HRG Professional Gas Range User Manual I Thank you for purchasing your HRG indoor range. We appreciate your business and we recommend that you read this entire User’s Manual before operating your new appliance for the first time. This manual contains instructions on how to properly install and set up your new range, as well as insights into the unique features that our product offers. Please keep this manual for future reference, as it contains answers to questions that you might have as you begin to cook. Thank you, Thor Group This manual applies to the following models series: HRG4801U HRG4805U HRG4801U-1 HRG3601U HRG3605U HRG3605U-1 HRG3609U HRG3616U HRG3613U HRG3613U-1 HRG3618U-1 HRG3001U HRG3001U-1 HRG3029U HRG3029U-1 HRG3079U HRG3079U-1 HRG48" HRG4802U HRG4803U HRG4808U HRG4805U-1 HRG4802U-1 HRG4803U-1 HRG36" HRG3602U HRG3603U HRG3602U-1 HRG3603U-1 HRG3606U HRG3607U HRG3610U HRG3611U HRG3610U-1 HRG3611U-1 HRG3614U HRG3615U HRG3614U-1 HRG3615U-1 HRG3618U HRG3620U HRG30" HRG3026U HRG3027U HRG3026U-1 HRG3027U-1 HRG3030U HRG3031U HRG3030U-1 HRG3031U-1 HRG3080U HRG3081U HRG3080U-1 HRG3081U-1 II HRG4804U HRG4808U-1 HRG4804U-1 HRG3604U HRG3604U-1 HRG3608U HRG3612U HRG3612U-1 HRG3617U HRG3620U-1 HRG3028U HRG3028U-1 HRG3078U HRG3078U-1 HRG3082U HRG3082U-1 Contents Safety and warnings 1 Introduction 7 Installation instruction 9 First use Conditioning the oven Positioning the shelves Inset the shelves 18 18 19 Cooktop use Cooktops Guidelines for using the cooktop burners 20 22 Oven use Oven burner use Broil burner use Oven cooking guidelines Oven function 25 25 26 27 Griddle use 31 Care and cleaning Parts care and cleaning Replacing the burner parts Removing and replacing the oven door Replacing the oven light bulb 33 35 35 38 Trouble shooting 39 Warranty and service 41 III Safety and Warnings IMPORTANT SAFETY INSTRUCTIONS Definitions This is a safety alert symbol. It will alert you to potential personal or property safety hazards. Obey all safety messages to avoid any property damage, personal injury or death. WARNING indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or death. CAUTION indicates a moderate hazardous situation, which, if not avoided, could result in minor or moderate injury. CAUTION – when used without the safety alert symbol, indicates a potentially hazardous situation, which, if not avoided, could result in property damage. IMPORTANT used for installation, operation and maintenance information that are not related to safety. If the information in this manual is not followed exactly, a fire or an explosion may result causing property damage, personal injury or even death. Do not store or use gasoline, liquid propane cylinder or other flammable vapors and liquids in the vicinity of this appliance. Save this manual for future references. 1 Safety and Warnings To reduce the risk of fire, electrical shock, injury to persons, or damage when using the appliance, follow the important safety instructions listed below: Electrical Shock Hazard Before removing a faulty oven light bulb, make sure you turn the power to the range off at the main fuse or circuit breaker panel. If you don’t know how to do this, contact an electrician. Do not remove the kick strip grate. Due to access to live electrical parts behind it, the kick strip grate should only be removed by a qualified technician. This appliance is equipped with a three-prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded power outlet. Do not under any circumstances cut or remove the grounding prong from this plug. Failure to follow this advice may result in death or electrical shock. Tipping Hazard All ranges can tip and cause injuries. Install the anti-tip device supplied with your range. Follow all installation instructions. Make sure anti-tip device is installed: Slide range forward. Install the anti-tip device as described in the instruction. Safely tilt the front section of the range and slide the range slowly back against the wall. The rear pins should slide under the bracket. Do not use the appliance until it has been secured. Failure to follow this advice may result in serious injury. 2 Safety and Warnings Explosion Hazard If you smell gas, do not use the appliance. Open a window or door to let the gas escape, then follow the instructions on the inside front cover of this manual. Do not use water on grease fires. A violent steam explosion may result. Turn all burners off, then smother fire or flame or use dry chemical or foam-type extinguisher. Do not heat unopened food containers such as cans – Build-up of pressure may cause container to burst and result in injury. Failure to follow this advice may result in injury or death. Fire Hazard Never use your appliance for warming or heating the room. Persons could be injured or a fire could start. Keep the area around the appliance free from combustible materials (e.g.wall coverings, curtains, drapes), gasoline and other flammable vapors and liquids. Do not let cooking grease or other flammable materials accumulate in, or, or near the appliance. Do not hang any articles (e.g. dish towels) off the oven handle. Some fabrics may ignite or melt from the heat. Never leave the cooktop burners unattended when in use – Boilover causes smoking and greasy spillovers that may ignite. Be sure all the controls are turned off and the appliance is cool before using any type of aerosol cleaner on or around the appliance. Chemicals in such cleaners could, in the presence of heat, ignite or cause metal parts to corrode. Failure to follow this advice may result in death or serious injury. 3 Safety and warnings Poisoning Hazard Never cover any slots, holes or passages in the oven bottom or cover an entire rack or the oven floor with materials such as aluminum foil. Doing so blocks airflow through the oven and may cause carbon monoxide poisoning. Aluminum foil linings may also trap heat, causing a fire hazard. Clean the appliance with caution. If a wet sponge or cloth is used to wipe spills on a hot cooking area, be careful to avoid steam burn. Some cleaners can produce noxious fumes if applied to a hot surface. Follow the directions of the cleaner manufacturer. Never use this appliance as a space heater to heat or warm the room. Doing so may result in carbon monoxide poisoning and overheating of the appliance. Failure to follow this advice may result in poisoning or death. Hot Surface Hazard Accessible parts may become hot during use. Do not touch burners, areas near burners, the grill, griddle, grease drip-pans, heating elements or interior surfaces of oven – These may be hot enough to cause burns even though they are dark in color. During and after use, do not touch, or let clothing or other flammable materials contact these parts and surfaces until they have had sufficient time to cool. Other parts and surfaces of the appliance may become hot enough to cause burns - among these areas are the grates, back trim and oven vents at the back of the cooktop, front edge, surfaces adjacent to the cooktop, and the oven door. Use only dry potholders – Moist or damp potholders on hot surfaces may result in burns from steam. Do not let potholder touch hot heating elements. Do not use a towel or other bulky cloth. Let hot grease cool before attempting to handle it. Failure to follow this advice could result in burns and scalds. 