Bosch BOVA-36HN1-M18M Installation Instructions
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Bosch BOVA-36HN1-M18M is a powerful and efficient heat pump that can provide both heating and cooling for your home. With a SEER rating of up to 18, this unit is one of the most energy-efficient heat pumps on the market. It also features a variety of advanced features, such as variable-speed operation, which allows it to adjust its speed to match the cooling or heating needs of your home. This helps to save energy and money on your utility bills.
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Bosch BOVA Split System Heat Pump Condensing Units Up to 18 SEER 2-3-4-5 Ton Capacity R410A Installation Instructions 2 | Bosch IDS BOVA Data subject to change Installation Instructions 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 3 Table of Contents 1 Key to symbols and safety instructions 4 2 Unit location considerations 6 3 Unit preparation 8 4 Setting the unit 8 5 Refrigerant line considerations 9 6 Refrigerant line routing 10 7 Refrigerant line brazing 11 8 Refrigerant line leak check 13 9 Evacuation 13 10 Service valves 14 11 Electrical - low voltage 15 12 Electrical - high voltage 16 13 Start up 17 14 System charge adjustment 18 15 System operation and troubleshooting 21 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 4 | Bosch IDS BOVA 1 1.1 Key to symbols and safety instructions Key to symbols Warnings Installation Instructions 1.2 Safety Please read before proceeding CAUTION: Warnings in this document are identified by a warning triangle printed against a grey background. Keywords at the start of a warning indicate the type and seriousness of the ensuing risk if measures to prevent the risk are not taken. This document is customer property and is to remain with this unit. Please return to service information pack upon completion of work. These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to your installing dealer or local distributor. The following keywords are defined and can be used in this document: DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor to moderate injury. NOTICE is used to address practices not related to personal injury. Important information The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacturer’s split systems are A.H.R.I. rated only with TXV indoor systems. Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance and the best overall system reliability. This document contains a wiring diagram and service information. This is customer property and is to remain with this unit. Please return to service information pack upon completion of work. This symbol indicates important information where there is no risk to people or property. CAUTION: This information is intended for use by individuals possessing adequate backgrounds of electrical and mechanical experience. Any attempt to repair a central air conditioning product may result in personal injury and/or property damage. WARNING: HAZARDOUS VOLTAGE Data subject to change Failure to follow this warning could result in property damage, severe personal injury, or death. Disconnect all electric power, Including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 5 WARNING: REFRIGERANT OIL WARNING: SERVICE VALVES Any attempt to repair a central air conditioning product may result in property damage, severe personal injury, or death. These units use R-410A refrigerant which operates at 50 to 70% higher pressures than R-22. Use only R-410A approved service equipment. Refrigerant cylin-ders are painted a “Rose” color to indicate the type of refrigerant and may contain a “dip” tube to allow for charging of liquid refrigerant into the system. All R-410A systems with variable speed compressors use a PVE oil that readily absorbs moisture from the atmosphere To limit this ‘hygroscopic“ action. the system should remain sealed whenever possible. If a system has been open to the atmosphere for more than 4 hours, the compressor oil must be replaced. Never break a vacuum with air and always change the driers when opening the system for component replacement. CAUTION: HOT SURFACE May cause minor to severe burning. Failure to follow this Caution could result in property damage or personal injury. Do not touch top of compressor. Failure to follow this warning will result in abrupt release of system charge and may result in personal injury and/ or property damage. Extreme caution should be exercised when opening the Liquid Line Service valve. Turn valve stem counterclockwise only until the stem contacts the rolled edge. No torque is required. WARNING: BRAZING REQUIRED Failure to inspect lines or use proper service tools may result in equipment damage or personal injury. if using existing refrigerant lines make certain that all joints are brazed, not soldered. WARNING: HIGH CURRENT LEAKAGE Failure to follow this warning could result in property damage, severe personal injury, or death. Grounding is essential before connecting electrical supply. CAUTION: CONTAINS REFRIGERANT Failure to follow proper procedures can result in personal illness or injury or severe equipment damage.System contains oil and refrigerant under high pressure. Recover refrigerant to relieve pressure before opening system. CAUTION: GROUNDING REQUIRED Failure to inspect or use proper service tools may result in equipment damage or personal injury. Reconnect all grounding devices. All parts of this product that are capable of conducting electrical current are grounded. if grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. CAUTION: INDOOR UNIT REQUIRED The indoor units must be matched with TXV. The model of TXV can be changed according to the system capacity. Bosch Thermotechnology Corp. | 12.2016 Data subject to change 6 | Bosch IDS BOVA 2 Installation Instructions Unit location considerations 2.1 2.2 Unit dimensions Unit Dimensions Models H x W x L (Inches) BOVA-36 24-15/16 x 29-1/8 x 29-1/8 BOVA-60 33-3/16 x 29-1/8 x 29-1/8 Table 1 Refrigerant piping limits Maximum line equivalent length = 100 feet. Maximum vertical equivalent length = 50 feet. Use only the line diameters indicated in Table 5.1. If the suction line sets are greater than 60 feet do not use a larger suction line than recommended. The unit’s weight values is on the carton box. When mounting the outdoor unit on a roof, be sure the roof will support the unit’s weight. Properly selected isolation is recommended to prevent sound or vibration transmission to the building structure. W Standard Line Set 100’ Max Line Length H 50’ Max Line Lift L Figure 1 50’ Max Line Lift Figure 2 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 2.3 Bosch IDS BOVA | 7 Location restrictions Ensure the top discharge area is unrestricted for at least 60 inches above the unit. Do not locate outdoor unit near bedrooms since normal operational sounds may be objectionable. Avoid Install Near Bedrooms Position unit to allow adequate space for unobstructed airflow, wiring, refrigerant lines, and serviceability. Allow a minimum of 12 in. clearance on one side of access panel to a wall and a minimum of 24 in. on the adjacent side of access panel. Min. 60” Unrestricted Min. 20” to Shrubbery Min. 36” Unrestricted Maintain a distance of 24 in. between units. Position unit so water, snow, or ice from roof or overhang cannot fall directly on unit. Access Panel See Fig. 3 and Fig. 4. Cold climate considerations (heat pump only) Figure 3 Precautions must be taken for units being installed in areas where snow accumulation and prolonged below-freezing temperatures occur. Units should be elevated 3-12 inches above the pad or rooftop, depending on local weather. This addi-tional height will allow drainage of snow and ice melted durIng defrost cycle prior to its refreezlng. Ensure that drain holes in unit base pan are not obstructed, preventing drainage of defrost water (Fig. 5). If possible, avoid locations that are likely to accu-mulate snow drifts. if not possible, a snow drift barrier should be installed around the unit to prevent a build-up of snow on the sides of the unit. Min. 20” to Shrubbery Min. 36” to Shrubber Access Panel Figure 4 Min 12" Snow barrier Snow legs 3- 12" Elevation pad Figure 5 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 8 | Bosch IDS BOVA 3 Installation Instructions Unit preparation 3.1 Prepare the unit for installation STEP 1 - Check for damage and report promptly to the carrier any damage found to the unit (Fig. 6). The charge port can be used to check to be sure the refrigerant charge has been retained during shipment. Figure 7 The dimension see Unit Dimensions. Figure 6 4 4.1 Setting the unit Pad installation When installing the unit on a support pad, such as a concrete slab, consider the following: The pad must be at least 1-2” larger than the unit on all sides. The pad must be separate from any structure. The pad must be level. The pad must be high enough above grade to allow for drainage. The pad location must comply with National, State, and Local codes. These instructions are intended to provide a method to tie-down system to cement slab as a securing procedure for high wind areas. Check Local Codes for tie-down methods and protocols. See Detail A #7 X 3/8” Self Tapping Screws (Don’t Exceed 3/8” long) Detail A Brackets: 2" width, 1/16" thickness, height as required. Available from distributor or in market place. 