Use, Care, and Installation Guide www.zephyronline.com Shade CSH -E36SX CSH -E42SX CSH -E48SX Model number: Serial number: Date of Purchase: Sales Dealer: MAY07.0101 © Zephyr Corporation. www.zephyronline.com 2 3 INSTALLATION Ducting Calculation Sheet ............................... Mounting Height and Clearance ..................... Ducting .................................................................. Specifications ....................................................... Internal Blower .................................................... Preparing Hood for External Blower .............. Mounting the Hood ............................................ 4 5 6 7 8-9 10 - 11 12 - 13 FEATURES & CONTROLS Controls Overview .............................................. 14 - 16 Door Insert Panel ................................................. 17 MAINTENANCE Cleaning ................................................................. 18 Lights ....................................................................... 19 TROUBLE SHOOTING ...................................... 20 LIST OF ACCESSORIES/PARTS ....................... 21 1 Ta ble of C ontents SAFETY NOTICE .............................................. LIST OF MATERIALS ....................................... www.zephyronline.com Important safety Notice READ AND SAVE THESE INSTRUCTIONS WARNING TO REDUCE TH E R IS K O F FIR E O R E LE C TR IC SHOC K, DO NOT USE TH IS FAN W ITH ANY S O LID-S TATE SPE E D CONTROL DEV IC E. WARNING TO RE DUCE TH E R IS K O F FIR E, E LE C TR IC SH O C K, O R INJU RY TO P E R SON S, O B S E RVE TH E FO LLO W ING: a. Use this unit only in the manner intended by the manufacturer, If you have questions, contact the manufacturer. b. Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominentwarning device, such as tag, to the service panel. CAUTION For General VentilatingUse Only. Do not Use to Exhaust Hazardous or Explosive Materials and Vapors. Take care when using cleaning agents or detergents.Suitable for use in household cooking area. WARNING TO REDUC E TH E R IS K O F A RA NG E TO P GR E AS E FIR E: a. Never leave surface units unattendedat high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or mediumsettings. b. Always turn hood ON when cooking at high heat or when cooking flambeing food (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe) c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter. d. Use proper pan size. Always use cookware appropriatefor the size of the surface element. WARNING TO RE DUC E TH E R IS K O F INJURY TO P ERSON S IN TH E EV E NT O F A RA NG E TO P G R E AS E FIR E, O B S E RVE TH E FO LLOW ING : a. SM OTHER FLA MES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. B E CARE FUL TO P R EV E NT BUR NS. If the flames do not go out immediately,E VAC UATE AND CALL TH E FIR E DE PARTME NT. b. NEV E R PIC K UP A FLAMI NG PAN - You may be burned. c. DO NOT US E WATE R, includingwet dishcloths or towels - a violentsteam explosion will result. d. Use an extinguisher ONLY if: 1. You know you have a class AB C extinguisher, and you already know how to operate it. 2. The fire is small and contained in the area where it started. 3. The fire departmentis being called. 4. You can fight the fire with your back to an exit. 5. Based on “Kitchen Fire Sa fety Tips” published by NFPA. WARNING TO R E DUC E TH E R IS K O F FIR E, E LE C TR IC SHOC K O R INJURY TO PER SONS, O B S E RVE TH E FO LLOW ING : a. Installation Work and Electrical Wiring Must be Done by Qualified Person (s) In Accordance with all Applicable Codes and Standards, Including Fire-Rated Construction. b. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burningequipmentto prevent back drafting. Follow the heating equipmentmanufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American S ociety for Heating, Refrigeration, and Air ConditioningEngineers (AS H R AE) and the local code authorities. c. When cutting or drillinginto wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. WARNING TO REDUC E TH E R IS K O F FIR E, US E O NLY ME TAL DU C TW O R K. CAUTION To reduce risk of fire and to properly exhaust air, be sure to duct air outside - Do not vent exhaust air into spaces within walls or ceilings or into attics, crawl spaces or garages. CAUTION To Reduce the Risk of Fire and Electric Shock, Install This Range Hood Only with Remote Blower Models C B E-1000 Rated Maximum 6.2 amp, 120 Vac 60Hz or Integral Blowers Manufactured by Zephyr Ventilation, Models C B I-600. 2 Lis t of M a teria ls MODEL: CSH-ExxSX 1 - Hood Body 2 - Baffle Filters (1 - 36” model) 4 - GU-10, 120V, 50W Halogen Bulbs 1 - Hood Door 2 - Telescopic Duct Covers 1 - Ceiling Mounting Bracket 1 - HARDWARE PACKET 7 - 2” wood screws 7 - anchors 7 - 1/2” washers 4 - screws (Dimension 5 x 15mm) 4 - adhesive fastener (to hold cable tie) 4 - cable tie 1 - HARDWARE PACKET, EXTERNAL BLOWER KIT 1 - 8” collar 1 - external blower connection box 10 - 1/2” self tapping screws 6 - 4mm internal diameter washer 1 - wiring for the connection to external blower NO DUCTING IS PROVIDED EXTERNAL AND INTERNAL BLOWER SOLD SEPARATELY Make sure to remove the protective film off of the hood before installation in order to make removal of the film easie r. Be careful not to scrat ch the stainless steel while installing. 3 Ins ta lla tion - Ductwork C a lcula tion S heet www.zephyronline.com Equivalent number length x used = Duct pieces Equivalent number length x used = Duct pieces Total Total 3 1/4” x 10” Rect., straight 1 Ft. x( ) = Ft. 6” Round 30 Ft. wall cap with damper x( ) = Ft. 7” Round, straight 1 Ft. x( ) = Ft. 6” Round, roof cap 30 Ft. x( ) = Ft. 7” Round, straight 1 Ft. x( ) = Ft. 6” round to 3 1/4” x 10” rect. transition 1 Ft. x( ) = Ft. 3 1/4” x 10” Rect. 90 0 elbow 15 Ft. x( ) = Ft. 16 Ft. x( ) = Ft. 3 1/4” x 10” Rect. 45 0 elbow 9 Ft. x( ) = Ft. 6” round to 3 1/4” x 10” rect. transition 90 0 elbow 7” Round, 90 0 elbow 15 Ft. x( ) = Ft. 3 1/ 4” x 10” Rect. 90 0 flat elbow 24 Ft. 7” Round, 45 0 elbow 9 Ft. x( ) = Ft. 7” Round 30 Ft. wall cap with damper x( ) = Ft. 7” Round, roof cap 30 Ft. x( ) = Ft. 7” round to 3 1/4” x 10” rect. transition 8 Ft. x( ) = Ft. 7” round to 3 1/4” x 10” rect. transition 90 0 elbow 15 Ft. x( ) = Ft. x( ) = Ft. Ft. 3 1/4” x 10” 30 Ft. Rect. wall cap with damper x( 3 1/4” x 10” Rect. to 6” round transition 5 Ft. x( ) = Ft. 3 1/ 4” x 10” Rect. to 6” round transition 90 0 elbow 15 Ft. x( ) = Ft. 6” Round, 90 0 elbow 15 Ft. x( ) = Ft. 6” Round, 45 0 elbow 9 Ft. x( ) = Ft. ) = Subtotal column 1 = Ft. Maximum Duct Length: For satisfactory air movement, the total duct length of a 3 1/4” x 10” rectangular, 6” or 7” diameter round ductshould not exceed 100 equivalent feet. 4 Subtotal column 2 = Ft. Subtotal column 1 = Ft. Total ductwork Ft. = Maximum mount height should be no higher than 32". Min 36"- Max 40" It is important toinstall the hood at the proper mounting height. Hoods mountedtoo low could result in heat damage and fire hazard; while hoods mountedtoo high will be hard to reach and will loose its performance and efficiency. Min 96"- Max 108 Min 24"-Max 32" If available, also refer to range manufacturer's height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences. 36" *Minimum ceiling height of 96 ”. Hood mounted at 24” above cooking surface. *Maximum ceiling height of 108 ". Hood mounted at 32" above cooking surface. *measured from bottom of door to top of cooking surface. Minimum Duct Size: DUCTING Round - 6” minimumat 600 cfm Round - 10" to 8” minimum at 1000 cfm Rect angular - 3 1/4” x 10” minimum only if using internal blower at 600 cfm. Using rectangular ductwork will require a transition adapter (not provided, but readily available at most hardware stores). A minimum of 6” round or 3-1 /4 x 10" rectangular duct work must be used to maintain maximum