4 Safety and Warning IMPORTANT SAFETY INSTRUCTIONS Read all the instructions before using the appliance. Use the appliance only for its intended purpose as described in these instructions. Proper installation – Be sure your appliance is properly installed and grounded by a qualified technician. Do not operate the appliance if it is damaged or not working properly. If you received a damaged product, contact your dealer or installer immediately. Be sure to have the installer show you where and how to turn off the power supply to the range (i.e. location of the main fuse or circuit breaker panel) and where and how to turn off the gas supply to the range in an emergency. Do not leave children alone – Children should not be left alone or unattended in the area where the appliance is in use. They should never be allowed to play with the appliance or to sit or stand on any part of the appliance. Caution – for safety reasons, do not store items of interest to children in cabinets above a range or at the back of the range – children climbing on the range to reach items could be seriously injured. Wear proper apparel – Loose-fitting or hanging garments should never be worn while using the appliance. User servicing – Do not repair or replace any part of the appliance unless specifically recommended in the manual. All other servicing should be referred to a qualified technician. Technicians must disconnect the appliance from the power supply before any servicing. Storage in or on appliance – Flammable materials should not be stored in an oven or near the cooktop. 5 Safety and Warning Use care when opening the oven door –Let hot air or steam escape before removing or replacing food. Keep oven vent ducts unobstructed. Placement of oven shelves – Always position shelves in the desired location while the oven is cool (before preheating). If a shelf must be removed while the oven is hot, do not let oven mitts or potholder contact the base of the oven or hot heating elements in the oven. Do not clean the oven gasket or use any oven-cleaning products on it. It is essential for a good seal, which ensures that the oven operates efficiently. Care should be taken not to rub, damage or move it. Do not use harsh/abrasive cleaners, scourers or sharp metal scrapers to clean the oven door glass since they scratch the surface, which may result in the glass shattering. Do not step, lean or sit on the oven door or place any heavy objects on it – doing so may result in personal injury. When the appliance installed, check the gas leak according to the instruction before use. This appliance should not be operated without a properly size and operational ventilation hood. This stove only uses natural gas. For LP gas, please use conversion kit. Please have a certified technician install the unit and kit. If planning to resell unit, please indicate whether it is natural gas or has LP kit installed. Be careful when reaching for items stored in cabinets above the appliance. 6 Introduction HRG48” series HRG36” 6 burners series HRG36” with griddle series HRG30” series 7 Introduction Before you start 1.Make sure that the anti-tip of the range has been properly installed. 2.Find the model and serial numbers on the CSA label in the bottom right-hand corner of the backboard. Note these numbers down for future reference in the space provided in section ‘Warranty and service’. 3.Read this guide, taking special note of the ‘Safety and warnings’ section. 4. Remove all the packaging from the oven(s) and cooktop. Recycle items that you can. If any adhesive residue is left on surfaces, remove this using dish washing liquid on a soft cloth. Do not use any harsh or abrasive cleaners. 5.Make sure you follow the instructions under ‘First use’ before using your range for cooking. 8 Installation Introduction Important To ensure proper and safe operation, read all instructions before using the product. Install or locate the product only in accordance with the provided Installation Instructions. Do not attempt to adjust, repair, service or replace any part of your appliance unless it is specifically recommended in this guide. Do not use the range for warming or heating the room. Do not leave children along or unattended in the area where the range is in use. Never allow to sit or stand on any part of the range. Do not let children play with the range. All servicing should be referred to a qualified technician. Have the technician show you the location of the gas shut off valve and how to shut it off in an emergency situation. Always disconnect power to appliance before any type of servicing. Do not use abrasive or caustic cleaners or detergents on this appliance. They may cause permanent damage to the surface. When cooking, set the burner controls so that the flame heats only the bottom of the utensil and does not overlap at the sides of the utensil. Utensils (pots and pans) that conduct heat slowly, i.e. glass pots, should be used in conjunction with burner flames at a low or medium setting. Turn off all controls and wait for appliance parts to cool down before touching them. Do not touch the burner grates or surrounding areas until cool. Do not use water on grease fires. Clean appliance with caution. Always turn pot handles to the side or back of the range. Do not turn handles towards the area where they are easily burned. Handles should not extend over the adjacent burners. Use the range only for cooking tasks as outlined in this manual. When using the range, do not touch the grates, burner caps, burner bases, or any other parts in proximity to the flame. These components may be hot enough to cause burns. Use dry pot holders. Moist or damp pot holders on hot surfaces may result in burns from steam. Do not let pot holder touch hot surface areas. 9 Installation Introduction Do not use a towel or other bulky cloth. Do not heat unopened food containers. Build up of pressure may cause the container to explode and result in injury. During and after use, do not touch interior surfaces of the oven until cool. Gas Supply Requirements Installation of this range must conform with local codes, or in the absence of local codes, with national Fuel Gas Code，ANSIZ223.1 / NFPA 54. In Canada, installation must conform to the current natural Gas Installation /code, CAN 1-1.1-M81 and with local codes where applicable. This range has been design-certified according to ANSIZ21.1a, latest edition. MAXIMUM GAS SUPPLY PRESSURE TO APPLIANCE FOR LP GAS---13.0 IN.W.C. MAXIMUM GAS SUPPLY PRESSURE TO APPLIANCE FOR NG GAS---10.0 IN.W.C. APPLIANCE REGULATOR IS SET AT 10.0IN.W.C. OUTLET PRESSURE FOR LP. APPLIANCE REGULATOR IS SET AT 5.0IN.W.C. OUTLET PRESSURE FOR NG. Keep appliance area clear and free from combustible materials, gasoline, and other flammable vapors. Do not obstruct the flow of combustion air into the range and ventilation air away from the range. Ventilation: it is recommended that the unit be set under a powered, vented exhaust hood of sufficient size and capacity. Before installing the range, you must locate and secure the included anti-tip bracket to the wall for your range. The use of cabinets for storage above the appliance may result in a potential burn hazard. Combustible items may ignite; metallic items may become hot and cause burns. If a cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7cm) beyond the bottom of the cabinets. 10 Installation Introduction The appliance shall not be used for space heating. This information is based on safety considerations. All openings in the wall behind the appliance and in the floor under the appliance shall be sealed. Dimensions and Clearances The range may be installed flush to the rear wall. You may install a non-combustible material on the rear wall above the range and up the vent hood. It is not necessary to install non-combustible materials behind the range below the counter top height. The minimum distance from the side of the range above the counter top to combustible sidewalls must be at least 10 inches. 11 Installation Introduction 12 Installation Introduction The maximum depth of cabinets installed above cooking tops be 13 in (330mm) . 