1/4” Χ 1-1/2” Hex Washer Head Concrete Screws (3/16” Pilot Hole Needed. Pilot Hole Should Be1/4” Deeper Than The Fastener Embedment) Figure 8 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 5 Bosch IDS BOVA | 9 Refrigerant line considerations 5.1 5.4 Reuse existing refrigerant lines Refrigerant line and service valve connection sizes Suction line Liquid line Suction line connection Liquid line connection BOVA-36 3/4 3/8 3/4 3/8 BOVA-60 7/8 3/8 7/8 3/8 Models If using existing refrigerant lines make certain that all joints are brazed, not soldered. For retrofit applications, where the existing refrigerant lines will be used, the following precautions should be taken: Table 2 5.2 CAUTION: Required refrigerant line length Ensure that the refrigerant lines are the correct size. Refer to Section 5.1 listed and Table 2. Ensure that the refrigerant lines are free of leaks, acid, and oil. Determine required line length (Fig. 9). The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacturer’s split systems are A.H.R.I. rated only with TXV indoor systems. Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency, optimum per-formance and the best overall system reliability. Line Length Figure 9 5.3 Refrigerant line insulation The Suction Line must always be insulated. DO NOT allow the Liquid Line and Suction Line to come in direct (metal to metal) contact. Liquid Line Suction Line Insulation Figure 11 Figure 10 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 1 0 | Bosch IDS BOVA 6 6.1 Installation Instructions Refrigerant line routing Comply with National, State, and Local Codes when isolating line sets from joists, rafters, walls, or other structural elements. Precautions Take precautions to prevent noise within the building structure due to vibration transmission from the refrigerant lines. For Example: When the refrigerant lines have to be fastened to floor joists or other framing in a structure, use isolation type hangers. Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings. Where the refrigerant lines run through a wall or sill, they should be insulated and isolated. Isolate the lines from all ductwork. Minimize the number of 90º turns. 8 Feet Maximum Jo ist/Raft er Isolator Side View 8 Feet Maximum Line Set Secure Suc tion li ne from joists us ing isolators every 8 ft . Secure Liquid Line directly to Suc tion li ne using tape, wire, or other approp riate method every 8 ft. Isolation From Joist/Rafter Figure 12 8 Feet Maximum Wall Isolator Line Set Side View 8 Feet Maximum Secure Suc tion Line using isolators every 8 ft . Secure Liqu id Line directly to Suc tion Line using tape, wire, or other approp riate method every 8 ft. Isolation In Wall Spaces Figure 13 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 11 Wall Sealant Duc twork Insulati on Suc tion Line Isolator Line Set Isolation Through Wall DO NOT hang line sets from duc twork Figure 14 7 7.1 1. Refrigerant line brazing Braze the refrigerant lines Remove caps or plugs. Use a deburing tool to debur the pipe ends. Clean both internal and external surfaces of the tubing using an emery cloth. Figure 15 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 1 2 | Bosch IDS BOVA 2. Installation Instructions Remove the pressure tap cap from both service valves. Field supplied and installed 3-4" from valve Figure 18 Figure 16 3. Purge the refrigerant lines and indoor coil with dry nitrogen. 5. Replace the pressure tap caps after the service valves have cooled. This pipe must have a thimble Figure 19 Figure 17 4. Wrap a wet rag around the valve body to avoid heat damage and continue the dry nitrogen purge (Fig. 18). Braze the refrigerant lines to the service valves. Check liquid line filter drier’s directional flow arrow to confirm correct direction of refrigeration flow (away from outdoor unit and toward evaporator coil) as illustrated. Braze the filter drier to the Liquid Line. Continue the dry nitrogen purge. Do not remove the wet rag until all brazing is completed. Remove the wet rag before stopping the dry nitrogen purge. Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 8 8.1 1. Refrigerant line leak check Check for leaks Bosch IDS BOVA | 13 9 9.1 Evacuation Evacuate the refrigerant lines and indoor coil Pressurize the refrigerant lines and evaporator coil to 150 PSIG using dry nitrogen. 150 PSIG Do not open the service valves until the refrigerant lines and indoor coil leak check and evacuation are complete. 1. Evacuate until the micron gauge reads no higher than 350 microns, then close the valve to the vacuum pump. 0350 Microns ON OFF Figure 20 Figure 22 2. Check for leaks by using a soapy solution or bubbles at each brazed location. 2. Observe the micron gauge. Evacuation is complete if the micron gauge does not rise above 500 microns in one (1) minute. Once evacuation is complete blank off the vacuum pump and micron gauge, and close the valves on the manifold gauge set. 1 MIN. Figure 23 Figure 21 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 1 4 | Bosch IDS BOVA 10 Installation Instructions Service valves 10.1 Open the service valves Cap 5/16” Hex Wrench for Sucti on Service Valve WARNING: Extreme caution should be exercised when opening the Liquid Line Service Valve. Turn counterclock wise until the valve stem just touches the rolled edge. No torque is required. Failure to follow this warning will result in abrupt release of system charge and may result in personal injury and /or property damage. Unit S ide of Service Valve 3/16” Hex Wrench for Liqu id Service Valve Roll ed Edge to Capti vate Stem Hex Headed Valve System Leak check and evacuation must be com pleted before opening the service valves. Service Port The Suction Service Valve must be opened first BEFORE opening the Liquid Service Valve! 1. Remove service valve cap (Fig 24). 2. Fully insert hex wrench into the stem and back out counterclockwise until valve stem just touches the rolled edge (approximately five (5) turns.) 3. Replace the valve stem cap to prevent leaks. Tighten finger tight plus an additional 1/6 turn. 4. Repeat STEPS 1 - 3 for Liquid Service Valve. Data subject to change Figure 24 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 11 Bosch IDS BOVA | 15 Electrical - low voltage 11.1 Low Voltage Maximum Wire Length Table 3 defines the maximum total length of low voltage wiring from the outdoor unit, to the indoor unit, and to the thermostat. 24 Volts - Wire size Max. wire length 18 AWG 150 Ft. 16 AWG 225 Ft. 14 AWG 300 Ft. Table 3 11.2 Low voltage hook-up diagrams Air Handler Hook-up Diagram Access Panel Low Voltage connection must be made inside the outdoor unit case. Figure 25 Notes: 1. Be sure power supply agrees with equipment nameplate. W2 B C R Y 2. Power wiring and grounding of equipment must comply with local codes. 3. Low voltage wiring to be No. 18 AWG minimum conductor. 