airflow efficiency withthe 6 00cfm internal blower. A minimum of 10"to 8” round must be used with the 1000 cfm external blower. Always use rigid type metal duct work only. Flexible ducts could restrict air flow by up to 50%. DAMAGE-SHIPMENT/ INSTALLATION: Use calculation worksheet to compute total duct work. • Please fully inspect unit for damage befo re installation. ALWAYS, when possible, reduce the number or transitions and turns. If a reducer is used, install a long reducer instead of a pancake reducer. Reduce duct size as far away from opening as possible. • If the unit is damaged in shipment , return the unit to the store in which it was bought for repair or replacement. • If the unit is damaged by the customer , repair or replacement is the responsibility of the customer. If turns or transitions are required: Install as far away from opening and as far apart, between 2, as possible. • If the unit is damaged by the ins taller (if other than the customer), repair of replace ment must be made by arrangement between customer and installer. 5 Installation - Mounting Height & Clearance Minimum mount height between range top to hood bottom should be no less than 24". Installation - Ducting www.zephyronline.com WARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics, or garages. All exhaust must be ducted to the outside. Use single wall rigid Metal ductwork only. Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or DuctTape. Some Ducting Options: External Blower Roof Pitch w/ Flashing & Cap side wall cap with gravity damper Soffit or crawl space External Blower Soffit or crawl space 6 12” 10” Min. 36” Max 40” 8“-12" 20" 31 1/4” 8" 10” or 24” Installation - Specifications 16 7/8” 30", 36”, 42” DOOR INSERT PANEL 1/8” (3.175 mm) thickness 24 5/8” (625mm) 35 7/16”, 41 7/32”, 47 1/4” 1/4” 36 inch-31 5/6" 42 inch-36 13/16” 48 inch-42 7/8” R 7 3/8” 5/ 16 ” ” /8 41 O R 4 11 /3 2” 15 /32” 1“ 8 5/16” 9 3/16” 7 Ins ta lla tion - Interna l B lower www.zephyronline.com ATTENTION The following are intructions for installing internal blower model CBI-600. For instructions on preparing for external blower model CBE-1000 please turn to page “10”. Before installing, verify that motor spins freely. The internal blower kit consists of the blower and capacitor box with wiring. 1. Position blower as shown. 2. Att ach blower to flange as shown using the provided 1/2” 5x15mm screws with washers. 3. P osition capacitor box as shown. 4. Secure capacitor bo x to hood using the provided 1/2” self tapping screws. 8 6. Re-attach grounding screw to finish installation of capacitor box. Refer to Fig-A on previous page. 7. Attach short capacitor connector to blower connector. 8. Att ach long capacitor connector to control board connector. 9. Use plastic tie to hold wiring together. 10. Remove wood block Final view of internal blower install. Continue to page “12” for hood installation instructions. 9 Installation - Internal Blower 5. Remove existing grounding screw and attach grounding wire from capacitor box. Ins ta lla tion - P repa ring E xterna l B lower www.zephyronline.com ATTENTION The following are intructions on preparing your hood for installation with external blower model CBE-1000. For instructions on installing internal blower model CBI-600 please turn to page “8”. NOTE: Please refer to the CBE-1000 manual for external blower mounting instructions. The external blower kit consists of an 8” collar, and external blower wiring box. The external blower is purchased separately. 1. Remove screws from internal flange. 2. Remove internal flange from hood. 3. Position 8” collar as shown. 4. Att ach 8” collar to hood as shown using provided 1/2” self t apping screws. 5. Attach external blower wiring box to top of hood using provided 1/2” self t apping screws. 10 7. Secure cover to box with provided screw. 