Grizzly Camper G0555 User manual

MODEL G0555/G0555P
ULTIMATE 14" BANDSAW
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND
OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE
OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE
HARM 3OME EXAMPLES OF THESE CHEMICALS ARE
s
s
s
,EAD FROM LEAD BASED PAINTS
#RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS
!RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER
9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU
DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS
7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP
MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER
OUT MICROSCOPIC PARTICLES
Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 6
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## +
6YY^i^dcVaHV[Zin[dg7VcYhVlh##################### SECTION 2: POWER SUPPLY ........................ 9
SECTION 3: SETUP ....................................... 12
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SECTION 4: OPERATIONS ........................... 31
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9^hVWa^c\AdX`^c\Hl^iX]########################## ('
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SECTION 5: ACCESSORIES ......................... 41
SECTION 6: MAINTENANCE......................... 43
HX]ZYjaZ###################################################### )(
8aZVc^c\EgdiZXi^c\################################## )(
AjWg^XVi^dc################################################### ))
GZYgZhh^c\GjWWZgI^gZh############################# ))
SECTION 7: SERVICE ................................... 45
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7aVYZAZVY################################################### *'
7aVYZIZch^dcZg########################################### *(
;ZcXZHXVaZ8Va^WgVi^dc############################### *)
SECTION 8: WIRING ...................................... 55
L^g^c\HV[Zin>chigjXi^dch############################ **
L^g^c\9^V\gVb############################################ *+
SECTION 9: PARTS ....................................... 57
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WARRANTY AND RETURNS ........................ 65
INTRODUCTION
Manual Accuracy
Contact Info
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Machine Description
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Identification
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To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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MACHINE DATA
SHEET
Ú 'RIZZLY )NDUSTRIAL )NC s #USTOMER 3ERVICE s 7EBSITE WWWGRIZZLYCOM
MODEL G0555/G0555P
ULTIMATE 14" BANDSAW
Product Dimensions:
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Motors:
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Main Specifications:
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. GZVY VcY jcYZghiVcY
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MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc
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^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc
Y^higVXiZY#
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WaVYZh! XjiiZgh! ZiX## BV`Z hjgZ hl^iX] ^h ^c D;;
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APPROVED OPERATION. JcigV^cZY deZgVidgh
XVc WZ hZg^djhan ]jgi Wn bVX]^cZgn# Dcan Vaadl
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DANGEROUS ENVIRONMENTS. 9d cdi jhZ
bVX]^cZgn ^c lZi dg gV^cn adXVi^dch! XajiiZgZY
VgZVh! VgdjcY [aVbbVWaZh! dg ^c eddgan"a^i VgZVh#
@ZZe ldg` VgZV XaZVc! Ygn! VcY lZaa"a^\]iZY id
b^c^b^oZg^h`d[^c_jgn#
FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#
>i l^aa Yd i]Z _dW hV[Zg VcY WZiiZg Vi i]Z gViZ [dg
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Zgan ^chiVaaZY! jcYVbV\ZY! VcY ldg`^c\ XdggZXian
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NEVER STAND ON MACHINE.HZg^djh^c_jgndg
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bVX]^cZ^hi^eeZY#BVX]^cZbVnWZYVbV\ZY#
STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"
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ONLY USE AS INTENDED. Dcan jhZ bVX]^cZ
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[VXijgZgdghZg^djh^c_jgnbVngZhjai
AWKWARD POSITIONS. @ZZe egdeZg [ddi^c\
VcYWVaVcXZViVaai^bZhl]ZcdeZgVi^c\bVX]^cZ#
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i]Vi bV`Z ldg`e^ZXZ Xdcigda Y^[[^Xjai dg ^cXgZVhZ
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i]^hdlcZg»hbVcjVadgi]ZbVcj[VXijgZg[dggZX"
dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh"
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bVX]^cZgjcc^c\l]^aZjcViiZcYZY#IjgcbVX]^cZ
OFFVcYZchjgZVaabdk^c\eVgihXdbeaZiZanhide
WZ[dgZlVa`^c\VlVn#
CHILDREN & BYSTANDERS. @ZZe X]^aYgZc
VcYWnhiVcYZghVhV[ZY^hiVcXZVlVn[gdbldg`
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ZghWZXdbZVY^higVXi^dc#
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^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe
bVX]^cZ^c\ddYldg`^c\XdcY^i^dc#6c^begdeZgan
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djh^c_jgn#
REMOVE ADJUSTING TOOLS. CZkZg aZVkZ
VY_jhibZciiddah!X]jX``Znh!lgZcX]Zh!ZiX#^cdg
dcbVX]^cZ·ZheZX^VaancZVgbdk^c\eVgih#KZg^[n
gZbdkVaWZ[dgZhiVgi^c\
SECURING WORKPIECE. L]Zc gZfj^gZY! jhZ
XaVbeh dg k^hZh id hZXjgZ ldg`e^ZXZ# 6 hZXjgZY
ldg`e^ZXZegdiZXih]VcYhVcY[gZZhWdi]d[i]Zb
iddeZgViZi]ZbVX]^cZ#
FEED DIRECTION.JcaZhhdi]Zgl^hZcdiZY![ZZY
ldg` V\V^chi i]Z gdiVi^dc d[ WaVYZh dg XjiiZgh#
;ZZY^c\^ci]ZhVbZY^gZXi^dcd[gdiVi^dcbVnejaa
ndjg]VcY^cidi]ZXji#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
bVX]^cZ [dg YVbV\ZY eVgih! addhZ Wdaih! b^h"
VY_jhiZY dg b^h"Va^\cZY eVgih! W^cY^c\! dg Vcn
di]Zg XdcY^i^dch i]Vi bVn V[[ZXi hV[Z deZgVi^dc#
6alVnhgZeV^gdggZeaVXZYVbV\ZYdgb^h"VY_jhi"
ZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ#
EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ
ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z
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8dciVXi djg IZX]c^XVa Hjeedgi 9ZeVgibZci Vi
*,%*)+".++(#
","
Additional Safety for Bandsaws
BLADE CONDITION. 9d cdi deZgViZ l^i] Yjaa!
