4 to the unit's original hinge location to fill the holes. 7. Remove the upper hinge from the door and move it to the door's opposite side, bottom location. Secure using the original screws. Note: If door panel is attached, it must be removed to access hinge screws and to reverse handle position. Remove 8. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws. Loosen 9. Install pocket covers and hole plugs onto door. 10. Attach the door to the cabinet using the original screws. Installation Notes Built In Situations: If a finished floor is to be 2. Slide door to the side and remove from cabinet. installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the Pocket Plug machine level with the planned floor level. Cover Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high. Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor. 3. Remove plug and hinge pocket covers from door. Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face. Note: There are either plugs or screws in the holes where the hinges will mount. They must be moved. January 2012 Page 9 SCCG50 & SCCP50 Service Manual Door swing change The door can be attached to open with hinges on Note: If door panel is attached, it must be removed the left or right using new brackets shipped loose in to access hinge screws and to reverse handle the ice bin. Retain all screws for re-use. position. To change: 8. Remove the upper hinge and move it to the door's opposite side, bottom location. Secure using the original screws. 1. Remove innermost screw holding each hinge to cabinet, loosen the other. 9. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws. 2. Slide hinges to the side and remove door from cabinet. Remove screws loosened in step 1 from both hinge brackets. 10. Install a screw removed in step 2 in outermost hole of upper and lower cross braces. 3. Remove two screws securing top panel to back, pull top panel back and remove from cabinet. 4. Remove two screws at the top and lift the door hinge bracket out of the cabinet. Replace with the one supplied loose with the machine. Fasten it to the cabinet using the original screws. Door Hinge Bracket 11. Attach the door to the cabinet using the original screws. 12. Return kickplate and front service panel to their original positions and attach to the cabinet using the original screws. Installation Notes Built In Situations: If a finished floor is to be installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the machine level with the planned floor level. 5. Return the top panel to the cabinet and fasten it with the original screws. 6. Remove kickplate and front service panel. 7. Remove two front screws and two bottom screws holding the bottom cross brace to the cabinet. Replace the brace with the one supplied loose with the machine. Secure it using the original screws. Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high. Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor. Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face. Screw Below September 2011 Page 9 SCCG50 & SCCP50 Service Manual Installation: Water & Drain Water Supply, all models: The recommended water supply tubing is ¼ inch OD copper. Stainless steel flex or reinforced PVC tube may also be used. Install an easily accessible shut-off valve between the supply and the unit. This shut-off valve should not be installed behind the unit. Note: Do not use self-piercing type valves. 1. Remove the front service panel. Water Inlet Connection, located at the FRONT of the machine. Do NOT connect to tubing at the back. Drains There are two types of ice machine models, one that drains by gravity and one that has an internal drain pump. Drain Pump Model drain installation Screw Securing Front Service Panel 1. Locate the coil of 3/8” ID plastic drain tubing secured to the back of the unit. 2. Route the plastic drain tube from the back of the unit to the drain connection point. 2. Route the tubing through the right hole in the back to the inlet water solenoid valve inlet. 3. Install a compression fitting on the tubing and connect to the inlet of the solenoid. IMPORTANT NOTE: Often an air gap is required by local codes between the ice maker drain tube and the drain receptacle. Water Inlet Tube (field supplied) Drain Tube, Route to building drain Back View, Drain Pump Model September 2011 Page 10 SCCG50 & SCCP50 Service Manual Gravity Drain Caution: Restrictions in the drain system to the machine will cause water to back up into the ice storage bin and melt the ice. Gravity drain tubing must be vented, have no kinks and slope to the building drain. Air gaps are typically required by local code. 1. Place the ice machine in front of the installation opening. Adjust leveling legs to the approximate height. 2. Remove the front service access panel and the upper back panel. Note: If you are connecting a gravity drain model and the drain opening has been located in the floor under the base pan according to the pre install specifications, follow steps 3 through 5 to drain the unit through the base. If not, proceed to step 6b. 3. Remove the clamp and barbed elbow and take off the plastic cover in the base pan below the drain hose. 4. Connect a straight 5/8” barbed connector to the drain hose, securing with the clamp removed in step 4. 5. Cut an 8” piece of 5/8” ID X 7/8” OD tygon (clear plastic) tubing. Slide one end of the tube onto the outlet of the barbed connector and secure with a clamp. Leave the other end of the tube lying on the floor of the base pan until the unit is positioned over the floor drain. 6. Route the drain tube. Either a) Insert the drain tube through the base pan into the floor drain or b) Route the drain tube through the left hole in the lower back panel and connect to barbed elbow and secure with a clamp. 7. Reinstall the upper back panel. 8. Reinstall the service access panel. Level the unit. Barbed Elbow Drain Hose Water Inlet Tube (field supplied) Drain Hose, Route to building drain Back View, Gravity Drain Model June 2008 Page 11 SCCG50 & SCCP50 Service Manual Electrical The ice machine is supplied with a power cord. Do not remove the grounding pin from the cord’s plug. Do not use extension cords. Follow all codes. Connect the machine to its own 115 volt, 15 amp circuit. 1. If the electrical outlet for the ice maker is behind the unit, plug in the unit. 1. Has the unit been connected to the proper water supply? 2. Has the water supply be checked for leaks? 3. Has the unit been connected to a drain? 4. Has the drain been tested for flow and leaks? 2. Position the unit in the installation opening. 3. Turn on the water supply. Make sure that the ice maker is plugged in and the power is on. 4. Slide unit into installation opening, paying careful attention to water supply and drain connections. Do not kink! Installation check list: 5. Has the unit been connected to the proper electrical supply? 6. Has the unit been leveled? 7. Have all packing materials been removed from the machine? 5. Pour a couple of quarts of water into the ice 8. Has the door covering been installed? storage bin; on drain pump equipped machines the drain pump should start and water should Initial Start Up pump out. Check for leaks. 1. Turn on the water supply. 6. Replace the service access panel. 2. Switch on the electrical power. 7. Level the unit as needed. 3. Push and release the On/Off switch to start the machine. The Ice Making light next to the On/Off switch will glow Green. 4. Water will begin to flow into the unit. When the reservoir is full, water will start to drain from the machine. After a few minutes the compressor, water pump and fan motor will begin to operate and the first ice making cycle will have begun. No adjustments are needed. After about a half hour, ice will fall into the ice storage bin. The machine makes 24 cubes per batch. It is normal for the first batches of ice to melt, that continues until the bin has cooled. It will take 8 to 10 hours of continuous run time to fill the ice bin. When the bin is full of ice, the ice machine will shut off. It will automatically restart when the ice level falls, either from use or normal meltage. June 2008 Page 12 SCCG50 & SCCP50 Service Manual Cube Size Adjustment The cube size can be adjusted by changing the amount of freeze cycle time. This is done by a button press sequence. Side Views of Cubes Note: There is only one correct cube size. See the illustrations. To adjust cube size: 1. Shut the machine off: If it's off on bin full press and release the On/Off button once, switching the Ice Making light off. If the machine is making ice hold the On/Off button in until the Ice Making light is off. Too Small, Adjust Cycle Longer 2. Press and hold the Clean button for 5 seconds (light on), then release (light out) 3. View the lights. Compare to the table below. Cube Size Change Table On/Off Water Clean Default off off off Add 1 minute on off off Add 2 minutes off on off Add 3 minutes off off on Add 4 minutes on on on - 1 minute flash off off - 2 minutes off flash off - 3 minutes off off flash - 4 minutes flash flash flash Just Right Too Large, Adjust Cycle Shorter 4. Select the amount of change. 5. Push and release the On/Off button until the correct light pattern is displayed. 6. Push and release the Clean button to select that setting. 7. Push and release On/Off to return to ice making. June 2008 Page 13 SCCG50 & SCCP50 Service Manual Harvest Time Adjustment The harvest time can be adjusted so that all the ice harvests during the cycle, plus a few seconds extra. This is done by a button press sequence. Note: Do not set harvest time shorter than the actual time it takes to release all the cubes. To adjust Harvest Time: 1. Shut the machine off by holding the On/Off button in until it shuts off (Ice Making light off). 2. Press and hold the On button again for 5 seconds, then release (Ice Making light will switch off). 3. View the lights. Compare to the table below. Harvest Time Table On/Off Water Clean Default off off off Add 10 seconds on off off Add 20 seconds off on off Add 30 seconds off off on Add 40 seconds on on on - 10 seconds flash off off - 20 seconds off flash off - 30 seconds off off flash - 40 seconds flash flash flash 4. Select the amount of change. 5. Push and release the Clean button until the correct light pattern is displayed. 6. Push and release the On button to select that setting. 7. Push and release On/Off to return to ice making. June 2008 Page 14 SCCG50 & SCCP50 Service Manual Control Settings Automatic water purge enable / disable The control is set at the factory to automatically select the proper amount of water purge. If desired, that can be disabled, and a typical purge amount used. To disable Automatic purge selection: 1. Press and hold the On/Off button until the unit shuts off. No lights should be on. 2. Press and hold the ON button for 5 seconds, then release. 3. Wait between 5 and 20 seconds, then repeat step 1. All lights will flash once. To return to Automatic purge selection: 1. Press and hold the ON button for 5 seconds, then release. 2. Wait between 5 and 20 seconds, then repeat step 1. All lights will flash twice. Manual Harvest - from the OFF or Standby Mode (powered but no lights are on) 1. Press and hold the Clean-Reset button for 5 seconds and release. 2. Wait between 5 and 20 seconds, then repeat step 1. All lights will flash once. The On/Off light will be on until harvest has timed out. Reset time to clean indicator light Press and hold the Clean-Reset button for 3 seconds. June 2008 Page 15 SCCG50 & SCCP50 Service Manual Use No special instructions are needed for use. Just take as much ice as you need, the machine will replace it. A scoop is provided, and it can be stored in the machine using the loop of tubing on the right side as a holder. The machine can be shut off anytime by just pushing and releasing the On/Off button. The machine will shut off at the end of the next cycle. To shut off immediately, push and hold the On/Off button in until the machine stops. What shouldn’t be done? Never keep anything in the ice storage bin that is not ice. Objects like wine or beer bottles are not only unsanitary, but the labels can slip off and plug up the drain. Never allow the machine to operate without regular cleaning. The machine will last longer if it is kept clean. Regular cleaning should happen at least once per year, and preferably twice. Some water conditions will dictate even more frequent cleaning of the ice making section, and some carpets or pets will dictate more frequent cleaning of the condenser. Normal cubes are tapered cylinders. If the cubes are ragged and mis-shaped, mineral scale must be removed from the ice making system Maintenance There are 5 things to keep clean: 1. The outside cabinet & door. 2. The ice storage bin. 3. The condenser. 4. The ice making system. 5. The ice scoop. Note: The Time to Clean light will switch ON after 6 months of use. It will remain ON until the ice How to clean the cabinet. making system is cleaned using the process on page 13. Wipe off any spills on the surface of the door and handle as they occur. If anything spilled on the door or gasket dries onto the surface, wash with Noise: soap and warm water to remove. The ice machine is designed for quiet operation, How to clean the ice storage bin. but will make some noise during the ice making cycle. During a freezing cycle, it is normal to hear The ice storage bin should be sanitized the fan moving air and the water pump circulating occasionally. It is usually convenient to sanitize the water. Ice hitting the bin or ice in the bin can be bin after the ice making system has been cleaned, heard during harvest. and the storage bin is empty. If ice making noise is objectionable, an appliance grade timer can be added to the power supply. Set A sanitizing solution can be made of 1 ounceo of household bleach and two gallons of hot (95 F. – the timer to turn the machine off at the time(s) of 115oF.) water. Use a clean cloth and wipe the day when the noise is most objectionable. interior of the ice storage bin with the sanitizing solution, pour some of the solution down the drain. Allow to air dry. June 2008 Page 16 SCCG50 & SCCP50 Service Manual How to clean the condenser and winterize. Condenser cleaning Winterizing The condenser is like the radiator on a car, it has fins and tubes that can become clogged with dirt and lint. To clean: 1. Clean the ice making system. 