Excell Precision Pressure Washer XR2750 User manual

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receipt here for future reference:
Pressure Washer
Operation Manual
for model XR2750
Purchase Date:__________________________
Serial #: ________________________________
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Table of Contents
Safety Guidelines/Definitions...................2
Consumer Saftey Information .................2
Important Safety Instructions...............2-5
Carton Contents.......................................6
Assembly Instructions ..........................6-7
Operating Instructions........................8-12
Maintenance...........................................13
Storage ...................................................14
Trouble Shooting Guide ...................15-16
Warranty..................................................18
Español .............................................19-38
IMPORTANT
Please make certain that the person who is to use this equipment carefully
reads and understands these instructions before operating.
Part No.
A12338
Rev. 0 5/18/05
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This
information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS.
To help you recognize this information, we use the symbols below. Please read the manual and
pay attention to these symbols.
Indicates an imminently
hazardous situation
which, if not avoided, will result in death
or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, may result in minor
or moderate injury.
Indicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
Used without the safety
alert symbol indicates a
potentially hazardous situation which, if not
avoided, may result in property damage.
CONSUMER SAFETY INFORMATION
This product may not be equipped with a spark arresting muffler. If
the product is not equipped and will be used around flammable materials, or on land covered with materials such as agricultural crops, forest, brush,
grass, or other similar items, then an approved spark arrester must be installed and is
legally required in the state of California. It is a violation of California statutes section
130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless
the engine is equipped with a spark arrester, as defined in section 4442, and
maintained in effective working order. Spark arresters are also required on some U.S.
Forest Service land and may also be legally required under other statutes and ordinances.
Engine exhaust contains chemicals known, in certain quantities, to
cause cancer, birth defects or other reproductive harm.
IMPORTANT SAFETY INSTRUCTIONS
Do not operate this unit until you have read and understand this
Operators Manual and the Engine Owners Manual for Safety,
Operation, and Maintenance Instructions.
READ AND SAVE THESE INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
HOW TO PREVENT IT
WHAT CAN HAPPEN
• Spilled gasoline and it’s vapors can become ignited from cigarette sparks,
electrical arcing, exhaust gases, and hot
engine components such as the muffler.
• Shut off engine and allow it to cool before
adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel.
Move pressure washer away from fueling area
before starting engine.
• Heat will expand fuel in the tank which
could result in spillage and possible fire
explosion.
• Keep maximum fuel level ½" below top of
tank to allow for expansion.
• Operating the pressure washer in an explosive environment could result in a fire.
• Operate and fuel equipment in well ventilated
areas free from obstructions. Equip areas with
fire extinguisher suitable for gasoline fires.
A12338
2- ENG
HAZARD
RISK OF EXPLOSION OR FIRE (continued)
HOW TO PREVENT IT
WHAT CAN HAPPEN
• Materials placed against or near the pressure washer can interfere with its proper
ventilation features causing overheating
and possible ignition of the materials.
• Never operate pressure washer in an area
containing dry brush or weeds.
• Muffler exhaust heat can damage painted
surfaces, melt any material sensitive to
heat (such as siding, plastic, rubber, or
vinyl), and damage live plants.
• Always keep pressure washer a minimum of
four feet away from surfaces (such as houses,
automobiles, or live plants) that could be damaged from muffler exhaust heat.
• Improperly stored fuel could lead to accidental ignition. Fuel improperly secured
could get into the hands of children or
other unqualified persons.
• Store fuel in an OSHA approved container, in
a secure location away from work area.
• Use of acids, toxic or corrosive chemicals,
poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.
• Do not spray flammable liquids.
• Over inflation of tires could result in
serious injury and property damage.
• Use a tire pressure gauge to check the tires
pressure before each use and while inflating
tires ; see the tire sidewall for the correct tire
pressure. NOTE: Air tanks, compressors,
and similar equipment used to inflate tires
can fill small tires similar to these very rapidly.
Add air in small increments and frequently
use the tire gauge to prevent over inflation.