XgVX`ZYdgWVYanldgcWaVYZ#9jaaWaVYZhgZfj^gZ
bdgZ Z[[dgi id eZg[dgb i]Z Xji VcY ^cXgZVhZ i]Z
g^h` d[ `^X`WVX`# >cheZXi WaVYZh [dg XgVX`h VcY
b^hh^c\iZZi]WZ[dgZZVX]jhZ#
CUTTING TECHNIQUES. EaVc ndjg deZgVi^dc
hd i]Z WaVYZ ValVnh Xjih id i]Z djih^YZ d[ i]Z
ldg`e^ZXZ# 9D CDI WVX` i]Z ldg`e^ZXZ VlVn
[gdb i]Z WaVYZ l]^aZ i]Z WVcYhVl ^h gjcc^c\!
l]^X]XdjaYXVjhZ`^X`WVX`VcYeZghdcVa^c_jg^Zh#
>[ ndj cZZY id WVX` i]Z ldg`e^ZXZ dji! ijgc i]Z
HAND PLACEMENT. CZkZg edh^i^dc [^c\Zgh dg WVcYhVl D;; VcY lV^i [dg i]Z WaVYZ id XdbZ id
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ndjg ]VcYh ha^e! hZg^djh eZghdcVa ^c_jgn XdjaY higZhhdci]ZWaVYZi]ViXdjaYYVbV\Z^i#
dXXjg#
LEAVING WORK AREA.CZkZgaZVkZVbVX]^cZ
WORKPIECE MATERIAL. I]^h bVX]^cZ ^h gjcc^c\ jcViiZcYZY# 6aadl i]Z WVcYhVl id XdbZ
^ciZcYZY[dgXjii^c\cVijgVaVcYbVc"bVYZlddY idVXdbeaZiZhideVcYjhZi]ZeVYadX`idY^hVWaZ
egdYjXih! VcY aVb^cViZ XdkZgZY lddY egdYjXih# i]ZbVX]^cZWZ[dgZndjaZVkZ^ijcViiZcYZY#
I]^hbVX]^cZ^hCDIYZh^\cZYidXjibZiVa!\aVhh!
hidcZ!i^aZ!ZiX#
FEED RATE. Id Vkd^Y i]Z g^h` d[ i]Z ldg`e^ZXZ
ha^ee^c\VcYXVjh^c\deZgVidg^c_jgn!ValVnh[ZZY
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XdjaYgZhjai^cdeZgVidg^c_jgn!bV`ZhjgZi]ZWaVYZ i]Z WaVYZ l]^aZ Xjii^c\! ZheZX^Vaan l]Zc hVl^c\
iZZi][VXZYdlcidlVgYi]ZiVWaZVcYi]ZWaVYZ^h hbVaaXjgkZh#
egdeZganiZch^dcZYVcYigVX`ZYWZ[dgZdeZgVi^c\#
SMALL WORKPIECE HANDLING. 6alVnh hje"
BLADE SPEED. Bdk^c\ i]Z ldg`e^ZXZ V\V^chi edgi$[ZZYi]Zldg`e^ZXZl^i]ejh]hi^X`h!_^\!k^hZ!
VWaVYZi]Vi^hcdiVi[jaaheZZYXdjaYXVjhZ`^X`" dg hdbZ ineZ d[ XaVbe^c\ [^mijgZ# >[ ndjg ]VcYh
WVX`#6alVnhVaadli]ZWaVYZidXdbZid[jaaheZZY ha^e Yjg^c\ V Xji l]^aZ ]daY^c\ hbVaa ldg`e^ZXZh
WZ[dgZhiVgi^c\i]ZXji#
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GUARDS.I]ZWaVYZ\jVgYegdiZXihi]ZdeZgVidg
[gdb i]Z bdk^c\ WVcYhVl WaVYZ# DCAN deZgViZ BLADE CONTROL. Id Vkd^Y hZg^djh eZghdcVa
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l^i]ndjg]VcYdgi]Zldg`e^ZXZ#6aadli]ZWaVYZ
idhidedc^ihdlc#
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
"-"
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment, or poor work results.
BdYZa<%***$<%***EB[\#H^cXZ*$&&
SECTION 2: POWER SUPPLY
Availability
Circuit Information
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean
X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z
gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj"
i^dc![^gZ!dgZfj^ebZciYVbV\Z!^chiVaaVi^dcldg`
VcYZaZXig^XVal^g^c\bjhiWZYdcZWnVfjVa^[^ZY
ZaZXig^X^Vc^cVXXdgYVcXZl^i]VaaVeea^XVWaZXdYZh
VcYhiVcYVgYh#
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa
^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje"
eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z
bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V
bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z
VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa
bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
Full-Load Current Rating at 110V...... 11 Amps
Full-Load Current Rating at 220V .... 5.5 Amps
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i]
d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
Id gZYjXZ i]Z g^h` d[ i]ZhZ ]VoVgYh! Vkd^Y dkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z
hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
Circuit Requirements for 110V
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V &&%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage ............................... 110V/120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 5-15
Circuit Requirements for 220V
I]^h bVX]^cZ XVc WZ XdckZgiZY id deZgViZ dc V
''%KedlZghjeeangZ[ZgidVoltage Conversion
^chigjXi^dch#I]^hedlZghjeeanbjhi]VkZVkZg^"
[^ZY\gdjcYVcYbZZii]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
"."