4. “____” The electric auxiliary heat connection. BLACK G THERMOSTAT G R C w1 INDOOR UNIT C Y B D/W OUTDOOR UNIT Control Wiring for H/P Systems. Figure 26 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 1 6 | Bosch IDS BOVA 12 Electrical - high voltage 12.1 High voltage power supply Installation Instructions 12.2 High voltage disconnect switch Install a separate disconnect switch at the outdoor unit. Field provided flexible electrical conduit must be used for high voltage wiring. WARNING: LIVE ELECTRICAL COMPONENTS! During installation, testing, servicing, and trouble shooting of this product, it may be necessary to work with live electrical components. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. The high voltage power supply must agree with the equipment nameplate. Power wiring must comply with national, state, and local codes. Follow instructions on unit wiring diagram located on the inside of the control box cover and in the Service Facts document included with the unit. Figure 28 12.3 High voltage ground Ground the outdoor unit per national, state, and local code requirements. Figure 27 Figure 29 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 13 Bosch IDS BOVA | 17 Start up 13.1 5. Set system thermostat to ON. System start up 1. Ensure Sections 7, 8, 9, 10, 11, 12, and 13 have been completed. 2. Set System Thermostat to OFF. TUE Inside EM HEAT Set To Following Schedule OFF COOL DONE CANCEL OFF DONE CANCEL Figure 33 Figure 30 3. Turn on disconnect to apply power to the indoor and outdoor units. ON OFF Figure 31 4. Wait one (1) hour before starting the unit if compressor crankcase heater is used and the outdoor ambient temperature is below 70 ºF. 60 MIN. Figure 32 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 1 8 | Bosch IDS BOVA 14 Installation Instructions System charge adjustment 14.1 14.2 Subcooling charging and refrigerant adjustment in cooling (above 55°F outdoor temp.) Charging: weigh-in method 1. Weigh-In method can be used for the Initial installation, or anytime a system charge is being replaced. weigh-In Method can also be used when power is not available to the equipment site or operating conditions (indoor/Outdoor temperatures) are not In range to verify with the subcooling charging method. A B C Factory Charge Charge multiplier for interconnecting refrigerant tube length The data on nameplate 0.6 oz/ft Model All models Check the outdoor ambient temperatures. Subcooling (in cooling mode) is the only recommended method of charging above 55ºF outdoor ambient temperatures. For outdoor ambient temperatures below 55ºF , use weigh-in charge method. Note:It is important to return in the spring or summer to accurately charge the system in the cooling mode when outdoor ambient temperature is above 55ºF. Outdoor Temperature Above 55ºF Table 4 The factory charge in the outdoor unit is sufficient for 15 feet of standard size interconnecting liquid line. 120ºF 55ºF 55ºF New Installations — Calculating additional charge for lineset greater than 15 ft. 1. Total Line Length (ft) 2. Standard Lineset (ft) = 3. (a) minus (b) = _________(c) 4. Refrigerant Multiplier = 0.6 oz/ft (d) 5. Refrigerant Adder (c*d) = _________(e)* Outdoor Temperature Below 55ºF = _________(a) 15 (b) Outdoor Temp1 Outdoor Temp2 Figure 34 For best results the indoor temperature should be kept between 70ºF to 80ºF. *If lineset is less than 15 ft, (e) = 0 Sealed-System Repairs — Calculating total system charge. 1. Total Line Length (ft) = _________(a) 2. Standard Lineset (ft) = 15 80 ºF (b) 3. (a) minus (b) = _________(c) 4. Refrigerant Multiplier = 0.6 oz/ft (d) 5. Refrigerant Adder (c*d) = _________(e)* 6. Factory Charge (namplate) = _________(f) 7. Total System Charge (e+f) = ________ _ 70ºF *If lineset is less than 15 ft, (e) = 0 Indoor Temp The only mode approved for validating system charge is while in Cooling "Charge Mode". Outdoor Temperature must be between 55°F and 120°F with Indoor Temperature kept between 70°F and 80°F. Figure 35 2. Ensure Sections 7, 8, 9, 10, and 13 have been completed. 3. Stabilize the system. After starting the system in cooling mode, short press “FORCE”button, and “ ” symbol appears in 10 minutes, operate the system for a minimum of twenty (20) minutes. Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 19 After twenty (20) minutes stabilization period, maintain continuous operation while adjusting refrigerant charge or TXV, after which operate system for a minimum of five (5) minutes for system to stabilize, otherwise repeat step 3. 8 40 101 97 93 89 86 82 78 75 42 105 101 97 93 89 86 82 78 44 110 105 101 97 93 89 86 82 46 114 110 105 101 97 93 89 86 48 118 114 110 105 101 97 93 89 50 123 118 114 110 105 101 97 93 52 128 123 118 114 110 105 101 97 54 133 128 123 118 114 110 105 101 56 138 133 128 123 118 114 110 105 Calculate superheat value on suction valves (According to Table 4 ) 58 143 138 133 128 123 118 114 110 Measured Suction Line Temp. = ________ºF 60 148 143 138 133 128 123 118 114 Measured Suction Line Pressure = _______ PSIG 62 153 148 143 138 133 128 123 118 Calculate superheat value = ________ºF 64 159 153 148 143 138 133 128 123 66 164 159 153 148 143 138 133 128 68 170 164 159 153 148 143 138 133 70 176 170 164 159 153 148 143 138 72 182 176 170 164 159 153 148 143 11 12 13 20 MIN. Figure 36 4. Table 4 107! Insulation Figure 36 5. Final Superheat (°F) Suction Temp (°F) Calculate subcooling value on liquid valves (According to Table 5 ) 10 12 14 16 18 20 22 Suction Gage Pressure (PSI) R-410A Refrigerant chart - Final Superheat Final Supercooling(°F) Suction Temp (°F) 6 55 173 176 179 182 185 188 191 195 60 188 191 195 198 201 204 208 211 65 204 208 211 215 218 221 225 229 70 221 225 229 232 236 239 243 247 75 239 243 247 251 255 259 262 266 80 259 262 266 270 275 279 283 287 7 8 9 10 Liquid Gage Pressure (PSI) Measured Suction Line Temp. = ________ºF Measured Suction Line Pressure = _______ PSIG 85 279 283 287 291 295 300 304 309 Calculate superheat value = ________ºF 90 300 304 309 313 318 322 327 331 95 322 327 331 336 341 346 351 355 100 346 351 355 360 365 370 376 381 105 370 376 381 386 391 397 402 407 110 397 402 407 413 418 424 430 435 115 424 430 435 441 447 453 459 465 120 453 459 465 471 477 483 489 496 125 483 489 469 502 508 515 521 528 Table 5 R-410A Refrigerant chart- Final Subcooling Insulation Model Design subcooling Figure 37 24/36 48/60 10°F ± 2°F 8°F ± 2°F Table 6 If calculated subcooling value is lower than the design subcooling value (Table 6), please add refrigerant. Repeat the steps above. Bosch Thermotechnology Corp. | 12.2016 Data subject to change 2 0 | Bosch IDS BOVA 6. Installation Instructions Adjust refrigerant level to attain proper gage pressure. Add refrigerant if the design subcooling is lower than the chart value. 8. Record System Information for reference (Table 7). Record system pressures and temperatures after charging is complete. Description Value Outdoor model number Measured Outdoor Ambient °F Connect gages to refrigerant bottle and unit as illustrated (Fig 38). Measured Indoor Ambient °F Purge all hoses. Measured Liquid Line Temp °F Open bottle. Measured Suction Line Temp °F Liquid Gage Pressure PSIG Stop adding refrigerant when subcooling. matches the charging chart (Table 5) Final Subcooling value. Suction Gage Pressure PSIG Table 7 Recover refrigerant if the design subcooling is lower than the chart value. Figure 38 7. Stabilize the system. Wait 5 minutes for the system condition to stabilize between adjustments. When the subcooling match the chart, the system is properly charged. Remove gages. Replace service port caps to prevent leaks. Tighten finger tight plus an additional 1/6 turn. 20 MIN. Figure 39 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 15 Bosch IDS BOVA | 21 System operation and troubleshooting 15.1 TF = IPM Radiator Temperature) (Table 2) — Control logic description Inverter High Temperature Protection Pressure transducer (Table 3) The variable speed system adopts the same 24VAC control as any conventional Heat Pump. — Operating speed control — Electronic Expansion Valve (EEV) control (ODU) The compressor’s speed is controlled based on coil pressures monitored by pressure transducer. To insure stable and adequate capacity, the compressor speed will modulate relative to evaporator pressure during cooling operation and relative to condensing pressure during heating operation. The target pressure can auto-matically adjust