14 Installation Introduction 36 inches minimum clearance between the top of the cooking surface and the bottom of an unprotected wood or metal cabinet; or 24 inches minimum when bottom of wood or metal cabinet is protected by not less than 1/4-inch-thick flame-retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015-inch-thick stainless steel, 0.024-inch-thick aluminum, or 0.020-inch-thick copper. Caution: A = 40 inches minimum clearance between the top of the cooking surface and the bottom of an unprotected wood or metal cabinet, if your used one of the three model dual fuel range --- ---HRG3620U，HRG3620U-1，HRG4808U，HRG4808U-1 14 Installation Introduction Electric Power Supply Requirements Your range must be electrically grounded in accordance with local codes or, in the absence of local codes, in accordance with the National Electrical Code (ANSI/NFPA 70, latest edition). In Canada, electrical grounding must be in accordance with the current CSA C22.1 Canadian Electrical Code Part 1 and/or local codes. A copy of this standard may be obtained from: National Fire Protection Association, 1 Battery march Park, Quincy, Massachusetts 02269-9101. The power supply must be the correct polarity. Reverse polarity will result in continuous sparking of the electrodes, even after flame ignition. If there is any doubt as to whether the power supply has the correct polarity or grounded, have it checked by a qualified electrician. Use 120V, 60Hz, and properly grounded branch circuit protected by a 15-amp or 20-amp circuit breaker or time delay fuse. 15 Installation Introduction Electrical Grounding Instruction: This indoor gas cooking appliance is equipped with a three-prong(grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-pronged receptacle. DO NOT cut or remove the grounding prong from the plug. 1. The power cord is equipped with a three-prong (grounding) plug which mates with a standard three-prong grounding wall receptacle to minimize the possibility of electrical shock hazard from the range. 2. All cord connected appliance shall include instructions relative to location of the wall receptacle and a warning to the user to disconnect the electrical supply before serving the appliance. 3. Where a standard two-prong wall receptacle is encountered, it is the responsibility and obligation of the customer to have it replaced with a properly grounded three-prong wall receptacle. Do not cut or remove the grounding prong from the power cord. CAUTION:Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Connect Range to Gas Supply 1. Install a manual gas line shut-off valve in the gas line in an easily accessed location outside the range in the gas piping external to the appliance for the purpose of turning on or shutting off gas to the appliance. 1 1 2. Install male /2” flare union adapter to /2” NPT internal thread elbow at inlet of regulator. On models equipped with standard twin burners, install the male pipe thread end of the 1/2” flare union adapter to the 1/2” NPT internal thread at inlet of pressure regulator. Use a wrench on the regulator fitting to avoid damage. 1 3 3. Install male /2” or /4” flare union adapter to the NPT internal thread of the manual shut-off valve, taking care to secure the shut-off valve to keep it from turning. 4. The gas supply pressure for checking the regulator setting is 6 in.w.c. (Nature Gas) and 11 inch.w.c. (LP gas) connect flexible gas line connector to the regulator on the range. Position range to permit connection at the shut-off valve. 16 Installation Introduction 5. When all connections have been made, make sure all range controls are in the position and turn on main gas supply valve. 6. Leak testing of the appliance shall be conducted according to the manufacture’s instructions. Use some soap water (50% water and 50% soap) or a leak detector at all joints and connections to check for leaks in the system. Do not use a flame to check for gas leaks. 7. The appliance must be isolated from the building’s gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psig(3.5kPa). After installation: Check ignition of cooktop burners. Check ignition of oven burner. Visually check tubular burner (oven burner) re-ignition to be sure both rows of burner ports are relighting each time. Check for gas leaks at all gas connections( using a gas detector, never a flame). Check oven bake and convection bake function. 17 First Use Conditioning the oven Conditioning will burn off any manufacturing residues and ensure that you get the best results right from the start. 1.Insert all the shelves. See ‘Positioning the shelves’ for instructions. 2.Turn on the ventilation hood above your range on high. 3.Heat the empty oven at the highest temperature for: 30 minutes using BAKE 30 minutes using BROIL (some ovens only). There will be a distinctive smell while you are conditioning the oven. This is normal, but make sure the kitchen is well ventilated during the conditioning. 4.Once cooled, wipe out the oven with a damp cloth and mild detergent, and dry thoroughly. Positioning the shelves Both the sides panel and shelves with safety stop to keep them sliding out of the oven when pulled forward; And the front stop prevent the shelves from against hitting the back of the oven 18 First Use Insert the shelves 1.Hold the front of both sides of the shelf firmly to keep it in horizontal. 2.Put the shelf on the slot horizontally. 3. Lift the front about 15°upward till the tag of the shelf clear the safety stop of the side rack. Then lower the shelf horizontally and slide all the way into the oven. Other shelves can be installed by this way. 19 Cooktop Use Cooktops HRG48” HRG36” 20 Cooktop Use Cooktops HRG36” HRG30” 21 Cooktop Use Guidelines for using the cooktop burners There are dual burners have the same low turn-down setting (SIM) for gentle simmering (620 BTU/hr). Use the SIM setting for melting chocolate and butter, cooking rice and delicate sauces, simmering soups and stews, and keeping cooked food hot. Never leave the cooktop unattended when in use. Boilover causes smoking and greasy spills that may ignite. Never allow flames to extend beyond cookware or curl up its sides. This could discolor and damage the utensil and you may get burned touching a hot handle. Keep handles out of the way. Turn handles so that they don’t extend over the edge of the range or another burner that is on. Take care when deep-frying. Oil or fat can overheat very quickly, particularly on a high setting. Make sure that all burner parts are properly in place. Incorrectly or incompletely assembled burners may produce dangerous flames. See‘Replacing the burner parts’ in ‘Care and cleaning’. Keep the burners clean. Especially after a spill or boilover, make sure you clean the affected burners before using them again. Food residue may clog the igniter and the notches of the flame spreader, stopping the burner from functioning correctly. See ‘Care and cleaning’ for instructions. Check that the burner flames are regular. They should be blue with no yellow tipping, and burn without fluttering all around the burner cap. If not, see ‘Troubleshooting’ for advice. 22 Cooktop Use Surface Burner Ignition Open Cooktop Knob OFF OFF HI HI SIM SIM To light the top burners, push and turn the appropriate control knob counter clockwise to the “HI” position. You will hear a clicking noise – the sound of the electric spark igniting the burner. Once burner ignition has been achieved, then turn the burner control knob to adjust the the desired heat setting. When one burner is turned to the “HI” position, the burner igniters will park. Do not attempt to disassemble or clean around any burner while another burner is on. Do not touch any burner cap, burner base, or igniter while the igniters are sparking. NOTE: Simmer and Boil 1. A smaller flame will give the best simmer results. Small flames offer precise cooking performance for delicate foods, keeping food warm, melting chocolate or butter, and for cooking that need to cook over low heat for a long time. 2. The highest (larger) flame settings provide the maximum heat that is available on your range. This setting should be used for heavy cooking loads such as water boiling or pasta cooking. 