Grounding Requirements
I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci
d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\
gZYjXZh i]Z g^h` d[ ZaZXig^X h]dX` Wn egdk^Y^c\ V
eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#
>begdeZgXdccZXi^dcd[i]ZZfj^ebZci"\gdjcY^c\
l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z
l^gZ l^i] \gZZc ^chjaVi^dc l^i] dg l^i]dji nZaadl
hig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g
dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX"
ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\
l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#
8]ZX` l^i] V fjVa^[^ZY ZaZXig^X^Vc dg hZgk^XZ eZg"
hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\
gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg
i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ
i]Vi V XdgY dg eaj\ ^h YVbV\ZY dg ldgc! Y^hXdc"
cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i]
VcZldcZ#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
For 220V operation: I]Z eaj\ heZX^[^ZY jcYZg
¸8^gXj^i GZfj^gZbZcih [dg ''%K¹ dc i]Z egZk^djh
eV\Z]VhV\gdjcY^c\egdc\i]VibjhiWZViiVX]ZY
idi]ZZfj^ebZci"\gdjcY^c\l^gZdci]Z^cXajYZY
edlZg XdgY# I]Z eaj\ bjhi dcan WZ ^chZgiZY ^cid
V bViX]^c\ gZXZeiVXaZ hZZ [daadl^c\ [^\jgZ i]Vi
^hegdeZgan^chiVaaZYVcY\gdjcYZY^cVXXdgYVcXZ
l^i]VaaadXVaXdYZhVcYdgY^cVcXZh#
GROUNDED
6-15 RECEPTACLE
8jggZci8Vggn^c\Egdc\h
For 110V operation: I]^h bVX]^cZ ^h Zfj^eeZY
l^i]VedlZgXdgYi]Vi]VhVcZfj^ebZci"\gdjcY"
^c\ l^gZ VcY V \gdjcY^c\ eaj\ hZZ [daadl^c\ [^\"
jgZ#I]Zeaj\bjhidcanWZ^chZgiZY^cidVbViX]"
^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan ^chiVaaZY
VcY\gdjcYZY^cVXXdgYVcXZl^i]VaaadXVaXdYZh
VcYdgY^cVcXZh#
6-15 PLUG
<gdjcY^c\Egdc\
Figure 3. Ine^XVa+"&*eaj\VcYgZXZeiVXaZ#
GROUNDED
5-15 RECEPTACLE
<gdjcY^c\Egdc\
5-15 PLUG
CZjigVa =di
Figure 2. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#
"&%"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Extension Cords
Voltage Conversion
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l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc
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dcViZbedgVgnWVh^h#
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V ZaZXig^X^Vc dg fjVa^[^ZY hZgk^XZ eZghdccZa# Id
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gZXi eaj\ VcY gZl^gZ i]Z bdidg id i]Z cZl kdai"
V\Z!VXXdgY^c\idi]Zegdk^YZYl^g^c\Y^V\gVbdc
Page 56#
:miZch^dc XdgYh XVjhZ kdaiV\Z Ygde! l]^X] bVn
YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg
a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg
]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh#
6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi
XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\
VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Note: If the diagram included on the motor conflicts with the one in this manual, the motor may
have changed since the manual was printed. Use
the diagram provided inside the motor wiring junction box.
To convert the machine to 220V:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. GZeaVXZi]Z*"&*eaj\dci]ZedlZgXdgYl^i]
V+"&*eaj\#
3. GZ"l^gZi]ZbdidgVh^aajhigViZY^ci]Zl^g^c\
Y^V\gVb#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
"&&"
SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire setup process!
This machine and its components are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZije
egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ#
Description
Qty
™ HV[Zin<aVhhZh############################################&
™ 8aZVcZg$9Z\gZVhZg######################6hCZZYZY
™ 9^hedhVWaZH]deGV\h################6hCZZYZY
™ 6YY^i^dcVaEZdeaZ[dgA^[i^c\######### 6iAZVhi&
™ AZkZa############################################################&
™ =ZmLgZcX]*bb########################################&
™ LgZcX]dgHdX`Zi&%bb#############################'
™ LgZcX]dgHdX`Zi&(bb#############################'
™ 9jhi8daaZXi^dcHnhiZb###############################&
™ 9jhi=dhZ)###############################################&
™ =dhZ8aVbeh)##########################################'
Unpacking
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call us at (570) 546-9663for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials unpacked with this
machine. Discard immediately.
"&'"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Hardware Recognition Chart
BdYZa<%***$<%***EB[\#H^cXZ*$&&
"&("
Inventory
6
I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"
cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
>[ Vcn cdc"egdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V
cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg
[dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ
dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
Shipping Inventory: (Figures 4–6)
Qty
A. 7VcYhVl6hhZbWan#####################################&
B. JeeZgHiVcY7gVXZh####################################'
C. HiVcYIde####################################################&
D. B^iZg<Vj\Z6hhZbWan################################&
E. HiVcYH^YZh#################################################'
F. IVWaZl$>chZgiIVWaZE^c##########################&
G. IVWaZIgjcc^dc#############################################&
H. IVWaZAdX`@cdWh( ¿ -"&+#############################'
I. AdlZgHiVcY7gVXZh####################################'
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NOTICE
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Cleanup
I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZ
XdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]Vi
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l^aaiV`ZVa^iiaZi^bZidXaZVc#
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ijgZg»h^chigjXi^dchl^i]VcnXaZVc^c\egdYjXindj
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VgZVidb^c^b^oZZmedhjgZididm^X[jbZh#
Before cleaning, gather the following:
™ 9^hedhVWaZGV\h
™ 8aZVcZg$YZ\gZVhZgL9™)%ldg`hlZaa
™ HV[Zin\aVhhZhY^hedhVWaZ\adkZh
™ EaVhi^XeV^cihXgVeZgdei^dcVa
Gasoline or products
with low flash points can
explode or cause fire if
used to clean machinery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrated amounts are inhaled.
Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Basic steps for removing rust preventative:
1. EjidchV[Zin\aVhhZh#
2. 8dVi i]Z gjhi egZkZciVi^kZ l^i] V a^WZgVa
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[dg*¶&%b^cjiZh#
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Zg^hZ[[ZXi^kZ!i]ZgjhiegZkZciVi^kZl^aal^eZ
d[[ZVh^an#>[ndj]VkZVeaVhi^XeV^cihXgVeZg!
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BdYZa<%***$<%***EB[\#H^cXZ*$&&
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Site Considerations
Weight Load
Physical Environment
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deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h
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XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch#
:migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ
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Space Allocation
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aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc
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iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#
See below for required space allocation.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Electrical Installation
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Assembly
Some metal parts may have
sharp edges that can cause
minor injury. Please examine the edges of all metal
parts BEFORE handling
them and be careful WHILE
handling them.
To assemble the bandsaw:
1. AVn dcZ hiVcY h^YZ [aVi dc V egdiZXi^kZ hjg"
[VXZ! i]Zc ViiVX] i]Z jeeZg VcY adlZg hiVcY
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m&+]ZmWdaih!-+bb[aVilVh]Zgh!VcY-
B+"&[aVc\Zcjih#
Note: Only hand-tighten the stand fasteners
for now during these initial steps. Once the
stand is fully assembled you will be instructed
to fully tighten all fasteners.