HAZARD
RISK TO BREATHING
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Breathing exhaust fumes will cause serious
injury or death!
• Operate pressure washer in a well ventilated
area. Avoid enclosed areas such as garages,
basements, etc.
• Never operate unit in a location occupied by
humans or animals.
• Some cleaning fluids contain substances
which could cause injury to skin, eyes, or
lungs.
• Use only cleaning fluids specifically recommended for high pressure washers. Follow
manufacturers recommendations. Do not
use chlorine bleach or any other corrosive
compound.
HAZARD
RISK OF CHEMICAL BURN
WHAT CAN HAPPEN
• Use of acids, toxic or corrosive chemicals,
poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.
HOW TO PREVENT IT
• Do not use acids, gasoline, kerosene, or
any other flammable materials in this
product. Use only household detergents,
cleaners and degreasers recommended for
use in pressure washers.
• Wear protective clothing to protect eyes
and skin from contact with sprayed
materials.
3- ENG
A12338
HAZARD
RISK TO FLUID
INJECTION
WHAT CAN HAPPEN
• Your washer operates at fluid pressures
and velocities high enough to penetrate
human and animal flesh, which could
result in amputation or other serious injury.
Leaks caused by loose fittings or worn or
damaged hoses can result in injection
injuries. DO NOT TREAT FLUID
INJECTION AS A SIMPLE CUT! See a
physician immediately!
• Injuries can result if system pressure is not
reduced before attempting maintenance or
disassembly.
HOW TO PREVENT IT
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened
and in good condition. Never hold onto the
hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose
fittings while system is pressurized.
• To relieve system pressure, shut off engine,
turn off water supply, and pull gun trigger
until water stops flowing.
• Use only hoses and accessories rated for
pressure higher than your pressure
washer's PSI.
HAZARD
RISK OF ELECTRICAL SHOCK
HOW TO PREVENT IT
WHAT CAN HAPPEN
• Spray directed at electrical outlets or
switches, or objects connected to an
electrical circuit, could result in a fatal
electrical shock.
• Unplug any electrically operated product
before attempting to clean it. Direct spray
away from electric outlets and switches.
HAZARD
RISK OF HOT SURFACES
HOW TO PREVENT IT
WHAT CAN HAPPEN
• Contact with hot surfaces, such as
engines exhaust components, could
result in serious burn.
• During operation, touch only the control
surfaces of the pressure washer. Keep
children away from the pressure washer at all
times. They may not be able to recognize the
hazards of this product.
HAZARD
RISK OF INJURY OR PROPERTY DAMAGE
WHEN TRANSPORTING OR STORING
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Fuel or oil can leak or spill and could
result in fire or breathing hazard, serious
injury or death can result. Fuel or oil leaks
will damage carpet, paint or other
surfaces in vehicles or trailers.
• If pressure washer is equipped with a fuel
shut-off valve, turn the valve to the off
position before transporting to avoid fuel
leaks. If pressure washer is not equipped
with a fuel shut-off valve, drain the fuel from
tank before transporting. Only transport fuel
in an OSHA approved container. Always
place pressure washer on a protective mat
when transporting to protect against damage to vehicle from leaks. Remove pressure
washer from vehicle immediately upon arrival
at your destination.
A12338
4- ENG
HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Unsafe operation of your pressure washer
could lead to serious injury or death to
you or others.
• Do not use chlorine bleach or any other
corrosive compound.
• Become familiar with the operation and controls of the pressure washer.
• Keep operating area clear of all persons,
pets, and obstacles.
• Do not operate the product when fatigued
or under the influence of alcohol or drugs.
Stay alert at all times.
• Never defeat the safety features of this
product.
• Do not operate machine with missing,
broken, or unauthorized parts.
• Never leave wand unattended while unit is
running.
• If proper starting procedure is not
followed, engine can kickback causing
serious hand and arm injury.