23 Cooktop Use Flame Size When you select the flame size, watch the flame when you turn the knob. Any flame larger than the bottom of the cookware is wasted. The flame should be steady and blue in color. Foreign material in the gas line may cause an orange flame during initial operation. Power Failure If the gas does not ignite within four seconds, turn off the valve and allow at least five minutes for any gas to dissipate. Repeat the lighting procedure. If the power fails, it is not capable of being safely placed in operation and user that no attempt should be made to operate during power failure. Cooktop To prevent the cooktop from discoloring or staining, clean cooktop after each use, and wipe up acidic or sugary spills as soon as the cooktop has cooled. The sealed burners of your range are not sealed to your cooktop and are designed to be removed. Boil overs or spills will not seep underneath the cooktop. The burners should be cleaned after each use. Burner Grates The grates must be properly positioned before cooking. Improper installation of the grates may result in scratching of the cooktop and / or poor combustion. 24 Oven Use Oven burner use Oven Temperature Knob OFF b r oi l OFF b r o il 500 450 25 25 450 200 200 500 150 150 0 0 30 0 35 0 40 0 3 00 40 35 0 0 To light the oven burner, push and turn the appropriate control knob counter clockwise to the (150℉~500℉)position. You will hear a clicking noise – the sound of the electric spark igniting the burner. Once burner ignition has been achieved, then turn the burner control knob to adjust the the desired heat setting. Broil burner use Close OFF OFF b r o il 25 0 SIM 450 200 500 1 50 HI 3 00 35 0 40 0 To light the broiler burner, push and turn the appropriate control knob clockwise to the broil position. You will hear a clicking noise – the sound of the electric spark igniting the burner. Keep pressing about 4 seconds until the burner ignition has been achieved. 25 Oven Use Oven cooking guidelines Important! Do not block the ducts on the rear of the range when cooking in the oven. It is important that the flow of hot air from the oven and fresh air into the oven burner never be interrupted. Avoid touching the vent opening or nearby surfaces during oven or broiler operation--they may become hot. Use all the oven modes with the oven door closed. Never use aluminum foil to cover the oven shelves or to line the floor of the oven. The trapped heat can irreversibly damage the enamel and may even cause fire. Do not place water, ice, or any dish or tray directly on the oven floor, as this will irreversibly damage the enamel. Do not cover the slotted grid of the broil/roast pan with aluminum foil. This will catch the grease and could cause fire. Do not use plastic wrap or wax paper in the oven. For food safety reasons, do not leave food in the oven for longer than two hours before and after cooking or defrosting. This is to avoid contamination by organisms which may cause food poisoning. Take particular care during warmer weather. According to the United Sates Department of Agriculture: DO NOT hold foods at temperatures between 40ºF to 140ºF more than 2 hours. Cooking raw foods below 275ºF is not recommended. Never cover any slots, holes or passages in the oven bottom or cover an entire rack with materials such as aluminum foil. Doing so blocks air flow through the oven and may cause carbon monoxide poisoning. Aluminum foil lining may also trap heat, causing a fire hazard. 26 Oven Use Oven Function Natural Airflow Bake Occurs when heat is transferred into the oven from the bake burners in the bottom of the oven cavity. Heat is then circulated by natural airflow. This is a traditional bake setting. Infrared Broil The broil burner is located at the top of the oven. This burner heats the metal screen until it glows. The glowing screen produces the infrared heat, searing the outside of broiled foods and sealing in juices. Convection Bake Heat is transferred from the bake burners in the bottom of the oven cavity to the oven cavity itself. The convection fan in the rear of the oven then circulates it. This convection process provides more even heat distribution throughout the oven cavity. Multiple rack use is possible for the largest baking job. Convection cooking is faster, can be accomplished at lower temperatures and provides more even temperatures than with regular cooking. Position the oven bottom cover and the oven shelf/shelves before using oven. And remove any unused shelves and baking utensils from the oven. Preheat the oven to the temperature stated in the recipe before most baking. Depending on the temperature and the size of the oven, preheating will take around 15-20 minutes. Arrange pans and food items evenly on the shelves. Make sure pans do not touch each other or the sides of the oven. When baking a single item, always center the item on the oven shelf. If baking on multiple shelves, make sure you stagger items on the shelves so that one is never directly above another. CONVECTION, either reduce the temperature stated in the recipe and leave the baking time unchanged, or reduce the baking time by several minutes and leave the temperature unchanged. For foods with a baking time of over an hour, reducing both the temperature and time slightly may give the best results. Dark metal baking pans or those with a dull finish absorb heat faster than shiny pans, and are excellent for pies and breads, or anything that needs browning or a crisper crust. A shiny finish may work best for foods that require lighter, delicate browning (e.g. cakes and cookies), as it reflects some heat and gives a less intense baking surface. Avoid opening the oven door frequently during baking. 27 Oven Use Convection Roast The convection fan circulates the heated air evenly over and around the food. Using the cover and broiler pan provided, heated air will be circulated over the around the food being roasted. The heated air seals in juices quickly for a moist and tender product while, at the same time, creating a rich golden brown exterior. When convection roasting, it is important that you use the broiler pan for best convection roasting results. The pan is used to catch grease spills and has a cover to prevent grease splatter. Use the broil/roast pan and slotted grid supplied with the range when roasting, elevating the meat on a metal roasting rack. This allows hot air to circulate around the meat, giving a more even browning and a result similar to a rotisserie. A suitable roasting rack can be purchased through your HRG by the distributer or Customer Care. When roasting larger items like a whole turkey, use only the pan and grid for greater stability. Convection Defrost With temperature control off, a motorized fan in the rear of the oven circulates air. The fan accelerates natural defrosting of the food without heat. To avoid illness and food waste, do not allow defrost food to remain in the oven for more than two hours without being cooked. Defrosting To thaw uncooked frozen food, set the oven temperature to 100-150°F . Once thawed, cook the food immediately and do not refreeze. To prevent liquid from thawing food dripping on the oven floor, be sure any uncooked food is tightly wrapped in foil and/or placed in a container. Convection Dehydrate 。 