1 INSTALLATION MANUAL FOR NOTE: 1. Fit the installation plate horizontally on structural parts of the wall withspaces around the installation plate. 2. If the wall is made of brick, concrete or the like, drill five or eight 5mm diameter holes in the wall. Insert clip anchor for appropriate mounting screws. 3. Fit the installation plate on the wall with five or eight type A screws. CAUTION 1) This equipment must be grounded and installed with ground leakage current breaker. It may cause electricalshockifgroundingisnotperfect. 2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire. 3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture. Indoor unit There should not be any heat source or stream near the unit. There should not be any obstacles blocking the air circulation. A place where air circulation in the room is good. A place where drainage can be easily done. A place where noise prevention is taken into consideration. Do not install the unit near the door way. Ensure the spaces indicated by arrows from the wall,ceiling,fence or other obstacles. There should not be any direct sunlight. If unavoidable, sunlight prevention should be taken into consideration. Outdoor unit If an awning is built over the unit to prevent direct sunsight or rain,be careful that heat radiation from the condenser is not obstructed. There should not be any animal or plant which could be affected by hot air discharged. Keep the spaces indicated by arrow from wall ceiling, fence or other obstacles. Do not place any obstacles which may cause a short circuit of the discharged air. W 335 810x558x310 549 325 900x860x315 590 333 Air inlet Air inlet Air outlet ACCESSORIES Number Name of Accessories 1 2 3 4 5 6 Installation Plate Clip Anchor Self-tapping Screw A ST3.9x25 Seal(For cooling & heating models only) Drain Joint(For cooling & heating models only） Φ6.35 Connecting Liquid side Φ9.52 pipe Φ9.52 Assembly Gas side 7 8 9 10 Φ12.7 Φ 16 Remote controller optional Self-tapping Screw B ST2.9x10 parts Remote controller holder Air freshening filter(used to install on Air filter) 45 280 150mm or more to ceiling 275 Installation plate 343 120mm or more to wall 45 Right rear side refrigerant pipe hole φ65 1186 Model D I N D O O R 2 DRILL A HOLE IN THE WALL 1. Determine hole positions according to left and right side of the installation plate. The hole center is obtained by measuring the distance as shown in the diagram above. 2. Dirll the piping plate hole with φ65mm hole-core drill. 3. Drill the piping hole at either the right or the left and the hole should be slightly slanted to the outdoor side. 4. Always take steps to protect the pipe when drilling metal grid,metal plate or the like. 3 CONNECT THE CABLE TO THE INDOOR UNIT Electrical work Electric safety regulations for the initial Installation 1. If there is serious safety problem about the power supply, the technicians should refuse to install the air conditioner and explain to the client until the problem is solved. 2. Power voltage should be in the range of 90%~110%of rated voltage. 3. The surge protector and main power switch with a 1.5 times capacity of Max. Current of the unit should be installed in power circuit. Ensure the air conditioner is grounded well. 4. The appliance shall be installed in accordance with national wiring regulations. Do not operate your air conditioner in a wet room such as a bathroom or laundry room. 5. An all-pole disconnection device which has at least 3mm clearances in all poles, and have a leakage current that may exceed 10mA, the residual current device(RCD) having a rated residual operating current not exceeding 30mA, and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules. 6. For the unit adopts auxiliary electric heater, keep at least 1 meter away from the nearest combustible materials. 7. According to the attached Electrical Connection Diagram located on the panel of the indoor & outdoor unit to connect the wire. 8. All wiring must comply with local and national electrical codes and be installed by qualified and skilled electricians. 9. An individual branch circuit and single receptacle used only for this air conditioner must be available. See the following table for suggested wire sizes and fuse specifications: AW G Wire S ize 10 18 13 16 18 14 25 12 30 10 40 8 NOTE: The wire size of power supply cord and interconnected wire and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which located on the side panel of the unit. Please refer to the nameplate before selecting the wire size, fuse or switch. The controller of the air conditioner designed with a fuse protection function under abnormal conditions, the specifications of the fuse have printed on the circuit board, such as: T3.15A/250VAC, T5A/250VAC, etc. Connect the cable to the indoor unit NOTE: Before performing any electrical work, turn off the main power to the system. A B 290 560 36.5 Model C Appliance Amps D 530 845x700x320 Right rear side refrigerant pipe hole