2. Open the door and push and release the On/Off switch to turn the machine off. 1. Remove the kickplate and front service panel. 3. Turn off the water supply. 2. Locate the condenser surface. 4. Drain the water reservoir by removing the rubber cap under the reservoir - it's near the back wall of the ice storage bin. Rubber Cap 5. Disconnect the incoming water line at the inlet water valve. 3. Vacuum the surface, removing all dust and lint. Caution: Do not dent the fins. 4. Return the kickplate and front service panel to their original positions. Fasten them to the cabinet using the original screws. 6. Open the door, push and release the on/off switch to turn the machine on. 7. Blow air through the inlet water valve; a tire pump could do the job. 8. Drain pump models should have about 1/2 gallon of RV antifreeze (propylene glycol) poured into the ice storage bin drain. Note: Automotive antifreeze must NOT be used. 9. Switch off and unplug the machine. June 2008 Page 17 SCCG50 & SCCP50 Service Manual How to remove scale from the ice making system. 1. Scoop out all of the ice, either discard it or save it in an ice chest or cooler. 9. Pour a gallon of hot (95oF. – 115oF.) water into the bin to flush out the drain. 2. Press and HOLD the On/off button in for 3 seconds until the Green light goes out. 10. Clean the bin liner of mineral scale by mixing some ice machine scale remover and hot water, and using that solution to scrub the scale off of the liner. 11. Rinse the liner with hot water. 12. Sanitize the bin interior. 3. Press and HOLD the both the Clean-Reset and On/Off buttons for 5 seconds. The Time to Clean light will blink on and off. 4. Pour 8 ounces of Scotsman Ice Machine Scale Remover (available from a local Scotsman Distributor or Dealer) into the ice machine reservoir. 13. Replace the ice removed in step 1. 14. Push and release the On/Off button to restart ice making. The ice scoop should be washed regularly, wash it just like any other food container. Pour Scale Remover Here 5. Operate the machine for about ½ hour. 6. Push and release the On/Off switch. The machine will begin to flush out the cleaning solution. 7. Operate the machine for another ½ hour. 8. Push and release the On/Off switch. The machine will stop the cleaning process. June 2008 Page 18 SCCG50 & SCCP50 Service Manual System Information Overall: • • • • • • • • • • • • • • • • • • • • • Refrigerant: 8 oz R-134a Compressor: Hermetic, 1300 BTUH, X HP Condenser: Forced draft Fan blade: 5 blade, 7 inch Evaporator: Inverted, 24 cube cells. Copper cups attached to continuous serpentine Metering device: Cap tube Defrost method: Hot gas bypass with water assist Spray method: 6 water jets Water charge: 40 ounces Water valve: 115 volt solenoid, .19 GPM Water fill time: Varies with harvest time & purge setting Spray pump: Pedestal type. Drain pump: Magnetic drive, controlled by pressure switch Purge method: Overflow standpipe Control method: Electronic Cycle control: Thermistor + timers Freeze cycle timer: 10 minutes, + - 4 Harvest cycle timer: 20 seconds, + - 40 Cube size adjustment: Freeze timer change. Harvest cycle adjustment: Harvest timer change Bin control: Thermostat. Opens on temperature fall, Cut Out: 35 degrees F. Cut In 45 degrees F. Range is adjustable. Electrical Components: • • • • • • • • • • • • • • Electrical Sequence: Compressor Fan motor Spray pump motor Drain pump motor Drain pump switch Bin light - LED type Bin light switch - magnetic reed Inlet water solenoid valve Hot gas valve Transformer Controller Water sensor Thermistor Bin thermostat A closed bin thermostat signals to the controller a need for ice. The controller checks for water, if water is needed , the controller opens the inlet water solenoid valve to fill the reservoir. The hot gas valve is open to equalize the system. When the reservoir is full, the compressor, fan motor, water pump are switched on. After 5 seconds the hot gas valve shuts and ice making begins. Water is sprayed up into the inverted cup mold. As the water is cooled and ice begins to form in the cups, the temperature of the evaporator will fall. The freeze cycle continues until the temperature of the thermistor attached to the evaporator outlet tube falls to about zero degrees F. At that point the controller starts a freeze cycle timer, whose default time is 10 minutes. At the end of the freeze cycle's timed portion the controller switches to the harvest cycle. The harvest cycle begins with the controller stopping the water pump and fan motor. At the same time it opens the hot gas valve and the inlet water solenoid valve. The ice is released by the combination of discharge refrigerant gas entering the evaporator serpentine and warming up the copper, plus the inlet water that flows to the evaporator, floods across the plastic platen to warm it up and be pre-chilled for the next cycle. Ice cubes drop individually and harvest continues until the thermistor attached to the suction line warms up to about 50 degrees F. At that point a harvest timer starts, whose default time is 20 seconds. At the end of that time the harvest cycle ends and the freeze cycle restarts. Bin control. The machine's on and off modes are regulated by a bin thermostat. The cap tube for the bin thermostat is in the tube that holds the scoop. The machine will only begin ice making when the thermostat's contacts close. If the contacts re-open before the temperature of the evaporator drops below a preset point, the machine will stop. If the temperature is below that point when the contact s open, the machine will continue through a complete cycle and stop at the end of the harvest cycle. September 2008 Page 19 SCCG50 & SCCP50 Service Manual Water System The controller uses a Water Sensor to check for the presence of water in the reservoir and to measure the conductivity of the water. Evaporator The water sensor consists of two stainless steel probes located in a holder next to the water pump. The probes sense the conductivity of the water. The higher the mineral content of the water, the better it can conduct electricity. The control system is capable of sensing water as clean as 10 microSiemens/cm. Pump If the controller cannot sense water and the bin thermostat is closed the controller will power the inlet water solenoid valve to fill the reservoir. The water fill is timed. There is a maximum amount of time allowed from the time the controller turned on the inlet water valve until the water sensor signals to the controller. That time is 2 1/2 minutes. If water is not sensed within 2 1/2 minutes, the controller will not proceed with an ice making cycle. Instead it will blink the Water light and try filling the reservoir in 20 minutes. Reservoir Drain Freeze Cycle Water Schematic Reservoir water dilution The process of making ice from circulating water causes the pure water to freeze first, because it freezes at the warmest temperature. The remaining water will develop an increasing concentration of minerals. If that mineral concentration were allowed to continue, eventually the ice machine would become coated with mineral scale. To combat the mineral build up, the reservoir water is diluted with fresh water every cycle. The controller adds enough water to fill the reservoir and extra water to overfill it. The extra water drains out through the standpipe in the reservoir. The controller keeps the inlet water solenoid valve open until the evaporator temperature set point is reached, plus some extra time. The extra time is either pre-set or automatically determined by the controller. November 2008 Page 20 Standpipe Inlet Water Solenoid Valve Harvest Cycle Water Schematic SCCG50 & SCCP50 Service Manual Components Model and Serial Tag Location Scoop and Thermostat Bracket Control Panel, Bin Light and Curtain Evaporator Platen Evaporator and Controller Inlet Water Solenoid Valve Condenser and Bin Thermostat June 2008 Page 21 SCCG50 & SCCP50 Service Manual Controller High Voltage Connector Evaporator Thermistor Bin Thermostat Comp Water Sensor Water Bin Light Hot Gas Fan Power Power Supply Connector Control Panel Ribbon The controller is located at the front of the unit, under the top panel. Control Safeties: It is powered by a 12 volt transformer. It has 5 indicator lights: • Compressor - Light is ON if compressor is • • • • powered Water - Light is ON if inlet water solenoid valve is powered Hot Gas - Light is ON when Hot Gas Valve is powered Fan - Light is ON when Fan motor is powered Power - Light is ON when power is connected to controller No Water. If the Water Sensor cannot detect water, and the inlet water solenoid valve has been on for the maximum fill time, the controller will stop all action and wait 20 minutes to re-try water fill. During this time the Check Water light on the control panel will be blinking, Maximum Freeze Time. If the freeze cycle should extend to 60 minutes, the controller will automatically put the machine into a Harvest cycle. Maximum Harvest Time. 6 minutes Time between restarts. After the machine has operated and then turned off, the controller will not restart the machine for four minutes. June 2008 Page 22 SCCG50 & SCCP50 Service Manual Performance Information Freeze Cycle, Minutes Water Temperature 100 90 80 70 60 50 100 37-38 36-37 34-35 32-33 31-32 29-30 90 36-37 35-36 33-34 31-32 30-31 28-29 80 36-35 32-33 30-31 28-29 27-28 26-27 70 32-33 28-29 27-28 25-26 23-24 22-23 60 27-28 25-26 24-25 22-23 20-21 19-20 50 20-21 19-20 18-19 17-18 16-17 15-16 40 18-19 17-18 16-17 15-16 15-16 15-16 Harvest Cycle, Seconds Water Temperature Air Temperature 100 90 80 70 60 50 80 -100 55-60 60-70 70-80 80-90 90-100 110-115 70 - 80 65-75 70-80 75-85 85-95 95-105 115-120 50 - 70 70-80 75-85 85-95 125-135 140-150 160-170 40 - 50 100-120 115-125 130-140 150-170 180-200 210-230 Total Cycle, Minutes Water Temperature Air Temperature Air Temperature 100 90 80 70 60 50 100 38-39 37-38 36-37 34-35 33-34 31-32 90 38-39 36-37 35-36 33-34 32-33 30-31 80 37-38 33-34 31-32 30-31 29-30 27-28 70 33-34 29-31 28-29 26-27 25-26 24-25 60 29-30 27-28 25-26 24-25 22-23 21-22 50 21-22 20-21 19-20 19-20 19 18-19 40 20-21 19-20 19 18-19 19 19-21 Ice per cycle: 1 lb Water drained / cycle: Varies by harvest cycle length and purge setting. Typical amounts are @ 70/50 = 52 oz. @ 90/70 = 13 oz Compressor amps: 2.6 - 3.2 June 2008 Page 23 SCCG50 & SCCP50 Service Manual Refrigeration System Suction Pressure 70 60 50 PSIG 40 30 20 10 0 -10 Time Discharge Pressure 150 140 130 120 PSIG 110 100 90 80 70 60 50 Time June 2008 Page 24 SCCG50 & SCCP50 Service Manual Thermistor Values Deg. F · Ohms 0· 1· 2· 3· 4· 5· 6· 7· 8· 9· 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 85325 82661 80090 77607 75210 72896 70660 68501 66415 64400 62453 60571 58752 56995 55296 53653 52065 50529 49043 47607 46217 44872 43571 42313 41094 39915 38774 37669 36600 35564 34561 33590 32649 31738 30855 30000 29171 28368 27589 26835 26104 25395 24707 24041 23394 22767 22159 21569 20997 20442 19903 19381 Deg. F · Ohms 52 · S3 · 54 · 55 · 56 · 57 · 58 · 59 · 60 · 61 · 62 · 63 · 64 · 65 · 66 · 67 · 68 · 69 · 70 · 71 · 72 · 73 · 74 · 75 · 76 · 77 · 78 · 79 · 80 · 81 · 82 · 83 · 84 · 85 · 86 · 87 · 88 · 89 · 90 · 91 · 92 · 93 · 94 · 95 · 96 · 97 · 98 · 99 · 100 101 102 103 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 18873 18381 17903 17439 16988 16551 16126 15714 15313 14924 14546 14179 13823 13476 13139 12812 12494 12185 11884 11592 11308 11031 10763 10502 10247 10000 9760 9526 9299 9077 8862 8652 8448 8250 8056 7868 7685 7507 7333 7164 6999 6839 6683 6530 6382 6238 6097 5960 5826 5696 5569 5446 Deg. F. · Ohms 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5325 5208 5093 4981 4872 4766 4663 4562 4463 4367 4273 4182 4093 4006 3921 3838 3757 3678 3601 3526 3452 3381 3311 3243 3176 3111 3047 2985 2924 2865 2807 2751 2696 2642 2589 2537 2487 2438 2390 2343 2297 2252 2208 2165 2123 2082 2042 2003 1965 1927 1890 1855 June 2008 Page 25 Deg. F. 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Ohms · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1819 1785 1752 1719 1687 1655 1624 1594 1565 1536 1508 1480 1453. 1427 1401 1375 1350 1326 1302 1279 1256 1234 1212 1190 1169 1149 1129 1109 1090 1071 1052 1034 1016 998 981 965 948 932 916 901 885 871 856 842 828 814 800 787 774 761 749 737 Deg. F. · Ohms 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 246 249 250 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 724 713 701 690 679 668 657 646 636 626 616 606 597 587 578 569 560 551 543 534 526 518 510 502 495 487 480 472 465 458 451 444 438 431 425 419 412 406 400 394 389 383 377 SCCG50 & SCCP50 Service Manual Service Diagnosis No Ice Problem Likely Cause Probable Solution No power to unit Power disconnected Check breaker or fuse. Reset or replace, restart and check No power to controller Transformer open Replace transformer Control panel open Switch failure Test ribbon cable, see page 32 Shut down on maximum water fill time - water light flashing Water shut off Restore water supply Water leak Check curtain, sump Dirty condenser Clean condenser Restricted location, intake air too hot or blocked Eliminate restriction, have machine moved Evaporator thermistor not sensing properly Check thermistor Spray jets dirty Remove spray platform and clean spray jets Inlet water valve leaks through during freeze Check inlet water valve Low on refrigerant Check cube formation, Connected to hot water Check for bleed thru from missing / broken check valve in building water supply Spray pump not pumping Check pump motor Fan motor not turning Check fan motor, check fan blade, check controller for voltage output Pump hose disconnected Check hose Very low on refrigerant Add access valve, add refrigerant as a test. If unit makes ice, find and correct leak. Very long freeze cycle Cannot make ice Compressor not operating Check compressor start components, check PTCR resistance and temperature Check compressor voltage Check compressor windings Hot gas valve leaks through during freeze Check hot gas valve for hot outlet during freeze Compressor inefficient Check compressor amp draw, if low and all else is correct, change compressor January 2012 Page 26 SCCG50 & SCCP50 Service Manual Service Diagnosis Makes excessive noise Problem Likely Cause Probable Solution Blade is bent Replace fan blade Fan motor mount is broken Replace motor mount Compressor vibrates Mounting loose Check mounting Water pump vibrates Pump bearings worn Replace pump Panels vibrate Mounting screws loose Tighten screws Problem Likely Cause Probable Solution Ice wrong size Environment changed Adjust cube size Hot gas valve does not open Check voltage to coil when unit is in harvest, check controller indicator light. Water temperature very low Adjust harvest time Fan motor does not stop Check voltage, replace controller Problem Likely Cause Probable Solution Spray pattern poor Spray jets dirty Clean jets Runs out of water Water leaking from reservoir Correct leak High TDS water supply Groundwater supply Treat water Problem Likely Cause Probable Solution Restricted drain Gravity drain hose has air block Check for kinks or traps Pooled water in bin Pump model switch not starting pump Check / replace switch Fan blade vibrates Makes ice, does not harvest Little heat to evaporator Makes poor quality ice Makes ice, but melts rapidly No Response from Control Panel Switches • Test membrane switch panel, see page 32. January 2012 Page 27 SCCG50 & SCCP50 Service Manual Removal and Repair Bin Thermostat 9. Reverse to reassemble. 