JeeZg
HiVcY7gVXZ
AdlZg
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i]Z Wdiidb d[ i]Z hiVcY VhhZbWan! jh^c\ '
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Vhh]dlc^cFigure 10#
Note: Adjust the feet so that they are approximately the same height—this will make leveling the stand easier in a later step.
mm)
HiVcYH^YZ
Figure 8.JeeZgVcYadlZghiVcYWgVXZh
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10. I]gZVY i]Z gZbV^c^c\ B-"&#'* ]Zm cji dcid
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]ZmcjiV\V^chii]Z[ZcXZ#
18. BdkZ i]Z [ZcXZ adX` ]VcYaZ je! edh^i^dc
i]Z [ZcXZ [VXZ WZilZZc i]Z Xdajbc VcY i]Z
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dcidi]Z[gdci[ZcXZgV^a#
Note: There is a small amount of vertical play
in the rail holes. Make sure to position the
rail evenly along its length before tightening
the hex bolts. This will allow the fence to ride
across the table with the proper amount of
clearance.
JhZI]^hHZi
d[I]gZVYZY=daZh
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Blade Center
Tracking
7aVYZigVX`^c\^hV[[ZXiZYWni]Zi^aid[i]ZjeeZg
l]ZZa `cdlc Vh XZciZg igVX`^c\ VcY i]Z Va^\c"
bZci d[ Wdi] l]ZZah `cdlc Vh XdeaVcVg igVX`"
^c\#
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[VXidgn!hdXZciZgigVX`^c\^hi]ZdcanVY_jhibZci
i]VicZZYhidWZeZg[dgbZYl]Zci]ZhVl^hcZl
gZ[Zg id i]Z Wheel Alignment dc Page 49 [dg
YZiV^aZY^chigjXi^dchdcXdeaVcVgigVX`^c\#
Note: Changes in the blade tension may change
the blade tracking. For best performance, regularly
check and maintain the proper blade tracking.
To center track the blade:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. 6Y_jhi i]Z jeeZg VcY adlZg WaVYZ \j^YZh
VlVn [gdb i]Z WaVYZ gZ[Zg id Adjusting
Blade Guide Bearings aViZg ^c i]^h bVcjVa
[dgYZiV^aZY^chigjXi^dch#
Note: When adjusting the blade tracking, the
blade must have a reasonable amount of tension to simulate operating conditions. After
the Test Run is successfully completed, you
will perform a thorough version of the following steps to correctly tension the blade.
3. BdkZi]Zfj^X`gZaZVhZaZkZgjeidi]ZkZgi^"
XVa edh^i^dc hZZ i]Z [daadl^c\ [^\jgZ! i]Zc
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i]ZiZch^dchXVaZ[dgi]ZWaVYZ^chiVaaZY#
IZch^dc
6Y_jhibZci
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Xdcigdah#
4. Id iZch^dc i]Z WaVYZ! ejaa i]Z iZch^dc fj^X`
gZaZVhZaZkZgYdlcidi]Z]dg^odciVaedh^i^dc#
5. DeZc i]Z jeeZg l]ZZa XdkZg! i]Zc he^c i]Z
jeeZgl]ZZaWn]VcYViaZVhii]gZZi^bZhVcY
lViX] ]dl i]Z WaVYZ g^YZh dc i]Z Xgdlc d[
i]Z l]ZZa# GZ[Zg id i]Z [^\jgZ WZadl [dg Vc
^aajhigVi^dcd[i]^hXdcXZei#
·If the blade rides on the center of
the crown! i]Zc i]Z WVcYhVl ^h VagZVYn
igVX`ZY egdeZgan VcY cd VYY^i^dcVa VY_jhi"
bZcihVgZcZZYZY#H`^eidStep 9#
·If the blade does not ride on the center
of the crown,i]ZcXdci^cjZl^i]i]ZcZmi
hiZe#
7aVYZ8ZciZgZY
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Figure 23.Egd[^aZhd[WaVYZegdeZganXZciZg
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6. JcadX` i]Z WaVYZ igVX`^c\ VY_jhibZci `cdW
hdi]Z`cdWl^aagdiViZ[dgVY_jhibZcih^ci]Z
cZmihiZeh#
Note: The blade tracking adjustment knob
controls the tilt of the upper wheel which,
in turn, controls the center tracking of the
blade.
7. He^ci]ZjeeZgl]ZZal^i]dcZ]VcYVcYjhZ
i]Z WaVYZ igVX`^c\ VY_jhibZci `cdW l^i] i]Z
di]Zg]VcYidbV`Zi]ZWaVYZg^YZ^ci]ZXZc"
iZgd[i]ZWVcYhVll]ZZai^gZ#
8. 6[iZgi]ZWaVYZXdch^hiZciang^YZh^ci]ZXZciZg
d[i]Zl]ZZaV[iZghZkZgVagdiVi^dch!adX`i]Z
WaVYZigVX`^c\VY_jhibZci`cdWidhZXjgZi]Z
hZii^c\#
9. 8adhZi]ZjeeZgl]ZZaXdkZg#
Note: For the best performance from your saw,
regularly maintain the proper tracking of the
blade.
Dust Collection
DO NOT operate this bandsaw without an adequate dust collection system. This bandsaw
creates substantial amounts of wood dust
while operating. Failure to use a dust collection system can result in short and long-term
respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect a dust collection hose:
1. ;^ii]ZYjhi]dhZdkZgi]ZYjhiedgi!Vhh]dlc
^ci]Z[^\jgZWZadl!VcYhZXjgZ^ceaVXZl^i]V
]dhZXaVbe#
2. Ij\i]Z]dhZidbV`ZhjgZ^iYdZhcdiXdbZ
d[[#
Note: A tight fit is necessary for proper performance.
Figure 24.)Yjhi]dhZViiVX]ZYidYjhiedgi#
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Test Run
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TroubleshootingdcPage 45#
>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg
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1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX"
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Figure 25. Connecting power.
