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Series 29 Digital DC Control Installation & Operating Manual 9/03 MN792 Table of Contents Section 1 Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Minimum Connection Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference and Jumpers for Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Parameter Settings (for Keypad Operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference and Jumpers for Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Speed Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Serial Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Section 2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Enclosure Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Product Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Section 3 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Control Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Control and Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Local and Remote Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Source / Destination Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Programming Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Section 4 Receiving and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Receiving & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Location Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 External Vent Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Optional Remote Keypad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 System Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 MN792 Line Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Isolation Transformer Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Single Phase Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Logic Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 M-Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Table of Contents i Blower Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Thermal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Encoder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Tachometer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Control I/O Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 RS232 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 System Port (P3) Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 Section 5 Switch Setting and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Pre–Operation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Power up in Local Mode with Armature Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Power up in Remote Mode with Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Autotune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Speed Loop Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Starting and Stopping Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Upload/Download Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 DUMP Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 Section 6 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Menu System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 AUX I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 Configure Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 Current Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15 Current Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25 Field Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 Jog/Slack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30 OP Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31 ii Table of Contents MN792 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31 PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32 Raise/Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35 Setpoint Sum 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38 Speed Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39 Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 Standstill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42 Stop Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43 System Port P3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48 5703 Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51 TEC Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52 Section 7 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Keypad LED Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Local Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 L/R Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 PROG Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Menu System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Menu Shortcuts and Special Key Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Quick Tag Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Restore Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 3 button reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Operation Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Select a Menu View Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Deactivate a Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Save Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Section 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Reset a Trip Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Serial (P3) Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Last Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Health Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Health Store . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Power Board LED Trip Information (Frame 4 and 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 MN792 Table of Contents iii Manage Trips from the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Trip Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Symbolic Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Self Test Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Setting Trip Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Viewing Trip Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Inhibiting Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 Section 9 Specifications & Product Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Terminal Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 EMC Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Appendix A CE Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 CE Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 EMC – Conformity and CE – Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 EMC Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Appendix B Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Parameters Listed by Tag Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Parameters Listed by Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10 Parameters Listed by Keypad Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19 Parameters Listed by WB Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28 Appendix C Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 iv Table of Contents MN792 Section 1 Quick Start The basic steps for connection and setup are provided in this section. Detailed descriptions of each step and parameter settings are provided later in this manual. Be sure to comply with all applicable codes when installing this control. The Series 29 DC control is a one way control. That is, it is non–regen and cannot reverse direction. It operates in the forward direction only. All references to reverse operation or regen operation apply to the Series 30 DC Control only. Minimum Connection Requirements Refer to Section 4 for cover removal procedure. Power and Motor Connections Figure 1-1 shows the minimum connections required at the power connector. Figure 1-1 Power Connections For Size 1 & 2 controls, be sure the logic power jumper is in the correct position. Refer to Figure 4-9. 3 Phase Power To 1 Phase 115VAC Control Power (except units with internal control transformer, 100hp and less) L1 L2 L3 GND or jumper TH1 to TH2 if motor thermistor is not connected. Thermistor Motor Blower connections when using optional Motor Starter on Size 1 & 2 controls. Field Armature Reference and Jumpers for Keypad Operation For keypad operation, the speed reference connections are not required. Speed is set at the keypad. Figure 1-2 shows the minimum connections required A, B and C signal connectors for Keypad operation. Figure 1-2 Reference and Jumper Connections If Optional Speed Feedback Board is used, refer to Speed Feedback at the end of this section. +24V 9 DigIn 3 8 DigIn 1 6 DigIn 2 7 DigIn R 5 Start 3 DigIn E 4 0V 1 C Ext Trip 2 Coast Stop 9 DigOut 3 7 Prog Stop 8 DigOut 2 6 DigOut 1 5 -10V Ref 4 +10V Ref 3 0V 1 Not Used 2 AnOut 2 8 Arm I Fbk 9 AnIn 5 6 AnOut 1 7 AnIn 4 5 AnIn 3 4 AnIn 2 3 B 500 A Minimum jumper connections: A1 to A2 – 500 ohm jumper for 20mA input A6 to B3 – Analog Input 5 = +10VDC B8 to C9 – PROG Stop = +24VDC B9 to C9 – Coast Stop = +24VDC C4 to C9 – Enable = +24VDC C1 to C2 – No External Trip 0V 1 AnIn 1 2 Signal Connections 500 ohm Jumper for 0-20mA Parameter Settings (for Keypad Operation) The factory settings should be sufficient to operate the control using the “Local” mode with the keypad. Only a few changes to the motor data parameters must be made. Before any parameters can be changed, set System::Configure I/O::Configure Enable to enable. All LEDs will blink during configuration. Note: To separate the various menu level designation, a double colon is used (System::Configure I/O). MN792 Quick Start 1-1 Reference and Jumpers for Remote Operation For remote operation, the speed reference and other connections are made at the terminal strip connector. Not all of these connections are shown in Figure 1-3. Figure 1-3 Reference and Jumper Connections +24V 9 DigIn 3 8 DigIn 1 6 DigIn 2 7 DigIn R 5 Start 3 DigIn E 4 0V 1 C Ext Trip 2 Coast Stop 9 DigOut 3 7 Prog Stop 8 DigOut 2 6 DigOut 1 5 -10V Ref 4 +10V Ref 3 0V 1 Not Used 2 AnOut 2 8 Arm I Fbk 9 AnIn 5 6 AnOut 1 7 AnIn 4 5 B The Health relay (24VDC coil) may be installed between B6 and C1 to provide fault indication to an external device or circuit. Jog Start DH PROG Stop Coast Stop 500 ohm Jumper for 0-20mA Health Relay Jumper if contacts are not used: B8 to C9 – PROG Stop = +24VDC B9 to C9 – Coast Stop = +24VDC AnIn 3 4 Minimum jumper connections: A1 to A2 – 500 ohm jumper for 20mA input A6 to B3 – Analog Input 5 = +10VDC C4 to C9 – Enable = +24VDC C1 to C2 – No External Trip A AnIn 2 3 Signal Connections 500 Speed Reference connections: A1 – one end of Pot B3 – one end of Pot A4 – wiper of Pot C1 to C2 – No External Trip 0V 1 AnIn 1 2 Optional Speed Feedback Board Speed Feedback The factory setting for speed feedback is Armature Voltage which does not require an optional feedback board. If an optional board must be used, refer to its manual to install and set the board configuration. Serial Link 1-2 Quick Start A PC COM port may be connected to the control at the System Port (P3). At Menu Level : Serial Links, all of the parameters can be set for your application. MN792 and scroll the menu choices, and “M” goes to next level menu and “E” comes back up one menu level. Action Apply Power Description Keypad Display shows this opening message. Display FORWARD REF: Comments Local control display. 0.00% Press “PROG” key BALDOR DC DRIVE DC 4Q 15A Press “M” key DC 4Q 15A MENU LEVEL This message may be different for each control size. Press “M” key Access the menus. MENU LEVEL DIAGNOSTICS Press Scroll to “Configure Drive” menu. MENU LEVEL CONFIGURE DRIVE Press “M” key Access the Configure Drive Menu CONFIGURE DRIVE CONFIGURE ENABLE Press M twice to go down 2 menu levels Press “M” key Access Configure Enable. CONFIGURE ENABLE DISABLED Press key Change Disabled to Enabled. CONFIGURE ENABLE ENABLED Configure enable is disabled and no parameter value can be changed. Configure enable must be enabled to allow a change to any parameter value. All LED’s on keypad are blinking to show it is enabled. Press “E” key Return to the Configure Drive Menu CONFIGURE DRIVE CONFIGURE ENABLE Press Set the motor volts. NOM MOTOR VOLTS Use up and down arrows to set the motor voltage. Press Set the armature current. ARMATURE CURRENT Use up and down arrows to set. Press “E” when done. Press Set the field current (skip if field is in voltage mode. FIELD CURRENT Use up and down arrows to set. Press “E” when done. Press Set the field control mode (voltage or current). FLD. CTRL MODE Use up and down arrows to set. Press “E” when done. Press Field Volts Ratio= (field volts/AC supply)*100 FLD. VOLTS RATIO Use up and down arrows to set. Press “E” when done. Press Set the current limit (normally 100%). MAIN CURR. LIMIT Use up and down arrows to set. Press “E” when done. Press Leave autotune off. AUTOTUNE Autotune after calibration is complete. Press Select Armature Volts, Analog TACH or Encoder. SPEED FBK SELECT Use up and down arrows to set. Press “E” when done. Press Set the pulses per REV of the encoder. ENCODER LINES Use up and down arrows to set. Press “E” when done. Press Set the encoder max speed (100% speed). ENCODER RPM Use up and down arrows to set. Press “E” when done. Press Change the polarity of the encoder signal if needed. ENCODER SIGN Use up and down arrows to set. Press “E” when done. Press The Speed Loop Integral Gain. SPD INT TIME Use up and down arrows to set. Press “E” when done. Press The Speed Loop Proportional Gain. SPEED PROP GAIN Use up and down arrows to set. Press “E” when done. MN792 Quick Start 1-3 Configure the drive parameters and block diagram connections. Action Description Press “M” key Display Comments DC 4Q 15A MENU LEVEL Press “M” key Access the menus. MENU LEVEL DIAGNOSTICS Press or Scroll to “Configure Drive” menu. MENU LEVEL SETUP PARAMETERS Press “E” when done. Setup Parameters At Menu Level : Setup Parameters, several sub menus set values for your application: Ramps, AUX I/O, Op Station, Jog/Slack, Raise/Lower, Special Blocks, Field Control, Current Profile, Inverse Time, Stop Rates, Calibration, Inhibit Alarms, Current Loop, Speed Loop, Standstill and Setpoint Sum 1. Password At Menu Level : Password, a password can be set to prevent unauthorized access to the setup and other parameters. Configure I/O At Menu Level : System : Configure I/O, make the connections using the Tags to configure the block diagram to your application. Autotune At Menu Level : Configure Drive, set Autotune to On, press “E” to exit configure menu. At the keypad, press L/R for local mode. Press Run, the drive will autotune. When the drive stops and no error messages are displayed, autotune was successful. Repeat the Save Parameters procedure to ensure the new values are saved. When completed, change the Configure Enable parameter from Enabled to Disabled. Action Description Display Comments Press or Scroll to “Configure Drive” menu. MENU LEVEL CONFIGURE DRIVE Press “M” key Access the Configure Drive Menu CONFIGURE DRIVE CONFIGURE ENABLE Press M twice to go down 2 menu levels Press “M” key Access Configure Enable. CONFIGURE ENABLE ENABLED Press key Change Disabled to Enabled. CONFIGURE ENABLE DISABLED Configure enable is disabled and no parameter value can be changed. Configure enable must be enabled to allow a change to any parameter value. All LED’s on keypad are blinking to show it is enabled. Press “E” key 2 times Return to the Menu Level. MENU LEVEL CONFIGURE DRIVE Save Parameters At Menu Level : Save Parameters, save the settings you have programmed into the control. This will be the parameters that are restored for use after power up. If you do not save the parameters, the factory settings (or the last saved) will be used after a power up. Action Description Start at Menu Level 1 Press Comments MENU LEVEL DIAGNOSTICS Scroll to “PARAMETER SAVE” menu. Press “M” key MENU LEVEL PARAMETER SAVE PARAMETER SAVE UP TO ACTION Press Press to save parameters. Press “E” key Exit one level 1-4 Quick Start Display PARAMETER SAVE REQUESTED Parameters are saved. Except the “Local Setpoint”. MENU LEVEL PARAMETER SAVE Press “E” several times to return to the top level. MN792 Section 2 General Information Overview CE Compliance Enclosure Sizes Copyright Baldor 2002. All rights reserved. This manual is copyrighted and all rights are reserved. This document may not, in whole or in part, be copied or reproduced in any form without the prior written consent of Baldor. Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of fitness for any particular purpose. The information in this document is subject to change without notice. Baldor assumes no responsibility for any errors that may appear in this document. Microsoft and MS–DOS are registered trademarks, and Windows is a trademark of Microsoft Corporation. UL and cUL are registered trademarks of Underwriters Laboratories. The Series 29 DC control is a one way control. That is, it is non–regen and cannot reverse direction. It operates in the forward direction only. All references to reverse operation or regen operation apply to the Series 30 DC Control only. The Baldor Digital DC control is a three phase, full wave, DC motor armature and field control. The SCR bridge converts three phase AC power to controlled DC to operate the DC motor armature. The AC input is also used for the reference transformer input to operate power supplies and synchronize to the AC input line. This control is of the NEMA Type C designation. The control may also be used with permanent magnet field motors and DC spindle drive motors. In addition, standard feedback from armature may be used. An optional Encoder, Tachometer or resolver feedback is available with optional expansion boards. The control can be configured to operate in a number of modes depending upon the application requirements and user preference. It is the responsibility of the user to determine the correct operating mode to use for the application. These choices are made using the keypad as explained in this manual. A custom unit may be required, contact Baldor. Compliance to Directive 89/336/EEC is the responsibility of the system integrator. A control, motor and all system components must have proper shielding, grounding, and filtering as described in MN1383. Please refer to MN1383 for installation techniques for CE compliance. For additional information, refer to Section 4 and Appendix A of this manual. Five enclosure sizes are available: Size 1 15A to 35A Size 2 40A to 165A Size 3 180A to 270A Size 4 380A to 830A Size 5 850A and larger Limited Warranty For a period of one (1) year from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or implied. BALDOR shall not be held responsible for any expense (including installation and removal), inconvenience, or consequential damage, including injury to any person or property caused by items of our manufacture or sale. (Some states do not allow exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply.) In any event, BALDOR’s total liability, under all circumstances, shall not exceed the full purchase price of the control. Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all pertinent data as to the defect, the date purchased, the task performed by the control, and the problem encountered. No liability is assumed for expendable items such as fuses. Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return shipments must be prepaid. MN792 General Information 2-1 Product Notice Intended use: These drives are intended for use in stationary ground based applications in industrial power installations according to the standards EN60204 and VDE0160. They are designed for machine applications that require variable speed controlled three phase brushless AC motors. These drives are not intended for use in applications such as: – Home appliances – Mobile vehicles – Ships – Airplanes Unless otherwise specified, this drive is intended for installation in a suitable enclosure. The enclosure must protect the control from exposure to excessive or corrosive moisture, dust and dirt or abnormal ambient temperatures. In the event that a control fails to operate correctly, contact Baldor for return instructions. Safety Notice: This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start–up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start–up procedure or troubleshoot this equipment. – System documentation must be available at all times. – Keep non-qualified personnel at a safe distance from this equipment. – Only qualified personnel familiar with the safe installation, operation and maintenance of this device should attempt start-up or operating procedures. – Always remove power before making or removing any connections to this control. PRECAUTIONS: Classifications of cautionary statements. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. Caution: Indicates a potentially hazardous situation which, if not avoided, could result in damage to property. Continued on next page. 2-2 General Information MN792 PRECAUTIONS: WARNING: Do not touch any circuit board, power device or electrical connection before you first ensure that power has been disconnected and there is no high voltage present from this equipment or other equipment to which it is connected. Electrical shock can cause serious or fatal injury. WARNING: Be sure that you are completely familiar with the safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury. WARNING: Be sure all wiring complies with the National Electrical Code and all regional and local codes or CE Compliance. Improper wiring may cause a hazardous condition. WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that grounds are connected. Electrical shock can cause serious or fatal injury. WARNING: Do not remove cover for at least five (5) minutes after AC power is disconnected to allow capacitors to discharge. Electrical shock can cause serious or fatal injury. WARNING: Improper operation may cause violent motion of the motor and driven equipment. Be certain that unexpected movement will not cause injury to personnel or damage to equipment. WARNING: Motor circuit may have high voltage present whenever AC power is applied, even when motor is not moving. Electrical shock can cause serious or fatal injury. WARNING: If a motor is driven mechanically, it may generate hazardous voltages that are conducted to its power input terminals. The enclosure must be grounded to prevent a possible shock hazard. WARNING: The user must provide an external hard-wired emergency stop circuit to disable the control in the event of an emergency. Continued on next page. MN792 General Information 2-3 Caution: To prevent equipment damage, be certain that the input power has correctly sized protective devices installed as well as a power disconnect. Caution: Avoid locating the control immediately above or beside heat generating equipment, or directly below water or steam pipes. Caution: Avoid locating the control in the vicinity of corrosive substances or vapors, metal particles and dust. Caution: Suitable for use on a circuit capable of delivering not more than the RMS symmetrical short circuit amperes listed here at rated voltage. Horsepower RMS Symmetrical Amperes 1.5–50 5,000 51–200 10,000 201–400 18,000 401–600 30,000 601–900 42,000 Caution: Baldor recommends not using “Grounded Leg Delta” transformer power leads that may create ground loops and degrade system performance. Instead, we recommend using a four wire Wye. Caution: Logic signals are interruptible signals; these signals are removed when power is removed from the drive. Caution: The safe integration of the drive into a machine system is the responsibility of the machine designer. Be sure to comply with the local safety requirements at the place where the machine is to be used. In Europe this is the Machinery Directive, the ElectroMagnetic Compatibility Directive and the Low Voltage Directive. In the United States this is the National Electrical code and local codes. Caution: Controls must be installed inside an electrical cabinet that provides environmental control and protection. Installation information for the drive is provided in this manual. Motors and controlling devices that connect to the driver should have specifications compatible to the drive. Caution: Do not tin (solder) exposed wires. Solder contracts over time and may cause loose connections. Caution: Electrical components can be damaged by static electricity. Use ESD (electro-static discharge) procedures when handling this control. Caution: This control is not designed for regenerative use with stabilized shunt or compound wound motors. If stabilized shunt or compound wound are to be used, the series field must be isolated and not connected. Contact the motor manufacturer for motor derating specifications under these conditions. 2-4 General Information MN792 Section 3 Getting Started Control Overview Control Loops In very simple terms, control of the DC motor is maintained by Control Loops. An inner Current Loop and an outer Speed Loop are used. These control loops are shown in the Block Diagram of Appendix C. From the keypad, you can select the control loops to be used by the Control to provide either: • Current Control • Speed Control (factory setting) Normally a current or speed feedback signal is applied to the appropriate loop to control the process. While current feedback sensors are built–in, speed feedback is normally provided directly from the armature sensing circuit (default), or by “Tachogenerator” or encoder connection to an option board. Figure 3-1 Speed Control speed increase due to field weakening armature voltage remains constant Armature Voltage 200V Field Current 5.7A field current reduced base speed Speed During speed control the speed of the motor can be increased by adjusting the motor field. Weakening the field current allows an increase in motor speed beyond that normally achieved for the motor rated armature voltage. Control and Communications Some of the internal blocks of this control must be connected for your application. This means that you must understand the application and how the software blocks should be connected to implement your design. The block diagram in Appendix C shows the factory set connections. These diagrams assist in understanding this concept and will be described next. The Keypad (Operator Station) provides access to parameters, diagnostic messages, trip settings and full application programming. The heart of the control is a microprocessor that provides advanced features such as: • Complex control algorithms not achievable by simple analog techniques. • Software configured control circuitry that uses standard software blocks. • Serial link communications with other drives or a PC for advanced process systems. To customize drive performance for optimum use, you may need to configure, or reroute software connections to and from the drive’s inputs and outputs and to and from the drive’s software blocks. You can configure the drive and change software block parameter values either using the keypad or with a personal computer (PC) running the software package Workbench D (see MN794). MN792 Getting Started 3-1 Local and Remote Modes Determine what operating mode is best for your application. Four modes are possible, see Figure 3-2. Figure 3-2 Local and Remote Modes Local: Keypad Setting (Factory Setting) For local operation, use the keypad to change parameters or control operation. Remote: Terminal Strip Setting Process control and other applications may require the control to be used in remote mode with analog and digital input/output signals performing all control operations. The control is configured in this mode from the factory. Preset Analog & Digital Inputs and Outputs Remote: Serial Setting Remote Serial mode is used to initially setup and configure the parameters of the control. For applications that are controlled by a PC that is running suitable software. Workbench D is recommended. Remote: COMMS Setting For Baldor RS485/Modbus, Profibus DP and DeviceNet. Two forms of control are in operation at all times: Start/Stop Control and Speed Control. These are operate by local or remote control. Local The keypad is used to set motor speed and other parameters. The Start, Stop and Jog keys then control motor rotation. Remote A speed reference signal (pot) and the various analog and digital inputs and outputs are used for speed control and rotation of the motor shaft. 3-2 Getting Started MN792 Source / Destination Tags The control is very flexible because of the programming capability. The software block diagram of the control is shown in Appendix C. Each logic block has inputs and outputs. These I/O points are called “Tags” because they have a tag number associated with it and shown in brackets “[tag]” . Some tags are read only values and some are read/write. Besides setting the value of each parameter, its source or destination connections can be programmed. This means you can connect inputs and outputs of logic blocks as you desire to implement your application. Destination Tag example Consider Digital Input 1. The external connection (input) is made at the C connector pin 6. The block diagram of this input is shown in Figure 3-3. Tag [102] is the destination tag for the output signal. The destination is presently set to 90. This connects the output of Digital Input 1 to the Bipolar Clamps [90] input of the Current Loop Logic Block. The value of [102] Digital output is determined by the switch position, either the value of [103] or [104] will be applied to the output as the input changes from false to true. Figure 3-3 Digital Inputs Digital Input 1 – DIGIN 1 (C6) Digital Input 1 Parameter [102] [104] [103] Destination Tag Value for False Value for True Current Loop Setting 90 0.00% 0.01% [102] [88] [90] Bipolar Clamps Digital IN 1 [48] NEG I Clamp Analog IN 4 NEG I Clamp -1 Tag C6 [71] Diagnostic connection [87] POS I Clamp Source Tag example Consider Digital Output 1. The external connection (output) is made at the B connector pin 5. The block diagram of this input is shown in Figure 3-4. Tag [97] is the source tag for the input signal. The source is presently set to 77. This means that Digital output 1 receives its input signal from [77] At Zero Speed parameter from the Standstill Logic Block. To connect Digital Output 1 to the At Zero Setpoint parameter, simply change [97] Source Tag value from 77 to 78. Figure 3-4 Digital Outputs Digital Output 1 – DIOUT 1 (B5) Standstill [306] Source Tag [11] Standstill Logic [12] Zero Threshold At Zero Setpoint [78] At Zero Speed [77] At Standstill [79] Tag Parameter [359] Inverted [195] Threshold (>) Setting False 0.00% [97] Source Tag 77 [43] Modulus True B5 ABS Digital Output 1 From these examples, it is easy to see that several things are required to program the control. 1. 2. 3. First, you must understand the application and know how to implement it in the control parameters. Second, layout all of the connections for your application using the block diagrams in Appendix C. Third, program the connections and parameter preset values. To do this you will need to refer to the Parameter Values in Appendix B. This will tell you where in the keypad menu system you can locate each parameter value or [tag]. For example, find [97] in Appendix B, (see Figure 3-5). To locate [97] using the keypad, begin at the System menu, select Configure I/O menu, then select Digital Outputs menu, finally select Digital Output 1 (B5) parameter. Change the value of that parameter to the desired value. Note: Tag number “[97]” is not shown at the keypad for the Digital Output 1 (B5) parameter value. To display the [TAG] number of the parameter, display the parameter value then press the “M” key to show the parameters tag number. Appendix B and C are the key to programming your application. Figure 3-5 Table B-1 Parameters Listed by Tag Number Continued Tag 97 R/W RW Name Source Tag Keypad Menu SYSTEM::CONFIGURE I/O::DIGITAL OUTPUTS::DIGOUT 1 (B5) 4. MN792 WB Block Digout 1 (B5) Range 0 to 549 Factory Setting 77 MN cp Notes 2, 3 Select the next parameter and repeat step 3. Getting Started 3-3 Programming Block A very important step to installing this control is to determine the configuration that will best implement your application. Each input and output of each block has an assigned tag number. Tags are connected in software much like jumper wires are used in hardware. The control is shipped with a factory set software connection. This may be changed at any time. The method of changing these connections (source or destination tags) is described later in the programming Section 6 of this manual. Note: It is important to correctly set the software to implement your application in the most efficient way. Some parameters are Tags (connections) and others are programmed values. Be careful when programming to be sure the correct input or output is being set. Example (View Analog Input 1 parameter settings) As an example, a portion of the block diagram is shown in Figure 3-6. The output of Analog Input 1 [246] is connected to [100] “Input 1” of Setpoint Sum 1 block. Each input and output shown on these diagrams is programmable. Figure 3-6 Analog Input Example Setpoint Sum 1 Tag Parameter Analog Input 1 Analog Input 1 – ANIN 1 (A2) Tag Parameter Factory Setting [231] [230] Max Value Calibration +100.00% 1.0000 [246] A2 [232] [246] Min Value Destination Tag -100.00% 100 [292] [208] [309] [420] [423] [6] [100] [131] [419] [8] [375] Sign 0 Ratio 0 Input 0 Divider 0 Input 2 Ratio 1 Input 1 Deadband Width Divider 1 Sign 1 Limit Factory Setting Positive 1.0000 0.00% 1.0000 0.00% 1.0000 0.00% 0.00% 1.0000 Positive 105.00% + A/B + A/B - + + + - The parameter values for Analog Input 1 can be changed at the keypad. Figure 3-7 shows a partial map of the menu levels. The Analog Input 1 parameters are at Level 4 under the Level 3 Analog Inputs. The keypad operation is shown in Table 3-1. Figure 3-7 can be used to visualize the menu structure that is being navigated in Table 3-1. Figure 3-7 1 2 3 4 Menu Levels Diagnostics Configure Enable System Software Analog Inputs ANIN1 (A2) Calibration MAX Value MIN Value Destination Tag Configure I/O Table 3-1 Set Analog Input 1 for 4–20mA Action Apply Power Description Keypad Display shows this opening message. Press “PROG” key Display FORWARD REF: Comments 0.00% BALDOR DC DRIVE DC 4Q 35A This message may be different for each control. MENU LEVEL DIAGNOSTICS This is menu level 1. Refer to Figure 3-7 for a description of the menu levels. This is menu level 1, System parameters. Press M Access the menus. Press Scroll to System menu. Press several times. Press M Access the System menus. SYSTEM SOFTWARE Press Scroll to Configure I/O menu. SYSTEM CONFIGURE I/O Press M Access Configure I/O menu. CONFIGURE I/O CONFIGURE ENABLE 3-4 Getting Started MENU LEVEL SYSTEM This is menu level 2. MN792 Table 3-1 Set Analog Input 1 for 4–20mA Continued Action Description Display Comments Press M Access Configure I/O menu. CONFIGURE ENABLE DISABLE Press Change Configure Enable to Enabled. CONFIGURE ENABLE ENABLED This is menu level 3. Before any parameter values can be changed, Configure Enable must be “Enabled” (it is normally disabled”). Note that the LED’s on Keypad are flashing until changed back to Disable. Press E Access Configure I/O menu. CONFIGURE I/O CONFIGURE ENABLE Move back one menu level using the E key. Press Scroll to analog inputs menu. CONFIGURE I/O ANALOG INPUTS Press M Access analog inputs 1 menu. ANALOG INPUTS ANIN1 (A2) Press M Access Calibration menu. ANIN1 (A2) CALIBRATION Press M View or change the Calibration value. CALIBRATION 1.0000 Press E This is menu level 4. Use the and keys to change the value. Press E when finished. ANIN1 (A2) CALIBRATION Press Scroll to next menu. ANIN1 (A2) MAX VALUE Press M View or change the MAX Value menu. MAX VALUE 100.00% Press E Use the and keys to change the value. Press E when finished. ANIN1 (A2) MAX VALUE Press Scroll to next menu. ANIN1 (A2) MIN VALUE Press M View or change the MIN Value menu. MIN VALUE –100.00% Press E Use the and keys to change the value. Press E when finished. ANIN1 (A2) MIN VALUE Press Scroll to next menu. ANIN1 (A2) DESTINATION TAG Press M View or change the Destination tag Value menu. DESTINATION TAG 100 Press E Press “E” several times to return to the Configure Enable menu. ANIN1 (A2) DESTINATION TAG Press M Access Configure I/O menu. CONFIGURE I/O CONFIGURE ENABLE This is menu level 2. Press M Access Configure I/O menu. CONFIGURE ENABLE ENABLED Press Change Configure Enable to Disabled. CONFIGURE ENABLE DISABLED This is menu level 3. Before the control can be used again, Configure Enable must be “Disabled”. Note when is pressed, the keypad will briefly display “calibrating” followed by Disabled and all Keypad LED’s stop blinking. Press E Use the and keys to change the value. Press E when finished. CONFIGURE I/O CONFIGURE ENABLE Press the “E” key several times to move back through the menu items or press “PROG” to return to control operation. Note: When changing a numeric value, pressing the “M” key will change the cursor position one digit to the left. MN792 Getting Started 3-5 3-6 Getting Started MN792 Section 4 Receiving and Installation Receiving & Inspection Location Baldor Controls are thoroughly tested at the factory and carefully packaged for shipment. When you receive your control, there are several things you should do immediately. 1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your control. 2. Remove the control from the shipping container and remove all packing materials. The container and packing materials may be retained for future shipment. 3. Verify that the part number of the control you received is the same as the part number listed on your purchase order. 4. Inspect the control for external physical damage that may have been sustained during shipment and report any damage immediately to the commercial carrier that delivered your control. 5. If the control is to be stored before use, be sure that it is stored in a location that conforms to published storage humidity and temperature specifications stated in this manual. Considerations The location of the control is important. Installation should be in an area that is protected from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and vibration. Exposure to these can reduce the operating life and degrade performance of the control. Several other factors should be carefully evaluated when selecting a location for installation: 1. For effective cooling and maintenance, the control should be mounted vertically on a smooth non-flammable surface. 2. At least 1.0 inches (25mm) top and bottom clearance must be provided for air flow. At least 0.4 inches (10mm) clearance is required between controls (each side). 3. Operating Altitude derating. Up to 1640 feet (500 meters) no derating required. Derate the continuous and peak output current by 1% for each 660 feet (200 meters) above 1640 feet. Maximum operating altitude 16,500 feet (5,000 meters). 4. Operating Temperature derating. 0°C to 45°C (Sizes 1, 2); 0°C to 40°C (Sizes 3,4,5) ambient. Above rated temperature, derate the continuous and peak output current by 2% per °C above rating. Maximum ambient is 55°C. Table 4-1 Watts Loss Ratings Catalog No. BC29D7A35–CO7 BC29D7A70–CO7 BC29D7A110–CO7 BC29D7A165–CO7 BC29D7A243–CO1/CO2 MN792 Output Current (A) 35 70 110 165 243 Watts Loss (W) 117 234 354 519 840 Catalog No. BC29D7A380–CO1/CO2 BC29D7A500–CO1/CO2 BC29D7A725–CO1/CO2 BC29D7A830–CO1/CO2 BC29D7A1580–CO1/CO2 Output Current (A) 380 500 725 830 1580 Watts Loss (W) 1230 1590 2265 2580 4890 Receiving & Installation 4-1 Cover Removal To connect power and signal wires, the cover must be removed. This procedure describes how to access all terminal connections inside the control. 1. Loosen the two cover screws shown in Figure 4-8, then lift and remove the cover as shown. Figure 4-1 Top Cover Removal Lift and remove cover Cover Screws (2) 2. Locate the two 1/4 turn screws shown in Figure 4-2. Rotate each screw 1/4 turn CCW. This releases the control from the base. Figure 4-2 Signal Connections Feedback Expansion Board location Communications Expansion Board location Signal Connections 1/4 Turn Screw Power Connections (Control and base must be opened to view, see Figure 4-9) Power Ground Motor Ground 4-2 Receiving & Installation 1/4 Turn Screw (1/4 turn to release, press screw into hole to close). See Recommended Tightening Torques in Section 9. MN792 Cover Removal Continued 3. The control and base are hinged and are opened as shown in Figure 4-3. Figure 4-3 Hinged Assembly Rubber Grommet Metal 360 Degree Coupling Coupling ÂÂ ÂÂ ÂÂ The knock–out panel is part of the base assembly to allow connections to be made. Use the correct size rubber grommet, conduit coupling or 360 degree coupling. Raise the control to expose the base Hinge Knock–out panel Control Base 360 Degree Coupling Mechanical Installation Mount the control to the mounting surface. The control must be securely fastened to the mounting surface by the control mounting holes. The location of the mounting holes is shown in Section 9 of this manual. External Vent Kit (Size 4 & 5 controls only) Upper Housing Foam gasket stretches over duct prior to attaching upper housing. Duct slides down between duct clip and mounting panel and fits within the sides of the control housing. Fit duct clip under fasteners at top of drive. Be sure it is tight against the mounting panel. MN792 Receiving & Installation 4-3 Optional Remote Keypad Installation (Enclosure rating of IP54 when correctly mounted). The keypad may be remotely mounted using optional Baldor keypad extension cable. Tools Required: • Center punch, file and screwdrivers (Phillips and straight) and crescent wrench. • #19 drill and drill motor . Figure 4-4 Remote Keypad Installation 1 2 5 4 3 Keypad ACBD01A01 CBLD030KP Bezel ACBD02A01 Mounting Instruction: 1. 2. 3. 4. 5. 6. 7. 8. Locate a flat mounting surface. Place the template on the mounting surface (step 1). Accurately center punch the mounting holes. Drill holes for the two mounting screws. Use the drill to remove metal for the 27 x 29 mm rectangular hole (step 2). Debur the rectangular hole making sure the panel stays clean and flat. Remove the protective film from the keypad gasket (step 3). Assemble the keypad to the panel. Use two screws provided (step 4). Connect the 10 ft. cable at the keypad and P3 of the control (step 5). 1.90 (48.25) 1.57 (40) 3.40 (86.5) Figure 4-5 Template 4-4 Receiving & Installation 1.14 (29) Bottom 0.16 (4.0) Dia. 4 Places 5.22 (132.5) 3.78 (96.5) 4.09 (104) 1.06 (27) 1.97 (50) ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ MN792 Electrical Installation All interconnection wires between the control, AC power source, motor, host control and any operator interface stations should be in metal conduits. Use listed closed loop connectors that are of appropriate size for wire gauge being used. Connectors are to be installed using crimp tool specified by the manufacturer of the connector. Only class 1 wiring should be used. System Grounding Baldor controls are designed to be powered from standard single and three phase lines that are electrically symmetrical with respect to ground. System grounding is an important step in the overall installation. The recommended grounding method is shown in Figure 4-6. Figure 4-6 Recommended System Grounding (3 phase) for UL Note: Wiring shown for clarity of grounding method only. Not representative of actual terminal block location. L1 AC Supply (Mains) A+ L2 Disconnect and Fuses L1 L2 L3 A– Control L3 Earth F+ F– Armature + Field + TH1 TH2 Thermistor GND Four Wire “Wye” Motor Driven Earth Ground (Facility Ground) Route all power wires L1, L2, L3 and Earth (Ground) together in conduit or cable. See Recommended Tightening Torques in Section 9. Ungrounded Distribution System With an ungrounded power distribution system it is possible to have a continuous current path to ground through the MOV devices. To avoid equipment damage, an isolation transformer with a grounded secondary is recommended. This provides three phase AC power that is symmetrical with respect to ground. Input Power Conditioning Baldor controls are designed for direct connection to standard single and three phase lines that are electrically symmetrical with respect to ground. Certain power line conditions must be avoided. An AC line reactor or an isolation transformer may be required for some power conditions. • If the feeder or branch circuit that provides power to the control has permanently connected power factor correction capacitors, an input AC line reactor or an isolation transformer must be connected between the power factor correction capacitors and the control. • If the feeder or branch circuit that provides power to the control has power factor correction capacitors that are switched on line and off line, the capacitors must not be switched while the control is connected to the AC power line. If the capacitors are switched on line while the control is still connected to the AC power line, additional protection is required. TVSS (Transient Voltage Surge Suppressor) of the proper rating must be installed between the AC line reactor or an isolation transformer and the AC input to the control. Line Impedance The control requires a 5% maximum line impedance (voltage drop across the reactor is 5% when the control draws rated input current). If the impedance of the incoming power does not meet the requirement for the control, a 3 phase line reactor can be used to provide the needed impedance in most cases. Line reactors are optional and are available from Baldor. The input impedance of the power lines can be determined as follows: Measure the line to line voltage at no load and at full rated load. Use these measured values to calculate impedance as follows: %Impedance + (Volts No Load Speed * Volts Full Load Speed) (Volts No Load Speed) 100 Power Disconnect A power disconnect should be installed between each input power source and the control for a fail–safe Protection MN792 method to disconnect power. The control will remain in a powered-up condition until all input power is removed from the control and the internal voltage is depleted. Devices The control must have a suitable input power protection device installed. Input and output wire size is based on the use of copper conductor wire rated at 75 °C. Table 4-3 describes the wire size to be used for power connections and Table 4-4 describes the ratings of the protection devices. Recommended fuse sizes are based on the following: UL 508C suggests a fuse size of four times the continuous output current of the control. Dual element, time delay fuses should be used to avoid nuisance trips due to inrush current when power is first applied. Receiving & Installation 4-5 Electrical Installation Continued Isolation Transformer Sizing Use the information in Table 4-2 to select the KVA rating of the transformer based on the HP rating of the control. The secondary voltage will be the input voltage to the control and the impedance should be 2% or less. One exception to Table 4-2 is when the DC armature voltage is less than the AC input voltage. If this is the case, use the following formula: KVA + 0.00163 VAC Secondary IDC Secondary Table 4-2 Isolation Transformer KVA Selection HP KVA 5 7.5 7.5 11 10 14 15 20 20 27 25 34 30 40 40 51 50 63 60 75 75 93 100 118 125 145 150 175 200 220 250 275 300 330 Single Phase Power Since the control rectifies all three input power phases, operation from a single phase power source is not possible. Table 4-3 Wire Size Catalog Number BC29D7A35-CO7 BC29D7A70-CO7 BC29D7A110-CO7 BC29D7A165-CO7 BC29D7A243-CO1/CO2 BC29D7A380-CO1/CO2 BC29D7A500-CO1/CO2 BC29D7A725-CO1/CO2 BC29D7A830-CO1/CO2 BC29D7A1580-CO1/CO2 Maximum Output ** HP 20 40 60 100 150 200 300 400 500 900 kW 15 30 50 75 120 150 225 327 335 650 Armature Current Wire Size Cont. Peak (Amps) (Amps) 35 70 110 165 243 380 500 725 830 1580 53 105 165 248 365 570 750 1088 1245 2370 3 AC Input AWG 8 4 1 3/0 300kcmil 700kcmil 1250kcmil 1″x3″ BB* 1″x3″ BB* 2″x4″ BB* MM2 8.37 21.2 42.4 85.0 152 355 634 Field Power Supply AWG MM2 Armature AWG 8 3 1/0 4/0 350kcmil 750kcmil 1500kcmil 1″x3″ BB* 1″x4″ BB* 2″x4″ BB* MM2 8.37 26.7 53.5 107.0 177 380 760 14 14 14 14 8 8 8 8 8 2.08 2.08 2.08 2.08 8.37 8.37 8.37 8.37 8.37 Logic Power Supply AWG MM2 14 2.08 14 2.08 14 2.08 14 2.08 14 2.08 14 2.08 14 2.08 14 2.08 14 2.08 14 2.08 BL1,BL2,BL3 AWG 12-22 6-18 6-18 6-18 6-18 6-18 6-18 6-18 6-18 6-18 MM2 3.31-0.326 13.3-0.823 13.3-0.823 13.3-0.823 13.3-0.823 13.3-0.823 13.3-0.823 13.3-0.823 13.3-0.823 13.3-0.823 * BB is copper Bus Bar. ** Hp and kW are approximate at 500VDC Armature voltage. Note: All wire sizes based on 75°C copper wire, 40°C ambient temperature, 4-6 conductors per conduit or raceway. Table 4-4 Protection Devices Catalog Number BC29D7A35-CO7 BC29D7A70-CO7 BC29D7A110-CO7 BC29D7A165-CO7 BC29D7A243-CO1/CO2 BC29D7A380-CO1/CO2 BC29D7A500-CO1/CO2 BC29D7A725-CO1/CO2 BC29D7A830-CO1/CO2 BC29D7A1580-CO1/CO2 3 AC Line (Ferraz–Shawmut) A60Q40 A50QS80-4R A50QS125-4R A50QS175-4R A50QS300-4R A070URD32KI0400 A070URD32KI0630 A070URD32KI0800 A070URD32KI0900 A070URD32KI0900 * Fuse Rating Armature Field Supply (A) (Ferraz–Shawmut) A70QS50-14F 4 A70QS80 10 A70QS150 10 A70QS200 10 A70P350 10 A130URD73LI0450 30 A130URD73LI0700 30 A130URD73LI0900 30 14URD93TTF1250 30 12.5URD94TDF2300M 30 Logic Supply (A) 3 3 3 3 3 3 3 3 3 3 * 6 fuses per drive. 4-6 Receiving & Installation MN792 Electrical Installation Continued Figure 4-7 Size 1–5 Power Terminal Locations Size 1 and 2 Size 3 Power Connections Earth from AC Main Supply D3, D4 D1, D2 Motor Ground A+ Size 4 A– Field Connections D5, D6 D1 = FL1 D2 = FL2 D3 = F– D4 = F+ D5 = 3 D6 = 4 D7 = N D8 = L Size 5 Logic Supply, Contactor & Thermistor Connections D7, D8 Logic Supply, Contactor & Thermistor Connections Field Connections L1 L1 A+ L2 L3 L1 A- A+ L2 L3 L1 A+ A- L2 L3 L2 L3 THERM+ and THERM– are on separate bd. in door assembly ASee Recommended Tightening Torques in Section 9. Table 4-5 Power Connector Signals Terminal L1, L2, L3 A+, A– F+, F– FL1, FL2 3, 4 L, N TH1, TH2 MN792 Description Main AC input power. A 3–phase AC contactor should be connected in the main AC power supply connections. (AC Contactor is internal for Size 1 and 2 controls. For other sizes, use terminals 3 and 4). The motor armature is connected to busbar terminals A+ and A–. If a DC contactor is used the contactor poles should be interposed between the control terminals and the motor terminals. Connect the motor field (–) to terminal F– and field (+) to terminal F+. If the motor has no field connections, is a permanent magnet motor, or if the field is derived externally, you must disable the Field Enable [170] parameter. An external field supply may be used for Size 2–5 controls. Connect this supply to terminals FL1 and FL2. The voltage is determined by the desired field voltage. The supply must be protected externally with suitable fuses. Always derive the supply from the Red and Yellow phases of the main power supply, with the Red phase connected to terminal FL1 and the Yellow phase connected to FL2. Size 3–5, the AC Contactor coil can be connected between TB3–3 (line) and TB3–4 (neutral) and its purpose is to provide AC power disconnection. Maximum coil inrush current must not exceed 3A. Single phase AC power for logic circuits. The auxiliary supply must be connected directly to the incoming supply, (disconnect only). (Logic Supply is internal for Size 1 and 2 controls). Connection for motor thermal protection. Thermistors must have a combined working resistance of 750 ohms or less, increasing to at least 4k ohms at over–temperature. The alarm is latched and the contol must be restarted. Receiving & Installation 4-7 Electrical Installation Continued Power Connections Single phase operation of this control is not possible. Power connections are shown in Figure 4-8. (The location of these terminals is shown in Figure 4-9). Figure 4-8 3 Phase Power Connections L1 Note 1 L2 L3 Fuse Connection Earth Note 3 & 4 Notes: 1. See Protection Device description in this section. 