8. Attach connector from external blower wiring box to control board box connector inside hood. 9. Attach grounding wire from external blower wiring box to grounding screw of the junction box. Refer on Fig-A in diagram below . 10. Final view of external blower preparation Continue to page “12” for hood installation instructions. For external blower installation please refer to the manual included with the external blower. 11 Ins ta lla tion - P repa ring E xterna l B lower 6. Position cover onto external blower wiring box. Installation - Preparing Hood www.zephyronline.com Duct Cover Ceiling Bracket Duct Cover Ceiling Bracket B 20” 24” C 16 1/4” A min 24” max 32” C/L C/L Attach screws to ceiling bracket 1. Measure from cooking surface to hood bottom, level and mark line A. 2. Plum and mark center line. 3. Mark mounting height line B (20” from line A). This is the top of the hood. 4. Measure up, 16 1/4” from line A and mark mounting spread from C/L. Line C (24”). 5. Follow center line up to the ceiling, measure and mark 5 3/4” away from the wall. Make sure the spot you mark is still on the center line. This is where the duct cover celing bracket will mount. 6. Place duct cover ceiling bracket onto ceiling and mark the (2) holes where screws will be attached. If attaching bracket to drywall only, drill and insert the provided anchors into the marked holes. Cut out inside diameter of the ceiling bracket to fit the 6” or 8”round duct work through. Attach bracket to ceiling with (2) screws provided. ELECTR I CAL - WAR NI NG 7. Prepare duct work and electrical. All Electrical work must be performed by a qualified electrician or person with similiar technical know and background. For personal safety, remore house fuse or open circuit beaker before beginning installation. Do not use extension cords or adapter plug with this appliance. Follow National Electrical Codes or prevailing local codes and ordinances. Electrical Supply: This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere cicuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please refer to Electrical Diagram labeled on product. 12 )NSTALLATION -OUNTING (OOD 4OP GAP BETWEEN BRACKET AND WALL " # ! "OTTOM !TTACH SCREWS TO BOTH SIDES OF THE DUCT COVERS AND SECURE TO CEILING BRACKET v %LECTRICAL 0LACE WALL BRACKET ON LINE # 0OSITION TOP OF WALL BRACKET SO IT IS EVEN WITH THE v MOUNTING SPREAD -AKE SURE BRACKET IS ATTACHED TO WALL AS SHOWN IN THE DIAGRAM 4HE TOP OF THE WALL BRACKET SHOULD HAVE A GAP BETWEEN IT AND THE WALL 4HE BOTTOM SHOULD BE FLUSH AGAINST THE WALL 5SE v WOOD SCREWS TO ATTACH BRACKET TO WALL 5SE ANCHORS IF NOT MOUNTING TO STUDS ,IFT HOOD ONTO WALL BRACKET THERE IS A LIP ON THE BACK OF THE HOOD WHICH WILL REST ON THE WALL BRACKET 3ECURE IN PLACE BY SCREWING SCREWS WITH WASHERS THROUGH HOOD INTO THE WALL 4HERE ARE TWO HOLES AT THE BOTTOM INSIDE THE HOOD IN WHICH TO DO THIS 0LACE TELESCOPIC DUCT COVERS ON TOP OF HOOD AND EXTEND TOP DUCT COVER TO THE CEILING BRACKET !TTACH DUCT COVER TO CEILING BRACKET WITH THE PROVIDED SCREWS 2UN DUCT WORK DOWN TO TOP OF MOTOR !TTACH ELECTRICAL WIRING FROM CEILING TO WIRING ON TOP OF MOTOR HOUSING SLIDE DUCT COVER UP TOWARDS CEILING TO GAIN ACCESS TO THE MOTOR HOUSING .OTE )F INSTALLING ONTO DRYWALL ONLY WITH NO WALL STUDS PRESENT ATTACH %: ANCHORS NOT PROVIDED INTO THE WALL 0LEASE SEE PAGE FOR EXTERNAL BLOWER INSTALLATION INSTRUCTIONS Fea tures & C ontrols - Touch C ontrols & F ea tures www.zephyronline.com 1. Blower On/Off By pressing , the blower is switched On and Off. 2. Speed Selection The 3 speed levels are selected by presing level selected. to decrease and to increase speed level. T he display indicates 3. Delay Off This is used for programmed shut down of blower and lights 15 minutes after the function is activated. Press once, a dot flashes in the lower right hand side of display indicating the function is on. The hood will completely shut down in 15 minutes. 4. Lights On/Off/Dim Switch lights On and Off by pressing key once. To dim lights, press again. 