based on compressor operation so optimal capacity can be achieved. Target pressure can manually be adjusted (SW4) to achieve improved dehumidification and capacity demands. — High pressure protection (heating mode) — Low pressure protection (cooling mode) 15.3 The Demand Defrost Control (DDC) monitors the ODU coil temperature using thermistor (T3). A second thermistor (T4) monitors outdoor ambient temperature. Based on these parameters, as well as accumulative run time and high pressure, the DDC calculates proper initiation of defrost. The following three conditions are required to enter defrost: 6: 1. Outdoor coil temperature T3 < 34°F and a corresponding minimum outdoor ambient temperature is met. 2. After “Minimum Run Time” (MRT) is achieved. MRT is based on outdoor ambient temperature (T4), for example: ON OFF 1 2 3 4 3. Figure 40 Switch Description SW4-1 Not used SW4-2 Not used SW4-3 SW4-4 ON Adaptive capacity output disable OFF Adaptive capacity output enable ON Accelerated cooling/heating OFF Normally cooling/heating Defrost description — MRT is 4 hours when: T4 < 23°F — MRT is 2 hours when: 23°F ≤ T4 < 42°F After the high pressure saturation temperature drops below 82°F for 20 minutes. Defrost will terminate once outdoor coil temperature (T3) reaches 64°F for a period of 1 minute or defrost time has exceeded 8 minutes. Defrost Termination Settings (SW5) offers different defrost termination options for enhanced defrost for different geographical &/or outdoor conditions. Table 8 SW5 ON 15.2 Sensors (thermistors/pressure transducer) OFF 1 2 t3 = Outdoor Coil Temperature (Table 1) — High/Low temperature protection — Outdoor fan control (cooling mode) — Defrost control (heating mode) — Ambient Temperature forecast T4 = Ambient Temperature (Table 1) — Operating condition permission — Defrosting condition permission — Outdoor fan control (heating mode) Figure 41 Defrosting choice ON OFF Remarks SW5-1 SW5-2 Operating time is reduced by 10% Defrosting extended for 60 seconds Normal Normal Enter defrost Quit defrost Remarks Default Table 8 T5 = Compressor Discharge Temperature (Table 2) — High/Low temperature protection — Electronic Expansion Valve (EEV) control (ODU) Bosch Thermotechnology Corp. | 12.2016 Data subject to change 2 2 | Bosch IDS BOVA Manual Defrost: Installation Instructions 15.6 Protection functions 1. System must have a call for heat and have been operating for a minimum of 8 minutes. 2. Press “Force” button on inverter board for 6 seconds to begin forced i. If T3 > 143.6°F, compressor is de-energized defrost. ii. If T3 < 129.2°F, compressor is energized Outdoor coil temperature protection (T3) 3. Wait approximately 40 seconds for defrost to initiate. 4. Once defrost initiates, the display will indicate “dF”. i. If 50°F ≤ T4 < 140°F, unit can ope rate in cooling 5. Defrost test will terminate automatically, after which the display will indicate running speed. ii. If -4°F ≤ T4 < 86°F, unit can operate in heating If a second defrost test is required, repeat step 3 after 5 minutes. iii. If T4 < 6.8°F, heat pump will provide 24V control to indoor unit energizing electric heat (if installed). 6. 15.4 Compressor crankcase heater description Refrigerant migration during the OFF cycle can result in noisy start-ups, therefore a crankcase heater (CCH) is used to minimize refrigerant migration thereby minimizing start-up noise and/or bearing “wash out”. All CCHs must be installed on the lower half of the compressor shell. Its purpose is to warm the compressor on the OFF cycle, driving refrigerantfrom compressor. At initial start-up or after extended shutdown periods, allow CCH to be energized for at least 12 hours prior to compressor operation by applying line voltage to heat pump with thermostat OFF. CCH operation energizes: 1. First time line voltage is applied and compressor discharge temperature T5 < 104°F. Ambient temperature protection (T4) Discharge Temperature (DT) protection (T5) i. If DT > 239°F during cooling mode, the compressor will stop. ii. If DT < 194°F during cooling mode, the compressor will restart. iii. If DT > 221°F during heating mode, the compressor will stop. iv. If DT < 167°F during heating mode, the compressor will restart. High pressure protection (HPS) (mechanical open/close pressure switch) i. HPS opens at P > 580 PSIG, the compressor and outdoor fan stop. ii. HPS closes at P < 435 PSIG, the compressor and outdoor fan restart. Low pressure protection (LP) i. If Low Pressure < 43.5 PSI for 5 minutes during cooling mode, the compressor and outdoor fan will stop.System will attempt to run again after 6 minutes. 2. In process of defrosting. 3. Compressor stops running for 4 hours and outdoor ambient temperature T4 < 50°F or T5 < 104°F. CCH operation de-energizes: i. If TF > 176°F, the compressor and outdoor fan will stop. 1. Compressor discharge temperature T5 ≥ 113°F. ii. If TF< 145°F, the compressor and outdoor fan will restart. 15.5 Module (inverter) protection (TF) Reversing valve operation Reversing valve energizes during heat mode and de-energizes in cool mode. Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 15.7 Bosch IDS BOVA | 23 Fault code table Code Fault Description E4 Temperature sensor fault(T3, T4, T5, TF) E5 High/low voltage protection E6 DC fan motor fault E7 Compressor discharge sensor(T5) is seated fault E9 EEPROM fault Eb System lockup, 2 times (E6) protection in 10 minutes H0 Communication fault in main control chip H4 System lockup, 3 times (P6) protection in 60 minutes H5 System lockup, 5 times (P2) protection in 100 minutes H8 Pressure transducer(PT) fault Hb High pressure(PT) protection in Heating P0 High module radiator temperature (TF)protection P1 High pressure switch(HPS)protection P2 Low pressure(PT) Protection in cooling P3 Compressor over current protection P4 High compressor discharge temperature(T5) protection P5 condensor coil temperature(T3) protection in cooling P6 The IPM module protection PH Low discharge superheat protection F1 High pressure switch(HPS) fault C3 The condensor coil sensor(T3) is seated fault in cooling L0-L9 AtL The IPM module protection (the same as P6,only for analysis) Ambient Temperature Limited System Protection Status Codes Indication under charge model L Running indication under T3 limited condition D Running indication under T5 limited condition P Running indication under compressor ratio limited condition F Running indication under Tf limited condition C Running indication under current limited condition U Running indication under low voltage limited condition H Running indication under high pressure(PT) limited condition in heating A Running indication under return oil model dF Running indication under defrost model Table 9 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 2 4 | Bosch IDS BOVA 15.8 Parameter point check table To display system parameters, press the “Check” button to index through the series of parameters available. The first time you press on the “Check” button, it will display the sequence, and after 1 second it will display the value of the parameter. If you press the “Check” button again, it will display the next sequence. Normal Status, last two digits will display under following conditions i. ii. Unit not operating(Standby Mode); “outdoor ambient temperature”. Unit operating; displays “compressor operating frequency”. After 20 seconds on same parameter, display will revert back to normal status. If a system protection is active, first digit will display “status code”. No. Installation Instructions Point check content Example Remark 0 Outdoor unit capacity H3 H3=Heat Pump 3 ton 1 Outdoor unit mode 2 0 standby, 2 cooling, 3 heating 2 Outdoor unit set compressor speed 3 Opening of EEV 4 T3(outdoor coil temp.) (°F ) 5 T4 (outdoor ambient temp.) (°F ) 6 T5(compressor discharge temp.) (°F ) 7 Reserved 8 Te (evaporating temp.) (°F ) 9 Tc (condensing temp.) (°F ) 10 Tf (module temp.) (°F ) 11 Pe (evaporating pressure) (PSI) 12 Pc (evaporating pressure) (PSI) 13 Compressor discharge superheat (°F ) 14 Reserved 15 Reserved 16 Compressor current (A) 17 Reserved 18 Fan speed 19 Reserved 20 Reserved 21 Compressor discharge superheat (only useful for heating mode) (°F ) 22 Reserved 23 Last Fault