φ65 135 990 Suggest Minimum Wire Size (AWG:American Wire Gage): Mounting dimensions 760x590x285 260 Left rear side refrigerant pipe hole φ65 Anchor the outdoor unit with a bolt and nut φ10 or φ8 tightly and horizontally on a concrete or rigid mount. NOTE: The outdoor unit you purchase may be like one of the following. Install the outdoor unit according to the dimension as indicated in the table below: 276 120mm or more to wall 21.5 Settlement of outdoor unit 276 Indoor unit outline 150mm or more to ceiling 120mm or more to wall U N I T SELECT THE BEST LOCATION 549 Right rear side refrigerant pipe hole φ65 835 Indoor unit outline 275 1) Install according to this installation instructions strictly. If installation is defective, it will cause water leakage,electricalshock,orfire. 2) Use the included accessories parts and specified parts for installation. otherwise, it will cause the set tofall,water leakage,electricalshock, orfire. 3) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enoughorinstallationisnotproperlydone,thesetwilldropandcauseinjury. 4) For electrical work, follow the local national wiring standard, regulation and this installation instructions. Anindependentcircuitandsingleoutletmustbeused.Ifelectricalcircuitcapacityisnotenoughor defectfoundinelectricalwork,itwillcauseelectricalshock, or fire. 5) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted ontheterminal.Ifconnectionorfixingisnotperfect,itwillcauseheat-uporfireattheconnection. 6) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board coverisnotfixedperfectly, it will overheatatconnectionpointofterminal,fireorelectricalshock. 7) When carrying out piping connection, take care not to let air substances other than the specified refrigerantgointorefrigerationcycle.Otherwise,itwillcauselowercapacity,abnormalhighpressure intherefrigerationcycle,explosionandinjury. 8) Do not modify the length of the power supply cord or use of extension cord, and do not share the singleoutletwithotherelectricalappliances.Otherwise,itwillcausefireorelectricalshock. 481 45 pipe hole φ65 WARNING 780x540x250 120mm or more to wall Model B Correct orientation of Installation Plate This symbol indicates the possibility of injury or damage to property. 670x540x265 120mm or more to wall Left rear side refrigerant pipe hole φ65 Indoor unit outline 150mm or more to ceiling 110 140 315 This symbol indicates the possibility of death or serious injury. B(mm) Model A NOTE: Please read these safety precautions carefully before installation Be sure to follow all the precautions below, they are all important for ensuring safety. A(mm) 120mm or more to wall Right rear side refrigerant pipe hole φ65 750 Mount the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate. The 120mm or installation plate providedwith the more to wall machine differ from appliance to appliance.(Dimensions are in Left rear side " mm " unless otherwise stated) refrigerant SAFETY PRECAUTIONS Ou tdoor unit dime nsion mm(WxH xD) Left rear side refrigerant pipe hole φ65 45 INSTALLATION PRECAUTIONS Please read this installation manual carefully before operating the unit to ensure correct installation. If the power cord is damaged, replacement work shall be performed by authorised personnel only. Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only. Contact an authorized service technician for repair, maintenance and installation of this unit. This appliance is not intended for use by persons(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by persons responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. All the pictures in the instructions are for explanation purposes only. The actual shape should prevail. The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details. CAUTION 120mm or more to wall Installation Plate Mounting 36.5 (Split Wall-Mounted Type) Indoor unit outline 150mm or more to ceiling 110 180 280 The mounting wall is strong and solid enough to prevent it from the vibration. 45 KSIO ROOM AIR CONDITIONER WARNING INSTALLATION PLATE MOUNTING 1. The inside and outside connecting cable can be connected without removing the front grille. 2. The indoor power cord type is H05VV-F or H05V2V2-F, the outdoor power cord and interconnected cord type is H07RN-F. 3. Lift the indoor unit panel up, remove the electrical box cover by loosening the screw. 4. Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor s respectively. 5. Wrap those cables not connected with terminals with insulation tapes, so that they will not touch any electrical components. Secure the cable onto the control board with the cord clamp. , Front Panel Qty Electronic box cover 1 5-8(depending on models) 5-8(depending on models) 1 1 Terminal block of indoor unit N L S To outdoor unit Parts you must purchase. The pipe size differ from appliance to appliance. Consult the technician for the proper size. 4 or L N To outdoor unit CONNECTIVE PIPE AND DRAINAGE INSTALLATION Drainage 1 2 1 1 NOTE: Except the above parts provided,the other parts needed during installation you must purchase. S 1. Run the drain hose sloping downward. Do not install the drain hose as illustrated in wrong figures. 