• If engine does not start after two pulls,
squeeze trigger of gun to relieve pump
pressure. Pull starter cord slowly until
resistance is felt. Then pull cord rapidly
to avoid kickback and prevent hand or
arm injury.
• The spray gun/wand is a powerful cleaning tool that could look like a toy to a
child.
• Keep children away from the pressure
washer at all times.
• Reactive force of spray will cause
gun/wand to move, and could cause the
operator to slip or fall, or misdirect the
spray. Improper control of gun/wand can
result in injuries to self and others.
• Do not overreach or stand on an unstable
support. Grip gun/wand firmly with both
hands. Expect the gun to kick when triggered.
HAZARD
RISK OF INJURY FROM SPRAY
WHAT CAN HAPPEN
• High velocity fluid spray can cause
objects to break, propelling particles at
high speed.
• Light or unsecured objects can become
hazardous projectiles.
HOW TO PREVENT IT
• Always wear ANSI approved Z87 safety
glasses.Wear protective clothing to protect
against accidental spraying.
• Never point wand at, or spray people or
animals.
• Always secure trigger lock when wand is not
in service to prevent accidental operation.
• Never permanently secure trigger in pull
back (open) position.
5- ENG
A12338
CARTON CONTENTS
English/
Spanish
Operation
Manual
Engine Frame
and Wheel
Assembly
Nozzle
Cleaning
Tool
Chemical
Hose
Nozzle
Holder
Engine
Manual
Quick
Connect
Nozzles
Bagged Parts
Spray Gun
High Pressure
Hose
"Water Vroom"
Surface Cleaning Guide
Quick Connect Spray Wand
Handle
ASSEMBLY INSTRUCTIONS
1.
Place the nozzle holder onto the
panel (located on the handle
assembly) and push each nozzle
holder into place.
2.
Remove five colored quick connect
nozzles from plastic bag and insert
them into correct grommet on the
nozzle holder. NOTE: Nozzles are
color coded to match colored
nozzles on panel.
Place handle assembly onto frame,
depress the snap buttons, and slide
the handle assembly onto the frame
until snap buttons snap into place.
3.
4.
5.
To Assemble "Water Vroom"
surface cleaning guide. NOTE: If
not using the "Water Vroom"
surface cleaning guide proceed to
step 6.
a
a. Loosen knob
(a) and rotate
"J" hook (b)
down and out
of the way.
b. Slide spray
b
wand (c)
through
opening in
surface
cleaning
guide.
c
IMPORTANT: Make
sure nozzle is removed before
assembling surface cleaning guide.
c. Adjust spray wand to desired
height needed for job to be
performed.
Attach high
pressure hose to
gun. Tighten
securely.
A12338
6- ENG
d. Snap spray
c
wand (c) into
place on
surface
cleaning guide.
e. Rotate "J"
hook over
b
spray wand
and tighten
knob securely. a
f. See To Use
Spray Wand paragraph in the
Operation section of this
manual to choose and
assemble the correct nozzle for
the job to be performed.
6.
Connect wand to gun. Tighten
securely.
NOTE: The high pressure pump was
filled with oil at the factory. The oil in
the high pressure pump was designed
to last the life of the pump. If there is a
problem with the pump contact an
Authorized Service Center.
7.
Use a tire pressure gauge to check
the tires pressure before each use
and while inflating tires ; see the
tire sidewall for the correct tire
pressure. NOTE: Air tanks,
compressors, and similar
equipment used to inflate tires can
fill small tires similar to these very
rapidly. Add air in small increments
and frequently use the tire gauge to
prevent over inflation.
Risk of Bursting.
Over inflation of tires
could result in serious injury and
property damage.
7- ENG
A12338
OPERATING INSTRUCTIONS
Compare the illustrations with your unit to familiarize yourself with the location of
various controls and adjustments. Save this manual for future reference.
Spray
Gun
High
Pressure
Hose
Chemical
Hose
Engine
Quick
Connect
Spray Wand
Surface
Cleaning
Guide
High
Pressure
Pump
BASIC ELEMENTS OF A
PRESSURE WASHER
High Pressure Pump: Increases the
pressure of the water supply.