2. Metal conduit or shielded cable should be used. Connect conduits so the use of a Reactor or RC Device does not interrupt EMI/RFI shielding. 3. Use the same gauge wire for Earth as used for L1, L2, L3 connections. 4. Note 2 Start Contactor RE 4 3 TB3 5. 6. Note 6 L1 L2 L3 TB1 Use same gauge wire for Earth ground as is used for L and N, or L1, L2 L3. (VDE (Germany) requires 10mm2 minimum, 6AWG). Reference EMC wiring in Appendix A for CE compliance. AC Contactor is internal for size 1 and 2 controls. Size 3–5, the contactor can be connected between TB3–3 (line) and TB3–4 (neutral) and its purpose is to provide AC power disconnection. Maximum inrush current must not exceed 3A. This figure shows optional components not furnished with control. Baldor Control See Recommended Tightening Torques in Section 9. Figure 4-9 Size 1 & 2 Internal Logic Transformer Jumper Locations 480 400 230 Logic Trans. Location Size 1 208 Logic Transformer Conn5 Conn4 Conn3 Conn2 Size 1 control Conn1 Move the jumper to the correct voltage of the L1,L2,L3 supply input. Note: When the internal logic transformer is installed, FS7 on the main board is removed. FS1 on the logic supply board is used. FS1 Setting 480 400 230 208 FS7 Voltage Range 460–500 380–415 220–240 208 Size 2 control 208 Logic Trans. Location Size 2 230 400 480 Logic Transformer Power Connections Earth from AC Main Supply Motor Ground Move the jumper to the correct voltage of the L1,L2,L3 supply input. (480V position shown.) See Recommended Tightening Torques in Section 9. Logic Power For size 1 and 2 controls, the logic transformer is internal. The location is shown in Figure 4-9. Because the logic transformer is powered from the L1,L2,L3 input AC power, the jumper must be placed in the location that corresponds to the AC line voltage. For size 3, 4 and 5 controls the single phase logic power must be supplied by an external source. Normally 115VAC is applied at TB3 terminals L and N, see Figure 4-7 for the location. (Your control may have been ordered with 230VAC logic power. In that case, 230VAC is applied at TB3 terminals L and N.) 4-8 Receiving & Installation MN792 Electrical Installation Continued Motor Connections Motor connections are shown in Figure 4-10. (The location of these terminals is shown in Figure 4-9). Note: If your motor requires more than 85% of the line voltage as its DC input voltage, a step up transformer is required. This is added between the incoming line terminals and the L1 and L2 terminals of the field supply module. This connection is phase sensitive with main input L1 and L2. Figure 4-10 Motor Connections A+ A– Control + F+ F– + TH1 TH2 Armature Field Thermistor GND Notes: 1. Shield wires inside a metal conduit. 2. Metal conduit should be used to shield output wires (between control and motor). Connect conduits for continuous EMI/RFI shielding. See Recommended Tightening Torques in Section 9. Motor Note: The control may be connected to a permanent magnet field DC motor. In this case, the field supply is not connected and the “Field Enable” [170] parameter must be set to “Disable”. Shunt Wound Typical shunt wound motor field connection 120/240V or 150/300V. Consult manufacturers specific motor data for details. See Recommended Tightening Torques in Section 9. F1 F2 F3 F4 120V or 150V F1 F2 F3 F4 240V or 300V External AC Field (Not available for size 1 controls) The internal motor field is more widely used, it provides up to 90% of rated AC main voltage to the field windings. However if an external field supply is required (an application that requires more field voltage than 90% of AC main), terminals FL1 and FL2 can be used. The magnitude of this voltage is determined by the desired field voltage. The external supply must be protected with suitable fuses and disconnect. Always derive the supply from the Red and Yellow phases of the main power supply, with the Red phase connected to FL1 and the Yellow phase to FL2 (see jumpers in the External Field Connections diagrams). Figure 4-11 External Field Connections L1 Note 1 L2 L3 Earth Note 3 & 4 Fuse Connection External Field Supply Notes: 1. See Protection Device description in this section. 2. Metal conduit or shielded cable should be used. Connect conduits so the use of a Reactor or RC Device does not interrupt EMI/RFI shielding. 3. Use the same gauge wire for Earth as used for L1, L2, L3 connections. 4. Note 2 5. 6. Start Contactor RE Use same gauge wire for Earth ground as is used for L and N. (VDE (Germany) requires 10mm2 minimum, 6AWG). Reference EMC wiring in Appendix A for CE compliance. AC Contactor is internal for size 1 and 2 controls. Size 3–5, the contactor can be connected between TB3–3 (line) and TB3–4 (neutral) and its purpose is to provide AC power disconnection. Maximum inrush current must not exceed 3A. Note 6 4 3 L1 L2 L3 FL1 FL2 This figure shows optional components not furnished with control. See Recommended Tightening Torques in Section 9. TB3 TB1 Baldor Control MN792 Receiving & Installation 4-9 Electrical Installation Continued External Field Terminal and Jumper Locations – Size 2 The position of the jumper selects the board to use either an internal or external motor field. Figure 4-12 External Field Sensor Plug Jumper Settings PLG1 to Power Board PLG2 to Power Board PLG3 to Power Board Motor Vent Fan Circuit Breaker External Field Selector Plug L N 3 4 TH1 TH2 FL1 FL2 F+ F– M1 M2 M3 Terminal Board Field Bridge FL1 FL2 Field Bridge L1 L2 FL1 FL2 L1 L2 Connection No Connection Jumper selecting external field supply Jumper selecting internal field supply See Recommended Tightening Torques in Section 9. External Field Terminal and Jumper Locations – Size 3 Relocating the Red and Yellow phase wires (as shown in Figure 4-13) allows terminals D1 and D2 on the Power Board to be used as the external field AC supply connections. External fuse must not exceed 10A. Figure 4-13 External Field Connections Yellow Power Board D1 F8 D2 D3 D4 F8 & F16 = Internal Field Supply. F18 & F19 = External Field Supply. Red F19 F1 8 Red = FL1 Yellow = FL2 F1 6 Procedure: 1. Remove the control board (2 screws secure it) to allow access to the power board. 2. Remove the red phase lead from connector “F16” on the left–hand side of the board. 3. Connect the red phase lead to connector “F19” located below D1. 4. Remove the yellow phase lead to connector “F8” on the left–hand side of the board. 5. Connect the yellow phase lead to connector “F18” located below D2. 6. Connect L1 to D1, and L2 to D2. When using an external AC input it is important to have the correct phase relationship on the terminals. The supply must be derived from L1 (Red) and L2 (Yellow) phases directly or indirectly through a single phase transformer. L1 must be connected to D1, and L2 connected to D2. 4-10 Receiving & Installation MN792 Electrical Installation Continued External Field Terminal and Jumper Locations – Size 4 and 5 Relocating the Red and Yellow phase wires (as shown in Figure 4-14) allows terminals FL1 and FL2 to be used as the external field AC supply connections. External fuse must not exceed 30A. Figure 4-14 External Field Connections Yellow ye llo Red r ed w F4 F4 F2 & F5 = Internal Field Supply. F3 & F6 = External Field Supply. F5 F5 F6 F6 Red = FL1 Yellow = FL2 EXL2 L2 EX F1 F2 F2 F1 F13 F13 F14 F14 EX A– EX EX A– EX A+ F3 F3 EX L1 EX L1 FL1 FFL2 FL1 L2 F+ F+ F– F– Procedure: 1. Remove the control board (2 screws secure it) to allow access to the power board. 2. Remove the red phase lead from connector “F2” on the left–hand side of the board. 3. Connect the red phase lead to connector “F3” located near the EX L1 terminal. 4. Remove the yellow phase lead to connector “F5” on the left–hand side of the board. 5. Connect the yellow phase lead to connector “F6” located near the EX L2 terminal. 6. Connect L1 to FL1, and L2 to FL2. When using an external AC input it is important to have the correct phase relationship on the terminals. The supply must be derived from L1 (Red) and L2 (Yellow) phases directly or indirectly through a single phase transformer. L1 must be connected to FL1, and L2 connected to FL2. M-Contactor If required by local codes or for safety reasons, an M-Contactor (motor circuit contactor) may be installed. However, incorrect installation or failure of the M-contactor or wiring may damage the control. If an M-Contactor is installed, the control must be disabled for at least 20msec before the M-Contactor is opened or the control may be damaged. M-Contactor connections are shown in Figure 4-15. Figure 4-15 Optional M–Contactor Connections F+ A+ F– * F+ *M A– * Optional To Customer Provided Power Source (Rated Coil Voltage) * M-Contactor F– + M=Contacts of optional M-Contactor C * M Enable 3 4 5 RC Device Electrocube RG1781-3 Note: Close “Enable” after “M” contact closure. See Recommended Tightening Torques in Section 9. Control faults may occur if the control is enabled before the M Contactor is closed. The timing diagram shown in Figure 4-16 defines the correct operating sequence. At Turn ON Allow 20 milli seconds for the coil of the M contactor to energize and close the contactor before the Enable input at C–4 is issued. At Turn OFF Do not allow the M Contactor to open until motor shaft rotation has stopped and the Enable at C–4 has been removed. If this sequence does not occur, a TACH LOSS fault may be issued by the control. Note: This example shows a “Drive ON” output to a PLC that is used to command the DC control and the holding brake. MN792 Receiving & Installation 4-11 Electrical Installation Continued Figure 4-16 M Contactor Operation Sequence Turn-ON Run Time Turn-OFF M Contact 20 msec. Enable Motor Flux “Drive ON” Output Mech. Brake Release (If user installed) 50 msec. Brake Set Time Speed/Torque Command Blower Motor Starter Optional Size 1 and 2 controls only. Size 1 and 2 controls can be equipped with an optional blower motor starter that uses a manual motor circuit controller to provide motor overload and branch circuit protection for a single or three phase AC blower motor. The starter assembly is fully wired and ready for site installation. This option offers Branch circuit protection Instantaneous magnetic short circuit protection Thermal overload protection, Class 10, with adjustable trip current settings Start/Stop/Reset switching with “tripped“ pushbutton indication Normally open auxiliary contact wired into the drive logic to indicate “Motor Overtemperature“ trip Installation 1. Open the cover to view the fuse board (Figure 4-3). 2. Position the starter assembly horizontally across the top of the drive so that the harness points downward toward the power terminals. 3. Align the bracket with its mounting slots on the inside walls of the drive. Snap into place with a firm push until the tabs engage. 4. Locate the 14 pin header for the blower motor starter connections. For size 1, this connector is CONN 2, located at the top left corner of the fuse board. For size 2, this connector is CONN 44 located at the right edge of the terminal board. 5. This connector has a jumper installed at the right most two pins. Remove and save this jumper. 6. Plug the 14 pin connector from the blower motor starter onto this connector. 7. Use a small screwdriver to set the full load current of the blower motor on the dial of the blower motor starter. 8. Connect the blower motor leads to terminals BL1, BL2, BL3 (Figure 4-7). 9. Press the Start button on the blower motor starter. Installation is now complete. 4-12 Receiving & Installation MN792 Electrical Installation Continued Thermal Protection Terminals TB3 TH1 and TH2 are available for connection to a normally closed thermostat or overload relay in all operating modes as shown in Figure 4-17. The thermostat or overload relay should be a dry contact type with no power available from the contact. If the motor thermostat or overload relay activates (opens), the control will automatically shut down and give an Thermistor fault. The optional relay (CR1) shown provides the isolation required and the N.O. contact is closed when power is applied to the relay and the motor is cold. If the motor thermostat is tripped, CR1 is de-energized and the N.O. contact opens. Connect the motor thermal wires (N.O. relay contact) to TH1 and TH2. Do not place these wires in the same conduit as the motor power leads. Figure 4-17 Motor Temperature Relay Customer Provided Source Voltage If the motor thermostat is not used, TH1 and TH2 must be jumpered together to allow operation. Note: Add appropriately rated protective device for AC relay (snubber) or DC relay (diode). TB3 * CR1 See recommended terminal tightening torques in Section 9. Motor Thermostat Leads * Motor TH1 TH2 * Optional hardware. Must be ordered separately. Thermostat Do not run these wires in same conduit as motor leads or AC power wiring. See Recommended Tightening Torques in Section 9. Encoder Installation Electrical isolation of the encoder shaft and housing from the motor is required. Electrical isolation prevents capacitive coupling of motor noise that will corrupt the encoder signals. Baldor provides shielded wire for encoder connection. Table 4-6 defines the encoder connections to the encoder receiver expansion board. Figure 4-18 shows the electrical connections of the encoder. The expansion board is installed in the feedback EXB location shown in Figure 4-2. 1. Open the top cover (Figure 4-1). 2. Align the 10 pin connector on the board with the connector on the left side of the control. 3. Carefully push the encoder board into position being careful not to bend any pins. All four stand–offs should contact the control. 4. Connect the encoder wires to the expansion board, see Table 4-6 and Figure 4-18. Table 4-6 Encoder Connection Descriptions Description A A B B C C +VCC Supply Not used (VCC Sensor) 0VDC Not used (0VDC Sensor) Cable Shield Encoder Connector No. A A B B C C +VCC Supply Not used (VCC Sensor) 0VDC Encoder Receiver Board Pin. 3 4 5 6 2 1 Figure 4-18 Differential Encoder Connections Align the 10 pin connector to the 10 pin connector of the control (see Figure 4-2 for location). Carefully seat the board onto the pins until all four standoffs contact the control surface. To Encoder MN792 0VDC (Isolated) +VCC (Isolated) Channel A Channel A Channel B Channel B Encoder Case Encoder Expansion Board Potentiometer (VCC Adjust) Torque to 3.5 lb-in (0.4Nm) 16-22AWG Receiving & Installation 4-13 Electrical Installation Continued Tachometer Installation The tachometer expansion board can be used to connect either an AC Tach or a DC Tach to the control (only one may be used). Shielded wire must be used for tachometer connection. Table 4-7 defines the tachometer connections to the tachometer expansion board. Figure 4-19 shows the electrical connections of the tachometer. Figure 4-20 shows the settings for this board. Note: DC Tachometers provide speed and direction feedback. AC tachometers provide only speed feedback. Table 4-7 Tachometer Connection Descriptions Description AC Tach Input AC Tach Input DC Tach Input + DC Tach Input – (0VDC) Tachometer Receiver Board Pin. 1 2 3 4 Figure 4-19 Tachometer Connections Align the 10 pin connector to the 10 pin connector of the control (see Figure 4Ć2 for location). Carefully seat the board onto the pins until all four standoffs contact the control surface. OR Tachometer Expansion Board To AC Tach G G G G 1 2 3 4 To DC Tach Torque to 5.3 lb-in (0.6Nm) Figure 4-20 Switch Settings Calibration Switches SW1 = Ones calibration switches. SW2 = Tens calibration switches. SW3 = Down adds 100 VDC in the down position (100's position). SW4 = Up for AC Tach; Down for DC Tach. As shown, switches are set for 188VDC for a DC tach: (SW3 + SW2 + SW1 = 100 + 80 + 8 = 188) SW1 SW4 1" SW2 SW4 10" AC The jumper is always used. It plugs onto the control PCB in just about the position shown. This jumper is where the actual scaled signal connects from the Tach board to the controller PCB. Jumper SW3 0 SW4 100" DC For full speed tach voltages greater than 200V, an external resistor of value RE must be used in series with the DC Tach connection at G3. The value RE is calculated as follows: RE ohms = (Max Tach Volts * 200) kW 5 RE Watts = (Max Tach Volts * 200) 5 milliwatts G1 G2 G3 G4 Torque to 5.3 lb-in (0.6Nm) In general, the voltage output of an analog AC or DC tachometer generator is a function of speed and is rated in volts per 1000 RPM so that: Speed Feedback Voltage Max(volts) + Motor Speed Max (RPM) x Tach Rating The Tach Rating should be on the nameplate of the tachometer generator. Fine tuning is performed within the software (refer to the Speed Feedback Calibration). If the full speed feedback voltage exceeds 200 VDC, use an external resistive scaling network to drop the feedback voltage to within this range. For AC tachometer generators, the switch settings will be about 1.3 times greater than the voltage measured at the input terminals G1 and G2 due to the rectifier offset. For example, for 90V feedback, the switch setting is: Ǹ2 Required Voltage Feedback + Ǹ2 90 + 127V. 4-14 Receiving & Installation MN792 Control I/O Signal Connections All connections made to terminal blocks A, B and C must be isolated signal voltages. If in doubt a connection, contact Baldor. Only shielded, twisted pair cables should be use. Minimum wire size is 18AWG (0.75mm2). All cables should be installed using the appropriate coupling in the knock out panel, shown in Figure 4-3. Analog Inputs Five analog inputs are available, AnIn1 – AnIn5 (AnIn4 and AnIn5 are factory set for current limits). Connector Signal Description Terminal A1 0V common reference point for all analog signals. A2 Analog Input 1. 0–20 or 4–20mA analog input speed input. Used as a unipolar 0–20mA ramped speed command channel. 4–20mA requires manually setting Min value to 25%, Max Value to 125% and setting Setpoint Sum1, Input 2 to (–)25%. These settings will provide the proper scaling and offset to set 4mA to zero command. Any input less than 4mA will result in a Min Value of 25% being added to (–)25% at the Setpoint Sum 1 summing junction. A3 Analog Input 2. ±10V analog input speed or torque reference without Accel/Decel ramps. +10V = maximum forward speed demand. –10V = maximum reverse speed demand. Closing C8 (Digital Input 3) selects Torque Command Mode by enabling the IDMD Isolate input (Current Loop Block). Opening C8 selects Speed Command Mode by disabling the IDMD Isolate input. In all cases this analog command channel bypasses the Ramps Block. A4 Analog Input 3. ±10V analog input speed or torque reference with Accel/Decel ramps. By closing the Reverse input at C5, the direction of the unipolar command can changed. Output of Ramps block is connected to Setpoint 1 of the Speed Loop block. Various voltage range, and bipolar or unipolar commands can be accepted by adjusting Calibration, Max Value, and Min Value parameters of Analog Input 3. A5 Analog Input 4. Optional Negative Current Clamp. Inactive until Bipolar Clamps parameter is set to Enable. When enabled, this input is the value of the negative current limit. A6 Analog Input 5. External Current Limit / Optional Positive Current Clamp. A jumper is supplied from B3 (+10V Ref) to A5 to allow full rated 150% current. When Bipolar Clamps parameter is set to Disabled, this input is the main current limit value. When Bipolar Clamps parameter is set to Enable, this input value is the positive or forward current limit. Note: The settings for AnIn1 – AnIn5 are factory set but can be changed to suit your application. Speed Setpoint The speed demand signal can be generated using an external 10K potentiometer as shown in Figure 4-21. The wiper is the speed reference. +24V 9 DigIn 3 8 DigIn 1 6 DigIn 2 7 DigOut R 5 Start 3 DigOut E 4 0V 1 C Ext Trip 2 Coast Stop 9 DigOut 3 7 Prog Stop 8 DigOut 2 6 DigOut 1 5 -10V Ref 4 +10V Ref 3 0V 1 Not Used 2 AnOut 2 8 B Arm I Fbk 9 AnIn 5 6 AnOut 1 7 AnIn 4 5 AnIn 3 4 Control I/O Connectors AnIn 2 3 A 0V 1 AnIn 1 2 Figure 4-21 Analog Inputs Setpoint Ramp Input A1 0-20 mA or 4-20 mA Input 500 A2 A1 0V Analog Input A4 AnIn3 Pot Reference B3 +10VDC Command Pot 10KW AnIn1 Control 0–10VDC or ±10VDC Input 0–10VDC or ±10VDC Input See Recommended Tightening Torques in Section 9. MN792 Analog GND 0V Multiple Speed Setpoints Control A1 0V A3 AnIn2 Speed Setpoint 1 (Non-Ramped) A4 AnIn3 Speed Setpoint 2 (Ramped) Control Receiving & Installation 4-15 Control I/O Signal Connections Continued Analog Outputs Connector Terminal A7, A8, A9 Signal Description Three analog outputs are available, AnOut1 – AnOut3. A1 is the 0V common reference point. Figure 4-22 Analog Outputs Analog Outputs 0V Digital Inputs Connector Terminal B8 B9 C2 C3 C4 C5 C6 C7 C8 A1 AnOut1 A7 Analog Output 1 (±10VDC) AnOut2 A8 Analog Output 2 (±10VDC) Arm I Fbk Control A9 Analog Output 3 (±10VDC) See Recommended Tightening Torques in Section 9. C4 (Enable) must be connected to C9 (+24V) to allow the drive to run when start command is given. Signal Description (factory settings) Program Stop. When opened runs a decel rate set by Stop Rates, Prog Stop Time. Coast Stop. When opened disables the drive output. External Trip. When opened disables the drive output and creates an External Trip Fault. Start/Stop. Closed initiates a Start/Run forward sequence. When opened commands Stop and decels at Stop Rates, Stop Time setting. Enable. Closed enables the drive and allows output to the motor. Reverse. Closed changes the slope of the speed command signal from Analog Input 1 and Analog Input 2. Accomplished by activating the “Ramp Invert” input of the Ramps block. Jog / Slack. If terminal C4 is closed and Start/Stop terminal C3 is open, motor will be commanded to run forward at Jog Speed 1. If terminal C4 is closed and Start/Stop terminal C3 is closed, motor will be commanded to run forward at active speed setpoint plus Jog/Slack Take Up 1 speed. Various Jog or Slack take–up functions Various Jog or Slack take–up functions are commanded depending on the various settings of terminals C3, C4 and Jog/Slack Mode C7. Jog/Slack Mode. See Jog/Slack description in Section 6 for description of modes. Speed/Torque Select. Open selects speed (velocity) mode. Closed selects current (torque) mode. Accel/Decel ramps are not used in Torque mode. Start (C3), Enable (C4), Reverse (C5), Program Stop (B8) and Coast Stop (C9). The basic Run/Start sequence is initiated by C3 (Start/Run). Other safeguards are provided by B8 (Program Stop) and B9 (Coast Stop). Assuming that the Program Stop and Coast Stop terminals are held TRUE, then a single contact connected between C9 (+24V) and C3 (Start/Run) when closed will cause the control to energize the Main Contactor and when C5 (Enable) is also TRUE the motor will rotate. When the single contact to C3 (Start/Run) is opened, the controller will decelerate the motor to zero speed at a rate determined by the STOP TIME parameter value and the MAIN CURR. LIMIT value. If the load is to be serviced, the control must be securely disabled and isolated, do not rely on this mode. 4-16 Receiving & Installation MN792 Control I/O Signal Connections Continued Figure 4-23 Run/Stop Connections B8 Program Stop B9 Coast Stop C3 Start C4 Enable C5 Reverse C6 Jog/Slack C7 Jog/Slack Mode C8 Speed/Torque Select C9 +24VDC Control RE Emergency Stop Relay (Optional) (Shown in energized - Run position) See Recommended Tightening Torques in Section 9. A regenerative drive can be stopped using a Normal Stop, a Program Stop, or an Emergency Stop. Normal Stop If the +24V is removed from C3 during operation, the control will cause the motor to stop at a rate determined by Stop Limit, Stop Time and Curr. Limit. Program Stop If the +24V is removed from B8 during operation, the control will cause the motor to stop at a rate determined by Prog Stop I Lim, Prog Stop Limit and Prog Stop Time. If +24V is re–applied to B8, the motor remains stationary until a new Start command is applied to C3 (Start/Run). Coast Stop If the +24V is removed from B9 during operation, the control will remove power to the motor and the motor and load will coast to a stop. Emergency Stop (Optional) When the “Emergency Stop Relay” is de–energized its contacts disconnect +24VDC from the inputs shown in Figure 4-23. The control will remove power to the motor and the motor and load will coast to a stop. The emergency stop relay should not be part of the normal sequencing of the system, but is an emergency operation when safety is the main concern. If the load is to be serviced, the control must be securely disabled and isolated, do not rely on this mode. Digital Outputs Connector Terminal B5, B6, B7 Signal Description Three digital outputs are available, DigOut1 – DigOut3. B1 is the 0V common reference point. These digital output terminals provide a +24VDC output signal under certain conditions. An LED, Lamp, Relay or other device can be connected at these outputs to indicate the condition of control operation. These are configurable outputs and can be used as required in the control system design, i.e. panel lamps, connection to a suitable PLC. Simply connect a 24VDC relay between the output and B1 (0VDC). Be sure to use a reverse biased diode or other noise elimination device across the relay coil, see Figure 4-24. Figure 4-24 Optional Digital Output Relay Connection Note: Add appropriately rated protective device for AC relay (snubber) or DC relay (diode). B5 CR1 B1 MN792 Receiving & Installation 4-17 RS232 Connections The keypad connector shown in Figure 4-25 is used for RS232 communications. Workbench D is the 1 SERIAL LINKS block programming software for Windows PCs. It has a graphical user interface and drawing tools to allow you to create block programming diagrams quickly and easily. 2 SYSTEM PORT P3 Figure 4-25 System Port (P3) Keypad Connector 3 P3 SETUP MODE P3 BAUD RATE 1 2 View into the connector. 3 4 A null modem cable (also called a modem eliminator cable) must be used to connect the control and the computer COM port. This will ensure that the transmit and receive lines are properly connected. Either a 9 pin or a 25 pin connector can be used at the computer, Figure 4-26. Maximum recommended length for RS232 cable is 10 ft. (3 meter). Figure 4-26 9 & 25 Pin RS-232 Cable Connections 9 Pin Connector Null Modem Cable Connections RXD RXD Control TXD TXD (DCE) GND GND Computer COM Port Pin 2 3 5 Signal RXD TXD GND Pin 3 2 7 Signal RXD TXD GND 25 Pin Connector (DTE) Chassis Table 4-8 Cable Connections P3 Connector Pin Signal Name 1 GND/0VDC 2 24VDC 3 RXD 4 TXD DB Connector Type and Pin Number DB9 DB25 5 7 2 3 3 2 System Port (P3) Configuration The factory port settings are normally fine. These settings are: 9600 Baud 8 Bits 1 Stop Bit No Parity XON/XOFF Handshaking (fixed) If the port settings must be changed, attach a keypad to the control and change the settings under the P3 SETUP menu. Refer to Keypad Operation for additional information to make these parameter value changes. 4-18 Receiving & Installation MN792 Section 5 Switch Setting and Start-Up Pre–Operation Checks When the installation is complete, several things should be verified before power is applied. 1. Be sure AC power is off at the main disconnect or circuit breakers. 2. Measure the main AC supply voltage (to the disconnect or breaker) and verify that it matches the nameplate rating of the control. 3. If the catalog number on the nameplate ends with “CO1”, an external 115VAC logic control supply is required (C02= 230VAC Logic). Verify Auxiliary power supply voltage is correct. 4. Verify the armature voltage and current ratings of the motor are correct. 5. Inspect all power connections (line and motor) for accuracy, workmanship tightness and compliance to codes. 6. Verify that the control and motor are grounded to each other and that the control is connected to earth ground. 7. Verify all signal wiring for accuracy and tightness. 8. Be certain that all contactor, brake or relay coils have noise suppression. This should be an RC filter for AC coils or a reverse biased diode for DC coils. MOV type transient suppression is not adequate. 9. Disconnect the load from the motor shaft if possible. 10. If possible, verify the motor shaft rotates freely. 11. Verify the cooling fan (blower) is free from obstruction. 12. Verify that the external run contacts are open. 13. Verify that external speed setpoints are all zero. Size 4 and 5 Only – Power Board Calibration Power Board IF CAL SW2 IA CAL IA CAL – Armature Current Calibration Switch (SW1) This switch is always set to LO on Frame 4 & 5 drives of less than 500A, and HI for drives greater than 500A. F CAL – Field Current Calibration Switch (SW2) This switch should always be set to HI for Frame 4 & 5 drives. The maximum field current calibration is 30A. HI LO HI SW1 LO Power up in Local Mode with Armature Feedback When pre–operation checks are complete, logic power can be applied to terminals L and N to setup the software parameters (catalog number C01=115VAC, C02=230VAC). For other catalog numbers (100hp and less), the logic power is provided internally so 3 phase power must be applied at this time. (The start up mode is defined by Parameter [517] =True for keypad operation which is the same as “SETUP PARAMETERS::OP STATION::START UP VALUES::LOCAL = TRUE”.) Note: To separate the various menu level designation, a double colon is used (SETUP PARAMETERS::OP STATION). 1. 2. Action Apply Logic Power at terminals L and N Apply logic power. Verify that the keypad and LED’s display correctly. If not, verify that the logic wiring is correct. Description Keypad Display shows this opening message. If [517] is True, local mode will be displayed (factory setting) MN792 Display Comments INITIALIZING LED’s are all ON. BALDOR DC DRIVE CALIBRATING LED’s are flashing. After several seconds the next screen is displayed. FORWARD REF: The OK, SEQ, REF, FWD and STOP LED’s are on. 0.00% Switch Setting & Start-Up 5-1 Power up in Local Mode with Armature Feedback Continued 3. Action Apply Logic Power Set the parameter Configure Enable to “Enabled”. Description Keypad Display shows this opening message. Display FORWARD REF: 0.00% Press “PROG” key BALDOR DC DRIVE DC 4Q 35A Press “M” key DC 4Q 35A MENU LEVEL Press “M” key Access the menus. MENU LEVEL DIAGNOSTICS Press Scroll to “Configure Drive” menu. MENU LEVEL CONFIGURE DRIVE Press “M” key Access Configure Drive menu. CONFIGURE DRIVE CONFIGURE ENABLE Press “M” key Access the Configure Enable parameter. CONFIGURE ENABLE DISABLED Press Enable Configure Enable. CONFIGURE ENABLE ENABLED Press “E” key Returns to previous menu level. CONFIGURE DRIVE CONFIGURE ENABLE 4. Action Description Display Scroll to the NOM Motor volts parameter. CONFIGURE DRIVE CONFIGURE ENABLE Press “M” key Access the NOM Motor Volts parameter CONFIGURE DRIVE NOM MOTOR VOLTS Press “PROG” key NOM MOTOR VOLTS 180 VOLTS Action Display Press Scroll to the Armature Current parameter. CONFIGURE DRIVE CONFIGURE ENABLE Press “M” key Access the Armature Current parameter CONFIGURE DRIVE ARMATURE CURRENT 5-2 Switch Setting & Start-Up Comments Press to change to current control if desired. Press “E” when done. Set the Armature Current. Note the maximum armature current from the motor name plate and set this value in the Armature Current parameter. Description Press “PROG” key All LED’s are now flashing. Press “E” when done. Set the Nominal Motor Volts (Armature Voltage) in the Configure Drive menu. Press 5. Comments LED’s are flashing. After several seconds the next screen is displayed. ARMATURE CURRENT 11.5 AMPS Comments Press to change to current control if desired. Press “E” when done. Max value is hardware limited. Note: Holding the M key scrolls the cursor the left most digit so it can be changed more quickly. MN792 Power up in Local Mode with Armature Feedback Continued 6. Action Set the Field Current. Note the nominal field current from the motor rating plate and set this value in the Field Current parameter. Description Press Scroll to the Field Current parameter. Press “M” key Access the Field Current parameter Press “PROG” key Action CONFIGURE DRIVE FIELD CURRENT Description Press several times Press “M” key Access the field control mode Press “PROG” key Display CONFIGURE DRIVE FLD CTRL MODE FieldVolts (Nameplate) Input Volts AC RMS Description Scroll to the field volts ratio parameter. Press “M” key Display CONFIGURE DRIVE FLD VOLTS RATIO Access the menus. FLD VOLTS RATIO 0.00% Press Scroll to “Configure Drive” menu. CONFIGURE DRIVE FLD VOLTS RATIO 9. 10. Press to increase the value if desired. Press “E” when done. Set the Configure Dive::Configure Enable parameter to disable (see step 3). Save the settings. Description Start at Menu Level 1 Display Comments MENU LEVEL DIAGNOSTICS Scroll to “PARAMETER SAVE” menu. Press “M” key MENU LEVEL PARAMETER SAVE PARAMETER SAVE UP TO ACTION Press Press to save parameters. Press “E” key Exit one level MN792 Comments CONFIGURE DRIVE FLD CTRL MODE Press “M” key Press Press to change to current control if desired. Press “E” when done. Set the Field Volts Ratio. Enter the calculated ratio into the parameter given by the equation: A setting of 90% is the maximum value obtainable, i.e. field output = 0.9 x VAC 100 Action Comments CONFIGURE DRIVE CONFIGURE ENABLE FLD CTRL MODE VOLTAGE CONTROL Action Press to change to current control if desired. Press “E” when done. Max value is hardware limited. Set the Field Control Mode to Field Voltage or Field Current control. Refer to section 6 for more information. The factory setting is Voltage Control mode. Scroll to the field control mode parameter. 8. Comments CONFIGURE DRIVE CONFIGURE ENABLE FIELD CURRENT 0.2 AMPS 7. Press Display PARAMETER SAVE REQUESTED Parameters are saved. Except the “Local Setpoint”. MENU LEVEL PARAMETER SAVE Press “E” several times to return to the top level. Switch Setting & Start-Up 5-3 Power up in Local Mode with Armature Feedback Continued The control is now ready to run from the keypad using armature feedback. 1. The logic power is still applied, the keypad display is normal, the motor is connected but the load is removed. 2. Apply 3 phase power. 3. Verify that the keypad and LED displays are still normal, with no error messages. 4. Set the Speed Setpoint parameter to zero. 5. Verify that the Main CURR. Limit is set to 0.00%. View ANIN 5 (A6) parameter in the level 1 Diagnostics menu and verify it displays 0.00V. 6. Press JOG at the keypad. Verify that 3–phase mains is applied to Power Terminals L1, L2 and L3 and immediately check that the correct field voltage appears between the control supply terminals F+ and F–. If the field voltage is not correct, check one of the following: Internally Supplied Field: a. Check that 3–phase is applied to terminals L1, L2 and L3 when the main contactor is closed. b. Check that the fuses on the power board or supression board are healthy. c. Verify the Field Enable parameter is set to Enable. d. Is the FLD CTRL Mode parameter set to Voltage Control or Current Control? If set to VOLTAGE CONTROL, check the value of the FLD. VOLTS RATIO parameter. Set this to 65% to obtain 300V fields from 460V lines. If set to CURRENT CONTROL, check the field current calibration. If the field volts are at maximum, check the field continuity. (The field current may initially be less than the rated value due to a cold field.) Externally Supplied Field: (not available for size 1and 2 controls) a. Refer to Chapter 4 Installation, Motor Field Connections for conversion details. b. Check the voltage applied (externally fused) to terminals FL1 and FL2. c. Check the phasing of voltage applied to FL1 and FL2: FL1 must be connected directly or indirectly to the Red phase on main power terminal L1. FL2 must be connected directly or indirectly to the Yellow phase on main power terminal L2. d. Verify the Field Enable parameter is set to Enable. e. Is the FLD CTRL Mode parameter set to Voltage Control or Current Control? If set to Voltage Control, check the value of the FLD. Volts Ratio parameter. Set this to 65% to obtain 300V fields from 460V lines. If set to Current Control, check the field current calibration set–up, refer to “Calibration”. 7. Verify that the OK and STOP LEDs are On, also either the FWD or REV LED. This verifies keypad operation of the control and motor. The control may be used in this mode after the load is connected or additional wiring changes can be made for operation from the terminal strip. 5-4 Switch Setting & Start-Up MN792 Power up in Remote Mode with Feedback This procedure assumes that the terminal strip (connectors A, B C) are wired according to the instructions provided in Section 4 and the feedback device is properly installed. (The start up mode is defined by Parameter [517] =False for remote operation which is the same as “SETUP PARAMETERS::OP STATION::START UP VALUES::LOCAL = FALSE”.) When pre–operation checks are complete, logic power can be applied to setup the software parameters. At this point, 3 phase power should remain off, if possible. 1. Apply Logic power. 2. Verify the keypad and LED’s display correctly. If not, verify that the logic wiring is correct. Action Apply Logic Power Description BALDOR DC DRIVE CALIBRATING The local mode (keypad mode) is displayed FORWARD REF: The OK, SEQ, REF, FWD and STOP LED’s are on. Action 0.00% Set the parameter Configure Enable to “Enabled”. Description Keypad Display shows this opening message. Display FORWARD REF: 0.00% Press “PROG” key BALDOR DC DRIVE DC 4Q 35A Press “M” key DC 4Q 35A MENU LEVEL Press “M” key Access the menus. MENU LEVEL DIAGNOSTICS Press Scroll to “Configure Drive” menu. MENU LEVEL CONFIGURE DRIVE Press “M” key Access Configure Drive menu. CONFIGURE DRIVE CONFIGURE ENABLE Press “M” key Access the Configure Enable parameter. CONFIGURE ENABLE DISABLED Press Enable Configure Enable. CONFIGURE ENABLE ENABLED Press “E” key Returns to previous menu level. CONFIGURE DRIVE CONFIGURE ENABLE 4. Action Description Display Scroll to the NOM Motor volts parameter. CONFIGURE DRIVE CONFIGURE ENABLE Press “M” key Access the NOM Motor Volts parameter CONFIGURE DRIVE NOM MOTOR VOLTS MN792 Comments LED’s are flashing. After several seconds the next screen is displayed. All LED’s are now flashing. Press “E” when done. Set the Nominal Motor Volts (Armature Voltage). Press Press “PROG” key Comments LED’s are flashing. After several seconds the next screen is displayed. 3. Apply Logic Power Display Keypad Display shows this opening message. NOM MOTOR VOLTS 180 VOLTS Comments Press to change to current control if desired. Press “E” when done. Switch Setting & Start-Up 5-5 Power up in Remote Mode with Feedback Continued 5. Action Set the Armature Current. Note the maximum armature current from the motor name plate and set this value in the Armature Current parameter. Description Display Press Scroll to the Armature Current parameter. CONFIGURE DRIVE CONFIGURE ENABLE Press “M” key Access the Armature Current parameter CONFIGURE DRIVE ARMATURE CURRENT Press “PROG” key ARMATURE CURRENT 11.5 AMPS 6. Action Press Scroll to the Field Current parameter. Press “M” key Access the Field Current parameter Press “PROG” key Description Scroll to the field control mode parameter. Press “M” key Access the field control mode Press “PROG” key CONFIGURE DRIVE CONFIGURE ENABLE CONFIGURE DRIVE FIELD CURRENT Display Comments CONFIGURE DRIVE FLD CTRL MODE Press to change to current control if desired. Press “E” when done. Set the Field Volts Ratio. Enter the calculated ratio into the parameter given by the equation: A setting of 90% is the maximum value obtainable, i.e. field output = 0.9 x VAC 100 Action Press to change to current control if desired. Press “E” when done. CONFIGURE DRIVE CONFIGURE ENABLE FLD CTRL MODE VOLTAGE CONTROL 8. Comments Set the Field Control Mode to Field Voltage or Field Current control. Refer to section 6 for more information. The factory setting is Voltage Control mode. Press several times Press Display FIELD CURRENT 0.2 AMPS Action Press to change to current control if desired. Press “E” when done. Set the Field Current. Note the nominal field current from the motor rating plate and set this value in the Field Current parameter. Description 7. Comments FieldVolts (Nameplate) Input Volts AC RMS Description Scroll to the field volts ratio parameter. Press “M” key Display Comments CONFIGURE DRIVE FLD CTRL MODE CONFIGURE DRIVE FLD VOLTS RATIO Press “M” key Access the menus. FLD VOLTS RATIO 0.00% Press Scroll to “Configure Drive” menu. CONFIGURE DRIVE FLD VOLTS RATIO 5-6 Switch Setting & Start-Up Press to increase the value if desired. Press “E” when done. MN792 Power up in Remote Mode with Feedback Continued 9. 10. Action Set the Configure Dive::Configure Enable parameter to disable (see step 3). Save the settings. Description Start at Menu Level 1 Press Display Comments MENU LEVEL DIAGNOSTICS Scroll to “PARAMETER SAVE” menu. Press “M” key MENU LEVEL PARAMETER SAVE PARAMETER SAVE UP TO ACTION Press Press to save parameters. Press “E” key Exit one level PARAMETER SAVE REQUESTED Parameters are saved. Except the “Local Setpoint”. MENU LEVEL PARAMETER SAVE Press “E” several times to return to the top level. The control is now ready to run the motor. 1. The logic power is still applied, the keypad display is normal, the motor is connected but the load is removed. 2. Apply 3 phase power. 3. Verify that the keypad and LED displays are still normal, no error messages. 4. Set the Speed Setpoint parameter to zero. 5. Verify that the Main CURR. Limit is set to 0.00%. View ANIN 5 (A6) parameter in the level 1 Diagnostics menu and verify it displays 0.00V. 6. Apply the Start/Run command and check that 3–phase mains is applied to Power Terminals L1, L2 and L3. Initiate “Enable” (C4) and immediately check that the correct field voltage appears between the control supply terminals F+ and F–. If the field voltage is not correct, check one of the following: Internally Supplied Field: f. Check that 3–phase is applied to terminals L1, L2 and L3 when the main contactor is closed. g. Check that the fuses on the power board or supression board are healthy. h. Verify the Field Enable parameter is set to Enable. i. Is the FLD CTRL Mode parameter set to Voltage Control or Current Control? If set to VOLTAGE CONTROL, check the value of the FLD. VOLTS RATIO parameter. Set this to 65% to obtain 300V fields from 460V lines. If set to CURRENT CONTROL, check the field current calibration. If the field volts are at maximum, check the field continuity. (The field current may initially be lower than the rated value due to a cold field.) Externally Supplied Field: (not available for size 1 and 2) a. Refer to Chapter 4 Installation, Motor Field Connections for conversion details. b. Check the voltage applied (externally fused) to terminals FL1 and FL2. c. Check the phasing of voltage applied to FL1 and FL2: FL1 must be connected directly or indirectly to the Red phase on main power terminal L1. FL2 must be connected directly or indirectly to the Yellow phase on main power terminal L2. d. Verify the Field Enable parameter is set to Enable. e. Is the FLD CTRL Mode parameter set to Voltage Control or Current Control? If set to Voltage Control, check the value of the FLD. Volts Ratio parameter. Set this to 65% to obtain 300V fields from 460V lines. If set to Current Control, check the field current calibration set–up, refer back to “Calibration”. 7. MN792 Verify that the OK and STOP LEDs are On, also either the FWD or REV LED. Switch Setting & Start-Up 5-7 Power up in Remote Mode with Feedback Continued 8. 9. Action Verify that C9 is +24VDC (reference to B1), and that B3 is –10VDC (reference to B1). Select the Speed Feedback type. Description Display Press Scroll to “Configure Drive” menu. Press “M” key Access Configure Drive menu. CONFIGURE DRIVE CONFIGURE ENABLE Press “M” key Access the Configure Enable parameter. CONFIGURE ENABLE DISABLED Press Enable Configure Enable. CONFIGURE ENABLE ENABLED Press “E” key Returns to previous menu level. CONFIGURE DRIVE CONFIGURE ENABLE Press Scroll to Speed FBK Select CONFIGURE DRIVE SPEED FBK SELECT Press “M” key Access FBK select SPEED FBK SELECT ARM VOLTS FBK 10. 11. 12. 13. Action MENU LEVEL CONFIGURE DRIVE Description Display Scroll to “Setup Parameters” menu Press “M” key Access the Setup Parameters menus MENU LEVEL SETUP PARAMETERS Press Scroll to Current Loop SETUP PARAMETERS CURRENT LOOP Press “M” key Access Current Loop parameters CURRENT LOOP MAIN CUR LIMIT Press “M” key Access Main Current Limit parameter MAIN CURR LIMIT 90.01% 5-8 Switch Setting & Start-Up All LED’s are now flashing. Press “E” when done. Press to change to Analog Tach, Encoder or Encoder/Analog. Press “E” when done. If using a potentiometer for a setpoint, verify its operation as follows: a. Use the keypad to display the value of the Diagnostics::ANIN 3 (A4). b. Vary the setpoint potentiometer and observe the input voltage change on the keypad display. c. Additional Setpoint Inputs may also appear at ANIN 1 (A2) and ANIN 2 (A3). Verify these if they are installed. d. The sum of all the setpoints is given by the value of the Speed Setpoint parameter. This can be verified from the keypad display. Verify External Current Limit settings, if used. If using a single external clamp, A6 low (0V). Verify ANIN 5 (A6) is +10V or is adjustable up to +10V. If using dual external clamps, A6 high (+24V). Verify ANIN 5 (A6) is at +10V or is adjustable up to +10V and that ANIN 4 (A5) is at +10V. Verify speed feedback device, if possible. a. Analog Tachometer – The voltage at G3 (DC Tach Input) should go positive when shaft is rotated in the forward direction. b. Encoder – The ENCODER parameter should give a positive reading when shaft is rotated in the forward direction. Also check the Speed Feedback parameter is reading a positive value. Set Main Current Limit to 0.00% to limit the motor current. Press Press Comments Comments MENU LEVEL DIAGNOSTICS MAIN CURR LIMIT 0.00% Change the Main Current Limit to 0.00%. Press “E” when done MN792 Power up in Remote Mode with Feedback Continued 14. 15. Action Set the Configure Dive::Configure Enable parameter to disable (see step 9). Save the settings. Description Start at Menu Level 1 Press Display Comments MENU LEVEL DIAGNOSTICS Scroll to “PARAMETER SAVE” menu. Press “M” key MENU LEVEL PARAMETER SAVE PARAMETER SAVE UP TO ACTION Press Press to save parameters. Press “E” key Exit one level 16. PARAMETER SAVE REQUESTED Parameters are saved. Except the “Local Setpoint”. MENU LEVEL PARAMETER SAVE Press “E” several times to return to the top level. With +24V present at terminals B8 and B9 (Program Stop and Coast Stop), do the following: a. Apply the “Start/Run” command to C3. The main 3–phase contactor should pull–in and remain energized, (it may de–energize almost immediately due to the 3–phase fail alarm). b. Remove the “Start/Run” command from C3. The main 3–phase contactor should drop–out and remain de–energized. If the above sequence does not function, remove the Logic power and check start/stop sequencing and contactor wiring. If the contactor remains energized for an extended time during this check, the controller will detect that 3–phase is not connected and switch off the contactor, and the 3–phase alarm is displayed. The main contactor should never be operated by any means other than the drive internal controls, nor should any additional circuitry be placed around the contactor coil circuit. Do not continue unless the Start / Stop circuits are working correctly. If any problems were found during step 16, correct them or contact Baldor before continuing. 17. 18. 19. 20. 21. Apply 3 phase power. Verify that the keypad and LED displays are still normal with no error messages. Set the Speed Setpoint parameter to zero. Verify that the Main CURR. Limit is set to 0.00%. View ANIN 5 (A6) parameter in the level 1 Diagnostics menu and verify it displays 0.00V. Apply the Start/Run command and check that 3–phase mains is applied to Power Terminals L1, L2 and L3. Initiate “Enable” (C4) and immediately check that the correct field voltage appears between the control supply terminals F+ and F–. If the field voltage is not correct, check one of the following: Internally Supplied Field: c. Check that 3–phase is applied to terminals L1, L2 and L3 when the main contactor is closed. d. Check that the fuses on the power board or supression board are healthy. e. Verify the Field Enable parameter is set to Enable. f. Is the FLD CTRL Mode parameter set to Voltage Control or Current Control? If set to VOLTAGE CONTROL, check the value of the FLD. VOLTS RATIO parameter. Set this to 65% to obtain 300V fields from 460V lines. If set to CURRENT CONTROL, check the field current calibration. If the field volts are at maximum, check the field continuity. (The field current may initially be less than the rated value due to a cold field.) Externally Supplied Field: (not available for size 1) a. Refer to Chapter 4 Installation, Motor Field Connections for conversion details. b. Check the voltage applied (externally fused) to terminals FL1 and FL2. c. Check the phasing of voltage applied to FL1 and FL2: FL1 must be connected directly or indirectly to the Red phase on main power terminal L1. FL2 must be connected directly or indirectly to the Yellow phase on main power terminal L2. d. Verify the Field Enable parameter is set to Enable. MN792 Switch Setting & Start-Up 5-9 e. Is the FLD CTRL Mode parameter set to Voltage Control or Current Control? If set to Voltage Control, check the value of the FLD. Volts Ratio parameter. Set this to 65% to obtain 300V fields from 460V lines. If set to Current Control, check the field current calibration set–up, refer to “Calibration”. 22. Verify that the OK and STOP LEDs are On, also either the FWD or REV LED. Note that all external interlocks that affect the Enable input C4 will affect the operation of the drive. Verify their connections and operation. 23. If the Setup Parameters::Standstill::Standstill Logic parameter is Enabled, temporarily set it to Disabled. Be ready to stop the control should the motor try to over speed. 24. Set the Speed Setpoints so that the value of the Speed Setpoint is 5%, 0.5V at setpoint input. 25. Set Configure Dive::Configure Enable parameter to Enable. 