Disconnecting Power
1. Ijgci]ZbVX]^cZedlZghl^iX]OFF#
2. <gVhei]ZbdaYZYeaj\VcYejaa^iXdbeaZiZan
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Tensioning Blade
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\gZZcDCWjiidc!Vhh]dlc^cFigure 27#
EVYadX`
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bV`^c\bVcndi]ZgWVcYhVlVY_jhibZcih#
Note: Before you performed the Test Run, you
tensioned the blade according to the blade tension scale, which is only an approximate tension.
The following procedure fine tunes the blade tension to ensure more accurate cutting results.
To tension the bandsaw blade:
Figure 27.Hl^iX]Y^hVWa^c\eVYadX`^chZgiZY^cid
DCWjiidc#
6. EgZhh i]Z \gZZc DC Wjiidc id iZhi i]Z Y^h"
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1.
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hZXi^dcegZk^djhidi]ZTest Run#
2. Id iZch^dc i]Z WaVYZ! ejaa i]Z iZch^dc fj^X`
gZaZVhZaZkZgYdlcidi]Z]dg^odciVaedh^i^dc#
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To adjust the support bearings:
Note: Do not rely on this setting for long
periods of time because the blade will stretch
with use.
Additionally, with extended use, the blade
tensioning system may need to be reset for
correct operation. Refer to the Resetting
Blade Tensioner in the Service section on
this manual.
1. BV`ZhjgZi]ZWaVYZ^higVX`^c\egdeZganVcY
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2.
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When using a 3 ⁄4" blade, the blade tensioning
system may need to be reset for correct
operation. Refer to Blade Tensioner on Page
53 for detailed instructions.
Hjeedgi
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Adjusting Blade
Support Bearings
I]Z hjeedgi WZVg^c\h VgZ edh^i^dcZY WZ]^cY i]Z
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hVbZbVccZg#
7VcYhVl
7aVYZ
Whenever changing a blade or adjusting
tension and tracking, the upper and lower
support bearings and blade guides must be
re-adjusted before cutting operations.
Hjeedgi
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WZeZgeZcY^XjaVg.%•idi]ZWaVYZ#
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Guide Bearings
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Tool Needed
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To adjust the upper and lower blade guides:
1. BV`ZhjgZi]Vii]ZWaVYZ^higVX`^c\egdeZgan
VcY^hXdggZXianiZch^dcZY#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
3. ;Vb^a^Vg^oZndjghZa[l^i]i]ZWaVYZ\j^YZXdc"
igdahh]dlc^ci]Z[^\jgZWZadl#
Figure 31.I]Z[VXZd[i]ZhjeedgiWaVYZbjhi
WZVeegdm^bViZan%#%&+WZ]^cYi]ZWaVYZ#
Tip: To quickly gauge this setting, fold a crisp
dollar bill in half twice (when folded tightly,
four thicknesses of a dollar bill is approximately 0.016"). Place the folded dollar bill
between the support bearing and the blade,
as shown in the figure below.
<j^YZ7ZVg^c\
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8VeHXgZlh
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i^dc^ci]Z[daadl^c\[^\jgZ#
7aVYZ
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7ZVg^c\
Note: When the blade guide bearings are
properly adjusted against the blade, they
should still be able to rotate.
7aVYZ
<jaaZih
Figure 34.I]ZWaVYZ\j^YZWZVg^c\hh]djaYWZ
edh^i^dcZY_jhiWZ]^cYi]ZWaVYZ\jaaZih#
Note: With wider blades, it may not be possible to bring the guide bearings just behind
the blade gullets. In that case, position them
as far forward as possible without allowing
the guide bearing housing to touch the back
of the blade.
To reduce the risk of damage to the blade or
guide bearings, make sure that the bearings
do not contact the blade teeth when the
blade is deflected backward.
Figure 35.7aVYZ\j^YZWZVg^c\hZkZcanVcY
a^\]ianidjX]^c\i]Zh^YZhd[i]ZWaVYZ#
7. L]^aZ `ZZe^c\ i]Z VY_jhibZci XVe hXgZlh
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i]Z adX`^c\ XVe hXgZlh id hZXjgZ i]Z hZi"
i^c\h#
Whenever changing a blade or adjusting the
blade tension or tracking, the support and
guide bearings must be re-adjusted before
resuming operation.
5. L]ZcndjVgZhVi^h[^ZYl^i]i]ZaViZgVaVY_jhi"
bZci d[ i]Z \j^YZ WZVg^c\h! gZ"i^\]iZc i]Z
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Table Tilt Calibration
L]Zc egdeZgan VY_jhiZY! i]Z edh^i^kZ hide Wdai
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iVWaZ^heZgeZcY^XjaVgidi]Zh^YZd[i]ZWaVYZ!
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gZ"i^\]iZci]ZiVWaZadX``cdWhidhZXjgZi]Z
iVWaZeZgeZcY^XjaVgidi]Zh^YZd[i]ZWaVYZ#
Tools Needed
Qty
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E]^aa^ehHXgZlYg^kZg'#######################################&
BVX]^c^hihHfjVgZ#############################################&
8. DWhZgkZ i]Z edh^i^dc d[ i]Z iVWaZ i^ai ed^ciZg
dci]Zi^aihXVaZadXViZYjcYZgcZVi]i]Z[gdci
d[i]ZiVWaZhZZi]Z[^\jgZWZadl#
To set the positive stop 90˚ to the blade:
1. BV`ZhjgZi]ZWaVYZ^hXdggZXianiZch^dcZYVh
YZhXg^WZY ^c i]Z Tensioning Blade hjWhZX"
i^dcZVga^Zg^ci]^hbVcjVa#
2.