5. Advance Display Functions Filters Clean Reminder (Baffle): After every 3 0 hours of use, the display will start flashing an possible clogs. reminding you to clean the baffle filters from residue and The standard Baffle Filters are required to be cleaned frequently and as recommended in order to maintain blower efficiency. If improperly maintained, residue from cooking will sift though filters and cause damage to hood blowers and other sensitive components; and possibly clog duct w ork and create a fire hazard. 14 Filter Clean Reminder: When flashes on display, the baffle filters installed are required to be cleaned. This will occur after every 30 hours of use. Clean Filters display <A> flashes Re-setting Function: Reset the Filter Clean Reminder timer when filters are cleaned and re-installed (with hood off). Press and hold for approx. 5 seconds, the display will appear; hold for approximately 5 seconds until on display disappears . The Filter Clean Reminder function is now re-set and a new 30 hours elapse cycle is initiated. To Reset hold 5 secs. 15 display from <C> to < > F ea tures & C ontrols - B a ffle F ilters C ha nge Indica tor Filter Clean Reminder (Standard Baffle Filters fitted): A set of baffle filters are fitted by the factory. These Baffle Filters are intended to filter out residue from cooking. They need not be replaced on a regular basis but are required to be kept clean. The Filter Clean Reminder function in the microprocessor will automatically indicate by a flashing when the metal filters need to be cleaned after every 30 hrs. of use. Filters can be cleaned by hand with non-abrasive soap or in a dishwasher. Features & Controls - Remote Features www.zephyronline.com Infrared Receiver / Transmitter: By aiming the infrared transmitter (located at the top of the remote control) to the infrared receiver (located on the bottom of the range hood) you can control the following features remotely: 1 2 1 LightsOn/Off,Dim 2 Adjust3 SpeedLevels 3 BlowerOn/Off Lights On/Off/ Dim Switch lights On and Off by pressing key Speed Selection The 3 speed levels are selected by pressing . To dim ligh ts, press to decrease and again. to increase speed level. The display indicates level selected. 3 Blower On/Off By pressing , the blower is switched On and Off. When tched swi on, the blower starts up on speed level 2. 16 The original stainless steel insert panel may be replaced with any 1/8” fired rated piece of material. The panel dimensions for each model are as follows; Width Height Thickness CSH-E48SX 42 7/8” 24 5/8” 1/8” CSH-E42SX 36 13/16” 24 5/8” 1/8” CSH-E36SX 31 5/16” 24 5/8” 1/8” Door Insert Panel Insert Panel Dimensions: 1. 2. 3. 4. Using a Phillips head screwdriver, remove (3) screws [ a ] from the top cap. Remove top cap [ b] and slide front insert panel [ c] up to remove from door. Insert new panel the same way it was removed. Replace top cap and attach with screws removed from step 1. Remove screws [ a ] Top cap [ b] FRONT PANEL [ c] 17 Features & Controls - Removing and Installing Insert Panel: Clean periodicallywith hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent , or steel wool/scouring pads which will scratch and damage surface. For heavier soil use liquiddegreaser. After cleaning, you may use non-abrasive stainless steel polish/ cleaners, to polish and buff out the stainless luster and grain. Always scrub lightly, with clean cotton cloth, and with the grain. Do not use any product containing chlorine bleach. Do not use “orange” cleaners. Baffle Filters The Metal Filters fitted by the factory are intended to filter out residue and grease from cooking. They need not be replaced on a regular basis but are required to be kept clean. Filters should be cleaned after every 30 hours of use. Use the Filter Clean Reminder function on the controls to determine when filters require cleaning. 