26. Set the SPEED FBK SELECT parameter to ARM VOLTS FBK (because it is hard–wired and therefore the sign will be correct). 27. Slowly increase the MAIN CURR.LIMIT parameter to a maximum of 20%. The motor should begin to rotate if all connections are made correctly. The motor speed will settle at 5% of full speed if the motor is unloaded. Check the feedback from the Tach or Encoder using the appropriate Diagnostic menu. If the motor does not rotate, check the Current Feedback parameter to verify that current is flowing into the armature. If no current is flowing, disconnect all power and check the armature connections. 28. Stop the drive. Restore the correct Speed FBK Select parameter (if other than ARM Volts FBK) and perform the same test again. 29. If the test was successful perform a Parameter Save and continue with step 31. If just direction of rotation is wrong, perform a or b “Reversed Connections”. a. Reversed Connections – Analog Tachometer: Open the main contactor and switch off all supplies, then correct the connections. If the motor rotates in the correct direction, reverse the tachometer connections only. If the motor rotates in the wrong direction, reverse the field connections only. If the motor still runs out of control, check the tachometer and the wiring continuity. b. Reversed Connections – Encoder Open the main contactor. If the motor rotates in the correct direction, change the Configure Drive::Encoder Sign parameter. If the motor rotates in the wrong direction, disconnect all power to the Control then reverse the field connections only. c. Apply power (logic power then 3 phase power) and repeat step 29. d. If the drive trips on speed feedback alarm with tachometer feedback of the correct polarity, check the armature voltage calibration. Check the SPEED FBK SELECT. This could be set incorrectly allowing the drive to run open loop. 30. If 5% speed is exceeded and the motor continues to accelerate a reversed connection is implied, decrease the MAIN CURR.LIMIT parameter to zero. Do not continue unless the control and motor are working correctly. If any problems were found during these steps, correct them or contact Baldor before continuing. 5-10 Switch Setting & Start-Up MN792 Power up in Remote Mode with Feedback Continued Note: Reverse Operation is possible with the Series 30 REGEN Drives only. 31. With the MAIN CURR.LIMIT parameter set to 20% or the level required to achieve rotation, set the value of the Speed Setpoint to 10%, 1.0V at setpoint input. The motor will accelerate to this speed setting. 32. Adjust the Zero Speed parameter (Ensure Standstill is Disabled). a. Non–REGEN, non–reversing applications – Set the Speed Setpoint potentiometer to zero and adjust the Zero Speed Offset parameter until the shaft is just rotating then reduce level until the shaft stops. b. REGEN, non–reversing applications – Set the Speed Setpoint potentiometer to zero and adjust the Zero Speed Offset parameter for minimum shaft rotation. (Series 30 REGEN Drives only). c. REGEN, reversing applications – Set the Zero Speed Offset parameter to balance maximum speed in forward and reverse directions. (Series 30 REGEN Drives only). You can set the Standstill Logic parameter to Enable if a stationary shaft is required. 33. For reversing applications set the value of the Speed Setpoint to –10% and check that motor runs in the reverse direction. 34. Gradually increase the Speed Setpoints so that the value of the Speed Setpoint (Diagnostic menu) is at maximum. Verify that shaft speed is correct. If fine adjustment is required, adjust the calibration as appropriate to the speed feedback selection: a. Armature Voltage feedback has a +2/–10% trim, greater changes outside this range require a change of the calibration switches. b. Analog tachometer has a +2/–10% trim, greater changes outside this range require a change of the calibration switches. c. An Encoder should give an absolute rotational speed for which adjustment is unnecessary . Adjustment for Field Weakening. If the drive is to run with a top speed greater than the base speed, “field weakening” is used to achieve the top speed. The field must be operating in Current Control mode. Select Current Control in the Configure Drive::FLD CTRL Mode parameter. Note: Field weakening cannot be used if you have Armature Voltage feedback selected. Adjust the maximum armature volts to the required scaled level by setting the MAX VOLTS parameter. 1. Operate the control at base speed and verify the motor volts are correct. 2. In the Level 4 FLD WEAK VARS menu, verify that field weakening is selected (FIELD WEAK ENABLE) and that the MIN FLD CURRENT parameter is set appropriately. 3. Increase the speed above the base speed. Verify that the armature volts remain constant while the field current reduces. 4. Gradually increase to maximum speed. Monitor the armature volts at maximum speed. If necessary, trim the speed feedback as previously detailed in Step 34 a, b or c. 5. Adjust the MIN FLD CURRENT parameter to the appropriate setting to limit maximum motor speed. PROCEED WITH CARE – Make Small Adjustments. 6. IR COMPENSATION (CALIBRATION function block) is also used in field weakening applications to improve dynamic response and speed holding stability. Set the IR Compensation as follows a. Set Field Enable to Disabled (Field Control function block). b. Start the drive with a 5% speed command and ensure the ACTUAL POS I LIMIT is 100% (diagnostic). This should stall the drive at zero speed and cause it to pass 100% current. c. Monitor the BACK EMF diagnostic parameter and note the value (typically anything up to 17% is normal). d. Stop the drive and enter this value into IR Compensation parameter and repeat the test to ensure that Back EMF is now zero. e. Set Field Enable parameter to Enabled. 7. For reversing drives, check the maximum reverse speed. Imbalance in reversing applications can only be corrected by adjusting the ZERO SPD OFFSET parameter, which may be to the detriment of operation at Zero Setpoint. MN792 Switch Setting & Start-Up 5-11 Power up in Remote Mode with Feedback Continued Autotune 8. Reset the MAIN CURR. LIMIT to 100% to correspond to 100% full load current (FLC). Note: The controller cannot achieve 200% current unless the CUR LIMIT/SCALER parameter is increased to 200% (from its factory setting of 100%). Until this is done, the External Current Clamp will limit the current to 100%. a. If the current limit is set higher (maximum 200%) and the motor runs into an overload condition, the current is automatically reduced from the current limit level down to 103% FLC (continual rating). b. If the motor is overloaded, the controller will reduce the current to 103% of the current calibration. (If the motor continues to rotate it may overheat and thermal protection should be provided). c. If the motor is overloaded and the current provided by the controller is not enough to maintain rotation, i.e. it stalls, the controller will trip out showing Stall Trip alarm, if enabled. Performance adjustment of the following Current Loop parameters: PROP. Gain, INT. Gain, and Discontinuous. Initial Conditions 1. Main contactor open, i.e. no Start/Run signal at terminal C3. 2. Set the AUTOTUNE parameter to OFF. 3. Program Stop (terminal B8) and Coast Stop (terminal B9) should be high, i.e. 24V. 4. If the motor field is supplied by an external supply, remove the field manually. (If the field is internally regulated, Autotune automatically quenches the field). Note: The shaft may require clamping for certain motors to prevent rotation >20% during the Autotune sequence. If using a permanent magnet motor, the shaft MUST be clamped. 5. Set the AUTOTUNE parameter to ON. 6. Close the main contactor, i.e. Start/Run signal to terminal C3. 7. Enable the control, terminal (C4). 8. The Autotune sequence is initiated. When complete (after approximately 10 seconds), the main contactor is opened automatically signalling the end of the sequence and the AUTOTUNE parameter is reset to OFF. 9. Save parameter settings. 10. If necessary, restore field connections and/or remove the mechanical clamp. If autotune failed – Refer to the Manual Tuning appendix of this manual. 1. The keypad displays the message AUTOTUNE ABORTED. The Autotune sequence is aborted causing the main contactor to drop out if any of the Initial Conditions are not present, or if the Autotune sequence times out (after 2 minutes). 2. The Operator Station displays the message AUTOTUNE ERROR. The Autotune sequence is suspended causing the main contactor to drop out if the motor speed feedback is greater than 20% of rated speed, or the field current exceeds 6% of rated field current. 5-12 Switch Setting & Start-Up MN792 Speed Loop Adjustment You will need to adjust the Speed Loop for your application although in most cases the factory 1. 2. settings are acceptable. The optimum Speed Loop performance is achieved by adjusting the PROP. Gain and INT. Time CONST. parameters. Produce a small step–change to the speed setpoint and observe the response on the tachometer feedback or analog output set to speed feedback. Adjust PROP. Gain and INT. Time CONST. parameters until you have rapid change of speed feedback between the setpoint values with minimum overshoot. Incorrect Speed Response Speed Incorrect Speed Response Speed Correct Response Speed 4% Time Underdamped response causing overshoot or ringing Time Overdamped response Time Critically damped response with no more than 4% of max speed from 1st overshoot to first undersoot. Starting and Stopping Methods A Series 29 “non–regenerative” (2–quadrant) control coasts to a stop when the current demand reverses. A Series 30 “regenerative” (4–quadrant) control can stop faster because it uses energy from the load, i.e. reverse current is allowed to flow. The normal Stop and Program Stop are only relevant for a “regenerative” controller. The parameters Stop Time and PROG Stop Time have associated timers which initiate a Coast Stop after the timed period. The Coast Stop has direct control of the Run relay with no intervening electronics. All associated parameters can be found in the Setup Parameters::Stop Rates menu. MN792 Terminal B8 Description Program Stop B9 C3 Parameter PROG STOP TIME Coast Stop Function Motor decelerates at Program Stop rate Motor coasts to rest Start/Run (Normal Stop) Motor decelerates at Normal Stop rate STOP TIME Priority Overrides Normal Stop Overrides Program Stop and Normal Stop Switch Setting & Start-Up 5-13 Starting and Stopping Methods Continued Normal Stop Action – Remove 24V from Terminal C3 to stop. The motor speed is brought to zero in a time defined by the Stop Time parameter. Normal Stop Speed Setpoint (100%) Control Signals Start/Run (C3) t 0% Speed Demand Speed Demand 100% = Speed Setpoint t 0% Stop Time (10 Seconds) Speed Feedback Actual Speed Actual stopping rate depends on load inertia, motor hp, and overload capability of the drive. =Speed Setpoint Drive is disabled below stop zero speed if set > 0.25% Stop Zero Speed (2%) t 0% Enable 0% Time Out in Normal Stop t Start/Run (C3) t 0% Speed Demand Speed Demand Speed Setpoint t 0% =Speed Setpoint Actual Speed 0% 5-14 Switch Setting & Start-Up t Drive Enable = Disabled Speed Setpoint Control Signals Drive remains enabled for contactor delay if stop zero speed < 0.25% Drive Enable = Enabled (Display Diagnostic) Stop Zero Speed (2%) Contactor will not drop out if Speed Feedback > Stop Zero Speed when stop limit timed out t Stop Limit (60.0 Seconds) MN792 Starting and Stopping Methods Continued Program Stop (terminal B8) Action – Remove 24V from Terminal B8 to stop. The motor speed is brought to zero by conditions defined in PROG. Stop Time (ramp rate) and PROG. Stop I Limit parameters. Program Stop Timing Speed Setpoint (100%) Control Signals Program Stop 0% Speed Demand LED Off LED On (Program Stop False) (Program Stop is a latched funtion) Speed Demand 100% = Speed Setpoint t 0% Prog Stop Time (0.1 Seconds) Speed Feedback Actual Speed t Current Limit set by PROG Stop I Limit (100%) =Speed Setpoint Actual stopping rate depends on load inertia, motor hp, and overload capability of the drive. Stop Zero Speed (2%) 0% t Drive is disabled and contactor turns off below Stop Zero Speed Time Out in Program Stop Speed Setpoint Control Signals Program Stop 0% LED Off LED On (Program Stop False) t Speed Demand Speed Demand Speed Setpoint t 0% Speed Feedback Actual Speed 0% Enable MN792 Speed Setpoint Stop Zero Speed (2%) Contactor will not drop out if Speed Feedback > Stop Zero Speed when stop limit timed out t Prog Stop Limit (60.0 Seconds) Drive Run LED and Start Contactor 0% Drive Enable = Enabled Drive Run LED and Start Contactor Drive Enable = Disabled t Switch Setting & Start-Up 5-15 Starting and Stopping Methods Continued Coast to Stop (terminal B9) Action – Remove 24V from Terminal B8 to stop. The motor speed is brought to zero by conditions defined in the PROG. Stop Time (ramp rate) and PROG. Stop I Limit parameters. The control output is automatically quenched and the contactor is opened. The motor coasts to a stop. The motor coast stop rate is dictated by the motor and load inertia – the drive does not control the motion. Standstill Standstill logic inhibits rotation during Zero Speed demand. If the drive speed is less than the zero speed threshold [12] and Standstill Logic [11] is enabled, the speed and current loops are disabled to prevent shaft oscillation around zero speed. Trip Condition When a trip condition is detected, the motor coasts to a stop. The motor coast stop rate is dictated by the motor and load inertia. The control cannot be enabled until the trip condition has been cleared and successfully reset. Normal Starting Method To achieve a normal start, two actions must occur: 1. Apply 24V to Terminal C4 (Enable). 2. Apply 24V to Terminal C3 (Start). The Control will not start if there are alarms present, or if Terminals B8 (Program Stop) or B9 (Coast Stop) are low, 0V. Ensure that Program Stop and Coast Stop are valid before Start/Run is applied. Advanced Starting Methods Jog 1. Apply 24V to Terminal C4 (Enable). 2. Apply 24V to Terminal C6 (Jog Mode) The Control will not start if there are alarms present. The control can be started using JOG SPEED 1, JOG SPEED 2. Also refer to the STOP RATES function block: CONTACTOR DELAY parameter is used to prevent multiple operations of the main contactor from rapid use of the Jog switch. Refer to Section 6 JOG/SLACK for more information. Crawl 1. Apply 24V to Terminal C3 (Start). 2. Apply 24V to Terminal C6 (Jog Mode) The Control will not start if there are alarms present. Start the control using a crawl speed, in Forward. Refer to Section 6 JOG/SLACK for more information. 5-16 Switch Setting & Start-Up MN792 Upload/Download Procedure (UDP) 1 SERIAL LINKS 2 SYSTEM PORT P3 DUMP MMI (TX) UDP XFER (RX) UDP XFER (TX) MN792 Upload This procedure will transfer the parameters from a file at the host computer to the non–volatile memory of the Control. This information is written directly to EEPROM, so all the drive’s settings are overwritten. The procedure is as follows: 1. Verify the Control is properly connected to the PC. 2. Use a standard communications software package installed at the PC. Set the COM port for 9600, 8, 1, None. Prepare the PC communications software to send a standard ASCII text file. 3. Set the Serial Links::System Port (P3)::P3 Setup::Mode parameter to DISABLE. 4. Start the upload. Use the keypad and select Serial Links::System Port (P3)::UDP XFER (RX) and press the UP () key, when instructed to start the upload. 5. When the keypad display shows RECEIVING, begin the file transfer. 6. The file ends in a :00000001FF which the Control uses to close the file. 7. As indicated, reset the Control by pressing the E key. Download This procedure will transfer the parameters from the Control to a file at the host computer. The procedure is as follows: 1. Verify the Control is properly connected to the PC. 2. Use a standard communications software package installed at the PC. Set the COM port for 9600, 8, 1, None. Prepare the software to receive a standard ASCII text file (Capture mode); use the file extension .UDP to differentiate it from .MMI format files. 3. Perform a PARAMETER SAVE of the Control’s settings. This ensures the Dump matches the Control’s settings, (the listing is of the Control’s currently saved settings, i.e. held in EEPROM). 4. Set the Serial Links::System Port (P3)::P3 Setup::Mode parameter to DISABLE. 5. Start the download at the Control by selecting Serial Links::System Port (P3)::UDP XFER ((TX) on the keypad and pressing the UP () key, when instructed. 6. The file ends in a Ctrl–z. With some software packages this automatically closes the downloaded file. If this is not the case, when the Control indicates it has finished and the host has stopped scrolling text, close the file at your PC. The last line should read :00000001FF 7. The ASCII file can now be stored like any other file on your disk drive. Switch Setting & Start-Up 5-17 DUMP ProcedureThis procedure will transfer the control’s settings in a text format that is clear and easy to read. 1. 2. 3. 4. 5. 6. 7. Verify the Control is properly connected to the PC. Use a standard communications software package installed at the PC. Set the COM port for 9600, 8, 1, None. Prepare the PC communications software to receive a standard ASCII text file (Capture mode); use the file extension .UDP to differentiate it from .MMI format files. Perform a PARAMETER SAVE of the Control’s settings. This ensures the Dump matches the Control’s settings, (the listing is of the saved settings held in EEPROM). Set the Serial Links::System Port (P3)::P3 Setup::Mode parameter to DISABLE. Start downloading on the Control by selecting Serial Links::System Port (P3)::Dump MMI (TX) on the keypad and pressing the UP () key, when instructed. The file ends in a Ctrl–z. With some packages this automatically closes the file but if this is not the case, when the Control says it has finished and the host has stopped scrolling text, close the file. The ASCII file can now be stored like any other file on your disk drive. The following partial file was produced by performing a MMI DUMP (TX) to a PC, as described above. The file shows the Control default settings. When printing this file, it is useful to select a Mono spaced font, such as Courier, so the text columns line–up. Note that in the list shown, ‘menus’ have been highlighted (bold) to make the list easier to use. DIGITAL DC DRIVE ISSUE:X.X ..MENU LEVEL ....DIAGNOSTICS ......SPEED DEMAND ......SPEED FEEDBACK ......SPEED ERROR ......CURRENT DEMAND ......CURRENT FEEDBACK ......POS. I CLAMP ......NEG. I CLAMP ......ACTUAL POS I LIM ......ACTUAL NEG I LIM ......INVERSE TIME O/P ......AT CURRENT LIMIT ......AT ZERO SPEED ......AT ZERO SETPOINT ......AT STANDSTILL ......STALL TRIP ......RAMPING ......PROGRAM STOP ......DRIVE START ......DRIVE ENABLE ......OPERATING MODE ......FIELD ENABLE ......FIELD DEMAND [89 ] = [207 ] = [297 ] = [299 ] = [298 ] = [87 ] = [88 ] = [67 ] = [61 ] = [203 ] = [42 ] = [77 ] = [78 ] = [79 ] = [112 ] = [113 ] = [80 ] = [82 ] = [84 ] = [212 ] = [169 ] = [183 ] = 0.00 % 0.00 % 0.00 % 0.00 % 0.00 % 0.0 % 0.0 % 0.0 % 0.0 % 200.00 % FALSE TRUE TRUE TRUE OK FALSE TRUE OFF DISABLED STOP DISABLED 0.00 % Example only 5-18 Switch Setting & Start-Up MN792 Section 6 Programming Overview The shipping configuration allows the user to start up and run a DC motor in simple speed control. The flexibility is having the ability to change configuration and to tune the control for optimum performance. The parameters most frequently adjusted for tuning and performance are in the Setup Parameters menu. They are categorized by submenus within the overall software block diagram. This chapter describes each of these parameters. You can set the parameter values within the Setup Parameters submenu (keypad) or by using a Workbench D (see Manual MN794). You can also configure the drive or connect and reconnect signals between drive function blocks and I/O terminals from the keypad or Workbench D. Parameters in this section are in the order of the keypad submenu. The drive’s parameters and function block inputs and outputs are defined as either a percentage if they are continuous, or as boolean value (1 or 0) if they are discrete. Depending on how the drive is configured, these parameters can represent physical entities such as motor speed or current. Connecting inputs or outputs to software function blocks or to real world signals defines what the function block inputs or outputs represent. For example, the output (Destination Tag) from Raise/Lower can represent current demand if sent to the current loop or a speed setpoint if sent to the speed loop. Menu System The menu system is divided into nine major selections, shown in Table 6-1. Each selection has a structure of menus (Figure 6-1). At the keypad, press “M” to access the menus. Then press the or key to scroll through the menus. Refer to section 7 for more information on the keypad and menus. Table 6-1 Keypad Display of the Main Menus Action Apply Power Description Keypad Display shows this opening message. Press “PROG” key Display FORWARD REF: Comments 0.00% BALDOR DC DRIVE DC 4Q 15A Press “M” DC 4Q 15A MENU LEVEL Press “M” Access the menus. MENU LEVEL DIAGNOSTICS Press “M” key to access Diagnostic menus. Press Scroll to next menu. MENU LEVEL SETUP PARAMETERS Press “M” key to access Setup Parameters menus. Press Scroll to next menu. MENU LEVEL PASSWORD Press “M” key to access Password menus. Press Scroll to next menu. MENU LEVEL ALARM STATUS Press “M” key to access Alarm Status menus. Press Scroll to next menu. MENU LEVEL MENUS Press “M” key to access Menus. Press Scroll to next menu. MENU LEVEL PARAMETER SAVE Press Scroll to next menu. MENU LEVEL SERIAL LINKS Press “M” key to access Serial Links menus. Press Scroll to next menu. MENU LEVEL SYSTEM Press “M” key to access System menus. Press Scroll to next menu. MENU LEVEL CONFIGURE DRIVE Press “M” key to access Configure Drive menus. Menu Navigation Remember, press “E” to return to the previous level of menus. Press “M” to enter the next level of menus. Press the or key to go to the previous or next menu item at the same level. MN792 Programming 6-1 Parameter Types Each drive parameter is associated with a unique address, or “tag.” When “connecting” any parameter to drive inputs, outputs, or links, this tag is designated as the source or destination address. These drive parameters are listed by tag number, parameter name and menu group name in the appendix of this manual. There are only two types of parameters: logic or value. Logic Logic parameters are boolean – or either On (1) or Off (0). The keypad displays logic signals in a variety ways, each associated with the On and Off state like Enabled/ Disabled, True/False, Positive/Negative, or Even/Odd. Value Value parameters have a range of values depending on its function. The display is formatted appropriately (for example in percent). In all cases these values will not exceed five digits. For example, 100.00% is handled by the controller as 10000 and 30.00 as 3000. Other value parameters can be HEX numbers, ordinals, and lists. The ranges of these values depend on the parameter type. Configuration Procedure Before making any configuration changes with the keypad, you must set Configure Enable to Enabled. After completing the changes, set Configure Enable to Disabled to accept the changes then select “Parameter Save” to save to memory the changes you have made. Note: Configuration changes are not allowed while running and will trip out on the alarm failure Configuration Enabled if the drive is started while Configure Enable is Enabled. Make configuration changes from the keypad as follows: 1. Set parameter System::Configure I/O::Configure Enable to Enabled. 2. Find the input or output you want to change. 3. Change the source and/or destination tag as required. 4. Set the or analog or digital I/O parameter calibrations as needed. 5. Set parameter Configure Enable to Disabled. 6. Save Parameters. 6-2 Programming MN792 Figure 6-1 1 Diagnostics Setup Parameters 2 3 Ramps Setup AUX I/O Local Ramp OP Station Startup Values 4 Menu Levels Jog / Slack Raise / Lower Password Alarm Status Special Blocks PID Field Control FLD Voltage VARS Current Profile FLS Current VARS FLD Weak VARS Speed Loop Advanced Adaption Standstill Setpoints Zero SPD Quench Stop Rates Calibration Inhibit Alarms Menus Current Loop Setpoint Sum 1 Serial Links 5703 Support TEC Option System Port (P3) P3 Setup Bisynch Support ANIN1 (A2) System Parameter Save Software Configure Enable ANIN2 (A3) Analog Inputs ANIN3 (A4) Configure I/O ANIN4 (A5) Peek ANIN5 (A6) Analog Outputs ANOUT1 (A7) ANOUT2 (A8) Configure Drive Digital Inputs ANOUT3 (A9) Armature Current is not displayed in menu Digital Input (C4) Digital Input (C5) DIGIN1 (C6) DIGIN2 (C7) DIGIN3 (C8) Digital Outputs DIGOUT1 (B5) Configure 5703 DIGOUT2 (B6) Block Diagram DIGOUT3 (B7) Internal Links Link 1 Full & Reduced Views Full View Only Link 10 MN792 Programming 6-3 Parameter Descriptions Analog Inputs Five analog input blocks are used to scale and clamp the inputs for terminals A2 through A6. Analog input 1 is the 0–20mA or 4–20mA input. Analog input 2 is the main speed loop input (without Accel/Decel ramps). Analog input 3 is Speed setpoint no. 3. Analog input 4 is the negative current clamp; this is only active if bipolar clamps are enabled; ANIN 5 – Main current limit (or positive current clamp if bipolar clamps are enabled. ANIN 4 is then the Negative current clamp input). Analog Input 1 – ANIN 1 (A2) Tag Parameter Factory Setting 1 SYSTEM 2 CONFIGURE I/O Analog Input 1 3 ANALOG INPUTS A2 [231] [230] 4 ANIN 2 (A3) 4 ANIN 3 (A4) 4 ANIN 4 (A5) Analog Input 2 Calibration MAX Value MIN Value Destination Tag * [232] [246] Min Value Destination Tag Analog Input 3 [234] Max Value [233] Calibration +100.00% 1.0000 [119] I DMD Isolate [51] Diagnostic connection +100.00% 1.0000 Setpoint Sum 1 [309] Input 0 -100.00% 5 [52] Diagnostic connection Analog Input 4 – ANIN 4 (A5) Tag Parameter Factory Setting [240] Max Value [239] Calibration +100.00% 1.0000 [250] A5 [241] Min Value [250] Destination Tag Current Loop [48] -100.00% 48 [243] Max Value [242] Calibration +100.00% 1.0000 [247] [244] Min Value [247] Destination Tag Neg I Clamp [53] Diagnostic connection Analog Input 5 – ANIN 5 (A6) Tag Parameter Factory Setting A6 Diagnostic connection (tag accessible from the Diagnostic Menu) allows monitoring of the raw analog input signals from. within the Diagnostics parameter block. [290] Setpoint 2 (A3) Current Loop [493] [249] [238] Min Value [249] Destination Tag Analog Input 5 Fixed Outputs * Speed Loop Analog Input 3 – ANIN 3 (A4) Tag Parameter Factory Setting [237] Max Value [236] Calibration Input 1 Diagnostic [50] connection -100.00% A4 Analog Input 4 [100] Analog Input 2 – ANIN 2 (A3) Tag Parameter Factory Setting [235] Min Value 4 ANIN 5 (A6) Setpoint Sum 1 -100.00% 100 A3 * ANIN 2 (A3) Notes: 1. ANIN 2 output [493] has two permanent connections: a. SETUP PARAMETERS:: SPEED LOOP:: SETPOINTS:: RATIO 2 (A3) input and b. SETUP PARAMETER:: CURRENT LOOP:: I DMD. ISOLATE switch. If you do not want ANIN 2 output [493] to be in the Speed or Current Loops, set RATIO 2 (A3) [7] to zero, and set I DMD. ISOLATE [119] to DISABLED. 2. ANIN 2 (A3) is a direct input into the speed loop/current loop and is scanned synchronously with the current loop (typically every 3.33ms rather than every 7ms). Therefore ANIN 2 should be used for any signal whose response is critical. 3. Other tags can be connected to ANIN 2 output [493] for access to the calibrated final value of ANIN 2. Factory Setting +100.00% 1.0000 [246] 500 4 ANIN 1 (A2) Max Value Calibration -100.00% 301 Current Loop [301] POS I Clamp [54] Diagnostic connection Keypad Menu: System::Configure I/O::Analog Inputs::Block Title Block Title Parameter Description ANIN1 (A2) ANIN2 (A3) ANIN3 (A4) ANIN4 (A5) ANIN5 (A6) Calibration CALIBRATION The analog input scaling ratio (gain factor). MAX Value MAX VALUE The maximum value of the scaled analog input (max voltage clamp). MIN Value MIN VALUE The minimum value of the scaled analog input (min voltage clamp). Destination Tag DESTINATION TAG [Output], (except ANIN 2) The destination Tag No. to which the scaled analog input value is connected. The destination of Output [493] ANIN2 is fixed. It is a calibrated scaled value. 6-4 Programming MN792 Analog Inputs Continued Input Description Analog input 1 Used as a unipolar 0–20mA ramped speed command channel. Output [246] is connected to Setpoint Sum 1, Terminal (A2) Input 1. To use 4–20mA requires setting the Min value to 25%, the Max Value to 125% and the Setpoint Sum1, Input 2 to (–)25%. These settings provide the proper scaling and offset to set 4mA to zero command. An input value less than 4mA results in a Min Value of 25% being summed with the (–)25% at the Setpoint Sum 1 summing junction. Output of Setpoint Sum 1 block is connected to the ramp input [5] of the Ramps block. Ramp invert [620] is controlled by C5, the reverse input. When C5 is closed, the ramp is inverted and the rotation direction is changed. This allows an Accel and Decel Rate limited command signal in either direction. Output of Ramps block is connected to Setpoint 1 of the Speed Loop block. Analog input 2 No Accel / Decel Ramp is provided for this input. Terminal (A3) Used as a non–ramped speed or torque command channel. Output [493] is connected to Speed Loop Setpoint 2 and Current Loop Input. Closing terminal C8 (Digital Input 3) selects Torque Command Mode (enables IDMD Isolate input of the Current Loop). Opening terminal C8 (Digital Input 3) selects Speed Command Mode by (disables the IDMD Isolate input of the Current Loop). In all cases this analog command channel bypasses the Ramps Block. Analog input 3 Used as a ramped ±10V speed command channel. Output [249] is connected to Setpoint Sum 1, Input 0. Terminal (A4) Output of Setpoint Sum 1 block is connected to the ramp input [5] of the Ramps block. Ramp invert [620] is controlled by C5, the reverse input. When C5 is closed, the ramp is inverted and the rotation direction is changed. This allows an Accel and Decel Rate limited command signal in either direction. Output of Ramps block is connected to Setpoint 1 of the Speed Loop block. Various voltage range, and bipolar or unipolar commands can be accepted by adjusting Calibration, Max Value , and Min Value parameters of Analog Input 3. Analog input 4 Not active if Bipolar Clamps parameter [90] is false. Terminal (A5) Used as an External Reverse (Negative) Current Limit if Bipolar Clamps parameter [90] is true. Analog input 5 Used as an External (Forward and Reverse) Current Limit. A hardwire jumper is supplied from terminal B3 Terminal (A6) (+10V Ref) to A5 to allow full rated 150% current. Used as an External Forward Current Limit if Bipolar Clamps parameter is set to Enabled. When [90]=False, Analog IN 5 provides a bipolar current limit. When [90]=True, Analog IN 5 is the positive current limit (Analog IN 4 is the negative current limit). Analog Inputs – Inputs can be connected to any writable parameter. The read/write status of each parameter is listed in Appendix B. (RO is read only and RW is read/write.) Example – Using analog input 1 as a 4–20mA input. The parameter values for Analog Input 1 can be changed at the keypad. The 4–20mA source is connected to A2. Apply AC power to the control and observe the keypad display. The 500 ohm resistor at the A2 input converts a 0–20mA input current to 0 to 10 volt signal. So a 4–20mA input must be scaled so 4mA = 0VDC and 20mA = 10VDC. Analog Input 1 output terminal [246] is connected to Setpoint Sum 1, Input 1. 4–20mA requires the Min value = 25%, Max Value = 125% and setting Setpoint Sum1, Input 2 to (–)25%. These settings provide the proper scaling and offset to set 4mA to zero command. Any input less than 4mA will result in a Min Value of 25% being added to (–)25% at the Setpoint Sum 1 summing junction. Analog Input 1 Analog Input 1 – ANIN 1 (A2) Tag Parameter Setting [231] [230] Max Value Calibration 125.00% 1.0000 [246] A2 500 Setup Parameters::Setpoint Sum 1:: Tag Parameter Setting [292] Sign 0 Positive [208] Ratio 0 1.0000 [309] Input 0 0.00% [420] Divider 0 1.0000 [423] Input 2 -25.00% [6] Ratio 1 1.0000 [232] [246] Min Value Destination Tag 25.00% 100 [100] Input 1 0.00% [131] [419] [8] [375] [86] 0.0% 1.0000 Positive 105.00% 5 Deadband Width Divider 1 Sign 1 Limit Destination Tag A B + + + + A B + [86] - 4–20mA Direction Change Output of Setpoint Sum 1 block is connected to the ramp input [5] of the Ramps block. Ramp invert [620] is controlled by C5, the reverse input. When C5 is closed, the ramp is inverted and the rotation direction is changed. This allows an Accel and Decel Rate limited command signal in either direction. Output of Ramps block is connected to Setpoint 1 of the Speed Loop block. MN792 Programming 6-5 Analog Outputs Three Analog Outputs are available, A7, A8 and A9. A7 and A8 can be configured and the source of an analog output signal can be read from any parameter. It is important to remember that other parameters do not “send” signals to the output terminal. An output terminal “retrieves” the signal from the parameter described by its Source Tag parameter. A9 is the armature current output and cannot be changed. 1 SYSTEM 2 CONFIGURE I/O 3 ANALOG OUTPUTS 4 ANOUT 1 (A7) % TO GET 10V MODULUS OFFSET SOURCE TAG Speed Loop [62] Speed Feedback Setpoints [63] Speed Setpoint Power Board Calibration Board ANOUT 1 (A7) Tag Parameter [464] Offset [245] % to get to 10V Factory Setting 0.00% +100.00% [251] Source Tag 62 [362] Modulus False ANOUT 2 (A8) Tag Parameter [465] Offset [248] % to get to 10V Factory Setting 0.00% +100.00% [252] Source Tag 63 [363] Modulus False ABS [55] [56] UNI [25] Armature I (A9) Bipolar Analog Output 1 Analog Output 2 Diagnostic connection A9 Analog Output 3 Arm I Fbk Parameter Descriptions INPUT (SOURCE TAG) The source Tag No. of the output value. % TO GET 10V (10V CAL) This value is based on the range of the source. It can be set positive or negative to set the sign of the output and scale the input to give a 10V output. OFFSET Offset value added to the input value after the scaler and before the modulus. MODULUS Modulus determines whether the output is bipolar or unipolar. False allows the input to pass through to the output (bipolar). When TRUE, the output is unipolar (will not go negative). Negative input values are made positive (absolute value). ANOUT 1 & 2 (Read in Diagnostics Parameters) ANOUT 1 (A7)=scaled speed feedback. ANOUT 2 (A8)= Total speed setpoint. Armature I (A9) (Armature Current only at Analog Output 3) Bipolar provides ±10V signal that represents armature current. Unipolar provides 0 to 10V signal that represents armature current. 6-6 Programming Description +10V= Full speed setpoint forward. -10V = Full speed setpoint reverse. Diagnostic connection A8 ABS ANOUT 3 (A9) IArm A7 +10V= Full speed setpoint forward. -10V = Full speed setpoint reverse. Bipolar Mode +10V= 200% output current forward. -10V = 200% output current reverse. Unipolar Mode +10V= 200% output current. Range: 0 to 549 Range: –300.00 to 300.00 % Range: –100.00 to 100.00 % Range: 0 : False 1 : True Range: xxx.xx Volts (h) Range: 0 : Bipolar 1 : Uniploar MN792 Calibration Board Power Board Analog Outputs Continued Example 1 – Read the field current feedback using Analog Output 1. The tag number for the field current feedback parameter is 300. 1. Set CONFIGURE I/O::CONFIGURE ENABLE to Enable. 2. Set ANALOG OUTPUTS::ANOUT 1 (A7):: SOURCE TAG to 300. 3. Set ANALOG OUTPUTS::ANOUT 1 (A7):: % TO GET 10 VDC to 100% (factory setting). 4. Set SETUP PARAMETERS::CALIBRATION::ARMATURE I (A9) to Bipolar (factory setting). 5. Reset CONFIGURE I/O::CONFIGURE ENABLE to Disable. Setup Parameters::Calibration:: Tag Parameter [182] Field I CAL Setting 1.0000 [300] ANOUT 1 (A7) Tag Parameter [464] Offset [245] % to get to 10V Setting 0.00% +100.00% [251] Source Tag 300 [362] Modulus False A7 ABS Analog Output 1 [181] To Field IField Control IArm UNI [25] Armature I (A9) A9 Analog Output 3 Bipolar Example 2 – Connect the serial link to Analog Output 1. Allows analog output 1 to read values written by an external device to PNO 58 (ASCII 3A) which is AUX I/O Analog Out 1. The tag number for the AUX I/O::ANOUT 1 parameter is 128. 1. Set CONFIGURE I/O::CONFIGURE ENABLE to Enable. 2. Set ANALOG OUTPUTS::ANOUT 1 (A7):: SOURCE TAG to 128. 3. Set ANALOG OUTPUTS::ANOUT 1 (A7):: % TO GET 10V to 100% (factory setting). 4. Reset CONFIGURE I/O::CONFIGURE ENABLE to Disable. Setup Parameters::AUX I/O:: Tag Parameter Setting [94] AUX Digout 1 OFF [95] AUX Digout 2 OFF [96] AUX Digout 3 OFF [128] AUX Anout 1 0.00% [129] AUX Anout 2 0.00% ANOUT 1 (A7) Tag Parameter [464] Offset [245] % to get to 10V Setting 0.00% +100.00% [251] Source Tag 128 [362] Modulus False A7 ABS Analog Output 1 Example 3 – Connect the current demand to Analog Output 2. The tag number for the current demand parameter is 66. 1. Set CONFIGURE I/O::CONFIGURE ENABLE to Enable. 2. Set ANALOG OUTPUTS::ANOUT 2 (A8):: SOURCE TAG to 66. 3. Set ANALOG OUTPUTS::ANOUT 2 (A8):: % TO GET 10V to 200%. 4. Reset CONFIGURE I/O::CONFIGURE ENABLE to Disable. Setting % TO GET 10V at 200% results in 5 volts output when current feedback is at 100%. Setup Parameters::Current Loop:: Tag [66] MN792 Parameter Current Demand Setting N/A ANOUT 2 (A8) Tag Parameter [465] Offset [248] % to get to 10V Setting 0.00% +200.00% [252] Source Tag 66 [363] Modulus False ABS A8 Analog Output 2 Programming 6-7 AUX I/O The auxiliary I/O parameters allow an external computer (or PLC) to control the Start, Jog and Enable terminals. Start, Enable and Jog digital input terminals C3, C4, C6 and C7 respectively connect directly to the AUX I/O block. Output signals are then sent to the drive start and drive enable logic and the Jog/Slack function block. 1 SETUP PARAMETERS 2 AUX I/O AUX Start AUX Jog AUX Enable AUX Digout 1 AUX Digout 2 AUX Digout 3 ANOUT 1 ANOUT 2 Jog/Slack REM. SEQ. Enable REM Sequence SEQ Status Enable AUX I/O Tag Start Dig In 1 [161] Parameter AUX Start Setting ON C3 C6 [68] [102] [227] AUX Jog [496] Jog/Slack ON [535] REM SEQ Enable [536] REM Sequence OFF [537] SEQ Status OFF [94] AUX DIGOUT 1 OFF [95] [96] AUX DIGOUT 2 AUX DIGOUT 3 OFF OFF [95] [128] AUX ANOUT 1 0.00% [128] [129] AUX ANOUT 2 0.00% OFF Parameter Descriptions Start (C3) (Read in Diagnostics Parameters) Start/Run terminal. ON initiates a start/run forward sequence. Off commands Stop and decels at Stop Rates, Stop Time setting. Jog (C6 is set in Digital Input Parameters) Jog/Takeup slack terminal. If C6 = On and C7 is Off, motor is commanded to run forward at Jog Speed 1. If C6 is On and C7 is On, motor is commanded to run forward at active speed setpoint plus Jog/Slack, Take Up 1 speed. Various Jog or Slack takeup functions are commanded depending on the various settings of terminals C6, C7 and parameter Jog/Slack, Mode. SEQ Status A status word that groups important system flags together for use by remote device over a network. (Refer to “Remote Sequence”). AUX Start Software Start/Run command. AUX Jog Software Jog command. AUX Enable Software Enable command. AUX DIGOUT 1 Software digital output 1. AUX DIGOUT 2 Software digital output 2. AUX DIGOUT 3 Software digital output 3. ANOUT 1 Software analog output 1. ANOUT 2 Software analog output 2. REM. Sequence (REM.SEQUENCE) A control word that allows the device to be operated remotely. REM. SEQ. ENABLE must be True to enable this function. (Refer to “Remote Sequence”). REM. SEQ. Enable (REM.SEQ.ENABLE) False disables REM.SEQUENCE, On enables REM.SEQUENCE. 6-8 Programming Start (To Jog/Slack) Diagnostic Connection Jog (To Jog/Slack) [71] Diagnostic Connection [94] [96] [129] Range: 0 : OFF 1 : ON Range: 0 : OFF 1 : ON Range: 0x0000 to 0xFFFF Range: 0 : OFF 1 : ON Range: 0 : OFF 1 : ON Range: 0 : OFF 1 : ON Range: 0 : OFF 1 : ON Range: 0 : OFF 1 : ON Range: 0 : OFF 1 : ON Range: –100.00 to 100.00 % Range: –100.00 to 100.00 % Range: 0x0000 to 0xFFFF Range: 0 : OFF 1 : ON MN792 AUX I/O Continued Functional Description The external device sends its signal directly to the required tag (PNO). In the case of auxiliary digital inputs AUX Start, AUX Jog and AUX Enable, the overall input will be the result of the “AND” gating of the normal terminal signal with the auxiliary signal from an external computer or PLC. The remaining auxiliary outputs allow external computers to directly control the output terminals. These connections are set in SYSTEM::CONFIGURE I/O. ANOUT 1 & 2 can also be used as a “jumper” for connecting inputs to outputs. Example: Use ANOUT1 [128] to connect Analog Input 1 (A2) [246] directly to Analog Output 1 (A7) [251]. Set Analog Input 1 Destination [246] = 128 Analog Input 1 A2 Analog Output 1 A7 Set Analog Output 1 Source [251] = 128 Remote Sequence Tag 536, Mnemonic “ow”, Factory setting = 0x0000 Reserved bits are undefined when read and should be set Zero when written. Bit Number Mask Name Comment 0 (lsb) 0x0001 Remote Enable 1 0x0002 Remote Start 2 0x0004 Remote Jog 3 0x0008 Remote Jog Mode Selects Jog Speed 4 0x0010 Reserved 5 0x0020 Reserved 6 0x0040 Reserved 7 0x0080 Reserved 8 0x0100 Remote Alarm Ack Alarm Acknowledge 9 0x0200 Remote/Remote Trip Remote Trip (High for OK) 10 0x0400 Reserved 11 0x0800 Reserved 12 0x1000 Reserved 13 0x2000 Reserved 14 0x4000 Reserved 15 0x8000 Reserved SEQ Status Tag 537, Mnemonic “ox” (Read Only), Factory setting = OFF (Reserved bits are undefined when read.) Bit Number 0 (lsb) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MN792 Mask 0x0001 0x0002 0x0004 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 0x1000 0x2000 0x4000 0x8000 Name Coast Stop Program Stop Disable Run Jog Reserved Alarm Reserved Running Enabled Zero Speed Healthy Output Ready Reserved Reserved Reserved Comment Coast Stop demanded Program (Fast) Stop demanded Enable demanded Drive Start demanded Drive Jog demanded Undefined Unacknowledged alarm (Health Store != 0) Undefined Contactor in and drive ready to be enabled Drive is enabled. Zero speed Output TAG 17 Healthy Output TAG 12 Ready Output TAG 559 Undefined Undefined Undefined Programming 6-9 AUX I/O Continued Example Bit Patterns Sequence Status 0001 1011 0000 1011 0000 0100 0100 1011 0000 0100 0100 0111 0000 1100 0100 0111 Comment Running Tripped, Run High Tripped, Run Low, Enable Low Trip Acknowledged, Healthy o/p TRUE Alarm stays high until drive is restarted. Example Serial commands using EI–ASCII – REM. SEQUENCE Tag 536, Mnemonic “ow”, Factory setting = 0x0C07 Remote Alarm Jog Jog Start Enable Trip Ack Mode Start Drive 1 0 X 0 1 1 Stop Drive 1 0 X 0 0 1 Disable Drive 1 0 X X X 0 Jog Setpoint 1 1 0 0 1 0 1 Jog Setpoint 2 1 0 1 1 0 1 Remote Trip 0 0 X X X X Reset Alarm a) 1 1 0 0 0 0 Reset Alarm b) Reset Alarm c) 1 0 50 0 0 0 Command ow>0203 ow>0201 ow>0200 ow>0205 ow>020C ow>0000 ow>0300 Healthy Output Bit 11 ow>0200 Drive Enable To Enable the drive in remote mode the following parameters must be TRUE: REM.SEQ.ENABLE[535] and REM SEQUENCE [536] BIT 1. Drive Start To Start the drive in remote mode the following parameters must be TRUE: REM.SEQ.ENABLE[535] and REM SEQUENCE [536] BIT 0. Drive Jog To Jog the drive in remote mode the following parameters must be TRUE: REM.SEQ.ENABLE[535] and REM SEQUENCE [536] BIT 3. Jog Mode To select the jog setpoint in remote mode the following parameters must be TRUE:REM.SEQ.ENABLE[535] and REM SEQUENCE [536] BIT 4. ACK Alarm To Acknowledge an alarm the following parameter must be TRUE:REM SEQUENCE [536] BIT 8. Note: If remote sequencing is not enabled then REM SEQUENCE [536] BIT 8 is forced TRUE. Remote Trip Alarm The Remote trip alarm is designed to signal a network fault to the drive. When using the Profibus interface, all outputs are set to zero on link fail. If one of the outputs is REM SEQUENCE [536 ] the drive will trip after a delay specified by REM TRIP DELAY (541). The Drive will then need a low – > high transition on ACK Alarm and Start before the drive may run again. REM TRIP INHIBIT [540] REM TRIP DELAY [541] REMOTE TRIP [542] Disable remote trip. Delay before trip becomes active after bit Status of the Remote trip alarm, OK, Warning (Remote being cleared. Seq Bit 9 FALSE and delay not expired), Active (Trip active, timer expired and remote not inhibited). 6-10 Programming MN792 Block Diagram The Block Diagram parameters make the connections of input and output tags for the blocks identified on the block diagrams of Appendix C. These connections are only executed when the destinations are connected to a non–zero tag. If a function is not required, set its destination tag to zero. A tag=0 causes the processor to ignore the function and reduces processor loading. Note: Only the connections are described here. For information about an input or output, refer to the description of that block described in this section. 1 SYSTEM 2 CONFIGURE I/O 3 BLOCK DIAGRAM [Block Name} I/O Signal Name [Raise/Lower] Output Destination [Ramps] Ramp Output Destination [Setpoint Sum 1] SPT Sum Destination [PID] PID Output Destination [Current Loop] POS I Clamp Source [Current Loop] NEG I Clamp Source [Tag] [260] [293] [294] [400] [435] [436] Factory Value Description 0 Raise/Lower] Output Destination 291 [Ramps] Ramp Output to Setpoint 3 of Speed Loop block. 289 [Setpoint Sum 1] SPT Sum to Setpoint 1 of Speed Loop block. 0 [PID] PID Output Destination 0 [Current Loop] POS I Clamp Source 0 [Current Loop] NEG I Clamp Source Parameter Descriptions [Raise/Lower] Output Destination Connects the output of the Raise/Lower bock to its destination tag. [Ramps] Ramp Output Destination Connects the Ramp Output of the Ramps bock to its destination tag. [Setpoint Sum 1] SPT Sum Destination Connects the SPT Sum Output of the Setpoint Sum 1 bock to its destination tag. [PID] PID Output Destination Connects the PID Output of the PID bock to its destination tag. [Current Loop] POS I Clamp Source Connects the POS 1 Clamp input of the Current Loop bock to its source tag. [Current Loop] NEG I Clamp Source Connects the NEG 1 Clamp input of the Current Loop bock to its source tag. MN792 Range: 0 to 549 Range: 0 to 549 Range: 0 to 549 Range: 0 to 549 Range: 0 to 549 Range: 0 to 549 Programming 6-11 Calibration This block contains parameters specific to the motor. Note: Control operation is suspended and all Keypad LEDs will flash while the Configure Enable = Enabled. 1 SETUP PARAMETERS Calibration – Functional Diagram Tag Parameter Factory Setting 2 CALIBRATION These parameters can also be set in the Level 1 Configure Drive" menu. Encoder Expasnion Board Tachometer Expansion Board VA Armature ACCT From Power Board CAL Circuit Configure Enable NOM Motor Volts Armature Current Field Current Armature V CAL IR Compensation Encoder RPM Encoder Lines Analog TACH CAL Zero SPD Offset Armature I (A9) SPDFBK Alarm Level Stall Threshold Stall Trip Delay REM Trip Delay Overspeed Level Field I CAL [10] [24] [22] Zero SPD Offset Encoder Lines Encoder RPM 0.00% 1000 1000 RPM To Speed Loop Speed Feedback Selection Encoder [23] Analog TACH CAL [59] [206] Diagnostic connections 1.0000 TACH [20] Armature V CAL [60] 1.0000 BEMF Terminal Volts [521] NOM Motor Volts [21] IR Compensation 100 Volts 0.00% [180] [523] [224] [263] 50.0% 2.0 Amps 10.0 Sec 95.00% SPDFBK ALM Level Armature Current Stall Trip Delay Stall Threshold Armature I (A9) Speed Feedback Alarm To Inhibit Alarms [112] [182] Field I CAL 1.0000 [524] Field Current 4.0 Amps [A9] Field I FBK Parameter Descriptions Terminal Volts (Read in Diagnostics Parameters) Scaled terminal voltage. Tach Input (B2) (Read in Diagnostics Parameters) Scaled analog tachogenerator feedback. Encoder (Read in Diagnostics Parameters) Encoder speed feedback in RPM Back EMF (Read in Diagnostics Parameters) Calculated motor back EMF including IR compensation. Field I Feedback (Read in Diagnostics Parameters) Scaled field current feedback Configuration Enable When enabled, allow configuration changes but suspends control operation. NOM Motor Volts Set this value to match the armature volts rating of the motor. Armature Current Set this value to match the armature current rating of the motor. Field Current Set this value to match the Field Current rating of the motor. Armature V CAL Trim adjustment of the motor armature volts to give exactly 100% at the required actual voltage value (e.g. 460V etc.). Note: Primary voltage calibration is achieved by adjusting VA calibration values using SW7. IR Compensation Compensation for motor IR drop to improve regulation when using armature voltage feedback as the speed feedback. This is also used in field weakening applications to improve dynamic response and speed holding stability, refer to “initial start–up routine”. 6-12 Programming Stall Trip To Inhibit Alarms At Zero Speed From Standstill Bipolar ABS Field ACCT To Field Regulator Speed Feedback From Speed Loop t [25] Diagnostic connection Armature Current 0-10V or ±10V [59] [206] Diagnostic connections Range: xxx.xx % (h) Range: xxx.xx % (h) Range: xxxxx RPM Range: xxx.xx % (h) Range: xxx.xx % Range: 0 : Disabled 1 : Enabled Range: 100 to 875 Volts Range: 2.0 to 15.0 AMPS Range: 0.2 to 4.0 AMPS Range: 0.9800 to 1.1000 Range: 0.00 to 100.00 % MN792 Calibration Continued Parameter Descriptions Continued Encoder RPM Max motor speed when using encoder feedback. Encoder Lines Sets the lines per revolution value of the encoder being used. Analog TACH CAL Trim adjustment of the motor speed to give exactly 100% at the required actual speed value (e.g. 1500 RPM etc). Note: Primary tachometer calibration is achieved by adjusting SW1 – 3 on the tachometer calibration board. Zero SPD. Offset If the speed feedback is not zero when the drive is stationary (possibly due to hardware offsets etc.), set this parameter value to result in a zero reading from the speed feedback. Armature I (A9) Selects bipolar or unipolar operation of the current meter output (terminal A9). SPDFBK ALM LEVEL The speed feedback alarm compares speed feedback to armature voltage. The alarm level is the maximum difference between the two signals before the alarm is activated. Stall Threshold Stall comparator current feedback threshold level. Stall Trip Delay Stall comparator time–out delay before stall output becomes true. V/F Mode Speed Feedback > 0.25% Current Feedback Stall Threshold Comparator Range: 0 to 6000 RPM Range: 10 to 5000 Range: 0.9800 to 1.1000 Range: –5.00 to 5.00 % Range: 0 : Unipolar 1 : Bipolar Range: 0.00 to 100.00 % (h) Range: 0.00 to 200.00 % Range: 0.1 to 600.0 Seconds Stall Trip Delay Delay Stall Trip Overspeed Level Speed feedback level for overspeed alarm FIELD I CAL Trim adjustment of the motor field current to give exactly 100% at the required actual current value (e.g. 1.5A etc.). Range: 0.00 to 200.00 % Range: 0.9800 to 1.1000 Note: Primary field calibration is achieved by adjusting IF calibration using SW1 – 3. MN792 Programming 6-13 Configure Drive This menu contains many of the parameters required for configuring the drive. The Configure Drive menu is only available at the keypad. Note: Control operation is suspended and all Keypad LEDs will flash while the Configure Enable = Enabled. 