Engine: Drives the high pressure
pump.
High Pressure Hose: Carries the
pressurized water from the pump to
the gun and spray wand.
Spray Gun: Connects with spray wand
to control water flow rate, direction,
and pressure.
Quick Connect Spray Wand: Allows
the user to quickly change out highpressure nozzles. See How To Use
Spray Wand instructions in this section.
Chemical Hose: Feeds cleaning
agents into the pump to mix with the
water. See How To Apply
Chemicals/Cleaning Solvents
instructions in this section.
"Water Vroom" surface cleaning
guide: Allows the operator to maintain
a consistent distance when cleaning
most any flat surface.
BASIC ELEMENTS OF AN
ENGINE
Refer to the engine manual for location
and operation of engine controls.
Choke Control: Opens and closes
carburetor choke valve
Engine Switch: Enables and disables
ignition system.
Starter Grip: Pulling starter grip
operates recoil starter to crank engine.
A12338
8- ENG
PRESSURE WASHER
TERMINOLOGY
PRESSURE WASHER
OPERATING FEATURES
PSI: Pounds per Square Inch. The unit
of measure for water pressure. Also
used for air pressure, hydraulic
pressure, etc.
GPM: Gallons Per Minute. The unit of
measure for the flow rate of water.
CU: Cleaning Units. GPM multiplied by
PSI. GPM x PSI = CU
Water Supply: All pressure washers
must have a source of water. The
minimum requirements for a water
supply are 20 PSI and 5 gallons per
minute.
Bypass Mode: Allows water to
re-circulate within pump when the gun
trigger is not pulled.
Allowing the unit to
run for more than
two minutes without the gun trigger
pulled could cause overheating and
damage to the pump.
Thermal Relief Valve:
When the temperature
inside the pump rises too
high the valve will open
Thermal
and release a gush of
Relief
water in an effort to lower Valve
the temperature inside
the pump. The valve will then close.
Chemical Injection System: Mixes
cleaners or cleaning solvents with the
water to improve cleaning
effectiveness.
PRESSURE ADJUSTMENTS
The pressure setting is preset at the
factory to achieve optimum pressure
and cleaning. If you need to lower the
pressure, it can be accomplished by
these methods.
1. Back away from the surface to
be cleaned. The further away you
are, the less the pressure will be
on the surface to be cleaned.
2. Change to the 40º (white)
nozzle - this nozzle delivers a less
powerful stream of water and a
wider spray pattern.
DO NOT attempt to
increase pump
pressure. A higher pressure setting
than the factory set pressure may
damage pump.
3. Adjust the
Pressure
pressure
Regulator
regulator
Knob
on the
pump. Turn
the
pressure
regulator
knob counterclockwise to lower
pressure. Refer to the illustrations
to identify your pressure regulator.
Once you have finished using your
pressure washer, return the pressure regulator to its original
position by turning it clockwise.
DO NOT try to turn
pressure regulator
knob past the built-in stop or damage
to pump will result.
9- ENG
A12338
TO USE SPRAY WAND
2.
The nozzles for the spray wand are
stored in nozzle holder on the panel
assembly. Colors on the panel identify
nozzle location and spray pattern. See
chart to choose the correct nozzle for
the job to be performed.
Changing Nozzles on Spray Wand
DO NOT attempt to
change nozzles
while pressure washer is running.
Turn engine off before changing
nozzles.
1. Pull quick connect coupler back
and insert nozzle.
Nozzle Color
Red
0º
Release quick connect coupler
and twist nozzle to make sure it is
secure in coupler.
Risk Of Injury.
Ensure nozzle is
completely inserted in QC socket,
and QC snap ring is fully engaged
(forward) before squeezing gun
trigger.
Risk of injection or
injury to person. Do
not direct discharge stream toward
persons, unprotected skin, eyes, or
any pets or animals. Serious injury
can occur.
