Grizzly Biscuit Joiner G0490 User manual

MODEL G0490/G0490X
8" X 76" JOINTER
w/PARALLELOGRAM BEDS
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND
OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE
OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE
HARM 3OME EXAMPLES OF THESE CHEMICALS ARE
s
s
s
,EAD FROM LEAD BASED PAINTS
#RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS
!RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER
9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU
DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS
7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP
MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER
OUT MICROSCOPIC PARTICLES
Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 8
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SECTION 2: CIRCUIT REQUIREMENTS ...... 11
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SECTION 3: SETUP ....................................... 12
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SECTION 4: OPERATIONS ........................... 23
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SECTION 5: ACCESSORIES ......................... 31
SECTION 6: MAINTENANCE......................... 33
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SECTION 7: SERVICE ................................... 34
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SECTION 8: WIRING ...................................... 46
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<%).%$<%).%M:aZXig^XVa8dbedcZcih####### )SECTION 9: PARTS ....................................... 49
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WARRANTY AND RETURNS ........................ 57
INTRODUCTION
Manual Accuracy
Contact Info
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Machine Description
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Identification
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To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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G0490 Machine Data Sheet
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
02'(/*-2,17(5:,7+3$5$//(/2*5$0%('6
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Weight.............................................................................................................................................................. 508 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 76-3/8 x 23-1/2 x 45-1/2 in.
Footprint (Length x Width)............................................................................................................... 44-1/2 x 16-1/2 in.
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Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 402 lbs.
Length x Width x Height............................................................................................................. 81 x 25 x 13 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight.................................................................................................................................................... 162 lbs.
Length x Width x Height............................................................................................................. 38 x 18 x 28 in.
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Minimum Circuit Size........................................................................................................................................ 20 amp
Switch...................................................................................................... Magnetic with Thermal Overload Protection
Switch Voltage..................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge................................................................................................................................................... 14 gauge
Plug Included........................................................................................................................................................... No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 3 HP
Voltage....................................................................................................................................................... 220V
Prewired..................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 18A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings.................................................................................................................................................. Sealed
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Bevel Jointing..................................................................................................................... Left & Right 45 deg.
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 21,400
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Fence Length............................................................................................................................................. 36 in.
Fence Width.......................................................................................................................................... 1-1/4 in.
Fence Height............................................................................................................................................... 5 in.
Fence Stops............................................................................................................................... 45 and 90 deg.
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Cutterhead Type...................................................................................................................................... 4 Knife
Cutterhead Diameter........................................................................................................................... 3-3/16 in.
Cutterhead Speed............................................................................................................................ 5,350 RPM
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Number of Knives............................................................................................................................................. 4
Knife Type................................................................................................................................................... HSS
Knife Length................................................................................................................................................. 8 in.
Knife Width............................................................................................................................................... 3/4 in.
Knife Thickness........................................................................................................................................ 1/8 in.
Knife Adjustment........................................................................................................ Jack Screws and Springs
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Table Length........................................................................................................................................ 76-3/8 in.
Table Width.................................................................................................................................................. 8 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Floor to Table Height........................................................................................................................... 32-5/8 in.
Table Adjustment Type................................................................................................................... Lever Action
Table Movement Type.................................................................................................................. Parallelogram
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Body Assembly.................................................................................................................................... Cast Iron
Cabinet..................................................................................................................................... One Piece Steel
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision Ground Cast Iron
Paint........................................................................................................................................... Powder Coated
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Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
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Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location .............................................................................................................................. Data Plate
Customer Assembly & Setup Time .................................................................................................................. 2 hours
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G0490X Machine Data Sheet
0$&+,1('$7$
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
02'(/*;-2,17(5:63,5$/&877(5+($'
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Weight.............................................................................................................................................................. 508 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 76-3/8 x 23-1/2 x 45-1/2 in.
Footprint (Length x Width)............................................................................................................... 44-1/2 x 16-1/2 in.
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Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 394 lbs.
Length x Width x Height............................................................................................................. 81 x 25 x 13 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight.................................................................................................................................................... 162 lbs.
Length x Width x Height............................................................................................................. 38 x 18 x 28 in.
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Minimum Circuit Size........................................................................................................................................ 20 amp
Switch................................................................. Magnetic with Thermal Overload Protection with Large OFF Button
Switch Voltage..................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge................................................................................................................................................... 14 gauge
Plug Included........................................................................................................................................................... No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 3 HP
Voltage....................................................................................................................................................... 220V
Prewired..................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 15A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings............................................................................................................................ Sealed Ball Bearings
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Bevel Jointing..................................................................................................................... Left & Right 45 deg.
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 21,400
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Fence Length............................................................................................................................................. 36 in.
Fence Width.......................................................................................................................................... 1-1/4 in.
Fence Height............................................................................................................................................... 5 in.
Fence Stops............................................................................................................................... 45 and 90 deg.
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Cutterhead Type........................................................................................................................................ Sprial
Cutterhead Diameter............................................................................................................................. 3-3/8 in.
Number of Cutter Spirals.................................................................................................................................. 4
Number of Indexable Cutters.......................................................................................................................... 40
Cutterhead Speed............................................................................................................................. 5350 RPM
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Cutter Insert Type.................................................................................................................. Indexable Carbide
Cutter Insert Length................................................................................................................................. 14 mm
Cutter Insert Width................................................................................................................................... 14 mm
Cutter Insert Thickness.............................................................................................................................. 2 mm
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Table Length........................................................................................................................................ 76-3/8 in.
Table Width.................................................................................................................................................. 8 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Floor to Table Height........................................................................................................................... 32-5/8 in.
Table Adjustment Type................................................................................................................... Lever Action
Table Movement Type.................................................................................................................. Parallelogram
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Body Assembly.................................................................................................................................... Cast Iron
Cabinet..................................................................................................................................... One Piece Steel
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision Ground Cast Iron
Paint........................................................................................................................................... Powder Coated
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Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base............................................................................................................................................. Built-In
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Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location .............................................................................................................................. Data Plate
Customer Assembly & Setup Time .................................................................................................................. 2 hours
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
symbol is used to alert the user to useful information about
NOTICE This
proper operation of the machine.
Safety Instructions for Machinery
Safety Instructions for Machinery
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Safety Instructions for Machinery
DISCONNECTING POWER SUPPLY. 6alVnh
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INTENDED USE.DcanjhZi]ZbVX]^cZ[dg^ih
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DANGEROUS ENVIRONMENTS. 9d cdi jhZ
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APPROVED OPERATION. JcigV^cZY deZgVidgh
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Additional Safety Instructions for Jointers
1.
JOINTER KICKBACK. @^X`WVX` ^h l]Zc
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7.
MAXIMUM CUTTING DEPTH. CZkZg
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2. OUTFEED TABLE ALIGNMENT. @ZZei]Z
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8. JOINTING WITH THE GRAIN. ?d^ci^c\
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9. GUARDS IN PLACE. 6aa deZgVi^dch bjhi
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`ZZe i]Z ldg`e^ZXZ bdk^c\ idlVgY i]Z
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3.
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Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
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11. SAFE KNIFE PROJECTION.@c^kZhh]djaY
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No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
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SECTION 2: CIRCUIT REQUIREMENTS
220V Single-Phase
Operation
Power Connection Device
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GROUNDED
6-20 RECEPTACLE
Serious personal injury could occur if you
connect the machine to power before completing the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
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6-20 PLUG
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Full Load Amperage Draw
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Power Supply Circuit Requirements
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SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire setup process!
The
Model
G0490 /
G0490X is a heavy
machine (approx. 600
lbs.) Serious personal
injury may occur if safe
moving methods are
not used. To be safe,
get assistance and use
power lifting equipment
to move the shipping
containers and to place
the jointer on the stand.
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Description
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Unpacking
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Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call Customer Service at (570) 546-9663
for advice.
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Otherwise, filing a freight claim can be difficult.
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Inventory
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G0490X Cutterhead Hardware (Not Shown):
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™ >cYZmVWaZ8VgW^YZ>chZgih&)m&)m'bb## *
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
6
8
7
Inventory: (Figures 3–4)
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Hardware Bag (Not Shown):
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™ =ZmCjihB&%"&#*L]ZZa$HiVcY############### '
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G0490 Knife Setting Gauge (Not Shown):
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SUFFOCATION HAZARD!
Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children
and animals.
"&("
Cleanup
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Basic steps for removing rust preventative:
Gasoline or products
with low flash points can
explode or cause fire if
used to clean machinery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrated amounts are inhaled.
Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
H9692—Orange Power Cleaner & Degreaser
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Site Considerations
Weight Load
Physical Environment
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Space Allocation
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aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc
dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c"
iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#
See below for required space allocation.
Electrical Installation
EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ#
BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb
igV[[^X! bViZg^Va ]VcYa^c\! bd^hijgZ! X]Zb^XVah!
dg di]Zg ]VoVgYh# BV`Z hjgZ id aZVkZ VXXZhh id
V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg
Zc\V\^c\VadX`dji$iV\djiYZk^XZ!^[gZfj^gZY#
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ
Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan#
H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi
dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY#
LVaa
''%K!H^c\aZ"E]VhZ
EdlZgHdjgXZ
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'(&¿'
Figure 6.B^c^bjbldg`^c\XaZVgVcXZh#
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
"&*"
Assembly
BdidgBdjci7gVX`Zih
Id egdeZgan egZeVgZ ndjg _d^ciZg [dg deZgVi^dc!