2. When connecting extension drain hose, insulate the connecting part of extension drain hose with a shield pipe, do not let the drain hose slack. Right Wrong Connective pipe installation I N D O O R U N I T 4 1. For the left-hand and right-hand piping, remove the pipe cover from the side panel. 2. For the right back and left back piping, install the piping as shown. NOTE: For 9K/12K model, there is only one side drainage structure design. For >18k model, one side drainage structure is standard. Both sides drainage structure is optional and can only be customized from factory. For both sides drainage structure, it can be choosen for right, left or both sides drainage connection. If choosing both sides drainage connection, another proper drain hose is needed as there is only one drain hose offered by factory. If choosing one side drainage connection, make sure the drain hole on the other side is well plugged. The connection of the drain hose is supposed to be done by qualified installer in case of water leakage. 3. Bundle the tubing, connecting cable, and drain hose with tape securely, evenly as shown in Figure on the right. Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room. Do not put anything else in the box. CONNECT THE CABLE TO THE OUTDOOR UNIT 1. Remove the electrical control board cover from the outdoor unit by loosening the screw. 2. Connect the connective cables to the terminals as identified with their respective matched numbers on the terminal block of indoor and outdoor units. 3. Secure the cable onto the control board with the cord clamp. 4. To prevent the ingress of water, form a loop of the connective cable as illustrated in the installation diagram of indoor and outdoor units. 5. Insulate unused cords (conductors) with PVC-tape. Process them so they do not touch any electrical or metal parts. Terminal block of outdoor unit Cover 1(L) 2(N) S L N 1(L) 2(N) S L or N Screw To indoor unit 5 NOTE: To indoor unit Power supply Power supply AIR PURGING AND TEST OPERATION Connective pipe length will affect the capacity and energy efficiency of the unit. The nominal efficiency is tested basing on the pipe length of 7.5 meters. . . . CAUTION 1. Air purging Connect the indoor unit first, then the outdoor unit. Do not allow the piping to let out from the back of the indoor unit. Be careful not to let the drain hose slack. Heat insulation should be done to the extension drain hose of indoor unit. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit. Never intercross nor intertwist the power wire with any other wiring. The indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated to remove any noncondensables and moisture from the system. Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Pipe length and refrigerant amount: Connective pipe length Air purging method Less than 7.5m Use vacuum pump More than 7.5m Use vacuum pump . . . . . Indoor unit installation Additional amount of refrigerant to be charged Liquid side:φ6.35mm Liquid side:φ9.52mm: R22: (Pipe length-7.5)x30g/m R22: (Pipe length-7.5)x60g/m R410A: (Pipe length-7.5)x20g/m R410A: (Pipe length-7.5)x40g/m For the R410A refrigerant model, make sure the refrigerant added into air conditioner is liquid form in any cases. When relocating the unit to another place, using vacuum pump to perform evacuation. 1. Pass the piping through the hole in the wall. 2. Hook the indoor unit onto the upper portion of installation plate(Engage the indoor unit with the upper edge of the installation plate). Ensure the hooks are properly seated on the installation plate by moving it in left and right. 3. Piping can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall. Get it out after finish piping. 4. Press the lower left and right side of the unit against the installation plate until hooks engages with the their slots. CAUTION Open the valve stem until it hits against the stopper. Do not try to open it further. Securely tighten the valve stem cap with a spanner or the like. Valve stem cap tightening torque. See Tightening torque table. Refrigerant Outdoor unit A Gas side Liquid side Flare nut Indoor unit D B Packed valve Stopper Cap C Flare nut Valve body Valve stem 2. When using the Vacuum Pump 1 U N I T Install the outdoor unit on a rigid base to prevent increasing noise level and vibration. Determine the air outlet direction where the discharged air is not blocked. In the case that the installation place is exposed to strong wind such as a seaside, make sure the fan operating properly by putting the unit lengthwise along the wall or using a dust or shield plates. Specially in windy area, install the unit to prevent the admission of wind. If need suspending installation, the installation bracket should accord with technique requirement in the installation bracket diagram. The installation wall should be solid brick, concrete or the same intensity construction, or actions to reinforce, damping supporting should be taken. The connection between bracket and wall, bracket and the air conditioner should be firm, stable and reliable. Be sure there is no obstacle which block radiating air. Incorrect Correct Barrier Strong wind Strong wind 2 DRAIN JOINT INSTALLATION different outdoor unit. For the drain joint with the seal(Fig.A), first fit the seal onto the drain joint, then insert the drain joint into the base pan 。 