1. Disconnect electrical power. Curtain 1. Shut unit off. 2. Loosen both thumbscrews holding curtain bracket to freezing chamber. Electrical Shock Hazard. Disconnect electrical power before beginning removal 3. Pull out and remove curtain with bracket from ice machine. 2. Remove service panel. 4. Reverse to reassemble. 3. Remove back panel. Spray Platform Note: If unit is built in it must be pulled out to change the bin thermostat. 1. Remove curtain. 2. Lift spray platform up until it disconnects from its fitting. 4. Pull cap tube out from the back of the ice storage bin and cap tube holder. 3. Pull forward and remove from the ice machine. 5. Remove two screws and the bin thermostat contact section from its mounting bracket. 4. Reverse to reassemble. 6. Disconnect two wires from the bin thermostat contact section and remove the thermostat from the ice machine. Water Pump 1. Remove spray platform 2. Remove back panel. 7. Reverse to reinstall. Note: If unit is built in it must be pulled out to change the water pump. Inlet Water Solenoid Valve 1. Disconnect electrical power. 2. Remove service panel. 3. Disconnect power and ground wires from pump motor. 3. Shut water supply OFF. 4. Rotate pump body CW and lift up to remove it. 4. Disconnect inlet water supply tube from inlet water solenoid valve. 5. Reverse to reassemble. 5. Unplug wire harness from valve coil. 6. Remove two screws holding valve to chassis. 7. Squeeze hose clamp larger and push away from solenoid valve outlet. 8. Pull hose from outlet of valve. June 2008 Page 28 SCCG50 & SCCP50 Service Manual Removal and Repair 5. Remove screws holding transformer to controller box and pull transformer up and out of the ice machine. Evaporator Thermistor Note: If unit is built in it must be pulled out to change the evaporator thermistor. 6. Reverse to reassemble. Controller Note: If unit is built in it must be pulled out to change the controller. Electrical Shock Hazard. Disconnect electrical power before beginning removal 1. Disconnect electrical power. 2. Remove top panel 1. Shut machine off. If unit was making ice, manually harvest the ice. 3. Remove controller box cover. 2. Disconnect electrical power. 4. Unplug all connections. 3. Remove top panel. 5. Remove screws holding controller to housing, and lift controller from unit. 4. Remove cover from controller box. 5. Disconnect thermistor wire from controller. 6. Locate thermistor sensor, it is attached to the suction line, just above the accumulator and is covered with insulation tape. Remove the insulation. Note: To avoid damaging the controller, touch the metal chassis of the unit prior to touching the replacement controller. 6. Reverse to reassemble. Control Panel 7. Disconnect sensor bulb from suction line (it's held on with a metal clip). 1. Disconnect electrical power. 8. Remove thermistor from ice machine. 2. Remove top panel 9. Reverse to reassemble. It is very important that the bulb be re-insulated. 3. Remove controller box cover. Transformer Note: If unit is built in it must be pulled out to change the transformer. 1. Disconnect electrical power. 2. Remove top panel. 4. Unplug ribbon cable connection. 5. Push control panel away from the front of the machine. Begin at the ribbon cable attachment point. Note: Control panel is held on by adhesive and the adhesive is thinnest at the cable point. 3. Remove controller cover. 6. Separate control panel from controller box and remove from the ice machine. 4. Unplug leads from transformer. 7. Reverse to reassemble. June 2008 Page 29 SCCG50 & SCCP50 Service Manual Removal and Repair - Cabinet Removal 12. Remove curtain & hanger. Certain components require the removal of the cabinet for repair access. 1. If the machine is in a freeze mode, perform a manual harvest. 2. Remove all ice. 3. Drain reservoir. 4. Remove service panel and kick plate. 5. Remove back panel. 13. Locate elbows where water flows onto the evaporator platen. 6. Disconnect electrical power. Clip Electrical Shock Hazard. Disconnect electrical power before beginning removal Inlet Elbow 7. Disconnect water and drain tubing. 8. Remove door. 14. Pull clip up. Push inner elbow back and rotate it until it points straight up, then push it back through the hole in the back of the freezing compartment. 9. Remove top panel. 10. Remove controller box cover. 11. Disconnect thermistor from controller, pull wire back to suction line. Thermistor Connector Inlet Elbow Inner Elbow 15. Pull water inlet elbow out of inner elbow. June 2008 Page 30 SCCG50 & SCCP50 Service Manual 18. Remove two screws holding freezing compartment brace to cabinet, lift brace up. 23. Lift bin assembly off the base. Note: Prop evaporator assembly up. A 3' length of 3/4" PVC tubing with one end inserted into the cup mold and the other against the base will hold it up. Brace The hot gas valve, fan motor, condenser and compressor are now exposed for service. 19. Lift evaporator platen up and tilt back enough for bin assembly to clear the base. Air Baffle 20. Remove air baffle. 21. Unplug 7 wire harness connector (at back of bin). 22. Remove 1 screw at each corner of the base. June 2008 Page 31 Chassis Shown in Front of Bin Assembly SCCG50 & SCCP50 Service Manual Refrigeration Service This ice machine use R-134a type refrigerant. There are specific rules for handling that refrigerant. Membrane Switch Unplug and check connector pins (left side from To check for system pressures, add a field supplied front is pin 1), read about 10 ohms when activating clamp-on type service valve as a temporary means the button, and OL when not pressing the button: Pin 2-3 On/Off Switch; 4-3 Clean Reset Switch of system access. After diagnosis and before final repair, replace the clamp-on type valve with valves that are brazed onto the process tubes of the system. Use a low flow of dry nitrogen when brazing on the system. Install a new filter drier when replacing a refrigeration component or after a refrigerant leak repair. Evacuate the system to at least 300 microns and use a micron gauge to measure the evacuation level. Weigh in the nameplate charge. The machine is critically charged and a partial ounce mis-charge will affect performance. Bin Thermostat Altitude Adjustment Table Altitude Degrees Rotation to Turn Adjustment Screw 1000 11 CW 2000 31 CW 3000 52 CW 4000 72 CW 5000 92 CW 6000 111 CW 7000 128 CW January 2012 Page 32 SCCG30 & SCCP30 Service Manual Introduction: This ice machine is the result of Scotsman’s decades of experience as an industry leader in the design and manufacture of both commercial and residential ice machines. This manual includes the information needed to install, start up and maintain the ice machine. Note any Caution or Warning indicators, as they provide notice of potential hazards. Keep this manual for future reference. Table of Contents Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 Cabinet Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 Air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 Door Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6 Door Panel Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7 Custom Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8 Door swing change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9 Installation: Water & Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10 Gravity Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12 Cube Size Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13 Harvest Time Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14 Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16 How to clean the condenser and winterize. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17 How to remove scale from the ice making system. . . . . . . . . . . . . . . . . . . . . . . . Page 18 System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19 Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22 Performance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23 Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24 Thermistor Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 25 Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26 Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27 Removal and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 28 Removal and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29 Removal and Repair - Cabinet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 30 Refrigeration Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 32 September 2009 Page 1 SCCG30 & SCCP30 Service Manual Specifications This ice machine is designed to be used indoors, in Options: a controlled environment. It can be used in a wide variety of environmental conditions, but there are Door Panel kits: limits. Use outside of the listed limitations is misuse and will void the warranty. Finished door panels are available from Scotsman for attachment to the machine, or a custom panel Air temperature limits: can be made. The ice machine will operate adequately within the limits, but functions best in temperatures between 70 and 80 degrees F. • Minimum – 50 degrees F. (10oC) • Maximum – 100 degrees F. (38oC) Kit Number Panel Finish Handle Finish KDFS Stainless Steel Stainless Steel Drain Conversion: A gravity drain model can be converted to a drain pump model by installing a drain pump kit. The drain pump kit consists of a drain pump, wiring harness and associated tubing. The kit number is A39462-021. Water temperature limits: • Minimum – 40 degrees F. (4.5oC) • Maximum – 100 degrees F. (38oC) Warranty Information Water pressure limits: Warranty information is supplied separately from this manual. Refer to it for coverage. In general, the warranty covers defects in materials or workmanship and does not cover corrections of Because the ice machine is making a food product, installation errors or maintenance. the water supply to the ice machine must be potable, or fit for human consumption. • Minimum – 20 psi (1.4 bar) • Maximum – 80 psi (5.5 bar) Electrical • 115 volt, 60 Hz. Plug into dedicated 15 amp circuit. • Power consumption: 400-180 Watts. Varies during Freeze and Harvest cycles. Voltage limits: • Minimum - 104 volts • Maximum – 126 volts Models: There are six models, all air cooled: • SCCPA30M-1SU – Pump model, stainless cabinet • SCCGA30M-1SU – Gravity drain model, stainless cabinet September 2009 Page 2 SCCG30 & SCCP30 Service Manual Cabinet Layout FLOOR DRAIN ACCESS HOLE 3 7/8" 20 3/8" 22" .75 SHEET METAL DOOR FRONT .63 MIN. CABINET DOOR 14 7/8" 29 1/4" 33 3/8" MIN. 34 3/8" MAX. DRAIN FLEXIBLE TUBING 3/8 I.D. PUMP MODEL (INCLUDED) 5/8 I.D. GRAVITY MODEL (NOT INCLUDED) POTABLE WATER INLET 1/4" COMPRESSION FITTING 4" AIR OUT AIR IN 2 1/2" 2 3/4" 1" LEG ADJUSTMENT (4) PLACES September 2009 Page 3 1 1/2" 115 V POWER CORD 3 3/4" 7 3/8" 3 1/4" SCCG30 & SCCP30 Service Manual Air flow The machine takes in room temperature air at the lower right front and forces warm air out the lower left front. Restricting the airflow will adversely affect the ability of the ice machine to make ice. On/Off Switch Ice Making Area Warm Air Out Air Intake Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of agencies like U.L. Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman. Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice. September 2009 Page 4 SCCG30 & SCCP30 Service Manual Water Quality All water, including potable water supplied by municipalities, contains some impurities or minerals. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids. Filters and Treatment In general, it is always a good idea to filter the water. A water filter, if it is of the proper type, can remove taste and odors as well as particles. Some methods of water treatment for dissolved solids include reverse osmosis, and polyphosphate feeders. RO Water Ice made by this machine will have a lower mineral content than the water it was made from. This is due to the method of making ice. Purer water will freeze first in the ice making molds. The reason for this is that anything dissolved in water lowers the water’s freezing temperature. This concentrates most of the impurities in the ice machine water reservoir where they may form hard deposits known as scale. The machine dilutes the concentration of minerals by over-filling the reservoir during the harvest cycle (with the excess water flowing down the drain). s. Between 2 and 4 pints of water flow into the unit each cycle. Between 1 and 3.5 pints of that rinses the reservoir and goes down the drain. This machine can be supplied with Reverse Osmosis water. A reverse osmosis system should include post treatment to satisfy the R.O. water’s potential aggressiveness. Deionized water is not recommended. Because water softeners exchange one mineral for another, softened water may not improve water conditions when used with ice machines. Where water is very hard, softened water could result in white, mushy cubes that stick together. If in doubt about the water, contact a local point of use water specialist for recommendations on water treatment. Some impurities will inevitably remain, and will stick to the parts in the machine, and will cause Installation Overview malformed ice cubes. Eventually, built up mineral The ice machine must: scale can shorten machine life. To keep the machine operating properly, these impurities or minerals will have to be regularly dissolved by an acid cleaning, using Scotsman Ice Machine Scale Remover. Directions for this may be found in the section under cleaning. • • • • be connected to cold, potable water be connected to a drain be connected to the proper power supply be able circulate air through the vents at the front. Note: Do not build in so that the door is recessed. September 2009 Page 5 SCCG30 & SCCP30 Service Manual Door Covering Door Panel Custom Panel The ice machine is supplied without a conventional door covering so it can be decorated to the user’s preference. Scotsman offers several coverings including white, black and stainless steel. In addition, a custom built panel can be placed onto the door. A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose. See instructions in information packet to create and attach a custom panel: Door Panel Attachment To attach a Scotsman supplied panel: Note: If door swing is to be changed, it must be done before panel is attached. The panel will be held on by 6 sheet metal screws and 2 machine screws. 