XdbeaZiZ Vaa d[ i]Z hiZeh ^c i]Z VhhZbWan egd"
XZYjgZ eg^dg id eZg[dgb^c\ i]Z Test Run dc
Page 21#
m)
To assemble your jointer:
1. L^i]i]Z]Zaed[Vcdi]ZgeZghdc!i^ei]ZhiVcY
h]^ee^c\ Wdm jeh^YZ Ydlc! i]Zc deZc i]Z
Wdiidb d[ i]Z Wdm id ZmedhZ i]Z ide d[ i]Z
hiVcY#
2. EaVXZ V e^ZXZ d[ XVgYWdVgY dc i]Z [addg! i^e
i]ZXVW^cZih]^ee^c\WdmdkZghdi]Vii]ZXVW"
^cZi ide ^h dc i]Z egdiZXi^kZ XVgYWdVgY! i]Zc
gZbdkZi]Zh]^ee^c\WdmVcYeaVhi^X[gdbi]Z
XVW^cZi#
3. GZVX]^ch^YZi]ZXVW^cZi!gZbdkZi]ZVXXZh"
hdg^ZhWdm!g^WWZYK"WZai!Yjhiedgi!VcYeaVXZ
i]ZXdcigdaeVcZaeZYZhiVad[[idi]Zh^YZ#
Note: Keep the cap screws and flat washers
that secure the control panel pedestal to the
inside of the cabinet so that it can be used to
install the pedestal in a future step.
Figure 7.Bdidg^chiVaaZY#
8. 6iiVX]i]Zbdidgidi]ZbdidgbdjciWgVX`Zih
l^i] ) B-"&#'* m '* XVgg^V\Z Wdaih! -bb
[aVi lVh]Zgh! VcY B-"&#'* ]Zm cjih ild
hZih [gdb ^ckZcidgn VcY ild hZih i]Vi lZgZ
gZbdkZY^cStep 4!Vhh]dlc^cFigure 7#
Note: Pulley alignment and belt installation
will take place in future steps.
9. 6iiVX]i]ZeZYVaVhhZbWanidi]Zg^\]ih^YZd[
i]ZhiVcYl^i]&B-"&#'*m*%]ZmWdai!'
B-"&#'* m ** ]Zm Wdaih! ( -bb [aVi lVh]"
Zgh! VcY ' B-"&#'* ]Zm cjih! Vh h]dlc ^c
Figure 8#
4. JhZV&'bblgZcX]idgZbdkZi]Zild]Zm
cjih VcY [aVi lVh]Zgh i]Vi hZXjgZ i]Z bdidg
idi]ZXVW^cZiide#
Note: Retain the two carriage bolts, hex nuts,
and flat washers so that they can be used to
install the motor in a future step.
5. Jh^c\ XVgYWdVgY id egdiZXi i]Z hiVcY VcY
Vcdi]Zg eZghdc id ]daY i]Z bdidg! eaVXZ i]Z
hiVcY dc ^ih aZ[i h^YZ hd i]Vi i]Z Yjhi X]jiZ
[VXZhi]Z[addg#
6. GZbdkZi]ZgZVghiVcYeVcZa#
7. EaVXZ i]Z bdidg dc i]Z ild bdidg bdjci
WgVX`Zihl^i]i]ZejaaZn[VX^c\i]ZgZVgd[i]Z
XVW^cZi!Vhh]dlc^cFigure 7#
m'
Figure 8.>chiVaa^c\i]ZeZYVaVhhZbWan#
"&+"
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
10. L^i] i]Z ]Zae d[ Vcdi]Zg eZghdc! eaVXZ i]Z
hiVcYjeg^\]i#
11. 6iiVX]i]ZYjhiedgiidi]ZhiVcYl^i]i]ZegZ"
^chiVaaZY E]^aa^e hXgZlh VcY [aVi lVh]Zgh! Vh
h]dlc^cFigure 9#
14. =VkZVcdi]ZgeZghdc]Zaendj`ZZei]ZadVY
[gdb hlVn^c\! VcY XVgZ[jaan a^[i i]Z _d^ciZg
VhhZbWan dkZg i]Z hiVcY! Va^\c^c\ i]Z Z^\]i
bdjci^c\]daZh^ci]ZhiVcYl^i]i]Z]daZh^c
i]ZWdiidbd[i]Z_d^ciZgVhhZbWan#
m)
Note: Make sure the cutterhead pulley is facing to the rear of the stand.
15. 6iiVX]i]Z_d^ciZgVhhZbWanidi]ZhiVcYl^i]
i]Z - B-"&#'* m '* XVe hXgZlh VcY -bb
adX`lVh]Zgh!Vhh]dlc^cFigure 11#
Figure 9.>chiVaa^c\Yjhiedgi#
12. GZbdkZ i]Z ' ]Zm cjih VcY [aVi lVh]Zgh
[gdbjcYZgcZVi]i]Zh]^ee^c\XgViZi]Vi]daY
i]Z_d^ciZgVhhZbWanidi]ZXgViZ#
13. LgVei]Za^[i^c\higVehVgdjcYi]Z^c[ZZYVcY
dji[ZZYiVWaZ!Vh^aajhigViZY^cFigure 10!i]Zc
ViiVX]i]Zbidi]Z[dg`a^[idg]d^hi#
m-
Figure 11.HZXjg^c\i]Z_d^ciZgVhhZbWanidi]Z
hiVcY#
16. JhZ i]Z ]VgYlVgZ gZbdkZY ^c Step 3! id
ViiVX]i]ZXdcigdaeVcZaeZYZhiVaidi]ZWVX`
d[i]Z^c[ZZYiVWaZ!Vhh]dlc^cFigure 12#
m'
Figure 10.Jh^c\a^[i^c\higVehida^[ii]Z_d^ciZg
VhhZbWan#
Figure 12.>chiVaa^c\XdcigdaeVcZaeZYZhiVa#
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"&,"
17. JhZi]ZildegZ"^chiVaaZYXVehXgZlhid^chiVaa
i]Z [ZcXZ XVgg^V\Z id i]Z gZVg d[ i]Z _d^ciZg
VhhZbWan!Vhh]dlc^cFigure 13#
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7daih
Figure 15.BdidgVY_jhibZciXdcigdah#
19. LgVei]Zg^WWZYK"WZaiVgdjcYi]ZXjiiZg]ZVY
VcY bdidg ejaaZnh! Vh h]dlc ^c Figure 16#
BV`ZhjgZi]Zg^Whd[i]ZK"WZaiVgZhZViZY^c
i]ZejaaZn\gddkZh#
m'
Figure 13.;ZcXZXVgg^V\Z^chiVaaZY#
18. K^hjVaan X]ZX` i]Z Va^\cbZci d[ i]Z
XjiiZg]ZVY VcY bdidg ejaaZnh! Vh ^aajhigViZY
^cFigure 14#
Cutterhead
Pulley
Alignment
Motor
Pulley
Figure 16.G^WWZYK"WZai^chiVaaZY#
Figure 14.EjaaZnhVa^\cZY#
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bdjci^c\XVgg^V\ZWdaihh]dlc^cFigure 15!
h]^[ii]Zbdidg]dg^odciVaanidVa^\ci]Zeja"
aZnh!i]ZcgZ"i^\]iZci]ZXVgg^V\ZWdaih#
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20. AddhZci]ZXVgg^V\ZWdaihhZXjg^c\i]Zbdidg
bdjci^c\ WgVX`Zih hZZ Figure 17! aZi i]Z
bdidg ha^YZ Ydlc id iZch^dc i]Z K"WZai! i]Zc
gZi^\]iZci]ZXVgg^V\ZWdaih#
The belt guard MUST be installed before
operating the jointer or else the moving
V-belt will be exposed, creating an entanglement hazard at the back of the jointer.
21. JhZi]ZildegZ"^chiVaaZYXVehXgZlhdci]Z
[ZcXZXVgg^V\Zid^chiVaai]Z[ZcXZ!Vhh]dlc
^cFigure 19#
m'
Figure 17.Bdidgbdjci^c\XVgg^V\ZWdaih#
Note: When properly tensioned, there is
approximately 1⁄4" deflection of the V-belt as
moderate pressure is applied midway between
the pulleys, as illustrated in Figure 18. If
necessary, apply downward pressure on the
motor to attain the proper V-belt tension.
8jiiZg]ZVZYEjaaZn
6eegdm^bViZan
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Figure 19.>chiVaa^c\i]Z[ZcXZ#
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Figure 20#
I^aiAZkZg
BdidgEjaaZn
Figure 18.8dggZXiK"WZaiYZ[aZXi^dcl]Zc
egdeZganiZch^dcZY#
Figure 20.>chiVaa^c\i]Z[ZcXZi^aiaZkZg#
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
"&."
The outfeed table MUST be level with
cutterhead knives or inserts when they are
at top dead center (their highest point during
rotation). Otherwise, the workpiece cannot
properly feed past the cutterhead, which
may cause a kickback hazard to the operator.