1 CONFIGURE DRIVE Configure Enable NOM Motor Volts Armature Current Field Current Field Control Mode Field Volts Ratio Main Current Limit Autotune Speed Feedback Select Encoder Lines Encoder RPM Encoder Sign Speed INT Time Speed PROP Gain These parameters can also be set in the Calibration menus. 1 SETUP PARAMETERS 2 CALIBRATION Parameter Descriptions Configuration Enable When enabled, allow configuration changes but suspends control operation. NOM Motor Volts Set this value to match the armature volts rating of the motor. Armature Current Set this value to match the armature current rating of the motor. Field Current Set this value to match the Field Current rating of the motor. Zero CAL Inputs Range: 0 : Disabled 1 : Enabled Range: 100 to 875 Volts Range: 2.0 to 15.0 AMPS Range: 0.2 to 4.0 AMPS Field Volts Ratio Range: 0 : Up to Action 1 : Requested Range: 0 : Voltage Control 1 : Current Control Range: 0.00 to 100.00 % (h) Main Current Limit Range: 0.00 to 200.00 % Autotune Range: 0 : OFF 1 : ON Range: 0 : ARM Volts FDBK 1 : Analog Tach 2 : Encoder 3 : Encoder/Analog Range: 10 to 5000 Field Control Mode Speed Feedback Select Encoder Lines Sets the encoder lines per revolution. Encoder RPM Max motor speed when using encoder feedback. Encoder Sign The polarity of the encoder signal. Speed INT Time Speed PROP Gain 6-14 Programming Range: 0 to 6000 RPM Range: 0 : Negative 1 : Positive Range: 0.001 to 30.000 Seconds Range: 0.00 to 200.00 MN792 Current Loop Allows parameters to be customized for the conventional current loop (torque loop) of the control. 1 SETUP PARAMETERS 2 CALIBRATION Configure Enable NOM Motor Volts Armature Current Field Current Armature V CAL IR Compensation Encoder RPM Encoder Lines Analog TACH CAL Zero SPD Offset Armature I (A9) SPDFBK Alarm Level Stall Threshold Stall Trip Delay REM Trip Delay Overspeed Level Field I CAL Analog IN 2 Tag [18] [16] [17] [137] [201] Parameter Autotune PROP Gain INT Gain Discontinuous REGEN Mode Setting Off 45.00 3.50 12.00 Enabled [30] Additional DEM 0.00% A3 [67] [66] [61] + From Speed Loop From Current Profile From Inverse Time Overload [356] Digital IN 3 + - Phase Angle Control PI + [42] At Current Limit To Speed Loop C8 [119] I DMD Isolate Digital IN 3 [421] Main Current Limit 200.00% PROG Stop I LIM (from Stop Rates) -1 [88] B8 [90] Bipolar Clamps Disabled NEG I Clamp -1 Program Stop Actual POS I Limit Current Demand Actual NEG I Limit Analog IN 4 A5 [48] NEG I Clamp Analog IN 4 ANALOG I/P 5 A6 [301] POS I Clamp Analog IN 5 Armature Current Feedback [87] POS I Clamp [65] Note 1: IDMD isolate removes speed loop demand and selects analog I/P 2 as current regulator demand. IDMD isolate is overridden by program stop and stop to return drive to speed regulation. Note 2: Regen mode disable prevents negative current demand. Series 29 Non–regenerative drives should have regen mode disabled. MN792 Programming 6-15 Current Loop Continued Parameter Descriptions At Current Limit (Read in Diagnostics Parameters) True indicates that current demand equals or exceeds maximum current limit. IA Demand (Read in Diagnostics Parameters) (IaDmd Unfiltered) IA Feedback (Read in Diagnostics Parameters) (IaFbk Unfiltered) Current FBK.AMPS (Read in Diagnostics Parameters) Scaled and filtered armature current in Amps. IF Feedback (Read in Diagnostics Parameters) (Field I FBK.AMPS) Autotune This is the autotune function trigger input. ILOOP Suspend Reserved parameter. Master Bridge A diagnostic indicating currently active bridge; master = ON, slave = OFF. Main CURR. Limit Main current limit parameter which is independent of current limit scaler and in series with the other three current limit blocks. PROP Gain Proportional gain control for armature current pi loop. this parameter is set during the autotune function. INT Gain Integral gain control for armature current PI loop. This parameter is set during the autotune function. Feed Forward Set by Autotune but not used by the factory set I–Loop mode Discontinuous Discontinuous–to–continuous mean armature current boundary level. This parameter is set during the autotune function and affects the performance of the adaptive algorithm. Additional DEM Additional current demand input Bipolar Clamps Select input for bipolar (asymmetric) or unipolar (symmetric) current clamps for the 4 quadrants of operation. Factory setting of DISABLED means UNIPOLAR clamps selected. Regen Mode – Series 30 controls only Set mode for regenerative (4–quadrant) or non–regenerative (2–quadrant) operation. Do not changed while the control is in operation. POS. I Clamp Positive current clamp in Bipolar Clamp mode. NEG. I Clamp Negative current clamp in Bipolar Clamp mode. Note: Note bipolar current clamps in bipolar mode can cross over onto the same quadrant as long as the POS. I Clamp is always algebraically greater than the NEG. I Clamp. CUR. LIMIT/SCALER Current limit scaler. It scales bipolar/unipolar clamps. I DMD Isolate Speed loop bypass: the current demand input is ANIN2 (A3). The following diagram shows that I DMD Isolate selects the controlling loop. Range: 0 : False 1 : True Range: xxx.xx % (h) Range: xxx.xx % (h) Range: xxx.xx AMPS Range: xxx.xx AMPS Range: 0 : Off 1 : On Range: 0 : False 1 : True Range: 0 : Off 1 : On Range: 0.00 to 200.00 % Range: 0.00 to 200.00 Range: 0.00 to 200.00 Range: 0.10 to 50.00 Range: 0.00 to 200.00 % Range: –200.00 to 200.00 % Range: 0 : Disabled 1 : Enabled Range: 0 : 2Q (Non–regen) 1 : 4Q (Regen) Range: –100.00 to 100.00 % Range: –100.00 to 100.00 % Range: 0 to 200.00 % Range: 0 : Disabled 1 : Enabled Current Feedback Speed Demand + Speed Feedback - SPEED LOOP PI I DMD ISOLATE shown ENABLED Current Demand + CURRENT LOOP PI Motor Analog I/P2 (A3) Digital I/P3 (C8) 6-16 Programming MN792 Current Profile When speed control is obtained by field weakening, the ability of the motor to commutate armature current is reduced at low field currents. Also some motors exhibit commutation limitations at higher speeds even with rated field current. 1 SETUP PARAMETERS Current Profile 100.0% 100.0% 200.0% 200.0% 2 CURRENT PROFILE Speed Break 1 (Low) Speed Break 2 (High) IMAX Break 1 (SPD1) IMAX Break 2 (SPD2) [32] SPD BRK 1 (Low) [31] SPD BRK 2 (High) [93] IMAX BRK 1 (SPD1) [33] IMAX BRK 2 (SPD2) Parameter Descriptions SPD BRK 1 (LOW) The motor speed at which current limit profiling begins. SPD BRK 2 (HIGH) The upper speed limit at which current limit profiling ends. IMAX BRK 1 (SPD1) This sets the current limit value at or below speed break–point 1, provided the other current limits are greater than this setting. IMAX BRK 2 (SPD2) This sets the current limit value at or above speed break–point 2, provided the other current limits are greater than this setting. Range: 0.00 to 100.00 % (h) Range: 0.00 to 100.00 % (h) Range: 0.00 to 200.00 % (h) Range: 0.00 to 200.00 % (h) Functional Description Current Limit IMAX BRK 1 (SPD1) IMAX BRK 2 (SPD2) Speed Demand SPD BRK 1 (LOW) SPD BRK 2 (HIGH) MN792 Programming 6-17 Diagnostics This function block is used to monitor the status of the drive, internal variables, and its inputs and outputs. 1 DIAGNOSTICS Speed Demand Speed Feedback Speed Error Speed Loop Output Current Demand Current Feedback Current FBK AMPS IaFBK Unfiltered IaDemand Unfiltered POS I Clamp NEG I Clamp Actual POS I LIM Actual NEG I LIM Inverse Time Output At Current Limit At Zero Speed At Zero Setpoint At Standstill Ramping Program Stop Coast Stop Drive Start Drive Enable Diagnostics Operating Mode Field Enable Field Demand Field I FBK Field I FBK AMPS UNFIL Field FBK Field Firing Angle ANIN1 (A2) ANIN2 (A3) ANIN3 (A4) ANIN4 (A5) ANIN5 (A6) ANOUT 1 (A7) ANOUT 2 (A8) Start (C3) Digital Input C4 Digital Input C5 DIGIN 1 (C6) DIGIN 2 (C7) DIGIN 3 (C8) DIGOUT 1 (B5) DIGOUT 2 (B6) DIGOUT 3 (B7) Raise/Lower Output PID Output PID Clamped PID Error Setpoint Sum Output Ramp Output Speed Setpoint Terminal Volts Back EMF TACH Input (B2) Raw TACH Input Encoder Raw Encoder RPM Raw Speed Feedback Raw Speed Error Contactor Closed Health LED Ready Drive Running System Reset Speed Feedback [207] Speed Error [297] Current Demand [299] Current Feedback [298] POS I Clamp [87] NEG I Clamp [88] Actual POS I Limit [67] Actual NEG I Limit [61] Drive Start [82] Drive Enable [84] Field I Feedback [300] TACH Input (B2) [308] Encoder [206] Drive Running [376] Contactor Closed [83] Parameter Descriptions Speed Feedback (Also set in Speed Loop Parameters) Speed loop feedback. The speed feedback value from the source selected by Speed Feedback Select [47]. Speed Error (Diagnostics only) Speed Loop Error. Current Demand (Diagnostics only) Current Loop Demand (speed error PI output or external current demand clamped by all the current limits). Current Feedback (Diagnostics only) Scaled and filtered armature current. POS. I Clamp (Diagnostics only) Positive current clamp. NEG. I Clamp (Diagnostics only) Negative current clamp. ACTUAL POS I LIM (Diagnostics only) Overall positive current limit value. ACTUAL NEG I LIM (Diagnostics only) Overall negative current limit value. DRIVE START (Diagnostics only) Controller start/run command. Drive Enable (Diagnostics only) Drive speed and current loop are enabled/quenched. FIELD I FBK (Diagnostics only) Scaled field current feedback TACH INPUT (B2) (Diagnostics only) Scaled analog tachogenerator feedback. ENCODER (Diagnostics only) Encoder speed feedback in RPM. Speed Demand (shown in Stop Rates block) Speed loop total setpoint after the ramp–to–zero block. Speed Loop Output (shown in Speed Loop block) Output from speed loop PI. Current FBK. AMPS (shown in Current Loop block) Scaled and filtered armature current in Amps. (IA Feedback) IaFBK Unfiltered (shown in Current Loop block) Scaled armature current. IaDmd Unfiltered (shown in Current Loop block) Scaled demanded armature current. 6-18 Programming 0.06% 0.06% 0.00% 0.00% 100.0% -100.0% 100.0% -100.0% OFF Disabled 0.0% 0.2% 0 RPM Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % (h) Range: xxx.xx % (h) Range: xxx.xx % (h) Range: xxx.xx % (h) Range: 0 : Off 1 : On Range: 0 : Disabled 1 : Enabled Range: xxx.xx % Range: xxx.xx % (h) xxxxx RPM Range: xxx.xx % Range: xxx.xx % Range: xxx.xx AMPS Range: xxx.xx % Range: xxx.xx % MN792 Diagnostics Continued Parameter Descriptions Inverse Time Output (shown in Current Loop block) Inverse time clamp output level. At Current Limit (shown in Current Loop block) Current demand is being restrained by the overall current limit. At Zero Speed (shown in Standstill block) At zero speed feedback. At Zero Setpoint (shown in Standstill block) At zero speed demand. At Standstill (shown in Standstill block) At zero speed and at zero setpoint. Ramping (shown in Ramps block) If the difference between the Ramp Input and The Ramp Output is greater than the Ramp Threshold, then Ramping is true. Program Stop (shown in Stop Rates block) State of Program Stop (Terminal B8). When B8 is at 24V, then Program Stop is false and the Program Stop front panel LED is also on. Coast Stop (Diagnostics only) State of Coast Stop (Terminal B9). When B9 is at 24V, then Coast Stop is False. Operating Mode (shown in Jog/Slack block) Sets the drive mode to Run, Jog 1....stop, etc. 0 : Stop 1 : Stop 2 : Jog Sp. 1 3 : Jog Sp. 2 4 : Run 5 : Take Up Sp. 1 6 : Take Up Sp. 2 7 : Crawl Field Enabled (shown in Field Control block) Drive Field Loop Is Enabled/Quenched. Field Demand (shown in Field Control block) The meaning of field demand depends upon which mode of field control is in force; in current control field demand is the current setpoint to the field loop, in voltage mode field demand is the voltage ratio to the field controller. FIELD I FBK AMPS (shown in Current Loop block, IF Feedback) Scaled and filtered field current feedback in Amps. Raw Field FBK Scaled field current. FLD. Firing Angle (shown in Field Control block) Field firing angle in degrees: 155 degrees is the value for back stop (min field) and 5 degrees is the value for front stop (max field). ANIN 1 (A2) (shown in Analog Inputs block) Speed setpoint no. 1. ANIN 2 (A3) (shown in Analog Inputs block) Speed setpoint no. 2/current demand. ANIN 3 (A4) (shown in Analog Inputs block) Speed setpoint no. 3 (ramped). ANIN 4 (A5) (shown in Analog Inputs block) Negative current clamp; this is only active if bipolar clamps are enabled (C6 = ON) ANIN 5 (A6) (shown in Analog Inputs block) Main current limit or positive current clamp if C6 = on. ANOUT 1 (A7) (shown in Analog Outputs block) Scaled speed feedback. ANOUT 2 (A8) (shown in Analog Outputs block) Total speed setpoint. Start (C3) (shown in AUX I/O block) Start/Run terminal. MN792 Range: xxx.xx % Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 to 7 Range: 0 : Disabled 1 : Enabled Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % Range: xxx.xx DEG Range: xxx.xx Volts Range: xxx.xx Volts Range: xxx.xx Volts Range: xxx.xx Volts Range: xxx.xx Volts Range: xxx.xx Volts Range: xxx.xx Volts Range: 0 : Off 1 : On Programming 6-19 Diagnostics Continued Parameter Descriptions Digital Input C4 Enable terminal. Digital Input C5 Reverse terminal. DIGIN 1 (C6) Jog/Slack terminal. DIGIN 2 (C7) Jog/Slack Mode terminal. DIGIN 3 (C8) Speed or Torque mode select terminal. DIGOUT 1 (B5) (shown in Digital Outputs block) At zero speed. DIGOUT 2 (B6) (shown in Digital Outputs block) Drive healthy. Health is also displayed on the front panel LED. DIGOUT 3 (B7) (shown in Digital Outputs block) Drive ready to run (all alarms healthy and mains synchronization achieved). Raise/Lower Output (shown in Raise/Lower block) (OUTPUT) Value of the raise/lower ramp function. PID Output (shown in PID block) PID block output. PID Clamped (shown in PID block) Logic output indicating whether the PID limits are active. PID Error (shown in PID block) PID error = Input 1 – Input 2 SPT Sum Output (shown in Setpoint Sum 1 block) Setpoint sum 1 output. Ramp Output (shown in Ramps block) Setpoint ramp output. Speed Setpoint (shown in Speed Loop block) Speed loop total setpoint including the ramp output before the ramp–to–zero function. Terminal Volts (shown in Calibration block) Scaled terminal volts. Back EMF (shown in Calibration block) Calculated motor back EMF including IR compensation. UNFIL TACH Input (shown in Calibration block) Unfiltered analog tachogenerator feedback. Encoder (Diagnostics only) Encoder speed feedback in RPM. Raw Encoder RPM (shown in Calibration block) Unfiltered encoder speed feedback in RPM. UNFIL Speed FBK (shown in Speed Loop block) Unfiltered speed feedback. UNFIL Speed Error (shown in Speed Loop block) Unfiltered speed error. Contactor Closed (Diagnostics only) Main contactor control signal. HEALTH LED (shown in Alarms block) State of Health LED on Operator Station. READY (shown in Alarms block) The drive is ready to accept an enable signal. DRIVE RUNNING (Diagnostics only) Drive is enabled and may make current when TRUE. A diagnostic for those parameters that can only be written to when the drive is stopped (parameters marked with Note 2 in the Parameter Specification Table). SYSTEM RESET (Diagnostics only) Set for one cycle as the drive is enabled. 6-20 Programming Range: 0 : Off 1 : On Range: 0 : Off 1 : On Range: 0 : Off 1 : On Range: 0 : Off 1 : On Range: 0 : Off 1 : On Range: 0 : Off 1 : On Range: 0 : Off 1 : On Range: 0 : Off 1 : On Range: xxx.xx % Range: xxx.xx % Range: 0 : False 1 : True Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % (h) Range: xxx.xx % (h) Range: xxx.xx % (h) Range: xxxxx RPM Range: xxxxx RPM Range: xxx.xx % Range: xxx.xx % Range: 0 : Off 1 : On Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True MN792 Digital Inputs Allows control of the digital operating parameters of the software. The digital input can be configured to point to a destination location and to set that destination true or false depending upon programmable values. 1 SYSTEM 1 SYSTEM 2 CONFIGURE I/O Digital Input 1 – DIGIN 1 (C6) Tag 2 CONFIGURE I/O Digital Input 1 3 DIGITAL INPUTS 3 DIGITAL INPUTS 4 DIGIN 1 (C6) 4 DIGITAL INPUT C4 4 DIGIN 2 (C7) 4 DIGITAL INPUT C5 Setting 90 0.00% 0.01% [102] [71] AUX I/O [496] Jog/Slack Diagnostic connection Digital Input 2 – DIGIN 2 (C7) Tag Digital Input 2 Destination Tag Value for True Value for False Parameter Destination Tag Value for False Value for True C6 Destination Tag 4 DIGIN 3 (C8) [102] [104] [103] [105] [107] [106] Parameter Destination Tag Value for False Value for True Setting 118 0.00% 0.01% C7 [105] [72] Jog/Slack [228] Mode Diagnostic connection Digital Input 3 – DIGIN 3 (C8) Tag Digital Input 3 [108] [110] [109] Parameter Destination Tag Value for False Value for True Setting 119 0.00% 0.01% C8 [108] [73] Current Loop [119] I DMD Isolate Diagnostic connection Digital Input 4 – DIGIN E (C4) AM Optional DC contactor “AM” auxiliary interlock with drive enable. Digital Input 4 Tag [494] Parameter Destination Tag Setting 497 Enable C4 [494] Digital Input 5 – DIGIN R (C5) Digital Input 5 +24V Tag [495] Parameter Destination Tag Setting 392 C5 [495] C9 [70] Parameter Descriptions Destination Tag (Output) The destination Tag No. assigned to the digital input. Value for True The value that output assumes when input is true. Value for False The value that output assumes when input is false. Digital Inputs 1, 2 , and 3 (Also see AUX I/O and Diagnostics blocks) Refer to the diagnostics function block description. Digital Input C4 (Also see AUX I/O and Diagnostics Parameters). Electronic enable/quench terminal (On=Enable). If terminal C4 is used for anything other than “Drive Enable” ([494] is not set to 497), then the enable parameter [497] must be set to ON or the drive will not run. Digital Inputs C4 and C5 have destination tags only. Note: Value true is fixed at 0.01%, and value false is fixed at 0.00%. Digital Input C5 (Also see AUX I/O and Diagnostics Parameters). Reverse is active when C5 is true. This causes [620] Ramp Invert to revese (change polarity) of the ramped output signal to Setpoint 1 [289] of the Speed Loop. Digital Inputs C4 and C5 have destination tags only. Note: Value true is fixed at 0.01%, and value false is fixed at 0.00%. MN792 [69] AUX I/O [497] Enable Diagnostic connection Ramps [620] Ramp Invert Diagnostic connection Range: 0 to 549 Range: –300.00 to 300.00 % Range: –300.00 to 300.00 % Range: 0 : Off 1 : On Range: 0 to 549 Range: 0 to 549 Programming 6-21 Digital Inputs Continued Functional Description The destination for a digital input can be any valid Tag number. This means that a digital input can be used to select one of two values for a given parameter. It is also possible to treat the values for true and false as destination tags from other functions or inputs. 0.00% = a Logic 0 and any other value = a Logic 1. This refers to the values set in both value for true and value for false parameters. Inverting the digital input is therefore simple; set value true to 0.00% and value false to 0.01% or any other non–zero number. Input Description Digital input 1 Jog/Slack digital input. (See Jog/Slack description). Terminal (C6) Digital input 2 Jog/Slack mode digital input. (See Jog/Slack description). Terminal (C7) Digital input 3 Speed/Torque select input. Closed allows a direct current output command from Analog Input 2. The bipolar Terminal (C8) signal from Analog 2 is direct acting without any accel or decel ramp rates. Connection from another command signal source is not possible. Digital Inputs – Examples Digital inputs can be connected to read/write parameters only. These inputs are useful to control logical parameters. Logical parameters are those whose ranges are On/Off, True/False, Enabled/Disabled, etc. They can also send two fixed values to a VALUE parameter as determined by the state of the input terminal. Example 1 – Using an Analog Input as a Digital Input It is possible to use an Analog Input as a Digital Input to extend the number of Digital Inputs available. Again, 0.00% is regarded as Logic 0 and any other value is regarded as Logic 1. Analog Input 1 Analog Input 1 – ANIN 1 (A2) Tag Parameter [231] [230] Max Value Calibration +100.00% 1.0000 [246] A2 [232] [246] Min Value Destination Tag 0.00% 100 Current Loop [90] Bipolar Clamps Diagnostic [50] connection Example 2 – Using digital inputs with LOGIC parameters The factory settings allow the digital inputs to switch LOGIC parameters. These are the connections from terminal C6 to tag 90 (Bipolar Clamps), C7 to tag 118 (Ramp Hold), and C8 to tag 119 (I DMD. Isolate). In each case, the state of the terminal switches the destination parameter on or off by sending a 1 or 0. Since the format of the Value For True and Value For False parameters is in percent, 0 is equal to 0.00% and 1 is equal to 0.01%. Inverting the Input Signal 1. Set CONFIGURE I/O::CONFIGURE ENABLE To Enable. 2. Set DIGIN 1 (C6)::VALUE FOR TRUE to 0.00%. 3. Set Value for False to 0.01%. 4. Reset CONFIGURE I/O::CONFIGURE ENABLE To Disable. 6-22 Programming MN792 Digital Inputs Continued Digital input 1 now sends a 0 when the input signal is true and 1 when it is false. Digital Input 1 – DIGIN 1 (C6) Tag Digital Input 1 [102] [104] [103] Parameter Destination Tag Value for False Value for True Setting 90 0.01% 0.00% [102] C6 Current Loop From Speed Loop [66] + - PI Phase Angle Control Current Limit Switch Bipolar Clamps Digital IN 1 -1 [90] Analog IN 4 A5 [48] NEG I Clamp Analog IN 4 ANALOG I/P 5 A6 [301] POS I Clamp Analog IN 5 Armature Current [65] Feedback Example 3 – Use Digital Input 1 to set Speed Loop PROP Gain 1. Set CONFIGURE I/O::CONFIGURE ENABLE to ENABLE. 2. Set DIGIN 1 (C6)::DESTINATION TAG to 14 (the speed loop prop gain parameter). 3. Set VALUE FOR TRUE to 10.00. 4. Set VALUE FOR FALSE to 30.00. 5. Reset CONFIGURE I/O::CONFIGURE ENABLE to DISABLE. Digital input 1 now sets SPEED LOOP::PROP. GAIN to two values depending upon its state. When it is HIGH, PROP. GAIN is at 10.00 and when LOW, PROP. GAIN is at 30.00. Digital Input 1 – DIGIN 1 (C6) Tag Digital Input 1 [102] [104] [103] Parameter Destination Tag Value for False Value for True Setting 14 30.00% 10.00% [102] C6 Speed Loop Tag [14] [13] [202] [89] [207] MN792 Parameter PROP Gain INT Time Constant INT Defeat Speed Demand Speed Feedback Setting 10.00 0.500 Seconds Off + - PI [356] To Current Loop I DMD Isolate switch input Programming 6-23 Digital Inputs Continued Example 4 – Use Digital Input 1 to switch signal sources 1. Set CONFIGURE I/O::CONFIGURE ENABLE to ENABLE. 2. Set DIGIN 1 (C6)::DESTINATION TAG to 364 (Link 1 source tag parameter). 3. Set DIGIN 1 (C6)::VALUE FOR TRUE to 1.29% (tag number for AUX I/O::ANOUT 2=129). 4. Set DIGIN 1 (C6)::VALUE FOR FALSE to 1.28% (tag number for AUX I/O::ANOUT 1=128). 5. Set LINK 1::DESTINATION TAG to 309 (SETPOINT SUM::INPUT 0 parameter). 6. Set AUX I/O::ANOUT 1 to 10%. 7. Set AUX I/O::ANOUT 2 to 20%. 8. Reset CONFIGURE I/O::CONFIGURE ENABLE to Disable. This example uses an internal link to route two signals to Input 0. The state of digital input 1 determines the number held by LINK 1 :: SOURCE TAG. When true, it is 129. When false, the tag is 128. LINK 1:: SOURCE TAG retrieves the value from ANOUT 1 or 2 depending on the tag and routes it to SETPOINT SUM 1:: INPUT 0. The signal switches between 10 and 20 percent. This is useful for switching between two jog setpoints. Digital Input 1 – DIGIN 1 (C6) Tag Digital Input 1 [102] [104] [103] Parameter Destination Tag Value for False Value for True Setting 364 1.28% 1.29% System::Configure I/O::Link 1:: Tag [102] [365] [364] Parameter Destination Tag Source Tag Setting 309 0 [365] C6 Setup Parameters::AUX I/O:: Tag [128] [129] Parameter Setting Setup Parameters::Setpoint Sum 1:: AUX ANOUT 1 10.00% [128] AUX ANOUT 2 20.00% [129] 6-24 Programming Tag [292] [208] [309] [420] [423] [100] Parameter Sign 0 Ratio 0 Input 0 Divider 0 Input 2 Input 1 Setting Positive 1.0000 0.00% 1.0000 0.00% 0.00% A/B +/- + + + [86] MN792 Digital Outputs Digital outputs can read all parameters (the same as the analog outputs). When used with a VALUE parameter, MODULUS removes the sign from the value (so –100 becomes 100). The THRESHOLD (>) parameter determines when the output is HIGH or LOW. The input signal must exceed the Threshold value for the output to go HIGH. INVERTED, when TRUE, inverts the result of the output from the threshold test. 1 SYSTEM 2 CONFIGURE I/O 3 DIGITAL OUTPUTS At Zero Speed 77 4 DIGOUT1 (B5) 4 DIGOUT2 (B6) 4 DIGOUT3 (B7)) Threshold (>) Modulus Source Tag Inverted Healthy 122 Ready 125 Digital Output 1 – DIGOUT 1 (B5) Tag Parameter Setting [359] Inverted False [195] Threshold (>) 0.00% [97] Source Tag 77 [43] Modulus True Digital Output 2 – DIGOUT 2 (B6) Tag Parameter Setting [360] Inverted False [196] Threshold (>) 0.00% [98] Source Tag 122 [44] Modulus True ABS Digital Output 3 – DIGOUT 3 (B7) Tag Parameter Setting [361] Inverted False [197] Threshold (>) 0.00% [99] Source Tag 125 [45] Modulus True Parameter Descriptions Threshold (>) The threshold which the value must exceed to set the output to true. Modulus Output set TRUE for absolute or modulus of the tag no. value. Source Tag (Input) Defines the source variable to control the digital output. Inverted Selects Inverted Output. DIGOUT 1, 2 , and 3 (Read in Diagnostics Parameters) Refer to the diagnostics function block description. MN792 ABS ABS B5 Digital Output 1 B6 Digital Output 2 B7 Digital Output 3 Range: –300.00 to 300.00 % Range: 0 : False 1 : True Range: 0 to 549 Range: 0 : False 1 : True Range: 0 : Off 1 : On Programming 6-25 Field Control This function block contains all the parameters for the field operating mode. It is viewed at the keypad in three submenus. In the Field Control menu, you select the field operating mode: open loop voltage control or closed loop current control. In certain DC motor applications, high speeds can only be achieved by reducing the field current (torque). This is the constant horsepower region or field weakening region, and the speed at which it begins is known as the Base Speed. 1 SETUP PARAMETERS 1 SETUP PARAMETERS 1 SETUP PARAMETERS 2 FIELD CONTROL Field Enable Field Control Mode Field Quench Delay Field Quench Mode 2 FIELD CONTROL 3 FLD CURRENT VARS 3 FLD CURRENT VARS Setpoint PROP Gain INT Gain 1 SETUP PARAMETERS 1 CONFIGURE DRIVE 2 FIELD CONTROL 2 FIELD CONTROL Field Control Mode Field Volts Ratio 4 FLD WEAK VARS Field Weak Enable EMF Lead EMF Lag EMF Gain Min Field Current MAX Volts BEMF Feedback Lead BEMF Feedback Lag Field Control Field Current VARS Field Weak VARS Max + PID Volts Back EMF Feedback Volts Ratio Field Demand + PI Firing Angle Drive Run Field 1 Feedback Phase Angle Control 3 FLD VOLTAGE VARS Field Volts Ratio Parameter Descriptions Field Enabled (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Field Demand (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Field Firing Angle (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Field Enable Unquenches Field Current Loop. Field Control Mode Two modes are avaiable (a) Field Voltage Control is an open loop phase angle control to give a certain voltage output. (b) Field Current Control is a closed loop current control for accurate field control or expansion to field weakening. Field Volts Ratio (Ratio Out/In) This parameter controls the output voltage from the open loop voltage control. The ratio is defined as the dc output voltage over the ac rms input voltage. The factory setting is equivalent to a single–phase diode rectifier. Setpoint Field Current Setpoint. PROP. Gain This is the proportional gain adjustment of the field current pi loop. The factory setting of 0.10 is equivalent to a real gain of 10. INT. Gain This is the integral gain adjustment of the field current PI loop. Field Weak Enable Activates the additional motor back emf PID loop for field weakening (field spillover) control. EMF LEAD With field weakening control enabled, a PID loop is brought into operation. This is the lead time constant adjustment of the field weakening PID loop. For a value of 2.00, the real time constant = 200ms. EMF LAG This is the lag time constant adjustment of the field weakening PID loop. For a value of 4.00, the real time constant = 4000ms. EMF GAIN This is the gain adjustment of the field weakening PID loop. For a value of 3.00, the real gain = 30. MIN FIELD CURRENT The field weakening loop reduces the field current to achieve speed control above base speed. At top speed the field reaches a minimum value. The Min Fld Current should be set below this minimum value to allow reasonable margin for transient control near the top speed but not lower than 6% as this could then cause the “Field Fail” alarm to operate. 6-26 Programming Range: 0 : Disabled 1 : Enabled Range: xxx.xx % Range: xxx.xx DEG Range: 0 : Disabled 1 : Enabled Range: 0 : Voltage Control 1 : Current Control Range: 0.00 to 100.00 % (h) Range: 0.00 to 100.00 % Range: 0.00 to 100.00 % Range: 0.00 to 100.00 % Range: 0 : Disabled 1 : Enabled Range: 0.10 to 50.00 Range: 0.00 to 200.00 Range: 0.00 to 100.00 Range: 0.00 to 100.00 % MN792 Field Control Continued Parameter Descriptions MAX VOLTS The voltage level at which field weakening begins. It is also known as “Spillover Bias”. The factory setting value is 100% of the nominal value as set by the armature voltage calibration value. For start–up this value can be set to a lower desirable level. It is advisable to return it to 100% for normal operation. BEMF FBK LEAD The lead time constant of the back EMF feedback filter used for reducing armature voltage overshoots when during fast acceleration through base speed. BEMF FBK LAG The lag time constant of the back EMF feedback filter. If active, the ratio of lead / lag should always be greater than 1 to give an overall lead action (reduces overshoot) and the ratio should be less than 3 for stable control. The factory values 100/100 = 1 make the filter inactive. FLD. QUENCH DELAY If dynamic braking is used, the field must be maintained for a period after the drive is disabled. The field quench delay is the period of time that the field is maintained. FLD. QUENCH MODE When the field quench delay has expired, the field can be entirely quenched or put into a standby mode at 50% of rated current or volts depending whether in current or voltage control mode respectively. (The factory value of 50% can be modified through the “SYSTEM / Reserved” Menu which is primarily for factory use only and requires the “super” password.) Range: 0.00 to 100.00 % Range: 10 to 5000 Range: 10 to 5000 Range: 0.0 to 600.0 Seconds Range: 0 : Quench 1 : Standby Functional Description Field Enabled Field Control Tag# Parameter [170] Field Enable [209] FLD CTRL Mode Factory Setting Enabled Voltage Supply Alarms OK [169] Field Voltage VARS [210] Ratio Out/In 90.00% Field Regulator RMS Volts [181] Field Current VARS [173] PROP Gain [172] INT Gain - 0.10 1.28 [183] Field Demand + + [171] Setpoint Field Weak VARS [174] FLD Weak Enable [175] EMF Lead [176] EMF Lag [177] EMF Gain [191] BEMF FBK Lead [192] BEMF FBK Lag [178] MAX Volts [179] MIN FLD Current MN792 PI Clamp 100.00% 100.00% + Phase Angle Control Standby Quench - 100.00% - + X/2 Disabled 2.00 40.00 0.30 100 100 Motor BEMF Filter [60] + PI [184] Field Firing Angle Tag# Parameter Factory Setting [186] Field Quench Mode Quench [185] Field Quench Delay 0.00 Sec Drive Enable Output In Voltage Mode Supply Ratio Field Output 410V 460V 90% 300V 460V 67% 200V 230V 90% 230V 67% 150V Programming 6-27 Alarms 1 SETUP PARAMETERS This function block provides a view into the present and past trip conditions, and allows some trips to be disabled. It is viewed at the keypad in three menus. 1 ALARM STATUS 2 INHIBIT ALARMS) Field Fail 5703 RCV Error Stall Trip Trip Reset Speed FBK Alarm Encoder Alarm REM Trip Inhibit Last Alarm Health Word Health Store Stall Trip Remote Trip Field current less than 6%. (Field fail threshold is 6% in Current control, 12% in Voltage control.) 5703 in Slave Mode and COMMS Error From Calibration Stall Delay and Stall Threshold From Calibration SPD FBK Alarm Level 1 SETUP PARAMETERS 2 CALIBRATION Inhibit Alarms Encoder Feedback Selected and Error Detected Drive Start REM Trip Delay Tag [19] Setting Enabled [111] 5703 RCV Error Enabled [28] Stall Trip Inhibited [81] Speed FBK Alarm Enabled [92] Encoder Alarm Enabled [305] Trip Reset True Parameter Descriptions Healthy (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Ready (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Health Word The hexadecimal sum of any alarms present. Refer to Troubleshooting for more information. Health Store The hexadecimal value of the first (or only) alarm. Refer to Troubleshooting for more information. Remote Trip The State Of Remote Trip. Stall Trip Armature current is above stall threshold and at zero speed but not at zero setpoint. Last Alarm The hexadecimal value of the last (or only) alarm. Refer to Troubleshooting for more information. 0x0000 : 0x0001 : 0x0002 : 0x0004 : 0x0008 : 0x0010 : 0x0020 : 0x0040 : No Active Alarms Over Speed Missing Pulse Field Over I Heatsink Trip Thermistor Over Volts (Va) Spd Feedback 0x0080 : 0x0100 : 0x0200 : 0x0400 : 0x0800 : 0x1000 : 0x2000 : 0xf005 : Encoder Failed Field Failed 3 Phase Failed Phase Lock 5703 Rcv Error Stall Trip Over I Trip External Trip 0x8000 : 0xf001 : 0xf002 : 0xf200 : 0xf400 : 0xf006 : 0xff05 : 0xff06 : Field Fail 5703 RCV Error Stall Trip Speed FBK Alarm Encoder Alarm Health Reset Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0x0000 to 0xFFFF Range: 0x0000 to 0xFFFF Range: 0 : OK 1 : Failed Range: 0 : OK 1 : Failed Range: 0x0000 to 0xff06 Accts Failed Autotune Error Autotune Aborted CONFIG Enabled No Op–station (No Keypad) Remote Trip PCB Version Product Code Field Fail Inhibits the field fail alarm. 5703 RCV Error Inhibits 5703 serial communications receive error. Only active in slave mode. Stall Trip Inhibits the stall trip alarm from tripping the contactor out. Trip Reset When false, the faults are latched permanently and the healthy output remains inactive after changing the start input (C3) Off/On. The trip reset must then be set to true for the faults to be reset and the healthy output to go active (high) when C3 goes low. this feature can be used in applications where you want to reset the faults under your own control, rather than automatically with the start/run command. Speed FBK Alarm Inhibits the speed feedback alarm. Encoder Alarm Inhibits the encoder option board alarm. REM Trip Inhibit Inhibits the remote trip. REM Trip Delay The delay between the remote trip alarm being activated and the drive tripping. 6-28 Programming Alarms Parameter Field Fail Range: 0 : Enabled 1 : Inhibited Range: 0 : Enabled 1 : Inhibited Range: 0 : Enabled 1 : Inhibited Range: 0 : False 1 : True Range: 0 : Enabled 1 : Inhibited Range: 0 : Enabled 1 : Inhibited Range: 0 : Enabled 1 : Inhibited Range: 0 : Enabled 1 : Inhibited MN792 Jog/Slack These parameters control the Jog function of the control. (Also see “Ramps” description). 1 SETUP PARAMETERS DIG IN 1 [C6] 2 Jog/Slack Jog Speed 1 Jog Speed 2 Take Up 1 Take Up 2 Crawl Speed Mode Ramp Rate [C7] [102] [105] Jog / Slack Tag Parameter [496] Jog/Slack Factory Setting [228] Mode False [212] Operating Mode Stop [253] [254] [218] [219] [225] [355] Take Up 1 Take Up 2 Jog Speed 1 Jog Speed 2 Crawl Speed Ramp Rate +5.00% -5.00% +5.00% -5.00% 10.00% 1.0 Seconds Off Operating Mode Stop Stop Run Take Up Slack 1 Take Up Slack 2 Jog 1 Jog 2 Crawl Mode False True False False True False True True Jog Off Off Off On Off On On On Run Off Off On On On Off Off On O/P S/P S/P S/P S/P + Take Up 1 S/P + Take Up 2 Jog Speed 1 Jog Speed 2 Crawl Speed Jog Ramp Rate Parameter Descriptions OPERATING MODE (Read in Diagnostics Parameters) Range: 0 to 7 Refer to the diagnostics function block description. 0 : STOP 2 : JOG SP. 1 4 : RUN 6 : TAKE UP SP. 2 1 : STOP 3 : JOG SP. 2 5 : TAKE UP SP. 1 7 : CRAWL JOG SPEED 1 Range: –100.00 to 100.00 % Jog speed 1 setpoint. Range: –100.00 to 100.00 % JOG SPEED 2 Jog speed 2 setpoint. TAKE UP 1 Range: –100.00 to 100.00 % Take–up slack speed setpoint 1. TAKE UP 2 Range: –100.00 to 100.00 % Take–up slack speed setpoint 2. CRAWL SPEED Range: –100.00 to 100.00 % Crawl speed setpoint. MODE Range: 0 : False Jog/Slack operating mode select. MODE should be connected to a digital input. 1 : True RAMP RATE Range: 0.1 to 600.0 The ramp rate used during Jog is independent of the main ramp rate during normal running. The Seconds acceleration and deceleration times in jog are always equal. Functional Description To fully use all the modes , Mode [228] must be connected to one of the digital inputs. “Setpoint” in the following table refers to the MIN Speed Input. Any direct setpoints that exist are added to this setpoint to make the total speed setpoint. If this is not desirable, for example during jog, the direct setpoints should be disconnected during the appropriate conditions. MIN Speed Input Setpoint Setpoint Setpoint + Take–Up Slack 1 Setpoint + Take–Up Slack 2 Crawl Speed Jog Speed 1 Jog Speed 2 MIN Speed Input 0% Operating Mode Stop Run Take–Up Slack 1 Take–Up Slack 2 Crawl Inch / Jog 1 Inch / Jog 2 Start (C3) OFF ON ON ON ON OFF OFF Jog (C6) OFF OFF ON OFF ON ON ON Mode (C7) – False False True True False True JOG (C4) RAMP INPUT t JOG SPEED 1 t 0% RAMP RATE RAMP ACCEL TIME set in JOG/SLACK set in RAMPS MN792 Contactor OFF ON ON ON ON ON ON RAMP INPUT + TAKE UP 1 RUN (C3) JOG (C4) Ramp Time factory setting factory setting factory setting factory setting factory setting Jog Accel/Decel Ramp Jog Accel/Decel Ramp RAMP DECEL TIME set in RAMPS Programming 6-29 Menus Allows selection of either the full menu structure, or a reduced menu structure. It also selects the language for the keypad display. 1 MENUS Menus 1 SETUP PARAMETERS Full Menus Language 4 SPEED LOOP Speed FBK Filter Enabled 0.000 English [37] Full Menus [547] Speed FDBK Filter [304] Language Parameter Descriptions FULL MENUS When enabled, the full menu structure is displayed at the keypad. LANGUAGE Selects the display language. Other languages are available, please contact Baldor. SPEED FBK FILTER A simple filter function that is applied to Speed Feedback to reduce ripple caused by encoders with low line count. A value of 0 diables the filter action. 1.00 is the maximum value. A typical value would be between 0.5 and 0.75. Increasing the filter value may make the speed loop unstable. The filter time constant “τ” in milliseconds is calculated as follows: tĂ +Ă Range: 0 : Disabled 1 : Enabled Range: 0 : English 1 : Other Range: 0.000 to 1.000 3.3 Log eǒa1Ǔ Where α is the Speed FBK Filter value. α = 0.5 indicates a filter time constant of 0.48 milliseconds, 0.8 to 14.7ms, and 0.9 to 31.2 ms. 6-30 Programming MN792 OP Station (Keypad) Local operation parameters are set using three menus. 1 SETUP PARAMETERS 1 SETUP PARAMETERS 2 OP-STATION 2 OP-STATION 3 SETUP 3 START UP VALUES Set Point JOG Setpoint Local Key Enable 1 SETUP PARAMETERS Setpoint JOG Setpoint Forward Program Local Ramp ACCEL Time Ramp DECEL Time Local Ramp Down Key Note: Local Setpoint (only active when the drive is in Local mode) Accel Time Decel Time % S-Ramp Parameter Descriptions Local Key Enable Enables the “L/R” on the keypad. This must be set true to allow the operator to select local and remote modes. Setpoint Actual value of local setpoint. Jog Setpoint Actual value of local jog setpoint. RAMP ACCEL TIME Acceleration time used in Local mode. RAMP DECEL TIME Deceleration time used in Local mode. FORWARD (Initial FWD Direction) Start–up mode of local direction on power–up. True = Forward. LOCAL (Initial Local) Start–up mode of keypad L/R key on power–up. True = Local mode. Program (Initial Program) Start–up mode of keypad PROG key on power–up. True = Program mode, to see the local setpoint. Setpoint (Initial Setpoint) Value of local setpoint on power–up. JOG Setpoint (Initial Jog Setpoint) Value of local jog setpoint on power up. Password Stop Ramp Up Key Reset Value 2 OP-STATION 3 LOCAL RAMP Local Setpoint Range: 0 : False 1 : True Range: 0.00 to 100.00 % Range: 0.00 to 100.00 % Range: 0.1 to 600.0 Seconds Range: 0.1 to 600.0 Seconds Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0 : False 1 : True Range: 0.00 to 100.00 % Range: 0.00 to 100.00 % This keypad menu activates or deactivates the password protection feature. 1 PASSWORD Enter Password By-Pass Password Change Password Parameter Descriptions Enter Password Factory Setting = 0x0000 (No Password Is Set). BY–PASS PASSWORD Reserved parameter. Factory Setting = FALSE CHANGE PASSWORD Factory Setting = 0x0000 (no change). MN792 Range: 0x0000 to 0xFFFF Range: 0 : False 1 : True Range: 0x0000 to 0xFFFF Programming 6-31 PID 1 SETUP PARAMETERS 2 SPECIAL BLOCKS 3 PID PROP Gain INT Time CONST Derivative TC Positive Limit Negative Limit O/P Scaler (Trim) Input 1 Input 2 Ratio 1 Ratio 2 Divider 1 Divider 2 Enable INT Defeat Filter TC Mode MIN Profile Gain Profiled Gain This is a general purpose PID block which can be used for many closed loop control applications. PID feedback can be loadcell tension, dancer position or any other transducer feedback such as pressure, flow etc. PID Tag Parameter Factory Setting [473] [404] Mode PROP Gain 0 1 [474] MIN Profile Gain 20.00% [401] [402] [403] [412] [410] [418] [413] [411] [414] [409] [408] [406] [405] [407] Derivative TC INT Time Constant Filter TC Ratio 1 Input 1 Divider 1 Ratio 2 Input 2 Divider 2 INT Defeat Enable Negative Limit Positive Limit Output Scaler (Trim) 0.000 Seconds 5.00 Seconds 0.100 Seconds 1.0000 0.00% 1.0000 1.0000 0.00% 1.0000 Off Enabled -100.00% 100.00% 0.2000 [475] PID Clamped [416] A/B + [415] A/B PID Error PID [417] PID Output - Parameter Descriptions PID Output (Read in Diagnostics Parameters) Refer to the diagnostics function block description. PID Clamped (Read in Diagnostics Parameters) Refer to the diagnostics function block description. PID Error (Read in Diagnostics Parameters) Refer to the diagnostics function block description. PROP. Gain This is a pure gain factor which shifts the whole Bode PID transfer function up or down leaving the time constants unaffected. A value of P = 10.0 means that, for an error of 5%, the proportional part (initial step) of the PID output will be: 10 x [ 1 + (Td/Ti) ] x 5 % , i.e. approx. 50% for Td << Ti. INT. TIME CONST (SPD.INT.TIME) The integrator time constant (Ti) DERIVATIVE TC The differentiator time constant (Td). When Td = 0 the transfer function of the block becomes a P+I. Positive Limit The upper limit of the pid algorithm. Negative Limit The lower limit of the PID algorithm. Output Scaler (Trim) (Output Scaler Gain) The ratio which the limited PID output is multiplied by in order to give the final PID Output. Normally this ratio would be between 0 and 1. INPUT 1 This can be either a position/tension feedback or a reference/offset. INPUT 2 This can be either a position/tension feedback or a reference/offset. RATIO 1 The gain factor for Input 1 (Ratio 1). RATIO 2 The gain factor for Input 2 (Ratio 2). DIVIDER 1 This reduces (divides) Input 1 by a factor (Divider 1). DIVIDER 2 This reduces (divides) Input 2 by a factor (Divider 2). ENABLE A digital input which resets the (total) PID Output as well as the integral term when false. INT. DEFEAT A digital input which resets the integral term when true. The block transfer function then becomes P+D only. 6-32 Programming Profile Gain Range: xxx.xx % Range: 0 : False 1 : True Range: xxx.xx % Range: 0.0 to 100.0 Range: 0.01 to 100.00 Seconds Range: 0.000 to 10.000 Seconds Range: 0.00 to 105.00 % Range: –105.00 to 0.00 % Range: –3.0000 to 3.0000 Range: –300.00 to 300.00 % Range: –300.00 to 300.00 % Range: –3.0000 to 3.0000 Range: –3.0000 to 3.0000 Range: –3.0000 to 3.0000 Range: –3.0000 to 3.0000 Range: 0 : Disabled 1 : Enabled Range: 0 : Off 1 : On MN792 PID Continued Parameter Descriptions FILTER T.C. Range: 0.000 to 10.000 To attenuate high–frequency noise, a first order filter is added in conjunction with the differentiator. Seconds The ratio k of the Derivative Time Constant (Td) over the Filter Time Constant (Tf) (typically 4 or 5) determines the high–frequency lift of the transfer function. For Tf = 0 this filter is disabled. MODE Range: 0 to 4 This determines the law which the profiler follows versus diameter. For Mode = 0, Profiled Gain = constant = P. For Mode = 1, Profiled Gain = A * (diameter – min diameter) + B. For Mode = 2, Profiled Gain = A * (diameter – min diameter)^2 + B. For Mode = 3, Profiled Gain = A * (diameter – min diameter)^3 + B. For Mode = 4, Profiled Gain = A * (diameter – min diameter)^4 + B. MIN PROFILE GAIN Range: 0.00 to 100.00 % This expresses the minimum gain required at min diameter (core) as a percentage of the (max) P gain at full diameter (100%). PROFILED GAIN Range: xxxx.x The output of a profiler block which varies the gain versus diameter. This is primarily to be used with Speed Profiled Winders for compensation against varying diameter and therefore inertia. When MODE is not ZERO (see above) this overrides the P gain above. Functional Description The block diagram shows the internal structure of the PID block. PID is used to control the response of any closed loop system. It is used specifically in system applications involving the control of drives to allow zero steady state error between reference and feedback, together with good transient performance. Proportional Gain (PROP. GAIN) Adjusts the basic response of the closed loop control system. It is defined as the portion of the loop gain that is fed back to make the complete control loop stable. The PID error is multiplied by the proportional gain to produce an output. Integral (INT. TIME CONST.) The Integral term is used to give zero steady state error between the setpoint and feedback values of the PID. If the integral is set to a small value, this will cause an underdamped or unstable control system. Derivative (DERIVATIVE TC) Corrects certain types of control loop instability and therefore improves response. Helpful when heavy or large inertia rolls are being controlled. The derivative term has an associated filter to suppress high frequency signals. Parameter values should be selected to achieve a critically damped response, which allows the mechanics to track as precisely as possible a step change on the setpoint. Underdamped Critically Damped Response Setpoint Value Overdamped Critically damped Time Setpoint Time MN792 Programming 6-33 Raise/Lower Provides a motor operated potentiometer (MOP) feature. Raise input [261], when true, increases the output at the rate determined by increase rate [256]. Lower input [262] decreases the output as determined by decrease rate [257]. MIN value and MAX value limits the total change by the amounts set. The output is not preserved during power–down. 1 SETUP PARAMETERS Raise / Lower Tag Parameter 2 RAISE/LOWER [256] [257] [261] [262] [307] [255] [258] [259] [260] Reset Value Increase Rate Decrease Rate Raise Input Lower Input MIN Value MAX Value External Reset Increase Rate Decrease Rate Raise Input Lower Input External Reset Reset Value MIN Value MAX Value Destination Tag Factory Setting Digital 10.0 Seconds MOP 10.0 Seconds False False False 0.00% -100.00% 100.00% 0 t Raise/Lower Output [260] [264] Parameter Descriptions Raise/Lower Output (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Reset Value This reset value is preloaded directly into the output when External Reset is True, or at power–up. It Is clamped by min and max values. Increase Rate Rate of change of increasing output value. Decrease Rate Rate of change of decreasing output value. Raise Input Command to raise output. Lower Input Command to lower output. MIN Value Minimum ramp output clamp. This is a plain clamp, not a ramped “min speed” setting. MAX Value Maximum ramp output clamp. External Reset If External Reset = true, the output of the raise/lower block = the reset value. Diagnostic Connection Range: xxx.xx % Range: –300.00 to 300.00 % Range: 0.1 to 600.0 Seconds Range: 0.1 to 600.0 Seconds Range: 0 : False 1 : True Range: 0 : False 1 : True Range: –300.00 to 300.00 % Range: –300.00 to 300.00 % Range: 0 : False 1 : True Functional Description These waveforms illustrate the raise/lower function. When External Reset is set true, the raise/lower output resets to reset value (default = 0.00%). When Raise Input is true, the output increases at increase rate. The output cannot exceed MAX Value. When Lower Input is true, the output is reduced at the decrease rate. The output cannot go below the MIN Value. Removing the raise or lower signal before the output reaches its maximum or minimum value leaves the output at its last value. Setting both raise input and lower input to true at the same time creates a ramp hold condition. EXTERNAL RESET RAISE INPUT LOWER INPUT RAISE INPUT t 0% 100% RAISE/LOWER OUTPUT t 0% RESET VALUE DEFAULT=0% 6-34 Programming INCREASE RATE DEFAULT 10.0 SEC DECREASE RATE DEFAULT 10.0 SEC MN792 Ramps This function block provides the facility to control the rate at which the control will respond to a changing setpoint. 