1. Remove the gasket and retain for later use. 2. If the door panel is stainless steel, remove any plastic covering the stainless steel panel. 3. Place the panel onto the outside of the door, and secure it to the door using two machine screws, located at the left center and right center. 4. Fasten the panel to the door using the 6 sheet metal screws. In the hinge area, use the outermost screw holes. 5. Place the covers over the hinge areas, and secure each cover to the door using a sheet metal screw. 6. Insert hole plug over screw installed in step 5. 7. Return the gasket to its original position. September 2009 Page 6 SCCG30 & SCCP30 Service Manual Door Panel Attachment Use Upper Hole at the Top Scotsman Door Panel Gasket Machine Screw Hole Plug Use Lower Hole at the Bottom Cover September 2009 Page 7 SCCG30 & SCCP30 Service Manual Custom Panel A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose. To create and attach a custom panel: 10. Mount panel to door using wood screws or supplied panel mounting screws. Note: When installed Ice machine must be adjusted for height to position top of door to desired clearance. • Panel width: 14 7/8” • Panel height: Between 29 3/8” and 30 3/8”. • Panel thickness: 5/8” to ¾” 1. Measure overall height of cabinet opening where ice machine will be (floor to bottom of countertop edge). 13 9/16" 6 25/32" 2. Determine desired kickplate space (from bottom of door to floor). This could be equal to the adjacent cabinet’s kickplate space or another space the user wants. 8 1/4" 13/16" 4 1/8" 13/32" 3. Subtract kickplate space from cabinet opening. 4. Subtract 1/8 or more for clearance space between top of door and bottom of countertop edge from cabinet opening. This is the maximum door length. 14 11/16" Ø 1/8" TYP. (10) 5. Cut panel to width. 30 3/8" 29 3/8" 6. Cut panel to length (cabinet space - kickplate space - top clearance = length). 7. Determine top of panel. 8. Mark hole locations using drawing on the back of these instructions. Drawing assumes top of panel will be flush with top of door. Measure hole locations from the top of the panel. 9. Drill pilot holes for wood screws. Use drill stop to prevent drilling through the panel. 13 31/64" 13/32" {Centerline} 14 7/8" September 2009 Page 8 SCCG30 & SCCP30 Service Manual Door swing change Note: Prior models had separate hinge brackets and different directions to change swing. 4. Remove hole plugs or screws from unit's new hinge locations, set aside. Moving the hinges allows the door to open from either the left or right side. Change swing before attaching door panel. 5. Move screws loosened in step 1 to opposite location. 6. Install screws or plugs removed in step 4 to the unit's original hinge location to fill the holes. To change: 1. Remove innermost screw holding each hinge to cabinet, loosen the other. 7. Remove the upper hinge from the door and move it to the door's opposite side, bottom location. Secure using the original screws. Note: If door panel is attached, it must be removed to access hinge screws and to reverse handle position. Remove 8. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws. Loosen 9. Install pocket covers and hole plugs onto door. 10. Attach the door to the cabinet using the original screws. Installation Notes Built In Situations: If a finished floor is to be 2. Slide door to the side and remove from cabinet. installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the Pocket Plug machine level with the planned floor level. Cover Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high. Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor. 3. Remove plug and hinge pocket covers from door. Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face. Note: There are either plugs or screws in the holes where the hinges will mount. They must be moved. January 2012 Page 9 SCCG30 & SCCP30 Service Manual Door swing change The door can be attached to open with hinges on Note: If door panel is installed it must be removed the left or right using new brackets shipped loose in to access hinge screws and to reverse handle the ice bin. Retain all screws for re-use. position. To change: 8. Remove the upper hinge and move it to the door's opposite side, bottom location. Secure using the original screws. 1. Remove innermost screw holding each hinge to cabinet, loosen the other. 9. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws. 2. Slide hinges to the side and remove door from cabinet. Remove screws loosened in step 1 from both hinge brackets. 10. Install a screw removed in step 2 in outermost hole of upper and lower cross braces. 3. Remove two screws securing top panel to back, pull top panel back and remove from cabinet. Door Hinge 4. Remove two screws at Bracket the top and lift the door hinge bracket out of the cabinet. Replace with the one supplied loose with the machine. Fasten it to the cabinet using the original screws. 11. Attach the door to the cabinet using the original screws. 12. Return kickplate and front service panel to their original positions and attach to the cabinet using the original screws. Installation Notes Built In Situations: If a finished floor is to be installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the machine level with the planned floor level. 5. Return the top panel to the cabinet and fasten it with the original screws. 6. Remove kickplate and front service panel. 7. Remove two front screws and two bottom screws holding the bottom cross brace to the cabinet. Replace the brace with the one supplied loose with the machine. Secure it using the original screws. Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high. Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor. Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face. Screw Below September 2011 Page 9 SCCG30 & SCCP30 Service Manual Installation: Water & Drain Water Supply, all models: The recommended water supply tubing is ¼ inch OD copper. Stainless steel flex or reinforced PVC tube may also be used. Install an easily accessible shut-off valve between the supply and the unit. This shut-off valve should not be installed behind the unit. Note: Do NOT connect water to tubing at the back, the water inlet connection is at the front. Drains Note: Do not use self-piercing type valves. There are two types of ice machine models, one that drains by gravity and one that has an internal drain pump. 1. Remove the front service panel. Drain Pump Model drain installation Screw Securing Front Service Panel 2. Route the tubing through the right hole in the back to the inlet water solenoid valve inlet at the front. 1. Locate the coil of 3/8” ID plastic drain tubing secured to the back of the unit. 2. Route the plastic drain tube from the back of the unit to the drain connection point. IMPORTANT NOTE: Often an air gap is required by local codes between the ice maker drain tube and the drain receptacle. 3. Install a compression fitting on the tubing and connect to the inlet of the solenoid. Connect Water Here Water Inlet Tube (field supplied) Drain Tube, Route to building drain Back View, Drain Pump Model September 2011 Page 10 SCCG30 & SCCP30 Service Manual Gravity Drain Caution: Restrictions in the drain system to the machine will cause water to back up into the ice storage bin and melt the ice. Gravity drain tubing must be vented, have no kinks and slope to the building drain. Air gaps are typically required by local code. 1. Place the ice machine in front of the installation opening. Adjust leveling legs to the approximate height. 2. Remove the front service access panel and the upper back panel. Note: If you are connecting a gravity drain model and the drain opening has been located in the floor under the base pan according to the pre install specifications, follow steps 3 through 5 to drain the unit through the base. If not, proceed to step 6b. 3. Remove the clamp and barbed elbow and take off the plastic cover in the base pan below the drain hose. 4. Connect a straight 5/8” barbed connector to the drain hose, securing with the clamp removed in step 4. 5. Cut an 8” piece of 5/8” ID X 7/8” OD tygon (clear plastic) tubing. Slide one end of the tube onto the outlet of the barbed connector and secure with a clamp. Leave the other end of the tube lying on the floor of the base pan until the unit is positioned over the floor drain. 6. Route the drain tube. Either a) Insert the drain tube through the base pan into the floor drain or b) Route the drain tube through the left hole in the lower back panel and connect to barbed elbow and secure with a clamp. 7. Reinstall the upper back panel. 8. Reinstall the service access panel. Level the unit. Barbed Elbow Drain Hose Water Inlet Tube (field supplied) Drain Hose, Route to building drain Back View, Gravity Drain Model September 2009 Page 11 SCCG30 & SCCP30 Service Manual Electrical & Start Up The ice machine is supplied with a power cord. Do not remove the grounding pin from the cord’s plug. Do not use extension cords. Follow all codes. Connect the machine to its own 115 volt, 15 amp circuit. 1. If the electrical outlet for the ice maker is behind the unit, plug in the unit. Initial Start Up 1. Turn on the water supply. 2. Switch on the electrical power. 3. Move the On/Off switch to the ON position. 2. Position the unit in the installation opening. 3. Turn on the water supply. Make sure that the ice maker is plugged in and the power is on. 4. Slide unit into installation opening, paying careful attention to water supply and drain connections. Do not kink! 5. Pour a couple of quarts of water into the ice storage bin; on drain pump equipped machines the drain pump should start and water should pump out. Check for leaks. 6. Replace the service access panel. 4. The compressor will start and water will begin to flow into the unit. When the reservoir is full, water will start to drain from the machine. After a few minutes the water pump and fan motor will begin to operate and the first ice making cycle will have begun. 7. Level the unit as needed. Installation check list: 1. Has the unit been connected to the proper water supply? 2. Has the water supply be checked for leaks? 3. Has the unit been connected to a drain? 4. Has the drain been tested for flow and leaks? 5. Has the unit been connected to the proper electrical supply? No adjustments are needed. After about a half hour, ice will fall into the ice storage bin. The machine makes 12 cubes per batch. It is normal for the first batches of ice to melt, that continues until the bin has cooled. It will take 16 to 24 hours of continuous run time to fill the ice bin. When the bin is full of ice, the ice machine will shut off. It will automatically restart when the ice level falls, either from use or normal meltage. 6. Has the unit been leveled? 7. Have all packing materials been removed from the machine? Has the door covering been installed? 8. September 2009 Page 12 SCCG30 & SCCP30 Service Manual Cube Size Adjustment The size of the ice cubes is determined by how long the ice machine is in the freezing cycle. That is controlled by the cube size thermostat. Side Views of Cubes The cube size thermostat's sensing portion is attached to the suction tube, near the outlet of the evaporator. As the machine makes ice, the temperature of the suction tubing falls. When it reaches a preset point, the thermostat's contacts close and connect power to the electronic timer. The electronic timer finishes the freeze cycle. Too Small, Adjust Cycle Longer Adjustment There is only one proper ice cube size, see the diagram to the right. If the cubes are not the correct size, adjust the cube size thermostat. Just Right Rotate the cube size thermostat's adjustment screw clockwise to increase the size of the cube. Rotate the cube size thermostat's adjustment screw counter clockwise to make the ice cube size smaller. September 2009 Page 13 Too Large, Adjust Cycle Shorter SCCG30 & SCCP30 Service Manual Harvest Time Adjustment The harvest time can be adjusted so that all the ice is released during the harvest period, with a few seconds extra for a safety margin. The adjustment range is between 2 to 5 minutes. There is an adjustment screw on the surface of the electronic timer. Rotate the screw CCW to reduce harvest time, and CW to increase it. It should be set to match the machine's performance. If the machine takes 2 and a half minutes to release the ice, the harvest time should be set to about 3 minutes. September 2009 Page 14 SCCG30 & SCCP30 Service Manual Use No special instructions are needed for use. Just take as much ice as you need, the machine will replace it. A scoop is provided, and it can be stored in the machine using the loop of tubing on the right side as a holder. The machine can be shut off anytime by moving the On/Off switch to OFF.. The machine will shut off immediately. What shouldn’t be done? Never keep anything in the ice storage bin that is not ice. Objects like wine or beer bottles are not only unsanitary, but the labels can slip off and plug up the drain. Never allow the machine to operate without regular cleaning. The machine will last longer if it is kept clean. Regular cleaning should happen at least once per year, and preferably twice. Some water conditions will dictate even more frequent cleaning of the ice making section, and some carpets or pets will dictate more frequent cleaning of the condenser. Normal cubes are tapered cylinders. If the cubes are ragged and mis-shaped, mineral scale must be removed from the ice making system Maintenance There are 5 things to keep clean: 1. The outside cabinet & door. 2. The ice storage bin. 3. The condenser. 