L]Zc i]Z dji[ZZY iVWaZ ]Z^\]i ^h XdggZXian
hZi!i]Z`c^[Zdg^chZgiViideYZVYXZciZgl^aa
WVgZanidjX]i]ZhigV^\]iZY\Z!Vh^aajhigViZY^c
Figure 22#
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VY_jhibZcihVgZcZXZhhVgn#
23. EaVXZ i]Z higV^\]iZY\Z dc i]Z dji[ZZY iVWaZ
hd^iZmiZcYhdkZgi]ZXjiiZg]ZVY#
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d[[ i]Z iVWaZ dg ^h WZadl i]Z higV^\]iZY\Z!
i]Zci]Zdji[ZZYiVWaZ]Z^\]ibjhiWZgZhZi
gZ[ZgidSetting Outfeed Table Height dc
Page 43[dgYZiV^aZY^chigjXi^dch#
24. JhZ i]Z XjiiZg]ZVY ejaaZn id gdiViZ i]Z
XjiiZg]ZVYjci^adcZd[i]Z`c^kZhdg^chZgih^h
ViideYZVYXZciZgi]Z^g]^\]Zhied^ciYjg^c\
gdiVi^dc!Vh^aajhigViZY^cFigures 21–22#
25. JhZi]Z'B+"&m&%[aVc\ZWdaih!-bb[aVi
lVh]Zgh! VcY B+"& ]Zm cjih id ^chiVaa i]Z
WZai\jVgYjcYZgcZVi]i]Z[ZcXZXVgg^V\Z!Vh
h]dlc^cFigure 23#
Ide9ZVY
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26. Model G0490 Only: 6hhZbWaZi]Z`c^[ZhZi"
i^c\\Vj\ZVhh]dlc^cFigure 24#
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dji[ZZYiVWaZ]Z^\]i#
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27. GZ"^chiVaai]ZgZVghiVcYeVcZa#
Dust Collection
28. BdkZ i]Z [ZcXZ WVX` Vh [Vg Vh ndj XVc id
bV`Zgddb[dgi]ZXjiiZg]ZVY\jVgY#
29. >chZgi i]Z XjiiZg]ZVY \jVgY h]V[i ^cid i]Z
ZmiZch^dc [ZcXZ! Vh h]dlc ^c Figure 25! hd
i]Z h]V[i [aVi ^h [VX^c\ i]Z hZi hXgZl! i]Zc
i^\]iZci]ZhZihXgZlV\V^chii]Zh]V[i#
Figure 25.>chiVaa^c\i]ZXjiiZg]ZVY\jVgY#
30. IZhi i]Z deZgVi^dc d[ i]Z \jVgY Wn ejaa^c\ ^i
WVX`VcYaZii^c\\d#I]Z\jVgYh]djaYheg^c\
WVX`dkZgi]ZXjiiZg]ZVY#
·>[i]Z\jVgYYgV\hVXgdhhi]ZiVWaZ!addhZc
i]Z hZi hXgZl! gV^hZ i]Z \jVgY ha^\]ian hd
i]Vi^iYdZhcdiYgV\!i]ZcgZ"i^\]iZci]ZhZi
hXgZl#
·>[i]Z\jVgYYdZhcdiheg^c\WVX`dkZgi]Z
XjiiZg]ZVY!gZ"^chiVaa^iVcYbV`ZhjgZi]Z
[aVi eVgi d[ i]Z \jVgY h]V[i [VXZh i]Z hZi
hXgZl#
DO NOT operate the Model G0490/G0490X
without an adequate dust collection system.
This jointer creates substantial amounts of
wood dust while operating. Failure to use
a dust collection system can result in short
and long-term respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust collector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
To connect a dust collection hose:
1. ;^i i]Z ) Yjhi ]dhZ dkZg i]Z Yjhi edgi VcY
hZXjgZ^ceaVXZl^i]V]dhZXaVbe#
2. Ij\i]Z]dhZidbV`ZhjgZ^iYdZhcdiXdbZ
d[[# Note: A tight fit is necessary for proper
performance.
Test Run
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bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h
gZVYn[dggZ\jaVgdeZgVi^dc#I]ZiZhigjcXdch^hih
d[kZg^[n^c\i]Z[daadl^c\/&I]ZbdidgedlZghje
VcYgjchXdggZXianVcY'i]ZHIDEWjiidchV[Zin
[ZVijgZldg`hXdggZXian#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 34#>[ndjXVccdi[^cY
VgZbZYn!XdciVXidjgIZX]HjeedgiVi*,%*)+"
.++([dgVhh^hiVcXZ#
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"'&"
7. L>I=DJIgZhZii^c\i]Zhl^iX]!egZhhi]ZDC
Wjiidc#I]ZbVX]^cZh]djaYcdihiVgi#
Before starting the jointer, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z HIDE
Wjiidc hV[Zin [ZVijgZ ^h ldg`^c\ XdggZXian#
I]ZIZhiGjc^hXdbeaZiZ#
·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z HIDE
Wjiidcejh]ZY^c!^bbZY^ViZanY^hXdccZXi
edlZg id i]Z bVX]^cZ# I]Z HIDE Wjiidc
hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h
hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ
egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa
IZX]Hjeedgi[dg]Zae#
To test run the machine:
1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
Recommended
Adjustments
2. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
3. 8dccZXii]ZbVX]^cZidi]ZedlZghdjgXZ#
4. Ejh]i]ZHIDEWjiidc^c!i]Zcil^hi^iXadX`"
l^hZ hd ^i edeh dji# L]Zc i]Z HIDE Wjiidc
edeh dji! i]Z hl^iX] ^h gZhZi VcY gZVYn [dg
deZgVi^dchZZFigure 26#
;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY
WZadl]VkZWZZceZg[dgbZYVii]Z[VXidgnVcYcd
[jgi]ZghZije^hgZfj^gZYiddeZgViZndjgbVX]^cZ#
=dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZY
l^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj Vi aZVhi
kZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZi]ZWZhi
edhh^WaZgZhjaih[gdbndjgcZlbVX]^cZ#
Factory adjustments that should be verified:
s
BdYZa <%).% @c^[Z HZii^c\h gZ[Zg id Page
36#
Figure 26.GZhZii^c\i]Zhl^iX]#
s
9Zei]HXVaZ8Va^WgVi^dcgZ[ZgidPage 44#
5. KZg^[ni]Vii]ZbVX]^cZ^hdeZgVi^c\XdggZXian
Wnejh]^c\i]ZDCWjiidc#
s
;ZcXZHide6XXjgVXngZ[ZgidPage 45#
™
IVWaZEVgVaaZa^hbgZ[ZgidPage 40#
·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ
gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\cd^hZh#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg
XdggZXi^c\ediZci^VaegdWaZbh#
6. EgZhh i]Z HIDE Wjiidc id ijgc i]Z bVX]^cZ
OFF#
"''"
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
SECTION 4: OPERATIONS
Operation Overview
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
I]^h dkZgk^Zl \^kZh ndj i]Z WVh^X egdXZhh i]Vi
]VeeZch Yjg^c\ Vc deZgVi^dc l^i] i]^h bVX]^cZ#
;Vb^a^Vg^oZ ndjghZa[ l^i] i]^h egdXZhh id WZiiZg
jcYZghiVcYi]ZgZbV^c^c\eVgihd[i]ZOperation
hZXi^dc#
To complete a typical operation, the operator
does the following:
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h
hj^iVWaZ[dgXjii^c\#
2. 6Y_jhihi]Z[ZcXZ[dgi]Zl^Yi]d[i]Zldg`e^ZXZ
VcYi]ZcadX`h^i^ceaVXZ#
3. 6Y_jhihi]Z[ZcXZi^ai!^[cZXZhhVgn!idi]ZXdg"
gZXiVc\aZ#
4. 6Y_jhih i]Z ^c[ZZY iVWaZ ]Z^\]i [dg i]Z ^c^i^Va
Xji#
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
5. 8]ZX`h i]Z dji[ZZY h^YZ d[ i]Z bVX]^cZ
[dg egdeZg hjeedgi VcY id bV`Z hjgZ i]Z
ldg`e^ZXZXVchV[ZaneVhhVaai]ZlVnWZndcY
i]ZXjiiZg]ZVYl^i]dji^ciZg[ZgZcXZ[gdbdi]Zg
dW_ZXih#
6. LZVgh hV[Zin \aVhhZh! gZhe^gVidg! VcY ZVg
egdiZXi^dc!VcYadXViZhi]Zejh]WadX`h#
7. HiVgihi]ZbVX]^cZ#
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
8. Jh^c\ i]Z ejh] WadX`h! ]daYh i]Z ldg`e^ZXZ
[^gbanVcY[aVianV\V^chiWdi]i]Z^c[ZZYiVWaZ
VcY [ZcXZ! VcY i]Zc ejh]Zh i]Z ldg`e^ZXZ
eVhi i]Z XjiiZg]ZVY Vi V hiZVYn VcY Xdc"
igdaaZY gViZ jci^a i]Z ldg`e^ZXZ bdkZh Xdb"
eaZiZanWZndcYi]ZXjiiZg]ZVY#
9. GZeZVih Steps 5–8 jci^a hVi^h[^ZY l^i] i]Z
gZhjaih#
10. Hidehi]ZbVX]^cZ#
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
"'("
Basic Controls
GZ[ZgidFigures 27–30VcYi]Z[daadl^c\YZhXg^e"
i^dc id WZXdbZ [Vb^a^Vg l^i] i]Z [jcXi^dch d[ i]Z
XdcigdaeVcZa!iVWaZXdcigdah!VcY[ZcXZXdcigdah#
Fence Movement: I]Z [ZcXZ ]Vh V adX` i]Vi
`ZZeh^i^cedh^i^dchZZFigure 29#IdbdkZi]Z
[ZcXZ!addhZci]ZadX`VcYha^YZi]Z[ZcXZl]ZgZ
cZZYZY#
START Button:HiVgihi]Zbdidgdcan^[i]ZHIDE
Wjiidc]VhWZZcgZhZi#
STOP Button: Hideh i]Z bdidg l]Zc ejh]ZY
^c VcY Y^hVWaZh i]Z HI6GI Wjiidc# :cVWaZ i]Z
HI6GI Wjiidc Wn il^hi^c\ i]Z HIDE Wjiidc jci^a
^iedehdji#
;ZcXZ
AdX`
Figure 29.;ZcXZadX`adXVi^dc#
HIDE
7jiidc
HI6GI
7jiidc
Fence Tilting: I]Z i^ai adX` hZZ Figure 30
hZXjgZhi]Z[ZcXZViVcnedh^i^dc^ci]ZVkV^aVWaZ
gVc\Z#I]Zeajc\ZgadX`h^cidVc^cYZm^c\g^c\id
ZVh^anhZii]Z[ZcXZi^aiid.%•V[iZgbdk^c\^i#Ild
edh^i^kZhidehhZii]Z[ZcXZVi)*•^clVgYVcY)*•
djilVgY [dg Xdbbdc )*• WZkZa Xjih# :kZc l]Zc
i]Z[ZcXZ^hgZhi^c\V\V^chii]Zedh^i^kZhideh!i]Z
i^aiadX`bjhiWZi^\]iZcZYWZ[dgZXjii^c\#
Figure 27.HI6GI$HIDEWjiidcadXVi^dch#
Table Movement: Id bdkZ i]Z ^c[ZZY iVWaZ!