hole of outdoor unit, rotate 90 to securely assemble them. To install drain joint as shown in Fig.B, insert the drain joint into the base pan hole of outdoor unit until it remains fixed with a clicking sound. Connecting the drain joint with an extension drain hose (Locally purchased), in case of the water draining off the outdoor unit during the heating mode. 3 Base pan hole of outdoor unit (B) REFRIGERANT PIPE CONNECTION 90 O Bar 0.7 9.52 1.6 1.0 12.7 16 1.8 2.2 1.0 2.0 Oblique Roughness Burr Tightening connection Align pipes to be connected. Sufficiently tighten the flare nut with fingers, and then tighten it with a spanner and torque wrench as shown. Excessive torque can break nut depending on installation conditions. Copper pipe Indoor unit tubing Outer diam. φ6.35mm φ9.52mm φ12.7mm φ16mm D C B A Cover Outdoor unit check point A: Lo packed valve B: Hi packed valve C and D are ends of indoor unit connection. 4. Test running A(mm) Outer diam. (mm) Max. Min. 1.3 Indoor unit check point 1. Soap water method: Apply a soap water or a liquid neutral detergent on the indoor unit connections and outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles come out, it indicates that the pipes have leakage. 2. Leak detector Use the leak detector to check for leakage. CAUTION (A) Flaring .. . Drain joint Seal 1. Cut a pipe with a pipe cutter. 2. Put flare nuts on pipe/tube having completed burr removal and flare the pipe. 3. Firmly hold copper pipe in a die in the dimension shown in the table below. 6.35 1. Completely tighten the flare nuts, A, B, C, D, connect the manifold valve charge hose to a charge port of the Manifold valve packed valve on the gas pipe side. Compound meter Pressure gauge 2. Connect the charge hose connection to the vacuum pump. -76cmHg 3. Fully open the handle Lo of the manifold valve. 4. Operate the vacuum pump to evacuate. After starting Handle Hi Handle Lo evacuation, slightly loose the flare nut of the packed Charge hose valve on the gas pipe side and check that the air is Charge hose entering. (Operation noise of the vacuum pump changes Vacuum pump and a compound meter indicates 0 instead of minus) 5. After the evacuation is complete, fully close the handle Lo of the manifold valve and stop the operation of the vacuum pump. Make evacuation for 15 minutes and more and check Packed valve 5 that the compound meter indicates -76cmHg(-1.0x10Pa). 6. Turn the stem of the packed valve B about 45 O counterclockwise for 6~7 seconds after the gas coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. 7. Remove the charge hose from the Low pressure charge hose. 8. Fully open the packed valve stems B and A. 9. Securely tighten the cap of the packed valve. 3. Safety and leakage check NOTE: The drain joint is slightly different according to the Handle "A" O U T D O O R OUTDOOR INSALLATION PRECAUTION Bar Clamp handle Flare nut Perform test operation after completing gas leak check at the flare nut connections and electrical safety check. Check that all tubing and wiring have been properly connected. Check that the gas and liquid side service valves are fully open. 1. Connect the power, press the ON/OFF button on the remote controller to turn the unit on. 2. Use the MODE button to select COOL, HEAT, AUTO and FAN to check if all the functions works well. O O 3. When the ambient temperature is too low(lower than 17 C/62 F), the unit cannot be controlled by the remote controller to run at cooling mode, manual operation can be taken. Manual operation is used only when the remote controller is disable or maintenance necessary. Hold the panel sides and lift the panel up to an angle until it remains fixed with a clicking sound. Press the Manual control button to select the AUTO or COOL, the unit will operate under Forced AUTO or COOL mode(see User Manual for details). 4. The test operation should last about 30 minutes. Pipings Tightening torque(N.cm) Additional tightening torque(N.cm) 1500 (153kgf.cm) 2500 (255kgf.cm) 1600 (163kgf.cm) 3500 (357kgf.cm) 4500 (459kgf.cm) 3600 (367kgf.cm) 4700 (479kgf.cm) 2600 (265kgf.cm) AUTO/COOL Manual control button 2190 NW 89 Place, Doral, FL 33172 - USA Tel: (305)593-8358 Fax (305) 675-2212 www.klimaire.com firstname.lastname@example.org The Klimaire logo is a registered Trademark of Klimaire Products inc. Copyright 2014 Klimaire Products Inc.
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