4. The ice making system. Noise: The ice machine is designed for quiet operation, but will make some noise during the ice making cycle. During a freezing cycle, it is normal to hear the fan moving air and the water pump circulating water. Ice hitting the bin or ice in the bin can be heard during harvest. If ice making noise is objectionable, an appliance grade timer can be added to the power supply. Set the timer to turn the machine off at the time(s) of day when the noise is most objectionable. 5. The ice scoop. How to clean the cabinet. Wipe off any spills on the surface of the door and handle as they occur. If anything spilled on the door or gasket dries onto the surface, wash with soap and warm water to remove. How to clean the ice storage bin. The ice storage bin should be sanitized occasionally. It is usually convenient to sanitize the bin after the ice making system has been cleaned, and the storage bin is empty. A sanitizing solution can be made of 1 ounce of household bleach and two gallons of hot (95 oF. – 115oF.) water. Use a clean cloth and wipe the interior of the ice storage bin with the sanitizing solution, pour some of the solution down the drain. Allow to air dry. September 2009 Page 15 SCCG30 & SCCP30 Service Manual How to clean the condenser and winterize. Condenser cleaning Winterizing The condenser is like the radiator on a car, it has fins and tubes that can become clogged with dirt and lint. To clean: 1. Clean the ice making system. 2. Open the door and push and release the On/Off switch to turn the machine off. 1. Remove the kickplate and front service panel. 3. Turn off the water supply. 2. Locate the condenser surface. 4. Drain the water reservoir by removing the rubber cap under the reservoir - it's near the back wall of the ice storage bin. Rubber Cap 3. Vacuum the surface, removing all dust and lint. Caution: Do not dent the fins. 5. Disconnect the incoming water line at the inlet water valve. 4. Return the kickplate and front service panel to their original positions. Fasten them to the cabinet using the original screws. 6. Open the door, push and release the on/off switch to turn the machine on. 7. Blow air through the inlet water valve; a tire pump could do the job. 8. Drain pump models should have about 1/2 gallon of RV antifreeze (propylene glycol) poured into the ice storage bin drain. Note: Automotive antifreeze must NOT be used. 9. Switch off and unplug the machine. September 2009 Page 16 SCCG30 & SCCP30 Service Manual How to remove scale from the ice making system. 1. Scoop out all of the ice, either discard it or save it in an ice chest or cooler. 2. Switch the machine Off. 3. Pour 8 ounces of Scotsman Ice Machine Scale Remover (available from a local Scotsman Distributor or Dealer) into the ice machine reservoir. 4. Switch the machine On. Pour Scale Remover Here 5. Operate the machine for about 2 hours. 6. Pour a gallon of hot (95oF. – 115oF.) water into the bin to melt ice formed during the cleaning process and to flush out the drain. 7. Clean the bin liner of mineral scale by mixing some ice machine scale remover and hot water, and using that solution to scrub the scale off of the liner. 8. Rinse the liner with hot water. 9. Sanitize the bin interior. 10. Replace the ice removed in step 1. The ice scoop should be washed regularly, wash it just like any other food container. September 2009 Page 17 SCCG30 & SCCP30 Service Manual System Information Overall: • • • • • • • • • • • • • • • • • • • Refrigerant: 8 oz R-134a Compressor: Hermetic, 700 BTUH Condenser: Forced draft Fan blade: 3 blade, 6 inch Evaporator: Inverted, 12 cube cells. copper, continuous serpentine Metering device: Cap tube Defrost method: Hot gas bypass with water assist Spray method: 6 water jets Water charge: 30 ounces Water valve: 115 volt solenoid, .19 GPM Water fill time: Varies with harvest time Spray pump: Pedestal type. Drain pump: Magnetic drive, controlled by pressure switch Purge method: Overflow standpipe Control method: Electronic timer with electro mechanical cube size thermostat Cycle control: Reverse acting thermostat Cube size adjustment: Thermostat cut in change Harvest cycle adjustment: Harvest timer change, range between 2 and 5 minutes. Bin control: Thermostat. Opens on temperature fall, Cut Out: 35 degrees F. Cut In 45 degrees F. Range is adjustable. Electrical Components: • • • • • • • • • • Electrical Sequence: Compressor Fan motor Spray pump motor Drain pump motor Drain pump switch Inlet water solenoid valve Freeze & harvest timer Cube size thermostat Hot gas valve Bin thermostat The machine uses a temperature initiated, timed cycle to make ice. A closed bin thermostat connects power to the compressor and electronic timer. The timer NO contacts close, connecting power to the water and hot gas solenoids. The compressor starts, the inlet water solenoid valve opens and fills the reservoir. The harvest timer starts. At the end of the pre-set harvest time, the timer will open the NO contacts, stopping the inlet water valve and hot gas valve. At the same time, it closes the NC contacts, powering the fan and pump motors. This is the beginning of the freeze cycle. The freeze cycle continues until the cube size contacts close, this starts a freeze timer. No other changes occur until the freeze timer expires, when the NC contacts open and the NO contact close, starting the harvest cycle. The harvest cycle is time controlled. At the end of the harvest cycle the unit returns to a freeze cycle. Bin control. The machine's on and off modes are regulated by a bin thermostat. The cap tube for the bin thermostat is in the tube that holds the scoop. The machine will only begin ice making when the thermostat's contacts close. The machine will stop ice making whenever the bin thermostat contacts open. September 2009 Page 18 SCCG30 & SCCP30 Service Manual Water System The water system consists of a water pump, inlet water solenoid valve, reservoir with overflow standpipe and spray platform. Harvest cycle: The inlet water solenoid valve is open during the harvest cycle. Water flows through it to the top of the machine and onto the evaporator platen. The water flows across the platen, warming it up to assist in releasing the ice. Water drains from the platen through drain holes at the platen corners. That water, now chilled by contact with the evaporator platen, drains into the reservoir. When the reservoir is full, excess water drains out the standpipe. When harvest is complete, the inlet water solenoid closes and water stops flowing into the machine. Standpipe Inlet Water Solenoid Valve Harvest Cycle Water Schematic Freeze cycle: The water pump takes water from the reservoir and forces it through the 6 spray jets, causing the water to contact the inverted cups of the evaporator. Unfrozen water falls back into the reservoir. As ice forms in the cups, the water level in the reservoir fails. This continues until the harvest cycle starts. Evaporator Pump Reservoir Drain Freeze Cycle Water Schematic September 2009 Page 19 SCCG30 & SCCP30 Service Manual Components Model and Serial Tag Location Bin Thermostat Bracket and Scoop Model and Serial Plate Location Evaporator Platen Evaporator & Top of Unit Inlet Water Solenoid Valve Condenser and Bin Thermostat September 2009 Page 20 SCCG30 & SCCP30 Service Manual Performance Information Listed cycle times are after the 3rd consecutive cycle, will vary a minute or so, and will be longer for built in units. Freeze Cycle, Minutes Water Temperature Air Temperature 100 90 80 70 60 50 100 60 46 45 43 42 40 90 54 44 42 40 38 36 80 45 40 38 37 35 34 70 40 37 35 33 32 30 60 31 30 27 26 24 23 50 24 23 22 21 20 19 40 23 21 20 19 18 18 Harvest time is usually 2 minutes, longer in very cold conditions. Total Cycle, Minutes Water Temperature Air Temperature 100 90 80 70 60 50 100 62 48 47 45 44 42 90 56 46 43 42 40 38 80 47 42 39 39 37 36 70 42 39 37 35 33 32 60 32 32 29 26 26 23 50 26 25 23 23 22 24 40 25 22 22 21 24 23 Ice per cycle: 1/2 lb Water drained / cycle: Varies by harvest cycle length and purge setting. Typically about 3 pints. Compressor amps: 2.9 - 3.1 September 2009 Page 21 SCCG30 & SCCP30 Service Manual Refrigeration System Suction Pressure 70 60 50 PSIG 40 30 20 10 0 Time Discharge Pressure 140 120 100 PSIG 80 60 40 20 0 Time September 2009 Page 22 SCCG30 & SCCP30 Service Manual Service Diagnosis No Ice Problem Likely Cause Probable Solution No power to unit Power disconnected Check breaker or fuse. Reset or replace, restart and check Dirty condenser Clean condenser Restricted location, intake air too hot or blocked Eliminate restriction, have machine moved Evaporator thermostat not sensing properly Check thermostat Spray jets dirty Remove spray platform and clean spray jets Inlet water valve leaks through during freeze Check inlet water valve Low on refrigerant Check cube formation, Connected to hot water Check for bleed thru from / missing check valve in building water supply Spray pump not pumping Check pump motor Fan motor not turning Check fan motor, check fan blade Pump hose disconnected Check hose Water leak Check curtain, sump drain cap Very low on refrigerant Add access valve, add refrigerant as a test. If unit makes ice, find and correct leak. Very long freeze cycle Check compressor start components Cannot make ice Compressor not operating Check compressor voltage Check compressor windings Hot gas valve leaks through during freeze Check hot gas valve for hot outlet during freeze Compressor inefficient Check compressor amp draw, if low and all else is correct, change compressor September 2009 Page 23 SCCG30 & SCCP30 Service Manual Service Diagnosis Makes excessive noise Problem Likely Cause Probable Solution Blade is bent Replace fan blade Fan motor mount is broken Replace motor mount Compressor vibrates Mounting loose Check mounting Water pump vibrates Pump bearings worn Replace pump Panels vibrate Mounting screws loose Tighten screws Problem Likely Cause Probable Solution Ice wrong size Environment changed Adjust cube size Hot gas valve does not open Check voltage to coil when unit is in harvest, check controller indicator light. Water temperature very low Adjust harvest time Problem Likely Cause Probable Solution Spray pattern poor Spray jets dirty Clean jets Runs out of water Water leaking from reservoir Correct leak High TDS water supply Groundwater supply Treat water Likely Cause Probable Solution Gravity drain hose has air block Check for kinks or traps Pump model switch not starting pump Check / replace switch Fan blade vibrates Makes ice, does not harvest Little heat to evaporator Makes poor quality ice Makes ice, but melts rapidly Problem Restricted drain, water in bin September 2009 Page 24 SCCG30 & SCCP30 Service Manual Removal and Repair Bin Thermostat 9. Reverse to reassemble. 1. Disconnect electrical power. Curtain 1. Shut unit off. 2. Loosen both thumbscrews holding curtain bracket to freezing chamber. Electrical Shock Hazard. Disconnect electrical power before beginning removal 3. Pull out and remove curtain with bracket from ice machine. 2. Remove service panel. 4. Reverse to reassemble. 3. Remove back panel. Spray Platform Note: If unit is built in it must be pulled out to change the bin thermostat. 1. Remove curtain. 4. Pull cap tube out from the back of the ice storage bin and cap tube holder. 2. Lift spray platform up until it disconnects from its fitting. 3. Pull forward and remove from the ice machine. 5. Remove two screws and the bin thermostat contact section from its mounting bracket. 6. Disconnect two wires from the bin thermostat contact section and remove the thermostat from the ice machine. 4. Reverse to reassemble. Water Pump 1. Disconnect electrical power. 2. Remove spray platform 7. Reverse to reinstall. 3. Remove back panel. Inlet Water Solenoid Valve Note: If unit is built in it must be pulled out to change the water pump. 1. Disconnect electrical power. 2. Remove service panel. 4. Disconnect power and ground wires from pump motor. 3. Shut water supply OFF. 4. Disconnect inlet water supply tube from inlet water solenoid valve. 5. Rotate pump body CW and lift up to remove it. 6. Reverse to reassemble. 5. Unplug wire harness from valve coil. 6. Remove two screws holding valve to chassis. 7. Squeeze hose clamp larger and push away from solenoid valve outlet. 8. Pull hose from outlet of valve. September 2009 Page 25 SCCG30 & SCCP30 Service Manual Removal and Repair Cube Size Thermostat 9. Disconnect wires from cube size thermostat. 1. Disconnect unit from electrical power. 10. Remove two screws holding cube size thermostat to bracket. Pull cube size thermostat from the machine. 11. Route new cube size thermostat bulb and cap tube from the front, through the hole in the air baffle and into the back of the unit. Electrical Shock Hazard. Disconnect electrical power before beginning removal 12. Attach cube size thermostat to thermostat bracket, attach wires. 2. Remove door. Note: Replacement thermostat wiring may be different from the original. Check for instructions. 3. Remove top panel. 4. Remove service panel. 13. Attach bracket to cabinet. 5. Remove back panel. 14. Route cube size cap tube and bulb up the back of the machine and into the evaporator area. 6. Cut cable tie holding cube size bulb in evaporator well. Pull bulb out of well. 15. Insert bulb into evaporator well. Secure with tie wrap. 16. Return all panels to their normal positions ans secure with the original screws. 17. Reconnect power. Test machine, adjust cube size as needed. Bulb Well 7. Pull cube size cap tube and bulb from evaporator area and allow to hang freely behind machine. Harvest Timer 1. Disconnect electrical power. 8. Remove two screws holding thermostat bracket to cabinet. Drop bracket down and pull forward to get access to wires and screws. Electrical Shock Hazard. Disconnect electrical power before beginning removal 2. Remove service panel. 3. Remove screw in center of timer, pull out and disconnect wires. 4. Reverse to reassemble. September 2009 Page 26 SCCG30 & SCCP30 Service Manual Removal and Repair - Cabinet Removal Certain components require the removal of the cabinet for repair access. 