addhZc i]Z iVWaZ adX` hZZ Figure 28! jhZ i]Z
iVWaZVY_jhibZciaZkZgidbdkZi]ZiVWaZl^i]^ci]Z
egZhZigVc\Z!i]Zci^\]iZci]ZiVWaZadX`#IdVY_jhi
i]ZegZhZigVc\Zd[^c[ZZYiVWaZbdkZbZci!gZ[Zg
id Adjusting Infeed Table Stop Bolts dc Page
44# I]Z dji[ZZY iVWaZ ^h egZhZi l^i] cd gVc\Z
d[ bdkZbZci VaadlZY! hd ^[ ^i \Zih VXX^YZciVaan
jcadX`ZY^il^aacdibdkZ#
I^aiAdX`
Eajc\Zg
Figure 30.I^aiadX`VcYeajc\ZgadXVi^dch#
Dji[ZZYIVWaZ
6Y_jhibZciAZkZg
IVWaZ
AdX`h
>c[ZZYIVWaZ
6Y_jhibZci
AZkZg
For the Model G0490/G0490X, the minimum depth of cut is 1 ⁄ 32" and the maximum
depth of cut is 1 ⁄ 8" for the G0490 and 5 ⁄ 16" for
the G0490X. DO NOT exceed the maximum
depth of cut per pass on your jointer or kickback and serious injury may occur!
Figure 28.IVWaZXdcigdaadXVi^dch#
"')"
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
Stock Inspection &
Requirements
Follow these rules when choosing and jointing stock:
s
$/ ./4 JOINT OR SURFACE PLACE STOCK THAT
contains large or loose knots. >c_jgnidi]Z
deZgVidg dg YVbV\Z id i]Z ldg`e^ZXZ XVc
dXXjg^[V`cdiWZXdbZhY^hadY\ZYYjg^c\i]Z
Xjii^c\deZgVi^dc#
™
Jointing and surface planing with the
grain is safer for the operator and produces a better finish. 8jii^c\ V\V^chi i]Z
\gV^c ^cXgZVhZh i]Z a^`Za^]ddY d[ `^X`WVX`
VcYldg`e^ZXZiZVg"dji#9DCDIXjiV\V^chi
i]Z \gV^c 8jii^c\ l^i] i]Z \gV^c ^h [ZZY^c\
i]ZhidX`VXgdhhi]ZXjiiZg]ZVYhdi]Z\gV^c
ed^cih Ydlc VcY WVX`! Vh k^ZlZY [gdb i]Z
[gdciZY\Zd[i]ZhidX`hZZFigure 31#
Note: If the grain changes direction along the
edge of the workpiece, decrease the depth of
cut and make additional passes.
™
Scrape all glue off the workpiece before
jointing. <ajZ YZedh^ih dc i]Z ldg`e^ZXZ!
]VgYdghd[i!l^aa\jbjei]ZXjiiZg]ZVYVcY
egdYjXZeddggZhjaih#
™
Remove foreign objects from the
workpiece. BV`Z hjgZ i]Vi Vcn hidX` ndj
egdXZhh l^i] i]Z _d^ciZg ^h XaZVc VcY [gZZ
d[ Y^gi! cV^ah! hiVeaZh! i^cn gdX`h dg Vcn
di]Zg[dgZ^\cdW_ZXih!i]ViXdjaYYVbV\Zi]Z
XjiiZg]ZVY#I]ZhZeVgi^XaZhXdjaYVahdXVjhZ
VheVg`Vhi]Znhig^`Zi]ZXjiiZg]ZVYVcYXgZ"
ViZV[^gZ]VoVgY#
Note: Wood stacked on a concrete or dirt
surface can have small pieces of concrete or
stone pressed into the surface.
s
Make sure all stock is sufficiently dried
before jointing. LddY l^i] V bd^hijgZ Xdc"
iZci dkZg '% l^aa XVjhZ jccZXZhhVgn lZVg
dci]ZXjiiZghVcYeddgXjii^c\gZhjaih#:mXZhh
bd^hijgZXVcVahd]VhiZcgjhiVcYXdggdh^dc#
™
Make sure your workpiece exceeds the
minimum dimension requirements, as
shown in Figure 32, before processing it
through the jointer, or the workpiece may
break or kickback during the operation.
#/22%#4
&'B^c#
7ITH 'RAIN
&B^c#
).#/22%#4
&
$'B^c#
!GAINST 'RAIN
&'B^c#
Figure 31.EgdeZg\gV^cVa^\cbZcil^i]i]Z
XjiiZg]ZVY#
™
Only process natural wood fiber through
your jointer. Ndjg _d^ciZg ^h YZh^\cZY id Xji
dcan cVijgVa lddY hidX`# I]^h bVX]^cZ ^h
CDIYZh^\cZYidXjibZiVa!\aVhh!hidcZ!i^aZ!
egdYjXih l^i] aZVY"WVhZY eV^ci! dg egdYjXih
i]Vi XdciV^c VhWZhidh·Xjii^c\ i]ZhZ bViZg^"
Vahl^i]V_d^ciZgbVnaZVYid^c_jgn#
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
&
$'B^c#
&B^c#
Figure 32.B^c^bjbhidX`Y^bZch^dch[dgi]Z
_d^ciZg#
"'*"
3.
Before turning the jointer ON, make sure
the outfeed table height is properly set
(refer to Setting Outfeed Table Height on
Page 43 for detailed instructions) to avoid
workpiece kickback and to ensure good
results. Kickback of the workpiece could
cause serious personal injury!
Squaring Stock
Figure 35.:Y\Z_d^ci^c\dci]Z_d^ciZg#
4.
Squaring stock involves four steps performed
in the following order:
Edge Joint on the Jointer: I]Z XdcXVkZ
ZY\Zd[i]Zldg`e^ZXZ^h_d^ciZY[aVil^i]i]Z
_d^ciZghZZFigure 35#
Rip Cut on a Table Saw: I]Z_d^ciZYZY\Z
d[ i]Z ldg`e^ZXZ ^h eaVXZY V\V^chi i]Z iVWaZ
hVl [ZcXZ VcY i]Z deedh^iZ ZY\Z ^h Xji d[[
hZZFigure 36#
Surface Plane on the Jointer: I]ZXdcXVkZ
[VXZ d[ i]Z ldg`e^ZXZ ^h hjg[VXZ eaVcZY [aVi
l^i]i]Z_d^ciZghZZFigure 33#
1.
EgZk^djhan
?d^ciZY:Y\Z
Figure 36.G^eXjii^c\dcViVWaZhVl#
Figure 33.Hjg[VXZeaVc^c\dci]Z_d^ciZg#
2.
Surface Plane on a Thickness Planer:
I]Z deedh^iZ [VXZ d[ i]Z ldg`e^ZXZ ^h hjg"
[VXZeaVcZY[aVil^i]Vi]^X`cZhheaVcZghZZ
Figure 34#
Making adjustments to the jointer while the
machine is ON greatly increases the risk to
the operator from the rotating cutterhead.
ALWAYS make sure the jointer is OFF and
disconnected from power before performing
adjustments, maintenance, or service on the
machine!
EgZk^djhan
Hjg[VXZ
EaVcZY;VXZ
Figure 34.Hjg[VXZeaVc^c\dcVi]^X`cZhh
eaVcZg#
"'+"
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
Surface Planing
I]ZejgedhZd[hjg[VXZeaVc^c\dci]Z_d^ciZg^hid
bV`ZdcZ[VXZd[i]Zldg`e^ZXZ[aVihZZFigures
37–38#I]^h^hVcZXZhhVgnhiZel]ZchfjVg^c\V
ldg`e^ZXZ[dgVi]^X`cZhheaVcZg#
NOTICE
If you are not experienced with a jointer,
set the depth of cut to 0" and practice
feeding the workpiece across the tables as
described for each of the jointing procedures. This process will better prepare you
for the actual operation.