With the temperature control on 175 F，warm air is radiated from the bake burners in the bottom of the oven cavity and is circulated by a motorized fan in the rear of the oven. Over a period of time, the water is removed from the food by evaporation. Removal of water inhibits growth of microorganisms and retards the activity if enzymes. 28 Oven Use Broiler Operation Note: Door must be closed during broiler operation. Broiling is a method of cooking tender cuts of meat directly under the infrared broiler in the oven. Broiling in the oven is accomplished with the oven door closed. It is normal and necessary for some smoke to be present to give the food a broiled flavor. If you open the oven door to check the food, have it open for as short a time as possible. This is to prevent the control panel from overheating. Use both the broil/roast pan and slotted grid supplied. The grid helps to reduce smoking and splatter by letting grease drip into the bottom of the pan, away from intense heat. To prevent food sticking, spray the grid with a light coating of non-stick cooking spray. Preheating Preheating is suggested when searing rare steaks (Remove the broiler pan before preheating with the infrared broiler. Foods will stick on hard metal). To preheat, turn the “Oven” selector knob to the “Broil” position. Wait for the burner to become hot, approximately 2 minutes. Preheating is not necessary when broiling meat well-done. To Broil Broil one side until the food is browned; turn and cook on the second side. Season and serve. Always pull the rack out to the “stop” position before turning or removing food. Setting Broil The “Oven” selector knob controls the Broil feature. When broiling, heat radiates downward from the oven broiler for even coverage. The Broil feature temperature is 。 500 F (260℃). The broil pan and insert used together allow dripping grease to drain and be kept away from the high heat of the oven broiler. DO NOT use the broil pan without the insert. DO NOT cover the broil pan insert with foil. The exposed grease could catch fire. To set the oven to Broil: 1. Place the broiler pan insert on the broiler pan. Then place the food on the broiler pan insert. 2. Arrange the interior oven rack and place the broiler pan on the rack. Be sure to center the broiler pan and position directly under the broil burner. If preheating the broil burner first, position the broiler pan after the broil burner is preheated. 3. Turn selector knob to Broil. The oven indicator light will remain on until the selector knob is turned to the off position or the temperature control cycles off. 29 Oven Use Broiling guidelines Choose a suitable shelf position. To ensure that meat is cooked through rather than just browned on the outside, broil thick pieces of meat and poultry on shelf positions 2 or 3. Use shelf position 4 for thinner items that need less cooking time like steaks, chops, or hamburger patties. When finishing off meals by browning the top under the broiler, use metal or glass-ceramic bakeware. Do not use heatproof glass or earthenware, as these cannot withstand the intense heat of the broiler. Center the item in the oven, so that it is directly under the broiler. 30 Griddle Use For the models with Griddle Before Using the Griddle 1. Clean the griddle throughly with warm, soapy water to remove dust or any protective coating. 2. Rinse with clean water and wipe off to dry with soft, clean, lint-free cloth. 3. A stainless steel cover that is sized to fit on top of the surface when the griddle is not being used is provided. Please note that the cover must be removed before turning the griddle on. 4. Make sure the grease tray is under the front edge of the griddle. Position the tray under the griddle overhang to catch grease or food residue. Use of the griddle 1. Push and turn the control knob counter-clockwise to the preferred cooking temperature. 2. Preheat the griddle for 10-12 minutes. 3. When the griddle is preheated to the desired temperature, the indicator light will turn on. 4. Butter or cooking oil can be added for more flavor, then plate the food to cook. The surface of the griddle is hot after use. Please allow sufficient time for the griddle to cool prior to cleaning. When using the appliance or the first time. The oven and broiler burners should be turned on to 。 。 burn off the manufacturing oils. Turn the oven on to 450 F(230 C) for 20 to 30 minutes. Then turn the oven control knob to “Broil” for the same length of time. It is recommended to turn on the ventilator above the range at this time. Must disconnect the electrical supply before servicing or cleaning the appliance. Failure to follow this advice may result in injury or death. 31 Care and cleaning DO DON’T Read these cleaning instructions and the Do not use aerosol cleaners until the ‘Safety and warnings’ section before range has completely cooled. The you start cleaning your range. propellant substance in these cleaners could catch fire in the presence of heat. Before cleaning or removing any part, make sure that everything on the range Do not let soiling or grease accumulate has been turned off. anywhere in or on the range. This will make future cleaning more difficult and Unless suggested otherwise in the chart may present a fire hazard. following, allow any part to cool to a safe temperature before cleaning. If you do Do not use any abrasive or harsh need to handle a warm or hot part (e.g. cleaners, cloths, scouring pads or steel grill or griddle), take extreme care. Wear wool. These will scratch your range and long protective mitts to avoid burns from damage its appearance. steam or hot surfaces. Do not use a steam cleaner to clean any Try using any cleaner on a small area part of the range. first, to ensure it doesn’t stain. See the pages following this chart for Do not perform any cleaning or instructions on removing and replacing maintenance on parts not specifically different parts of the range for cleaning or named in the chart below. If in doubt, maintenance. contact Customer Care. To help you identify any parts, see Do not lift the black grill and griddle illustrations in section ‘Introduction’ frames off the cooktop. and after this cleaning chart. 32 Care and Cleaning Parts Care and Cleaning Burner caps and brass flame spreaders Check that the burner is turned OFF and allow it to cool. Lift off the burner cap and brass flame spreader. Wash them in hot soapy water, rinse, and dry. Use a stiff nylon brush or straight-ended paper clip to clear the notches of a flame spreader. Replace the flame spreader and burner cap correctly. To avoid electrical shock or burns, turn off controls and ensure the cooktop is cool before cleaning. Before cleaning the cooktop, ensure that all burners are turned off and that all components are cool enough to safely touch. Do not use harsh or abrasive cleaning agents, waxes, polishes, or commercial cooktop cleaners to clean the cooktop. Use only a sponge, soft cloth, fibrous or plastic brush, and nylon pad for cleaning. Always dry components completely before using the cooktop. Control Panel, Door Handle, Control Housing Clean the control panel, door handle and control housing with a solution of mild detergent and warm water. Do not use abrasive cleaners or scrubbers; they may permanently damage the finish. Dry the components with a soft, lint-free cloth. Side racks Pre-soak any stubborn, burnt-on soiling, then clean with a solution of mild detergent and hot water and wipe dry with a microfiber cloth. Alternatively, clean these in the dishwasher. Oven shelves To remove stubborn or ‘baked-on’ soiling, scrub with a dampened, soap-filled, nonmetal, non-abrasive pad, then wipe dry. Apply a chrome cleaner with a damp sponge or cloth following manufacturer instructions. Wipe and dry. Broil/roast pan and slotted grid Pre-soak any stubborn soiling in a solution of mild detergent and hot water. Wash by hand or in a dishwasher. 