12. Pull clip up and pull water inlet elbow out of inner elbow. 1. Shut machine off, if making ice, melt ice with hot water. 13. Push inner elbow back and rotate it until it points straight up, then push it back through the hole in the back of the freezing compartment. 2. Remove all ice. Inlet Elbow 3. Drain reservoir. 4. Remove service panel and kick plate. 5. Remove back panel. Inner Elbow 6. Disconnect electrical power. Clip Electrical Shock Hazard. Disconnect electrical power before beginning removal 7. Disconnect water and drain tubing. 8. Remove door. 9. Remove top panel. 10. Remove curtain & hanger. 14. Remove two screws holding freezing compartment brackets to cabinet, lift brackets up. Bracket 11. Locate elbows where water flows onto the evaporator platen. September 2009 Page 27 SCCG30 & SCCP30 Service Manual 15. Lift evaporator platen up and tilt back enough for bin assembly to clear the base. 18. Remove 1 screw at each corner of the base. 19. Lift bin assembly off the base. Note: Prop evaporator assembly up. A 3' length of 3/4" PVC tubing with one end inserted into the cup mold and the other against the base will hold it up. The hot gas valve, fan motor, condenser and compressor are now exposed for service. 16. Remove air baffle. Air Baffle 17. Unplug wire harness connector (at back of bin). September 2009 Page 28 SCCG30 & SCCP30 Service Manual Refrigeration Service This ice machine use R-134a type refrigerant. There are specific rules for handling that refrigerant. To check for system pressures, add a field supplied clamp-on type service valve as a temporary means of system access. After diagnosis and before final repair, replace the clamp-on type valve with valves that are brazed onto the process tubes of the system. Use a low flow of dry nitrogen when brazing on the system. Install a new filter drier when replacing a refrigeration component or after a refrigerant leak repair. Evacuate the system to at least 300 microns and use a micron gauge to measure the evacuation level. Weigh in the nameplate charge. The machine is critically charged and a partial ounce mis-charge will affect performance. September 2009 Page 29 DCE33 INTRODUCTION The Scotsman DCE33 is a restaurant type ice machine designed for home use. It produces the same high quality ice as large Scotsman commercial ice cube machines, and stores that ice in a heavily insulated storage bin. This service manual is intended as a resource for people installing, using, and servicing the DCE33. Because it contains information on safety and maintenance, Scotsman strongly recommends that this manual be kept where it is readily available. Table of Contents TECHNICAL INFORMATION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 2 CABINET DIMENSIONS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 3 INSTALLATION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 4 TO INSTALL: Plumbing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 5 TO INSTALL: Plumbing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 6 TO INSTALL: Plumbing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 7 TO INSTALL: Plumbing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 8 TO INSTALL: Plumbing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 9 TO INSTALL: Add On Kits · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 10 TO INSTALL: Add On Kits · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 11 AFTER INSTALLATION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 12 AFTER INSTALLATION - OPERATION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 13 OPERATION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 14 COMPONENT LOCATION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 15 MAINTENANCE AND CLEANING · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 16 CLEANING · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 17 ADJUSTMENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 18 ADJUSTMENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 19 HARVEST TIME ADJUSTMENT, models DCE33A-1BD or DCE33PA-1BD · · · · · · · · · · · Page 20 SERVICE DIAGNOSIS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 21 SERVICE DIAGNOSIS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 22 REPAIR · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 23 REPAIR · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 24 REPAIR · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 25 REPAIR · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 26 Parts lists and wiring diagrams are located in the center of the manual. September 2011 Page 1 DCE33 TECHNICAL INFORMATION Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of U.L., and C.U.L. Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman. Cool Air In Warm Air Out Serial Number Tag Location Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice. Model Number Basic Maximum Cabinet Drain Electrical Fuse Size Color Pump? DCE33A-1WB 115/60/1 15 amp White No DCE33PA-1WB 115/60/1 15 amp White Yes DCE33A-1BB 115/60/1 15 amp Black No DCE33PA-1BB 115/60/1 15 amp Black Yes DCE33A-1SB 115/60/1 15 amp Black No with SS door DCE33PA-1SB 115/60/1 15 amp same Yes DCE33A-1WC 115/60/1 15 amp White No DCE33PA-1WC 115/60/1 15 amp White Yes DCE33A-1BC 115/60/1 15 amp Black No DCE33PA-1BC 115/60/1 15 amp Black Yes DCE33A-1SC 115/60/1 15 amp Black No with SS door DCE33PA-1SC 115/60/1 15 amp same Yes DCE33A-1BD 115/60/1 15 amp Black No DCE33PA-1BD 115/60/1 15 amp Black Yes Add On Kits: Stainless Steel Door Panel Kit is SS33 Cabinet Extensions: KCE18-W (white) KCE18-B (black) Stainless steel door sleeve conversion kit is K-SS Drain Pump Kit to convert gravity drain to pump drain is part number A36892-020 (must also order pump). Refrigerant Charge is 5 ounces of R-134a. Compressor HP is 1/8 D series (example DCE33PA-1BD) only available in Black. D series also utilizes an electronic harvest timer. All others equipped with mechanical timer. September 2011 Page 2 DCE33 CABINET DIMENSIONS DCE33 Cabinet Views Refrig. Pump Drain Hose is 3/8" ID Ice Machine Overhead View of DCE33 and Companion Refrigerator Side By September 2011 Page 3 DCE33 INSTALLATION To properly make and store ice, the DCE33 requires access to air, potable water, 115 volt electricity and a drain. The machine must be installed indoors, in a controlled environment. Air: The ice machine uses a fan to take in room air at the front of the machine through the right side of the kick plate. It discharges warm air out the left side of the kick plate. Anything placed in front of the kick plate will restrict air flow and cause a decrease in performance and efficiency. The minimum air temperature the machine will operate in is 500 F., and the maximum is 1000 F. Water Supply: The ice machine requires a continuous supply of potable water at no less than 20 p.s.i.g. of flowing pressure. Static water pressure should not exceed 80 p.s.i.g. The minimum water temperature the machine will operate in is 400 F., and the maximum is 1000 F. Water Quality: There is no such thing as “pure” water; all water, including potable water supplied by municipalities, contains some “impurities”. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids. Ice made by the DCE33 will have a lower mineral content than the water it was made from. To keep the machine operating properly, these impurities or minerals will have to be regularly dissolved by an acid cleaning, using Scotsman Ice Machine Cleaner. Directions for this may be found in the section under cleaning. In general, it is always a good idea to filter the water. A water filter, if it is of the proper type, can remove taste and odors as well as particles. Some methods of water treatment for dissolved solids include reverse osmosis, and polyphosphate feeders. A reverse osmosis system should include post treatment to satisfy the R.O. water’s “aggressiveness”. Deionized water is not recommended. Because water softeners exchange one mineral for another, Scotsman does not recommend their use for ice machines. Where water is very hard, softened water may result in white, mushy cubes that stick together. Scotsman suggests, that if in doubt about the water, that a local point of use water specialist be contacted for recommendations on water treatment. Electricity: The machine is supplied with a cord, and may be plugged into a wall outlet. The ice machine should be the only device using that circuit. The fuse (or circuit breaker) size should be 15 amps. Drain: There are two DCE33 models: Purer water will freeze first in the ice making molds. The reason for this is that anything dissolved in water lowers the water’s freezing temperature. The DCE33A-1 is a gravity drain model that requires a drain tube that’s pitched down from the outlet at the back of the cabinet to the connection to the sanitary sewer. This concentrates most of the impurities in the ice machine water reservoir where they may form hard deposits known as scale. The DCE33 dilutes the concentration of minerals by over-filling the reservoir during the harvest cycle (with the excess water flowing down the drain). About 3 quarts of water flow into the unit each cycle. About 1 quart of that rinses the reservoir and goes down the drain. The DCE33PA-1 has a built in drain pump that will pump water up to a drain point, such as a nearby sink. Some impurities will inevitably remain, and will stick to the parts in the machine, and will cause malformed ice cubes. Eventually, built up mineral scale can shorten machine life. September 2011 Page 4 DCE33 TO INSTALL: Plumbing The water supply and drain should be roughed in and ready at the point of installation. A wall outlet directly behind the ice machine will make undercounter installation easier. All electrical, water and drain connections must conform to local codes. Installation Cautions: Although the DCE33 has been designed to be serviced in place, in some cases it may be necessary to pull the unit out for service. For that reason do not restrict access to the cabinet at the front - top and bottom. Installations on a slab: Use a pump (DCE33PA-1) model and pump the water to the point of drainage. Pump models will pump 1 story high. Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor. ALL PLUMBING MUST MEET LOCAL CODES Note: When installed in a corner, the door Install Unit swing may be limited due to handle contact Flush With Floor with the wall or cabinet face. Shims If a floor is to be installed after the ice machine, shims the thickness of the floor should be installed under the DCE33 to keep the machine level with the floor. Also, allow 1/8" clearance on each side of the cabinet. From Ice Machine To Drain Normal Drain Line, Pitched Down From Ice Machine Good Draining With Trap, Causes Poor Draining Poor Draining With Trap And Vent, Draining Is Normal Good Draining EXAMPLES OF GRAVITY DRAIN TUBE INSTALLATIONS September 2011 Page 5 DCE33 TO INSTALL: Plumbing Free Standing Cabinet, Gravity Drain Model: All horizontal runs of drain lines must have a 1/4" per foot fall. An air gap will likely be required between the ice machine drain tube and the drain/waste receptacle. A stand pipe with a trap below it would be acceptable for the drain/waste receptacle. A floor drain is also acceptable. FOLLOW ALL LOCAL PLUMBING CODES Poor draining will cause a high rate of ice melting in the bin. 1. Remove the kick plate and the access cover above it. 2. Route the water supply, which should be a 1/4" O.D. copper tube through the back of the cabinet to the front. 5. Route a 5 8" ID (7/8" OD) drain tube through the back panel of the machine and connect to the bin drain fitting at the bottom of the bin. Secure with hose clamps. Be certain that the drain tube is pushed up well past the barbs on the drain fitting. If needed to ease installation, soak the drain hose in hot water just before connecting to the fitting. 6. Route the drain tube from the ice machine to the drain/waste receptacle. Note: if using a long horizontal run (more than 5’) the drain should be vented at back of cabinet. 7. Turn on the water supply and check for leaks. 8. Replace the kick plate and the access cover above it. 9. Level the unit using the leg levelers. 3. Install a flare nut and flare the end of the tube. 4. Flush the water line and fasten the flare nut to the male flare on the inlet water valve. Water Filter (Recommended) Shut Off Valve Drain Detail Water Inlet Connection Detail Floor Drain INSTALLATION OF WATER AND DRAIN September 2011 Page 6 DCE33 TO INSTALL: Plumbing Free Standing Cabinet, Pump Model: 1. Remove the kickplate and control box cover. 2. Route the water supply, which should be a 1/4" O.D. copper tube through the back of the cabinet to the front. 3. Install a flare nut and flare the end of the tube. 4. Flush the water line and fasten the flare nut to the male flare on the inlet water valve. 5. Locate the coil of 3/8" ID plastic drain tubing secured to the back of the cabinet. 6. Route the plastic drain tubing to the drain point connection. Do not connect to a drain/waste line below a trap. Connect the discharge line to the drain, per local codes. An air gap will likely be required between the ice machine drain tube and the drain/waste receptacle. 7. Turn on the water and plug in the ice machine. Pour a couple quarts of water in the bin, the drain pump should start. Check for water leaks. 8. Replace the kickplate and control box cover. 9. Level the unit using the leg levelers. ALL PLUMBING MUST MEET LOCAL CODES THE DCE33 WILL FIT IN A SPACE 15 14" WIDE X 33 34" HIGH. THE DEPTH OF THE CABINET IS 22" TO THE FRONT EDGE OF THE HANDLE. Air Gap Device (Where Required) WATER AND DRAIN INSTALLATION Drain Connection Drain Tube From Back Of Machine Water Shut Off Valve Water Filter (Recommended) Water Inlet Connection September 2011 Page 7 DCE33 TO INSTALL: Plumbing Built In, Gravity Drain Model: 6. Push ice machine into installed position. The drain and inlet water tubes must be plumbed before connecting to the ice machine. All horizontal runs of drain lines must have a 1/4" per foot fall. An air gap will likely be required between the ice machine drain tube and the drain/waste receptacle. A stand pipe with a trap below it would be acceptable for the drain/waste receptacle. 