13 1/2” Handles Remove filter by holding handles,sliding up and pulling out. (Fig. 1). 12 1/8” Remove and clean by hand or in dishwasher. Spray degreasing detergent and leave to soak if heavily soiled. Dry filters and re-install before using hood. Replacing Baffle Filters Should filters wear out due to age and prolonged use, contact Zephyr to purchase replacements. Fig. 1 18 M a intena nce - C lea ning Surface Maintenance: M a intena nce - Lights www.zephyronline.com Replacing Light Bulbs: CA UTION: Light bulbs become extremely hot when turned on. DO NOT touch bulbs until switched off and cooled. Touching hot bulbs may cause serious burns. Make sure all power is turned off and bulbs are not hot. Remove bulb by pressing both ends of the metal retaining clip together, the light socket will now protude from the hood allowing you to remove the bulb. (B e careful when releasing retain clip as it is under pressure to hold it in place) Replacement halogen bulbs are available at most stores which sell light bulbs. Purchase type G U-10, 120 V, 50 W. Press together to release clip HalogenBulb 19 Trouble S hooting www.zephyronline.com Issue Cause What to do After installation, the unit doesn’t work? 1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s power is ON. 2. The power line and the cable locking connector is not connecting properly. 2. Check the power connection with the unit is connected properly. 3. The switch board and control board wirings are disconnected. 3. Make sure the wirings between the switch board and control board are connected properly. 4. On the switch board, Black/White wire of White wire is disconnected. 4. Make sure the Black/White wire or White wire connects properly. 5. The switch board or control board is defective. 5. Change the switch board or control board. 1. The motor is defective, possible seized. 1. Change the motor. 2. The thermally protected system detects if the motor is too hot to operate and shuts the motor down. 2. The motor will function properly after the thermally protected system cool down. 3. Damaged capacitor. 3. Change the capacitor. 1. The motor is not secure in place. 1. Tighten the motor in place. 2. Damaged blower wheel/makes noise. 2. Change the motor. 3. The hood is not secured in place. 3. Check the installation of the hood. The motor is working, but the lights are not. 1. Defective halogen bulb. 1. Change the halogen bulb. 2. T he light bulb is loose. 2. T ighten the light bulb. The hood is not venting out properly. 1. T he hood might be hanging to high from the cook top. 1. Adjust the distance between the cook top and the bottom of the hood within 24” and 32” range. 2. The wind from the opened windows or opened doors in the surrounding area are affecting the ventilation of the hood. 2. Close all the windows and doors to eliminate the outside wind flow. 3. Blocking in the duct opening or ductwork. 3. Remove all the blocking from the duct work or duct opening. 4. T he direction of duct opening is against the wind. 4. Adjust the duct opening direction. 5. Using the wrong size of ducting. 5. Change the ducting to at least 6” or higher for the internal blower and 8” or higher for the external blower. 1. Baffle filter is loose. 1. Remove filter and reinstall it or c hange the baffle filter. 1. Control board needs to be reset. 1. Turn circuit breaker which controls the hood off for at least 15 minutes. Turn it back on and this should fix the problem. 1. Defective control board. 1. Replace control board. Light works, but motor is not turning. The unit is vibrating. Filter is vibrating. After hood has been installed for a period of time, it stopped working. 20 Halogen Bulb G U-10, 120V, 50W Part# Z0B-0020 Accessory Descr iption Part# Internal Blower, 600 cfm CBI-600 External Blower, 1000 cfm CBE-1000 Duct Cover Extension Kit Z1C-00SH 21 List of Parts and Accessories Part Descr iption
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