1 SETUP PARAMETERS DIG IN R 2 RAMPS [C5] Ramp ACCEL Time Ramp DECEL Time Constant ACCEL Ramp Hold % S-Ramp Ramping Thresh Auto Reset External Reset Reset Value MIN Speed DIG IN 1 [102] DIG IN 2 [C7] [105] [620] [5] [126] [286] Factory Setting Ramp Invert Ramp Input Min Speed Ramping Threshold False 0.00% 0.00% 0.50% S/Linear Ramp t S/P Jog / Slack Tag Parameter [113] + O/P Drive Enable [C6] RAMPS Tag Parameter - [118] [422] [288] [287] Ramp Hold Reset Value External Reset Auto Reset Off 0.00% Disabled Enabled [2] [3] [266] [293] Ramp Accel Time Ramp Decel Time % S Ramp Ramp O/p Dest 10.00 Sec 10.00 Sec 2.50% 291 Ramp Output To Speed Loop [85] Diagnostic connection Factory Setting [496] [228] Jog/Slack Mode Off False [212] Operating Mode Stop [253] [254] [218] [219] [225] [355] Take Up 1 Take Up 2 Jog Speed 1 Jog Speed 2 Crawl Speed Ramp Rate +5.00% -5.00% +5.00% -5.00% 10.00% 1.0 Seconds Operating Mode Stop Stop Run Take Up Slack 1 Take Up Slack 2 Jog 1 Jog 2 Crawl Jog Ramp Rate Mode False True False False True False True True Jog Off Off Off On Off On On On Run Off Off On On On Off Off On Jog O/P S/P S/P S/P S/P + Take Up 1 S/P + Take Up 2 Jog Speed 1 Jog Speed 2 Crawl Speed Start From AUX I/O S/P O/P Parameter Descriptions Ramp Output (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Ramping (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Ramp Accel Time Acceleration time (100% change) Ramp Decel Time Deceleration time (100% change) Constant Accel Reserved parameter. Ramp Hold While ON, the ramp output is held at its last value. This is overridden by Ramp Reset. Ramp Input Ramp input tag. % S–Ramp Percentage of ramp with S–shaped rate of change. A value of zero is equivalent to a linear ramp. Changing this value affects the ramp times. Ramping Thresh. Ramping flag threshold level. The threshold is used to detect whether the ramp is active. Auto Reset If true, then the ramp is reset whenever System Reset is true, that is each time the speed/current loop is unquenched. (System Reset [374] is an internal flag that is set true for one cycle after the speed/current loop is enabled, i.e. every time the drive is started). External Reset If true, then the ramp is held in reset. External reset does not depend on auto reset for its operation. MN792 [293] Ramping Range: xxx.xx % Range: 0 : False 1 : True Range: 0.1 to 600.0 Seconds Range: 0.1 to 600.0 Seconds Range: 0 : Disabled 1 : Enabled Range: 0 : Off 1 : On Range: –105.00 to 105.00 % Range: 0.00 to 100.00 % Range: 0.00 to 100.00 % Range: 0 : Disabled 1 : Enabled Range: 0 : Disabled 1 : Enabled Programming 6-35 Ramps Continued Parameter Descriptions Reset Value This value is loaded into the output when Ramp Reset is true, or at power–up. To catch a spinning load smoothly (‘bumpless transfer’), connect Speed Feedback [62] (source) to Reset Value [422] (destination). MIN. Speed The minimum speed clamp is fully bi–directional and operates with a 0.5% hysteresis. This clamp operates on the input to the ramp and it can therefore be overrridden by the Reset Value (as far as the ramp output is concerned). Minimum Speed Range: –300.00 to 300.00 % Range: 0.00 to 100.00 % Output Input Functional Description -0.5 0 0.5 Ramping Threshold [286] % S Ramp [266] Input S/P Ramp Input [5] Min Speed [126] O/P Jog/Slack Output 0 Input 1 Output 0 Ramping [113] Ramp Output [293] t S" Ramp Ramp Decel Time [3] Ramp Accel Time [2] Ramp Hold [118] Auto Reset [287] External Reset [288] Reset Value [422] Acceleration / Deceleration Rates RAMP INPUT (+ 100%) Ramp Hold RAMP HOLD ON t 0% RAMP OUTPUT Ramp Input +100% 0% Off Off t RAMP OUTPUT 0% Ramp Accel Time (S Ramp 0%) Actual Accel Time with S Ramp RAMP DECEL TIME (S RAMP 0%) Actual Decel Time with S Ramp 0% t 0% t Ramp operation occurs when a ramp input is present. When Digital Input 2 is ON, Ramp Hold stops the ramp output from changing. Even when the ramp input signal is removed, Ramp Hold keeps the ramp output from changing. Once Ramp Hold is off, the ramp resumes. t RAMP INPUT (-100%) t 0% RAMP OUTPUT -100% Ramp Accel Time (S Ramp 0%) Actual Accel Time with S Ramp 6-36 Programming RAMP DECEL TIME (S RAMP 0%) Actual Decel Time with S Ramp MN792 Ramps Continued Minimum Speed 100% X% Drive Enabled Ramp Input Ramp Input 0% t0 t t0 t 100% X% This figure shows the effect of setting MIN. Speed above 0.00%. When the drive is enabled, the ramp output cannot decrease below the MIN. Speed value. Note the ramp rates are used when changing the output from minimum speed to zero speed. Notice also that in this example the ramp output only increases to X% since the ramp input signal is limited to X%. Ramp Output Y% 0% Auto Reset 100% X% Ramp Input 0% With Auto Reset enabled, the ramp output resets to reset value each time the drive is enabled. In this example, reset value is 0.00%. It does not reset if the drive is disabled. Drive Enabled Ramp Input t0 t t0 t 100% X% Ramp Output 0% External Reset 100% X% Drive Enabled Ramp Input 0% Ramp Input t0 t t0 t The ramp input is set to X% at time t0 . The ramp output will increase at the ramp rate. While external reset is enabled, the ramp output resets to reset value. When external reset is disabled, the ramp output continues to follow input signal. 100% X% Ramp Output Y% 0% MN792 Programming 6-37 Setpoint Sum 1 Setpoint Sum 1 allows the summing and scaling of three analog inputs to produce SPT. Sum Output [294]. Note: This block is ignored by the drive unless [294] is connected to a nonzero destination tag. Input 0 and Input 1 have individual ratio and divider scalers, and signs. Input 1 has an additional deadband function set by Deadband Width. When the input is within the deadband, the output clamps to zero to ignore any noise. This parameter is useful when digital setpoints are used (for example from a 5703, serial communications, or the Raise Lower function block). The inputs have symmetrical limits set by Limit. Input 2 has no scaling or limits. The output after Input 0, Input 1, and Input 2 are summed is also clamped by Limit before producing SPT. Sum Output. 1 SETUP PARAMETERS Setpoint Sum 1 Tag Parameter 2 SETPOINT SUM 1 Ratio 1 Ratio 0 Sign 1 Sign 0 Divider 1 Divider 0 Deadband Width Limit Input 2 Input 1 Input 0 Analog Input 1 A2 [292] [208] [309] [420] [423] [6] [100] [131] [419] [8] [375] [294] Sign 0 Ratio 0 Input 0 Divider 0 Input 2 Ratio 1 Input 1 Deadband Width Divider 1 Sign 1 Limit SPT Sum 1 Dest Factory Setting Positive 1.0000 0.00% 1.0000 0.00% 1.0000 0.00% 0.00% 1.0000 Positive 105.00% 390 A/B A/B + + + + [294] - Parameter Descriptions SPT. Sum 1 Destination [294] (Set in Configure I/O::Block Diagram Parameters) Refer to the diagnostics function block description. SPT. Sum Output [86] (Read in Diagnostics Parameters) Refer to the diagnostics function block description. Ratio 1 Analog input 1 scaling. Ratio 0 Input 0 scaling. Sign 1 Analog input 1 polarity. Sign 0 Input 0 polarity. Divider 1 Analog input 1 scaling. Dividing by 0 (zero) results in a zero output. Divider 0 Input 0 scaling. Dividing by 0 (zero) results in a zero output. Deadband Width Analog input 1 deadband width. When Input 1 is within the deadband, the output clamps to zero to ignore any noise. LIMIT The Setpoint Sum 1 programmable limit is symmetrical and has the range of 0.00% to 200.00%. The limit is applied both to the intermediate results of the ratio calculation and the total ouput. INPUT 2 Input 2 value. The factory settings do not connect this input to any analog input. INPUT 1 Input 1 value. The factory settings connects this input to Analog Input 1 (A2). INPUT 0 Input 0 value. The factory settings do not connect this input to any analog input. 6-38 Programming SPT Sum Destination + [86] Diagnostic Connection Range: 0 to 549 Range: R/O Range: –3.0000 to 3.0000 Range: –3.0000 to 3.0000 Range: 0 : Negative 1 : Positive Range: 0 : Negative 1 : Positive Range: –3.0000 to 3.0000 Range: –3.0000 to 3.0000 Range: 0.00 to 100.00 % (h) Range: 0 : False 1 : True Range: –200.00 to 200.00 % Range: –200.00 to 200.00 % Range: –200.00 to 200.00 % MN792 Speed Loop Speed loop selects the speed feedback source and tunes the speed loop PI to produce a current demand. The parameters are set in several menus, some parameters can be set in multiple menus. Speed FBK Select determines the source of the speed feedback signal. The default, Arm Volts FBK, uses internal circuitry to derive speed feedback. The other selections require external devices to provide the feedback signal. Speed Demand is summed algebraically with Speed Feedback to yield Speed Error. When the drive is enabled, Speed Error is controlled by the PI loop. Proportional and integral values are set in the Advanced::Adaption block. The resulting current demand signal is sent to the Current Loop block and to the Advanced::Zero SPD. Quench block. 1 SETUP PARAMETERS 1 SETUP PARAMETERS 1 SETUP PARAMETERS 1 SETUP PARAMETERS 1 SETUP PARAMETERS 2 SPEED LOOP Speed PROP Gain Speed INT Time INT Defeat Encoder Sign Speed FBK Select Speed FBK Filter 2 SPEED LOOP 2 SPEED LOOP 2 SPEED LOOP 2 SPEED LOOP 3 SETPOINTS 3 ADVANCED 3 ADVANCED 3 ADVANCED 1 CONFIGURE DRIVE Speed FBK Select Encoder Sign Speed INT Time Speed PROP Gain Setpoint 1 Sign 2 (A3) Ratio 2 (A3) Setpoint 3 Setpoint 4 MAX Demand MIN Demand Speed Loop [119] Analog Input 2 I Gain in Ramp POS Loop P Gain 4 ADAPTION I DMD Isolate (from Current Loop) Factory Setting 1.0000 Sec [9] Sign 2 (A3) Positive [290] [41] [289] [291] [357] [358] [13] [14] Setpoint 2 Setpoint 4 Setpoint 1 Setpoint 3 MAX Demand MIN Demand +/- A3 0.00% 1.0000 Sec SPT Sum Out Ramp Out 105.00% -105.00% INT Time Constant 0.500 Sec PROP Gain 10.00 Advanced Adaption Tag# Parameter [270] SPD BRK2 (High) [269] SPD BRK2 (Low) [268] Mode [271] PROP Gain [272] INT Time Constant From Calibration Board MN792 [49] +/- Encoder Sign (+/-) Zero SPD Offset + + Factory Setting 5.00% 1.00% 0 5.00 0.500 Sec Off Speed Feedback Select [47] Speed FBK Select Armature Volts Analog Tach Encoder Zero SPD Level Zero IAD Level Mode Speed BRK1 (Low) Speed BRK2 (High) PROP Gain Tag# Parameter [7] Ratio 2 (A3) [202] INT Defeat [89] Speed Demand 4 ZERO SPD QUENCH + - To IDMD Isolate Switch (To Current Loop) + + Speed Setpoint P I PI Zero SPD Quench Tag# Parameter Factory Setting [284] Zero SPD Level 0.50% [285] Zero IAD Level 1.50% [63] Armature SCR Firing Quench Current Demand To Current [356] Loop [64] + - Diagnostic Connection Unfiltered Speed Error Unfiltered Speed Feedback Note: Encoder analog feedback selection uses analog Tach feedback for the proportional term of the speed loop PI and encoder feedback for the Integral term. This feedback selection requires that the motor have an analog Tach/Encoder installed. This selection cannot be used with the switchable Tachogenerator board is installed. Diagnostic Connection Diagnostic [297] Connection [62] Diagnostic Connection Diagnostic [207] Connection Programming 6-39 Speed Loop Continued Parameter Descriptions Speed Loop Output SPD Loop Output (Read in Diagnostics Parameters) Output from Speed Loop PI. Speed Feedback (Read in Diagnostics Parameters) The speed feedback value from the source chosen by SPEED FBK SEL. Speed Setpoint (Read in Diagnostics Parameters) Speed loop total setpoint including the ramp output before the ramp–to–zero function. Speed Error (Read in Diagnostics Parameters) Speed loop error. Speed PROP. Gain (Can be set in Speed Loop or Configure Drive.) Speed loop Pi proportional gain adjustment. Speed INT. Time (Can be set in Speed Loop or Configure Drive.) Speed loop PI integral gain adjustment. INT. DEFEAT Inhibits the integral part of the speed loop PI to give proportional control only. Encoder Sign (Can be set in Speed Loop or Configure Drive.) Since the encoder feedback cannot be reversed electrically, the signal polarity can be reversed by the control software. Speed FBK Select (Can be set in Speed Loop or Configure Drive.) Four options are available: 0 : ARM Volts FBK 1 : Analog TACH 2 : Encoder 3 : Encoder/Analog Setpoint 1 Speed Setpoint 1. Sign 2 (A3) Speed Setpoint 2 Sign. Parameter Descriptions Ratio 2 (A3) Speed Setpoint 2 Ratio. Setpoint 2 (A3) This is a fixed (non–configurable) input. This setpoint is scanned synchronously with the current loop . Setpoint 3 Speed Setpoint 3. Setpoint 4 Speed Setpoint 4. MAX Demand Sets the maximum input to the speed loop. It is clamped at 105% to allow for overshoot in the external loops. MIN Demand Sets the minimum input to the speed loop. I Gain in Ramp Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % Range: xxx.xx % Range: 0.00 to 200.00 Range: 0.001 to 30.000 Seconds Range: 0 : Off 1 : On Range: 0 : Negative 1 : Positive Range: 0 to 3 Range: –105.00 to 105.00 % Range: 0 : Negative 1 : Positive Range: –3.0000 to 3.0000 Range: xxx.xx % Range: –105.00 to 105.00 % Range: –105.00 to 105.00 % Range: 0.00 to 105.00 % Range: –105.00 to 105.00 % Range: POS Loop P Gain Range: Zero SPD Level Range: Zero IAD Level Range: Functional Description Speed Loop PI Output – The PI output is available for connection using tag no. 356. This point is before the I Limit clamps and the summing of the additional current demand. This tag is not visible at the keypad. Speed Loop PI with Current Demand Isolate – The speed loop output is still valid (active) with the I DMD. Isolate parameter enabled. 1. The speed loop is reset by unquenching the speed loop/current loop. 2. I DMD. ISOLATE is overridden by Program Stop (B8) or Normal Stop (C3). 3. The speed loop PI holds the integral term as soon as the PI output reaches current limit. This is true even in Current Demand Isolate mode where it may interfere depending on the way the speed PI is used. At the present time. this feature cannot be suppressed. 105% Speed Demands – The speed demand clamping allows the speed setpoint to reach 105%. This applies only to the final summing junction immediately before the speed loop and also to the Setpoint Sum 1 output. Individual speed setpoints are still clamped to 100%. 6-40 Programming MN792 Speed Loop Continued Advanced This function block is shown in Speed Loop Adaption Adjusts speed loop gain scheduling. Zero SPD Quench Similar to Standstill logic (i.e. keeps the contactor in but motor current drops to zero) except the speed loop stays enabled and will cause the current loop to unquench very quickly. 1 SETUP PARAMETERS 1 SETUP PARAMETERS 2 SPEED LOOP 2 SPEED LOOP 3 ADVANCED 3 ADVANCED 4 ADAPTION Mode Speed BRK1 (Low) Speed BRK2 (High) PROP Gain SPD INT Time I Gain in Ramp POS Loop P Gain 1 SETUP PARAMETERS 2 SPEED LOOP 3 ADVANCED 4 ZERO SPD QUENCH Zero SPD Level Zero IAD Level Parameter Descriptions Mode 0 – Disabled 1 – Speed Feedback Dependent 2 – Speed Error Dependent 3 – Current Demand Dependent SPD BRK 1 (Low) If Mode = 1 Then BRK–points correspond to speed feedback. If Mode = 2 Then BRK–points correspond to speed error. If Mode = 3 Then BRK–points correspond to current demand. SPD BRK 2 (High) Above SPD BRK 2 (HIGH) the normal gains (as per main menu above) prevail. Between the two breakpoints, a linear variation of the gains is implemented. PROP. Gain Prop gain used below SPD BRK 1 (LOW) SPD INT Time Integral time constant used below SPD BRK 1 (LOW) I Gain IN Ramp While the Ramping flag (Tag [113]) is true the integral gain is scaled by I GAIN IN RAMP. This can be used to help prevent integral windup while the drive is ramping (particularly with high inertia loads). POS. LOOP P GAIN Reserved parameter. Zero SPD. Level Sets the threshold of speed feedback below which Zero Speed Quench is active. Zero IAD Level Sets the threshold of current feedback below which Zero Speed Quench is active. MN792 Range: 0 to 3 Range: 0.00 to 100.00 % Range: 0.00 to 100.00 % Range: 0.00 to 200.00 Range: 0.001 to 30.000 Seconds Range: 0.0000 to 2.0000 Range: –200.00 to 200.00 % Range: 0.00 to 200.00 % Range: 0.00 to 200.00 % Programming 6-41 Standstill Standstill logic is used to inhibit rotation during Zero Speed demand. If the drive is below the zero speed threshold [12] and Standstill Logic [11] is enabled, the speed and current loops are quenched to prevent shaft oscillation around zero speed. Standstill Logic is useful in maintaining absolute zero speed but can cause problems in web handling applications using tension feedback. At zero speed, the SCR’s turn off allowing web tension to pull the driven roll in reverse. When the drive no longer senses zero speed, the SCR’s turn on causing forward rotation and regulate tension. An oscillation condition can result as the drive SCR’s turn on and off trying to maintain a fixed position. A “not at standstill” signal is sent to the drive enable logic. When Speed Feedback is less than Zero Threshold, the At Zero Speed output is On. At Zero Setpoint is on when Speed Setpoint is less than Zero Threshold. When both At Zero Speed and At Zero Setpoint are on, At Standstill is on to indicate the motor has stopped. When Standstill Logic is enabled, the SCR firing circuits are disabled, the main contactor remains energized and the Run Led stays on when the drive is at standstill. The drive remains in this state until standstill drops out (the speed setpoint or speed feedback increase above the zero threshold value). 1 SETUP PARAMETERS Standstill 2 STANDSTILL 89 Standstill Logic Zero Threshold Source Tag Tag# Parameter [306] Source Tag Factory Setting 89 78 Speed Feedback from [62] Speed Loop At Zero Speed Speed Setpoint from [63] Speed Loop At Zero Setpoint [12] [11] Zero Threshold Standstill Logic At Standstill 2.00% Disabled [77] Diagnostic Connection 97 Digital Output 1 (B5) [78] [79] Not At Standstill" To Enable circuit Parameter Descriptions AT Zero Setpoint (Read in Diagnostics Parameters) Range: 0 : False At zero speed demand. 1 : True AT Zero Speed (Read in Diagnostics Parameters) Range: 0 : False At zero speed feedback. 1 : True AT Standstill (Read in Diagnostics Parameters) Range: 0 : False At zero speed and zero setpoint. 1 : True Source Tag (Zero Setpoint) Range: 0 to 549 Reserved parameter. Standstill Logic Range: 0 : Disabled If true, the control is quenched (although the contactor remains in) when the speed feedback and 1 : Enabled speed setpoint values are less than zero threshold. Zero Threshold Range: 0.00 to 100.00 % Threshold level which defines zero setpoint and zero speed diagnostic outputs and also controls the zero speed relay output. Functional Description Standstill logic inhibits the controller at zero setpoint and zero speed, i.e. at standstill. The main contactor remains in and the Run LED remains on. Standstill Logic 0% Speed Setpoint Speed Feedback 2% 0% -2% Drive Enable 0% Speed Feedback t Curve depends on load characteristics Zero Treshold Enabled 6-42 Programming Enabled Disabled t Disabled Enabled t MN792 Stop Rates Sets the stop method parameters for the control. A normal stop occurs when the Run signal is removed from terminal C3. It ramps the speed demand to zero at a rate set by Stop Time. Series 29 Non–regenerative drives will stop no faster than the coast stop rate. Series 30 Regenerative drives use Stop Time to set the duration of the stop. After the stop, the contactor de–energizes and the drive disables. The Stop Limit timer starts when C3 goes to zero volts. If the drive speed has not reached Stop Zero Speed within the Stop Limit time, the contactor de–energizes and the drive disables. During normal stops, Contactor Delay delays de–energizing the contactor after the motor reaches zero speed. When Stop Zero Speed is set greater than 0.25%, the drive disables during the contactor delay. Below 0.25%, the drive disables after the contactor delay. This is useful when using the jog function to prevent multiple operations of the contactor. Contactor Delay is overridden when terminal C4 is at zero volts. Program Stop provides a controlled fast stop using regenerative drives. The stop time is set by Program Stop Time. The timer starts when terminal B8 goes to zero volts. When the drive reaches Stop Zero Speed, the contactor de–energizes and the drive disables. Program Stop Limit sets the maximum time the program stop can take before the contactor de–energizes and the drive disables. Prog Stop I Lim sets the current limit (current loop) during a program stop. Other current limits can override it. 1 SETUP PARAMETERS 2 STOP RATES Stop Time Stop Limit Contactor Delay PROG Stop Time PROG Stop Limit PROG Stop I LIM Stop Zero Speed Stop Rates Speed Setpoint from [62] Speed Loop Drive Start [82] Speed Feedback from [63] Speed Loop Program Stop is true when terminal B8 is Low (Status LED Off). Program Stop B8 Tag# Parameter [91] PROG Stop I Limit Factory Setting 100.00% [27] Stop Time [26] PROG Stop Time 10.0 Sec 0.1 Sec [217] Stop Limit [216] PROG Stop Limit 60.0 Sec 60.0 Sec [29] Stop Zero Speed 2.00% [302] Contactor Delay 1.0 Sec PROG Stop I Limit To Current Loop [89] t Parameter Descriptions Speed Demand (Read in Diagnostics Parameters) Speed loop total setpoint after the ramp–to–zero block. Program Stop (Read in Diagnostics Parameters) State of Program Stop (Terminal B8). When B8 is at 24V, then Program Stop is false and the Program Stop front panel LED is also on. Stop Time Time to reach zero speed from 100% set speed in normal stop mode (C3 Off). Stop Limit Delay time limit to allow normal stop action (regenerative breaking) to achieve zero speed before drive quench and coast stop. The timer is triggered by Start command (C3) going low. Contactor Delay This defines the time between the drive reaching Stop Zero Speed (Tag [29]) and the contactor being opened. This is particularly useful during the jog cycle to prevent multiple operations of the main contactor. If Stop Zero Speed is ≥ 0.25%, the drive will be quenched during the contactor delay time. The Contactor delay is overridden by Enable (C4). Maintain zero speed during contactor delay. If Stop Zero Speed is < 0.25%, the drive is not quenched until after the Contactor Delay time. PROG Stop Time Time to reach zero speed from 100% set speed in program stop mode (B8 OFF). PROG Stop Limit Delay time limit to allow program stop action (regenerative breaking) to achieve zero speed before drive quench and coast stop. The timer is triggered by program stop command (B8) going low. PROG Stop I LIM Main current limit level in program stop mode assuming current limit not overridden by I Profile or Inverse Time limits. Stop Zero Speed Zero speed level in program stop and normal stop modes at which the contactor delay timer starts timing out. At the end of this delay the contactor is de–energized. MN792 Speed Demand To Coast Stop Logic t t Range: xxx.xx % Range: 0 : False 1 : True Range: 0.1 to 600.0 Seconds Range: 0.0 to 600.0 Seconds Range: 0.1 to 600.0 Seconds Range: 0.1 to 600.0 Seconds Range: 0.0 to 600.0 Seconds Range: Range: 0.00 to 100.00 % Programming 6-43 Stop Rates Continued Functional Description Stop Hierarchy Coast Stop – Terminal B9 • Disables the drive and opens the contactor using the pilot output Enable – Terminal C4 • Suspends and resets the control loops Program Stop – Terminal B8 • Independent ramp time • Stop Timer • Independent current limit may be greater than normal current limit • Independent zero speed Normal Run/Stop – Terminal C3 • Independent ramp time • Contactor Delay Note: The Control’s reaction to commands is defined by a state machine. This determines which commands provide the demanded action, and in which sequence. Consequently, Coast Stop and Program Stop must be false (the Control is not in Coast or Program mode), before a Run signal is applied. Otherwise the control assumes a stop mode and remains disabled. Normal Stop Sequence Stop Zero Speed settings less than 0.25% allow the control to remain enabled for the Contactor Delay Time after reaching Stop Zero Speed. This is useful for Jog applications. 100 Start / Run (C3) Speed Setpoint % 0 100 Speed Demand % 0 Stop Time 10.0 Seconds 100 Speed Feedback % 0 2 Stop Zero Speed 2.00% Actual stop rate depends on load inertia, motor horse power and overload capacity of drive (motor + control) Control is disabled below Stop Zero Speed if set>0.25% Control remains enabled for the Contactor Delay if Stop Zero Speed <0.25% Enabled Disabled Drive Enable 0 6-44 Programming MN792 Stop Rates Continued Time Out During a Normal Stop When a normal stop takes longer than the Stop Limit time, the control disables and the contactor is de–energized. 100 Start / Run (C3) Speed Setpoint % 0 100 Speed Demand % 0 Stop Time 10.0 Seconds 100 Speed Feedback % 0 2 Stop Zero Speed 2.00% Contactor drops out if Speed Feedback > Stop Zero Speed when Stop Limit times out. Enabled Disabled Drive Enable 0 On Run LED and Contactor LED Off 0 MN792 Programming 6-45 Stop Rates Continued Normal Program Stop Sequence Program Stop is a latched operation. When a Program Stop command is received (B8 goes to zero volts), the stop continues even if 24 volts is restored at terminal B8. 100 Program Stop Speed Setpoint % LED On (Program Stop = False) LED Off 0 100 Speed Demand % 0 PROG Stop Time 0.10 Seconds 100 Speed Feedback % 0 2 Stop Zero Speed 2.00% Current Limit is set by PROG Stop I Limit [91]. Actual stop rate depends on load inertia, motor horse power and overload capacity of drive (motor + control) Enabled Disabled Drive Enable 0 On Run LED and Contactor LED Off 0 6-46 Programming MN792 Stop Rates Continued Time Out During a Normal Program Stop The time out operation is the same for both a normal stop and a program stop. 100 Program Stop Speed Setpoint % LED On (Program Stop = False) LED Off 0 100 Speed Demand % 0 PROG Stop Time 0.10 Seconds 100 Speed Feedback % 0 2 Stop Zero Speed 2.00% Contactor drops out if Speed Feedback > Stop Zero Speed when PROG Stop Limit times out. Enabled Disabled Drive Enable 0 On Run LED and Contactor LED Off 0 MN792 Programming 6-47 System Port P3 The System Port (P3) is a non–isolated RS232 serial communications port. The port is used off–line (while the drive is stopped) for transferring and saving drive configuration files using a personal computer (PC) running a serial communications program, or online (while running) with the Peer–to–Peer Communications control. You can also use the P3 port to transfer configuration files with a PC running Workbench D software. Three menus are used to configure the serial port. System Port P3 This menu sets parameters for transferring data to and from a PC. P3 Setup This menu sets communication parameters for System Port P3. BISYNCH SUPPORT This menu sets parameters to support the BISYNCH protocol. 5703 SUPPORT Sets parameters for the optional 5703 board (see 5703 Support). 1 SERIAL LINKS 1 SERIAL LINKS 2 SYSTEM PORT P3 2 SYSTEM PORT P3 Dump MMI (TX) UDP XFER (RX) UDP XFER (TX) Version No. 1 SERIAL LINKS 2 SYSTEM PORT P3 3 P3 SETUP Mode 5703 Support P3 Baud Rate P3 Setup Tag# Parameter 130 Mode 198 P3 Baud Rate 3 P3 SETUP 4 BISYNC SUPPORT) Group ID (GID) Unit ID (UID) Error Report Factory Setting Disabled 9600 5703 Support P3 Port RS232 P3 132 187 133 189 Setpoint Ratio Raw Input Setpoint Sign Scaled Input Bisynch Support 329 Group ID (GID) 330 Init ID (UID) 332 Error Report 0.0000 0.00% Positive R/O - [41] 0x0000 0x0000 0x00C0 Parameter Descriptions MODE Four options are available: 0 : Disabled 1 : 5703 Master 2 : 5703 Slave 3 : CELite (EIASCII) P3 BAUD RATE Four options are available: Only works at 9600 Setpoint Ratio Input scaling ratio for [187]. Raw Input Value written to the control from the P3 port (input data). Setpoint Sign Invert/non–invert of Raw input [187] Scaled Input Value written by the control to the P3 port (output data). GROUP ID The Baldor protocol group identity address. UNIT ID The Baldor protocol unit identity address. ERROR REPORT Displays the last error as a hexadecimal code. Writing any value to this parameter will set the value to >00C0 (No Error). Refer to Section 8 “Serial Communications” – Reference for a list of codes. 6-48 Programming Setpoint 4 + Range: 0 to 3 Range: 9600 Range: –3.0000 to 3.0000 Range: xxx.xx% Range: 0:Negative 1:Positive Range: xxx.xx% Range: 0x0000 to 0x0007 Range: 0x0000 to 0x000F Range: 0x0000 to 0xFFFF MN792 System Port P3 Continued Communication Port Setup For UDP data and text file transfers, set the host computer communication port settings as follows: 9600 Baud 8 bits 1 Stop bit XON/XOFF handshaking NO parity UDP transfer procedure Note: Set the P3 Baud Rate to match the PC’s COM port baud rate (9600 is recommended). P3 Port Connector 1234 P3 Pin No. Signal Name 1 2 3 4 0VDC 24VDC Tx Rx DB9 Pin No. Female Male 5 5 No Connection No Connection 2 3 3 2 DB25 Pin No. Female Male 7 7 No Connection No Connection 2 3 3 2 Download (DUMP File From P3) This procedure is used to collect information that fully documents all the control’s settings in an ASCII text file. You can print the file or store it for future use (troubleshooting etc.). Note: This procedure transfers the drive’s current settings (in memory), not the settings stored in EEPROM. 1. Connect one end of the P3 cable to the P3 port and the other end to the PC’s COM port. 2. Ensure that the drive’s P3 Mode is set to Disable. 3. Save the parameter settings using Parameter Save to ensure the present settings will be read. 4. Using a standard communications package, prepare the host computer to receive an ASCII file. Use a file extension like .MMI to differentiate it from .UDP format files. 5. Enable the host computer to begin receiving data. 6. Start the text download by selecting “DUMP MMI–> P3”. The file transfer begins and will appear similar to the following: DIGITAL DC DRIVE ISSUE: 5.13 ..DC 4Q 35A ....MENU LEVEL ......DIAGNOSTICS ........SPEED DEMAND [89 ] = 0.00 % ........SPEED FEEDBACK [207 ] = 0.01 % ........SPEED ERROR [297 ] = –0.01 % ........SPEED LOOP O/P [549 ] = 0.00 % ........CURRENT DEMAND [299 ] = 0.00 % ........CURRENT FEEDBACK [298 ] = 0.00 % etc. Note: Enabling the transmitting port in a serial communications setup initiates data transfer. Therefore, enable the receiving port the host computer before beginning communication at the drive’s P3 port. 7. The file ends with the CTRL–Z character. This character automatically closes the file in some serial communications software packages. If not, close the file manually when it has finished transferring data and when the host computer has stopped scrolling text. 8. Save the file to disk. UDP (UPLOAD–DOWNLOAD PROTOCOL) SUPPORT Use the P3 port to transfer ASCII files containing the drive’s configuration and parameter settings between the 590 Digital drive and a host computer. The transfer uses a simple ASCII file structure and XON / XOFF protocol. Most communications packages use this protocol. A PC Pentium running Windows is required. Transferring data from the control to a host computer is defined as downloading; transferring data from a host computer to the control is an upload. MN792 Programming 6-49 System Port P3 Continued UDP Download (UDP XFER From P3) A UDP download transfers the actual parameter and configuration settings from the control to a host computer. This file fully transfers all settings stored in EEPROM in a binary format and can be used as a back up file if the current drive settings are lost or if the drive is replaced. Note: A UDP download transfers settings stored in EEPROM since the last Parameter Save was performed. Any parameter or configuration changes not saved to the EEPROM are not recorded within the UDP file. 1. Connect one end of the P3 cable to the P3 port and the other end to the PC’s COM port. 2. Ensure that the drive’s P3 Mode is set to Disable. 3. Save the parameter settings using Parameter Save to ensure that the drive’s EEPROM parameters matches the drive’s current parameter settings. 4. Using a standard communications package, prepare the host computer to receive an ASCII file. Use a file extension like .MMI to differentiate it from .UDP format files. 5. Enable the host computer to begin receiving data. 6. Start the UDP download from the control by selecting “UDP XFER–> P3”. Note: Enabling the transmitting port in a serial communications setup initiates data transfer. Therefore, enable the receiving port the host computer before beginning communication at the drive’s P3 port. 7. The file ends with the CTRL–Z character. This character automatically closes the file in some serial communications software packages. If not, close the file manually when the PC has stopped scrolling text. The last line of the file should read :00000001FF. UDP Upload (UDP XFER To P3) A UDP Upload transfers a parameter file from the PC to the control memory. This information is written directly to EEPROM, so all the drive’s current settings will be overwritten. 1. Connect one end of the P3 cable to the P3 port and the other end to the PC’s COM port. 2. Ensure that the drive’s P3 Mode is set to disable. 3. Using a standard communications package, prepare the host computer to send an ASCII file. Set the host computer’s communications port parameters to the settings listed above. Be sure the baud rate and other COM settings at both ends of the serial communications match. 4. Start the upload by selecting “UDP XFER <– P3”. 5. When the keypad displays “RECEIVING”, begin the file transmission at the host computer. 6. The file ends in a :00000001FF which tells the control to close the file. 7. Reset the control by pressing the “E” key. 6-50 Programming MN792 5703 Support The 5703 peer–to–peer communication option is not available. 1 SERIAL LINKS 1 SYSTEM 2 SYSTEM PORT P3 2 CONFIGURE I/O 3 P3 SETUP 3 CONFIGURE 5703 4 5703 SUPPORT Source Tag Destination Tag 5703 89 0.0000 Positive Destination Tag [135] Scaled Input [189] Raw Input [187] [134] Source Tag [131] SETPT Ratio [132] SETPT Sign 0.00% SETPT Ratio SETPT Sign Raw Input Scaled Input Parameter Descriptions Scaled Input Scaled input. Raw Input Raw input. Source Tag The source tag of the value to be sent to the 5703. SETPT. Ratio Input scaler. SETPT. Sign Input sign. Destination Tag (Keypad only) The destination tag of the value received from the 5703. MN792 Range: xxx.xx % Range: xxx.xx % Range: 0 to 549 Range: –3.0000 to 3.0000 Range: 0 : Negative 1 : Positive Range: 0 to 549 Programming 6-51 TEC Option The Technology Option function block sets the inputs and outputs of the communications board options if installed. If a communications board is installed, refer to its manual for additional information. 1 SERIAL LINKS 2 TEC OPTION TEC Option Type TEC Option IN1 TEC Option IN2 TEC Option IN3 TEC Option IN4 TEC Option IN5 TEC Option Fault TEC Option VER TEC Option OUT1 TEC Option OUT2 TEC Option None 0 0 0 0 0 [500] Type [501] Input 1 [502] Input 2 [503] Input 3 [504] Input 4 [505] Input 5 Parameter Descriptions FAULT (TEC Option Fault) The fault state of the Technology Option 0 : None – no faults 1 : Parameter – parameter out–of–range 2 : Type Mismatch – TYPE parameter mismatch 3 : Self Test – hardware fault – internal 4 : Hardware – hardware fault – external 5 : Missing – no option fitted 6 : Version Number – older than Version 2.x (TEC option is using software that doesn’t fully support the drive. VERSION (TEC Option) The software version of the TEC Option. No option installed = zero. OUTPUT 1 and 2 (TEC Option Out 1 to TEC Option Out 2) The use of these output parameters depends upon the type of Technology Option installed. Refer to its manual for additional information. TYPE (TEC Option Type) sets the type of Technology Option. 0 : None 1 : RS485 2 : Profibus DP 3 : Link 4 : Device Net 5 : Can Open 6 : Lonworks 7 : Type 7 Input 1 To Input 5 (TEC Option In 1 to TEC Option In 5) The use of these input parameters depends upon the type of Technology Option installed. Refer to its manual for additional information. 6-52 Programming Fault [506] Version [507] Output 1 [508] Output 2 [509] None 0x0000 0 0 Range: 0 to 6 Range: 0x0000 to 0xFFFF Range: xxxxx Range: 0 to 7 Range: –32768 to 32767 MN792 Section 7 Keypad Operation Keypad The keypad allows full use of the Control’s features. The keypad provides “Local” motor control, status monitoring, and complete access for application programming. The display, LEDs and keys are shown in Figure 7-1. The Keypad Display displays the status information during local or remote operation. Figure 7-1 Keypad Indicator Lights (Also see Tables 7-1, 7-2, 7-3) OK Indicates general health status. BALDOR DC DRIVE DC 4Q 15A OK SEQ REF SEQ indicates Start/Stop status. REF indicates Speed Control status. SEQ 16 x 2 line Keypad Display REF E PROG M L R FWD REV Indicates direction of rotation. Local Control Keys RUN STOP Indicates Local or Remote mode of Start/Stop and Speed Control. JOG Programming Keys Local Control Keys Navigation - Moves upward through the list of parameters. Parameter - Increments the value of the displayed parameter. Command Acknowledge - Confirms action in a command menu. Local Mode - Increases motor speed. Navigation - Moves downward through the list of parameters. Parameter - Decrements the value of the displayed parameter. Local Mode - Decreases motor speed. Navigation - Displays the previous level's Menu. Parameter - Returns to the parameter list. Trip Acknowledge - Acknowledges Trip or Error message. Navigation - Displays the next Menu level, or the first parameter of the current Menu. Parameter - Press M" when a parameter is displayed to see the parameter's Tag No. Repeated pressing at a writable parameter to control cursor movement. Navigation - When in Local mode, displays the previous menu PROG while remaining in Local mode enabling changes to be made to parameters not available in Local menu. Only operates in the Local mode. E M L R Control - In Local mode this key runs the motor at the Local Setpoint speed. Trip Reset - Resets a trip then runs the motor at the Local Setpoint speed. Only operates in the Local mode. Control - In Local mode this key changes the direction of motor rotation. In Jog mode, it selects between two jog speeds. Only operates in the Local mode. JOG Control - In Local mode this key runs the motor at the Jog Speed 1 parameter value. When the key is released, the control stops the motor. This key only operates when the control is stopped and in the Local mode. Only operates in the Local mode. Control - In Local mode this key stops the motor if motor is operating. Trip Reset - If the control is tripped and the trip is no longer active, this key resets the trip conditions and clears the displayed message. Only operates in the Local mode. Control - Changes between Local and Remote modes for both Start/Stop (Seq) and Speed Control (Ref). The keypad display will display the correct Setpoint" screen and if in the Local mode, the " and " keys are used to change the setpoint. MN792 Keypad Operation 7-1 Keypad LED Status Seven LEDs indicate the status of the Control. Each LED (Figure 7-1) can operate in three different ways: Off , Blink , and On . Table 7-1 Control Status OK Run Stop Control Status Re–Configuration Tripped Stopped Stopping Running with Zero Reference Running Autotuning FWD REV Forward/Reverse Status Commanded direction and actual direction are Forward. Commanded direction and actual direction are Reverse (Series 30 only). Commanded direction is Forward but actual direction is Reverse (Series 30 only). Commanded direction is Reverse but actual direction is Forward. SEQ REF Local/Remote Status Start/Stop (Seq) and Speed Control (Ref) are controlled from the terminals (Remote). Start/Stop (Seq) and Speed Control (Ref) are controlled from the keypad (Local). Table 7-2 Forward Reverse Status Table 7-3 Local and Remote Status Alarm Messages Operational failures called “Faults” or “Trips” are displayed at the keypad when they occur. They are also stored in memory and can be accessed for viewing. When a fault occurs, the control will “Trip” which means the motor stops and the control is disabled until it is reset. Press the “E” key to acknowledge the trip condition without resetting the fault. After the fault condition has been cleared press the Reset button to reset the control to restore operation. Refer to the Troubleshooting Section of this manual for additional information. 7-2 Keypad Operation MN792 Local Menu L R key (Figure 7-2) Pressing the L/R key from anywhere in the Menu System activates the Local menu. The Local menu provides setpoint information for local operation. Pressing and holding the M key in the Local menu will display additional Feedback information. A display of forward or reverse feedback or reference whichever was previously selected by the FWD/REV key. Pressing the “M” key changes between feedback and reference. Figure 7-2 Local Menu Menu System Remote Control Mode Local Control Mode Local Menu operates from Local mode only menu/parameter PROG FORWARD REF: 0.00% HOLD L/R M FORWARD FBK. 0.00% FWD/REV key REVERSE REF: 0.00% HOLD M REVERSE FBK: 0.00% L/R Key PROG Key MN792 The L/R key (Local/Remote) only operates when the motor is stopped. It changes between Local and Remote modes. A Local menu is displayed in the Local mode, and a main programming menu is displayed in the Remote mode. In Local, the Local LEDs, SEQ and REF, are illuminated and the RUN, STOP, JOG, , , and keys are used to control the motor direction and speed. Pressing the L/R key in Local mode selects Remote mode and returns to the previous menu. The PROG key only operates in Local mode. It changes between the Local menu and the main Menu System but the control remains in Local mode. This allows you to change parameters normally available in Remote mode but remain in Local mode operation. Keypad Operation 7-3 Menu System The menu system is divided into nine major selections, shown in Table 7-4. Each selection has a structure of menus (Figure 7-3). At the keypad, press “M” to access the menus. Then press the or key to scroll through the menus. Table 7-4 The Keypad Display of the Main Menus Action Description Apply Power Display FORWARD REF: Press “PROG” key Comments 0.00% BALDOR DC DRIVE DC 4Q 15A Press “M” key 2 times Access the menus. DC 4Q 15A MENU LEVEL Press Scroll to next menu. MENU LEVEL DIAGNOSTICS Press “M” key to access Diagnostic menus. Press Scroll to next menu. MENU LEVEL SETUP PARAMETERS Press “M” key to access Setup Parameters menus. Press Scroll to next menu. MENU LEVEL PASSWORD Press “M” key to access Password menus. Press Scroll to next menu. MENU LEVEL ALARM STATUS Press “M” key to access Alarm Status menus. Press Scroll to next menu. MENU LEVEL MENUS Press “M” key to access Menus. Press Scroll to next menu. MENU LEVEL PARAMETER SAVE Press Scroll to next menu. MENU LEVEL SERIAL LINKS Press “M” key to access Serial Links menus. Press Scroll to next menu. MENU LEVEL SYSTEM Press “M” key to access System menus. Press Scroll to next menu. MENU LEVEL CONFIGURE DRIVE Press “M” key to access Configure Drive menus. Menu Navigation Remember, press “E” to return to the previous level of menus. Press “M” to enter the next level of menus. Press the or key to go to the previous or next menu item at the same level. 7-4 Keypad Operation MN792 Figure 7-3 The Menu Map 1 Diagnostics Setup Parameters 2 3 Ramps Setup AUX I/O Local Ramp OP Station Startup Values 4 Menu Levels Jog / Slack Raise / Lower Password Alarm Status Special Blocks PID Field Control FLD Voltage VARS Current Profile FLS Current VARS FLD Weak VARS Speed Loop Advanced Adaption Standstill Setpoints Zero SPD Quench Stop Rates Calibration Inhibit Alarms Menus Current Loop Setpoint Sum 1 Serial Links 5703 Support TEC Option System Port (P3) P3 Setup Bisynch Support ANIN1 (A2) System Software Configure Enable ANIN2 (A3) Analog Inputs ANIN3 (A4) Configure I/O Parameter Save ANIN4 (A5) Peek ANIN5 (A6) Analog Outputs ANOUT1 (A7) ANOUT3 (A9) Armature Current is not displayed in menu ANOUT2 (A8) Configure Drive Digital Inputs Digital Input (C4) Digital Input (C5) DIGIN1 (C6) DIGIN2 (C7) DIGIN3 (C8) Digital Outputs DIGOUT1 (B5) Configure 5703 DIGOUT2 (B6) Block Diagram DIGOUT3 (B7) Internal Links Link 1 Full & Reduced Views Full View Only Link 10 MN792 Keypad Operation 7-5 Menu Shortcuts and Special Key Combinations Quick Tag Information In any menu system, when a parameter is displayed hold down the “M” key for approximately 1/2 second to display the tag number for that parameter. In section 3, the example was given as shown in Figure 7-4. Each parameter has a tag number associated with it. For example, the Output of Analog Input 1 has a tag number of [246]. The value of tag [246] is 100. Input 1 parameter of Setpoint Sum 1 has a tag number of [100]. Figure 7-4 Menu Map Setpoint Sum 1 Analog Input 1 1.0000 Output [246] [230] Calibration [231] MAX Value [232] MIN Value ANIN 1 (A2) [50] 100 0.00V 1.0000 1.0000 Positive Positive 1.0000 1.0000 0.00% 105.00% 0.00% 0.00% [6] Ratio 1 [208] Ratio 0 [8] Sign 1 [292] Sign 0 [419] Divider 1 [420] Divider 0 [131] Deadband [375] Limit [423] Input 2 [100] Input 1 [309] Input 0 SPT Sum [86] Restore Factory Settings (2 Button Reset) Power–up the drive holding two keys as described in Figure 7-5. The drive is now safely configured with the factory settings described later in this manual (for the existing product code). The factory settings are not automatically saved to non–volatile memory, so you must perform a Parameter Save to save the settings. Figure 7-5 2 Button Reset With power off, press and hold the UP and DOWN arrow keys. Apply power to the control and continue to hold both keys for at least 2 seconds. s t INITIALIZING FACTORY DEFAULTS BALDOR DC DRIVE DC 2Q 15A 7-6 Keypad Operation MN792 3 button reset (Changing the Power Base). This is only necessary if you are installing a new control board on an existing power base. Power–up the drive holding three keys as described in Figure 7-6. It is important that the control be configured for the correct power rating damage may occur to the drive when it attempts to run the motor. Continue to select the correct product code rating. Perform a parameter save now (refer to Save Settings). Figure 7-6 3 Button Reset HOLD Hold down these three keys: Power–up the drive, continue to hold the keys for 2 seconds. s E PROG M TO SET PCODE E TO SAVE PCODE M E TO SAVE PCODE PRODUCT CODE Choices are: M PRODUCT CODE DC 4Q 15A s Product Code (pick list) Zero Cal Inputs (up to action) Platform (STD/Elev) 250% i–limit (true/false) t PRODUCT CODE DC 2Q 15A E E TO SAVE PCODE PRODUCT CODE E M TO SET PCODE E TO SAVE PCODE E BALDOR DC DRIVE DC 2Q 15A This is the preferred way of selecting a new product code. The available product codes are restricted to the set of codes that match the power base. If the product code is changed during the 3–button reset, the following parameters are set to their factory value for the new product code: Tag [523] ARMATURE CURRENT Tag [524] FIELD CURRENT Tag [201] REGEN MODE The 3–button reset does not cause the factory configuration to be loaded. MN792 Keypad Operation 7-7 Operation Examples Select a Menu View Level Two view levels are available: Full view or Reduced view. These were illustrated in Figure 7-3. 1 MENUS FULL MENUS LANGUAGE Full view shows all menu choices. Reduced view only shows a portion of the menu items. Action Apply Power Description Keypad Display shows this opening message. Display FORWARD REF: Press “PROG then press “M” 2 times Access the menus. MENU LEVEL DIAGNOSTICS Press Scroll to “MENUS” menu. MENU LEVEL MENUS Press “M” key Access the “MENUS” menus choices. MENUS FULL MENUS Press “M” key Access the “FULL MENUS” menus choices. FULL MENUS ENABLED Press Change to Reduced menus FULL MENUS DISABLED Press “E” key Exit to the “MENUS” menus choices. MENUS FULL MENUS 0.00% Comments This message is different for each control. Press “E” several times to return to the top level. Language Selection 1 MENUS FULL MENUS LANGUAGE English is the preset language that is saved in ROM. A second language option is available so that either can be selected. If s second language is selected, use the Parameter Save feature to store the new settings. Action Apply Power Description Keypad Display shows this opening message. Display FORWARD REF: Press “PROG then press “M” 2 times Access the menus. MENU LEVEL DIAGNOSTICS Press Scroll to “MENUS” menu. MENU LEVEL MENUS Press “M” key Access the “MENUS” menus choices. MENUS FULL MENUS Press Scroll to “Language” menu. MENUS LANGUAGE Press “E” key Exit to the “MENUS” menus choices. LANGUAGE ENGLISH Press Scroll to the desired language. MENUS ITALIAN Press “E” key Exit to the “MENUS” menus choices. MENUS FULL MENUS 7-8 Keypad Operation 0.00% Comments This message is different for each control. Press “E” several times to return to the top level. Press “E” several times to return to the top level. MN792 Password Protection A password prevents unauthorized parameter modification by making all parameters “read–only”. If you attempt to modify a password protected parameter, it will cause “PASSWORD ??” to be displayed. The 1 PASSWORD password protection is activated or deactivated using the ENTER PASSWORD and CHANGE PASSWORD ENTER PASSWORD parameters. CHANGE PASSWORD Activated: ENTER PASSWORD and CHANGE PASSWORD values are different. Deactivated:ENTER PASSWORD and CHANGE PASSWORD values are same. Action Apply Power Description Keypad Display shows this opening message. Display FORWARD REF: 0.00% Comments This message is different for each control. Press “PROG then press “M” 2 times Access the menus. MENU LEVEL DIAGNOSTICS Press Scroll to “PASSWORD” menu. MENU LEVEL PASSWORD Press “M” key Access the “ENTER PASSWORD” choice. PASSWORD ENTER PASSWORD Press Scroll to the “CHANGE PASSWORD” choice. PASSWORD CHANGE PASSWORD Press “M” key Access the “CHANGE PASSWORD” choice. CHANGE PASSWORD 0x0000 Press or key Select the new password. CHANGE PASSWORD 0x0002 Press “E” key Exit one level PASSWORD CHANGE PASSWORD Press Scroll to the “ENTER PASSWORD” choice. PASSWORD ENTER PASSWORD Press “M” key Access the “ENTER PASSWORD” choice. ENTER PASSWORD 0X0002 The new password is automatically displayed. Press or key Select the new password. ENTER PASSWORD 0x0000 Enter different password to activate. Press “E” key Exit one level PASSWORD ENTER PASSWORD Press “E” several times to return to the top level. MN792 Keypad Operation 7-9 Deactivate a Password 1 PASSWORD ENTER PASSWORD CHANGE PASSWORD When password protection is activated, you can no longer edit the CHANGE PASSWORD parameter until you deactivate the password protection (the value is displayed as “****”). First, enter the current password (e.g. 0x0002) in the ENTER PASSWORD parameter. Action Apply Power Description Keypad Display shows this opening message. Display FORWARD REF: 0.00% Comments This message is different for each control. Press “PROG then press “M” 2 times Access the menus. MENU LEVEL DIAGNOSTICS Press Scroll to “ENTER PASSWORD” menu. MENU LEVEL ENTER PASSWORD Press “M” key Access the “ENTER PASSWORD” choice. PASSWORD ENTER PASSWORD Press “M” key Access the “ENTER PASSWORD” choice. ENTER PASSWORD 0X0000 Press or key Select the new password. ENTER PASSWORD 0x0002 Enter password. Press “E” key Exit one level PASSWORD ENTER PASSWORD Press “E” several times to return to the top level. Now use the “Password Protection” procedure to set the Change Password value to “0X0000” to disable password protection if desired. Note: Because the ENTER PASSWORD parameter value is always reset to 0x0000 when powering–up the drive, 0x0000 is the factory setting for the CHANGE PASSWORD parameter, i.e. by default, the two parameter values are the same and so password protection is disabled. 7-10 Keypad Operation MN792 Save Settings When parameter values have been changed they are not permanent until they are saved. If you turn power off 1 SYSTEM 2 CONFIGURE I/O CONFIGURE ENABLE then turn power on, the previous settings (stored in memory) will be used. To make your new parameter settings the power up settings, they must be saved to non–volatile memory. These new values are always used until this procedure is used to write new values to non–volatile memory. Note: Always ensure that “Configure I/O = Disabled” before doing a Parameter Save. If “Configure I/O = Enabled”, the control cannot run the motor. 1 PARAMETER SAVE PARAMETER SAVE Action Press Description Scroll to “SYSTEM” menu. Display MENU LEVEL SYSTEM Press “M” key SYSTEM CONFIGURE I/O Press “M” key CONFIGURE I/O ENABLED Press or key Select Disabled. CONFIGURE I/O DISABLED Press “E” key Exit one level SYSTEM CONFIGURE I/O Press “E” key Exit one level MENU LEVEL SYSTEM Press Scroll to “PARAMETER SAVE” menu. MENU LEVEL PARAMETER SAVE Press “M” key Comments PARAMETER SAVE UP TO ACTION Press Press to save parameters. Press “E” key Exit one level PARAMETER SAVE REQUESTED Parameters are saved. Except the “Local Setpoint”. MENU LEVEL PARAMETER SAVE Press “E” several times to return to the top level. Note: The Local Setpoint value is not saved as a parameter. MN792 Keypad Operation 7-11 7-12 Keypad Operation MN792 Section 8 Troubleshooting Overview When a trip occurs, the Control’s power stage is immediately disabled (tripped) causing the motor and load to coast to a stop. The trip remains until action is taken to reset the fault, even if the original cause of the trip is no longer present. If a trip condition is detected the following occurs: 1. The “OK” LED goes off indicating a trip condition has occurred. (Investigate, find and remove the cause of the trip.) 2. Terminal B6 (Healthy) goes low (0V). If a trip condition is detected, the keypad does the following actions. 