7. Cut off water inlet line at required length. Note: Poor draining will cause a high rate of ice melting in the bin. 11. Route a 5 8" drain tube through the back panel of the machine and connect to the bin drain fitting at the bottom of the bin. Secure with hose clamps. 1. Place ice machine in front of installed location. Adjust leg levelers to approximately correct position. 2. Remove kickplate and the access cover above it. 3. Route water inlet line, which should be a 1/4" O.D. copper tube, from wall through ice machine to the front. 4. Route drain line from wall position through ice machine. Note: if using a long horizontal run (more than 5’) the drain should be vented at back of cabinet. 8. Flush water line. Place flare nut on inlet water line and flare the end of the copper tube. 9. Attach flare nut to the male flare on the inlet water valve. 10. Cut off the drain tube to the required length. Be certain that the drain tube is pushed up well past the barbs on the drain fitting. If needed to ease installation, soak the drain hose in hot water just before connecting to the fitting. 12. Turn on the water supply and check for leaks. 13. Replace the kickplate and the access cover above it. Level as needed. ALL PLUMBING MUST MEET LOCAL CODES 5. If electrical outlet for ice machine is behind the cabinet, plug in the ice machine now. INSTALLATION OF WATER AND DRAIN Water Filter (Recommended) Shut Off Valve Drain Connection Water Inlet Connection Detail September 2011 Page 8 DCE33 TO INSTALL: Plumbing Built In Pump Model: 1. Place ice machine in front of installed location. Adjust leg levelers to approximately correct position. 2. Remove kickplate and control box cover. 9. Flush water line. Place flare nut on inlet water line and flare the end of the copper tube. 10. Attach flare nut to the male flare on the inlet water valve. 11. Turn on the water supply, and make sure that the ice machine is plugged in and the power is on. 3. Route water inlet line from wall through ice machine to the front. 12. Pour a couple of quarts of water into the storage bin, the drain pump should start and pump water out. Check for leaks. 4. Locate coil of 3/8" ID plastic drain tubing secured to the back of the cabinet. 5. Route plastic drain tube from back of cabinet to drain connection point. 13. Replace kickplate and control box cover. Note: Often an air gap is required by local codes between the ice machine drain tube and the drain receptacle. ALL PLUMBING MUST MEET LOCAL CODES 14. Level the cabinet as needed. 6. If electrical outlet for ice machine is behind the cabinet, plug in the ice machine now. 7. Push ice machine into installed position. THE DCE33 WILL FIT IN A SPACE 15 1 " WIDE X 33 3 " HIGH. 4 4 THE DEPTH OF THE CABINET IS 22" TO THE FRONT EDGE OF THE HANDLE. 8. Cut off water inlet line at required length. Air Gap Device (Where Required) WATER AND DRAIN INSTALLATION Drain Connection Drain Tube From Back Of Machine Water Shut Off Valve Water Filter (Recommended) Water Inlet Connection September 2011 Page 9 DCE33 TO INSTALL: Add On Kits Drain Pump Kit The DCE33 is delivered either with or without a drain pump. Models without a drain pump drain their water by gravity. However, gravity drain models may be converted to Pump models thru the installation of a Drain Pump Kit and Drain Pump. Two parts are required for this conversion: Drain pump kit part number . . . . . . . . . . . . . . . . A36892-020 (all except DCE33A-1BD) Drain pump kit part number.................................A39885-001 for DCE33A-1BD Drain pump part number . . . . . . . . . . . . . . . . . . 12-2503-21 Drain Pump Specific step-by-step instructions are included with the kit. September 2011 Page 10 DCE33 TO INSTALL: Add On Kits Door Kit: The door may be modified to accept a decorator door panel. Customizing Door Panel: A custom door panel may be installed in front of the standard one. Any panel 14 3 4" wide, 28 1516" high and 14" thick or less at the edges may be used as a decorator panel. Examples of decorator panels include wood to match the adjacent cabinets; metal of different colors to match nearby appliances; or just about any material that will fit. Scotsman has a stainless steel panel available to fit this machine, the kit number is SS33. If the material is less than 1/4" thick, the space between the new panel and the original may be filled with cardboard. 1. Remove single screw and the left hand hinge filler plate from the top of the door. 2. Remove two screws from the top of the door and lift off the door handle. Parts Involved in Customizing Door Panel Custom Panel, Thin Panel Shown With Filler 3. Open the door slightly, about one-third or so; then, remove the front screw holding the hinge to the door. 4. Loosen the rear screw of the hinge just enough to allow the door to sag or move forward. This will allow access to the top of the channels at the right and left edges of the door. 5. From the top of the door, insert the decorator panel (pre-cut) evenly into the channels; carefully slide the panel all the way down until the panel is fully into the bottom channel. Hinge Hinge Filler Plate Door With Groove 6. Check that the panel is the in all the way and does not protrude past the top edge of the door. 7. Push the top hinge corner of the door IN to align screw hole in the hinge with the screw hole in the door. Install the screw previously removed. Tighten the other screw. Door Handle 8. Replace the door handle and filler plate; secure with screws previously removed. September 2011 Page 11 DCE33 AFTER INSTALLATION Reversing Door Swing: The hinged side of the door may be reversed to the other side if desired: The DCE33 was shipped with the door hinged at the right. The door and hinges are designed for placing the hinges on either the right or the left side of the cabinet. Moving the hinges to the left allows the door to pivot from the left side. Note: There is a part, packed with the machine, that is required for this procedure. Door Handle 1. Open the door and remove the three screws holding the lower hinge to the cabinet. Hinge 2. With the door open enough to see both screws at the top door hinge, remove the two screws. The door is now free of the cabinet. Filler Plate 3. Remove the single screw and the hinge filler plate from the top of the door. 4. Install the other filler plate (shipped inside refrigerator compartment) onto the top corner of the door where the hinge was. 5. Remove the three plastic plugs from the top front corner where the hinge will mount. 6. Remove the three plastic plugs from the lower front corner where that hinge will mount. 7. Remove the three screws holding the top hinge to the cabinet. Remove that hinge from the top and, flipping it upside down, install it onto the bottom of the door, on the opposite side using the original screws. 8. Remove the hinge assembly from the bottom of the door, and flip it upside down; secure it to the cabinet at the opposite side top position with the original screws. 9. Hold the door up to the cabinet. Secure the door to the top hinge with the original screws. 10. Secure the bottom hinge to the cabinet Hinge with the original screws. 11. Place the plastic plugs removed earlier into the empty holes. 12. Check operation of the door by opening and closing it. Magnetic Gasket Reverse Hinges From Top to Bottom and Left to Right to Reverse Door Swing September 2011 Page 12 Door DCE33 AFTER INSTALLATION - OPERATION Final Check List How To Use: 1. Has the machine been properly uncrated, and have all packing materials and tape been removed from inside the bin? The ice machine is extremely simple to use, just turn the ice machine control knob to the on position. The DCE33 will automatically begin to freeze ice and will continue to do so until the bin is full. A new machine, warm out of the box, could take as long as 48 hours to fill and shut off. 2. Have the installation instructions been followed, including connecting the machine to water, drain and electricity? Use the scoop to remove ice and place the ice scoop in the holder provided (do not leave the scoop on the ice, as it will gradually disappear into the ice). 3. Has the machine been leveled? Initial Start Up - DCE33A-1BD or DCE33PA-1BD What to expect from the DCE33 1. Turn on water supply. 2. With unit plugged in, rotate ice machine control knob to the ON position. 3. Allow the unit to operate for 1 hour, and check the size of the cubes, if they are not correct, adjust as recommended on page 18. 4. After the cubes are confirmed to be the correct size, replace all panels. 5. Locate the nameplate on the control box cover. Record the serial number and date of start up here in the manual. Keep the manual handy for future reference. Serial Number:___________________________ Date of initial start up:_____________________ 6. Fill out and mail the Warranty Registration. The DCE33 will release a batch of 8 ice cubes about every 30 minutes. At the same time the cubes fall into the storage bin, water will be entering the ice machine and draining out. Ice: The ice cubes are tapered cylinders about 1 14" in diameter at the widest end; taper down to 1" wide at the top; and are 1 18" high. When the machine is adjusted properly, there should be a 14" indent in the base of the cube. The ice will appear wet when fresh, this is normal. It may also develop frost on the outside and look cloudy - this is also normal (the frost will disappear when liquid is poured over the ice). Storage: All restaurant type ice machine operate on this principal: The ice storage bin is not refrigerated; instead it’s heavily insulated, much like a picnic cooler or ice chest. If the ice bin were to be refrigerated, the ice would freeze together into one very large cluster of ice, and would begin to evaporate. This would yield ice that is very poor in quality, and difficult to remove from the machine. The DCE33 will continue to operate until ice builds up high enough to contact the bin thermostat sensor tube, then it will shut off. Models with a drain pump will occasionally pump out melt water when the machine is off. The pump will only be on for a few seconds. Run Time: The amount of time the DCE33 will run to replace melted ice is about 6 hours per day. The amount of time the ice machine will run to replace ice removed is dependent upon how much is removed, how clean the ice machine is, and how hot the air and water supplied to the machine are. A machine that has been emptied will usually take about 24-36 hours to re-fill. September 2011 Page 13 DCE33 OPERATION How does the machine make ice? There are two distinct cycles: freeze and harvest. 1 freeze cycle + 1 harvest cycle = 1 batch of 8 cubes. The Freeze cycle happens when water is sprayed against the freezing surface. The Harvest cycle is when the ice is released and water enters the machine. A complete cycle takes about 30 minutes. Freeze: During the freeze cycle the compressor is pumping refrigerant, the fan motor is blowing air, and the water pump is circulating water. As the refrigerated surface absorbs heat from the water sprayed against it, that heat is moved to the area where the fan is blowing air. The heat is transferred to the air, and the warmed up air is discharged from the ice machine. At the same time ice is forming on the refrigerated surface (located at the upper back of the machine). When the refrigerated surface gets cold enough, the ice machine’s timer will start. After a few minutes the timer will stop the freeze cycle and begin the harvest. Schematic Diagram - Shown In Harvest Cycle Harvest: During the harvest cycle the compressor is still operating, but the spray pump and fan motor have stopped. Two other components have been energized; the hot gas valve and the inlet water valve. These two valves open and warm up the freezing surface, allowing the cubes to fall into the bin. The timer is still turning, and when it gets to the end of the harvest cycle, the freeze cycle will restart. How does the machine use water? The ice machine begins with a fixed charge of water that is contained in the reservoir. As the water is sprayed against the freezing surface, the part of water that does not contain mineral impurities will freeze and stick to the ice cup molds. The water containing impurities falls back into the reservoir. Gradually, during the freezing portion of the ice making cycle, the water in the reservoir will become highly concentrated with mineral impurities. During the harvest cycle fresh water flows into the machine to dilute the reservoir water and to rinse the concentrated minerals down the drain. Water Inlet Cube Molds Evaporator Weep Hole Spray Jets Water Tube Reservoir Condenser Compressor September 2011 Page 14 DCE33 COMPONENT LOCATION Door Gasket Curtain Reservoir Bin Thermostat Bracket Control Knob Control Box Cover Kickplate September 2011 Page 15 DCE33 MAINTENANCE AND CLEANING What shouldn’t be done? How to clean the condenser. Never keep anything in the ice storage bin that is not ice; objects like wine or beer bottles are not only unsanitary, but the labels may slip off and plug up the drain. The condenser is like the radiator on a car, it has fins and tubes that can become clogged. To clean: Never allow the machine to operate without regular cleaning. The machine will last longer if it is kept clean. Regular cleaning should happen at least once per year, and preferably twice. Some water conditions will dictate even more frequent cleaning of the ice making section, and some carpets or pets will dictate more frequent cleaning of the condenser. 1. Remove the kickplate. 2. Locate the condenser surface. 3. Vacuum the surface, removing all dust and lint. Caution: Do not dent the fins. Condenser Surface What should be kept clean? There are 5 things to keep clean: 1. The outside cabinet & door. 2. The ice storage bin. 4. Replace the kickplate. 3. The condenser. Winterizing 4. The ice making system. 1. Clean the machine as explained on the next page. 5. The ice scoop. 2. Turn off the water supply. How to clean the cabinet. Wipe off any spills on the surface of the door and handle as they occur. If anything spilled on the door or gasket dries onto the surface, wash with soap and warm water to remove. 3. Drain the water reservoir. See page 24, Spray Pump Repair and follow the instructions to remove the pump hose (step 2, bottom hose only). 