Code 24 Software version 25 Remark“--” Actual value Actual value Target Value Table 10 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 15.9 Bosch IDS BOVA | 25 Control board overviews For 2436 model 18 17 16 15 14 13 12 11 10 19 9 8 7 20 6 5 4 21 3 2 EEPROM chip 1 22 23 24 THE FACTORY SETTING FOR 36K MODEL, CUT OFF J2 JUMP FOR 24K MODEL. Figure 42 * The photo is just for reference,actual unit will verify. No. Function description No. Function description 1 Compressor wiring terminal 13 Temp. controller connecting port 2 Reactor wiring terminal(connect a reactor between 2 and 3 ) 14 Function dial code SW4 3 Reactor wiring terminal(connect a reactor between 2 and 3 ) 15 Spot check button 4 Defrosting function dial codeSW5 16 Forced operation button 5 Pressure transducer port 17 Reserved 6 Air discharge temp.sensor port 18 Digital tube display 7 Outdoor temp.sensor port(HP only) 19 Fan control port 8 Condenser temp.sensor port 20 Crankcase heating zone control terminal 9 Radiator temp.sensor port 21 Short wire 10 High pressure switch port 22 Power supply connecting terminal 11 EEV drive port(HP only) 23 Power supply connecting terminal 12 Reversing valve port 24 Indicator lamp Table 11 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 2 6 | Bosch IDS BOVA Installation Instructions For 4860 model Main control board 19 14 15 16 17 18 20 21 22 1 2 3 4 EEPROM chip 5 6 7 8 13 9 11 12 10 THE FACTORY SETTING FOR 36K MODEL, CUT OFF J2 JUMP FOR 24K MODEL. Figure 43 * The photo is just for reference,actual unit will verify. No. Function description No. Function description EEV driving port (HP only) 12 The voltage between 12 and 13 is 380Vdc (Compressor is running ) 2 High pressure switch port 13 The voltage between 12 and 13 is 380Vdc (Compressor is running ) 3 Radiator temp. sensor port 14 DC motor control port 4 Condenser temp.sensor port 15 Nixie tube display 5 Outdoor temp.sensor port (HP only) 16 Reserved 6 Air discharge temp.sensor port 17 Defrosting functiondialcode SW5 7 Pressure transducer 18 Function dial code SW4 8 Connection wire port between main boards 19 Point check button 9 DC motor driving source (15V-P2) 20 Temp. controller connection port 10 The voltage between 10 and 11 is 380Vdc (Compressor is running ) 21 Forced operation button 11 The voltage between 10 and 11 is 380Vdc (Compressor is running ) 22 4-way valve port (HP only) 1 Table 12 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 27 For 4860 model Drive board 23 24 25 26 36 27 35 34 33 32 31 30 29 28 Figure 44 * The photo is just for reference,actual unit will verify. No. Function description No. Function description 23 Connect the cathode of the rectifier bridge 30 AC power supply output port 24 DC motor driving source(15V-P2) 31 AC power supply output port 25 The voltage between 25 and 26 is 380Vdc (Compressor is running ) 32 Compressor connection terminal 26 The voltage between 25 and 26 is 380Vdc (Compressor is running ) 33 The voltage between 33 and 36 is 380Vdc (Compressor is running ) 27 Connection wire port between main boards 34 Reactor L1 wiring terminal 28 AC power supply input port 35 Reactor L2 wiring terminal 29 AC power supply input port 36 The voltage between 33 and 36 is 380Vdc (Compressor is running) Table 13 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 2 8 | Bosch IDS BOVA 15.10 Installation Instructions Error code troubleshooting Error Code Description P1 High pressure switch(HPS)protection P5 Condenser coil temperature(T3) protection in cooling Hb High pressure(PT) protection in Heating P3 Compressor over current protection P5 ( Condenser coil temperature(T3) protection in cooling) Handling Diagnosis No Open the service valves Check whether T3 is normal No according to Table 1(between temperature and resistance) Replace the T3 sensor Check whether the service valves are open Yes Table 14 P1 (High pressure switch(HPS)protection) Handling Diagnosis Check whether the service valves are open No Yes Check whether outdoor unit motor is abnormal or whether Yes the outdoor condenser coil is blocked No Open the service valve Replace the fan or remove all the barriers Yes Check whether the switch wires is seated normally No Yes Check whether there is short circuit in air outlet and inlet side Reseat the wires according to wiring diagram Do something to avoid air return short circuit No Yes Check whether high pressure No switch is close Check whether the charge is No correct by subcooling according to installation guide in charge mode when cooling Replace high pressure switch Adjust refrigerant charge Yes Yes Check whether indoor and outdoor units are normal by valve, filter and airflow No Check whether there is normal No of throttle Exclude all fault reasons and restart Adjust or repair the TXV throttle Yes Yes Cooling mode refers to P5 Heating mode refers to Hb Figure 46 Figure 45 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 29 Error Code Hb ( High pressure(PT) protection in Heating) Diagnosis Handling Check whether the service valves are open No P0 High module radiator temperature (TF) protection Table 15 Open the service valve P0 (High module radiator temperature (TF)protection) Diagnosis Handling Yes Check whether indoor unit is normal by filter and airflow No Check whether there`s dust or fallen leaves influencing radiator Exclude indoor unit fault reasons and restart Yes Check whether the Tf is normal according to Table 2(between temperature and resistance) Yes Remove e.g. indoor side E-heater or other heat sources No Restart system and check whether EEV is working Yes Clean all the dust and fallen leaves No Yes Check whether indoor air inlet temp. is over 86°F Description No Restart system and check whether the fan and motor can normally operate Reseat the EEV throttle No No Replace Tf sensor Replace the fan and motor Yes Yes Make a comparison between No the pressure gauge and the read from check data No Operate system and check whether there`s the same fault Reseat or replace the PT sensor Operate normally Yes Yes Figure 49 Figure 47 P3 ( Compressor over current protection) Handling Diagnosis Check whether the service valves are open No Open the service valve Check whether compressor wiring is normal Description P2 Low pressure(PT) Protection in cooling H5 System lockup, 5 times (P2) protection in 100 minutes P4 High compressor discharge temperature(T5) protection Table 16 Yes Check whether outdoor unit motor is abnormal and the outdoor condenser coil is blocked No Error Code Yes Replace the fan or remove all the barriers P2 ( Low pressure(PT) Protection in cooling) H5 ( System lockup, 5 times (P2) protection in 100 minutes) Diagnosis No Wiring correctly according to the wiring diagram Check whether the service valves are open Handling No Open the service valve Yes Yes Check whether compressor No insulation resistance is greater than 100KΩ Replace compressor Check whether indoor unit is normal by valve, filter, airflow and throttle Yes No Exclude indoor unit fault reasons and restart Yes Restart system and check whether Yes the difference of high and low pressure is more than 30 PSI after compressor running 10 min Check whether the charge is correct by subcooling according to installation guide in charge mode when cooling Replace compressor No No Adjust the charge Yes Check whether the compressor current is more than 18A when protection No Check whether the pressure transduce is measuring properly from the 8th or 11th data of check when cooling Replace the board Yes Bosch Thermotechnology Corp. | 12.2016 Replace the pressure transducer Yes Replace the compressor Figure 48 No Figure 50 Data subject to change 3 0 | Bosch IDS BOVA Installation Instructions Error Code P4 ( Compressor discharge sensor(T5) is seated fault) Diagnosis Handling Check whether the service valves are open No Open the service valve Description E4 Temperature sensor fault(T3, T4, T5, TF) H8 Pressure transducer(PT) fault F1 High pressure switch(HPS) fault Table 18 Yes Check whether the T5 is normal No according to Table 2(between temperature and resistance) Replace the T5 sensor E4 ( Temperature sensor fault(T3, T4, T5, TF)) Diagnosis Handling Yes Check whether the charge is correct by subcooling according to installation guide