Yellow
15º
Green
25º
White
40º
Black
low pressure
Spray Pattern
Uses
Surfaces *
powerful
pinpoint for
very intense
cleaning
Metal or
concrete
DO NOT use
on wood
intense
cleaning of
small areas
intense
cleaning of
larger areas
covers wide
areas of
cleaning
metal,
concrete, or
wood
metal,
concrete, or
wood
metal,
metal,
concrete,
concrete,
wood, or vinyl wood, or vinyl
*
applies
cleaning
solutions
The high pressure spray from your pressure washer is capable of
causing damage to surfaces such as wood, glass, automobile paint,
auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying,
check the item to be cleaned to assure yourself that it is strong enough to resist damage
from the force of the spray.
A12338
10- ENG
HOW TO APPLY CHEMICALS
AND CLEANING SOLVENTS
3.
Applying chemicals or cleaning
solvents is a low pressure operation.
NOTE: Use only soaps and chemicals
designed for pressure washer use. Do
not use bleach.
To Apply chemicals:
1. Press chemical
Barb
Fitting
hose onto barbed
fitting located near
high pressure hose
connection of
pump as shown.
2. Place other end of chemical hose
with filter on it into container
holding chemical/cleaning solution.
NOTE: For every 7 gallons of water
pumped 1 gallon of chemical/cleaning
solution will be used.
Install low pressure (black) nozzle
into quick connect fitting of spray
wand, see How To Use Spray Wand
paragraph in this section.
4. After use of chemicals, place
chemical hose into container of
clean water and draw clean water
through chemical injection system
to rinse system thoroughly. If
chemicals remain in the pump it
could be damaged. Pumps
damaged due to chemicals will not
be covered under warranty.
NOTE: Chemicals and soaps will not
siphon when spray wand is in the high
pressure setting.
READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNIT
When using the high pressure setting, DO NOT allow the
high pressure spray to come in contact with unprotected skin,
eyes, or with any pets or animals. Serious injury can occur.
Your washer operates at fluid pressures and velocities high enough to penetrate
human and animal flesh, which could result in amputation or other serious injury.
Leaks caused by loose fittings or worn or damaged hoses can result in injection
injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a
physician immediately!
NEVER fill fuel tank when engine is running or hot. Do not
smoke when filling fuel tank.
NEVER fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck to
provide space for fuel expansion. Wipe any fuel spillage from engine and
equipment before starting engine.
NEVER run engine indoors or in enclosed, poorly ventilated areas. Engine
exhaust contains carbon monoxide, an odorless and deadly gas.
DO NOT let hoses come in contact with very hot engine muffler during or
immediately after use of your pressure washer. Damage to hoses from contact
with hot engine surfaces will NOT be covered by warranty.
NEVER pull water supply hose to move pressure washer. This
could damage hose and/or pump inlet.
DO NOT use hot water, use cold water only.
NEVER turn water supply off while pressure washer engine is running or
damage to pump will result.
DO NOT stop spraying water for more than two minutes at a time. Pump
operates in bypass mode when spray gun trigger is not pressed. If pump is left
in bypass mode for more than two minutes internal components of the pump
can be damaged.
If you do not understand these precautions, please call 1-800-888-2468 to
speak to a service representative for further instructions.
11- ENG
A12338
STARTING
9.
Prior to starting, refer to your engine
manual for proper starting
procedures.
1. In a well ventilated outdoor area
add fresh, high quality, unleaded
gasoline with a pump octane
rating of 86 or higher. Do not
overfill. Wipe up spilled fuel before
starting the engine. Refer to
Engine Owners Manual for correct
procedure.
2. Check engine oil level. See
Engine Owners Manual for correct
procedure.
3. Verify the filter
Filter Screen
screen is in
water inlet of
pump. NOTE:
Cone side
faces out.
4. Connect water source to pump
inlet.
NOTE: Water source must provide
a minimum of 5 gallons per minute
at 20 PSI.