4. Disconnect the incoming water line at the inlet water valve. How to clean the ice storage bin. The ice storage bin should be sanitized occasionally. It is usually convenient to sanitize the bin after the ice making system has been cleaned, and the storage bin is empty. A sanitizing solution can be made of 1 ounce of household bleach and two gallons of hot (95 0F. 1150F.) water. Use a clean cloth and wipe the interior of the ice storage bin with the sanitizing solution, pour some of the solution down the drain. Allow to air dry. Inlet Water Valve Water Line 5. Remove control box cover and turn the timer into the harvest cycle. 6. With the machine operating, blow air through the inlet water valve; a tire pump could do the job. 7. Drain pump models should have about 1 2 gallon Note: To use after winterizing, of RV antifreeze (propylene glycol) poured into the reconnect pump hose and water line. ice storage bin drain. Repeat Initial Start Up. Note: Automotive antifreeze must NOT be used. 8. Replace control box cover. Switch off and unplug the machine. September 2011 Page 16 DCE33 CLEANING How to clean the ice making system. 4. Turn the ice machine control to ON. 1. Open the door and turn the ice machine control knob to off. 2. Scoop out all of the ice, either discard it or save it in a ice chest or cooler. 5. Allow the machine to operate for about 2 hours. 3. Pour 4 ounces of Scotsman Ice Machine Cleaner (available from a local Scotsman Distributor or Dealer, ask for part number 19-0343-06 - an 8 ounce bottle) into the ice machine reservoir. 6. Pour hot (950F. - 1150F.) water into the bin to melt the ice that has formed. That ice will likely be white and frosty looking. Scotsman Ice Machine Cleaner contains acids. These compounds may cause burns. If swallowed, DO NOT induce vomiting. Give large amounts of water or milk. Call Physician immediately. In case of skin contact, flush with water. Keep out of the reach of children. 7. Clean the bin liner of mineral scale by mixing some ice machine cleaner and hot water, and using that solution to scrub the scale off of the liner. 8. Rinse the liner with hot water. 9. Sanitize the bin interior. 10. Replace the ice removed in step 2. The ice scoop should be washed regularly, wash it just like any other food container. September 2011 Page 17 DCE33 ADJUSTMENTS There are three items that may be adjusted: Cube Size, Harvest Time, and Bin Level. Note: Cube Size and Harvest Time adjustments should only be done by a qualified service person. SIDE VIEW OF CUBES Cube size control. The cube size control should only be adjusted to bring the cubes to the correct shape, the overall size cannot be adjusted. Try to adjust the cube size control when the ice machine is in the harvest cycle, or in the first 10 minutes of the freeze cycle. TOO BIG 1. Open the door and remove the control box cover. 2. Locate the cube size adjustment screw, and to make fuller cubes, turn the screw clockwise about CORRECT SIZE CUBE SIZE ADJUSTMENT 1/4 turn. This will make the freezing cycle longer. 3. To shorten the freezing cycle and make cubes that are not as full, turn the adjustment screw 1/4 turn counterclockwise. 4. After the next freezing cycle, the cubes should have responded to the adjustment, if another adjustment is required, do it early in the freeze cycle. TOO SMALL September 2011 Page 18 DCE33 ADJUSTMENTS Bin’s ice level. When the ice machine shuts off the ice level in the bin should be even with the metal tube inside the bin. If the ice in the bin is too high or low, turn the ice machine control knob to adjust the bin thermostat. Timer - up to DCE33A-1BD or DCE33PA-1BD The amount of harvest time may be adjusted. It is preset from the factory at about 3 minutes, which should be adequate to release all cubes and fill the reservoir. If the timer needs to be adjusted: 1. To lower the ice level, turn the knob counterclockwise. Usually a 1/8 turn will be enough. Electrical Shock Hazard Disconnect Electrical Power Before Beginning Removal of Parts 1. Unplug or disconnect the electrical power. 2. Remove the kickplate. 3. Remove the control box cover. 4. Locate the timer, and loosen the set screw that holds the two halves of the timer cam together. 2. To increase the ice level, turn the knob clockwise. Usually a 1/8 turn will be enough. Timer Set Screw ADJUSTMENT OF THE TIMER 5. Rotate one half of the cam to open or close the lower portion of the cam. More of an opening equals more harvest time and less of an opening means less harvest time. 6. Tighten the set-screw. 7. Replace the control box cover and kickplate. 8. Reconnect the electrical power. September 2011 Page 19 DCE33 HARVEST TIME ADJUSTMENT, models DCE33A-1BD or DCE33PA-1BD The harvest time can be adjusted so that all the ice is released during the harvest period, with a few seconds extra for a safety margin. The adjustment range is between 2 to 5 minutes. There is an adjustment screw on the surface of the electronic timer. Rotate the screw CCW to reduce harvest time, and CW to increase it. It should be set to match the machine's performance. If the machine takes 2 and a half minutes to release the ice, the harvest time should be set to about 3 minutes. September 2011 Page 20 DCE33 SERVICE DIAGNOSIS PROBLEM The machine does not operate POSSIBLE CAUSE The machine is unplugged Breaker tripped or fuse is blown. Ice machine control turned to OFF. Bin thermostat open keeping machine off. Cubes are too big Timer contacts open. Cube size control set too cold. Cubes are too small Cube size control set too warm. Not enough water. Cube size control stuck closed timer runs all the time. Cubes are partially formed - have Spray jets partially clogged. ragged sides Machine makes ice, but bin does The bin should fill up and the not fill up with ice machine shut off in 24-36 hours. If not, the condenser may be dirty. The bin drain may be partially restricted The air flow to the ice machine may be obstructed. Cubes are partially formed - are white at the bottom PROBABLE CORRECTION Plug the machine in. Reset breaker/replace fuse - if it happens again, call for service to check for a short circuit in the machine. Turn ice machine control to ON. Ice on sensor tube - its then normal for the machine to be off. Ice machine in a room below 50 degrees - room needs to be warmer for machine to operate. Bin thermostat stuck open, needs to be replaced. Replace timer. Adjust cube size control for a smaller cube. Adjust cube size control for a larger cube. Check water supply - filter may be restricted. Check inlet water valve - inlet screen may be restricted. Replace cube size control Clean ice making system with ice machine cleaner. Clean the condenser. Clean out the drain, check the installation. Check the installation - the machine must be free of obstructions at the kick plate. Not enough water in the reservoir. Check water supply - filter may be restricted Check inlet water valve - inlet screen may be restricted. Check for a water leak at the reservoir. Water leaking into bin from torn or mis-positioned curtain. Check curtain position and condition. Reposition or replace as needed. September 2011 Page 21 DCE33 SERVICE DIAGNOSIS PROBLEM No ice falling in bin, but machine operates POSSIBLE CAUSE PROBABLE CORRECTION Ice may be stuck in the evaporator Check water supply - filter may be and the unit is “frozen up”. restricted Check inlet water valve - screen may be restricted, or valve does not operate. Hot gas valve may not operate check and repair/replace. Harvest time set too short - timer needs adjustment. Too much heat load. Inlet water valve leaks thru, needs to be replaced. No water spray Water pump does not work, replace it. Water leak from reservoir, locate and repair. Cube size control will not close See “Too much heat load” or “not enough refrigerant” Control defective - must be replaced. No airflow Fan motor not turning, needs to be replaced. Fan blade broken, needs to be replaced. Condenser completely blocked up, needs cleaning. Not enough refrigerant Add low side access valve, locate leak, recover refrigerant, repair, replace dryer, evacuate and weigh in the nameplate charge. Restricted system Add low side access valve, recover refrigerant, replace dryer, evacuate and weigh in the nameplate charge. Hot gas valve leaks thru Add low side access valve, recover refrigerant, replace hot gas valve and dryer, evacuate and weigh in the nameplate charge. Compressor will not operate or Start relay or capacitor needs to pumps poorly. be replaced. Add low side access valve, recover refrigerant, replace compressor and dryer, evacuate and weigh in the nameplate charge. September 2011 Page 22 DCE33 REPAIR Curtain Inlet Water Valve Electrical Shock Hazard Disconnect Electrical Power Before Beginning Removal of Parts The curtain keeps the water that sprayed by the pump from falling in the bin. The inlet water valve may need to be cleaned or replaced. If there is not enough water coming into the machine, the valve may need to be cleaned. If the valve does not work at all, or does not shut off tightly, it should be replaced. 1. Unplug or disconnect electrical power. 2. Shut off water supply 3. Remove kickplate The “sheet” type curtain is replaced by: 4. Remove the control box cover. 1. Removing 4 screws holding the curtain and the curtain stiffener to reservoir. 5. Unscrew flare nut from inlet water valve inlet . If the valve is being replaced, proceed to step 10. 2. Pulling the curtain and curtain stiffener out of the machine. 6. Unscrew brass fitting from body of inlet water valve. SERVICE OF THE INLET WATER VALVE 3. Replace with a new curtain and install as shown. Inlet Water Valve Screen Curtain Sheet Type: Curtain Stiffener Inlet Outlet Bottom Edge Angle to Rear Curtain Screw Front Edge of Reservoir Curtain and Curtain Stiffener MUST Be Installed As Shown Check the screen of the valve, it may be clogged and is restricting the flow of water into the machine. If that is the problem, clean the screen and reverse the steps so far to reassemble. 7. Loosen the screws in the back of the control box, and remove the inlet water valve. 8. Remove the discharge hose from the outlet of the water valve. 9. Unplug the wire harness from the top of the valve. 10. Replace with a new valve, and reverse the above steps to reassemble. September 2011 Page 23 DCE33 REPAIR Timer - All except DCE33A-1BD or Harvest Timer - DCE33A-1BD or DCE33PA-1BD 1. Disconnect electrical power. Electrical Shock Hazard 2. Remove service panel. Disconnect Electrical Power Before Beginning Removal of Parts 3. Remove screw in center of timer, pull out and disconnect wires. 4. Reverse steps to reassemble. DCE33PA-1BD The timer may need to be replaced if it does not turn, or if it turns and then stops (except at the end of the harvest cycle - the timer will ALWAYS stop at the end of the harvest cycle), or if the microswitch mounted to it does not switch the machine from the freeze to the harvest and back again. Caution: The timer is controlled by the cube size control, and will not turn if the cube size control does not work. 1. Unplug or disconnect the electrical power to the ice machine. 2. Remove the kickplate. 3. Remove the control box cover. 4. Remove the screws holding the timer to the control box. Timer 5. Disconnect the wires at the timer microswitch. 6. Disconnect the wires from the timer motor at the terminal board. 7. Remove the timer from the ice machine. 8. Reverse the above steps to replace. September 2011 Page 24 DCE33 REPAIR Cube Size Control Bin Thermostat The bin thermostat is the automatic on-off control for the ice machine. Electrical Shock Hazard Disconnect Electrical Power Before Beginning Removal of Parts 1. Unplug or disconnect the electrical power to the ice machine. 2. Pull the machine out from its installed location. 3. Remove the back panel. The cube size control controls the timer during the freeze cycle. If the timer will not start, the cube size control may be the problem. Removal of the cube size control requires removal of the ice storage bin. 4. Remove the kickplate. 1. Unplug or disconnect the electrical power to the ice machine. 7. Remove the screws holding the bin thermostat to the control box. 5. Remove the control knob 6.. Remove the control box cover. Capillary Tube 2. Remove the kickplate. 3. Go thru the steps to remove the ice storage bin. 4. Remove screws holding cube size control body to control box. 5. Remove wires connected to the cube size control. 6. Carefully pull cube size control and attached capillary tube from the control box, and follow the capillary tube to the top of the evaporator. 7. The end of the cube size control is inserted into a socket attached to the evaporator. 8. Remove the cube size control from the socket and from the ice machine. 9. Reverse the above steps to replace. CUBE SIZE CONTROL REPLACEMENT Socket Bin Thermostat 8. Remove the wires attached to the bin thermostat. 9. Pull the bin thermostat and capillary tube from the control box, trace the capillary tube to the bin level control tube and remove the capillary tube from the tube. Remove the bin thermostat from the ice machine. Pig Tail 10. Reverse the above steps to replace. 10. Adjust the cube size control per the adjustment sequence on page 16. September 2011 Page 25 DCE33 REPAIR Spray Pump Spray Jets Electrical Shock Hazard Disconnect Electrical Power Before Beginning Removal of Parts Spray Jets are small nozzles that are under the freezing surface, they spray a narrow pattern of water at the freezing surface. If plugged or restricted, poorly shaped ice cubes will form. If the spray jets are removed the o-rings between the water inlet tube and the spray jet bases must be in place (see illustration). The water pump that forces the water from the reservoir through the spray jets. 1. Disconnect electrical power. 2. Open the bin door and locate the three hoses connected to the water pump. Curtain Curtain Stiffener A. Loosen the hose clamps from the pump hoses. B. Remove the pump hoses from their connections. Cap 3. Disconnect water and drain tubes. Spinner Jet Base Reservoir Body Pump Hose Removal Spray Pump (for reference) Suction Hose Hose Clamp Cube Chute O-Ring Pump Discharge O-Ring Reservoir (for reference) 4. Carefully pull machine out from its installed location to expose the back panel. Back view of Reservoir 5. Remove the back panel. 6. Disconnect wires from the top of the pump motor. 7. Remove two screws holding pump to bin, and remove the pump from the ice machine. 8. Reverse the above steps to re-assemble. September 2011 Page 26
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