in charge mode when cooling No Check whether sensor No T3/T4/T5/Tf are seated and normal (T4 for Heat Pump only) Adjust the charge Reseat the sensor according to wiring diagram Yes Yes Check whether the compresNo sor is normal (abnormal noise, abnormal vibration) Unplug the sensor, Check No whether the resistance of T3/T4 is in the range of Table 1 Replace the compressor Replace the fault T3/T4 sensor Yes Yes Check whether the EEV is No normal for throttle when heating (wire seated .coil) Unplug the sensor, Check No whether the resistance of T5/Tf Replace the fault T5/Tf sensor is in the range of Table 2 Re-power and check again,if the same, replace the EEV Yes Yes Check whether the display the same error code when re-powered on Figure 51 No Keep running Yes Error Code PH Description Low discharge superheat protection Figure 53 Table 17 H8 ( Pressure transducer(PT) fault) Handling Diagnosis PH ( Low discharge superheat protection) Handling Diagnosis Check whether T3/T5 are normal according to Table1, Table 2 No Replace fault sensors Check whether pressure transducer(PT) wiring are seated and normal Replace the pressure transducer Check whether the pressure transduce is measuring properly from the 8th or 11th data of check when cooling Wiring according to the diagram correctly No Replace the pressure transducer Yes Yes Check whether the pressure transduce is measuring properly from the 8th or 11th data of check when cooling(from the 9th or 12th data of check when heatling) No No Yes Yes Check whether indoor unit is normal by filter, airflow(motor), No and coil(be blocked up) when cooling Yes No Check whether the suction superheat is correct in cooling Check whether the outdoor fan is correct and outdoor coil is blocked in heating No Check whether there is the same fault Exclude indoor unit fault reasons and restart No Keep running Yes 1.Not applicable for piston 2.Adjust(close) the TXV superheat 3.To further adjust to SW4-4”on Figure 54 1. Exclude outdoor unit fault reasons and restart 2. Ensure the reserving coil is seated well Yes Figure 52 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 31 F1 ( High pressure switch(HPS) fault) Handling Diagnosis Check whether the service valves are open No Open the service valve E7 Compressor discharge sensor(T5) is seated fault) Handling Diagnosis Check whether condenser coil No sensor(T5) is seated to the condenser coil Yes Check whether high pressure switch(HPS) wiring is seated and normal Reseat the sensor to discharge tube Yes No Wiring according to the diagram correctly Check whether the sensor of No T3/T5 are connected according to wiring diagram Wiring according to the wiring diagram correctly Yes Yes Check whether the No resistance of HPS is close to 0KΩ Replace high pressure switch Yes Check whether there is the same fault No Check whether the resistance of T3/T5 is in the range of Table 1 and Table 2 No Replace the fault T3/T5 sensor Yes Keep running Check whether there are other heat sources around T3/T5 Yes No Remove all the other heat sources Yes Figure 55 Check whether there is the same fault Error Code Yes Keep running Description C3 Condenser coil sensor(T3) is seated fault in cooling E7 Compressor discharge sensor(T5) is seated fault Figure 57 Error Code Table 19 C3 Condenser coil sensor(T3) is seated fault in cooling) Handling Diagnosis Check whether condenser No coil sensor(T3) is seated to the condenser coil Description E6 DC fan motor fault Eb System lockup, 2 times (E6) protection in 10 minutes Table 20 Reseat the sensor to condenser coil When E6 appears occasionally, you don`t need to do anything, the system will restart automatically after 6 minutes, of course, if you check the system of running, it will be better. When Eb appears, you need to check the motor. Wiring according to the wiring diagram correctly E6 DC fan motor fault) Eb System lockup, 2 times (E6) protection in 10 minutes) Yes Check whether the sensor of T3/T4/HPS are connected No according to wiring diagram Diagnosis Yes Check whether the resistance of T3/T4 is in the range of Table 1 No Handling Check whether DC motor wiring is reliably connected according to the wiring diagram Replace the fault T3/T4 sensor No Reseat the wiring according to wiring No Remove all the barriers Yes Yes Check whether there are No other heat sources around T3/T4 Check whether outdoor coil air return is blocked Remove all the other heat sources Yes Yes Check whether there is the No same fault Check whether there is 15V DC between the test point P8 and P2 Keep running No Replace the control board Yes Yes Check whether there is the same fault Figure 56 Yes No Keep running NOTE: Just for 4T/5T Figure 58 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 3 2 | Bosch IDS BOVA Error Code Installation Instructions Description E9 EEPROM fault H0 Communication fault in main control chip E5 High/low voltage protection E5 ( High/low voltage protection) Handling Diagnosis Check whether the power supply voltage is between 187-253V Table 21 No Make sure the power supply is within correct range Yes When E9/H0/E5 appears occasionally, and the system restart to run normally after power supply again, you don`t need to do anything. Otherwise, you need to check the system. Check whether the power wires are connected firmly, whether the power No supply wires diameter meets the requirements from the manufacture Replace the power supply wires or connect the power supply wires well Yes E9 (EEPROM fault) Diagnosis Check whether the wiring is connected normally No Restart to the power supply No and check whether the compressor operates normally Handling Replace the drive board Yes Reseat the wiring according to wiring diagram Gauge and check whether there is 380V DC between the No terminals P2 and P4 when compressor is running Yes Replace the drive board Yes Restart to power on and check whether it is normal No Reseat the wiring according to wiring diagram Check whether there are high voltage equipment nearby Yes Separate high-power equipment and power supply The fault is still Yes No You need do nothing. Perhaps this fault is caused by accident, such as strong interference form electricity grid. System will recovery when electricity grid is normal Replace the control board Figure 61 Figure 59 H0 ( Communication fault in main control chip) Handling Diagnosis Check whether the wiring is connected normally No Reseat the wiring according to wiring diagram No 3T: Replace the control board 5T: Reseat the communication wire Yes Restart to power on and check whether it is normal Yes You need do nothing. Perhaps this fault is caused by accident, such as No strong interference form electricity grid. System will recovery when electricity grid is normal The fault is still 5T: Replace the control board The fault is still 5T: Replace the drive board Figure 60 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Error Code Bosch IDS BOVA | 33 Description Error Code P6 IPM module protection H4 System lockup, 3 times (P6/L0-9) protection in 60 minutes L0-L9 AtL Description Ambient Temperature Limited Table 23 IPM module protection (the same as P6, only for analysis) Table 22 When the ambient temperature returns to within the operating range, the system recovery automatically. When P6/L0-L9 appears occasionally, you don`t need to do anything, the system will restart automatically after 6 minutes, of course, if you check the system of running, it will be better. At L ( Ambient Temperature Limited) Handling Diagnosis P6/L0-L9 ( IPM module protection) H4 ( System lockup, 3 times (P6/L0-9) protection in 60 minutes) Diagnosis Check whether the service valves are open Handling No Open the service valves Yes Check whether the compressor No wiring is normal Reseat the wiring according to wiring diagram Check whether the ambient temperature is beyond the range cooling:40°F-120°F heating:5°F-86°F Yes Normal No Check whether sensor T4 are seated and normal (T4 for Heat Pump only) No Reseat the sensor according to wiring diagram Yes Yes Check whether compressor insulation resistance is greater than 100KΩ No Replace the compressor Unplug the sensor, Check whether the resistance of T4 is in the range of Table 1 No Replace the fault T3/T4 sensor Yes