To surface plane the workpiece on the jointer:
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
2. BV`Z hjgZ ndj gZVY VcY [daadl i]Z Safety
Instructions WZ\^cc^c\ dc Page 8 VcY i]Z
Stock Inspection & Requirement gjaZh
WZ\^cc^c\dcPage 25#
3. KZg^[ni]Vii]Zdji[ZZYiVWaZ]Z^\]i^hegdeZgan
hZi gZ[Zg id Setting Outfeed Table Height
dcPage 43[dgYZiV^aZY^chigjXi^dch#
4. HZi i]Z YZei] d[ Xji [dg ndjg deZgVi^dc VcY
i]Z[ZcXZid.%•#
Note: We suggest a 1⁄32" depth of cut for surface planing, and a more shallow depth for
hardwood species or for wide stock.
5. >[ndjgldg`e^ZXZ^hXjeeZYdglVgeZY!eaVXZ
^i hd i]Z XdcXVkZ h^YZ ^h [VXZ Ydlc dc i]Z
^c[ZZYiVWaZ#
6. 8dccZXii]Z_d^ciZgidedlZgVcYijgc^iON#
Failure to use push blocks when surface
planing could result in your hands contacting the rotating cutterhead, which will cause
serious personal injury. ALWAYS use push
blocks when surface planing on the jointer!
Figure 37.:mVbeaZd[hjg[VXZeaVc^c\l^i]i]Z
_d^ciZg#
Figure 38.>aajhigVi^dcd[hjg[VXZeaVc^c\gZhjaih#
7.
L^i] V ejh] WadX` ^c ZVX] ]VcY! egZhh
i]Z ldg`e^ZXZ V\V^chi i]Z ^c[ZZY iVWaZ VcY
i]Z [ZcXZ l^i] [^gb egZhhjgZ! i]Zc [ZZY i]Z
ldg`e^ZXZdkZgi]ZXjiiZg]ZVY#
Note: When your leading hand comes within
4" of the cutterhead, lift that push block up
and place it on the workpiece portion that is
on the outfeed table. Now, focus the downward pressure with the leading hand while
feeding, then repeat the same action with
your trailing hand when it comes within 4" of
the cutterhead. Keep your hands safe! DO
NOT allow them to get any closer than 4"
from the cutterhead.
8. GZeZViStep 7jci^ai]ZZci^gZldg`e^ZXZhjg"
[VXZ^h[aVi#
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
"',"
Edge Jointing
To edge joint on the jointer:
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
I]Z ejgedhZ d[ ZY\Z _d^ci^c\ ^h id egdYjXZ V
[^c^h]ZY![aVi"ZY\ZYldg`e^ZXZhjg[VXZi]Vi^hhj^i"
VWaZ[dg_d^cZgndg[^c^h]^c\hZZFigures 39–40#
>i^hVahdVcZXZhhVgnhiZel]ZchfjVg^c\gdj\]
dglVgeZYhidX`#
2. BV`Z hjgZ ndj gZVY VcY [daadl i]Z Safety
Instructions WZ\^cc^c\ dc Page 8 VcY i]Z
Stock Inspection & Requirement gjaZh
WZ\^cc^c\dcPage 25#
3. KZg^[ni]Vii]Zdji[ZZYiVWaZ]Z^\]i^hegdeZgan
hZi gZ[Zg id Setting Outfeed Table Height
dcPage 43[dgYZiV^aZY^chigjXi^dch#
4. HZi i]Z YZei] d[ Xji [dg ndjg deZgVi^dc VcY
i]Z[ZcXZid.%•#
Note: We suggest 1⁄16"–1⁄8" depth of cut for
edge jointing, and a more shallow depth for
hardwood species or for wide stock.
5. >[ndjgldg`e^ZXZ^hXjeeZYdglVgeZY!eaVXZ
^i hd i]Z XdcXVkZ h^YZ ^h [VXZ Ydlc dc i]Z
^c[ZZYiVWaZ#
Figure 39.:mVbeaZd[ZY\Z_d^ci^c\deZgVi^dc#
Figure 40.>aajhigVi^dcd[ZY\Z_d^ci^c\gZhjaih#
6. 8dccZXii]Z_d^ciZgidedlZgVcYijgc^iON#
7.
L^i] V ejh] WadX` ^c ZVX] ]VcY! egZhh
i]Z ldg`e^ZXZ V\V^chi i]Z ^c[ZZY iVWaZ VcY
i]Z [ZcXZ l^i] [^gb egZhhjgZ! i]Zc [ZZY i]Z
ldg`e^ZXZdkZgi]ZXjiiZg]ZVY#
Note: When your leading hand comes within
4" of the cutterhead, lift that push block up
and place it on the workpiece portion that is
on the outfeed table. Now, focus the downward pressure with the leading hand while
feeding, then repeat the same action with
your trailing hand when it comes within 4" of
the cutterhead. Keep your hands safe! DO
NOT allow them to get any closer than 4"
from the cutterhead.
8. GZeZVi Step 7 jci^a i]Z Zci^gZ ldg`e^ZXZ
ZY\Z^h[aVi#
"'-"
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
Bevel Cutting
To bevel cut on the jointer:
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
I]Z ejgedhZ d[ WZkZa Xjii^c\ dc i]Z _d^ciZg ^h id
Xji V heZX^[^X Vc\aZ d[ i]Z ldg`e^ZXZ ZY\Z hZZ
Figures 41–42#
Ndjg _d^ciZg ]Vh [ZcXZ hideh i]Vi XVc WZ hZi Vi
.%• dg )*•# >[ ndjg deZgVi^dc gZfj^gZh V Y^[[ZgZci
Vc\aZ!i]Z[ZcXZXVcWZadX`ZY^ceaVXZVcnl]ZgZ
WZilZZci]ZhZVc\aZh#
2. BV`Z hjgZ ndj gZVY VcY [daadl i]Z Safety
Instructions WZ\^cc^c\ dc Page 8 VcY i]Z
Stock Inspection & Requirement gjaZh
WZ\^cc^c\dcPage 25#
3. KZg^[ni]Vii]Zdji[ZZYiVWaZ]Z^\]i^hegdeZgan
hZi gZ[Zg id Setting Outfeed Table Height
dcPage 43[dgYZiV^aZY^chigjXi^dch#
4. HZi i]Z YZei] d[ Xji [dg ndjg deZgVi^dc VcY
i]Z[ZcXZidi]ZgZfj^gZYVc\aZ#
Note: We suggest 1⁄16"–1⁄8" depth of cut for
bevel cutting, and a more shallow depth for
hardwood species or for wide stock.
5. >[ndjgldg`e^ZXZ^hXjeeZYdglVgeZY!eaVXZ
^i hd i]Z XdcXVkZ h^YZ ^h [VXZ Ydlc dc i]Z
^c[ZZYiVWaZ#
6. 8dccZXii]Z_d^ciZgidedlZgVcYijgc^iON#
7.
L^i] V ejh] WadX` ^c ZVX] ]VcY! egZhh
i]Z ldg`e^ZXZ V\V^chi i]Z ^c[ZZY iVWaZ VcY
i]Z [ZcXZ l^i] [^gb egZhhjgZ! i]Zc [ZZY i]Z
ldg`e^ZXZdkZgi]ZXjiiZg]ZVY#
Note: When your leading hand comes within
4" of the cutterhead, lift that push block up
and place it on the workpiece portion that is
on the outfeed table. Now, focus the downward pressure with the leading hand while
feeding, then repeat the same action with
your trailing hand when it comes within 4" of
the cutterhead. Keep your hands safe! DO
NOT allow them to get any closer than 4"
from the cutterhead.
Figure 41.;ZcXZhZije[dgVWZkZaXjid[)*•#
Figure 42.>aajhigVi^dcd[WZkZaXjii^c\gZhjaih#
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
8. GZeZViStep 7jci^ai]ZWZkZaXji^hhVi^h[VX"
idgn#
"'."
Rabbet Cutting
To rabbet cut on the jointer:
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
I]Z ejgedhZ d[ gVWWZi Xjii^c\ ^h id gZbdkZ V
hZXi^dc d[ i]Z ldg`e^ZXZ ZY\Z hZZ Figures 43
& 44# L]Zc XdbW^cZY l^i] Vcdi]Zg gVWWZi"Xji
ZY\Z!i]ZgVWWZi_d^cihXgZViZVh^beaZ!nZihigdc\
bZi]dYd[_d^c^c\hidX`#
NOTICE
If you are not experienced with a jointer,
set the depth of cut to 0", and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
2. GZVYVcYjcYZghiVcYSECTION 1: SAFETY,
WZ\^cc^c\dcPage 8#
3. BV`Z hjgZ ndjg hidX` ]Vh WZZc ^cheZXiZY
[dgYVc\ZgdjhXdcY^i^dchVhYZhXg^WZY^ci]Z
Stock Inspection & Requirements ^chigjX"
i^dch!WZ\^cc^c\dcPage 25#
4. HZii]ZXjii^c\YZei][dgndjgdeZgVi^dc#LZ
gZXdbbZcY WZilZZc &¿&+ VcY &¿- [dg gVWWZi
Xjii^c\#
When the cutterhead guard is removed,
attempting any other cut besides a rabbet
directly exposes the operator to the moving
cutterhead. Always replace the cutterhead
guard after rabbet cutting!