33 Care and Cleaning Bake and broil burners Do not clean these parts. They self-clean during normal use. Porcelain Surfaces Clean oven interior and inner door liners with a solution of mild detergents and hot water. Rinse and dry with a soft, lint-free cloth. Do not use abrasives or commercial oven cleaners. Oven Window Clean all glass surfaces with a solution of mild detergent and hot water. Use a mild glass cleaner to remove fingerprint or smears. Dry completely with a soft, lint-free cloth. Oven door gasket Avoid cleaning this part. If you need to remove large food particles off it, proceed as follows: 1.Dampen a sponge with clean hot water. 2.Gently wipe off the soiling, but do not rub. 3.Press a dry towel gently on the gasket to dry. Do not use any cleaning agent on the gasket. The gasket is essential for a good seal. Take care not to rub, displace, or damage it. Stainless steel surfaces cleaning Do not use any cleaning product with chlorine bleach. Do not use a steel wool pad; it will scratch the surface. Use a hot, damp cloth with a mild detergent. Use a clean, hot, damp cloth to remove soap. Dry with a dry, clean cloth. 34 Care and Cleaning Replacing the burner parts burner cap 4 Inner burner base 3 2 Outer burner head 1 Outer burner base Ignitor Thermocoupte 4 3 burner cap Outer burner head 2 Outer burner base 1 Burner base cup Removing and replacing the oven door Important! Do not lift the oven door by its handle. Doing so may damage the door. Make sure the oven and the door are cool before you begin to remove the door. Before removing the door, make sure there is a large enough clear, protected surface in the kitchen to rest the door on. Take care, the oven door is heavy! When replacing the burners, make sure that the two locating pins on the bottom of the brass flame spreader are properly aligned with the locating pin holes on the top of the simmer ring. Incorrect alignment will produce a potentially dangerous flame and poor burner performance. 35 Care and Cleaning Removing the oven door 1. Open the door fully. 2. Open the levers fully on both sides. 3. Holding the door firmly on both sides, gently close it about halfway. 4. Disengage the hinges and remove the door, place on a protected surface. 36 Care and Cleaning Replacing the oven door 1. Hold the door firmly in an approximately halfway open position. 2.Insert the hinge tongues into the slots, making sure that the notches on both sides drop into place as shown. 3. Open the door fully. 4. Fully close the levers on the left and right hinges, as shown, then close the door. 37 Care and Cleaning Replacing the oven light bulb When replace bulbs, release the glass cover on the lamp holder first, and then remove the bulb to replace new light bulb. 38 Trouble shooting If you can’t find an answer to your problem in the chart below, or if the problem cannot be fixed, you will need technical help. Contact your Authorized Service Center or Customer Care. Problem Possible causes What to do Some burners will not light. Flames do not burn all around the burner cap. Burner parts or igniters may be wet, dirty, or misaligned. Check that the burner parts are clean, dry, and correctly assembled. Check that the igniters are clean and dry. See ‘Care and cleaning’ for instructions. Burner flames very large and yellow. Burner bezel ports are clogged. Burner ports or burner caps are not positioned properly. Cooktop is being operated with the wrong type of gas. Regulator is not installed, is faulty, or is set for the wrong type of gas. Clean burner bezel ring ports with straightened paper clip, needle, or wire. Remove and carefully re-install burner bezel and caps. Ensure that the type of cooktop matches the natural gas supply. Check installation, replace regulator, or set regulator for proper gas. Cooktop Sparking but no flame ignition. Igniters spark continuously after flame ignition. Burner flame goes out at low setting. The flames have suddenly gone out. There is a power failure – can I still use the cooktop burners? Gas shut-off valve is in the ‘OFF’ position. Power supply polarity is reversed. Igniters are wet or dirty. Low gas supply pressure. Air intake holes around knobs are obstructed. A draft or a spill extinguished the flame. Power outage in your area. 39 has Turn shut-off valve to the ‘ON’ position. Have polarity corrected. Dry or clean igniters. Contact gas company. Remove obstruction. No action required. The burner will detect this and automatically relight. However, if there has been a large spill, we recommend turning the burners off and cleaning the burners and sump area. See ‘Care and cleaning’ for instrucions. The cooktop burners can still be used. To light them: 1.Holding a lighted match to the flame spreader, push in on the control knob and turn counterclockwise to LITE. 2.When the flame is burning all the way around the burner, you may adjust the heat. Important! If the flame is blown out during a power failure, turn the knob immediately to OFF, as the burner will not automatically relight and gas may escape. Trouble shooting Problem Possible causes What to do Oven No power supply (oven light and halos do not come on either). The oven doesn’t work (no heating). The supply to the house may not be working or there may be an outage. Contact your local gas supplier. No gas supply (gas ovens). One of the oven lights does not come on, but the oven works. Condensation around oven (e.g. on control panel or top of oven door.) Steam coming from oven vents at the back of the range. The convection fan does not come on in a CONVECTION mode. Check that the circuit breaker hasn’t tripped and there is no power outage in your area. If there is a power outage, you cannot use the oven until power has been restored. The light bulb is loose. See instructions for ‘Replacing the oven light bulb’ in section ‘Care and cleaning’. Instead of replacing the bulb, simply ensure that it is secure in its socket. The light bulb has blown. Replace the bulb. See instructions for ‘Replacing the oven light bulb’ in section ‘Care and cleaning.’ Food has high moisture content or local climate (temperature, humidity) is contributing to condensation. Condenstaion is normal. You can wipe the drops off the control panel. If there is frequent or excessive condensation, make sure that cabinetry around the range is moisture-proofed. Moisture from food evaporating during cooking. This is normal, especially if you are cooking large quantities of food in the oven using a CONVECTION mode. Contact your Authorized Service Center or Customer Care. Technical fault. Oven will not heat Oven settings are not corrected Follow mode selection and clock settings as specified in Oven Operation section of the manual. Foods over-cooked or under-cooked Incorrect cooking temperature. Adjust time, temperature, or rack position. ‘ Cracking ’ or ‘Popping’ sound. This is the sound of metal heating and cooling. This is normal. There is a power failure – can I still use the oven? Power outage in your home or neighborhood. The oven cannot be used until power is restored. time 40 or Warranty and Service This product has been manufactured by Thor Group, 13831 Oaks Avenue Chino, CA 91710. Thor Group disclaims all express warranties except for the following: This warranty applies to products purchased and located in the United States. Products purchased or located outside this area are excluded. The warranty does not apply to damage resulting from abuse, accident, natural disaster, loss of electrical power to the product for any reason, alteration, outdoor use, improper installation, and improper operation, repair or service of the product by anyone other than an authorized Thor Group, service agency or representative. Warranties and Duration Full warranty for Parts and Labor: 2 year Implied warranties terminate upon expiration of the limited warranty. Some states do not allow limitations on how long implied warranty lasts, so the above limitation may not apply to your implied warranty. Thor Group will pay for: All repair labor and cost of replacement parts found to be defective due to material and workmanship. Service must be provided by a Thor Group Authorized Service Agency during normal working hours. For a Service Agency nearest you, please call 877-288-8099. Thor Group will not pay for: This limited warranty does not cover: 1. Service to instruct you on how to use your range to correct house wiring, replace or repair house fuses. Service to correct the installation of your range. 