Yes Check whether the resistance of No compressor U/V/W are normal Replace the compressor You need do nothing. Try to start again Yes Check whether there is the same fault No Keep running Figure 63 Yes Replace the board and check whether there is the same fault. No Keep running Yes Yes Replace the compressor and check whether there is the same faultt No Keep running Figure 62 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 3 4 | Bosch IDS BOVA TEMP F Installation Instructions TEMP C RESISTANCE kΩ VOLTS DC TEMP F TEMP C -5 -20.6 107.732 0 -17.8 93.535 RESISTANCE kΩ VOLTS DC 4.65 90 32.2 7.225 2.36 4.6 95 35 6.401 2.21 5 -15 79.521 4.54 100 37.8 5.683 2.07 10 -12.2 67.795 4.47 105 40.6 5.057 1.93 15 -9.4 57.948 4.39 110 43.3 4.509 1.79 20 -6.7 49.652 4.3 115 46.1 4.028 1.67 25 -3.9 42.645 4.21 120 48.9 3.606 1.55 30 -1.1 36.710 4.1 125 51.7 3.233 1.43 40 4.4 27.386 3.86 130 54.4 2.902 1.32 45 7.2 23.732 3.73 135 57.2 2.610 1.22 50 10 20.610 3.59 140 60 2.350 1.13 55 12.8 17.939 3.45 145 62.8 2.119 1.04 60 15.6 15.648 3.3 150 65.6 1.914 0.96 65 18.3 13.681 3.15 155 68.3 1.731 0.88 70 21.1 11.987 2.99 160 71.1 1.574 0.82 75 23.9 10.527 2.83 165 73.9 1.416 0.75 80 26.7 9.265 2.67 170 76.7 1.276 0.68 85 29.4 8.172 2.52 Table 24 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 35 TEMP F TEMP C RESISTANCE kΩ VOLTS DC TEMP F TEMP C RESISTANCE kΩ VOLTS DC -5 -20.6 600.134 4.93 0 -17.8 505.551 4.92 140 60 13.643 3.14 145 62.8 12.359 3.03 5 -15 427.463 4.91 150 65.6 11.214 2.91 10 -12.2 362.739 4.89 155 68.3 10.227 2.8 15 -9.4 308.891 4.87 160 71.1 9.308 2.68 20 -6.7 265.398 4.85 165 73.9 8.485 2.56 25 -3.9 227.481 4.83 170 76.7 7.746 2.45 30 -1.1 195.601 4.8 175 79.4 7.105 2.34 35 1.7 168.707 4.77 180 82.2 6.504 2.23 40 4.4 146.695 4.74 185 85 5.963 2.13 45 7.2 127.258 4.7 190 87.8 5.474 2.02 50 10 110.707 4.66 195 90.6 5.032 1.92 55 12.8 96.572 4.61 200 93.3 4.645 1.83 60 15.6 84.465 4.56 205 96.1 4.28 1.73 65 18.3 74.411 4.51 210 98.9 3.949 1.64 70 21.1 65.408 4.45 215 101.7 3.648 1.56 75 23.9 57.634 4.39 220 104.4 3.383 1.48 80 26.7 50.904 4.32 225 107.2 3.133 1.4 85 29.4 45.258 4.24 230 110 2.904 1.32 90 32.2 40.152 4.16 235 112.8 2.694 1.25 95 35 35.699 4.08 240 115.6 2.503 1.18 100 37.8 31.807 3.99 245 118.3 2.334 1.12 105 40.6 28.398 3.89 250 121.1 2.172 1.06 110 43.3 25.506 3.8 255 123.9 2.024 1 115 46.1 22.861 3.7 260 126.7 1.888 0.95 120 48.9 20.529 3.59 265 129.4 1.767 0.9 125 51.7 18.47 3.48 270 132.2 1.651 0.85 130 54.4 16.708 3.37 275 135 1.544 0.8 135 57.2 15.085 3.26 280 137.8 1.446 0.76 Table 25 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 3 6 | Bosch IDS BOVA Installation Instructions NSK-BD035I V= (7.9*PSIG*10-3)+0.5 Pe/Pc No. V Pe/Pc No. V PSIG 1 0.69 24.4 Pe/Pc No. V 111 2.54 PSIG 56 1.37 110.6 PSIG 258.5 2 0.7 26.0 57 1.39 112.5 112 2.56 262.0 3 0.72 27.7 58 1.4 114.5 113 2.59 265.6 4 0.73 29.4 59 1.42 116.5 114 2.62 269.2 5 0.75 31.2 60 1.43 118.6 115 2.65 272.8 6 0.76 33.1 61 1.45 120.6 116 2.68 276.5 7 0.78 35.0 62 1.47 122.7 117 2.71 280.2 8 0.79 37.0 63 1.48 124.8 118 2.74 284.0 9 0.81 39.0 64 1.5 127.0 119 2.77 287.8 10 0.82 41.1 65 1.52 129.1 120 2.8 291.6 11 0.84 43.2 66 1.53 131.3 121 2.83 295.5 12 0.85 44.3 67 1.55 133.5 122 2.86 299.3 13 0.86 45.4 68 1.57 135.8 123 2.89 303.3 14 0.87 46.6 69 1.59 138.0 124 2.92 307.2 15 0.88 47.7 70 1.61 140.3 125 2.95 311.3 16 0.89 48.9 71 1.62 142.6 126 2.98 315.3 17 0.89 50.0 72 1.64 145.0 127 3.02 319.4 18 0.9 51.2 73 1.66 147.3 128 3.05 323.5 19 0.91 52.4 74 1.68 149.7 129 3.08 327.7 20 0.92 53.7 75 1.7 152.1 130 3.12 331.9 21 0.93 54.9 76 1.72 154.6 131 3.15 336.1 22 0.94 56.2 77 1.74 157.1 132 3.18 340.4 23 0.95 57.5 78 1.76 159.6 133 3.22 344.7 24 0.96 58.8 79 1.78 162.1 134 3.25 349.0 25 0.97 60.1 80 1.8 164.6 135 3.29 353.4 26 0.98 61.4 81 1.82 167.2 136 3.32 357.9 27 0.99 62.8 82 1.84 169.8 137 3.36 362.4 28 1.01 64.1 83 1.86 172.5 138 3.39 366.9 29 1.02 65.5 84 1.88 175.1 139 3.43 371.4 30 1.03 66.9 85 1.9 177.8 140 3.46 376.0 31 1.04 68.4 86 1.92 180.5 141 3.5 380.7 32 1.05 69.8 87 1.94 183.3 142 3.54 385.4 33 1.06 71.3 88 1.97 186.1 143 3.57 390.1 34 1.07 72.7 89 1.99 188.9 144 3.61 394.9 35 1.09 74.3 90 2.01 191.7 145 3.65 399.7 36 1.1 75.8 91 2.03 194.6 146 3.69 404.5 37 1.11 77.3 92 2.06 197.5 147 3.73 409.5 38 1.12 78.9 93 2.08 200.4 148 3.77 414.4 39 1.13 80.5 94 2.1 203.4 149 3.8 419.4 40 1.15 82.1 95 2.13 206.4 150 3.84 424.4 41 1.16 83.7 96 2.15 209.4 151 3.88 429.5 42 1.17 85.3 97 2.17 212.4 152 3.93 434.6 43 1.19 87.0 98 2.2 215.5 153 3.97 439.8 44 1.2 88.7 99 2.22 218.6 154 4.01 445.0 45 1.21 90.4 100 2.25 221.8 155 4.05 450.3 46 1.23 92.1 101 2.27 224.9 156 4.09 455.6 47 1.24 93.8 102 2.3 228.1 157 4.13 461.0 48 1.25 95.6 103 2.32 231.4 158 4.18 466.4 49 1.27 97.4 104 2.35 234.6 159 4.22 471.9 50 1.28 99.2 105 2.38 238.0 160 4.26 477.4 51 1.3 101.0 106 2.4 241.3 161 4.31 482.9 52 1.31 102.9 107 2.43 244.7 162 4.35 488.6 53 1.33 104.8 108 2.45 248.1 163 4.39 494.2 54 1.34 106.7 109 2.48 251.5 164 4.44 499.9 55 1.36 108.6 110 2.51 255.0 165 4.48 505.7 Table 26 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Bosch Thermotechnology Corp. | 12.2016 Temperature sensor fault(T3 T4 T5 TF) High/low voltage protection E4 E5 E7 E9 Compressor current protection limit Voltage protection limit Compressor oil return C U H Ambient Temperature Limited TF high temperature limit F Defrost mode Compression ratio protection limit P DF T5 high temperature limit D AtL T3 high temperature limit Forced operation mode IPM module protection or frequent power on/off EEPROM fault L L0-L9 High pressure(PT) protection in Heating The discharge sensor(T5) is not seated fault Pressure transducer(PT) short or open fault H8 Hb 0 3 times (P6) protection in 60 minutes,system lockup Low discharge superheat protection H Communication fault in main control chip PH 5 times (P2) protection in 100 minutes,system lockup IPM module protection P6 H4 High condensor coil temp. (T3) protection P5 H5 The discharge temp. (T5) Protection Low pressure(PT) Protection Compressor over current protection High pressure (HPS) protection P1 P2 P3 The module radiator temperature (TF)protection P0 P4 The T3 sensor is not seated fault High pressure switch(HPS) fault F1 Fault description C3 CODE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PERSONAL INJURY OR DEATH OFF * 3 4 OFF AMBIENT TEMPERATURE SENSOR( FOR HP SYSTEM) 10K RESISTANCE ( FOR COOLING ONLY SYSTEM) HIGH PRESSURE SWITCH CRANKCASE HEATER ELECTRIC EXPANSIVE VALVE COMPRESSOR RADIATOR TEMP. SENSOR PRESSURE TRANSDUCER T COMP. DISCHARGE TEMPERATURE SENSOR T T CONDENSER TEMPERATURE SENSOR 4-WAY VALVE PFC INDUCTANCE CAPACITANCE WARNING: CABINET MUST BE PERMANMENTLY GOUNDED AND ALL WIRING TO CONFORM TO I.E.C,N.E.C,C.E.C,C.L.C,AND LOCAL CODES AS APPLICABLE REPLACEMENT WIRE MUST BE THE SAME GAUGE AND INSULATION TYPE AS ORIGINAL WIRE CCH HPS EEV COMP TF PT 5 4 3 SV1 PFC-L RC 2 Detailed reference manual instructions Not used Not used ON Adaptive capacity output disable SW4-3 OFF Adaptive capacity output enable ON Accelerated cooling/heating SW4-4 OFF Normally cooling/heating SW4-1 SW4-2 V W U CCH ORANGE W V BLACK BLUE ORANGE PRESS CHECK THE SYSTEM PARAMETERS 1s U ORANGE ORANGE BROWN Y/G YELLOW YELLOW PRESS FORCED DEFROSTING 6s PRESS TEST MODE (NOT USED) 6s FORCED COOLING /HEATING FORCE PRESS (CHARGE MODEL) 1s CHECK SW5-1 ON Operating time is reduced by 10% Enter defrost OFF Normal ON Defrosting extended for 60 seconds SW5-2 Quit defrost OFF Normal * ON CHECK DSP1 N P W V U C 4 2 - P B Y W B AND W ONLY FOR HP MODEL + P FORCE 3 4 USE COPPER CONDUCTORS ONLY L1 L2 BROWN H L COM PFC-L IPM module protection ON OFF 0 ON:Compressor operation OFF:Control board fault FLASH:Standby GREEN LED Compressor phase error IPM control fault Low dc voltage protection 8 9 Communication fault 4 RED LED FLSAH PT T5 T4 T3 TF HPS EEV ONLY FOR HP MODEL SV1 16.1 WAIT 2 MINUTES AFTER DISCONNECTING POWER,THEN VERIFY DC VOLTAGE LESS THAN 42 VDC AT INVERTER TEST POINTS P2-P4. COMPONENTS MAY STORE A DANGEROUS ELECTRICAL POTENTIAL OF 380 VOLTS DC. ON * The factory Default 16 ELECTRIC HAZARD 380 VOLTS DC WARNING Installation Instructions Bosch IDS BOVA | 37 Wiring diagrams For BOVA 36 Figure 64 Data subject to change ELECTRIC HAZARD 380 VOLTS DC