9>H8DCC:8I76C9H6L;GDBEDL:G
3. AddhZci]ZildiVWaZadX``cdWhi]VihZXjgZ
i]ZiVWaZidi]Zigjcc^dch#
I^aiHXVaZ
Ed^ciZg
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9. >[i]Zed^ciZg^hcdiXdggZXianedh^i^dcZYVii]Z
%•bVg`!i]ZcaddhZci]Zed^ciZghXgZl!edh^"
i^dci]Zed^ciZgVii]Z%•bVg`!VcYgZ"i^\]iZc
i]ZhXgZlid]daY^i^ceaVXZ#
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BdYZa<%***$<%***EB[\#H^cXZ*$&&
Aligning Table
IdZchjgZXjii^c\VXXjgVXnl]Zci]ZiVWaZ^h[^ghi
^chiVaaZY!i]ZiVWaZh]djaYWZVa^\cZYhdi]Zb^iZg
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Tools Needed
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HigV^\]iZY\Z'###################################################&
;^cZGjaZg###########################################################&
BVh`^c\IVeZ#####################################6hCZZYZY
LgZcX]&%bb####################################################&
5. JhZ i]Z [^cZ gjaZg id bZVhjgZ i]Z Y^hiVcXZ
[gdbi]ZhigV^\]iZY\ZVcYi]Zb^iZghadiVadc\
i]Z[jaaYZei]d[i]ZiVWaZ#
·>[ i]Z Y^hiVcXZh VgZ i]Z hVbZ! cd [jgi]Zg
VY_jhibZcihVgZgZfj^gZY#
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Step 6#
6. AddhZc i]Z h^m [aVc\Z Wdaih i]Vi hZXjgZ i]Z
iVWaZidi]Zigjcc^dcWgVX`ZihhZZi]Z[^\jgZ
WZadl#
To align the table to the blade:
1. BV`ZhjgZi]ZWaVYZ^hXdggZXianiZch^dcZYVh
YZhXg^WZY ^c i]Z Tensioning Blade hjWhZX"
i^dcZVga^Zg^ci]^hbVcjVa#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
3. BV`Z hjgZ i]Z iVWaZ ^h eZgeZcY^XjaVg id i]Z
h^YZd[i]ZWaVYZVcYadX`ZY^ceaVXZ#
4. EaVXZ Vc VXXjgViZ higV^\]iZY\Z Vadc\ i]Z
WaVYZ# I]Z higV^\]iZY\Z h]djaY a^\]ian idjX]
Wdi] i]Z [gdci VcY WVX` d[ i]Z WaVYZ hZZ
Figure 39#
Note: Make sure the straightedge does not
go across a tooth.
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Wdaih#
7. H]^[ii]ZiVWaZhdi]Vii]ZY^hiVcXZhVgZZfjVa
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i]Z[jaaYZei]d[i]ZiVWaZ#
8. IV`^c\XVgZcdiidbdkZi]ZiVWaZ[jgi]Zg!gZ"
i^\]iZci]Z[aVc\ZWdaih#
9. KZg^[n i]Z hZii^c\ VcY! ^[ cZXZhhVgn! gZeZVi
i]^hegdXZYjgZjci^andjVgZhVi^h[^ZYl^i]i]Z
VY_jhibZci#
Figure 39.BZVhjg^c\[dgiVWaZ"id"WaVYZ
eVgVaaZa^hb#
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Aligning Fence
IdZchjgZVXXjgViZXjii^c\l]Zcjh^c\i]Z[ZcXZ!
i]Z[VXZd[i]Z[ZcXZbjhiWZeVgVaaZaidi]ZiVWaZ
b^iZghadiVcY!i]jh!idi]Zh^YZd[i]ZWaVYZ#
Tools Needed
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4.
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eVgVaaZa id i]Z b^iZg hadi! i]Zc gZ"i^\]iZc i]Z
XVehXgZlhidhZXjgZi]ZhZii^c\#
8VeHXgZlh
To align the fence parallel with the miter slot:
1. BV`Z hjgZ i]Z b^iZg hadi ^h eVgVaaZa l^i] i]Z
WaVYZ!Vh^chigjXiZY^ci]ZegZk^djhAligning
Table egdXZYjgZ#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
3. >chiVaai]Z[ZcXZdci]Zg^\]ih^YZd[i]ZWaVYZ!
ZkZcl^i]i]ZZY\Zd[i]Zb^iZghadi!i]ZcadX`
^i^ceaVXZ#
Figure 41.AdXVi^dcd[i]Z[ZcXZVY_jhibZciXVe
hXgZlh#
·>[i]Z[ZcXZ^heVgVaaZal^i]i]Zb^iZghadi!cd
VY_jhibZci^hcZXZhhVgn#
·>[ i]Z [ZcXZ ^h cdi eVgVaaZa l^i] i]Z b^iZg
hadi!egdXZZYidStep 4#
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SECTION 4: OPERATIONS
Operation Overview
I]ZejgedhZd[i]^hdkZgk^Zl^hidegdk^YZi]Zcdk"
^XZbVX]^cZdeZgVidgl^i]VWVh^XjcYZghiVcY^c\
d[]dli]ZbVX]^cZ^hjhZYYjg^c\deZgVi^dc!hd
i]ZbVX]^cZXdcigdah$XdbedcZcihY^hXjhhZYaViZg
^ci]^hbVcjVaVgZZVh^ZgidjcYZghiVcY#
9jZ id i]Z \ZcZg^X cVijgZ d[ i]^h dkZgk^Zl! ^i ^h
not^ciZcYZYidWZVc^chigjXi^dcVa\j^YZ#IdaZVgc
bdgZ VWdji heZX^[^X deZgVi^dch! gZVY i]^h Zci^gZ
bVcjVa VcY hZZ` VYY^i^dcVa igV^c^c\ [gdb ZmeZ"
g^ZcXZY bVX]^cZ deZgVidgh! VcY Yd VYY^i^dcVa
gZhZVgX]djih^YZd[i]^hbVcjVaWngZVY^c\]dl"
idWdd`h!igVYZbV\Vo^cZh!dglZWh^iZh#
To complete a typical operation, the operator
does the following:
1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h
hj^iVWaZ[dgXjii^c\#
2. 6Y_jhihi]Z[ZcXZ[dgi]Zl^Yi]d[i]ZXjiVcY
i]ZcadX`h^i^ceaVXZ#
3. 6Y_jhihi]ZiVWaZi^ai!^[cZXZhhVgn!idi]ZXdg"
gZXiVc\aZd[i]ZYZh^gZYXji#
4. AddhZch i]Z \j^YZ edhi adX` `cdW! VY_jhih
i]ZjeeZgWaVYZ\j^YZ]Z^\]iid_jhiXaZVgi]Z
ldg`e^ZXZ! i]Zc gZ" i^\]iZch i]Z \j^YZ edhi
adX``cdW#
5. 8]ZX`hidbV`ZhjgZi]Zldg`e^ZXZXVchV[Z"
aneVhhVaai]ZlVni]gdj\]i]ZWaVYZl^i]dji
^ciZg[ZgZcXZ[gdbdi]ZgdW_ZXih#
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before operating.