2. Repairs when your range is used for other than normal, single-family household use or when it is used in a manner that is contrary to published user or operator instructions and/or installation instructions. 3. Cosmetic damage, including chips, dents, scratches or other damage to the finish of your range, unless such damage results from defects in materials or workmanship and is reported to Thor Group within 30 days from the date of purchase. 4. Costs associated with the removal from your home of your range for repairs. This range is designed to be repaired in the home and only in-home service is covered by this warranty. 5. Damage resulting from misuse, alteration, accident, abuse, fire, flood, acts of God, improper installation, installation not in accordance with electrical, or use of consumables or cleaning products not approved by Thor Group. 6. Service to repair or replace consumable parts. Consumable parts are not included in the warranty coverage. 7. The removal and re-installation of your range if it is installed in an inaccessible location or is not installed in accordance with published installation instructions. 8. This warranty is void if the factory applied serial number has been altered or removed from your range. 41 Warranty and Service 9. Repairs to parts or systems resulting from unauthorized modifications made to the appliance. 10. Expenses for travel and transportation for product service if your range is located in a remote area where service by an authorized Thor Group service provider is not available. The warranty applies to appliances purchased and used for personal, family or household purposes only. It does not cover appliances used for commercial applications. Should the appliance be sold by the original purchaser during the warranty period, the warranty shall extend to the new owner until the expiration date of the original purchaser’s warranty period. Warranty and Product Registration Thor Group is not responsible for incidental or consequential damages. Under no circumstances will Thor Group’s liability exceed the cost that you paid for the product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. Whenever you call our customer service at 877-288-8099 (Thor Kitchen RANGE) for technical information and parts sales in the United States or to request service for your appliance, please have your complete model number and serial number ready. The model and serial number can be found on the product data plate. Please enter the information requested in the spaces provided. Model No.___________________ Serial No._____________________ Date of Purchase_____________ Purchaser_____________________ Dealer______________________ Suburb________________________ Town_______________________ Country_______________________ Note: You must provide proof of purchased or installation date for in-warranty service. 41 HRG 48-inch Gas Range (HRG4808U/HRG4804U) Distance from inlet gas pipe to right side of the range is 8.25”. Distance from inlet gas pipe to ground is 6”. The size of the pipe is ¾ inch. HRG 36-inch Gas Range (HRG3618U/HRG3617U/HRG3609U) Distance from inlet gas pipe to right side of the range is 3.25”. Distance from inlet gas pipe to ground is 6”. The size of the pipe is ½ inch. HRG 30-inch Gas Range (HRG3080U/HRG3031U/HRG3026U) Distance from inlet gas pipe to right side of the range is 3”. Distance from inlet gas pipe to ground is 6”. The size of the pipe is ½ inch. Ins * 1 of 7 Instructions for Converting Range to Operate on Liquefied Petroleum Gas INSTALLATION AND SERVICES MUST BE PERFORMED BY A QUALIFIED INSTALLER IMPORTANT: SAVE INSTRUCTION MANUAL FOR THE LOCAL INSPECTOR’S USE. READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE This conversion kit must be installed by a qualified service technician in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. Failure to follow instructions may result in fire, explosion or production of carbon monoxide causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with this kit. Before proceeding with the conversion, shut off the gas supply before disconnecting electrical power to the range. Be sure power supplies are off before installing the conversion kit. Failure to do so could cause serious bodily injury. Determine the combination of top burners that are featured on your range. Identify the parts you need from this kit to complete the L.P. conversion. When burners are converted from natural to L.P. the BTU ratings are as follows: Simmer burner Top Burner BTU Orifice Size 18000B 15000B 12000B 9000BTU 6000BTU TU TU TU 1.22mm/ 1.07mm 1.0mm 1.24mm Griddle Burner 15000BTU Oven Burner Broil Burner Bypass Jet 22000BT 14000BT 16500B 13000BT U U TU U 0.8mm 0.72mm 0.34mm/ 0.38mm 1.16mm/1.22mm 1.32mm 1.10mm 1.18m 1.05mm m HRG3078U NA 1 2 1 NA 1 NA 1 NA NA 1 5 HRG3080U 1 1 2 NA NA 1 NA 1 NA NA 1 5 HRG3031U NA 2 2 NA NA 2 NA 1 NA 1 NA 6 HRG3026U 2 2 NA NA NA 2 NA 1 NA 1 NA 6 HRG3609U NA 2 2 NA NA 2 1 1 NA 1 NA 6 HRG3617U 2 2 NA NA NA 2 1 1 NA 1 NA 6 HRG3603U NA 2 2 2 NA 2 NA 1 NA 1 NA 8 HRG3618U 1 2 3 NA NA 2 NA 1 NA 1 NA 8 HRG4804U NA 3 3 NA NA 3 1 1 1 1 NA 9 HRG4808U 3 3 NA NA NA 3 1 1 1 1 NA 9 Note: For operation at elevations above 2000ft., appliance rating shall be reduced at the rate of 4% for each 1000 ft. above sea level. Instructions for Converting Range to Operate on Liquefied Petroleum Gas IMPORTANT: After replacing the natural gas to LP orifices, be sure to keep the original factory installed natural gas orifices for future range conversion back to natural gas. The factory orifices are marked with the following: Top Burners 1.88mm 18000BTU Top Burners 1.65mm 15000BTU Instructions for Converting Range to Top Burners 1.5mm 12000BTU Top Burners 1.35mm 9000BTU Top Burners 1.10mm 6000BTU Tools Required for L.P. Conversion: Oven Burner 2.26mm 22000BTU Oven Burner 1.70mm 14000BTU 10mm,14mm,17mm Open End Wrench 1/8” Wide Flat Blade Screwdriver Philips Screwdriver 7mm Nut Driver (for dual burner main orifice) 6mm Nut Driver (for dual burner simmer orifice) Adjustable wrench Oven Broiler 1.85mm 16500BTU Oven Broiler(HRG3080U) 1.63mm 13000BTU Griddle 1.70mm 15000BTU Main Burner Bypass Jet 0.88mm 18000 BTU Single Burner Orifice 1.85mm/1.88mm Griddle Burner Orifice 1.94mm/1.70mm Simmer Bypass Jet 0.46/0.42mm **IMPORTANT** 15000 BTU Dual Burner Main Burner Orifice 1.07mm Simmer Orifice for LP 0.38mm/0.34mm 18000 BTU Single Burner Burner Orifice for LP 1.24mm/1.22mm 12000 BTU Single Burner Burner Orifice for LP 1.00m Infrared Broiler Orifice for LP 1.18mm Griddle Burner Orifice for LP 1.22mm/1.16mm U-Shape Burner Orifice for LP 1.32mm 18” Oven Burner Orifice for LP 1.10mm HRG3080U Broiler Orifice for LP 1.05mm 3 of 7 Instructions for Converting Range to Operate on Liquefied Petroleum Gas . 