5. Connect high pressure hose to
pump outlet.
High Pressure Hose
Start engine. See Engine Owners
Manual for correct procedure.
NOTE: When engine rope is
pulled, pressure starts building in
the gun. If the engine does not
start after two pulls, pull the gun
trigger to relieve this pressure.
10. Depress trigger on gun to start
water flow. NOTE: Stand on a
stable surface and grip gun/spray
wand firmly with both hands.
Expect the gun to kick when
triggered.
NOTE: If using
the "Water
Vroom" surface
cleaning guide,
quickly and
effortlessly
guide it across
the flat surface
being cleaned.
11. Release trigger to stop water
flow.
12. Adjust spray for the task being
performed by changing quick
connect nozzle. See How To Use
Spray Wand instructions in this
section.
SHUTTING DOWN
1.
Water
Source
6.
7.
8.
If applying a chemical or
cleaning solution, see How To
Apply Chemicals/Cleaning Solvents
instructions in this section.
To reduce operator fatigue while
maintaining a consistent distance
from the cleaning surface
assemble the 'Water Vroom"
cleaning surface guide. See
Assembly section for assembly
instructions.
Turn water source on. NOTE:
Failure to do so could cause
damage to the pump.
A12338
2.
3.
4.
5.
12- ENG
After each use, if you have applied
chemicals, place chemical hose
into container of clean water and
draw clean water through chemical
injection system to rinse system
thoroughly. NOTE: Failure to do so
could cause damage to the pump.
Turn engine off. See Engine
Owner’s Manual. NOTE: NEVER
turn the water off with the engine
running.
Turn water source off.
Pull trigger on spray gun to
relieve any water pressure in hose
or spray gun.
See Storage section in this
manual for proper storage
procedures.
MAINTENANCE
When performing
maintenance, you
may be exposed to hot surfaces,
water pressure, or moving parts that
can cause serious injury or death!
Before performing any maintenance
or repair, disconnect spark plug
wire, let engine cool and release all
water pressure. The engine contains
flammable fuel. DO NOT smoke or
work near open flames while
performing maintenance.
To ensure efficient operation and
longer life of your pressure washer, a
routine maintenance schedule should
be prepared and followed. If the
pressure washer is used in unusual
conditions, such as high-temperatures
or dusty conditions, more frequent
maintenance checks will be required.
4.
Remove the high-pressure nozzle
from the spray wand. Remove any
obstructions with the nozzle
cleaning tool provided and
backflush with clean water.
5.
Direct water supply into spray
wand to backflush loosened
particles for 30 seconds.
Reassemble the nozzle to the
wand.
Reconnect spray wand to gun and
turn on water supply.
Start pressure washer and place
spray wand into high pressure
setting to test.
6.
7.
8.
ENGINE
Consult the Engine Owners Manual for
the manufacturer's recommendations
for any and all maintenance. NOTE:
The frame is equipped with an oil drain
hole to help make changing the engine
oil easier.
PUMP
The oil in the high pressure pump was
designed to last the life of the pump. If
there is a problem with the pump
contact an Authorized Service Center.
NOZZLE CLEANING
If the nozzle becomes clogged with
foreign materials, such as dirt,
excessive pressure may develop. If
the nozzle becomes partially clogged
or restricted, the pump pressure will
pulsate. Clean the nozzle immediately
using the nozzle kit supplied and the
following instructions:
1. Shut off the pressure washer and
turn off the water supply.
2. Pull trigger on gun handle to
relieve any water pressure.
3. Disconnect the spray wand from
the gun.
HOW TO CLEAN THE WATER
INLET FILTER
This screen filter should be checked
periodically and cleaned if necessary.
1. Remove filter by
Filter Screen
grasping end and
removing it from
water inlet of
pump as shown.
2. Clean filter by flushing it with
water on both sides.
3. Re-insert filter into water inlet of
pump. NOTE: Cone side faces
out.
NOTE: Do not operate pressure
washer without filter properly installed.