4. GZbdkZi]ZXjiiZg]ZVY\jVgY#
5. HZi i]Z [ZcXZ id .%•! i]Zc bdkZ ^i [dglVgY
hd i]Z Vbdjci d[ XjiiZg]ZVY ZmedhZY ^h i]Z
hVbZVhi]Zh^oZd[ndjggVWWZi
6. 8dccZXii]Z_d^ciZgidedlZgVcYijgc^iON#
Figure 43.Ine^XVagVWWZiXjii^c\deZgVi^dc#
7. L^i] V ejh] WadX` ^c ZVX] ]VcY! egZhh i]Z
ldg`e^ZXZ V\V^chi i]Z iVWaZ VcY [ZcXZ l^i]
[^gb egZhhjgZ! VcY [ZZY i]Z ldg`e^ZXZ dkZg
i]ZXjiiZg]ZVY#
Note/If your leading hand gets within 4" of the
cutterhead, lift it up and over the cutterhead,
and place the push block on the portion of the
workpiece that is on the outfeed table. Now,
focus your pressure on the outfeed end of
the workpiece while feeding, and repeat the
same action with your trailing hand when it
gets within 4" of the cutterhead. To keep your
hands safe, DO NOT let them get closer than
4" from the cutterhead when it is moving!
Figure 44.>aajhigVi^dcd[gVWWZiXjii^c\Z[[ZXih
VcYV[ZlhVbeaZ_d^cih#
"(%"
8. GZeZViStep 7jci^ai]ZndjggVWWZi^hXjiid
YZei]#
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
688:HHDG>:H
SECTION 5: ACCESSORIES
G1753—Jointer Pal® Magnetic Knife Jig
(For HSS & Cobalt Knives)
G1756—Jointer Pal® Magnetic Knife Jig
(For Carbide Knives)
I]^h eViZciZY bV\cZi^X `c^[Z"hZii^c\ hnhiZb aZih
ndj hZi _d^ciZg `c^kZh ^c eZg[ZXi Va^\cbZci ZkZgn
i^bZ>iVahdVaadlhndjidh]^[ic^X`ZY`c^kZhid\Zi
VeZg[ZXiXjiidVcVXXjgVXnd[ dg"%#%%&#
T21151—8" SELF-TEST® HSS System
H5143—8" SELF-TEST® Cobalt System
(Includes 1 Set Knife Holders & 4 DoubleEdge HSS "Dispoz-A-Blade" Knives)
@c^[Z X]Vc\Zh VgZ Vh ZVhn Vh hcVee^c\ i]Z
Y^hedhVWaZ YdjWaZ"ZY\Z `c^[Z dcid i]Z H:A;"
I:HIœ ]daYZg VcY ha^Y^c\ i]Z ]daYZg VcY `c^[Z
^cid i]Z `c^[Z edX`Zi jci^a i]Z egZX^hZan adXViZY
hidehXdciVXii]Zdjih^YZhjg[VXZd[ndjg_d^ciZgh
XjiiZg]ZVY# I]Z i^bZ ^i iV`Zh id X]Vc\Z `c^kZh
]Vh cdl WZZc gZYjXZY id i]Z i^bZ cZZYZY id
addhZc i]Z XjiiZg]ZVY \^W Wdaih! gZeaVXZ i]Z Yjaa
ZY\Z VcY gZ"i^\]iZc# Jc^fjZ id i]Z ^cYjhign! i]Z
H:A;"I:HIœ `c^[Z ^chiVaah ^c ndjg dgY^cVgn hidX`
XjiiZg]ZVYZa^b^cVi^c\i]ZcZZYidWjnVcY^chiVaa
V heZX^Va Xdhian XjiiZg]ZVY! l]^X] ^h gZfj^gZY Wn
ZkZgndi]Zgfj^X`X]Vc\Z`c^[ZhnhiZb
Figure 45. <&,*(?d^ciZgEVaœ@c^[Z?^\#
T21348—Carbide Indexable Insert, 10 Pk.
I]ZhZ^cYZmVWaZXVgW^YZ^chZgihXVcWZgdiViZYid
egdk^YZ[djg[VXidgnh]VgeZY\ZhWZ[dgZgZeaVXZ"
bZci#&)bbm&)bbm'bb#
Figure 47. 9^hedo"6"7aVYZœ=daYZgVcY@c^[Z#
G4181—Power Feeder, 1 HP Single-Phase
G7873—Power Feeder, 1 HP 3-Phase
I]ZhZ^cYjhig^VaedlZg[ZZYZgh[ZVijgZ)heZZYh
[dglVgY dg gZkZghZ! M N O VY_jhiVWaZ! VcY i]gZZ
hnci]Zi^XgjWWZggdaaZgh#''%K#
Figure 46.8VgW^YZ^cYZmVWaZ^chZgi[dgi]Zhe^gVa
XjiiZg]ZVYh#
Figure 48.&=EEdlZg;ZZYZg#
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T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
T20502
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96 ® Gun Treatment 12 oz Spray
H3789—G96 ® Gun Treatment 4.5 oz Spray
T20452
T20503
T20451
H7194
H0736
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H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
H3632—Large Half-Mask Respirator
H3635—Cartridge Filter Pair P100
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
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Cutterhead Knives
(G0490)
Inspecting Knife Height
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To inspect the knife height:
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
The cutterhead knives
are very sharp and can
quickly cut your fingers
or hands. Wear heavy
leather gloves and take
great care when handling
the cutterhead knives to
avoid personal injury.
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1.
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9. GdiViZ i]Z XjiiZg]ZVY id i]Z [^ghi `c^[Z ndj
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i]Z`c^kZh#
*
(
&
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Figure 58.<^WWdaii^\]iZc^c\hZfjZcXZ#
The outfeed table MUST be level with
cutterhead knives or inserts when they are
at top dead center (their highest point during
rotation). Otherwise, the workpiece cannot
properly feed past the cutterhead, which
may cause a kickback hazard to the operator.
10. GZ"hZii]Zdji[ZZYiVWaZ]Z^\]iVh^chigjXiZY
^c i]Z Setting Outfeed Table Height dc
Page 43#
Figure 57.HZihXgZlVXXZhh]daZ#
"(-"
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Cutterhead Inserts
(G0490X)
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Tools Needed
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To rotate or replace a spiral cutterhead
insert:
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
2. Eji dc ]ZVkn aZVi]Zg dg @ZkaVgž \adkZh id
egdiZXindjg[^c\ZghVcY]VcYh#
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VgZV#
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]Z^\]i! gZbdkZ ^i VcY gZeZVi i]Z VWdkZ
egdXZYjgZjci^a^i^hegdeZgan^chiVaaZY#
The outfeed table MUST be level with
cutterhead knives or inserts when they are
at top dead center (their highest point during
rotation). Otherwise, the workpiece cannot
properly feed past the cutterhead, which
may cause a kickback hazard to the operator.
8. GZ"hZii]Zdji[ZZYiVWaZ]Z^\]iVh^chigjXiZY
^c i]Z Setting Outfeed Table Height dc
Page 43#
4. GZbdkZi]ZIdgmhXgZlVcYi]Z^chZgi!i]Zc
XaZVcVaaYjhiVcYYZWg^h[gdbWdi]eVgihVcY
i]ZedX`Zii]ZnlZgZgZbdkZY[gdb#
Note: Proper cleaning of the insert, Torx
screw, and the cutterhead pocket is critical
to achieving a smooth finish. Dirt or dust
trapped between the insert and cutterhead
will raise the insert slightly, and make noticeable marks on your workpiece the next time
you cut.
Tip: Use low-pressure compressed air or a
vacuum nozzle to clean out the cutterhead
pocket.
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
"(."
Checking/Adjusting
Table Parallelism
>[i]ZiVWaZhVgZcdieVgVaaZal^i]i]ZXjiiZg]ZVYdg
ZVX]di]Zg!i]ZceddgXjii^c\gZhjaihVcY`^X`WVX`
XVcdXXjg#
Tools Needed
Qty
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Checking Outfeed Table
To check the outfeed table parallelism:
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
2. GZbdkZ i]Z XjiiZg]ZVY \jVgY! [ZcXZ! VcY
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Figure 61#
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idjX]Zhi]ZXjiiZg]ZVYWdYn#
6. EaVXZi]ZhigV^\]iZY\Z^ci]Zedh^i^dchh]dlc
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dci]Zdji[ZZYiVWaZ#
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Hide7daih
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VagZVYneVgVaaZal^i]i]ZXjiiZg]ZVY#;daadl
i]ZChecking Infeed Table^chigjXi^dchdc
i]ZcZmieV\Z#
Figure 60#Dji[ZZYiVWaZedh^i^kZhideWdaih#
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iVWaZ ^h cdi eVgVaaZa l^i] i]Z XjiiZg]ZVY#
;daadl i]Z Adjusting Table Parallelism
^chigjXi^dch dc i]Z cZmi eV\Z! i]Zc [daadl
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BdYZa<%).%$<%).%MB[\#H^cXZ($%.
Checking Infeed Table
To check the infeed table parallelism:
1. ;daadlVaai]ZhiZeh[dgX]ZX`^c\i]Zdji[ZZY
iVWaZ eVgVaaZa^hb id [^ghi bV`Z hjgZ i]Vi i]Z
dji[ZZYiVWaZ^heVgVaaZal^i]i]ZXjiiZg]ZVY#
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^c[ZZY VcY dji[ZZY iVWaZ! i]Zc i]Z iVWaZh
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[ZcXZ!VcYgZVghiVcYeVcZa#
·>[i]ZhigV^\]iZY\ZYdZhcdih^i[aViV\V^chi
Wdi] i]Z ^c[ZZY VcY dji[ZZY iVWaZ ^c Vcn
d[i]Zedh^i^dch!i]Zc[daadli]ZAdjusting
Table Parallelism^chigjXi^dch#
Adjusting Table Parallelism
2. 8dggZXian VY_jhi i]Z dji[ZZY iVWaZ ]Z^\]i
gZ[Zg id Setting Outfeed Table Height dc
Page 43[dgYZiV^aZY^chigjXi^dch#
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^cFigure 63#
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aZal^i]i]Zdji[ZZYiVWaZ#
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BdYZa<%).%$<%).%MB[\#H^cXZ($%.