1. Convert the Pressure Regulator For 30 inch with 16,500BTU Broiler and all 36-inch gas range, please follow the below steps: Pull the range away from the cabinet wall. The gas regulator is located at the bottom right corner of the range. a. Electrical shock hazard can occur and result in injury or death. Disconnect electrical power to the range before servicing. Do not remove regulator or allow it to turn during servicing. b. Unscrew the cap from the regulator. Do not remove the spring from the regulator. c. Unscrew the plastic insert from the cap and turn it over so the longer stem is facing the cap (See Fig.1c-1). Replace insert on the cap. Replace the cap on the regulator. For 30 inch with 13,000BTU Broiler and all 48-inch gas range, follow the below steps According to the steps from 1a to 1g, remove the 30" oven door, the cooking grid and the burner cover. Unscrew the right baffle. Then the next step same to the C above. 2.Convert Top Burner for LP/ Propane Gas Save the natural gas orifices removed from the appliance for possible future conversions to natural gas. You should accord to the following process to covert to Nature gas. Take extra care when handling steel parts. a. Remove top grates, burner caps and inner burner rings. b. Lift off outer burner heads and burner bases. c. Remove the factory installed natural gas orifices from the center of the orifice holders using a 7mm nut driver (See Fig. 2c) Remember to keep the original natural gas orifices for future conversions back to natural gas. Refer to page 1 under “IMPORTANT” to identify their markings. Replace the main orifice in each orifice holder with orifice size 1.07mm. Replace the 18000BTU burner orifice in each with orifice size 1.22mm. Replace the 12000BTU burner orifice in each with orifice size 1.0mm. Replace the 9000BTU burner orifice in each with orifice size 0.8mm. Tighten each orifice until snug. Use caution not to over tighten. d. Use a 6mm nut driver, replace the simmer orifice in each orifice holder with the orifice size 0.46mm. Replace the outer burner heads back to the main burner bases. Replace the inner burner rings, burner caps and grates. 2a 2b Position for LP Position for NG 2c 2d 4 of 7 Instructions for Converting Range to Operate on Liquefied Petroleum Gas 3. Convert Oven Burner Orifice for LP/Propane Gas a. Remove the (2) screws on the bottom of the toe kick panel. Hold the bottom edge of toe kick panel at the middle section and slightly lift towards the front. Hold the toe kick panel on both ends and slowly pull away towards the front. 4. Convert Broil Burner Orifice for LP/Propane Gas For all range except 30 inch with 13,000BTU tube broil, please follow the next steps a. Remove back guard and back cover. (See Fig. 4a) b. b. Remove the toe kick panel. c. Remove the (2) screws holding the orifice 4a. bracket and locate the orifice. Remove orifice using an adjustable wrench. Replace with oven burner orifice, size 1.32mm (for 48in. small oven, with orifice 1.10mm) and tighten. Replace the orifice bracket, aligning the new orifices into the air shutter of the oven burner. Using a 14mm or adjustable wrench fix the Orifice holder, and use the 17mm wrench to remove the nut, and 10mm wrench to remove the orifice from the orifice holder. Replace with oven broiler orifice size 1.18mm. (See Fig.4b) 3a. 3b. 4b. 3c. Care should be taken when removing and replacing gas components. Use proper support to prevent damage to components. 5 of 7 Instructions for Converting Range to Operate on Liquefied Petroleum Gas For 30inch range with 13,000BTU broiler, please follow the converting steps below. 1.Remove the oven door and cooking grid. (See Fig.4a-1 and 4b-1) 2.Unscrew the oven baffle. (See Fig.4c-1) 3.To locate the orifice, hold the broil burner and unscrew the 2 screws that fix it, and move it slightly to to one side. (See Fig.4d-1 and 4e-1) 4.Removing the orifice with an adjustable wrench. (See Fig.4f-1) 5.Replace with LP oven burner orifice (size 1.05mm) and tighten the kit. (See Fig.4g-1) 4a-1 4b-1 4d-1 4f-1 Care should be taken when removing and replacing gas components. Use proper support to prevent damage to components. 4c-1 4e-1 4g-1 6 of 7 Instructions for Converting Range to Operate on Liquefied Petroleum Gas 5. Convert Griddle Orifice for LP/Propane Gas 6. Convert Gas Valves for LP/Propane Gas a. Remove control knobs, bezel and control panel b. Using a flat screwdriver, replace gas valve bypass jets with bypass jets for LP (For 36” ranges equipped with 4 top burners and a griddle) a. Remove back guard and back cover (See “Fig. 4a” on previous page) b. Remove the oven burner venturi cover for better access. (See Fig. 5b) c. d. Save the main bypass jets, in the plastic bag labeled main jets and Using a 14mm open wrench, fix the orifice holder simmer bypass jets in the bag for simmer and using a 17mm wrench to remove the nut. jets. Using a 10mm wrench to remove the orifice from 6a. the orifice holder. Replace with griddle orifice size 1.22mm. (Refer to Fig. 4b on previous page.) Replace gas line and venturi cover. 5b. 6c Care should be taken when removing and replacing gas components. Use proper support to prevent damage to components. 6b. 7 of 7 Instructions for Converting Range to Operate on Liquefied Petroleum Gas 7. Reconnect Gas and Electrical Supply to Range. Leak testing of the appliance shall be conducted according to the installation instructions provided with the range. Checking for Manifold Gas Pressure If it is necessary to check the manifold gas pressure, remove the burner cap, inner ring, outer burner head and burner base of the right front top burner and connect a manometer (water gauge) or other pressure test device to the burner orifice. Use a rubber hose with inside diameter of approximately ¼” and hold the end of the tube tight over the orifice. Turn the gas valve on. For a more accurate pressure check, have at least two (2) other top burners burning. Be sure that the gas supply (inlet) pressure is at least one inch above the specified manifold pressure. The gas supply pressure should never be over 14” water column. When properly adjusted the manifold water column pressure is 10” for LP/Propane gas or 5” for Natural Gas Do not use a flame to check for gas leaks a. Disconnect the range and its individual shut-off valve from the gas supply piping system during any pressure of that system at test pressures greater than 14” of water column pressure (approximately ½” psig) b. The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the supply system at test pressure equal to or less than 14” water column pressure (approximately ½” psig) LPKIT INSTRUCTION MANUAL Rev. A. PRINTED July 2016 8. Air Shutter Oven Burner The air shutter for the oven burner may need adjustment, especially if the unit has been converted for use with LP/Propane gas. The approximate flame length of the oven burner is one inch (distinct inner blue flame). To Determine if the oven burner flame is proper: a. b. With the toe tick removed, set the oven to bake at 350°F and observe the flame. If the flame is yellow in color, increase the air shutter opening size. If the flame is blue lifting away from the burner, reduce the air shutter opening size. Turn off oven and allow it to cool before adjusting the air shutter. To adjust, loosen the lock screw, reposition the air shutter and tighten the lock screw. Retest the burner by repeating the steps above. When the burner flame is a distinct blue color burning steadily, the air shutter is adjusted correctly. 9. Installation of New LP / Propane Rating / Serial Plate Record the model and serial number on the LP / Propane Rating serial plate provided in this kit. The information can be obtained from the existing Rating / Serial plate. Place the new plate as close as possible to the existing Rating / Serial plate on the range.
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