Damage to your eyes and lungs could result
from using this machine without proper protective gear. Always wear safety glasses and
a respirator when operating this machine.
6. EjihdchV[Zin\aVhhZhVcYVgZhe^gVidg#
7. HiVgihi]ZYjhiXdaaZXidgVcYWVcYhVl#
8. =daYhi]Zldg`e^ZXZ[^gbanVcY[aVianV\V^chi
Wdi] i]Z iVWaZ VcY [ZcXZ! VcY i]Zc ejh]Zh
i]Zldg`e^ZXZ^cidi]ZWaVYZViVhiZVYnVcY
XdcigdaaZY gViZ jci^a i]Z ldg`e^ZXZ bdkZh
XdbeaZiZanWZndcYi]ZWaVYZ#
I]Z deZgVidg ^h kZgn XVgZ[ja id `ZZe [^c\Zgh
VlVn[gdbi]ZWaVYZVcYjhZhVejh]hi^X`id
[ZZYcVggdlldg`e^ZXZh#
9. Hidehi]ZWVcYhVl#
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
BdYZa<%***$<%***EB[\#H^cXZ*$&&
"(&"
Disabling & Locking
Switch
Workpiece
Inspection
I]ZDC$D;;hl^iX]XVcWZY^hVWaZYVcYadX`ZY
Wn ^chZgi^c\ V eVYadX` i]gdj\] i]Z DC Wjiidc!
Vhh]dlc#AdX`^c\i]Zhl^iX]^ci]^hbVccZgXVc
egZkZci jcVji]dg^oZY deZgVi^dc d[ i]Z bVX]^cZ!
l]^X]^hZheZX^Vaan^bedgiVci^[i]ZbVX]^cZ^hcdi
hidgZY^ch^YZVcVXXZhh"gZhig^XiZYWj^aY^c\#
HdbZ ldg`e^ZXZh VgZ cdi hV[Z id Xji dg bVn
gZfj^gZ bdY^[^XVi^dc WZ[dgZ i]Zn VgZ hV[Z id Xji#
Before cutting, inspect all workpieces for the
following:
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Material Type:I]^hbVX]^cZ^h^ciZcYZY[dg
Xjii^c\ cVijgVa VcY bVc"bVYZ lddY egdY"
jXih! aVb^cViZ XdkZgZY lddY egdYjXih! VcY
hdbZ eaVhi^Xh# 8jii^c\ YgnlVaa dg XZbZci^"
i^djh WVX`Zg WdVgY XgZViZh ZmigZbZan [^cZ
YjhiVcYbVngZYjXZi]Za^[Zd[i]ZWZVg^c\h#
I]^hbVX]^cZ^hCDIYZh^\cZYidXjibZiVa!
\aVhh!hidcZ!i^aZ!ZiX#0Xjii^c\i]ZhZbViZg^Vah
l^i]ViVWaZhVlbVnaZVYid^c_jgn#
™
Foreign Objects: CV^ah! hiVeaZh! Y^gi! gdX`h
VcY di]Zg [dgZ^\c dW_ZXih VgZ d[iZc ZbWZY"
YZY ^c lddY# L]^aZ Xjii^c\! i]ZhZ dW_ZXih
XVc WZXdbZ Y^hadY\ZY VcY ]^i i]Z deZgVidg!
XVjhZ `^X`WVX`! dg WgZV` i]Z WaVYZ! l]^X]
b^\]i i]Zc [an VeVgi# 6alVnh k^hjVaan ^cheZXi
ndjg ldg`e^ZXZ [dg i]ZhZ ^iZbh# >[ i]Zn XVci
WZgZbdkZY!9DCDIXjii]Zldg`e^ZXZ#
s
Large/Loose Knots: AddhZ `cdih XVc
WZXdbZ Y^hadY\ZY Yjg^c\ i]Z Xjii^c\ deZgV"
i^dc# AVg\Z `cdih XVc XVjhZ `^X`WVX` VcY
bVX]^cZ YVbV\Z# 8]ddhZ ldg`e^ZXZh i]Vi
Ydcdi]VkZaVg\Z$addhZ`cdihdgeaVcV]ZVY
idVkd^YXjii^c\i]gdj\]i]Zb#
s
Wet or "Green" Stock:8jii^c\lddYl^i]V
bd^hijgZXdciZcidkZg'%XVjhZhjccZXZh"
hVgnlZVgdci]ZWaVYZh!^cXgZVhZhi]Zg^h`d[
`^X`WVX`!VcYn^ZaYheddggZhjaih#
™
Excessive Warping:Ldg`e^ZXZhl^i]ZmXZh"
h^kZXjee^c\!Wdl^c\!dgil^hi^c\VgZYVc\Zg"
djh id Xji WZXVjhZ i]Zn VgZ jchiVWaZ VcY
d[iZcjcegZY^XiVWaZl]ZcWZ^c\Xji#9DCDI
jhZldg`e^ZXZhl^i]i]ZhZX]VgVXiZg^hi^Xh
™
Minor Warping:Ldg`e^ZXZhl^i]ha^\]iXje"
e^c\ XVc WZ hV[Zan hjeedgiZY ^[ i]Z XjeeZY
h^YZ ^h [VX^c\ i]Z iVWaZ dg i]Z [ZcXZ# Dc
i]Z XdcigVgn! V ldg`e^ZXZ hjeedgiZY dc i]Z
WdlZY h^YZ l^aa gdX` Yjg^c\ V Xji VcY XdjaY
XVjhZ`^X`WVX`dghZkZgZ^c_jgn#
IMPORTANT: AdX`^c\ i]Z hl^iX] l^i] V eVYadX`
dcan gZhig^Xih ^ih [jcXi^dc# >i ^h cdi V hjWhi^ijiZ
[dg Y^hXdccZXi^c\ edlZg [gdb i]Z bVX]^cZ l]Zc
VY_jhi^c\dghZgk^X^c\#
EVYadX`
H]V[i
Figure 42.Hl^iX]Y^hVWaZYWnVeVYadX`#
Children or untrained people can be
seriously injured by this machine. This
risk increases with unsupervised operation.