")&"
Important: The steps below are intended to be
performed directly after the steps involved in
checking the outfeed table parallelism. Do not
continue until you have performed those steps.
To adjust the table parallelism:
1. EaVXZ i]Z higV^\]iZY\Z dc i]Z dji[ZZY iVWaZ
hd ^i ]Vc\h dkZg i]Z XjiiZg]ZVY! VcY adlZg
i]Z dji[ZZY iVWaZ jci^a i]Z higV^\]iZY\Z _jhi
idjX]Zh i]Z XjiiZg]ZVY WdYn! Vh h]dlc ^c
Figure 65#
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Wjh]^c\hVe^c"ineZheVccZglgZcX]dghbVaa
]VbbZgVcYejcX]bVnWZcZXZhhVgnidijgc
i]Z ZXXZcig^X Wjh]^c\h hd i]Vi i]Z higV^\]i"
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[aViVXgdhhi]Zdji[ZZYiVWaZ#GZeZVii]^hhiZe
l^i]ZVX]d[i]ZgZbV^c^c\higV^\]iZY\Zedh^"
i^dch Vh bVcn i^bZh Vh cZXZhhVgn jci^a i]Z
dji[ZZYiVWaZ^heVgVaaZal^i]i]ZXjiiZg]ZVY#
4. I^\]iZc$gZeaVXZi]ZhZihXgZlh^ci]ZZXXZc"
ig^XWjh]^c\hdci]Zdji[ZZYiVWaZ#
5. GZbdkZi]ZhZihXgZl[gdbZVX]d[i]Z[djg
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gZbdkZYhZihXgZlh#
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2. GZbdkZi]ZhZihXgZl[gdbZVX]d[i]Z[djg
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gZbdkZYhZihXgZlhhZZFigure 66#
HZiHXgZl
AdXVi^dc
6. EaVXZ i]Z higV^\]iZY\Z ]Va[lVn VXgdhh i]Z
^c[ZZY iVWaZ VcY ]Va[lVn dkZg i]Z dji[ZZY
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i]Zdji[ZZYiVWaZ!Vhh]dlc^cFigure 63#
7. EaVXZ i]Z higV^\]iZY\Z ^c dcZ d[ i]Z edh^"
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ig^XWjh]^c\hdci]Z^c[ZZYiVWaZ#
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:XXZcig^X
7jh]^c\
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gZVghiVcYeVcZa#
Figure 66.:XXZcig^XWjh]^c\VcYhZihXgZl
adXVi^dc#
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BdYZa<%).%$<%).%MB[\#H^cXZ($%.
Setting Outfeed
Table Height
I]Z dji[ZZY iVWaZ ]Z^\]i bjhi WZ ZkZc l^i] i]Z
ided[i]ZXjiiZg]ZVY`c^kZh#>[i]Zdji[ZZYiVWaZ^h
hZiiddadl!i]ZgZl^aaWZhc^eZ#>[i]Zdji[ZZYiVWaZ
^hhZiidd]^\]!i]Zldg`e^ZXZl^aa]^ii]ZZY\Zd[
i]Zdji[ZZYiVWaZYjg^c\deZgVi^dc!^cXgZVh^c\i]Z
X]VcXZd[`^X`WVX`#
Tools Needed
Qty
HigV^\]iZY\Z###################################################### &
LgZcX]&,bb#################################################### &
=ZmLgZcX]-bb############################################## &
=ZmLgZcX])bb############################################## &
=ZmLgZcX](bb############################################## &
;ZZaZg<Vj\Zh%#%+'##################################### &
6. JhZi]ZbdidgejaaZnidgdiViZi]ZXjiiZg]ZVY
jci^adcZd[i]Z`c^kZhdg^chZgih^hViideYZVY
XZciZg ^ih ]^\]Zhi ed^ci Yjg^c\ gdiVi^dc! Vh
^aajhigViZY^cFigures 68–69#
Ide9ZVY
8ZciZg
<%).%
<%).%M
Ide9ZVY
8ZciZg
Figure 68.@c^[Zdg^chZgiViideYZVYXZciZg#
To set the outfeed table height:
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
2. GZbdkZ i]Z XjiiZg]ZVY \jVgY! [ZcXZ! VcY
gZVghiVcYeVcZa#
HigV^\]iZY\Z
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3. Knife-Style Cutterhead Only: 8dggZXianhZi
i]Z`c^[Z]Z^\]ihgZ[ZgidCutterhead Knives
dcPage 36[dgYZiV^aZY^chigjXi^dch#
HigV^\]iZY\Z
4. AddhZci]Zdji[ZZYiVWaZadX`adXViZYVii]Z
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hZZFigure 67#
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Figure 69.Jh^c\i]ZhigV^\]iZY\ZidX]ZX`i]Z
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7. JhZi]Zdji[ZZYiVWaZVY_jhibZciaZkZgidhZi
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^cFigure 69#
8. I^\]iZci]Zdji[ZZYiVWaZadX`adXViZYVii]Z
[gdcid[i]ZbVX]^cZ!VcYi^\]iZci]Zedh^i^kZ
hide Wdaih VcY _Vb cjih adXViZY Vi i]Z WVX`
d[ i]Z bVX]^cZ hZZ Figure 67 hd i]Vi i]Z
dji[ZZYiVWaZl^aacdibdkZYjg^c\deZgVi^dc#
Figure 67#Dji[ZZYiVWaZedh^i^kZhideWdaih#
5. EaVXZ i]Z higV^\]iZY\Z dc i]Z dji[ZZY iVWaZ
hd^iZmiZcYhdkZgi]ZXjiiZg]ZVY#
BdYZa<%).%$<%).%MB[\#H^cXZ($%.
")("
Tip: Some advanced woodworkers have
found that they can virtually eliminate snipe
by setting the outfeed table in the following
manner: Perform Steps 1–6 above, then
lower the outfeed table slightly so the knife/
insert lifts the straightedge slightly off the
table. Place a ruler next to the straightedge
and rotate the cutterhead clockwise, watching
how far the knife/insert pulls the straightedge
forward. The amount the straightedge moves
should be only 5⁄32". If necessary, adjust the
outfeed table and re-check
Calibrating Depth
Scale
I]ZYZei]hXVaZdci]Z^c[ZZYiVWaZXVcWZXVa^"
WgViZYdgoZgdZY^[^i^hcdiXdggZXi#
Tools Needed
Qty
HigV^\]iZY\Z###################################################### &
E]^aa^ehHXgZlYg^kZg########################################### &
To calibrate the depth scale:
Adjusting Infeed
Table Stop Bolts
I]Z^c[ZZYiVWaZdcndjg_d^ciZg]Vhedh^i^kZhide
Wdaihi]Vi!l]ZcegdeZganhZije!Vaadli]ZdeZgV"
idg id fj^X`an VY_jhi i]Z ^c[ZZY iVWaZ WZilZZc
h]Ve^c\$]ZVknVcYXjih[^c^h]$[^cVaXjih#
1. 9>H8DCC:8I?D>CI:G;GDBEDL:G
2. BV`Z hjgZ i]Z dji[ZZY iVWaZ ]Z^\]i ^h egde"
ZganhZigZ[ZgidPage 43#
3. AddhZc i]Z ^c[ZZY iVWaZ edh^i^kZ hide Wdaih
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SECTION 9: PARTS
Jointer Breakdown
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Jointer Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
4
5
6
7
8
9
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
HANDLE
STUD
BUSHING
ECCENTRIC SHAFT
SET SCREW M6-1 X 16
SET SCREW M8-1.25 X 12
FENCE CARRIAGE
HEX NUT M6-1
HEX BOLT M6-1 X 25
COLLAR
SUPPORT
FLAT WASHER 12MM
HEX NUT M12-1.75
CAP SCREW M10-1.5 X 30
FLAT WASHER 10MM
CAP SCREW M5-.8 X 16
GIB
ECCENTRIC STUD
FLAT WASHER 8MM
HEX NUT M8-1.25
SHAFT
CAP SCREW M8-1.25 X 30
FLAT WASHER 6MM
POINTER
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 16
LOCK LEVER
INDEX PIN ASSEMBLY
ROLL PIN 3 X 20
COMPRESSION SPRING
HEX BOLT M6-1 X 25
HEX NUT M6-1
SWIVEL
LOCK COLLAR
SET SCREW M8-1.25 X 12
LOCK COLLAR
SET SCREW M8-1.25 X 12
CLAMP
THREADED CLAMP
TILT SCALE
PHLP HD SCR M6-1 X 10
FLAT WASHER 6MM
BALL HANDLE
STUD
FENCE
48
49
50
51
52
53
54
55
56
57
58
59
63
67
68
69
70V2
71
72
73
74
75
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
SCALE
RIVET
INFEED TABLE
TABLE SHAFT
EXTENSION TABLE
CAP SCREW M6-1 X 20
CHIP DEFLECTOR
CAP SCREW M6-1 X 12
CAP SCREW M8-1.25 X 80
LOCK WASHER 8MM
FRONT BEARING PILLOW BLOCK
BALL BEARING 6004-2RS
KEY 6 X 6 X 35
INT RETAINING RING 47MM
BALL BEARING 6005-2RS
REAR BEARING PILLOW BLOCK
CTRHD PULLEY ALUM V2.03.09
SPECIAL FLAT WASHER
CAP SCREW M8-1.25 X 25
CAP SCREW M8-1.25 X 80