1. The OK LED goes out indicating a Trip condition has occurred. The keypad displays the activated alarm. (Investigate, find and remove the cause of the trip.) 2. Terminal B6 (Healthy) goes low (0V). 3. The alarm message(s) can be acknowledged by pressing the E key, however, the unit will not restart at this point. Reset a Trip Condition All trips must be reset before the Control can be enabled. A trip can only be reset after the trip condition is no longer active. (For example, a trip due to a heatsink over–temperature can not be reset until the temperature is less than the trip level.) More than one trip can be active at any time. For example, it is possible for both the Heatsink Trip and the Overvolts (VA) trips to be active. Alternatively it is possible for the control to trip due to a Field Over I error and then for the HEATSINK TRIP trip to become active after the control has stopped (this may occur due to the thermal time constant of the heatsink). A trip is reset in one of two ways: 1. Power–up, or remove and re–apply the auxiliary power supply. 2. Stop and start the control, i.e. remove and re–apply the Start/Run signal (terminal C3 or C4, or the keypad Stop and Run keys). Success is indicated when the “OK” LED is on. The keypad display will return to its original display. Fault Conditions Problem Control will not power–up Control fuse keeps blowing Cannot obtain HEALTH state Motor will not run at switch on Motor runs and stops Motor runs at full speed only Possible Cause Fuse blown Remedy Check supply details, replace with correct fuse. Check Product Code against Model No. Faulty cabling Check all connections are correct and secure. Check cable continuity Faulty cabling or connections wrong Faulty control Check for problem and rectify before replacing with correct fuse Contact Baldor Incorrect or no supply available Motor jammed Check supply details Motor becomes jammed Stop the control and clear the jam Reversed tachometer or open circuit tachometer Open circuit speed reference potentiometer Check tachometer connections Stop the control and clear the jam Check terminal Serial (P3) Errors This is an output parameter in the System Port (P3) function block, where the parameter value can be read and Value >00C0 >01C7 >02C2 >03C2 >04C8 >05C8 >07C7 >07C8 >08C8 MN792 reset. The following values are returned if an inquiry (reading information from the control) is performed on this Read/Write parameter. Writing any value to this parameter will set the value to >00C0. Clearing the last error value may be useful to see if the error is re–occurring. Description No Error Invalid mnemonic Checksum (BCC) error Framing or overrun error Attempt to read from a write only parameter Attempt to write to a read only parameter Invalid message format Invalid data (encoding error) Data out of range Troubleshooting 8-1 Alarm Messages When a trip occurs an alarm message is displayed at the keypad and information about the trip is stored in the Alarm Status menu. The alarm message and the Last Alarm parameter are displayed. The Health Store and Health Word parameters display information as hexadecimal values (0 – 9 and A, B, C, D, F shown in Table 8-1), or the sum of the hexadecimal values when more than one alarm is active. Therefore, the value can represent one or more alarms. Table 8-1 Decimal number Display 10 11 A B 12 C 13 D 14 E 15 F The Last Alarm, Health Word and Health Store parameters use a four digit hexadecimal value to identify individual trips. Each trip has a unique number. (Tag [528]). This is the last alarm message to have been displayed. To reset the parameter simply press the (down) key to clear the alarm. Alternatively, you can switch the auxiliary supply off and on, causing No Active Alarms to be displayed. (Tag [115]). This parameter continuously monitors the control status. As alarms are added or removed, the display immediately updates to show the hexadecimal sum of these alarms. The value reverts to 0x0000 when the Start (C3) input is raised (+24V), and when no trip condition is present. (Tag [116]). Stores the hexadecimal value of the first (or only) alarm to occur causing the trip condition. The display reverts to 0x0000 when the Start (C3) input is raised (+24V). Last Alarm Health Word Health Store Table 8-2 LAST ALARM, HEALTH WORD and HEALTH STORE Trip No active alarms Overspeed Missing pulse Field over I Heatsink trip * Thermistor Over volts (VA) SPD Feedback Encoder failed Field failed 3 Phase failed * Phase lock 5703 RCV Error Stall trip Over I trip Other ACCTS Failed * 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Trip Code First Digit Digit Digit Last Digit 1 2 4 8 1 2 4 8 1 2 4 8 1 2 4 8 For the last alarm parameter, other is replaced with the trip codes in Table 8-3. 8-2 Troubleshooting MN792 Table 8-3 14 14 14 14 14 14 14 14 Trip Autotune error Autotune aborted External trip Remote trip CONFIG Enabled No OP–Station PCB Version Product code F F F F F F F F LAST ALARM only 0 0 0 0 0 0 0 0 2 0 4 0 F 0 F 0 1 2 5 6 0 0 5 6 When more than one trip is to be represented at the same time then the trip codes are simply added together to form the value displayed. Within each digit, values between 10 and 15 are displayed as letters A to F shown in Table 8-1. For example, if the Health Word parameter = 01A8, this represents a “1” in digit 3, an “8” and a “2” in digit 2, (8+2 = 10, displayed as A) and an 8 in digit 1. This in turn represents the active trips Field Failed, Encoder Failed, Over Volts (VA) and Heatsink Trip (unlikely). Power Board LED Trip Information (Frame 4 and 5) The Heatsink Trip, 3 Phase Failed and ACCTS Failed trips are associated with the following LED indications: Frame 4 Check the power board LEDs for more Heatsink Trip information. The LEDs are on to indicate a problem. Trips field heatsink overtemperature FLD HS OT armature heatsink overtemperature ARM HS OT phase loss PHASE LOSS HEATSINK TRIP 3 PHASE FAILED Frame 5 The master power board (on the left hand side of the unit) is fitted with a Parallel Expansion Board. This board has four additional LEDs providing information about the slave power board (on the right hand side of the unit), and about the general status of the unit. Master Power Board Trips field heatsink overtemperature FLD HS OT Slave Power Board (indicated by the Parallel Expansion Board) HEATSINK TRIP 3 PHASE FAILED ACCTS FAILED armature heatsink overtemperature ARM HS OT ARM HS OT phase loss PHASE LOSS PHASE LOSS phase rotation fault PH ROT FLT current imbalance CUR IMBALANCE It is essential that the phase sequence applied to the two stacks are identical otherwise the converter will trip on 3 PHASE FAILED. If there is a current imbalance between the stacks which exceeds 10% the converter will trip on ACCTS FAILED. MASTER MN792 SLAVE Troubleshooting 8-3 Manage Trips from the Keypad Trip Messages Most of the alarms have a delay timer so that the control only trips if the condition persists for the whole of the delay period. If the control trips, the display immediately shows a message indicating the reason for the trip. These messages are shown in Table 8-4. Table 8-4 Trip Message and Description Overspeed Motor overspeed – the speed feedback signal has exceeded 125% of rated speed. Missing Pulse A missing pulse from the 6–pulse armature current waveform. Trips when the motor loading exceeds 1.5 times the Discontinuous parameter value. Field Over I The motor field current has exceeded 120% of the calibrated value Heatsink Trip The control heatsink temperature is too high Thermistor The motor temperature is too high Over Volts (VA) Motor armature voltage has exceeded 120% of rated volts Speed Feedback The difference between speed feedback and armature voltage feedback is greater than the SPDFBK ALM Level parameter value If FLD Weak Enable parameter is enabled, speed feedback is less than 10% when in the field weakening region Encoder Failed No speed feedback signal Field Fail Field current is less than 6% of rated current when in Current Control mode Field current is less than 50mA when in Voltage Control mode (with default current burden of 15K) 8-4 Troubleshooting Possible Cause Badly adjusted speed loop (alarm only operates with encoder or armature volts feedback selected) Alarm time delay : 0.1 seconds Firing plug failure Connection failure Alarm time delay : 60 seconds Regulator failure Badly tuned control loop (alarm only operates with field current control mode selected) Alarm time delay : 15 seconds The ambient air temperature is too high Poor ventilation or spacing between controls Fan failure, check fuse on power board, wrong rotation (models above 70A bridge rating) Blocked ventilation slots Clogged air filters Excessive armature current – nominal armature current on motor nameplate should be checked against the current calibration for the control. The stack must be allowed to cool in order to re–start the control. Alarm time delay : 0.75 seconds Inadequate ventilation Blower failure –check for direction, clogged air filters (models above 70A bridge rating) Excessive armature current – check nominal armature current on nameplate against current calibration) The motor must be allowed to cool in order to re–start the control. Alarm time delay : 15 seconds Loose armature connection Badly adjusted field voltage setting Badly adjusted field current loop Badly adjusted field–weakening bemf loop Badly adjusted speed loop Alarm time delay : 1.5 seconds Analog tachometer feedback polarity incorrect (terminals G3 and G4) The ENCODER SIGN parameter’s polarity is incorrect Tachometer failure Tachometer coupling failure Alarm time delay : 0.4 seconds The SPEED FBK SELECT parameter is set to ENCODER but an optional Encoder board is not installed. Check cable and connections on wire–ended encoder Open circuit motor field – check connection and measure field resistance Faulty operation of field controller Where an AC supply feeds the onboard field regulator, check connections FL1 & FL2 for line–to–line voltage (rather than line–to–neutral) – L1 into FL1, L2 into FL2. The 3–phase supply must be present for synchronization. For loads where no field supply is required, e.g. a permanent magnet motor, set the FIELD ENABLE parameter to disable to suspend this alarm. Alarm time delay : 0.75 seconds MN792 Table 8-4 Continued Trip Message and Description 3–Phase Failed 3–phase supply failure Phase Lock Supply frequency is outside the frequency band limits 45 – 65Hz 5703 RCV Error Invalid data received via P3 port from another control STALL TRIP With motor stationary (AT ZERO SPEED parameter shows TRUE), current has exceeded the STALL THRESHOLD parameter value for longer than the STALL TRIP DELAY parameter value OVER I TRIP Current feedback value has exceeded 280% of rated current ACCTS FAILED AC current transformer plug connection to control power board missing AUTOTUNE ERROR Speed feedback has exceeded 20% of rated speed, or field current feedback has exceeded 6% of rated field current AUTOTUNE ABORT The Autotune sequence has been aborted. REMOTE TRIP CONFIG INHIBIT CALIB INHIBIT COMMS FAULT CODE x OP STATION (Keypad) 0xF100 ERROR CAM FULL INIT 0xFF02 UNIMPLEMENTED OPCODE 0xFF03 ERROR NMI 0xFF04 ERROR TRAP 0xFF05 ERROR PCB VERSION 0xFF06 ERROR PRODUCT CODE 0xFF07 ERROR HSO FULL Possible Cause Total failure of supply, or missing phase of 3–phase supply (detected under most circumstances) – check main AC supply to the control, check high–speed thyristor protection fuses, check power chassis coding fuses. Check the main AC voltage of the control (refer to Product Code). This alarm may not operate properly if the voltage is incorrect, i.e. wrong unit or control. Check supply frequency Synchronization errors caused by distorted supply (Alarm only operates when MODE parameter is set to 5703 SLAVE) (Alarm only operates when the STALL TRIP parameter is enabled). (300% loading not exceeding 15ms or 325% not exceeding 6.6ms is acceptable) Motor armature windings failure – check insulation resistance Badly tuned current loop Faulty control – Contact Baldor Check armature current transformer plug for correct installation. Frame 5 only : Load imbalance between the two parallel power stacks The trip prevents the contactor closing and the current loop activating without armature current feedback – important in the case of external stack controllers where the thyristor stack is remote from the control board. (Alarm only operates during the Autotune sequence). Coast Stop, Program Stop, Enable or Start Run terminal(s) disabled during Autotune sequence The AUTOTUNE parameter reset during the Autotune sequence Autotune sequence has timed–out (approximately 2 minutes). REM. SEQUENCE parameter Remote Trip flag set to zero. The drive was requested to start in Configuration mode. Calibration fault Operator Station faulty Keypad has been disconnected from control while running in local mode. These are internal software errors. If these should occur please contact Baldor. Symbolic Alarm Messages These are generally internal software or hardware errors. If these occur please contact Baldor. Number Description Action 0xF003 Pre–Ready Fault 0xF004 0xF005 0xF006 0xFF03 Aux Contactor Open External Trip Remote Trip Aux Power Fail MN792 Coding not present. Replace power board or chassis. (If an external stack, check coding supply field). The internal auxiliary 3–phase contactor failed to close. Ext Trip (C2) open circuit. REM. Sequence parameter Remote Trip flag set to zero. Check Aux. Supply and/or Main AC Input Troubleshooting 8-5 Self Test Alarms Self Test Alarm and Meaning Possible Reason for Alarm (EEPROM) CHECKSUM FAIL Parameters not saved, or are corrupted. (The alarm appears at power–up or at the end of “Upload” UDP Transfer) Corrupted UDP file loaded – press the E key and perform a PARAMETER SAVE. The control will be returned to its factory default values. ENABLE CONFIG. The ENABLE CONFIG. parameter has been left in the Enable state. Select Disable for the ENABLE CONFIG. parameter LANGUAGE CHECKSUM FAIL Incorrect language selected, or corrupted (The alarm appears at power–up or at the end of “Upload” UDP Transfer) Corrupted UDP file loaded – press the E key and reload the correct language or de–select the second language. INIT CAL FAIL Self calibration of analog inputs has exceeded normal tolerance (The alarm appears at power–up) As a temporary measure, the tolerance can be increased by 0.1% with each press of the E key, however, this indicates a hardware fault – contact Baldor. IA FBK CAL FAIL / IA INST CAL FAIL The self calibration of the armature current has failed (The alarm appears at power–up) If powering the unit off and on does not remove the problem, a hardware failure is suspected. Contact Baldor. Setting Trip Conditions The following parameters in the CALIBRATION menu are used to set trip conditions: Over Speed Level SPDFBK ALM Level Stall Threshold Stall Trip Delay Remote Trip Delay Viewing Trip Conditions The following parameters in the Level 1 ALARM STATUS menu can be viewed to investigate trip conditions: LAST ALARM HEALTH WORD HEALTH STORE THERMISTOR STATE SPEED FBK STATE STALL TRIP REMOTE TRIP Inhibiting Alarms Note: 8-6 Troubleshooting The following alarms can be inhibited in the Setup Parameters::INHIBIT ALARMS menu. FIELD FAIL 5703 RCV ERROR STALL TRIP TRIP RESET SPEED FBK ALARM ENCODER ALARM REM TRIP INHIBIT The Stall Trip parameter in the Diagnostics menu is set regardless of the state of Stall Trip inhibit. The flag is set after the stall time–out expires. The relevant bit (bit 12) in the Health Word and Health Store parameters is only set when Stall Trip is enabled. MN792 Test Points The following test points are located on the control board and can be accessed through the Technology Option housing. When used with a meter, they will provide valuable information in the event of a fault. Contact Baldor for more information. IF Technology Box Option IA 0V PEEK VA Table 8-5 Maintenance Repair MN792 Test Point Description IF Field current feedback 0.0V = 0% 4.0V =100% (mean voltage), value of FIELD I FBK diagnostic, Tag No. 300 IA Armature current feedback ± 1.1V ≡ ±100% (mean current), value of CURRENT FEEDBACK diagnostic, Tag No. 298 VA Armature volts feedback ±10V ≡ ±100% calculated VA (mean voltage), value of TERMINAL VOLTS diagnostic, Tag No. 57 0V 0V PEEK PEEK software (factory use only) The Baldor control requires very little maintenance, if any, and should provide years of trouble free operation when installed and applied correctly. Occasional visual inspection and cleaning should be considered to ensure tight wiring connections and to remove dust, dirt, or foreign debris which can reduce heat dissipation. Before attempting to service this equipment, all input power must be removed from the control to avoid the possibility of electrical shock. The servicing of this equipment should be handled by a qualified electrical service technician experienced in the area of high power electronics. Electrical shock hazards are present inside this control. Only qualified personnel should attempt to repair or replace parts. Isolate the control from all sources of electrical power before service is perfomed. Save Your Data The Control retains saved settings during power–down. You can download and upload these settings to a new or replacement control, if necessary. Data should be copied when the parameters were changed. You may attempt the back–up of your application data now, refer to “Copying an Application” in Section 7. If successful, the data can be restored to the new control. This information will be helpful when you contact Baldor for help. Control Model number, Voltage rating and hp rating. These can be obtained from the motor nameplate. Troubleshooting 8-7 8-8 Troubleshooting MN792 Section 9 Specifications & Product Data Identification Digital DC Control BC29D7A XXXX –CXX Baldor Control Series 29 Digital DC 230/460VAC, 3 Phase Input Voltage Logic Power (Single Phase) CO7 Internal Logic Transformer CO1 Requires 115VAC Logic Power CO2 Requires 230VAC Logic Power Output Amps Specifications: Enclosure: Enclosure rating: Europe North America / Canada Enclosure Heat Rise: (if placed inside a totally enclosed cabinet) Horsepower: Voltage Range: 230 VAC Models 460 VAC Models Input Frequency: Logic Power: AC Line Contactor: Output Voltage: Output Current: Output Current Limit: Service Factor: Duty: Ambient Operating Temperature: Rated Storage Temperature: Humidity: Altitude: Shock: Vibration: Climatic conditions: Safety: EMC Compliance: Europe North America / Canada Overvoltage Category Pollution Degree All models If external filters installed MN792 Open Type (Chassis Mount) IP00 (Frame 1 is IP20) UL Open type The exposed metal surfaces dissipate approximately 50 Watts / m2 for a 10 °C temperature rise above the ambient 5–300 HP, 3 Phase 198-242 VAC 3φ 60 Hz / 50 Hz 414-550 VAC 3φ 60 Hz / 50 Hz 50/60 HZ ± 5% Built in for size 1 and 2 controls. External for Size 3, 4 and 5 controls. 115VAC, 1 phase with 3A fast blow fuse. Built in for size 1 and 2 controls. External for Size 3, 4 and 5 controls. 3 Amps maximum at control rated voltage. DC; 0 – 1.2 times input VAC See Ratings Adjustable 150% for 30 seconds, 200% for 10 seconds, 250% for 3 seconds 1.0 Continuous 0 to +45 °C (sizes 1 & 2); 0 to +40 °C (sizes 3, 4 and 5) Derate Output 2% per °C over rating up to 55 °C Maximum – 25 °C to +55 °C 10 to 85% RH at 40 °C Non-Condensing Sea level to 1650 Feet (500 Meters) Derate 1% per 660 Feet (200 Meters) above 1650 Feet Maximum altitude 16,500 Feet (5,000 Meters) 1G 0.5G at 10Hz to 60Hz Class 3k3, as defined by EN60721–3–3 (1995) EN50178 (1998), when installed inside suitable enclosure. UL508C Category III (3 phase power), Category II (1 phase Logic power) Pollution Degree 2 European Directive 89 / 336 / EEC; EN50082–1 (1992) and EN50082–2 (1995) for immunity EN50081–2 (1994) Class A conducted emissions Specifications & Product Data 9-1 Specifications: Continued Keypad Display: Display: Keys: Display Function: Running Setting Trip LED Indicators: Remote Mount Backlit LCD Alphanumeric 2 Lines x 16 Characters 10 key membrane with tactile response Motor RPM, Output current, Voltage (selectable) Parameter values for setting and viewing Separate message for each trip, last trip retained in memory OK FWD SEQ REV REF Run Stop 10 feet (3m) max from control Control Specifications: Control Method: Input Line Impedance: Speed Feedback Type: Three phase, full wave, uni-directional DC control with 6 total pulses per cycle and 6 controlled pulses per cycle. NEMA Type C. 5% Maximum Armature (Standard) Encoder (optional, requires expansion board) Tachometer (optional, requires expansion board. 200V max without resistor) Pulse Generator Speed Setting: ±10VDC, 0–10VDC, 0–20mA, 4–20mA, RS232. Digital using keypad. Optional expansion board: RS485, ProfibusDP or DeviceNet. Accel / Decel Time: JOG Speed: Minimum Output Speed: Maximum Output Speed: 0 - 600 seconds 0 - Maximum speed 0 - 100% Maximum speed 0 - 200% Maximum speed Motor Matching: Automatic tuning to motor with manual override Field Power Supply: Protective Functions: Type Voltage Current Field Economy Level Control Trip Fusing External Output Full wave fixed voltage or current regulated DC; 0 to 90% of line input voltage 4 Amps (Size 1), 10 Amps (size 2 and 3), 30 Amps (size 4 and 5) Off or 50% Monitored Alarm conditions (see Alarm Indications) Standard Input Line, Armature, Field and Control logic, High Energy MOV’s. LED indicators for trip conditions, 3 assignable logic outputs– 30VDC, 3 ±10VDC analog outputs (2 assignable). Analog Inputs (5): Full Scale Range Resolution Input impedance Update rate ±10VDC 12 bits + sign w 10k ohms 10 milli seconds for 60Hz line (3milli seconds for Analog 2) Analog Outputs (3): Full Scale Range Resolution Update rate 0–10VDC @ 5mA 10 bits + sign 10 milli seconds for 60Hz line Digital Inputs (5): Rated Voltage Input impedance Update rate 10–30VDC w 4.7k ohms 10 milli seconds for 60Hz line Digital Outputs (3): Alarm Indications: Overspeed Over volts (VA) Phase lock Autotune Error Maximum Voltage On Current Sink On Voltage Drop Missing pulse SPD Feedback 5703 RCV Error Autotune Abort 9-2 Specifications & Product Data 30VDC 100 mA maximum 2VDC maximum Field over I Encoder failed Stall trip Remote Trip Heatsink trip Field failed Over I trip Comms Fault Code Thermistor 3 Phase failed ACCTS Failed MN792 Specifications: Continued Encoder Maximum Pulse Rate Receiver Current Minimum Differential Input Voltage Encoder supply Terminal Wire Size 100kHz 10mA per channel 3.5V 5VDC, 12VDC, 15VDC or 24VDC; 2W maximum 16AWG Tachometer Maximum Input Voltage Switch settings Terminal Wire Size 200VDC Selectable in 1VDC increments 16AWG Terminal Tightening Torque Terminals 1 Power Connector (L1, L2, L3) 16 lb–in (1.8 Nm) 16 lb–in (1.8 Nm) 17 lb–in (2.0 Nm) Power Connector (A+, A–) Ground Terminals Power Connector (F+, F–, BL1, BL2, BL3, FL1, FL2) Power Connector (L, N, 3, 4, TH1, TH2, Aux Cont–TB4) Power Connector (D1–D8, Term+, Therm–) Torque (by Control Size) 2 3 40–110A 125–165A 120 lb–in 97 lb–in (13.5 Nm) (11 Nm) 120 lb–in 375 lb–in 97 lb–in (13.5 Nm) (42.4 Nm) (11 Nm) 120 lb–in ( 13.5Nm) 7 lb–in (0.8 Nm) 5 lb–in (0.5 Nm) 4 5 204 lb–in (23 Nm) 204 lb–in (23 Nm) 60 lb–in (6.8 Nm) 7 lb–in (0.8 Nm) 5 lb–in (0.5 Nm) 4 lb–in (0.45 Nm) 5 – 7 lb–in (0.6 – 0.8Nm) 3.5 in–lb (0.4Nm) 5.3 in–lb (0.6Nm) Signal Connectors (A, B, C) Encoder Expansion Board Tachometer Expansion Board Ratings Catalog Number Input VAC Size BC29D7A35–CO7 BC29D7A70–CO7 BC29D7A110–CO7 BC29D7A165–CO7 BC29D7A243–CO1/CO2 BC29D7A380–CO1/CO2 BC29D7A500–CO1/CO2 BC29D7A725–CO1/CO2 BC29D7A830–CO1/CO2 BC29D7A1580–CO1/CO2 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 1 2 2 2 3 4 4 4 4 5 Max. Output HP HP Armature @230VAC @460VAC Amps 10 20 30 50 75 100 150 200 250 450 20 40 60 100 150 200 300 400 500 900 35 70 110 165 243 380 500 725 830 1580 Peak Amps 53 105 165 248 365 570 750 1088 1245 2370 Logic Supply AC Line Contactor Approx. Ship Weight lbs. Internal Internal Internal Internal External* External* External* External* External* External* Internal Internal Internal Internal External External External External External External 14 23 23 23 44 71 71 71 97 200 * CO1 requires 115VAC external logic supply. CO2 requires 230VAC external logic supply. MN792 Specifications & Product Data 9-3 Dimensions M M Size 1, 2, 3, 4 Size 5 For safe operation, allow a clearance distance between each control and on all sides of each control. Size 1 2 3 4 * 4 * 5 * Amp Rating 15–35 40–165 270 380–500 725–830 1580 14.8 21.5 19.7 27.6 27.6 27.6 * A (375) (546) (500) (700) (700) (700) 14.2 21.0 15.7 26.8 26.8 26.8 A1 (360) (530) (400) (680) (680) (680) Dimensions B 7.9 (200) 7.9 (200) 11.8 (297) 10.0 (253) 10.0 (253) 20.0 (506) 5.5 5.5 7.9 5.9 5.9 5.9 B1 (140) (140) (200) (150) (150) (150) C 8.7 (220) 11.5 (292) 8.3 (213) 14.2 (358) 14.2 (358) 14.2 (358) The height of Size 4 and 5 controls does not include the external vent kit. The height of the external vent is 10.39 (264) and approximately 3.9 (99) extends beyond the top of the enclosure. 9-4 Specifications & Product Data MN792 Dimensions Continued EMC Filters EMC Filter Assemblies – 15A through 180A C C A PE A PE B CO467844U015 B1 B C1 B1 CO467844U040 CO467844U070 CO467844U110 CO467844U165 C1 EMC Filter Assemblies – 270A and Larger 20.0 L2 8.5 14.5 Line 370.0 L3' L2' Load L3 L1' L1 4 Places PE GND 944.0 15.0 984.0 80.0 EMC Filter CO467844U015 CO467844U040 CO467844U070 CO467844U110 CO467844U165 CO467844U180 MN792 Alternate Side Mount A 4.49(114) 7.48(190) 7.48(190) 7.48(190) 8.82(224) 3.15(80) B 9.01(229) 12.28(312) 12.28(312) 12.28(312) 12.28(312) 38.74(984) 300.0 47.0 B1 8.54(217) 11.73(298) 11.73(298) 11.73(298) 11.73(298) 37.16(944) C 2.16(55) 3.66(93) 3.66(93) 3.66(93) 4.96(126) 14.57(370) C1 1.65(42) 3.11(79) 3.11(79) 3.11(79) 4.41(112) 11.81(300) PE M5 M8 M8 M8 M10 M8 Specifications & Product Data 9-5 9-6 Specifications & Product Data MN792 Appendix A CE Guidelines CE Declaration of Conformity Baldor indicates that the products are only components and not ready for immediate or instant use within the meaning of “Safety law of appliance”, “EMC Law” or “Machine directive”. The final mode of operation is defined only after installation into the user’s equipment. It is the responsibility of the user to verify compliance. The product conforms with the following standards: DIN VDE 0160 / 05.88 DIN VDE 0100 DIN IEC 326 Teil 1 / 10.90 DIN VDE 0110Teil 1-2 / 01.89 DIN VDE 0110Teil 20 / 08.90 EN 60529 / 10.91 Electronic equipment for use in electrical power installations Erection of power installations with nominal voltages up to 1000V Design and use of printed boards Dimensioning of clearance and creepage distances Degrees of protection provided by enclosures EMC – Conformity and CE – Marking The information contained herein is for your guidance only and does not guarantee that the installation will meet the requirements of the council directive 89/336/EEC. The purpose of the EEC directives is to state a minimum technical requirement common to all the member states within the European Union. In turn, these minimum technical requirements are intended to enhance the levels of safety both directly and indirectly. Council directive 89/336/EEC relating to Electro Magnetic Compliance (EMC) indicates that it is the responsibility of the system integrator to ensure that the entire system complies with all relative directives at the time of installing into service. Motors and controls are used as components of a system, per the EMC directive. Hence all components, installation of the components, interconnection between components, and shielding and grounding of the system as a whole determines EMC compliance. The CE mark does not inform the purchaser which directive the product complies with. It rests upon the manufacturer or his authorized representative to ensure the item in question complies fully with all the relative directives in force at the time of installing into service, in the same way as the system integrator previously mentioned. Remember, it is the instructions of installation and use, coupled with the product, that comply with the directive. Wiring of Shielded (Screened) Cables Remove the outer insulation to expose the overall screen. MN792 Conductive Clamp CE Guidelines A-1 Using CE approved components will not guarantee a CE compliant system! 1. The components used in the drive, installation methods used, materials selected for interconnection of components are important. 2. The installation methods, interconnection materials, shielding, filtering and grounding of the system as a whole will determine CE compliance. 3. The responsibility of CE mark compliance rests entirely with the party who offers the end system for sale (such as an OEM or system integrator). Baldor products which meet the EMC directive requirements are indicated with a “CE” mark. A duly signed CE declaration of conformity is available from Baldor. EMC Wiring Technique 1 CABINET The drawing shows an electroplated zinc coated enclosure, which is connected to ground. This enclosure has the following advantages: – All parts mounted on the back plane are connected to ground. – All shield (screen) connections are connected to ground. Within the cabinet there should be a spatial separation between power wiring (motor and AC power cables) and control wiring. 2 SCREEN CONNECTIONS All connections between components must use shielded cables. The cable shields must be connected to the enclosure. Use conductive clamps to ensure good ground connection. With this technique, a good ground shield can be achieved. 3 EMC – FILTER The EMI or main filter should be mounted next to the power supply (here BPS). For the connection to and from the main filter screened cables should be used. The cable screens should be connected to screen clamps on both sides. (Exception: Analog Command Signal). 4 Grounding (Earth) For safety reasons (VDE0160), all BALDOR components must be connected to ground with a separate wire. The diameter of the wire must be at minimum AWG#6 (10mm@). Ground connections (dashed lines) must be made from the central ground to the regen resistor enclosure and from the central ground to the Shared Power Supply. 5 Y–CAPACITOR The connection of the regeneration resistor can cause RFI (radio frequency interference) to be very high. To minimize RFI, a Y–capacitor is used. The capacitor should only be connected between the dynamic brake resistor housing and terminal pin R1 (lead from Lin). Recommendation: 0,1µF / 250VAC Type: PME265 BALDOR–Ordering–No.: ASR27104 Y Capacitor A-2 CE Guidelines MN792 EMC Installation Instructions To ensure electromagnetic compatibility (EMC), the following installation instructions should be completed. These steps help to reduce interference. Consider the following: • Grounding of all system elements to a central ground point • Shielding of all cables and signal wires • Filtering of power lines A proper enclosure should have the following characteristics: A) All metal conducting parts of the enclosure must be electrically connected to the back plane. These connections should be made with a grounding strap from each element to a central grounding point . B) Keep the power wiring (motor and power cable) and control wiring separated. If these wires must cross, be sure they cross at 90 degrees to minimize noise due to induction. C) The shield connections of the signal and power cables should be connected to the screen rails or clamps. The screen rails or clamps should be conductive clamps fastened to the cabinet. D) The cable to the regeneration resistor must be shielded. The shield must be connected to ground at both ends. E) The location of the AC mains filter has to be situated close to the drive so the AC power wires are as short as possible. F) Wires inside the enclosure should be placed as close as possible to conducting metal, cabinet walls and plates. It is advised to terminate unused wires to chassis ground. G) To reduce ground current, use at least a 10mm2 (6 AWG) solid wire for ground connections. Grounding in general describes all metal parts which can be connected to a protective conductor, e.g. housing of cabinet, motor housing, etc. to a central ground point. This central ground point is then connected to the main plant (or building) ground. Or run as twisted pair at minimum. AC Line Filter, Choke and Motor Connections for CE L1 L2 L3 High Speed Fuses Note 1 Protective Earth Independent PE Point Note 2 Note 3 & 4 AC Line Filter Start Contactor Note 6 RE Note 7 AC Line Choke 4 3 L1 Field Baldor Control A+ + + MN792 F+ L3 TB1 TB3 F– L2 Notes: 1. See Protection Device description in Section 4. 2. Metal conduit or shielded cable should be used. Connect conduits so the use of a Reactor or RC Device does not interrupt EMI/RFI shielding. 3. Use the same gauge wire for Earth as used for L1, L2, L3 connections. 4. Use same gauge wire for Earth ground as is used for L and N, or L1, L2 L3. (VDE (Germany) requires 10mm2 minimum, 6AWG). 5. Reference EMC wiring in Appendix A for CE compliance. 6. For EN60204 installations in Europe: S Each conductor used for earth connections must individually meet the protective earth (PE) conductor requirements. S AC Line Filter must be connected to earth. S For permanent earth connection, the control requires two protective earth conductors (10mm2) or one (10mm2) conductor connected to the independent PE point near the control. S The Motor PE conductor is run with the motor wires and in the same conduit. Connect to the independent PE point near the control. S Connect the control PE to the independent PE point near the control. 7. AC Contactor is internal for size 1 and 2 controls. Size 3–5, the contactor can be connected between TB3–3 (line) and TB3–4 (neutral) and its purpose is to provide AC power disconnection. Maximum inrush current must not exceed 3A. A– This figure shows optional components not furnished with control. See Recommended Tightening Torques in Section 9. Armature CE Guidelines A-3 Cable Screens Grounding Cable (Twisted Pair Conductors) Conductive Clamp – Must contact bare cable shield and be secured to metal backplane. Input Signal Cable Grounding Control Cable Simulated Encoder Output Cable Grounding Control Cable To Controller Encoder Cable Grounding Expansion Board A+ A– B+ B– C+ C– A-4 CE Guidelines Encoder MN792 Appendix B Parameter Table Parameter Values (Version 5.13) RW: RO = Read Only, RW = Read / Write. WB Block = WorkbenchD Block name. Table B-1 Parameters Listed by Tag Number Tag 2 3 4 5 6 7 R/W RW RW RW RW RW RW Name Ramp Accel Time Ramp Decel Time Constant Accel Ramp Input Ratio 1 Ratio 2 (A3) 8 9 RW RW Sign 1 Sign 2 (A3) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RW RW RW RW RW RW RW RW RO RW RW RW RW RW RW RW Zero SPD. Offset Standstill Logic Zero Threshold SPD.INT.TIME SPD.PROP.GAIN CUR.LIMIT/SCALER PROP. GAIN INT. GAIN Autotune Field Fail Armature V CAL. IR Compensation Encoder RPM Analog TACH CAL Encoder Lines Armature I (A9) 26 27 28 29 30 31 32 33 37 39 41 RW RW RW RW RW RW RW RW RW RW RW PROG Stop Time Stop Time Stall Trip Stop Zero Speed Additional DEM SPD BRK2 (HIGH) SPD BRK1 (LOW) IMAX BRK2(SPD2) FULL MENUS Configure Enable Setpoint 4 42 43 RO RW 44 RW 45 RW 47 48 49 50 51 52 Keypad Menu SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::STANDSTILL SETUP PARAMETERS::STANDSTILL CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP CONFIGURE DRIVE SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION CONFIGURE DRIVE SETUP PARAMETERS::CALIBRATION CONFIGURE DRIVE SETUP PARAMETERS::CALIBRATION WB Block Ramps Ramps Ramps Ramps Setpoint Sum 1 Speed Loop Range 0.1 to 600.0 Secs 0.1 to 600.0 Secs 0 : Disabled 1 : Enabled -105.00 to 105.00 % -3.0000 to 3.0000 -3.0000 to 3.0000 Factory Setting 10.0 Secs 10.0 Secs Enabled 0.00% 1.0000 .0000 MN a2 a3 a4 a5 a6 a7 Setpoint Sum 1 Speed Loop 0 : Negative 1 : Positive 0 : Negative 1 : Positive Positive Positive a8 a9 Calibration Standstill Standstill Speed Loop Speed Loop Current Loop Current Loop Current Loop Current Loop Alarms Calibration Calibration Calibration Calibration Calibration Calibration 0.00% Disabled 2.00% 0.500 Secs 10 90.00% 45.00 3.50 Off Enabled 1.0000 0.00% 1750 RPM 1.0000 1024 Bipolar aa ab ac ad ae af ag ah ai aj ak al am an ao ap 0.1 Secs 10.0 Secs Inhibited 2.00% 0.00% 100.00% 100.00% 200.00% Enabled Disabled 0.00% aq ar as at au av aw ax b1 b3 b5 Stop Rates Stop Rates Alarms Stop Rates Current Loop Current Profile Current Profile Current Profile Menus Unallocated Speed Loop Current Loop Digout 1 (B5) 0 : False 1 : True 0 : False 1 : True False TRUE b6 b7 Digout 2 (B6) 0 : False 1 : True TRUE b8 Digout 3 (B7) 0 : False 1 : True TRUE b9 RW SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE MENUS CONFIGURE DRIVE SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS At Current Limit DIAGNOSTICS Modulus SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) Modulus SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) Modulus SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SPEED FBK SELECT CONFIGURE DRIVE -5.00 to 5.00 % 0 : Disabled 1 : Enabled 0.00 to 100.00 % 0.001 to 30.000 Secs 0.00 to 200.00 0.00 to 200.00 % 0.00 to 200.00 0.00 to 200.00 0 : Off 1 : On 0 : Enabled 1 : Inhibited 0.9800 to 1.1000 0.00 to 100.00 % 0 to 6000 RPM 0.9800 to 1.1000 10 to 5000 0 : UNIPOLAR 1 : BIPOLAR 0.1 to 600.0 Secs 0.1 to 600.0 Secs 0 : Enabled 1 : Inhibited 0.00 to 100.00 % -200.00 to 200.00 % 0.00 to 100.00 % (h) 0.00 to 100.00 % (h) 0.00 to 200.00 % (h) 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled -105.00 to 105.00 % Speed Loop Arm Volts Fbk bb 2 RW RW RO RO RO NEG. I CLAMP ENCODER SIGN ANIN 1 (A2) ANIN 2 (A3) ANIN 3 (A4) Current Loop Speed Loop Analog Input 1 Analog Input 2 Analog Input 3 0 : Arm Volts Fbk 1 : Analog Tach 2 : Encoder 3 : Encoder/Analog -100.00 to 100.00 % 0 : Negative 1 : Positive xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS 0.00% Positive 0.00V 0.00V 0.00V bc bd be bf bg Notes: MN792 SETUP PARAMETERS::CURRENT LOOP CONFIGURE DRIVE DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS Notes Output, 1 2 2 2 2 2 Output 2 Output Output Output 1. This parameter is not saved in non–volitile memory. 2. This parameter can only be written when control is stopped. 3. This parameter can only be written when contol is in configuration mode (stopped & Configure Drive::Configure Enable = Enabled). 4. This parameter is reserved. Parameter Table B-1 Table B-1 Parameters Listed by Tag Number Continued Tag 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 R/W RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW RO RO RO RO RO RO RO RO RW RW RW RW RW RW RW RW Name ANIN 4 (A5) ANIN 5 (A6) ANOUT 1 (A7) ANOUT 2 (A8) Terminal Volts UNFIL.TACH INPUT UNFIL.ENCODER BACK EMF ACTUAL NEG I LIM UNFIL.SPD.FBK Speed Setpoint UNFIL.SPD.ERROR IaFbk UNFILTERED IaDmd UNFILTERED ACTUAL POS I LIM Start (C3) Digital Input C4 Digital Input C5 DIGIN 1 (C6) DIGIN 2 (C7) DIGIN 3 (C8) DIGOUT 1 (B5) DIGOUT 2 (B6) DIGOUT 3 (B7) At Zero Speed At Zero Setpoint At Standstill Program Stop SPEED FBK ALARM Drive Start Contactor Closed Drive Enable Ramp Output SPT SUM OUTPUT POS. I CLAMP NEG. I CLAMP Speed Demand Bipolar Clamps PROG STOP I LIM Encoder Alarm IMAX BRK1(SPD1) AUX DIGOUT 1 AUX DIGOUT 2 AUX DIGOUT 3 Source Tag 98 RW Source Tag 99 RW Source Tag 100 102 RW RW Input 1 Destination Tag 103 RW Value For True 104 RW Value For False 105 RW Destination Tag 106 RW Value For True B-2 Parameter Table Keypad Menu DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::INHIBIT ALARMS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SETUP PARAMETERS::SETPOINT SUM 1 SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) WB Block Analog Input 4 Analog Input 5 Analog Output 1 Analog Output 2 Calibration Calibration Calibration Calibration Diagnostics Speed Loop Speed Loop Speed Loop Current Loop Current Loop Diagnostics Aux I/O Aux I/O Aux I/O Digital Input 1 Digital Input 2 Digital Input 3 Digout 1 (B5) Digout 2 (B6) Digout 3 (B7) Standstill Standstill Standstill Stop Rates Alarms Diagnostics Unallocated Diagnostics Ramps Setpoint Sum 1 Diagnostics Diagnostics Stop Rates Current Loop Stop Rates Alarms Current Profile Aux I/O Aux I/O Aux I/O Digout 1 (B5) Range xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS (h) xxx.xx VOLTS (h) xxx.xx % (h) xxx.xx % (h) xxxxx RPM xxx.xx % (h) xxx.xx % (h) xxx.xx % xxx.xx % xxx.xx % xxx.xx % (h) xxx.xx % (h) xxx.xx % (h) 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : Enabled 1 : Inhibited 0 : Off 1 : On 0 : Off 1 : On 0 : Disabled 1 : Enabled xxx.xx % xxx.xx % xxx.xx % (h) xxx.xx % (h) xxx.xx % 0 : Disabled 1 : Enabled 0.00 to 200.00 % 0 : Enabled 1 : Inhibited 0.00 to 200.00 % (h) 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 to 549 Factory Setting 0.00V 10.00V 0.00V 0.00V 0.0% 0.0% 0 RPM 0.0% -90.0% 0.03% 0.00% 0.00% 0.0% 0.0% 90.00% Off Off On Off Off Off On On Off True True True False Enabled Off Off Disabled 0.00% 0.00% 90.0% -90.0% 0.00% Disabled 100.00% Enabled 200.00% Off Off Off 77 MN bh bi bj bk bl bm bn bo bp bq br bs bt bu bv bw bx by bz c0 c1 c2 c3 c4 c5 c6 c7 c8 c9 ca cb cc cd ce cf cg ch ci cj ck cl cm cn co cp Notes Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Digout 2 (B6) 0 to 549 122 cq 2, 3 Digout 3 (B7) 0 to 549 125 cr 2, 3 Setpoint Sum 1 Digital Input 1 -200.00 to 200.00 % 0 to 549 0.00% 90 cs cu 2, 3 Digital Input 1 -300.00 to 300.00 % 0.01% cv Digital Input 1 -300.00 to 300.00 % 0.00% cw Digital Input 2 0 to 549 118 cx Digital Input 2 -300.00 to 300.00 % 0.01% cy Output Output Output Output Output Output Output Output 2 2, 3 2, 3 MN792 Table B-1 Parameters Listed by Tag Number Continued Tag 107 R/W RW Name Value For False 108 RW Destination Tag 109 RW Value For True 110 RW Value For False 111 112 113 115 116 118 119 120 121 122 123 124 125 126 128 129 130 RW RO RO RO RO RW RW RW RW RO RW RW RO RW RW RW RW 5703 RCV ERROR Stall Trip Ramping Health Word Health Store Ramp Hold I DMD. ISOLATE Enter Password Change Password Health LED Peek Data Peek Scale Ready MIN SPEED ANOUT 1 ANOUT 2 Mode 131 132 RW RW Deadband Width SETPT. RATIO 133 RW SETPT. SIGN 134 135 RW RW Source Tag Destination Tag 136 137 155 161 168 169 170 171 RW RW RO RW RW RO RW RW Feed Forward Discontinuous Version Number AUX START Aux Enable Field Enabled Field Enable Setpoint 172 RW 173 RW 174 RW 175 RW 176 RW 177 RW 178 RW 179 RW 180 RW MN792 Keypad Menu SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SETUP PARAMETERS::INHIBIT ALARMS ALARM STATUS DIAGNOSTICS ALARM STATUS ALARM STATUS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::CURRENT LOOP PASSWORD PASSWORD DIAGNOSTICS SYSTEM::PEEK SYSTEM::PEEK DIAGNOSTICS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP WB Block Digital Input 2 Range -300.00 to 300.00 % Factory Setting 0.00% MN cz Notes Digital Input 3 0 to 549 119 d0 2, 3 Digital Input 3 -300.00 to 300.00 % 0.01% d1 Digital Input 3 -300.00 to 300.00 % 0.00% d2 Alarms Alarms Ramps Alarms Alarms Ramps Current Loop Enabled OK False 0x0200 0x0000 Off Disabled 0x0000 0x0000 True 0x0078 8.00 False 0.00% 0.00% 0.00% 0 d3 d4 d5 d7 d8 da db dc dd de df dg dh di dk dl dm SETUP PARAMETERS::SETPOINT SUM 1 SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SYSTEM::CONFIGURE I/O::CONFIGURE 5703 SYSTEM::CONFIGURE I/O::CONFIGURE 5703 Setpoint Sum 1 5703 0 : Enabled 1 : Inhibited 0 : OK 1 : Failed 0 : False 1 : True 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0 : Off 1 : On 0 : Disabled 1 : Enabled 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0 : False 1 : True 0x0000 to 0xFFFF -300.00 to 300.00 0 : False 1 : True 0.00 to 100.00 % -100.00 to 100.00 % -100.00 to 100.00 % 0 : Disabled 1 : 5703 Master 2 : 5703 Slave 3 : CELite (EIASCII) 0.00 to 100.00 % (h) -3.0000 to 3.0000 0.0% 0.0000 dn do 5703 0 : Negative 1 : Positive Positive dp 5703 Scaled 5703 InĆ put Current Loop Current Loop Unallocated Aux I/O Aux I/O Field Control Field Control Field Control 0 to 549 0 to 549 89 41 dq dr 2, 3 2, 3 0.10 to 50.00 0.00 to 200.00 % 0x0000 to 0xFFFF 0 : Off 1 : On 0 : Off 1 : On 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled 0.00 to 100.00 % 2.00 12.00% 4 On On Disabled Enabled 100.00% ds dt eb eh eo ep eq er Field Control 0.00 to 100.00 1.28 es Field Control 0.00 to 100.00 0.10 et Field Control 0 : Disabled 1 : Enabled Disabled eu Field Control 0.10 to 50.00 2.00 ev Field Control 0.00 to 200.00 40.00 ew Field Control 0.00 to 100.00 0.30 ex Field Control 0.00 to 100.00 % 100.00% ey Field Control 0.00 to 100.00 % 10.00% ez Calibration 0.00 to 100.00 % (h) 50.00% f0 SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SERIAL LINKS::SYSTEM PORT (P3) SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O DIAGNOSTICS SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS INT. GAIN SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS PROP. GAIN SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS FLD. WEAK ENABLE SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS EMF LEAD SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS EMF LAG SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS EMF GAIN SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS MAX VOLTS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS MIN FLD.CURRENT SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SPDFBK ALM LEVEL SETUP PARAMETERS::CALIBRATION Alarms Alarms Ramps Aux I/O Aux I/O System Port P3 Output Output Output Output 1 Output Output Output Output 2 2 2 Parameter Table B-3 Table B-1 Parameters Listed by Tag Number Continued Tag 181 182 183 184 185 R/W RO RW RO RO RW 186 RW 187 RO Name Unfil. Field FBK Field I CAL. Field Demand FLD.FIRING ANGLE FLD.QUENCH DELAY FLD. QUENCH MODE Raw Input Keypad Menu DIAGNOSTICS SETUP PARAMETERS::CALIBRATION DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::FIELD CONTROL WB Block Calibration Calibration Field Control Field Control Field Control Range xxx.xx % 0.9800 to 1.1000 xxx.xx % xxx.xx DEG 0.0 to 600.0 Secs Factory Setting 0.00% 1.0000 0.00% 0.00 Deg 0.0 Secs MN f1 f2 f3 f4 f5 188 189 RW RO Over Speed Level Scaled Input 191 RW BEMF FBK LEAD 192 RW BEMF FBK LAG 195 RW Threshold (>) 196 RW Threshold (>) 197 RW Threshold (>) 198 RW P3 Baud Rate 199 200 201 RW RW RW 202 203 204 206 207 208 209 SETUP PARAMETERS::FIELD CONTROL Field Control 0 : Quench 1 : Standby Quench f6 SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SETUP PARAMETERS::CALIBRATION SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP 5703 xxx.xx % 0.00% f7 Output Calibration 5703 0.00 to 200.00 % xxx.xx % 125.00% 0.00% f8 f9 4 Output, 2 Field Control 10 to 5000 100 fb Field Control 10 to 5000 100 fc Digout 1 (B5) -300.00 to 300.00 % 0.00% ff 2 Digout 2 (B6) -300.00 to 300.00 % 0.00% fg 2 Digout 3 (B7) -300.00 to 300.00 % 0.00% fh 2 9600 fi 2 Delay Rate Regen Mode SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::CURRENT LOOP Inverse Time Inverse Time Current Loop 10.0 Secs 60.0 Secs 2Q(Non-regen) fj fk fl 2, 4 2, 4 2 RW RO RW RO RO RW RW INT. DEFEAT Inverse Time O/P Aiming Point Encoder Speed Feedback Ratio 0 FLD.CTRL MODE SETUP PARAMETERS::SPEED LOOP DIAGNOSTICS SETUP PARAMETERS::INVERSE TIME DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::SETPOINT SUM 1 CONFIGURE DRIVE Speed Loop Inverse Time Inverse Time Diagnostics Diagnostics Setpoint Sum 1 Field Control Off 200.0% 103.00% 0 RPM 0.01% 1.0000 Voltage Control fm fn fo fq fr fs ft 210 212 RW RO FLD.VOLTS RATIO Operating Mode CONFIGURE DRIVE DIAGNOSTICS Field Control Jog/Slack 67.0% Stop fu fw 216 217 218 219 224 225 227 228 230 RW RW RW RW RW RW RW RW RW PROG STOP LIMIT Stop Limit Jog Speed 1 Jog Speed 2 Stall Trip Delay Crawl Speed AUX JOG Mode Calibration Stop Rates Stop Rates Jog/Slack Jog/Slack Calibration Jog/Slack Aux I/O Jog/Slack Analog Input 1 60.0 Secs 60.0 Secs 20.00 % -5.00 % 10.0 Secs 10.00% On FALSE 1.0000 g0 g1 g2 g3 g8 g9 gb gc ge 231 RW Max Value Analog Input 1 -300.00 to 300.00 % 100.00% gf 232 RW Min Value SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::JOG/SLACK SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) 0:300 1:600 2:1200 3:2400 4:4800 5:9600 6:19200 0.1 to 600.0 Secs 0.1 to 600.0 Secs 0 : 2Q (Non-regen) 1 : 4Q (Regen) 0 : Off 1 : On xxx.xx % 0.00 to 103.00 % xxxxx RPM xxx.xx % -3.0000 to 3.0000 0 : Voltage Control 1 : Current Control 0.00 to 100.00 % (h) 0 : Stop 1 : Stop 2 : Jog Sp. 1 3 : Jog Sp. 2 4 : Run 5 : Take Up Sp. 1 6 : Take Up Sp. 2 7 : Crawl 0.0 to 600.0 Secs 0.0 to 600.0 Secs -100.00 to 100.00 % -100.00 to 100.00 % 0.1 to 600.0 Secs -100.00 to 100.00 % 0 : Off 1 : On 0 : False 1 : True -3.0000 to 3.0000 Analog Input 1 -300.00 to 300.00 % -100.00% gg B-4 Parameter Table Notes Output Output Output Output, 2, 4 2, 4 Output Output 2 Output MN792 Table B-1 Parameters Listed by Tag Number Continued Tag 233 R/W RW Name Calibration 234 RW Max Value 235 RW Min Value 236 RW Calibration 237 RW Max Value 238 RW Min Value 239 RW Calibration 240 RW Max Value 241 RW Min Value 242 RW Calibration 243 RW Max Value 244 RW Min Value 245 RW % TO GET 10V 246 RW Destination Tag 247 RW Destination Tag 248 RW % TO GET 10V 249 RW Destination Tag 250 RW Destination Tag 251 RW Source Tag 252 RW Source Tag 253 254 255 256 257 258 259 260 RW RW RW RW RW RW RW RW Take Up 1 Take Up 2 Reset Value Increase Rate Decrease Rate Min Value Max Value Raise/Lower Dest 261 262 263 264 266 268 RW RW RW RO RW RW Raise Input Lower Input Stall Threshold Raise/Lower O/P % S-RAMP Mode 269 RW SPD BRK1 (LOW) 270 RW SPD BRK2 (HIGH) 271 RW PROP. GAIN MN792 Keypad Menu SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::CALIBRATION DIAGNOSTICS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION WB Block Analog Input 2 Range -3.0000 to 3.0000 Factory Setting 1.0000 MN gh Notes Analog Input 2 -300.00 to 300.00 % 100.00% gi Analog Input 2 -300.00 to 300.00 % -100.00% gj Analog Input 3 -3.0000 to 3.0000 1.0000 gk Analog Input 3 -300.00 to 300.00 % 100.00% gl Analog Input 3 -300.00 to 300.00 % -100.00% gm Analog Input 4 -3.0000 to 3.0000 1.0000 gn Analog Input 4 -300.00 to 300.00 % 100.00% go Analog Input 4 -300.00 to 300.00 % -100.00% gp Analog Input 5 -3.0000 to 3.0000 1.0000 gq Analog Input 5 -300.00 to 300.00 % 200.00% gr Analog Input 5 -300.00 to 300.00 % -200.00% gs Analog Output 1 -300.00 to 300.00 % 100.00% gt Analog Input 1 0 to 549 100 gu 2, 3 Analog Input 5 0 to 549 301 gv 2, 3 Analog Output 2 -300.00 to 300.00 % 100.00% gw Analog Input 3 0 to 549 5 gx 2, 3 Analog Input 4 0 to 549 48 gy 2, 3 Analog Output 1 0 to 549 62 gz 2, 3 Analog Output 2 0 to 549 63 h0 2, 3 Jog/Slack Jog/Slack Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Output Raise/Lower Raise/Lower Calibration Raise/Lower Ramps Advanced -100.00 to 100.00 % -100.00 to 100.00 % -300.00 to 300.00 % 0.1 to 600.0 Secs 0.1 to 600.0 Secs -300.00 to 300.00 % -300.00 to 300.00 % 0 to 549 5.00% -5.00% 0.00% 10.0 Secs 10.0 Secs -100.00% 100.00% 0 h1 