13- ENG
A12338
STORAGE
5.
ENGINE
Consult the Engine Owners Manual for
the manufacturer's recommendations for
storage.
PUMP
The manufacturer recommends using
a pump protector/winterizer, such as
EXA80, when storing the unit for more
than 30 days and/or when freezing
temperatures are expected. If a pump
protector/winterizer is not available,
*RV antifreeze needs to be run through
the pump as outlined in the steps
below. NOTE: Using a pump
protector/winterizer or *RV antifreeze is
to provide proper lubrication to the
internal seals of the pump regardless
of temperature or environment.
Obtain a funnel, six ounces of
*RV antifreeze, and 16 - 36 inches
of garden hose with a male hose
connector attached to one end.
Use only RV
antifreeze. Any other
antifreeze is corrosive and can
damage pump.
2. Disconnect spark plug wire.
3. Connect length of garden hose
to water inlet of pump.
4. Add *RV antifreeze to hose as
shown.
Pull engine starter rope slowly
several times until antifreeze
comes out of high pressure hose
connection of pump.
6. Remove garden hose from water
inlet of pump.
7. Reconnect spark plug wire.
*Windshield washer fluid may also be
used
PRESSURE WASHER
1.
2.
3.
1.
A12338
4.
14- ENG
Drain all water from high pressure
hose, coil it, and store it in cradle
of the pressure washer handle.
Drain all water from spray gun and
wand by holding spray gun in a
vertical position with nozzle end
pointing down and squeezing
trigger. Store in gun holder.
Store chemical hose so it is
protected from damage.
If space is needed, remove
handles and replace as shown.
TROUBLE SHOOTING GUIDE
CAUSE
PROBLEM
Engine will not
start (see Engine
Manual for
further engine
troubleshooting)
No or low
pressure
(initial use)
CORRECTION
No fuel.
Add Fuel.
Pressure builds up after two pulls
on the recoil starter or after initial
use.
Squeeze gun trigger to relieve
pressure.
Choke lever in the "No Choke"
position.
Move choke to the "Choke"
position.
Spark plug wire not attached.
Attach spark plug wire.
Engine ON/OFF switch in OFF
position
Place engine ON/OFF switch in
on position.
Choke lever in the "Choke"
position on a "hot" engine or an
engine that has been exposed to
thermal heat for a long period of
time.
Move choke to the "No Choke"
position.
Spray wand not in high pressure.
See How to Use Spray Wand
instructions in the Operation
Section.
Low water supply.
Water supply must be at least 5
GPM @ 20 PSI.
Repair leak. Apply sealant tape
if necessary.
See Nozzle Cleaning instructions
in the Maintenance section.
Remove and clean filter.
Leak at high pressure hose fitting.
Nozzle obstructed.
Water filter screen clogged.
Defective E-Z start valve.
Check with Authorized Warranty
Service Center (AWSC.)
Air in hose.
Turn off the engine, then the
water source. Disconnect the
water source from the pump inlet
and turn the water source on to
remove all air from the hose.
When there is a steady stream of
water present, turn water source
off. Re-connect water source to
pump inlet and turn on water
source. Squeeze trigger to remove remaining air
Move choke to the "No Choke"
position.
Choke lever in the "Choke" position.
High pressure hose is too long.
15- ENG
Use high pressure hose under
100 feet.
A12338
PROBLEM
Will not draw
chemicals
No or low
pressure
(after period of
normal use)
Water leaking at
gun/spray wand
connection
Water leaking
at pump
Oil leaking at
pump
CAUSE
CORRECTION
Spray wand not in low pressure.
See How to Use Spray Wand
paragraph in the Operation
Section.
Chemical filter clogged.
Clean filter.
Chemical screen not in cleaning
solution.
Make sure end of chemical hose
is fully submerged into cleaning
solution.
Chemical too thick.
Dilute chemical. Chemical should
be the same consistency as water.
Pressure hose is too long
Lengthen water supply hose
instead of high pressure hose.