The module radiator temperature (TF)protection High pressure (HPS) protection Low pressure(PT) Protection Compressor over current protection The discharge temp. (T5) Protection High condensor coil temp. (T3) protection IPM module protection Hurricane protection of the fan motor Low discharge superheat protection Communication fault in main control chip P1 P2 P3 P4 P5 P6 P8 PH H0 Temperature sensor fault(T3 T4 T5 TF) High/low voltage protection DC fan motor fault The discharge sensor(T5) is not seated fault Hb E4 E5 E6 E7 E9 TF high temperature limit Compressor current protection limit Voltage protection limit Compressor oil return Defrost mode Ambient Temperature Limited F U H DF AtL P C T5 high temperature limit Compression ratio protection limit D T3 high temperature limit Forced operation mode IPM module protection or frequent power on/off 2 times (E6) protection in 10 minutes,system lockup L L0-L9 Eb High pressure(PT) protection in Heating H8 EEPROM fault 5 times (P2) protection in 100 minutes,system lockup Pressure transducer(PT) short or open fault H5 3 times (P6) protection in 60 minutes,system lockup High pressure switch(HPS) fault F1 P0 H4 The T3 sensor is not seated fault Fault description C3 CODE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PERSONAL INJURY OR DEATH WAIT 2 MINUTES AFTER DISCONNECTING POWER,THEN VERIFY DC VOLTAGE LESS THAN 42 VDC AT INVERTER TEST POINTS P2-P4. COMPONENTS MAY STORE A DANGEROUS ELECTRICAL POTENTIAL OF 380 VOLTS DC. OFF 3 4 Normal HIGH PRESSURE SWITCH CRANKCASE HEATER ELECTRIC EXPANSIVE VALVE COMPRESSOR RADIATOR TEMP. SENSOR PRESSURE TRANSDUCER COMP. DISCHARGE TEMPERATURE SENSOR 10K RESISTANCE ( FOR COOLING ONLY SYSTEM) AMBIENT TEMPERATURE SENSOR( FOR HP SYSTEM) CONDENSER TEMPERATURE SENSOR 4-WAY VALVE PFC INDUCTANCE WARNING: CABINET MUST BE PERMANMENTLY GOUNDED AND ALL WIRING TO CONFORM TO I.E.C,N.E.C,C.E.C,C.L.C,AND LOCAL CODES AS APPLICABLE REPLACEMENT WIRE MUST BE THE SAME GAUGE AND INSULATION TYPE AS ORIGINAL WIRE HPS CCH EEV COMP TF T5 PT T4 T3 SV1 PFC-L PRESS TEST MODE (NOT USED) 6s FORCE PRESS FORCED COOLING /HEATING 1s (CHARGE MODEL) PRESS FORCED DEFROSTING 6s PRESS CHECK SYSTEM PARAMETERS 1s Detailed reference manual instructions CHECK OFF Operating time is reduced by 10% Normal Defrosting extended for 60 seconds * Not used Not used ON Adaptive capacity output disable SW4-3 OFF Adaptive capacity output enable ON Accelerated cooling/heating SW4-4 OFF Normally cooling/heating SW4-1 SW4-2 SW5-1 ON Enter defrost OFF ON SW5-2 Quit defrost OFF * ON ON OFF 0 U V PFC-L PFC-L RED U 2 CCH W 1 4 3 5 DB1 ORANGE ORANGE W V YELLOW YELLOW CN19 N_1 VIN_N ON:Compressor operation OFF: Control board fault FLASH:Standby GREEN LED Compressor phase error IPM control fault Low dc voltage protection IPM module protection 8 9 Communication fault 4 RED LED FLSAH BLUE * The factory Default BLUE ON P10 - + P9 N V U P W DISP CHECK BROWN Data subject to change 3 4 - P2 + P4 TEST POINTS P8 FORCE BROWN CN6 CN1 CN9 L1 L2 C B Y W B AND W ONLY FOR HP MODEL USE COPPER CONDUCTORS ONLY RED PT T5 T4 T3 TF HPS EEV ONLY FOR HP MODEL ONLY FOR HP MODEL SV1 16.2 YELLOW WARNING 3 8 | Bosch IDS BOVA Installation Instructions For BOVA 60 Figure 65 12.2016 | Bosch Thermotechnology Corp. Installation Instructions 17 Bosch IDS BOVA | 39 Spare parts 17.1 For BOVA 36 Main Control Board 2.4 2 3 2.1 2.3 2.2 Figure 66 No. Qty BOVA 36 (3 Ton) No. Part Name Qty BOVA 36 (3 Ton) 1 Part Name Upside board ass'y 1 8733941794 16 High pressure valve Ass'y 1 8733941821 2 E-part box ass'y 1 8733941795 16.1 Block valve 1 8733941822 2.1 Main control board ass'y 1 8733941796 16.2 One way valve 1 8733941823 2.2 Wire joint 1 8733941797 16.3 Electronic expansion valve body 1 8733941824 2.3 Wire joint, 5p 1 8733941798 16.4 EEV solenoid wire rings 1 8733941825 2.4 Capacitor for fan motor 1 8733941799 17 meter connector ass'y 1 8733941826 3 E-part box ass'y 1 8733941800 17.1 Pipe joint 1 8733941827 4 Nut 1 8733941801 18 Gas-liquid separator 1 8733941828 5 Fan 1 8733941802 19 Compressor 1 8733941829 6 Motor 1 8733941803 20 Chassis Parts 1 8733941830 7 Top conver ass'y 1 8733941804 21 Rubber Cap 1 8733941831 8 Top cover veil 1 8733941805 22 Soundproof cotton 1 8733941832 9 Bolt and washer assembly 4 8733941806 23 Rear clapboard ass'y 1 8733941833 10 Supporting board 3 8733941807 24 Compressor electric heater (with spring) 1 8733941834 11 Clapboard ass'y 1 2 8733941808 25 Compressor Discharge Temp. sensor ass'y 1 8733941835 12 Clapboard ass'y 2 2 8733941809 26 Condenser Pipe Temp. sensor ass'y 1 8733941836 13 Condenser components 1 8733941810 13.1 Condenser 1 8733941811 13.2 Condenser output pipe ass'y 1 8733941812 13.3 Condenser input pipe ass'y 1 8733941813 13.4 Condenser connection pipe ass'y 1 8733941814 14 4-way valve ass'y 1 8733941815 14.1 4-way valve ass'y 1 8733941816 14.2 Pressure sensor 1 8733941817 14.3 Pressure controller 1 8733941818 14.4 Block valve 1 8733941819 Suction pipe ass'y 1 8733941820 15 Table 27 Bosch Thermotechnology Corp. | 12.2016 Data subject to change 4 0 | Bosch IDS BOVA 17.2 Installation Instructions For BOVA 60 Main Control Board 2.1 2.6 2.2 2.5 2.3 2.4 2.7 Figure 67 No. Qty BOVA 60 (5 Ton) No. Part Name 1 Side board ass'y Part Name 1 8733941837 15.2 Pressure controller Qty 1 BOVA 60 (5 Ton) 8733941857 2 E-part box ass'y 1 8733941838 15.3 Pressure sensor 1 8733941817 2.1 Main control board ass'y 1 8733941839 15.4 Block valve 1 8733941858 2.2 Three phase bridge 1 8733941840 16 Suction pipe ass'y 1 8733941859 2.3 Wire joint, 5p 1 8733941798 17 High-pressure valve ass'y 1 8733941860 2.4 Wire joint, 3p 1 8733941841 17.1 One way valve 1 8733941823 2.5 Main control board ass'y 1 8733941842 17.2 Electronic expansion valve body 1 8733941861 2.6 EMC Solenoid 4 8733941843 17.3 EEV solenoid wire rings 1 8733941862 2.7 Electric reactor 2 8733941844 17.4 Block valve 1 8733941822 3 Nut 1 8733941801 18 Gas-liquid separator 1 8733941863 4 Fan 1 8733941802 19 meter connector ass'y 1 8733941864 5 Electrical installation bolt 4 8733941845 19.1 Pipe joint 1 8733941827 6 BLDC 1 8733941846 20 Chassis Parts 1 8733941830 7 Top conver ass'y 1 8733941804 21 Compressor 1 8733941865 8 Top cover veil 1 8733941805 22 Compressor electric heater (with spring) 1 8733941866 9 Bolt and washer assembly 4 8733941806 23 Compressor Discharge Temp. sensor ass'y 1 8733941867 10 Motor installation board ass'y 1 8733941847 24 Condenser Pipe Temp. sensor ass'y 1 8733941868 11 Side board ass'y 2 2 8733941848 25 Ambient Temp. sensor ass'y 1 8733941869 12 Side board ass'y 2 8733941849 26 Rear clapboard ass'y 1 8733941833 13 Supporting board 3 8733941850 27 Rubber Cap 1 8733941831 14 Condenser ass'y 1 8733941851 28 Soundproof cotton 1 8733941870 14.1 Condenser connection pipe ass'y 1 8733941814 14.2 Condenser 1 8733941852 14.3 Condenser outlet pie ass'y 1 8733941853 14.4 Condenser inlet pie ass'y 1 8733941854 15 4-way valve ass'y 1 8733941855 15.1 4-way valve ass'y 1 8733941856 Table 28 Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 41 Notes: Bosch Thermotechnology Corp. | 12.2016 Data subject to change 4 2 | Bosch IDS BOVA Installation Instructions Notes: Data subject to change 12.2016 | Bosch Thermotechnology Corp. Installation Instructions Bosch IDS BOVA | 43 Notes: Bosch Thermotechnology Corp. | 12.2016 Data subject to change United States and Canada Bosch Thermotechnology Corp. 50 Wentworth Avenue Londonderry, NH 03053 Tel: 866-642-3198 Fax: 954-776-5529 www.boschheatingandcooling.com BTC 761701102 D / 12.2016
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Key Features
- Up to 18 SEER for energy efficiency
- Variable-speed operation for precise temperature control
- R410A refrigerant for environmental friendliness
- 2-3-4-5 Ton Capacity for a wide range of applications
- Condensing Units for durability and reliability
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Frequently Answers and Questions
What is the SEER rating of the Bosch BOVA-36HN1-M18M?
The SEER rating of the Bosch BOVA-36HN1-M18M is up to 18.
What type of refrigerant does the Bosch BOVA-36HN1-M18M use?
The Bosch BOVA-36HN1-M18M uses R410A refrigerant.
What is the capacity of the Bosch BOVA-36HN1-M18M?
The Bosch BOVA-36HN1-M18M has a capacity of 2-3-4-5 tons.