h2 h3 h4 h5 h6 h7 h8 0 : False 1 : True 0 : False 1 : True 0.00 to 200.00 % xxx.xx % 0.00 to 100.00 % 0 to 3 FALSE FALSE 95.00% 0.00% 2.50% 0 h9 ha hb hc he hg Advanced 0.00 to 100.00 % 1.00% hh Advanced 0.00 to 100.00 % 5.00% hi Advanced 0.00 to 200.00 5.00 hj Output Parameter Table B-5 Table B-1 Parameters Listed by Tag Number Continued Tag 272 R/W RW Name SPD.INT.TIME 273 RW POS. LOOP P GAIN 274 RW I GAIN IN RAMP 284 RW ZERO SPD. LEVEL 285 RW ZERO IAD LEVEL 286 287 288 289 RW RW RW RW RAMPING THRESH. Auto Reset External Reset Setpoint 1 290 RO Setpoint 2 (A3) 291 RW Setpoint 3 292 293 294 RW RW RW SIGN 0 RAMP O/P DEST SPT SUM 1 DEST 297 298 299 300 301 302 305 306 307 308 309 329 RO RO RO RO RW RW RW RW RW RO RW RW Speed Error Current Feedback Current Demand FIELD I FBK. POS. I CLAMP Contactor Delay Trip Reset Source Tag External Reset Tach Input Input 0 GROUP ID (GID) 330 RW UNIT ID (UID) 332 RW Error Report 337 354 355 357 RO RW RW RW Thermistor State Parameter Save Ramp Rate Max Demand 358 RW Min Demand 359 RW Inverted 360 RW Inverted 361 RW Inverted 362 RW Modulus 363 RW Modulus 364 RW Source Tag 365 RW Destination Tag B-6 Parameter Table Keypad Menu SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ZERO SPD. QUENCH SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ZERO SPD. QUENCH SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SETPOINT SUM 1 SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::STANDSTILL SETUP PARAMETERS::RAISE/LOWER DIAGNOSTICS SETUP PARAMETERS::SETPOINT SUM 1 SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT ALARM STATUS PARAMETER SAVE SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 1 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 1 WB Block Advanced Range 0.001 to 30.000 Secs Factory Setting 0.500 Secs MN hk Notes Advanced -200.00 to 200.00 % 0.00% hl 4 Advanced 0.0000 to 2.0000 1.0000 hm Advanced 0.00 to 200.00 % 0.50% hw Advanced 0.00 to 200.00 % 1.50% hx Ramps Ramps Ramps Speed Loop 0.00 to 100.00 % 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled -105.00 to 105.00 % 0.50% Enabled Disabled 0.00% hy hz i0 i1 Speed Loop xxx.xx % 0.00% i2 Speed Loop -105.00 to 105.00 % 0.00% i3 Setpoint Sum 1 Ramp Output Setpoint Sum 1 Output Diagnostics Diagnostics Diagnostics Diagnostics Current Loop Stop Rates Alarms Standstill Raise/Lower Diagnostics Setpoint Sum 1 System Port P3 0 : Negative 1 : Positive 0 to 549 0 to 549 Positive 291 289 i4 i5 i6 xxx.xx % xxx.xx % xxx.xx % xxx.xx % -100.00 to 100.00 % 0.1 to 600.0 Secs 0 : False 1 : True 0 to 549 0 : False 1 : True xxx.xx % (h) -200.00 to 200.00 % 0x0000 to 0x0007 -0.01% 0.00% 0.00% 0.00% 100.00% 1.0 Secs TRUE 89 FALSE 0.0% 0.00% 0x0000 i9 ia ib ic id ie ih ii ij ik il j5 System Port P3 0x0000 to 0x000F 0x0000 j6 System Port P3 0x0000 to 0xFFFF 0x00C0 j8 1 Unallocated Unallocated Jog/Slack Speed Loop 0 : False 1 : True Up To Action Requested 0.1 to 600.0 Secs 0.00 to 105.00 % False Output 1 1.0 Secs 105.00% jd ju jv jx Speed Loop -105.00 to 105.00 % -105.00% jy Digout 1 (B5) 0 : False 1 : True FALSE jz Digout 2 (B6) 0 : False 1 : True FALSE k0 Digout 3 (B7) 0 : False 1 : True FALSE k1 Analog Output 1 0 : False 1 : True FALSE k2 Analog Output 2 0 : False 1 : True FALSE k3 Link 1 0 to 549 0 k4 2, 3 Link 1 0 to 549 0 k5 2, 3 Output 2, 3 2, 3 Output Output Output Output 2, 3, 4 Output MN792 Table B-1 Parameters Listed by Tag Number Continued Tag 366 R/W RW Name Source Tag 367 RW Destination Tag 368 RW Source Tag 369 RW Destination TaG 370 RW Source Tag 371 RW Destination Tag 374 375 376 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 454 RO RW RO RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RO RO RW RW RW RW RW RW RW System Reset Limit Drive Running PID O/P DEST DERIVATIVE TC INT.TIME.CONST FILTER T.C. PROP. GAIN Positive Limit Negative Limit O/P SCALER(TRIM) Enable INT. DEFEAT Input 1 Input 2 Ratio 1 Ratio 2 Divider 2 PID Error PID Clamped PID Output Divider 1 Divider 1 Divider 0 MAIN CURR. LIMIT Reset Value Input 2 Source Tag 455 RW Destination Tag 456 RW Source Tag 457 RW Destination Tag 458 RW Source Tag 459 RW Destination Tag 460 RW Source Tag 461 RW Destination Tag 464 RW Offset 465 RW Offset 467 RW Source Tag MN792 Keypad Menu SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 2 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 2 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 3 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 3 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 4 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 4 DIAGNOSTICS SETUP PARAMETERS::SETPOINT SUM 1 DIAGNOSTICS SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::RAMPS SETUP PARAMETERS::SETPOINT SUM 1 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 5 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 5 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 6 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 6 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 7 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 7 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 8 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 8 SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 9 WB Block Link 2 Range 0 to 549 Factory Setting 0 MN k6 Notes 2, 3 Link 2 0 to 549 0 k7 2, 3 Link 3 0 to 549 0 k8 2, 3 Link 3 0 to 549 0 k9 2, 3 Link 4 0 to 549 0 ka 2, 3 Link 4 0 to 549 0 kb 2, 3 Unallocated Setpoint Sum 1 Unallocated PID Output PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID Setpoint Sum 1 Setpoint Sum 1 Current Loop Ramps Setpoint Sum 1 Link 5 0 : False 1 : True 0.00 to 200.00 % 0 : False 1 : True 0 to 549 0.000 to 10.000 Secs 0.01 to 100.00 Secs 0.000 to 10.000 Secs 0.0 to 100.0 0.00 to 105.00 % -105.00 to 0.00 % -3.0000 to 3.0000 0 : Disabled 1 : Enabled 0 : Off 1 : On -300.00 to 300.00 % -300.00 to 300.00 % -3.0000 to 3.0000 -3.0000 to 3.0000 -3.0000 to 3.0000 xxx.xx % 0 : False 1 : True xxx.xx % -3.0000 to 3.0000 -3.0000 to 3.0000 -3.0000 to 3.0000 0.00 to 200.00 % -300.00 to 300.00 % -200.00 to 200.00 % 0 to 549 True 105.00% False 0 0.000Secs 5.00 Secs 0.100 Secs 1.0 100.00% -100.00% 0.2000 Enabled Off 0.00% 0.00% 1.0000 1.0000 1.0000 0.00% False 0.00% 1.0000 1.0000 1.0000 200.00% 0.00% 0.00% 0 Output Link 5 0 to 549 0 ke kf kg l4 l5 l6 l7 l8 l9 la lb lc ld le lf lg lh li lj lk ll lm ln lo lp lq lr m m mn Link 6 0 to 549 0 mo 2, 3 Link 6 0 to 549 0 mp 2, 3 Link 7 0 to 549 0 mq 2, 3 Link 7 0 to 549 0 mr 2, 3 Link 8 0 to 549 0 ms 2, 3 Link 8 0 to 549 0 mt 2, 3 Analog Output 1 -100.00 to 100.00 % 0.00% mw Analog Output 2 -100.00 to 100.00 % 0.00% mx Link 9 0 to 549 0 mz Output 2, 3 Output Output Output 2, 3 2, 3 2, 3 Parameter Table B-7 Table B-1 Parameters Listed by Tag Number Continued Tag 468 R/W RW Name Destination Tag WB Block Link 9 Range 0 to 549 Factory Setting 0 MN n0 Notes 2, 3 Link 10 0 to 549 0 n1 2, 3 Link 10 0 to 549 0 n2 2, 3 Unallocated PID PID PID Analog Input 2 0 : False 1 : True 0 to 4 0.00 to 100.00 % xxxx.x xxx.xx % False 0 20.00% 0.0 0.00% n4 n5 n6 n7 np Output Dig in C4 0 to 549 496 nq 2, 3 Dig in C5 0 to 549 497 nr 2, 3 Jog/Slack Enable TEC Option Type Keypad Menu SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 9 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 10 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 10 ALARM STATUS SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGITAL INPUT C4 SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGITAL INPUT C5 SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SERIAL LINKS::TEC OPTION 469 RW Source Tag 470 RW Destination Tag 472 473 474 475 493 RO RW RW RO RO SPEED FBK STATE Mode MIN PROFILE GAIN Profiled Gain Output 494 RW Destination Tag 495 RW Destination Tag 496 497 500 RO RO RW Aux I/O Aux I/O Tec Option Off On None ns nt nw Output Output RW RW RW RW RW RO TEC Option IN 1 TEC Option IN 2 TEC Option IN 3 TEC Option IN 4 TEC Option IN 5 TEC Option Fault SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option 0 0 0 0 0 None nx ny nz o0 o1 o2 507 508 509 511 512 513 514 RO RO RO RW RW RW RW TEC Option VER TEC Option OUT 1 TEC Option OUT 2 Local Key Enable Setpoint Jog Setpoint Ramp Accel Time Tec Option Tec Option Tec Option Op Station Op Station Op Station Op Station 0x0000 0 0 TRUE 0.00% 5.00% 10.0 Secs o3 o4 o5 o7 o8 o9 oa 515 RW Ramp Decel Time Op Station 0.1 to 600.0 Secs 10.0 Secs ob 516 RW Forward Op Station 0 : False 1 : True TRUE oc 517 RW Local Op Station 0 : False 1 : True TRUE od 518 RW Program Op Station 0 : False 1 : True FALSE oe 519 RW Setpoint Op Station 0.00 to 100.00 % 0.00% of 520 RW Jog Setpoint Op Station 0.00 to 100.00 % 5.00% og 521 523 524 525 527 RW RW RW RO RO NOM Motor Volts Armature Current Field Current Coast Stop Master Bridge SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::LOCAL RAMP SETUP PARAMETERS::OP STATION::LOCAL RAMP SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP 0 : Off 1 : On 0 : Off 1 : On 0 : None 1 : Rs485 2 : Profibus Dp 3 : Link 4 : Device Net 5 : Can Open 6 : Lonworks 7 : Type 7 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 0 : None 1 : Parameter 2 : Type Mismatch 3 : Self Test 4 : Hardware 5 : Missing 0x0000 to 0xFFFF xxxxx xxxxx 0 : False 1 : True 0.00 to 100.00 % 0.00 to 100.00 % 0.1 to 600.0 Secs 501 502 503 504 505 506 Calibration Calibration Calibration Stop Rates Current Loop 100 to 875 Volts 2.0 to 15.0 AMPS 0.2 to 4.0 AMPS 0 : False 1 : True 0 : Off 1 : On 500 Volts 2.0 Amps 0.2 Amps FALSE Off oh oj ok ol on B-8 Parameter Table Output Output, 2 Output Output, 1 Output, 1 Output, 1 1 1 3 3 3 Output Output, 1 MN792 Table B-1 Parameters Listed by Tag Number Continued Tag 528 R/W RO Name Last Alarm Keypad Menu ALARM STATUS WB Block Alarms Range 535 536 537 538 539 540 541 542 543 547 549 594 605 617 618 620 RW RW RO RO RO RW RW RO RW RW RO RW RO RW RO RW REM.SEQ.ENABLE REM.SEQUENCE SEQ Status Current FBK.Amps Field I FBK.AMPS REM Trip Inhibit REM Trip Delay Remote Trip Zero CAL Inputs SPD.FBK.FILTER Speed LOOP O/P CURR Decay Rate ARM Volts FBK Field I Thresh Up To Field Invert SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::CALIBRATION ALARM STATUS CONFIGURE DRIVE SETUP PARAMETERS::SPEED LOOP DIAGNOSTICS SETUP PARAMETERS::STOP RATES DIAGNOSTICS SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::RAMPS Aux I/O Aux I/O Aux I/O Current Loop Current Loop Alarms Alarms Alarms 0 : False, 1 : True 0x0000 to 0xFFFF 0x0000 to 0xFFFF xxxx.x AMPS xxxx.x AMPS 0 : Enabled 1 : Inhibited 0.1 to 600.0 Secs 0 : False 1 : True Up To Action Requested 0.000 to 1.000 -200 to 200 % 0 to 200.00 MN792 Menus Speed Loop Stop Rates Unallocated Field Control Field Control Ramps 0x0000 : No Active Alarms 0x0001 : Over Speed 0x0002 : Missing Pulse 0x0004 : Field Over I 0x0008 : Heatsink Trip 0x0010 : Thermistor 0x0020 : Over Volts (VA) 0x0040 : SPD Feed back 0x0080 : Encoder Failed 0x0100 : Field Failed 0x0200 : 3 Phase Failed 0x0400 : Phase Lock 0x0800 : 5703 RCV Error 0x1000 : Stall Trip 0x2000 : Over I Trip 0xf005 : External Trip 0x8000 : Accts Failed 0xf001 : Autotune Error 0xf002 : Autotune Aborted 0xf200 : Config Enabled 0xf400 : No Keypad 0xf006 : Remote Trip 0xff05 : PCB Version 0xff06 : Product Code 0.00 to 100.00 % 0 : False 1 : True 0 : False 1 : True Factory Setting No Active Alarms MN oo Notes Output, 1 FALSE 0x0000 0x0C03 0.0 Amps 0.0 Amps Enabled 10.0 Secs FALSE ov ow ox oy oz p0 p1 p2 p3 p7 p9 2 1 Output Output, 1, 3 Output, 1, 3 0.000 0.00% 0.00 0 Volts 80.00% False False Output, 1 1, 2, 3, 4 Output, 2 Output Output Parameter Table B-9 Parameter Values Continued R/W: RO = Read Only, RW = Read / Write Table B-2 Parameters Listed by Name Tag 266 245 R/W RW RW Name % S-RAMP % TO GET 10V 248 RW % TO GET 10V 111 61 67 30 204 23 50 51 52 53 54 128 55 129 56 605 523 25 RW RO RO RW RW RW RO RO RO RO RO RW RO RW RO RO RW RW 5703 RCV ERROR ACTUAL NEG I LIM ACTUAL POS I LIM Additional DEM Aiming Point Analog TACH CAL ANIN 1 (A2) ANIN 2 (A3) ANIN 3 (A4) ANIN 4 (A5) ANIN 5 (A6) ANOUT 1 ANOUT 1 (A7) ANOUT 2 ANOUT 2 (A8) ARM Volts FBK Armature Current Armature I (A9) 20 42 79 78 77 287 18 94 95 96 168 227 161 60 192 RW RO RO RO RO RW RO RW RW RW RW RW RW RO RW Armature V CAL. At Current Limit At Standstill At Zero Setpoint At Zero Speed Auto Reset Autotune AUX DIGOUT 1 AUX DIGOUT 2 AUX DIGOUT 3 Aux Enable AUX JOG AUX START BACK EMF BEMF FBK LAG 191 RW BEMF FBK LEAD 90 230 RW RW Bipolar Clamps Calibration 233 RW Calibration 236 RW Calibration 239 RW Calibration 242 RW Calibration 121 525 39 4 83 302 225 RW RO RW RW RO RW RW Change Password Coast Stop Configure Enable Constant Accel Contactor Closed Contactor Delay Crawl Speed B-10 Parameter Table Keypad Menu SETUP PARAMETERS::RAMPS SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SETUP PARAMETERS::INHIBIT ALARMS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::CALIBRATION DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::AUX I/O DIAGNOSTICS SETUP PARAMETERS::AUX I/O DIAGNOSTICS DIAGNOSTICS CONFIGURE DRIVE SETUP PARAMETERS::CALIBRATION WB Block Ramps Analog Output 1 Range 0.00 to 100.00 % -300.00 to 300.00 % Factory Setting 2.50% 100.00% MN he gt Analog Output 2 -300.00 to 300.00 % 100.00% gw Alarms Diagnostics Diagnostics Current Loop Inverse Time Calibration Analog Input 1 Analog Input 2 Analog Input 3 Analog Input 4 Analog Input 5 Aux I/O Analog Output 1 Aux I/O Analog Output 2 Unallocated Calibration Calibration 0 : Enabled 1 : Inhibited xxx.xx % (h) xxx.xx % (h) -200.00 to 200.00 % 0.00 to 103.00 % 0.9800 to 1.1000 xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS -100.00 to 100.00 % xxx.xx VOLTS (h) -100.00 to 100.00 % xxx.xx VOLTS (h) d3 bp bv au fo an be bf bg bh bi dk bj dl bk SETUP PARAMETERS::CALIBRATION DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::RAMPS CONFIGURE DRIVE SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O DIAGNOSTICS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::CURRENT LOOP SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) PASSWORD DIAGNOSTICS CONFIGURE DRIVE SETUP PARAMETERS::RAMPS DIAGNOSTICS SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::JOG/SLACK Calibration Current Loop Standstill Standstill Standstill Ramps Current Loop Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Calibration Field Control 2.0 to 15.0 AMPS 0 : UNIPOLAR 1 : BIPOLAR 0.9800 to 1.1000 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : Disabled 1 : Enabled 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On xxx.xx % (h) 10 to 5000 Enabled -90.0% 90.00% 0.00% 103.00% 1.0000 0.00V 0.00V 0.00V 0.00V 10.00V 0.00% 0.00V 0.00% 0.00V 0 Volts 2.0 Amps Bipolar 1.0000 False True True True Enabled Off Off Off Off On On On 0.0% 100 ak b6 c7 c6 c5 hz ai cm cn co eo gb eh bo fc Field Control 10 to 5000 100 fb Current Loop Analog Input 1 0 : Disabled 1 : Enabled -3.0000 to 3.0000 Disabled 1.0000 ci ge Analog Input 2 -3.0000 to 3.0000 1.0000 gh Analog Input 3 -3.0000 to 3.0000 1.0000 gk Analog Input 4 -3.0000 to 3.0000 1.0000 gn Analog Input 5 -3.0000 to 3.0000 1.0000 gq Stop Rates Unallocated Ramps Unallocated Stop Rates Jog/Slack 0x0000 to 0xFFFF 0 : False 1 : True 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled 0 : Off 1 : On 0.1 to 600.0 Secs -100.00 to 100.00 % 0x0000 FALSE Disabled Enabled Off 1.0 Secs 10.00% dd ol b3 a4 cb ie g9 oj ap Notes Output Output 2, 4 Output Output Output Output Output Output Output Output 3 Output Output Output Output Output, 1 Output Output 2 Output MN792 Table B-2 Parameters Listed by Name Continued Tag 15 594 299 538 298 131 257 199 401 102 R/W RW RW RO RO RO RW RW RW RW RW Name CUR.LIMIT/SCALER CURR Decay Rate Current Demand Current FBK.Amps Current Feedback Deadband Width Decrease Rate Delay DERIVATIVE TC Destination Tag 105 RW Destination Tag 108 RW Destination Tag 135 RW Destination Tag 246 RW Destination Tag 247 RW Destination Tag 249 RW Destination Tag 250 RW Destination Tag 365 RW Destination Tag 367 RW Destination Tag 369 RW Destination TaG 371 RW Destination Tag 455 RW Destination Tag 457 RW Destination Tag 459 RW Destination Tag 461 RW Destination Tag 468 RW Destination Tag 470 RW Destination Tag 494 RW Destination Tag 495 RW Destination Tag 71 72 73 69 70 74 75 76 137 420 418 419 414 RO RO RO RO RO RO RO RO RW RW RW RW RW DIGIN 1 (C6) DIGIN 2 (C7) DIGIN 3 (C8) Digital Input C4 Digital Input C5 DIGOUT 1 (B5) DIGOUT 2 (B6) DIGOUT 3 (B7) Discontinuous Divider 0 Divider 1 Divider 1 Divider 2 MN792 Keypad Menu CONFIGURE DRIVE SETUP PARAMETERS::STOP RATES DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::SPECIAL BLOCKS::PID SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::CONFIGURE 5703 SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 1 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 2 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 3 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 4 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 5 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 6 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 7 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 8 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 9 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 10 SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGITAL INPUT C4 SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGITAL INPUT C5 DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPECIAL BLOCKS::PID WB Block Current Loop Stop Rates Diagnostics Current Loop Diagnostics Setpoint Sum 1 Raise/Lower Inverse Time PID Digital Input 1 Range 0.00 to 200.00 % 0 to 200.00 xxx.xx % xxxx.x AMPS xxx.xx % 0.00 to 100.00 % (h) 0.1 to 600.0 Secs 0.1 to 600.0 Secs 0.000 to 10.000 Secs 0 to 549 Factory Setting 90.00% 0.00 0.00% 0.0 Amps 0.00% 0.0% 10.0 Secs 10.0 Secs 0.000Secs 90 MN af Notes ib oy ia dn h5 fj l5 cu Output Output, 1, 3 Output Digital Input 2 0 to 549 118 cx 2, 3 Digital Input 3 0 to 549 119 d0 2, 3 Scaled 5703 InĆ put Analog Input 1 0 to 549 41 dr 2, 3 0 to 549 100 gu 2, 3 Analog Input 5 0 to 549 301 gv 2, 3 Analog Input 3 0 to 549 5 gx 2, 3 Analog Input 4 0 to 549 48 gy 2, 3 Link 1 0 to 549 0 k5 2, 3 Link 2 0 to 549 0 k7 2, 3 Link 3 0 to 549 0 k9 2, 3 Link 4 0 to 549 0 kb 2, 3 Link 5 0 to 549 0 mn 2, 3 Link 6 0 to 549 0 mp 2, 3 Link 7 0 to 549 0 mr 2, 3 Link 8 0 to 549 0 mt 2, 3 Link 9 0 to 549 0 n0 2, 3 Link 10 0 to 549 0 n2 2, 3 Dig in C4 0 to 549 496 nq 2, 3 Dig in C5 0 to 549 497 nr 2, 3 Digital Input 1 Digital Input 2 Digital Input 3 Aux I/O Aux I/O Digout 1 (B5) Digout 2 (B6) Digout 3 (B7) Current Loop Setpoint Sum 1 PID Setpoint Sum 1 PID 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0.00 to 200.00 % -3.0000 to 3.0000 -3.0000 to 3.0000 -3.0000 to 3.0000 -3.0000 to 3.0000 Off Off Off Off On On On Off 12.00% 1.0000 1.0000 1.0000 1.0000 bz c0 c1 bx by c2 c3 c4 dt lo lm ln li Output Output Output Output Output Output Output Output 2, 4 2, 3 Parameter Table B-11 Table B-2 Parameters Listed by Name Continued Tag 84 376 82 177 R/W RO RO RO RW Name Drive Enable Drive Running Drive Start EMF GAIN 176 RW EMF LAG 175 RW EMF LEAD 408 497 206 92 24 22 49 120 332 RW RO RO RW RW RW RW RW RW Enable Enable Encoder Encoder Alarm Encoder Lines Encoder RPM ENCODER SIGN Enter Password Error Report 288 307 136 524 183 170 169 19 182 300 539 617 403 186 RW RW RW RW RO RW RO RW RW RO RO RW RW RW 174 RW External Reset External Reset Feed Forward Field Current Field Demand Field Enable Field Enabled Field Fail Field I CAL. FIELD I FBK. Field I FBK.AMPS Field I Thresh FILTER T.C. FLD. QUENCH MODE FLD. WEAK ENABLE 209 RW FLD.CTRL MODE 184 185 RO RW 210 516 RW RW FLD.FIRING ANGLE FLD.QUENCH DELAY FLD.VOLTS RATIO Forward 37 329 RW RW FULL MENUS GROUP ID (GID) 122 116 115 119 274 RO RO RO RW RW Health LED Health Store Health Word I DMD. ISOLATE I GAIN IN RAMP 66 65 93 33 256 309 100 410 RO RO RW RW RW RW RW RW IaDmd UNFILTERED IaFbk UNFILTERED IMAX BRK1(SPD1) IMAX BRK2(SPD2) Increase Rate Input 0 Input 1 Input 1 B-12 Parameter Table Keypad Menu DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::AUX I/O DIAGNOSTICS SETUP PARAMETERS::INHIBIT ALARMS CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE PASSWORD SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::CURRENT LOOP CONFIGURE DRIVE DIAGNOSTICS SETUP PARAMETERS::FIELD CONTROL DIAGNOSTICS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::CALIBRATION DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::FIELD CONTROL WB Block Diagnostics Unallocated Diagnostics Field Control Range 0 : Disabled 1 : Enabled 0 : False 1 : True 0 : Off 1 : On 0.00 to 100.00 Factory Setting Disabled False Off 0.30 MN cc kg ca ex Notes Output Output Output Field Control 0.00 to 200.00 40.00 ew Field Control 0.10 to 50.00 2.00 ev PID Aux I/O Diagnostics Alarms Calibration Calibration Speed Loop System Port P3 0 : Disabled 1 : Enabled 0 : Off 1 : On xxxxx RPM 0 : Enabled 1 : Inhibited 10 to 5000 0 to 6000 RPM 0 : Negative 1 : Positive 0x0000 to 0xFFFF 0x0000 to 0xFFFF Enabled On 0 RPM Enabled 1024 1750 RPM Positive 0x0000 0x00C0 lc nt fq ck ao am bd dc j8 Ramps Raise/Lower Current Loop Calibration Field Control Field Control Field Control Alarms Calibration Diagnostics Current Loop Field Control PID Field Control 0 : Disabled 1 : Enabled 0 : False 1 : True 0.10 to 50.00 0.2 to 4.0 AMPS xxx.xx % 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled 0 : Enabled 1 : Inhibited 0.9800 to 1.1000 xxx.xx % xxxx.x AMPS 0.00 to 100.00 % 0.000 to 10.000 Secs 0 : Quench 1 : Standby Disabled FALSE 2.00 0.2 Amps 0.00% Enabled Disabled Enabled 1.0000 0.00% 0.0 Amps 80.00% 0.100 Secs Quench i0 ij ds ok f3 eq ep aj f2 ic oz SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS CONFIGURE DRIVE Field Control 0 : Disabled 1 : Enabled Disabled eu 2 Field Control Voltage Control ft 2 DIAGNOSTICS SETUP PARAMETERS::FIELD CONTROL Field Control Field Control 0 : Voltage Control 1 : Current Control xxx.xx DEG 0.0 to 600.0 Secs 0.00 Deg 0.0 Secs f4 f5 Output CONFIGURE DRIVE SETUP PARAMETERS::OP STATION::START UP VALUES MENUS SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT DIAGNOSTICS ALARM STATUS ALARM STATUS SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPECIAL BLOCKS::PID Field Control Op Station 0.00 to 100.00 % (h) 0 : False 1 : True 67.0% TRUE fu oc Menus System Port P3 0 : Disabled 1 : Enabled 0x0000 to 0x0007 Enabled 0x0000 b1 j5 Alarms Alarms Alarms Current Loop Advanced 0 : False 1 : True 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0 : Disabled 1 : Enabled 0.0000 to 2.0000 True 0x0000 0x0200 Disabled 1.0000 de d8 d7 db hm Output Output Output Current Loop Current Loop Current Profile Current Profile Raise/Lower Setpoint Sum 1 Setpoint Sum 1 PID xxx.xx % (h) xxx.xx % (h) 0.00 to 200.00 % (h) 0.00 to 200.00 % (h) 0.1 to 600.0 Secs -200.00 to 200.00 % -200.00 to 200.00 % -300.00 to 300.00 % 0.0% 0.0% 200.00% 200.00% 10.0 Secs 0.00% 0.00% 0.00% bu bt cl ax h4 il cs le Output Output 2 2 Output Output 2 2 1 1 4 3 Output 2 Output Output Output, 1, 3 l7 f6 MN792 Table B-2 Parameters Listed by Name Continued Tag 411 423 202 409 17 172 R/W RW RW RW RW RW RW Name Input 2 Input 2 INT. DEFEAT INT. DEFEAT INT. GAIN INT. GAIN 402 203 620 359 RW RO RW RW INT.TIME.CONST Inverse Time O/P Invert Inverted 360 RW Inverted 361 RW Inverted 21 513 520 RW RW RW IR Compensation Jog Setpoint Jog Setpoint 218 219 496 528 RW RW RO RO Jog Speed 1 Jog Speed 2 Jog/Slack Last Alarm 375 517 RW RW Limit Local 511 262 421 527 357 RW RW RW RO RW Local Key Enable Lower Input MAIN CURR. LIMIT Master Bridge Max Demand 231 RW Max Value 234 RW Max Value 237 RW Max Value MN792 Keypad Menu SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPEED LOOP SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::SPECIAL BLOCKS::PID DIAGNOSTICS SETUP PARAMETERS::RAMPS SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::AUX I/O ALARM STATUS WB Block PID Setpoint Sum 1 Speed Loop PID Current Loop Field Control Range -300.00 to 300.00 % -200.00 to 200.00 % 0 : Off 1 : On 0 : Off 1 : On 0.00 to 200.00 0.00 to 100.00 Factory Setting 0.00% 0.00% Off Off 3.50 1.28 MN lf lr fm ld ah es PID Inverse Time Ramps Digout 1 (B5) 0.01 to 100.00 Secs xxx.xx % 0 : False 1 : True 0 : False 1 : True 5.00 Secs 200.0% False FALSE l6 fn Digout 2 (B6) 0 : False 1 : True FALSE k0 Digout 3 (B7) 0 : False 1 : True FALSE k1 Calibration Op Station Op Station 0.00 to 100.00 % 0.00 to 100.00 % 0.00 to 100.00 % 0.00% 5.00% 5.00% al o9 og Jog/Slack Jog/Slack Aux I/O Alarms -100.00 to 100.00 % -100.00 to 100.00 % 0 : Off 1 : On 20.00 % -5.00 % Off No Active g2 g3 ns oo SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) Setpoint Sum 1 Op Station 0.00 to 200.00 % 0 : False 1 : True 105.00% TRUE kf od Op Station Raise/Lower Current Loop Current Loop Speed Loop 0 : False 1 : True 0 : False 1 : True 0.00 to 200.00 % 0 : Off 1 : On 0.00 to 105.00 % TRUE FALSE 200.00% Off 105.00% o7 ha lp on jx Analog Input 1 -300.00 to 300.00 % 100.00% gf Analog Input 2 -300.00 to 300.00 % 100.00% gi Analog Input 3 -300.00 to 300.00 % 100.00% gl 0x0000 : No Active Alarms 0x0001 : Over Speed 0x0002 : Missing Pulse 0x0004 : Field Over I 0x0008 : Heatsink Trip 0x0010 : Thermistor 0x0020 : Over Volts (VA) 0x0040 : SPD Feed back 0x0080 : Encoder Failed 0x0100 : Field Failed 0x0200 : 3 Phase Failed 0x0400 : Phase Lock 0x0800 : 5703 RCV Error 0x1000 : Stall Trip 0x2000 : Over I Trip 0xf005 : External Trip 0x8000 : Accts Failed 0xf001 : Autotune Error 0xf002 : Autotune Aborted 0xf200 : Config Enabled 0xf400 : No Keypad 0xf006 : Remote Trip 0xff05 : PCB Version 0xff06 : Product Code Notes Output, 2, 4 jz Alarms 1 Output Output, 1 Output, 1 Parameter Table B-13 Table B-2 Parameters Listed by Name Continued Tag 240 R/W RW Name Max Value 243 RW Max Value 259 178 RW RW Max Value MAX VOLTS 358 RW Min Demand 179 RW MIN FLD.CURRENT 474 126 232 RW RW RW MIN PROFILE GAIN MIN SPEED Min Value 235 RW Min Value 238 RW Min Value 241 RW Min Value 244 RW Min Value 258 130 RW RW Min Value Mode 228 268 RW RW Mode Mode 473 43 RW RW Mode Modulus 44 RW Modulus 45 RW Modulus 362 RW Modulus 363 RW Modulus 48 88 406 521 407 464 RW RO RW RW RW RW NEG. I CLAMP NEG. I CLAMP Negative Limit NOM Motor Volts O/P SCALER(TRIM) Offset 465 RW Offset 212 RO Operating Mode B-14 Parameter Table Keypad Menu SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::RAMPS SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SETUP PARAMETERS::RAISE/LOWER SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP WB Block Analog Input 4 Range -300.00 to 300.00 % Factory Setting 100.00% MN go Analog Input 5 -300.00 to 300.00 % 200.00% gr Raise/Lower Field Control -300.00 to 300.00 % 0.00 to 100.00 % 100.00% 100.00% h7 ey Speed Loop -105.00 to 105.00 % -105.00% jy Field Control 0.00 to 100.00 % 10.00% ez PID Ramps Analog Input 1 0.00 to 100.00 % 0.00 to 100.00 % -300.00 to 300.00 % 20.00% 0.00% -100.00% n6 di gg Analog Input 2 -300.00 to 300.00 % -100.00% gj Analog Input 3 -300.00 to 300.00 % -100.00% gm Analog Input 4 -300.00 to 300.00 % -100.00% gp Analog Input 5 -300.00 to 300.00 % -200.00% gs Raise/Lower System Port P3 -100.00% 0 h6 dm SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPECIAL BLOCKS::PID SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SETUP PARAMETERS::CURRENT LOOP DIAGNOSTICS SETUP PARAMETERS::SPECIAL BLOCKS::PID CONFIGURE DRIVE SETUP PARAMETERS::SPECIAL BLOCKS::PID SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) DIAGNOSTICS Jog/Slack Advanced -300.00 to 300.00 % 0 : Disabled 1 : 5703 Master 2 : 5703 Slave 3 : CELite (EIASCII) 0 : False 1 : True 0 to 3 FALSE 0 gc hg PID Digout 1 (B5) 0 to 4 0 : False 1 : True 0 TRUE n5 b7 Digout 2 (B6) 0 : False 1 : True TRUE b8 Digout 3 (B7) 0 : False 1 : True TRUE b9 Analog Output 1 0 : False 1 : True FALSE k2 Analog Output 2 0 : False 1 : True FALSE k3 Current Loop Diagnostics PID Calibration PID Analog Output 1 -100.00 to 100.00 % xxx.xx % (h) -105.00 to 0.00 % 100 to 875 Volts -3.0000 to 3.0000 -100.00 to 100.00 % 0.00% -90.0% -100.00% 500 Volts 0.2000 0.00% bc cg la oh lb mw Analog Output 2 -100.00 to 100.00 % 0.00% mx Jog/Slack 0 : Stop 1 : Stop 2 : Jog Sp. 1 3 : Jog Sp. 2 4 : Run 5 : Take Up Sp. 1 6 : Take Up Sp. 2 7 : Crawl Stop fw Notes 2 Output 3 Output MN792 Table B-2 Parameters Listed by Name Continued Tag 493 R/W RO Name Output 188 198 RW RW Over Speed Level P3 Baud Rate 354 123 124 416 415 400 417 87 301 273 RW RW RW RO RO RW RO RO RW RW Parameter Save Peek Data Peek Scale PID Clamped PID Error PID O/P DEST PID Output POS. I CLAMP POS. I CLAMP POS. LOOP P GAIN 405 475 91 216 26 518 RW RO RW RW RW RW Positive Limit Profiled Gain PROG STOP I LIM PROG STOP LIMIT PROG Stop Time Program 80 16 173 RO RW RW Program Stop PROP. GAIN PROP. GAIN 271 RW PROP. GAIN 404 261 260 RW RW RW PROP. GAIN Raise Input Raise/Lower Dest 264 2 514 RO RW RW Raise/Lower O/P Ramp Accel Time Ramp Accel Time 3 515 RW RW Ramp Decel Time Ramp Decel Time 118 5 293 85 355 113 286 200 208 6 412 413 7 RW RW RW RO RW RO RW RW RW RW RW RW RW Ramp Hold Ramp Input RAMP O/P DEST Ramp Output Ramp Rate Ramping RAMPING THRESH. Rate Ratio 0 Ratio 1 Ratio 1 Ratio 2 Ratio 2 (A3) 187 RO Raw Input 125 201 RO RW Ready Regen Mode DIAGNOSTICS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::OP STATION::LOCAL RAMP SETUP PARAMETERS::RAMPS SETUP PARAMETERS::OP STATION::LOCAL RAMP SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM DIAGNOSTICS SETUP PARAMETERS::JOG/SLACK DIAGNOSTICS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP 541 RW REM Trip Delay SETUP PARAMETERS::CALIBRATION MN792 Keypad Menu SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SETUP PARAMETERS::CALIBRATION SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP WB Block Analog Input 2 Range xxx.xx % Factory Setting 0.00% MN np Notes Output, 2 Calibration 125.00% 9600 f8 fi 4 2 PARAMETER SAVE SYSTEM::PEEK SYSTEM::PEEK DIAGNOSTICS DIAGNOSTICS SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::OP STATION::START UP VALUES DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::RAISE/LOWER SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM Unallocated 0x0078 8.00 False 0.00% 0 0.00% 90.0% 100.00% 0.00% ju df dg lk lj l4 ll cf id hl 1 PID PID PID Output PID Diagnostics Current Loop Advanced 0.00 to 200.00 % 0:300 1:600 2:1200 3:2400 4:4800 5:9600 6:19200 Up To Action Requested 0x0000 to 0xFFFF -300.00 to 300.00 0 : False 1 : True xxx.xx % 0 to 549 xxx.xx % xxx.xx % (h) -100.00 to 100.00 % -200.00 to 200.00 % PID PID Stop Rates Stop Rates Stop Rates Op Station 0.00 to 105.00 % xxxx.x 0.00 to 200.00 % 0.0 to 600.0 Secs 0.1 to 600.0 Secs 0 : False 1 : True 100.00% 0.0 100.00% 60.0 Secs 0.1 Secs FALSE l9 n7 cj g0 aq oe Stop Rates Current Loop Field Control 0 : False 1 : True 0.00 to 200.00 0.00 to 100.00 False 45.00 0.10 c8 ag et Advanced 0.00 to 200.00 5.00 hj PID Raise/Lower Raise/Lower Output Raise/Lower Ramps Op Station 0.0 to 100.0 0 : False 1 : True 0 to 549 1.0 FALSE 0 l8 h9 h8 xxx.xx % 0.1 to 600.0 Secs 0.1 to 600.0 Secs 0.00% 10.0 Secs 10.0 Secs hc a2 oa Ramps Op Station 0.1 to 600.0 Secs 0.1 to 600.0 Secs 10.0 Secs 10.0 Secs a3 ob Ramps Ramps Ramp Output Ramps Jog/Slack Ramps Ramps Inverse Time Setpoint Sum 1 Setpoint Sum 1 PID PID Speed Loop 0 : Off 1 : On -105.00 to 105.00 % 0 to 549 xxx.xx % 0.1 to 600.0 Secs 0 : False 1 : True 0.00 to 100.00 % 0.1 to 600.0 Secs -3.0000 to 3.0000 -3.0000 to 3.0000 -3.0000 to 3.0000 -3.0000 to 3.0000 -3.0000 to 3.0000 Off 0.00% 291 0.00% 1.0 Secs False 0.50% 60.0 Secs 1.0000 1.0000 1.0000 1.0000 .0000 da a5 i5 cd jv d5 hy fk fs a6 lg lh a7 5703 xxx.xx % 0.00% f7 Output Alarms Current Loop 0 : False 1 : True 0 : 2Q (Non-regen) 1 : 4Q (Regen) 0.1 to 600.0 Secs False 2Q(Non-regen) dh fl Output 2 10.0 Secs p1 Alarms Output Output 2, 3 Output Output 4 Output Output Output 2, 3 Output Output 2, 4 Parameter Table B-15 Table B-2 Parameters Listed by Name Continued Tag 540 535 536 542 255 422 189 R/W RW RW RW RO RW RW RO Name REM Trip Inhibit REM.SEQ.ENABLE REM.SEQUENCE Remote Trip Reset Value Reset Value Scaled Input 537 171 RO RW SEQ Status Setpoint 512 519 RW RW Setpoint Setpoint 289 RW Setpoint 1 290 RO Setpoint 2 (A3) 291 RW Setpoint 3 41 RW Setpoint 4 132 RW SETPT. RATIO 133 RW SETPT. SIGN 292 8 9 RW RW RW SIGN 0 Sign 1 Sign 2 (A3) 97 RW Source Tag 98 RW Source Tag 99 RW Source Tag 134 251 RW RW Source Tag Source Tag 252 RW Source Tag 306 364 RW RW Source Tag Source Tag 366 RW Source Tag 368 RW Source Tag 370 RW Source Tag 454 RW Source Tag 456 RW Source Tag 458 RW Source Tag 460 RW Source Tag 467 RW Source Tag 469 RW Source Tag 32 RW SPD BRK1 (LOW) B-16 Parameter Table Keypad Menu SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O ALARM STATUS SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAMPS SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE I/O::CONFIGURE 5703 SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SETUP PARAMETERS::STANDSTILL SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 1 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 2 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 3 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 4 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 5 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 6 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 7 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 8 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 9 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 10 SETUP PARAMETERS::CURRENT PROFILE WB Block Alarms Aux I/O Aux I/O Alarms Raise/Lower Ramps 5703 Range 0 : Enabled 1 : Inhibited 0 : False, 1 : True 0x0000 to 0xFFFF 0 : False 1 : True -300.00 to 300.00 % -300.00 to 300.00 % xxx.xx % Factory Setting Enabled FALSE 0x0000 FALSE 0.00% 0.00% 0.00% MN p0 ov ow p2 h3 lq f9 Notes Aux I/O Field Control 0x0000 to 0xFFFF 0.00 to 100.00 % 0x0C03 100.00% ox er Output Op Station Op Station 0.00 to 100.00 % 0.00 to 100.00 % 0.00% 0.00% o8 of 1 Speed Loop -105.00 to 105.00 % 0.00% i1 Speed Loop xxx.xx % 0.00% i2 Speed Loop -105.00 to 105.00 % 0.00% i3 Speed Loop -105.00 to 105.00 % 0.00% b5 5703 -3.0000 to 3.0000 0.0000 do 5703 0 : Negative 1 : Positive Positive dp Setpoint Sum 1 Setpoint Sum 1 Speed Loop 0 : Negative 1 : Positive 0 : Negative 1 : Positive 0 : Negative 1 : Positive Positive Positive Positive i4 a8 a9 Digout 1 (B5) 0 to 549 77 cp 2, 3 Digout 2 (B6) 0 to 549 122 cq 2, 3 Digout 3 (B7) 0 to 549 125 cr 2, 3 5703 Analog Output 1 0 to 549 0 to 549 89 62 dq gz 2, 3 2, 3 Analog Output 2 0 to 549 63 h0 2, 3 Standstill Link 1 0 to 549 0 to 549 89 0 ii k4 2, 3, 4 2, 3 Link 2 0 to 549 0 k6 2, 3 Link 3 0 to 549 0 k8 2, 3 Link 4 0 to 549 0 ka 2, 3 Link 5 0 to 549 0 2, 3 Link 6 0 to 549 0 m m mo Link 7 0 to 549 0 mq 2, 3 Link 8 0 to 549 0 ms 2, 3 Link 9 0 to 549 0 mz 2, 3 Link 10 0 to 549 0 n1 2, 3 Current Profile 0.00 to 100.00 % (h) 100.00% aw 2 2 1 Output, 1 Output, 2 Output 2, 3 MN792 Table B-2 Parameters Listed by Name Continued Tag 269 R/W RW 31 270 RW RW 547 13 272 RW RW RW 14 180 89 297 81 47 WB Block Advanced Range 0.00 to 100.00 % Factory Setting 1.00% MN hh Notes Current Profile Advanced 0.00 to 100.00 % (h) 0.00 to 100.00 % 100.00% 5.00% av hi 2 Menus Speed Loop Advanced 0.000 to 1.000 0.001 to 30.000 Secs 0.001 to 30.000 Secs 0.000 0.500 Secs 0.500 Secs p7 ad hk RW RW RO RO RW RW Keypad Menu SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SPD BRK2 (HIGH) SETUP PARAMETERS::CURRENT PROFILE SPD BRK2 (HIGH) SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SPD.FBK.FILTER SETUP PARAMETERS::SPEED LOOP SPD.INT.TIME CONFIGURE DRIVE SPD.INT.TIME SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SPD.PROP.GAIN CONFIGURE DRIVE SPDFBK ALM LEVEL SETUP PARAMETERS::CALIBRATION Speed Demand DIAGNOSTICS Speed Error DIAGNOSTICS SPEED FBK ALARM SETUP PARAMETERS::INHIBIT ALARMS SPEED FBK SELECT CONFIGURE DRIVE Speed Loop Calibration Stop Rates Diagnostics Alarms Speed Loop 10 50.00% 0.00% -0.01% Enabled Arm Volts Fbk ae f0 ch i9 c9 bb 2 Output Output 472 207 549 63 294 RO RO RO RO RW SPEED FBK STATE Speed Feedback Speed LOOP O/P Speed Setpoint SPT SUM 1 DEST ALARM STATUS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM False 0.01% 0.00% 0.00% 289 n4 fr p9 br i6 Output Output Output, 2 Output 2, 3 86 263 28 112 224 11 68 217 27 29 374 308 253 254 506 RO RW RW RO RW RW RO RW RW RW RO RO RW RW RO SPT SUM OUTPUT Stall Threshold Stall Trip Stall Trip Stall Trip Delay Standstill Logic Start (C3) Stop Limit Stop Time Stop Zero Speed System Reset Tach Input Take Up 1 Take Up 2 TEC Option Fault DIAGNOSTICS SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::INHIBIT ALARMS ALARM STATUS SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::STANDSTILL DIAGNOSTICS SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SERIAL LINKS::TEC OPTION Unallocated Diagnostics Speed Loop Speed Loop Setpoint Sum 1 Output Setpoint Sum 1 Calibration Alarms Alarms Calibration Standstill Aux I/O Stop Rates Stop Rates Stop Rates Unallocated Diagnostics Jog/Slack Jog/Slack Tec Option 0.00 to 200.00 0.00 to 100.00 % (h) xxx.xx % xxx.xx % 0 : Enabled 1 : Inhibited 0 : Arm Volts Fbk 1 : Analog Tach 2 : Encoder 3 : Encoder/Analog 0 : False 1 : True xxx.xx % -200 to 200 % xxx.xx % 0 to 549 0.00% 95.00% Inhibited OK 10.0 Secs Disabled Off 60.0 Secs 10.0 Secs 2.00% True 0.0% 5.00% -5.00% None ce hb as d4 g8 ab bw g1 ar at ke ik h1 h2 o2 Output 501 502 503 504 505 508 509 500 RW RW RW RW RW RO RO RW TEC Option IN 1 TEC Option IN 2 TEC Option IN 3 TEC Option IN 4 TEC Option IN 5 TEC Option OUT 1 TEC Option OUT 2 TEC Option Type SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option 0 0 0 0 0 0 0 None nx ny nz o0 o1 o4 o5 nw 507 RO TEC Option VER SERIAL LINKS::TEC OPTION Tec Option xxx.xx % 0.00 to 200.00 % 0 : Enabled 1 : Inhibited 0 : OK 1 : Failed 0.1 to 600.0 Secs 0 : Disabled 1 : Enabled 0 : Off 1 : On 0.0 to 600.0 Secs 0.1 to 600.0 Secs 0.00 to 100.00 % 0 : False 1 : True xxx.xx % (h) -100.00 to 100.00 % -100.00 to 100.00 % 0 : None 1 : Parameter 2 : Type Mismatch 3 : Self Test 4 : Hardware 5 : Missing -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 xxxxx xxxxx 0 : None 1 : Rs485 2 : Profibus Dp 3 : Link 4 : Device Net 5 : Can Open 6 : Lonworks 7 : Type 7 0x0000 to 0xFFFF 0x0000 o3 MN792 Name SPD BRK1 (LOW) Output Output Output Output Output Output, 1 Output, 1 Output, 1 Parameter Table B-17 Table B-2 Parameters Listed by Name Continued Tag 57 337 195 R/W RO RO RW Name Terminal Volts Thermistor State Threshold (>) 196 RW Threshold (>) 197 RW Threshold (>) 305 181 59 64 62 58 330 RW RO RO RO RO RO RW Trip Reset Unfil. Field FBK UNFIL.ENCODER UNFIL.SPD.ERROR UNFIL.SPD.FBK UNFIL.TACH INPUT UNIT ID (UID) 618 104 RO RW Up To Field Value For False 107 RW Value For False 110 RW Value For False 103 RW Value For True 106 RW Value For True 109 RW Value For True 155 543 285 RO RW RW Version Number Zero CAL Inputs ZERO IAD LEVEL 284 RW ZERO SPD. LEVEL 10 12 RW RW Zero SPD. Offset Zero Threshold B-18 Parameter Table Keypad Menu DIAGNOSTICS ALARM STATUS SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SETUP PARAMETERS::INHIBIT ALARMS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SETUP PARAMETERS::FIELD CONTROL SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SERIAL LINKS::SYSTEM PORT (P3) CONFIGURE DRIVE SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ZERO SPD. QUENCH SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ZERO SPD. QUENCH SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::STANDSTILL WB Block Calibration Unallocated Digout 1 (B5) Range xxx.xx % (h) 0 : False 1 : True -300.00 to 300.00 % Factory Setting 0.0% False 0.00% MN bl jd ff Notes Output Output 2 Digout 2 (B6) -300.00 to 300.00 % 0.00% fg 2 Digout 3 (B7) -300.00 to 300.00 % 0.00% fh 2 Alarms Calibration Calibration Speed Loop Speed Loop Calibration System Port P3 0 : False 1 : True xxx.xx % xxxxx RPM xxx.xx % xxx.xx % xxx.xx % (h) 0x0000 to 0x000F TRUE 0.00% 0 RPM 0.00% 0.03% 0.0% 0x0000 ih f1 bn bs bq bm j6 Output Output Output Output Output Field Control Digital Input 1 0 : False 1 : True -300.00 to 300.00 % False 0.00% cw Digital Input 2 -300.00 to 300.00 % 0.00% cz Digital Input 3 -300.00 to 300.00 % 0.00% d2 Digital Input 1 -300.00 to 300.00 % 0.01% cv Digital Input 2 -300.00 to 300.00 % 0.01% cy Digital Input 3 -300.00 to 300.00 % 0.01% d1 Unallocated Advanced 0x0000 to 0xFFFF Up To Action Requested 0.00 to 200.00 % 1.50% eb p3 hx Advanced 0.00 to 200.00 % 0.50% hw Calibration Standstill -5.00 to 5.00 % 0.00 to 100.00 % 0.00% 2.00% aa ac Output Output 1, 2, 3, 4 MN792 Parameter Values Continued R/W: RO = Read Only, RW = Read / Write Table B-3 Parameters Listed by Keypad Menu Tag 116 115 528 R/W RO RO RO Name Health Store Health Word Last Alarm Keypad Menu ALARM STATUS ALARM STATUS ALARM STATUS WB Block Alarms Alarms Alarms Range 0x0000 to 0xFFFF 0x0000 to 0xFFFF 542 472 112 337 523 18 39 15 24 22 49 524 209 RO RO RO RO RW RO RW RW RW RW RW RW RW Remote Trip SPEED FBK STATE Stall Trip Thermistor State Armature Current Autotune Configure Enable CUR.LIMIT/SCALER Encoder Lines Encoder RPM ENCODER SIGN Field Current FLD.CTRL MODE ALARM STATUS ALARM STATUS ALARM STATUS ALARM STATUS CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE Alarms Unallocated Alarms Unallocated Calibration Current Loop Unallocated Current Loop Calibration Calibration Speed Loop Calibration Field Control 210 521 13 14 47 RW RW RW RW RW FLD.VOLTS RATIO NOM Motor Volts SPD.INT.TIME SPD.PROP.GAIN SPEED FBK SELECT CONFIGURE CONFIGURE CONFIGURE CONFIGURE CONFIGURE Field Control Calibration Speed Loop Speed Loop Speed Loop 543 61 67 50 51 52 53 54 55 56 605 RW RO RO RO RO RO RO RO RO RO RO Zero CAL Inputs ACTUAL NEG I LIM ACTUAL POS I LIM ANIN 1 (A2) ANIN 2 (A3) ANIN 3 (A4) ANIN 4 (A5) ANIN 5 (A6) ANOUT 1 (A7) ANOUT 2 (A8) ARM Volts FBK CONFIGURE DRIVE DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS 0 : False 1 : True 0 : False 1 : True 0 : OK 1 : Failed 0 : False 1 : True 2.0 to 15.0 AMPS 0 : Off 1 : On 0 : Disabled 1 : Enabled 0.00 to 200.00 % 10 to 5000 0 to 6000 RPM 0 : Negative 1 : Positive 0.2 to 4.0 AMPS 0 : Voltage Control 1 : Current Control 0.00 to 100.00 % (h) 100 to 875 Volts 0.001 to 30.000 Secs 0.00 to 200.00 0 : Arm Volts Fbk 1 : Analog Tach 2 : Encoder 3 : Encoder/Analog Up To Action Requested xxx.xx % (h) xxx.xx % (h) xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS xxx.xx VOLTS (h) xxx.xx VOLTS (h) MN792 DRIVE DRIVE DRIVE DRIVE DRIVE Diagnostics Diagnostics Analog Input 1 Analog Input 2 Analog Input 3 Analog Input 4 Analog Input 5 Analog Output 1 Analog Output 2 Unallocated 0x0000 : No Active Alarms 0x0001 : Over Speed 0x0002 : Missing Pulse 0x0004 : Field Over I 0x0008 : Heatsink Trip 0x0010 : Thermistor 0x0020 : Over Volts (VA) 0x0040 : SPD Feed back 0x0080 : Encoder Failed 0x0100 : Field Failed 0x0200 : 3 Phase Failed 0x0400 : Phase Lock 0x0800 : 5703 RCV Error 0x1000 : Stall Trip 0x2000 : Over I Trip 0xf005 : External Trip 0x8000 : Accts Failed 0xf001 : Autotune Error 0xf002 : Autotune Aborted 0xf200 : Config Enabled 0xf400 : No Keypad 0xf006 : Remote Trip 0xff05 : PCB Version 0xff06 : Product Code Factory Setting 0x0000 0x0200 No Active Alarms MN d8 d7 oo Notes Output Output Output, 1 FALSE False OK False 2.0 Amps Off Disabled 90.00% 1024 1750 RPM Positive 0.2 Amps Voltage Control p2 n4 d4 jd oj ai b3 af ao am bd ok ft Output, 1 Output Output Output 3 Output, 1 2 67.0% 500 Volts 0.500 Secs 10 Arm Volts Fbk fu oh ad ae bb 2 -90.0% 90.00% 0.00V 0.00V 0.00V 0.00V 10.00V 0.00V 0.00V 0 Volts p3 bp bv be bf bg bh bi bj bk 2 2 3 2 3 1, 2, 3, 4 Output Output Output Output Output Output Output Output Output Output Parameter Table B-19 Table B-3 Parameters Listed by Keypad Menu Continued Tag 42 79 78 77 60 525 83 299 538 298 71 72 73 69 70 74 75 76 84 376 82 206 183 169 300 539 184 122 66 65 203 88 212 R/W RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO Name At Current Limit At Standstill At Zero Setpoint At Zero Speed BACK EMF Coast Stop Contactor Closed Current Demand Current FBK.Amps Current Feedback DIGIN 1 (C6) DIGIN 2 (C7) DIGIN 3 (C8) Digital Input C4 Digital Input C5 DIGOUT 1 (B5) DIGOUT 2 (B6) DIGOUT 3 (B7) Drive Enable Drive Running Drive Start Encoder Field Demand Field Enabled FIELD I FBK. Field I FBK.AMPS FLD.FIRING ANGLE Health LED IaDmd UNFILTERED IaFbk UNFILTERED Inverse Time O/P NEG. I CLAMP Operating Mode Keypad Menu DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS WB Block Current Loop Standstill Standstill Standstill Calibration Stop Rates Unallocated Diagnostics Current Loop Diagnostics Digital Input 1 Digital Input 2 Digital Input 3 Aux I/O Aux I/O Digout 1 (B5) Digout 2 (B6) Digout 3 (B7) Diagnostics Unallocated Diagnostics Diagnostics Field Control Field Control Diagnostics Current Loop Field Control Alarms Current Loop Current Loop Inverse Time Diagnostics Jog/Slack 416 415 417 87 80 264 85 113 125 89 297 207 549 63 86 68 374 308 57 181 RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO PID Clamped PID Error PID Output POS. I CLAMP Program Stop Raise/Lower O/P Ramp Output Ramping Ready Speed Demand Speed Error Speed Feedback Speed LOOP O/P Speed Setpoint SPT SUM OUTPUT Start (C3) System Reset Tach Input Terminal Volts Unfil. Field FBK DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS PID PID PID Diagnostics Stop Rates Raise/Lower Ramps Ramps Alarms Stop Rates Diagnostics Diagnostics Speed Loop Speed Loop Setpoint Sum 1 Aux I/O Unallocated Diagnostics Calibration Calibration B-20 Parameter Table Range 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True xxx.xx % (h) 0 : False 1 : True 0 : Off 1 : On xxx.xx % xxxx.x AMPS xxx.xx % 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Disabled 1 : Enabled 0 : False 1 : True 0 : Off 1 : On xxxxx RPM xxx.xx % 0 : Disabled 1 : Enabled xxx.xx % xxxx.x AMPS xxx.xx DEG 0 : False 1 : True xxx.xx % (h) xxx.xx % (h) xxx.xx % xxx.xx % (h) 0 : Stop 1 : Stop 2 : Jog Sp. 1 3 : Jog Sp. 2 4 : Run 5 : Take Up Sp. 1 6 : Take Up Sp. 2 7 : Crawl 0 : False 1 : True xxx.xx % xxx.xx % xxx.xx % (h) 0 : False 1 : True xxx.xx % xxx.xx % 0 : False 1 : True 0 : False 1 : True xxx.xx % xxx.xx % xxx.xx % -200 to 200 % xxx.xx % xxx.xx % 0 : Off 1 : On 0 : False 1 : True xxx.xx % (h) xxx.xx % (h) xxx.xx % Factory Setting False True True True 0.0% FALSE Off 0.00% 0.0 Amps 0.00% Off Off Off Off On On On Off Disabled False Off 0 RPM 0.00% Disabled 0.00% 0.0 Amps 0.00 Deg True 0.0% 0.0% 200.0% -90.0% Stop MN b6 c7 c6 c5 bo ol cb ib oy ia bz c0 c1 bx by c2 c3 c4 cc kg ca fq f3 ep ic oz f4 de bu bt fn cg fw Notes Output Output Output Output Output Output Output Output Output, 1, 3 Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output, 1, 3 Output Output Output Output Output, 2, 4 Output Output False 0.00% 0.00% 90.0% False 0.00% 0.00% False False 0.00% -0.01% 0.01% 0.00% 0.00% 0.00% Off True 0.0% 0.0% 0.00% lk lj ll cf c8 hc cd d5 dh ch i9 fr p9 br ce bw ke ik bl f1 Output Output Output Output Output Output Output Output Output Output Output Output Output, 2 Output Output Output Output Output Output Output MN792 Table B-3 Parameters Listed by Keypad Menu Continued Tag 59 64 62 58 37 354 121 120 155 130 R/W RO RO RO RO RW RW RW RW RO RW Name UNFIL.ENCODER UNFIL.SPD.ERROR UNFIL.SPD.FBK UNFIL.TACH INPUT FULL MENUS Parameter Save Change Password Enter Password Version Number Mode Keypad Menu DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS MENUS PARAMETER SAVE PASSWORD PASSWORD SERIAL LINKS::SYSTEM PORT (P3) SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP 198 RW P3 Baud Rate SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP 187 RO Raw Input 189 RO Scaled Input 132 RW SETPT. RATIO 133 RW SETPT. SIGN 332 RW Error Report 329 RW GROUP ID (GID) 330 RW UNIT ID (UID) 506 RO TEC Option Fault SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SERIAL LINKS::TEC OPTION 501 502 503 504 505 508 509 500 RW RW RW RW RW RO RO RW TEC Option IN 1 TEC Option IN 2 TEC Option IN 3 TEC Option IN 4 TEC Option IN 5 TEC Option OUT 1 TEC Option OUT 2 TEC Option Type SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option 507 128 129 94 95 96 168 RO RW RW RW RW RW RW TEC Option VER ANOUT 1 ANOUT 2 AUX DIGOUT 1 AUX DIGOUT 2 AUX DIGOUT 3 Aux Enable SERIAL LINKS::TEC OPTION SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O Tec Option Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O MN792 WB Block Calibration Speed Loop Speed Loop Calibration Menus Unallocated Factory Setting 0 RPM 0.00% 0.03% 0.0% Enabled 5703 Range xxxxx RPM xxx.xx % xxx.xx % xxx.xx % (h) 0 : Disabled 1 : Enabled Up To Action Requested 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0 : Disabled 1 : 5703 Master 2 : 5703 Slave 3 : CELite (EIASCII) 0:300 1:600 2:1200 3:2400 4:4800 5:9600 6:19200 xxx.xx % Notes Output Output Output Output 0 MN bn bs bq bm b1 ju dd dc eb dm 9600 fi 2 0.00% f7 Output 5703 xxx.xx % 0.00% f9 Output, 2 5703 -3.0000 to 3.0000 0.0000 do 5703 0 : Negative 1 : Positive Positive dp System Port P3 0x0000 to 0xFFFF 0x00C0 j8 System Port P3 0x0000 to 0x0007 0x0000 j5 System Port P3 0x0000 to 0x000F 0x0000 j6 Tec Option 0 : None 1 : Parameter 2 : Type Mismatch 3 : Self Test 4 : Hardware 5 : Missing -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 xxxxx xxxxx 0 : None 1 : Rs485 2 : Profibus Dp 3 : Link 4 : Device Net 5 : Can Open 6 : Lonworks 7 : Type 7 0x0000 to 0xFFFF -100.00 to 100.00 % -100.00 to 100.00 % 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On None o2 0 0 0 0 0 0 0 None nx ny nz o0 o1 o4 o5 nw 0x0000 0.00% 0.00% Off Off Off On o3 dk dl cm cn co eo Unallocated System Port P3 0x0000 0x0000 1 1 Output 1 Output Output, 1 Output, 1 Output, 1 Parameter Table B-21 Table B-3 Parameters Listed by Keypad Menu Continued Tag 227 161 497 496 535 536 537 23 25 R/W RW RW RO RO RW RW RO RW RW Name AUX JOG AUX START Enable Jog/Slack REM.SEQ.ENABLE REM.SEQUENCE SEQ Status Analog TACH CAL Armature I (A9) Keypad Menu SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION WB Block Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Calibration Calibration 20 182 21 188 541 180 263 224 10 30 90 137 136 119 17 421 527 48 301 16 201 RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RW RW RW RW Armature V CAL. Field I CAL. IR Compensation Over Speed Level REM Trip Delay SPDFBK ALM LEVEL Stall Threshold Stall Trip Delay Zero SPD. Offset Additional DEM Bipolar Clamps Discontinuous Feed Forward I DMD. ISOLATE INT. GAIN MAIN CURR. LIMIT Master Bridge NEG. I CLAMP POS. I CLAMP PROP. GAIN Regen Mode SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP Calibration Calibration Calibration Calibration Alarms Calibration Calibration Calibration Calibration Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop 93 33 32 31 170 617 186 RW RW RW RW RW RW RW SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::FIELD CONTROL 185 RW 618 172 RO RW IMAX BRK1(SPD1) IMAX BRK2(SPD2) SPD BRK1 (LOW) SPD BRK2 (HIGH) Field Enable Field I Thresh FLD. QUENCH MODE FLD.QUENCH DELAY Up To Field INT. GAIN 173 RW PROP. GAIN 171 RW Setpoint 192 RW BEMF FBK LAG 191 RW BEMF FBK LEAD 177 RW EMF GAIN 176 RW EMF LAG 175 RW EMF LEAD 174 RW FLD. WEAK ENABLE B-22 Parameter Table Factory Setting On On On Off FALSE 0x0000 0x0C03 1.0000 Bipolar MN gb eh nt ns ov ow ox an ap 1.0000 1.0000 0.00% 125.00% 10.0 Secs 50.00% 95.00% 10.0 Secs 0.00% 