Chemical build up in chemical
injector.
Have parts cleaned or replaced
by AWSC.
Worn seal or packing
Have replaced by AWSC.
Worn or obstructed valves.
Have replaced by AWSC.
Worn unloader piston.
Have replaced by AWSC.
Worn E-Z start valve.
Have replaced by AWSC.
Worn or broken o-ring.
Check and replace.
Loose hose connection.
Tighten.
Loose connections.
Tighten.
Piston packings worn.
Have replaced by AWSC.
Worn or broken o-rings.
Have replaced by AWSC.
Pump head or tubes damaged
from freezing.
Oil seals worn.
Have replaced by AWSC.
Have replaced by AWSC
Loose drain plug.
Tighten.
Worn drain plug o-ring
Check and replace.
Worn fill plug o-ring.
Check and replace.
Pump overfilled.
Check for correct amount.
Incorrect oil used.
Drain and fill with correct amount
and type of oil.
Clean vent plug; blow air through it
to remove any blockage. If problem persists, replace plug.
Vent plug is clogged.
Pump Pulsates
A12338
Nozzle obstructed.
See Nozzle Cleaning paragraph in
the Maintenance section for the
correct procedure.
16- ENG
NOTES
17- ENG
A12338
WARRANTY
DeVilbiss Air Power Company warrants to the original purchaser who uses the product in a consumer
application (personal, residential or household usage) that all products covered under this warranty are
free from defects in material and workmanship for one year from the date of purchase. All products
covered by this limited warranty which are used in commercial applications (i.e., income producing) are
warranted to be free of defects in material and workmanship for 90 days from the date of original
purchase. Products covered under this warranty include air compressors, air tools, service parts,
pressure washers, and generators.
DeVilbiss Air Power Company will repair or replace, at DeVilbiss' option, products or components which
have failed within the warranty period. Service will be scheduled according to the normal work flow and
business hours at the service center location, and the availability of replacement parts. All decisions of
DeVilbiss Air Power Company with regard to this limited warranty shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
• To process a warranty claim on this product, DO NOT return it to the retailer. The product must be
evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center call 1-800-888-2468, 24 hours a day, 7 days a week or visit our web site at
www.devap.com.
• Retain original cash register sales receipt as proof of purchase for warranty work.
• Use reasonable care in the operation and maintenance of the product as described in the Owners
Manual(s).
• Deliver or ship the product to the nearest Authorized Warranty Service Center. Freight costs, if any,
must be paid by the purchaser.
• Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the
nearest Authorized Warranty Service Center that provides on-site service calls for service call
arrangements.
• If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the
purchaser should contact DeVilbiss Air Power Company.
THIS WARRANTY DOES NOT COVER:
• Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
• Merchandise that has become damaged or inoperative because of ordinary wear, misuse*, cold, heat,
rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to
operate the product in accordance with the instructions provided in the Owners Manual(s) supplied
with the product, improper maintenance, the use of accessories or attachments not recommended
by DeVilbiss Air Power Company, or unauthorized repair or alterations.
* An air compressor that pumps air more than 50% during a one hour period is considered misuse
because the air compressor is undersized for the required air demand.
• Repair and transportation costs of merchandise determined not to be defective.
• Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
• Expendable parts or accessories supplied with the product which are expected to become inoperative
or unusable after a reasonable period of use, including but not limited to sanding disks or pads, saw
and shear blades, grinding stones, springs, chisels, nozzles, o-rings, air jets, washers and similar
accessories.
• Merchandise sold by DeVilbiss Air Power Company which has been manufactured by and identified
as the product of another company, such as gasoline engines. The product manufacturer's warranty, if
any, will apply.
• ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT
COVERED BY THIS WARRANTY. Some states do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation or exclusion may not apply to you.
• IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL
PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitations may not apply to you.
213 Industrial Drive • Jackson, TN 38301-9615
Telephone: 1-800-888-2468
FAX: 1-800-888-9036
A12338
18- ENG
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