GUARD CLAMP
CUTTERHEAD GUARD
TORSION SPRING
ROLL PIN 3 X 16
SUPPORT
OUTFEED TABLE LIP
FLAT WASHER 6MM
CAP SCREW M6-1 X 20
OUTFEED TABLE
SPECIAL ROLL PIN
BUMPER
LOCK WASHER 6MM
CAP SCREW M6-1 X 25
TABLE BASE
RIVET
SCALE
SHORT ADJUSTING SCREW
HEX NUT M10-1.5
SET SCREW M6-1 X 10
SET SCREW M6-1 X 10
LONG ADJUSTING SCREW
EXTENSION SPRING
SPECIAL ROLL PIN
CHIP BREAKER
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P0490001
P0490002
P0490003
P0490004
PSS11M
PSS14M
P0490007
PN01M
PB10M
P0490012
P0490013
PW06M
PN09M
PCAP72M
PW04M
PCAP24M
P0490019
P0490020
PW01M
PN03M
P0490023
PCAP13M
PW03M
P0490026
PW03M
PS11M
P0490029
P0490030
PRP42M
P0490032
PB10M
PN01M
P0490035
P0490036
PB06M
P0490038
PB06M
P0490040
P0490041
P0490042
PS68M
PW03M
P0490045
P0490046
P0490047
P0490048
P0490049
P0490050
P0490051
P0490052
PCAP02M
P0490054
PCAP26M
PCAP148M
PLW04M
P0490058
P60042RS
PK74M
PR25M
P60052RS
P0490069
P0490070V2
P0490071
PCAP31M
PCAP148M
P0490074
P0490075
P0490077
PRP02M
P0490079
P0490080
PW03M
PCAP02M
P0490083
P0490084
P0490085
PLW03M
PCAP06M
P0490088
P0490089
P0490090
P0490091
PN02M
PSS01M
PSS01M
P0490095
P0490096
P0490097
P0490098
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Jointer Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
FLAT WASHER 6MM
HEX BOLT M6-1 X 12
FLAT WASHER 8MM
TABLE LOCK LEVER
ECCENTRIC BUSHING
TABLE SHAFT
SET SCREW M8-1.25 X 16
TABLE SHAFT
POINTER
ROLL PIN 3 X 10
FLAT HD SCR M4-.7 X 10
PIVOT BRACKET
ADJUSTING BLOCK
HEX NUT M12-1.75
LEVER
HANDLE
CAP SCREW M8-1.25 X 40
CLAMP PLATE
MEDIUM ADJUSTING SCREW
PUSH BLOCK
COMBO WRENCH 8/10MM
COMBO WRENCH 12/14MM
HEX WRENCH 2.5MM
122
123
124
125
126
127
128
129
129-1
130
131
132
133
134
135
136
137
138
141
142
143
144
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
HEX WRENCH 8MM
EXT RETAINING RING 8MM
KNIFE GAUGE BLOCKS (1 OF 2)
KNIFE GAUGE ROD
SWITCH BOX
COMPLETE SWITCH ASSEMBLY
STOP BUTTON
START BUTTON
BUTTON PLATE
TAP SCREW M4 X 8
SWITCH BRACKET
FLANGE SCREW M6-1 X 12
CAP SCREW M10-1.5 X 25
LOCK WASHER 10MM
FLAT WASHER 10MM
KNIFE GAUGE ASSEMBLY
POWER CORD
MOTOR CORD
CONTROL PANEL CORD
PW03M
PB02M
PW01M
P0490102
P0490103
P0490104
PSS06M
P0490106
P0490107
PRP44M
PFH19M
P0490110
P0490111
PN09M
P0490113
P0490114
PCAP12M
P0490116
P0490117
P0490118
PWR810
PWR1214
PAW02.5M
PAW04M
PAW05M
PAW06M
PAW08M
PR39M
P0490127
P0490128
P0490129
P0490129-1
P0490130
P0490131
P0490132
PHTEK4M
P0490134
PFS02M
PCAP64M
PLW06M
PW04M
P0490141
P0490142
P0490143
P0490144
G0490 CUTTERHEAD
G0490X CUTTERHEAD
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
60
61
62
64
65
66
SET SCREW M5-.8 X 16
KNIFE LIFTER
CUTTERHEAD
REPLACEMENT KNIFE (SET OF 4)
KNIFE GIB
KNIFE SCREW
61
62
64
65
66
DRIVER BIT TORX T20
SPIRAL CUTTERHEAD 8"
INDEXABLE INSERT 14 X 14 X 2
L-WRENCH TORX T20
FLAT HD TORX T20 M6-1 X 15
PSS34M
P0490061
P0490062
H8842
P0490065
P0490066
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P0490X062
P0452Z002
P0452Z009
PFH35M
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Cabinet Breakdown
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Cabinet Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224V2
225V2
226
227
228
228-1
228-2
228-4
228-5
228-6
229
230
231
PS40M
PW02M
P0490202
PFS02M
P0490204
P0490205
PW03M
PN01M
PS40M
PW02M
P0452213
PN03M
PW01M
P0490213
P0490214
PB86M
P0490216
PFN02
PCB05
PCB06
PW07
PN02
P0490222
PN08
P0490224V2
P0490225V2
PSS02M
PK12M
P0490228
P0490228-1
P0490228-2
PC200A
P0490228-5
P0490228-6
PCAP31M
PLW04M
PN01M
PHLP HD SCR M5-.8 X 16
FLAT WASHER 5MM
REAR PANEL
FLANGE SCREW M6-1 X 12
BELT GUARD
CABINET
FLAT WASHER 6MM
HEX NUT M6-1
PHLP HD SCR M5-.8 X 16
FLAT WASHER 5MM
DUST CHUTE
HEX NUT M8-1.25
FLAT WASHER 8MM
SLEEVE
WHEEL
HEX BOLT M8-1.25 X 65
MOTOR BRACKET
FLANGE NUT 5/16-18
CARRIAGE BOLT 5/16-18 X 3/4
CARRIAGE BOLT 5/16-18 X 1-1/4
FLAT WASHER 5/16
HEX NUT 5/16-18
LEVELING FOOT
HEX NUT 3/8-16
RIBBED V-BELT 8PK-1172 V2.03.09
MOTOR PULLEY ALUM V2.03.09
SET SCREW M6-1 X 6
KEY 5 X 5 X 30
MOTOR 3HP 220V 1PH
MOTOR FAN COVER
MOTOR FAN
S CAPACITOR 200M 250V 1-3/8 X 2-3/4
JUNCTION BOX
R CAPACITOR 40M 250V 1-5/16 X 2-3/8
CAP SCREW M8-1.25 X 25
LOCK WASHER 8MM
HEX NUT M6-1
232
233
234
235
235-1
235-2
235-3
235-4
235-5
236
237
238
239
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
262A
PN06M
PW02M
PS06M
P0490235
P0490235-1
P0490235-2
P0490235-3
P0490235-4
P0490235-5
P0490236
PCAP04M
PW03M
P0490239
PS14M
PR16M
PW06M
P0490244
PB22M
PW01M
PN03M
PN02M
PW04M
PB45M
PW01M
P0490252
PR21M
P6202
P0490255
P0490256
P0490257
PW04M
PN02M
PB144M
P0490261
P0490262
P0490262A
HEX NUT M5-.8
FLAT WASHER 5MM
PHLP HD SCR M5-.8 X 20
COMPLETE SWITCH ASSEMBLY
SWITCH BOX REAR COVER
CONTACTOR NHD C-09D 220V
OL RELAY NHD NTH-11 8-11
SWITCH BOX FRONT COVER
SPECIAL SCREW
STRAIN RELIEF
CAP SCREW M6-1 X 10
FLAT WASHER 6MM
SWITCH PLATE
PHLP HD SCR M6-1 X 12
EXT RETAINING RING 9MM
FLAT WASHER 12MM
SHAFT
HEX BOLT M8-1.25 X 50
FLAT WASHER 8MM
HEX NUT M8-1.25
HEX NUT M10-1.5
FLAT WASHER 10MM
HEX BOLT M8-1.25 X 100
FLAT WASHER 8MM
SPECIAL BOLT
INT RETAINING RING 35MM
BALL BEARING 6202 OPEN FACE
TROLLEY WHEEL
SLEEVE
TROLLEY BRACKET
FLAT WASHER 10MM
HEX NUT M10-1.5
HEX BOLT M10-1.5 X 55
PEDAL BRACKET
PEDAL
PEDAL ASSEMBLY
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"*("
Labels
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(%(
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(%,
(%.
(&%
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(%-<-*--
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
FENCE/CUTTERHEAD LABEL
CUTTERHEAD GUARD LABEL
ELECTRICITY LABEL
CONTROL PANEL FACE
SAFETY GLASSES LABEL
DISCONNECT POWER LABEL
READ MANUAL LABEL
GRIZZLY NAMEPLATE
309
310
311
311
312
312
313
GRIZZLY GREEN TOUCH-UP PAINT
GRIZZLY PUTTY TOUCH-UP PAINT
MACHINE ID LABEL (G0490)
MACHINE ID LABEL (G0490X)
MODEL NUMBER LABEL (G0490)
MODEL NUMBER LABEL (G0490X)
HEARING PROTECTION LABEL
P0490301
P0490302
PLABEL-14
P0490304
PLABEL-11
PLABEL-36
PLABEL-12
G8588
PPAINT-1
PPAINT-11
P0490311
P0490X311
P0490312
P0490X312
P0490313
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
"*)"
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WARRANTY CARD
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Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value!
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