0.00% Disabled 12.00% 2.00 Disabled 3.50 200.00% Off 0.00% 100.00% 45.00 2Q(Non-regen) ak f2 al f8 p1 f0 hb g8 aa au ci dt ds db ah lp on bc id ag fl Current Profile Current Profile Current Profile Current Profile Field Control Field Control Field Control Range 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : False, 1 : True 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0.9800 to 1.1000 0 : UNIPOLAR 1 : BIPOLAR 0.9800 to 1.1000 0.9800 to 1.1000 0.00 to 100.00 % 0.00 to 200.00 % 0.1 to 600.0 Secs 0.00 to 100.00 % (h) 0.00 to 200.00 % 0.1 to 600.0 Secs -5.00 to 5.00 % -200.00 to 200.00 % 0 : Disabled 1 : Enabled 0.00 to 200.00 % 0.10 to 50.00 0 : Disabled 1 : Enabled 0.00 to 200.00 0.00 to 200.00 % 0 : Off 1 : On -100.00 to 100.00 % -100.00 to 100.00 % 0.00 to 200.00 0 : 2Q (Non-regen) 1 : 4Q (Regen) 0.00 to 200.00 % (h) 0.00 to 200.00 % (h) 0.00 to 100.00 % (h) 0.00 to 100.00 % (h) 0 : Disabled 1 : Enabled 0.00 to 100.00 % 0 : Quench 1 : Standby 200.00% 200.00% 100.00% 100.00% Enabled 80.00% Quench cl ax aw av eq SETUP PARAMETERS::FIELD CONTROL Field Control 0.0 to 600.0 Secs 0.0 Secs f5 SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS Field Control Field Control 0 : False 1 : True 0.00 to 100.00 False 1.28 es Field Control 0.00 to 100.00 0.10 et Field Control 0.00 to 100.00 % 100.00% er Field Control 10 to 5000 100 fc Field Control 10 to 5000 100 fb Field Control 0.00 to 100.00 0.30 ex Field Control 0.00 to 200.00 40.00 ew Field Control 0.10 to 50.00 2.00 ev Field Control 0 : Disabled 1 : Enabled Disabled eu Notes Output Output 2 1 Output 4 4 Output, 1 2 2 2 2 2 2 f6 Output 2 MN792 Table B-3 Parameters Listed by Keypad Menu Continued Tag 178 R/W RW Name MAX VOLTS 179 RW MIN FLD.CURRENT 111 92 19 540 81 28 305 204 199 200 225 218 219 228 355 253 254 514 RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW 5703 RCV ERROR Encoder Alarm Field Fail REM Trip Inhibit SPEED FBK ALARM Stall Trip Trip Reset Aiming Point Delay Rate Crawl Speed Jog Speed 1 Jog Speed 2 Mode Ramp Rate Take Up 1 Take Up 2 Ramp Accel Time 515 RW Ramp Decel Time 513 511 512 516 RW RW RW RW Jog Setpoint Local Key Enable Setpoint Forward 520 RW Jog Setpoint 517 RW Local 518 RW Program 519 RW Setpoint 257 307 256 262 259 258 261 255 266 287 4 288 620 126 2 3 118 5 286 422 131 420 419 RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW Decrease Rate External Reset Increase Rate Lower Input Max Value Min Value Raise Input Reset Value % S-RAMP Auto Reset Constant Accel External Reset Invert MIN SPEED Ramp Accel Time Ramp Decel Time Ramp Hold Ramp Input RAMPING THRESH. Reset Value Deadband Width Divider 0 Divider 1 MN792 Keypad Menu SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::OP STATION::LOCAL RAMP SETUP PARAMETERS::OP STATION::LOCAL RAMP SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 WB Block Field Control Range 0.00 to 100.00 % Factory Setting 100.00% MN ey Notes Field Control 0.00 to 100.00 % 10.00% ez 2 Alarms Alarms Alarms Alarms Alarms Alarms Alarms Inverse Time Inverse Time Inverse Time Jog/Slack Jog/Slack Jog/Slack Jog/Slack Jog/Slack Jog/Slack Jog/Slack Op Station 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : False 1 : True 0.00 to 103.00 % 0.1 to 600.0 Secs 0.1 to 600.0 Secs -100.00 to 100.00 % -100.00 to 100.00 % -100.00 to 100.00 % 0 : False 1 : True 0.1 to 600.0 Secs -100.00 to 100.00 % -100.00 to 100.00 % 0.1 to 600.0 Secs Enabled Enabled Enabled Enabled Enabled Inhibited TRUE 103.00% 10.0 Secs 60.0 Secs 10.00% 20.00 % -5.00 % FALSE 1.0 Secs 5.00% -5.00% 10.0 Secs d3 ck aj p0 c9 as ih fo fj fk g9 g2 g3 gc jv h1 h2 oa Op Station 0.1 to 600.0 Secs 10.0 Secs ob Op Station Op Station Op Station Op Station 0.00 to 100.00 % 0 : False 1 : True 0.00 to 100.00 % 0 : False 1 : True 5.00% TRUE 0.00% TRUE o9 o7 o8 oc Op Station 0.00 to 100.00 % 5.00% og Op Station 0 : False 1 : True TRUE od Op Station 0 : False 1 : True FALSE oe Op Station 0.00 to 100.00 % 0.00% of Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 0.1 to 600.0 Secs 0 : False 1 : True 0.1 to 600.0 Secs 0 : False 1 : True -300.00 to 300.00 % -300.00 to 300.00 % 0 : False 1 : True -300.00 to 300.00 % 0.00 to 100.00 % 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled 0 : False 1 : True 0.00 to 100.00 % 0.1 to 600.0 Secs 0.1 to 600.0 Secs 0 : Off 1 : On -105.00 to 105.00 % 0.00 to 100.00 % -300.00 to 300.00 % 0.00 to 100.00 % (h) -3.0000 to 3.0000 -3.0000 to 3.0000 10.0 Secs FALSE 10.0 Secs FALSE 100.00% -100.00% FALSE 0.00% 2.50% Enabled Enabled Disabled False 0.00% 10.0 Secs 10.0 Secs Off 0.00% 0.50% 0.00% 0.0% 1.0000 1.0000 h5 ij h4 ha h7 h6 h9 h3 he hz a4 i0 2, 4 2, 4 2, 4 1 1 di a2 a3 da a5 hy lq dn lo ln Parameter Table B-23 Table B-3 Parameters Listed by Keypad Menu Continued Tag 309 100 423 375 208 6 292 8 401 418 414 408 403 410 411 409 402 474 473 406 407 405 475 404 412 413 202 547 274 R/W RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RW RW RW RW RW RW Name Input 0 Input 1 Input 2 Limit Ratio 0 Ratio 1 SIGN 0 Sign 1 DERIVATIVE TC Divider 1 Divider 2 Enable FILTER T.C. Input 1 Input 2 INT. DEFEAT INT.TIME.CONST MIN PROFILE GAIN Mode Negative Limit O/P SCALER(TRIM) Positive Limit Profiled Gain PROP. GAIN Ratio 1 Ratio 2 INT. DEFEAT SPD.FBK.FILTER I GAIN IN RAMP 273 RW POS. LOOP P GAIN 268 RW Mode 271 RW PROP. GAIN 269 RW SPD BRK1 (LOW) 270 RW SPD BRK2 (HIGH) 272 RW SPD.INT.TIME 285 RW ZERO IAD LEVEL 284 RW ZERO SPD. LEVEL 357 RW Max Demand 358 RW Min Demand 7 RW Ratio 2 (A3) 289 RW Setpoint 1 290 RO Setpoint 2 (A3) 291 RW Setpoint 3 41 RW Setpoint 4 9 RW Sign 2 (A3) B-24 Parameter Table Keypad Menu SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPEED LOOP SETUP PARAMETERS::SPEED LOOP SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ZERO SPD. QUENCH SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ZERO SPD. QUENCH SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS WB Block Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID Speed Loop Menus Advanced Range -200.00 to 200.00 % -200.00 to 200.00 % -200.00 to 200.00 % 0.00 to 200.00 % -3.0000 to 3.0000 -3.0000 to 3.0000 0 : Negative 1 : Positive 0 : Negative 1 : Positive 0.000 to 10.000 Secs -3.0000 to 3.0000 -3.0000 to 3.0000 0 : Disabled 1 : Enabled 0.000 to 10.000 Secs -300.00 to 300.00 % -300.00 to 300.00 % 0 : Off 1 : On 0.01 to 100.00 Secs 0.00 to 100.00 % 0 to 4 -105.00 to 0.00 % -3.0000 to 3.0000 0.00 to 105.00 % xxxx.x 0.0 to 100.0 -3.0000 to 3.0000 -3.0000 to 3.0000 0 : Off 1 : On 0.000 to 1.000 0.0000 to 2.0000 Factory Setting 0.00% 0.00% 0.00% 105.00% 1.0000 1.0000 Positive Positive 0.000Secs 1.0000 1.0000 Enabled 0.100 Secs 0.00% 0.00% Off 5.00 Secs 20.00% 0 -100.00% 0.2000 100.00% 0.0 1.0 1.0000 1.0000 Off 0.000 1.0000 MN il cs lr kf fs a6 i4 a8 l5 lm li lc l7 le lf ld l6 n6 n5 la lb l9 n7 l8 lg lh fm p7 hm Notes Advanced -200.00 to 200.00 % 0.00% hl 4 Advanced 0 to 3 0 hg Advanced 0.00 to 200.00 5.00 hj Advanced 0.00 to 100.00 % 1.00% hh Advanced 0.00 to 100.00 % 5.00% hi Advanced 0.001 to 30.000 Secs 0.500 Secs hk Advanced 0.00 to 200.00 % 1.50% hx Advanced 0.00 to 200.00 % 0.50% hw Speed Loop 0.00 to 105.00 % 105.00% jx Speed Loop -105.00 to 105.00 % -105.00% jy Speed Loop -3.0000 to 3.0000 .0000 a7 Speed Loop -105.00 to 105.00 % 0.00% i1 Speed Loop xxx.xx % 0.00% i2 Speed Loop -105.00 to 105.00 % 0.00% i3 Speed Loop -105.00 to 105.00 % 0.00% b5 Speed Loop 0 : Negative 1 : Positive Positive a9 Output Output MN792 Table B-3 Parameters Listed by Keypad Menu Continued Tag 306 11 12 302 594 91 216 26 217 27 29 230 R/W RW RW RW RW RW RW RW RW RW RW RW RW Name Source Tag Standstill Logic Zero Threshold Contactor Delay CURR Decay Rate PROG STOP I LIM PROG STOP LIMIT PROG Stop Time Stop Limit Stop Time Stop Zero Speed Calibration 246 RW Destination Tag 231 RW Max Value 232 RW Min Value 233 RW Calibration 234 RW Max Value 235 RW Min Value 493 RO Output 236 RW Calibration 249 RW Destination Tag 237 RW Max Value 238 RW Min Value 239 RW Calibration 250 RW Destination Tag 240 RW Max Value 241 RW Min Value 242 RW Calibration 247 RW Destination Tag 243 RW Max Value 244 RW Min Value 245 RW % TO GET 10V 362 RW Modulus 464 RW Offset 251 RW Source Tag 248 RW % TO GET 10V 363 RW Modulus MN792 Keypad Menu SETUP PARAMETERS::STANDSTILL SETUP PARAMETERS::STANDSTILL SETUP PARAMETERS::STANDSTILL SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) WB Block Standstill Standstill Standstill Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Analog Input 1 Range 0 to 549 0 : Disabled 1 : Enabled 0.00 to 100.00 % 0.1 to 600.0 Secs 0 to 200.00 0.00 to 200.00 % 0.0 to 600.0 Secs 0.1 to 600.0 Secs 0.0 to 600.0 Secs 0.1 to 600.0 Secs 0.00 to 100.00 % -3.0000 to 3.0000 Factory Setting 89 Disabled 2.00% 1.0 Secs 0.00 100.00% 60.0 Secs 0.1 Secs 60.0 Secs 10.0 Secs 2.00% 1.0000 MN ii ab ac ie Analog Input 1 0 to 549 100 gu Analog Input 1 -300.00 to 300.00 % 100.00% gf Analog Input 1 -300.00 to 300.00 % -100.00% gg Analog Input 2 -3.0000 to 3.0000 1.0000 gh Analog Input 2 -300.00 to 300.00 % 100.00% gi Analog Input 2 -300.00 to 300.00 % -100.00% gj Analog Input 2 xxx.xx % 0.00% np Analog Input 3 -3.0000 to 3.0000 1.0000 gk Analog Input 3 0 to 549 5 gx Analog Input 3 -300.00 to 300.00 % 100.00% gl Analog Input 3 -300.00 to 300.00 % -100.00% gm Analog Input 4 -3.0000 to 3.0000 1.0000 gn Analog Input 4 0 to 549 48 gy Analog Input 4 -300.00 to 300.00 % 100.00% go Analog Input 4 -300.00 to 300.00 % -100.00% gp Analog Input 5 -3.0000 to 3.0000 1.0000 gq Analog Input 5 0 to 549 301 gv Analog Input 5 -300.00 to 300.00 % 200.00% gr Analog Input 5 -300.00 to 300.00 % -200.00% gs Analog Output 1 -300.00 to 300.00 % 100.00% gt Analog Output 1 0 : False 1 : True FALSE k2 Analog Output 1 -100.00 to 100.00 % 0.00% mw Analog Output 1 0 to 549 62 gz Analog Output 2 -300.00 to 300.00 % 100.00% gw Analog Output 2 0 : False 1 : True FALSE k3 Notes 2, 3, 4 cj g0 aq g1 ar at ge 2, 3 Output, 2 2, 3 2, 3 2, 3 2, 3 Parameter Table B-25 Table B-3 Parameters Listed by Keypad Menu Continued Tag 465 R/W RW Name Offset 252 RW Source Tag 400 260 RW RW PID O/P DEST Raise/Lower Dest Keypad Menu SYSTEM::CONFIGURE PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE SYSTEM::CONFIGURE 293 294 RW RW RAMP O/P DEST SPT SUM 1 DEST SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM 135 RW Destination Tag SYSTEM::CONFIGURE I/O::CONFIGURE 5703 134 102 RW RW Source Tag Destination Tag 104 RW Value For False 103 RW Value For True 105 RW Destination Tag 107 RW Value For False 106 RW Value For True 108 RW Destination Tag 110 RW Value For False 109 RW Value For True 494 RW Destination Tag 495 RW Destination Tag 359 RW Inverted 43 RW Modulus 97 RW Source Tag 195 RW Threshold (>) 360 RW Inverted 44 RW Modulus 98 RW Source Tag 196 RW Threshold (>) 361 RW Inverted 45 RW Modulus 99 RW Source Tag 197 RW Threshold (>) 365 RW Destination Tag 364 RW Source Tag SYSTEM::CONFIGURE I/O::CONFIGURE 5703 SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGITAL INPUT C4 SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGITAL INPUT C5 SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 1 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 1 B-26 Parameter Table WB Block Analog Output 2 Range -100.00 to 100.00 % Factory Setting 0.00% MN mx Notes I/O::ANALOG OUTĆ I/O::ANALOG OUTĆ Analog Output 2 0 to 549 63 h0 2, 3 I/O::BLOCK DIAGRAM I/O::BLOCK DIAGRAM PID Output Raise/Lower Output Ramp Output Setpoint Sum 1 Output Scaled 5703 InĆ put 5703 Digital Input 1 0 to 549 0 to 549 0 0 l4 h8 2, 3 0 to 549 0 to 549 291 289 i5 i6 2, 3 2, 3 0 to 549 41 dr 2, 3 0 to 549 0 to 549 89 90 dq cu 2, 3 2, 3 Digital Input 1 -300.00 to 300.00 % 0.00% cw Digital Input 1 -300.00 to 300.00 % 0.01% cv Digital Input 2 0 to 549 118 cx Digital Input 2 -300.00 to 300.00 % 0.00% cz Digital Input 2 -300.00 to 300.00 % 0.01% cy Digital Input 3 0 to 549 119 d0 Digital Input 3 -300.00 to 300.00 % 0.00% d2 Digital Input 3 -300.00 to 300.00 % 0.01% d1 Dig in C4 0 to 549 496 nq 2, 3 Dig in C5 0 to 549 497 nr 2, 3 Digout 1 (B5) 0 : False 1 : True FALSE jz Digout 1 (B5) 0 : False 1 : True TRUE b7 Digout 1 (B5) 0 to 549 77 cp 2, 3 Digout 1 (B5) -300.00 to 300.00 % 0.00% ff 2 Digout 2 (B6) 0 : False 1 : True FALSE k0 Digout 2 (B6) 0 : False 1 : True TRUE b8 Digout 2 (B6) 0 to 549 122 cq 2, 3 Digout 2 (B6) -300.00 to 300.00 % 0.00% fg 2 Digout 3 (B7) 0 : False 1 : True FALSE k1 Digout 3 (B7) 0 : False 1 : True TRUE b9 Digout 3 (B7) 0 to 549 125 cr 2, 3 Digout 3 (B7) -300.00 to 300.00 % 0.00% fh 2 Link 1 0 to 549 0 k5 2, 3 Link 1 0 to 549 0 k4 2, 3 2, 3 2, 3 MN792 Table B-3 Parameters Listed by Keypad Menu Continued Tag 470 R/W RW Name Destination Tag 469 RW Source Tag 367 RW Destination Tag 366 RW Source Tag 369 RW Destination TaG 368 RW Source Tag 371 RW Destination Tag 370 RW Source Tag 455 RW Destination Tag 454 RW Source Tag 457 RW Destination Tag 456 RW Source Tag 459 RW Destination Tag 458 RW Source Tag 461 RW Destination Tag 460 RW Source Tag 468 RW Destination Tag 467 RW Source Tag 123 124 RW RW Peek Data Peek Scale MN792 Keypad Menu SYSTEM::CONFIGURE LINKS::LINK 10 SYSTEM::CONFIGURE LINKS::LINK 10 SYSTEM::CONFIGURE LINKS::LINK 2 SYSTEM::CONFIGURE LINKS::LINK 2 SYSTEM::CONFIGURE LINKS::LINK 3 SYSTEM::CONFIGURE LINKS::LINK 3 SYSTEM::CONFIGURE LINKS::LINK 4 SYSTEM::CONFIGURE LINKS::LINK 4 SYSTEM::CONFIGURE LINKS::LINK 5 SYSTEM::CONFIGURE LINKS::LINK 5 SYSTEM::CONFIGURE LINKS::LINK 6 SYSTEM::CONFIGURE LINKS::LINK 6 SYSTEM::CONFIGURE LINKS::LINK 7 SYSTEM::CONFIGURE LINKS::LINK 7 SYSTEM::CONFIGURE LINKS::LINK 8 SYSTEM::CONFIGURE LINKS::LINK 8 SYSTEM::CONFIGURE LINKS::LINK 9 SYSTEM::CONFIGURE LINKS::LINK 9 SYSTEM::PEEK SYSTEM::PEEK I/O::INTERNAL WB Block Link 10 Range 0 to 549 Factory Setting 0 MN n2 Notes 2, 3 I/O::INTERNAL Link 10 0 to 549 0 n1 2, 3 I/O::INTERNAL Link 2 0 to 549 0 k7 2, 3 I/O::INTERNAL Link 2 0 to 549 0 k6 2, 3 I/O::INTERNAL Link 3 0 to 549 0 k9 2, 3 I/O::INTERNAL Link 3 0 to 549 0 k8 2, 3 I/O::INTERNAL Link 4 0 to 549 0 kb 2, 3 I/O::INTERNAL Link 4 0 to 549 0 ka 2, 3 I/O::INTERNAL Link 5 0 to 549 0 mn 2, 3 I/O::INTERNAL Link 5 0 to 549 0 2, 3 I/O::INTERNAL Link 6 0 to 549 0 m m mp I/O::INTERNAL Link 6 0 to 549 0 mo 2, 3 I/O::INTERNAL Link 7 0 to 549 0 mr 2, 3 I/O::INTERNAL Link 7 0 to 549 0 mq 2, 3 I/O::INTERNAL Link 8 0 to 549 0 mt 2, 3 I/O::INTERNAL Link 8 0 to 549 0 ms 2, 3 I/O::INTERNAL Link 9 0 to 549 0 n0 2, 3 I/O::INTERNAL Link 9 0 to 549 0 mz 2, 3 0x0000 to 0xFFFF -300.00 to 300.00 0x0078 8.00 df dg 2, 3 Parameter Table B-27 Parameter Values Continued R/W: RO = Read Only, RW = Read / Write Table B-4 Parameters Listed by WB Block Tag 543 121 120 198 R/W RW RW RW RW Name Zero CAL Inputs Change Password Enter Password P3 Baud Rate Keypad Menu CONFIGURE DRIVE PASSWORD PASSWORD SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP 123 124 187 RW RW RO Peek Data Peek Scale Raw Input 189 RO Scaled Input 132 RW SETPT. RATIO 133 RW SETPT. SIGN 134 274 RW RW Source Tag I GAIN IN RAMP 273 RW POS. LOOP P GAIN 268 RW Mode 271 RW PROP. GAIN 269 RW SPD BRK1 (LOW) 270 RW SPD BRK2 (HIGH) 272 RW SPD.INT.TIME 285 RW ZERO IAD LEVEL 284 RW ZERO SPD. LEVEL 116 115 528 RO RO RO Health Store Health Word Last Alarm SYSTEM::PEEK SYSTEM::PEEK SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::5703 SUPPORT SYSTEM::CONFIGURE I/O::CONFIGURE 5703 SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ADAPTION SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ZERO SPD. QUENCH SETUP PARAMETERS::SPEED LOOP::ADĆ VANCED::ZERO SPD. QUENCH ALARM STATUS ALARM STATUS ALARM STATUS B-28 Parameter Table WB Block Factory Setting 5703 Range Up To Action Requested 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0:300 1:600 2:1200 3:2400 4:4800 5:9600 6:19200 0x0000 to 0xFFFF -300.00 to 300.00 xxx.xx % 0x0000 0x0000 9600 MN p3 dd dc fi 5703 0x0078 8.00 0.00% df dg f7 Output xxx.xx % 0.00% f9 Output, 2 5703 -3.0000 to 3.0000 0.0000 do 5703 0 : Negative 1 : Positive Positive dp 5703 Advanced 0 to 549 0.0000 to 2.0000 89 1.0000 dq hm 2, 3 Advanced -200.00 to 200.00 % 0.00% hl 4 Advanced 0 to 3 0 hg Advanced 0.00 to 200.00 5.00 hj Advanced 0.00 to 100.00 % 1.00% hh Advanced 0.00 to 100.00 % 5.00% hi Advanced 0.001 to 30.000 Secs 0.500 Secs hk Advanced 0.00 to 200.00 % 1.50% hx Advanced 0.00 to 200.00 % 0.50% hw Alarms Alarms Alarms 0x0000 to 0xFFFF 0x0000 to 0xFFFF 0x0000 0x0200 No Active d8 d7 oo 0x0000 : No Active Alarms 0x0001 : Over Speed 0x0002 : Missing Pulse 0x0004 : Field Over I 0x0008 : Heatsink Trip 0x0010 : Thermistor 0x0020 : Over Volts (VA) 0x0040 : SPD Feed back 0x0080 : Encoder Failed 0x0100 : Field Failed 0x0200 : 3 Phase Failed 0x0400 : Phase Lock 0x0800 : 5703 RCV Error 0x1000 : Stall Trip 0x2000 : Over I Trip 0xf005 : External Trip 0x8000 : Accts Failed 0xf001 : Autotune Error 0xf002 : Autotune Aborted 0xf200 : Config Enabled 0xf400 : No Keypad 0xf006 : Remote Trip 0xff05 : PCB Version 0xff06 : Product Code Alarms Notes 1, 2, 3, 4 1 2 Output Output Output, 1 MN792 Table B-4 Parameters Listed by WB Block Continued Tag 542 112 122 125 541 111 92 19 540 81 28 305 50 230 R/W RO RO RO RO RW RW RW RW RW RW RW RW RO RW Name Remote Trip Stall Trip Health LED Ready REM Trip Delay 5703 RCV ERROR Encoder Alarm Field Fail REM Trip Inhibit SPEED FBK ALARM Stall Trip Trip Reset ANIN 1 (A2) Calibration 246 RW Destination Tag 231 RW Max Value 232 RW Min Value 51 233 RO RW ANIN 2 (A3) Calibration 234 RW Max Value 235 RW Min Value 493 RO Output 52 236 RO RW ANIN 3 (A4) Calibration 249 RW Destination Tag 237 RW Max Value 238 RW Min Value 53 239 RO RW ANIN 4 (A5) Calibration 250 RW Destination Tag 240 RW Max Value 241 RW Min Value 54 242 RO RW ANIN 5 (A6) Calibration 247 RW Destination Tag 243 RW Max Value 244 RW Min Value 55 245 RO RW ANOUT 1 (A7) % TO GET 10V 362 RW Modulus MN792 Keypad Menu ALARM STATUS ALARM STATUS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS SETUP PARAMETERS::INHIBIT ALARMS DIAGNOSTICS SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 1 (A2) DIAGNOSTICS SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 2 (A3) DIAGNOSTICS SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 3 (A4) DIAGNOSTICS SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 4 (A5) DIAGNOSTICS SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) SYSTEM::CONFIGURE I/O::ANALOG INĆ PUTS::ANIN 5 (A6) DIAGNOSTICS SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) WB Block Alarms Alarms Alarms Alarms Alarms Alarms Alarms Alarms Alarms Alarms Alarms Alarms Analog Input 1 Analog Input 1 Range 0 : False 1 : True 0 : OK 1 : Failed 0 : False 1 : True 0 : False 1 : True 0.1 to 600.0 Secs 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : Enabled 1 : Inhibited 0 : False 1 : True xxx.xx VOLTS -3.0000 to 3.0000 Factory Setting FALSE OK True False 10.0 Secs Enabled Enabled Enabled Enabled Enabled Inhibited TRUE 0.00V 1.0000 MN p2 d4 de dh p1 d3 ck aj p0 c9 as ih be ge Notes Output, 1 Output Output Output Analog Input 1 0 to 549 100 gu 2, 3 Analog Input 1 -300.00 to 300.00 % 100.00% gf Analog Input 1 -300.00 to 300.00 % -100.00% gg Analog Input 2 Analog Input 2 xxx.xx VOLTS -3.0000 to 3.0000 0.00V 1.0000 bf gh Analog Input 2 -300.00 to 300.00 % 100.00% gi Analog Input 2 -300.00 to 300.00 % -100.00% gj Analog Input 2 xxx.xx % 0.00% np Output, 2 Analog Input 3 Analog Input 3 xxx.xx VOLTS -3.0000 to 3.0000 0.00V 1.0000 bg gk Output Analog Input 3 0 to 549 5 gx 2, 3 Analog Input 3 -300.00 to 300.00 % 100.00% gl Analog Input 3 -300.00 to 300.00 % -100.00% gm Analog Input 4 Analog Input 4 xxx.xx VOLTS -3.0000 to 3.0000 0.00V 1.0000 bh gn Output Analog Input 4 0 to 549 48 gy 2, 3 Analog Input 4 -300.00 to 300.00 % 100.00% go Analog Input 4 -300.00 to 300.00 % -100.00% gp Analog Input 5 Analog Input 5 xxx.xx VOLTS -3.0000 to 3.0000 10.00V 1.0000 bi gq Output Analog Input 5 0 to 549 301 gv 2, 3 Analog Input 5 -300.00 to 300.00 % 200.00% gr Analog Input 5 -300.00 to 300.00 % -200.00% gs Analog Output 1 Analog Output 1 xxx.xx VOLTS (h) -300.00 to 300.00 % 0.00V 100.00% bj gt Analog Output 1 0 : False 1 : True FALSE k2 Output Output Output Parameter Table B-29 Table B-4 Parameters Listed by WB Block Continued Tag 464 R/W RW Name Offset WB Block Analog Output 1 Range -100.00 to 100.00 % Factory Setting 0.00% MN mw Notes Analog Output 1 0 to 549 62 gz 2, 3 Analog Output 2 Analog Output 2 xxx.xx VOLTS (h) -300.00 to 300.00 % 0.00V 100.00% bk gw Output Analog Output 2 0 : False 1 : True FALSE k3 Analog Output 2 -100.00 to 100.00 % 0.00% mx Analog Output 2 0 to 549 63 h0 2, 3 Digital Input C4 Digital Input C5 Start (C3) ANOUT 1 ANOUT 2 AUX DIGOUT 1 AUX DIGOUT 2 AUX DIGOUT 3 Aux Enable AUX JOG AUX START Enable Jog/Slack REM.SEQ.ENABLE REM.SEQUENCE SEQ Status Armature Current Encoder Lines Encoder RPM Field Current NOM Motor Volts BACK EMF Terminal Volts Unfil. Field FBK UNFIL.ENCODER UNFIL.TACH INPUT Analog TACH CAL Armature I (A9) Keypad Menu SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 1 (A7) DIAGNOSTICS SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) SYSTEM::CONFIGURE I/O::ANALOG OUTĆ PUTS::ANOUT 2 (A8) DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O SETUP PARAMETERS::AUX I/O CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE CONFIGURE DRIVE DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION 251 RW Source Tag 56 248 RO RW ANOUT 2 (A8) % TO GET 10V 363 RW Modulus 465 RW Offset 252 RW Source Tag 69 70 68 128 129 94 95 96 168 227 161 497 496 535 536 537 523 24 22 524 521 60 57 181 59 58 23 25 RO RO RO RW RW RW RW RW RW RW RW RO RO RW RW RO RW RW RW RW RW RO RO RO RO RO RW RW Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Aux I/O Calibration Calibration Calibration Calibration Calibration Calibration Calibration Calibration Calibration Calibration Calibration Calibration Off On Off 0.00% 0.00% Off Off Off On On On On Off FALSE 0x0000 0x0C03 2.0 Amps 1024 1750 RPM 0.2 Amps 500 Volts 0.0% 0.0% 0.00% 0 RPM 0.0% 1.0000 Bipolar bx by bw dk dl cm cn co eo gb eh nt ns ov ow ox oj ao am ok oh bo bl f1 bn bm an ap Output Output Output Armature V CAL. Field I CAL. IR Compensation Over Speed Level SPDFBK ALM LEVEL Stall Threshold Stall Trip Delay Zero SPD. Offset Autotune CUR.LIMIT/SCALER At Current Limit Current FBK.Amps Field I FBK.AMPS IaDmd UNFILTERED IaFbk UNFILTERED Additional DEM Bipolar Clamps Discontinuous Feed Forward SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION SETUP PARAMETERS::CALIBRATION CONFIGURE DRIVE CONFIGURE DRIVE DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP SETUP PARAMETERS::CURRENT LOOP Calibration Calibration Calibration Calibration Calibration Calibration Calibration Calibration Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On -100.00 to 100.00 % -100.00 to 100.00 % 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : Off 1 : On 0 : False, 1 : True 0x0000 to 0xFFFF 0x0000 to 0xFFFF 2.0 to 15.0 AMPS 10 to 5000 0 to 6000 RPM 0.2 to 4.0 AMPS 100 to 875 Volts xxx.xx % (h) xxx.xx % (h) xxx.xx % xxxxx RPM xxx.xx % (h) 0.9800 to 1.1000 0 : UNIPOLAR 1 : BIPOLAR 0.9800 to 1.1000 0.9800 to 1.1000 0.00 to 100.00 % 0.00 to 200.00 % 0.00 to 100.00 % (h) 0.00 to 200.00 % 0.1 to 600.0 Secs -5.00 to 5.00 % 0 : Off 1 : On 0.00 to 200.00 % 0 : False 1 : True xxxx.x AMPS xxxx.x AMPS xxx.xx % (h) xxx.xx % (h) -200.00 to 200.00 % 0 : Disabled 1 : Enabled 0.00 to 200.00 % 0.10 to 50.00 20 182 21 188 180 263 224 10 18 15 42 538 539 66 65 30 90 137 136 RW RW RW RW RW RW RW RW RO RW RO RO RO RO RO RW RW RW RW 1.0000 1.0000 0.00% 125.00% 50.00% 95.00% 10.0 Secs 0.00% Off 90.00% False 0.0 Amps 0.0 Amps 0.0% 0.0% 0.00% Disabled 12.00% 2.00 ak f2 al f8 f0 hb g8 aa ai af b6 oy oz bu bt au ci dt ds B-30 Parameter Table Output Output 2 1 Output 3 2 3 3 Output Output Output Output Output 4 Output, 1 Output Output, 1, 3 Output, 1, 3 Output Output 4 MN792 Table B-4 Parameters Listed by WB Block Continued Tag 119 17 421 527 48 301 16 201 R/W RW RW RW RO RW RW RW RW Name I DMD. ISOLATE INT. GAIN MAIN CURR. LIMIT Master Bridge NEG. I CLAMP POS. I CLAMP PROP. GAIN Regen Mode Keypad Menu SETUP PARAMETERS::CURRENT SETUP PARAMETERS::CURRENT SETUP PARAMETERS::CURRENT SETUP PARAMETERS::CURRENT SETUP PARAMETERS::CURRENT SETUP PARAMETERS::CURRENT SETUP PARAMETERS::CURRENT SETUP PARAMETERS::CURRENT 93 33 32 31 61 67 299 298 84 82 206 300 88 87 297 207 308 494 RW RW RW RW RO RO RO RO RO RO RO RO RO RO RO RO RO RW IMAX BRK1(SPD1) IMAX BRK2(SPD2) SPD BRK1 (LOW) SPD BRK2 (HIGH) ACTUAL NEG I LIM ACTUAL POS I LIM Current Demand Current Feedback Drive Enable Drive Start Encoder FIELD I FBK. NEG. I CLAMP POS. I CLAMP Speed Error Speed Feedback Tach Input Destination Tag 495 RW Destination Tag 71 102 RO RW DIGIN 1 (C6) Destination Tag 104 RW Value For False 103 RW Value For True 72 105 RO RW DIGIN 2 (C7) Destination Tag 107 RW Value For False 106 RW Value For True 73 108 RO RW DIGIN 3 (C8) Destination Tag 110 RW Value For False 109 RW Value For True 74 359 RO RW DIGOUT 1 (B5) Inverted 43 RW Modulus 97 RW Source Tag 195 RW Threshold (>) 75 RO DIGOUT 2 (B6) SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE SETUP PARAMETERS::CURRENT PROFILE DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGITAL INPUT C4 SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGITAL INPUT C5 DIAGNOSTICS SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 1 (C6) DIAGNOSTICS SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 2 (C7) DIAGNOSTICS SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) SYSTEM::CONFIGURE I/O::DIGITAL INĆ PUTS::DIGIN 3 (C8) DIAGNOSTICS SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) SYSTEM::CONFIGURE I/O::DIGITAL OUTĆ PUTS::DIGOUT 1 (B5) DIAGNOSTICS MN792 LOOP LOOP LOOP LOOP LOOP LOOP LOOP LOOP WB Block Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Factory Setting Disabled 3.50 200.00% Off 0.00% 100.00% 45.00 2Q(Non-regen) MN db ah lp on bc id ag fl Notes Current Profile Current Profile Current Profile Current Profile Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Dig in C4 Range 0 : Disabled 1 : Enabled 0.00 to 200.00 0.00 to 200.00 % 0 : Off 1 : On -100.00 to 100.00 % -100.00 to 100.00 % 0.00 to 200.00 0 : 2Q (Non-regen) 1 : 4Q (Regen) 0.00 to 200.00 % (h) 0.00 to 200.00 % (h) 0.00 to 100.00 % (h) 0.00 to 100.00 % (h) xxx.xx % (h) xxx.xx % (h) xxx.xx % xxx.xx % 0 : Disabled 1 : Enabled 0 : Off 1 : On xxxxx RPM xxx.xx % xxx.xx % (h) xxx.xx % (h) xxx.xx % xxx.xx % xxx.xx % (h) 0 to 549 200.00% 200.00% 100.00% 100.00% -90.0% 90.00% 0.00% 0.00% Disabled Off 0 RPM 0.00% -90.0% 90.0% -0.01% 0.01% 0.0% 496 cl ax aw av bp bv ib ia cc ca fq ic cg cf i9 fr ik nq 2 2 2 2 Output Output Output Output Output Output Output Output Output Output Output Output Output 2, 3 Dig in C5 0 to 549 497 nr 2, 3 Digital Input 1 Digital Input 1 0 : Off 1 : On 0 to 549 Off 90 bz cu Output 2, 3 Digital Input 1 -300.00 to 300.00 % 0.00% cw Digital Input 1 -300.00 to 300.00 % 0.01% cv Digital Input 2 Digital Input 2 0 : Off 1 : On 0 to 549 Off 118 c0 cx Digital Input 2 -300.00 to 300.00 % 0.00% cz Digital Input 2 -300.00 to 300.00 % 0.01% cy Digital Input 3 Digital Input 3 0 : Off 1 : On 0 to 549 Off 119 c1 d0 Digital Input 3 -300.00 to 300.00 % 0.00% d2 Digital Input 3 -300.00 to 300.00 % 0.01% d1 Digout 1 (B5) Digout 1 (B5) 0 : Off 1 : On 0 : False 1 : True On FALSE c2 jz Digout 1 (B5) 0 : False 1 : True TRUE b7 Digout 1 (B5) 0 to 549 77 cp 2, 3 Digout 1 (B5) -300.00 to 300.00 % 0.00% ff 2 Digout 2 (B6) 0 : Off 1 : On On c3 Output Output, 1 2 Output 2, 3 Output 2, 3 Output Parameter Table B-31 Table B-4 Parameters Listed by WB Block Continued Tag 360 R/W RW Name Inverted 44 RW Modulus 98 RW Source Tag 196 RW Threshold (>) 76 361 RO RW DIGOUT 3 (B7) Inverted 45 RW Modulus 99 RW Source Tag 197 RW Threshold (>) 209 RW FLD.CTRL MODE 210 183 169 184 170 617 186 RW RO RO RO RW RW RW 185 RW 618 172 RO RW FLD.VOLTS RATIO Field Demand Field Enabled FLD.FIRING ANGLE Field Enable Field I Thresh FLD. QUENCH MODE FLD.QUENCH DELAY Up To Field INT. GAIN 173 RW PROP. GAIN 171 RW Setpoint 192 RW BEMF FBK LAG 191 RW BEMF FBK LEAD 177 RW EMF GAIN 176 RW EMF LAG 175 RW EMF LEAD 174 RW FLD. WEAK ENABLE 178 RW MAX VOLTS 179 RW MIN FLD.CURRENT 203 204 199 200 212 RO RW RW RW RO Inverse Time O/P Aiming Point Delay Rate Operating Mode B-32 Parameter Table Keypad Menu SYSTEM::CONFIGURE PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE PUTS::DIGOUT 2 (B6) SYSTEM::CONFIGURE PUTS::DIGOUT 2 (B6) DIAGNOSTICS SYSTEM::CONFIGURE PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE PUTS::DIGOUT 3 (B7) SYSTEM::CONFIGURE PUTS::DIGOUT 3 (B7) CONFIGURE DRIVE I/O::DIGITAL OUTĆ WB Block Digout 2 (B6) Range 0 : False 1 : True Factory Setting FALSE MN k0 Notes I/O::DIGITAL OUTĆ Digout 2 (B6) 0 : False 1 : True TRUE b8 I/O::DIGITAL OUTĆ Digout 2 (B6) 0 to 549 122 cq 2, 3 I/O::DIGITAL OUTĆ Digout 2 (B6) -300.00 to 300.00 % 0.00% fg 2 Digout 3 (B7) Digout 3 (B7) 0 : Off 1 : On 0 : False 1 : True Off FALSE c4 k1 Output I/O::DIGITAL OUTĆ I/O::DIGITAL OUTĆ Digout 3 (B7) 0 : False 1 : True TRUE b9 I/O::DIGITAL OUTĆ Digout 3 (B7) 0 to 549 125 cr 2, 3 I/O::DIGITAL OUTĆ Digout 3 (B7) -300.00 to 300.00 % 0.00% fh 2 Field Control Voltage Control ft 2 67.0% 0.00% Disabled 0.00 Deg Enabled 80.00% Quench fu f3 ep f4 eq Output Output Output 2 CONFIGURE DRIVE DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::FIELD CONTROL Field Control Field Control Field Control Field Control Field Control Field Control Field Control 0 : Voltage Control 1 : Current Control 0.00 to 100.00 % (h) xxx.xx % 0 : Disabled 1 : Enabled xxx.xx DEG 0 : Disabled 1 : Enabled 0.00 to 100.00 % 0 : Quench 1 : Standby SETUP PARAMETERS::FIELD CONTROL Field Control 0.0 to 600.0 Secs 0.0 Secs f5 SETUP PARAMETERS::FIELD CONTROL SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS SETUP PARAMETERS::FIELD CONĆ TROL::FLD.CURRENT VARS::FLD.WEAK VARS DIAGNOSTICS SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::INVERSE TIME SETUP PARAMETERS::INVERSE TIME DIAGNOSTICS Field Control Field Control 0 : False 1 : True 0.00 to 100.00 False 1.28 es Field Control 0.00 to 100.00 0.10 et Field Control 0.00 to 100.00 % 100.00% er Field Control 10 to 5000 100 fc Field Control 10 to 5000 100 fb Field Control 0.00 to 100.00 0.30 ex Field Control 0.00 to 200.00 40.00 ew Field Control 0.10 to 50.00 2.00 ev Field Control 0 : Disabled 1 : Enabled Disabled eu Field Control 0.00 to 100.00 % 100.00% ey Field Control 0.00 to 100.00 % 10.00% ez 2 Inverse Time Inverse Time Inverse Time Inverse Time Jog/Slack xxx.xx % 0.00 to 103.00 % 0.1 to 600.0 Secs 0.1 to 600.0 Secs 0 : Stop 1 : Stop 2 : Jog Sp. 1 3 : Jog Sp. 2 4 : Run 5 : Take Up Sp. 1 6 : Take Up Sp. 2 7 : Crawl 200.0% 103.00% 10.0 Secs 60.0 Secs Stop fn fo fj fk fw Output, 2, 4 2, 4 2, 4 2, 4 Output f6 Output 2 MN792 Table B-4 Parameters Listed by WB Block Continued Tag 225 218 219 228 355 253 254 365 R/W RW RW RW RW RW RW RW RW Name Crawl Speed Jog Speed 1 Jog Speed 2 Mode Ramp Rate Take Up 1 Take Up 2 Destination Tag 364 RW Source Tag 470 RW Destination Tag 469 RW Source Tag 367 RW Destination Tag 366 RW Source Tag 369 RW Destination TaG 368 RW Source Tag 371 RW Destination Tag 370 RW Source Tag 455 RW Destination Tag 454 RW Source Tag 457 RW Destination Tag 456 RW Source Tag 459 RW Destination Tag 458 RW Source Tag 461 RW Destination Tag 460 RW Source Tag 468 RW Destination Tag 467 RW Source Tag 37 547 514 RW RW RW FULL MENUS SPD.FBK.FILTER Ramp Accel Time 515 RW Ramp Decel Time 513 511 512 516 RW RW RW RW Jog Setpoint Local Key Enable Setpoint Forward 520 RW Jog Setpoint MN792 Keypad Menu SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SETUP PARAMETERS::JOG/SLACK SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 1 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 1 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 10 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 10 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 2 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 2 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 3 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 3 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 4 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 4 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 5 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 5 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 6 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 6 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 7 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 7 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 8 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 8 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 9 SYSTEM::CONFIGURE I/O::INTERNAL LINKS::LINK 9 MENUS SETUP PARAMETERS::SPEED LOOP SETUP PARAMETERS::OP STATION::LOCAL RAMP SETUP PARAMETERS::OP STATION::LOCAL RAMP SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::SET UP SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES WB Block Jog/Slack Jog/Slack Jog/Slack Jog/Slack Jog/Slack Jog/Slack Jog/Slack Link 1 Range -100.00 to 100.00 % -100.00 to 100.00 % -100.00 to 100.00 % 0 : False 1 : True 0.1 to 600.0 Secs -100.00 to 100.00 % -100.00 to 100.00 % 0 to 549 Factory Setting 10.00% 20.00 % -5.00 % FALSE 1.0 Secs 5.00% -5.00% 0 MN g9 g2 g3 gc jv h1 h2 k5 Notes Link 1 0 to 549 0 k4 2, 3 Link 10 0 to 549 0 n2 2, 3 Link 10 0 to 549 0 n1 2, 3 Link 2 0 to 549 0 k7 2, 3 Link 2 0 to 549 0 k6 2, 3 Link 3 0 to 549 0 k9 2, 3 Link 3 0 to 549 0 k8 2, 3 Link 4 0 to 549 0 kb 2, 3 Link 4 0 to 549 0 ka 2, 3 Link 5 0 to 549 0 mn 2, 3 Link 5 0 to 549 0 2, 3 Link 6 0 to 549 0 m m mp Link 6 0 to 549 0 mo 2, 3 Link 7 0 to 549 0 mr 2, 3 Link 7 0 to 549 0 mq 2, 3 Link 8 0 to 549 0 mt 2, 3 Link 8 0 to 549 0 ms 2, 3 Link 9 0 to 549 0 n0 2, 3 Link 9 0 to 549 0 mz 2, 3 Menus Menus Op Station 0 : Disabled 1 : Enabled 0.000 to 1.000 0.1 to 600.0 Secs Enabled 0.000 10.0 Secs b1 p7 oa Op Station 0.1 to 600.0 Secs 10.0 Secs ob Op Station Op Station Op Station Op Station 0.00 to 100.00 % 0 : False 1 : True 0.00 to 100.00 % 0 : False 1 : True 5.00% TRUE 0.00% TRUE o9 o7 o8 oc Op Station 0.00 to 100.00 % 5.00% og 2, 3 2, 3 1 1 Parameter Table B-33 Table B-4 Parameters Listed by WB Block Continued Tag 517 R/W RW Name Local 518 RW Program 519 RW Setpoint 416 415 417 401 418 414 408 403 410 411 409 402 474 473 406 407 405 475 404 412 413 400 264 257 307 256 262 259 258 261 255 260 RO RO RO RW RW RW RW RW RW RW RW RW RW RW RW RW RW RO RW RW RW RW RO RW RW RW RW RW RW RW RW RW PID Clamped PID Error PID Output DERIVATIVE TC Divider 1 Divider 2 Enable FILTER T.C. Input 1 Input 2 INT. DEFEAT INT.TIME.CONST MIN PROFILE GAIN Mode Negative Limit O/P SCALER(TRIM) Positive Limit Profiled Gain PROP. GAIN Ratio 1 Ratio 2 PID O/P DEST Raise/Lower O/P Decrease Rate External Reset Increase Rate Lower Input Max Value Min Value Raise Input Reset Value Raise/Lower Dest Keypad Menu SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES SETUP PARAMETERS::OP STATION::START UP VALUES DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SETUP PARAMETERS::SPECIAL BLOCKS::PID SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM DIAGNOSTICS SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SETUP PARAMETERS::RAISE/LOWER SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM 293 85 113 266 287 4 288 620 126 2 3 118 5 286 422 135 RW RO RO RW RW RW RW RW RW RW RW RW RW RW RW RW RAMP O/P DEST Ramp Output Ramping % S-RAMP Auto Reset Constant Accel External Reset Invert MIN SPEED Ramp Accel Time Ramp Decel Time Ramp Hold Ramp Input RAMPING THRESH. Reset Value Destination Tag SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SETUP PARAMETERS::RAMPS SYSTEM::CONFIGURE I/O::CONFIGURE 5703 86 131 420 419 309 RO RW RW RW RW SPT SUM OUTPUT Deadband Width Divider 0 Divider 1 Input 0 DIAGNOSTICS SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 B-34 Parameter Table WB Block Op Station Range 0 : False 1 : True Factory Setting TRUE MN od Op Station 0 : False 1 : True FALSE oe Op Station 0.00 to 100.00 % 0.00% of PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID PID Output Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Raise/Lower Output Ramp Output Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Scaled 5703 Input Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 0 : False 1 : True xxx.xx % xxx.xx % 0.000 to 10.000 Secs -3.0000 to 3.0000 -3.0000 to 3.0000 0 : Disabled 1 : Enabled 0.000 to 10.000 Secs -300.00 to 300.00 % -300.00 to 300.00 % 0 : Off 1 : On 0.01 to 100.00 Secs 0.00 to 100.00 % 0 to 4 -105.00 to 0.00 % -3.0000 to 3.0000 0.00 to 105.00 % xxxx.x 0.0 to 100.0 -3.0000 to 3.0000 -3.0000 to 3.0000 0 to 549 xxx.xx % 0.1 to 600.0 Secs 0 : False 1 : True 0.1 to 600.0 Secs 0 : False 1 : True -300.00 to 300.00 % -300.00 to 300.00 % 0 : False 1 : True -300.00 to 300.00 % 0 to 549 False 0.00% 0.00% 0.000Secs 1.0000 1.0000 Enabled 0.100 Secs 0.00% 0.00% Off 5.00 Secs 20.00% 0 -100.00% 0.2000 100.00% 0.0 1.0 1.0000 1.0000 0 0.00% 10.0 Secs FALSE 10.0 Secs FALSE 100.00% -100.00% FALSE 0.00% 0 lk lj ll l5 lm li lc l7 le lf ld l6 n6 n5 la lb l9 n7 l8 lg lh l4 hc h5 ij h4 ha h7 h6 h9 h3 h8 Output Output Output 0 to 549 xxx.xx % 0 : False 1 : True 0.00 to 100.00 % 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled 0 : Disabled 1 : Enabled 0 : False 1 : True 0.00 to 100.00 % 0.1 to 600.0 Secs 0.1 to 600.0 Secs 0 : Off 1 : On -105.00 to 105.00 % 0.00 to 100.00 % -300.00 to 300.00 % 0 to 549 291 0.00% False 2.50% Enabled Enabled Disabled False 0.00% 10.0 Secs 10.0 Secs Off 0.00% 0.50% 0.00% 41 i5 cd d5 he hz a4 i0 2, 3 Output Output xxx.xx % 0.00 to 100.00 % (h) -3.0000 to 3.0000 -3.0000 to 3.0000 -200.00 to 200.00 % 0.00% 0.0% 1.0000 1.0000 0.00% ce dn lo ln il di a2 a3 da a5 hy lq dr Notes Output 2, 3 Output 2, 3 Output MN792 Table B-4 Parameters Listed by WB Block Continued Tag 100 423 375 208 6 292 8 294 R/W RW RW RW RW RW RW RW RW Name Input 1 Input 2 Limit Ratio 0 Ratio 1 SIGN 0 Sign 1 SPT SUM 1 DEST Keypad Menu SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SETUP PARAMETERS::SETPOINT SUM 1 SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM 49 13 14 47 RW RW RW RW ENCODER SIGN SPD.INT.TIME SPD.PROP.GAIN SPEED FBK SELECT CONFIGURE CONFIGURE CONFIGURE CONFIGURE 549 63 64 62 202 357 RO RO RO RO RW RW Speed LOOP O/P Speed Setpoint UNFIL.SPD.ERROR UNFIL.SPD.FBK INT. DEFEAT Max Demand 358 RW Min Demand 7 RW Ratio 2 (A3) 289 RW Setpoint 1 290 RO Setpoint 2 (A3) 291 RW Setpoint 3 41 RW Setpoint 4 9 RW Sign 2 (A3) 79 78 77 306 11 12 525 80 89 302 594 91 216 26 217 27 29 130 RO RO RO RW RW RW RO RO RO RW RW RW RW RW RW RW RW RW At Standstill At Zero Setpoint At Zero Speed Source Tag Standstill Logic Zero Threshold Coast Stop Program Stop Speed Demand Contactor Delay CURR Decay Rate PROG STOP I LIM PROG STOP LIMIT PROG Stop Time Stop Limit Stop Time Stop Zero Speed Mode DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::SPEED LOOP SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS SETUP PARAMETERS::SPEED LOOP::SETĆ POINTS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::STANDSTILL SETUP PARAMETERS::STANDSTILL SETUP PARAMETERS::STANDSTILL DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SETUP PARAMETERS::STOP RATES SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP MN792 DRIVE DRIVE DRIVE DRIVE WB Block Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Setpoint Sum 1 Output Speed Loop Speed Loop Speed Loop Speed Loop Range -200.00 to 200.00 % -200.00 to 200.00 % 0.00 to 200.00 % -3.0000 to 3.0000 -3.0000 to 3.0000 0 : Negative 1 : Positive 0 : Negative 1 : Positive 0 to 549 Factory Setting 0.00% 0.00% 105.00% 1.0000 1.0000 Positive Positive 289 MN cs lr kf fs a6 i4 a8 i6 Notes 0 : Negative 1 : Positive 0.001 to 30.000 Secs 0.00 to 200.00 0 : Arm Volts Fbk 1 : Analog Tach 2 : Encoder 3 : Encoder/Analog -200 to 200 % xxx.xx % xxx.xx % xxx.xx % 0 : Off 1 : On 0.00 to 105.00 % Positive 0.500 Secs 10 Arm Volts Fbk bd ad ae bb 2 2 0.00% 0.00% 0.00% 0.03% Off 105.00% p9 br bs bq fm jx Output, 2 Output Output Output Speed Loop -105.00 to 105.00 % -105.00% jy Speed Loop -3.0000 to 3.0000 .0000 a7 Speed Loop -105.00 to 105.00 % 0.00% i1 Speed Loop xxx.xx % 0.00% i2 Speed Loop -105.00 to 105.00 % 0.00% i3 Speed Loop -105.00 to 105.00 % 0.00% b5 Speed Loop 0 : Negative 1 : Positive Positive a9 Standstill Standstill Standstill Standstill Standstill Standstill Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates Stop Rates System Port P3 0 : False 1 : True 0 : False 1 : True 0 : False 1 : True 0 to 549 0 : Disabled 1 : Enabled 0.00 to 100.00 % 0 : False 1 : True 0 : False 1 : True xxx.xx % 0.1 to 600.0 Secs 0 to 200.00 0.00 to 200.00 % 0.0 to 600.0 Secs 0.1 to 600.0 Secs 0.0 to 600.0 Secs 0.1 to 600.0 Secs 0.00 to 100.00 % 0 : Disabled 1 : 5703 Master 2 : 5703 Slave 3 : CELite (EIASCII) True True True 89 Disabled 2.00% FALSE False 0.00% 1.0 Secs 0.00 100.00% 60.0 Secs 0.1 Secs 60.0 Secs 10.0 Secs 2.00% 0 c7 c6 c5 ii ab ac ol c8 ch ie Speed Speed Speed Speed Speed Speed Loop Loop Loop Loop Loop Loop 2, 3 Output Output Output Output 2, 3, 4 Output Output Output cj g0 aq g1 ar at dm Parameter Table B-35 Table B-4 Parameters Listed by WB Block Continued Tag 332 R/W RW Name Error Report WB Block System Port P3 Range 0x0000 to 0xFFFF Factory Setting 0x00C0 MN j8 System Port P3 0x0000 to 0x0007 0x0000 j5 System Port P3 0x0000 to 0x000F 0x0000 j6 TEC Option Fault Keypad Menu SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SERIAL LINKS::SYSTEM PORT (P3)::P3 SETĆ UP::BISYNCH SUPPORT SERIAL LINKS::TEC OPTION 329 RW GROUP ID (GID) 330 RW UNIT ID (UID) 506 RO Tec Option None o2 RW RW RW RW RW RO RO RW TEC Option IN 1 TEC Option IN 2 TEC Option IN 3 TEC Option IN 4 TEC Option IN 5 TEC Option OUT 1 TEC Option OUT 2 TEC Option Type SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION SERIAL LINKS::TEC OPTION Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option Tec Option 0 0 0 0 0 0 0 None nx ny nz o0 o1 o4 o5 nw RO RO RO RW RO RO RO RO RW RO TEC Option VER SPEED FBK STATE Thermistor State Configure Enable ARM Volts FBK Contactor Closed Drive Running System Reset Parameter Save Version Number SERIAL LINKS::TEC OPTION ALARM STATUS ALARM STATUS CONFIGURE DRIVE DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS DIAGNOSTICS PARAMETER SAVE SERIAL LINKS::SYSTEM PORT (P3) Tec Option Unallocated Unallocated Unallocated Unallocated Unallocated Unallocated Unallocated Unallocated Unallocated 0 : None 1 : Parameter 2 : Type Mismatch 3 : Self Test 4 : Hardware 5 : Missing -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 xxxxx xxxxx 0 : None 1 : Rs485 2 : Profibus Dp 3 : Link 4 : Device Net 5 : Can Open 6 : Lonworks 7 : Type 7 0x0000 to 0xFFFF 0 : False 1 : True 0 : False 1 : True 0 : Disabled 1 : Enabled 501 502 503 504 505 508 509 500 507 472 337 39 605 83 376 374 354 155 0x0000 False False Disabled 0 Volts Off False True o3 n4 jd b3 B-36 Parameter Table 0 : Off 1 : On 0 : False 1 : True 0 : False 1 : True Up To Action Requested 0x0000 to 0xFFFF cb kg ke ju eb Notes 1 Output Output, 1 Output, 1 Output, 1 Output Output 2 Output Output Output Output 1 Output MN792 Appendix C Block Diagram For 4-20mA, Set Min Value =25% Max Value = 125% Analog Input 2 = -25% 0-20mA Input Analog Input 1 Destination Tag [246] [230] Calibration [231] MAX Value [232] MIN Value ANIN 1 (A2) [50] 100 ±10VDC Input w/o Ramp Analog Input 2 Output [493] [233] Calibration [234] MAX Value [235] MIN Value ANIN 2 (A3) [51] ±10VDC Input with Ramp Analog Input 3 Destination Tag [249] 309 [236] Calibration [237] MAX Value [238] MIN Value ANIN 3 (A4) [52] Optional Reverse I Limit Analog Input 4 48 Destination Tag [250] [239] Calibration [240] MAX Value [238] MIN Value ANIN 4 (A5) [53] External I Limit Analog Input 5 Destination Tag [247] [242] Calibration [243] MAX Value [244] MIN Value ANIN 5 (A6) [54] Jog/Slack Digital Input 1 Destination Tag [102] [103] Value True [104] Value False DIGIN 1 (C6) [71] Jog/Slack Mode Digital Input 2 Destination Tag [105] [106] Value True [107] Value False DIGIN 2 (C7) [72] Speed/Torque Select Digital Input 3 Destination Tag [108] [109] Value True [110] Value False DIGIN 3 (C8) [73] Enable C4 Destination Tag [494] DIGIN E (C4) [69] Reverse C5 Destination Tag [495] DIGIN R (C5) [70] Ramps Setpoint Sum 1 SPT Sum 1 DEST [294] SPT Sum [86] [6] Ratio 1 [208] Ratio 0 [8] Sign 1 [292] Sign 0 [419] Divider 1 [420] Divider 0 [131] Deadband [375] Limit [423] Input 2 [100] Input 1 [309] Input 0 Enable & Jog/Slack Inputs Aux I/O 620 5703 Destination Tag [135] Raw Input [187] Scaled Input [189] 89 Terminal Strip Jog/Slack Settings Jog/Slack Operating Mode [212] [218] Jog Speed 1 [219] Jog Speed 2 [253] Take Up 1 [254] Take Up 2 [225] Crawl Speed [228] Mode [355] Ramp Rate Current Loop 497 289 [14] SPD Prop Gain [13] SPD Int Time [202] Int Defeat [49] Encoder Sign [47] Speed Fdbk Sel [547] SPD FBK Filter [289] Setpoint 1 [9] Sign 2 (A3) [7] Ratio 2 (A3) [291] Setpoint 3 [41] Setpoint 4 [357] Max Demand [358] Min Demand [595] Preset Torque [604] Preset T Scale [15] Cur Limit/Scaler At Current Limit [42] [421] Main Cur Limit IA Demand [66] [16] Prop Gain IA Feedback [65] [17] Int Gain IA Feedback [538] [136] Feed Forward IF Feedback [539] [137] Discontinuous Autotune [18] [30] Additional Dem ILoop Suspend [46] [90] Bipolar Clamps Master Bridge [527] [201] Regen Mode [301] Pos I Clamp [48] Neg I Clamp [119] I DMD Isolate SPD Loop Output [549] Speed Feedback [62] Speed Setpoint [63] UNFIL SPD Error [64] Setpoint 2 (A3) [290] 89 41 [19] Field Fail [111] 5703 RCV Error [28] Stall Trip [305] Trip Reset [81] Speed Fdbk Alarm [92] Encoder Alarm [540] REM Trip Inhibit [541] REM Trip Delay Use Minimum field current to set Maximum Speed in Field Weakening Configure Drive [521] NOM Motor Volts [523] Armature Current [524] Field Current [209] Field Control Mode [210] Field Volts Ratio [47] Speed Feedback Select [22] Encoder RPM [24] Encoder Lines [49] Encoder Sign Optional Drive Status Outputs (Read Only) Diagnostics Speed Feedback [207] Speed Error [297] Current Demand [299] Current Feedback [298] POS I Clamp [87] NEG I Clamp [88] Actual POS I Limit [67] Actual NEG I Limit [61] Drive Start [82] Drive Enable [84] Field I Feedback [300] TACH Input (B2) [308] Encoder [206] Drive Running [376] Contactor Closed [83] [251] Input [245] 10V CAL [464] Offset [362] Modulus ANOUT 1 (A7) [55] Unfiltered Speed Command Analog Output 2 [252] Input [248] 10V CAL [465] Offset [363] Modulus ANOUT 2 (A8) [56] At Zero Speed Digital Output 1 (B5) 77 At Zero Setpoint [78] At Zero Speed [77] At Standstill [79] [97] Input [359] Inverted [195] Threshold [43] Modulus DIGOUT 1 (B5) [74] Drive Ready Digital Output 2 (B6) Alarms [134] Source Tag [132] Setpt Ratio [133] Setpt Sign Stop Rates Speed Demand [89] Program Stop [80] [27] Stop Time [217] Stop Limit [302] Contactor Delay [26] Prog Stop Time [216] Prog Stop Limit [91] Prog Stop I LIM [29] Stop Zero Speed [306] Source Tag [11] Standstill Logic [12] Zero Threshold 62 63 Standstill Start (C3) [68] Seq Status [537] [161] AUX Start [227] AUX Jog [168] AUX Enable [94] AUX DIGOUT 1 [95] AUX DIGOUT 2 [96] AUX DIGOUT 3 [128] ANOUT1 [129] ANOUT2 [536] REM Sequence [535] REM SEQ Enable [496] Jog/Slack [497] Enable 496 119 Ramp O/P DEST [293] Ramp Output [85] [2] Ramp Accel Time Ramping [113] [3] Ramp Decel Time [4] Constant Accel [118] Ramp Hold [5] Ramp Input [620] Ramp Invert [266] % S-Ramp [286] Ramping Thresh [287] Auto Reset [288] External Reset [422] Reset Value [126] MIN Speed 301 228 5 Unfiltered Speed Feedback Analog Output 1 Speed Loop Healthy [122] Ready [125] Health Word [115] Health Store [116] Remote Trip [542] Stall Trip [112] Last Alarm [528] Field Control [170] Field Enable Field Enable [169] [209] FLD CTRL Mode IS Field Demand [183] [210] FLD Volts Ratio Field Firing Angle [184] [171] Setpoint Up To Field [618] [173] Prop Gain [172] Int Gain [174] FLD Weak Enable [175] EMF Lead [176] EMF Lag [177] EMF Gain [179] MIN Field Curent [178] MAX Volts [191] BEMF FBK Lead [192] BEMF FBK Lag [185] FLD Quench Delay [186] FLD Quench Mode [617] FLD I Threshold 122 [98] Input [360] Inverted [196] Threshold [44] Modulus DIGOUT 2 (B6) [75] Drive Healthy Digital Output 3 (B7) 125 [99] Input [361] Inverted [197] Threshold [45] Modulus DIGOUT 3 (B7) [76] Calibration [20] Armature V Cal Terminal Volts [57] [21] IR Compensation Unfil Tach Input [58] [22] Encoder RPM Encoder [59] [24] Encoder Lines Back EMF [60] [23] Analog Tach Cal Field FBK [181] [10] Zero SPD Offset [25] Armature I (A9) [180] SPD FBK Alarm Level [263] Stall Threshold [224] Stall Trip Delay [188] Overspeed Level [182] Field I Cal [267] Position Count [275] Position Divider [521] NOM Motor Volts [523] Armature Current [524] Field Current Baldor Series 29D Digital DC Drive MN792 Block Diagram C-1 OP Station (Keypad) [511] Local Key Enable [512] Setpoint [513] Jog Setpoint [514] Ramp Accel Time [515] Ramp Decel Time [516] Inital FWD Direction [517] Initial Local [518] Initial Program [519] Initial Setpoint [520] Inital Jog Setpoint PID Error Report [158] [404] PROP Gain PID O/P DEST [400] [402] INT Time Const PID Output [417] [401] Derivative TC PID Clamped [416] [405] Positive Limit PID Error [415] [406] Negative Limit Profiled Gain [475] [407] Output Scaler (Trim) [410] Input 1 [411] Input 2 [412] Ratio 1 [413] Ratio 2 [418] Divider 1 [414] Divider 2 [408] Enable [409] Int Defeat [403] Filter TC [473] Mode [474] MIN Profile Gain Raise/Lower Raise/Lower DEST [260] [255] Reset Value Raise/Lower O/P [264] [256] Increase Rate [257] Decrease Rate [261] Raise Input [262] Lower Input [258] MIN Value [259] MAX Value [307] External Reset TEC Option Menus Advanced [37] Full Menus [547] Speed FDBK Filter [304] Language miniLINK [339] Value 1 [340] Value 2 [341] Value 3 [342] Value 4 [343] Value 5 [344] Value 6 [345] Value 7 [379] Value 8 [380] Value 9 [381] Value 10 [382] Value 11 [383] Value 12 [384] Value 13 [385] Value 14 [346] Logic 1 [347] Logic 2 [348] Logic 3 [349] Logic 4 [350] Logic 5 [351] Logic 6 [352] Logic 7 [353] Logic 8 [268] Mode [269] Speed BRK 1 (Low) [270] Speed BRK 2 (High) [271] PROP Gain [272] INT Time Const [274] I Gain In Ramp [273] POS Loop P Gain [284] Zero Speed Level [285] Zero IAD Level 0 0 0 0 0 0 0 0 379 380 381 382 383 384 385 0 PNO 112 PNO 113 PNO 114 PNO 115 PNO 116 PNO 117 PNO 118 PNO 119 PNO 120 PNO 121 PNO 122 PNO 123 PNO 124 PNO 125 PNO 126 PNO 127 [500] Type [501] Input 1 [502] Input 2 [503] Input 3 [504] Input 4 [505] Input 5 Fault [506] Version [507] Output 1 [508] Output 2 [509] Current Profile [32] SPD BRK 1 (Low) [31] SPD BRK 2 (High) [93] IMAX BRK 1 (SPD1) [33] IMAX BRK 2 (SPD2) System Port P3 [332] Error Report [130] Mode [329] Group ID [330] Init ID Baldor Series 29D Digital DC Drive C-2 Block Diagram MN792 BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 72902–2400 (479) 646–4711 Fax (479) 648–5792 www.baldor.com CH TEL: +41 52 647 4700 FAX:+41 52 659 2394 D TEL: +49 89 90 50 80 FAX:+49 89 90 50 8491 UK TEL: +44 1454 850000 FAX:+44 1454 859001 F TEL: +33 145 10 7902 FAX:+33 145 09 0864 I TEL: +39 11 562 4440 FAX:+39 11 562 5660 AU TEL: +61 29674 5455 FAX:+61 29674 2495 CC TEL: +65 744 2572 FAX:+65 747 1708 MX TEL: +52 477 761 2030 FAX:+52 477 761 2010 Baldor Electric Company MN792 Printed in USA 9/03 C&J1000 Series 29 Digital DC Control MN792
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