To help prevent unsupervised operation,
disable and lock the switch before leaving
machine unattended! Place key in a wellhidden or secure location.
NOTICE
The padlock shaft diameter is important to
the disabling function of the switch. With
any padlock used to lock the switch, test
the switch after installation to ensure that it
is properly disabled.
%#&'¶%#&*
"('"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Guide Post
Table Tilt
I]Z \j^YZ edhi! h]dlc ^c i]Z [^\jgZ WZadl! Xdc"
cZXihi]ZjeeZgWaVYZ\j^YZVhhZbWanVcYWaVYZ
\jVgYidi]ZWVcYhVl#
I]Z iVWaZ XVc WZ i^aiZY l]Zc bV`^c\ Vc\aZ dg
WZkZaXjih#
I]Z \j^YZedhi Vaadlh i]ZhZ XdbedcZcih id WZ
edh^i^dcZYVWdkZi]Zldg`e^ZXZViVY^hiVcXZi]Vi
egdk^YZh i]Z \gZViZhi hjeedgi id i]Z WaVYZ VcY
b^c^b^oZh deZgVidg ZmedhjgZ id i]Z WaVYZ# LZ
gZXdbbZcY edh^i^dc^c\ i]Z WaVYZ \j^YZh hd i]Vi
i]Zn_jhiXaZVgi]Zldg`e^ZXZ#
Note: When tilting the table to the left, the positive
stop bolt must be lowered. Be sure to re-adjust it
when returning the table to be perpendicular with
the blade.
To tilt the table:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
<j^YZ
Edhi
2. AddhZcWdi]iVWaZadX``cdWhjcYZgcZVi]i]Z
iVWaZ#
3. JhZi]ZiVWaZi^aihXVaZjcYZgcZVi]i]Z[gdcid[
i]ZiVWaZdgVegdigVXidgV\V^chii]ZiVWaZVcY
WaVYZ id i^ai i]Z iVWaZ id i]Z YZh^gZY YZ\gZZ!
i]ZcgZ"i^\]iZci]ZadX``cdWh#
<j^YZEdhi
AdX`@cdW
Figure 43.<j^YZedhiVcYadX``cdW#
To adjust the height of the guide post:
1. BV`Z hjgZ i]Vi i]Z WaVYZ iZch^dc! WaVYZ
igVX`^c\! hjeedgi WZVg^c\h! VcY WaVYZ \j^YZ
WZVg^c\hVgZVY_jhiZYXdggZXian#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
3. AddhZci]Z\j^YZedhiadX``cdW!i]ZcVY_jhi
i]Z]Z^\]id[i]Z\j^YZedhihdi]Vii]ZWaVYZ
\j^YZVhhZbWan_jhiXaZVghi]Zldg`e^ZXZ#
4. GZ"i^\]iZc i]Z adX` `cdW id hZXjgZ i]Z hZi"
i^c\#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
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Blade Speed
6Y_jhibZci
8VeHXgZl
I]Z BdYZa <%***$<%***E d[[Zgh WaVYZ heZZYh
d[ &*%% VcY ('%% ;EB# ;dg \ZcZgVa lddYldg`"
^c\ VcY bdhi Xjii^c\ deZgVi^dch! lZ gZXdbbZcY
jh^c\ i]Z ('%% ;EB heZZY# @ZZe ^c b^cY! i]Z
gZhjaih [gdb Y^[[ZgZci heZZYh VgZ gZaViZY id i]Z
ineZ d[ ldg`e^ZXZ! i]Z WaVYZ WZ^c\ jhZY [dg i]Z
deZgVi^dc!VcYi]Z[ZZYgViZ#
=^c\Z
8VeHXgZl
Use the chart below as a general guide to
blade speed:
Type of Cutting Operation
Figure 44.AdXVi^dchd[i]ZbdidgVY_jhibZci
VcY]^c\ZXVehXgZlh#
Blade Speed
(FPM)
BdhiHeZX^Zhd[LddY
('%%
HjeZg9ZchZ=VgYlddY
&*%%
;Vhi$6kZgV\Z;ZZYGViZ
('%%
GZfj^gZhHadl;ZZYGViZ
&*%%
Gdj\]:Y\Zh6XXZeiVWaZ
('%%
GZfj^gZhHbddi]:Y\Zh
&*%%
Fj^X`!EgdYjXi^dc8jih
('%%
9ZiV^aZY!>cig^XViZ8jih
&*%%
HeZZY X]Vc\Zh VgZ bVYZ Wn gZ"edh^i^dc^c\ i]Z
g^WWZYK"WZaidci]ZejaaZnh#
3. BdkZ i]Z bdidg hd i]Vi i]Z VY_jhibZci XVe
hXgZlha^YZhidi]Zg^\]id[i]Zhadi#I]^hl^aa
gZaZVhZi]ZiZch^dcdci]Zg^WWZYK"WZai#
4. Edh^i^dci]ZK"WZaiWZaidci]ZejaaZnhVh^aajh"
igViZY^cFigure 45[dgi]ZYZh^gZYheZZY#
Note: Make sure the ribs of the V-belt are
well seated in the pulley grooves.
L]ZZaEjaaZn
Tools Needed
Qty
=ZmLgZcX]+bb###############################################&
To change the blade speed:
BdidgEjaaZn
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZc i]Z adlZg l]ZZa XdkZg VcY addhZc
i]Z bdidg bdjci VY_jhibZci VcY ]^c\Z XVe
hXgZlhh]dlc^cFigure 44#
('%%
;EB
&*%%
;EB
Figure 45.9g^kZWZaiedh^i^dc[dgi]ZY^[[ZgZci
heZZYh#
5. BdkZ i]Z bdidg hd i]Vi i]Z VY_jhibZci XVe
hXgZlha^YZhidi]ZaZ[id[i]Zhadi#
6. 6eeanZcdj\]egZhhjgZdci]Zbdidghdi]Vi
i]ZgZ ^h Veegdm^bViZan &¿) YZ[aZXi^dc d[ i]Z
K"WZail^i]bdYZgViZegZhhjgZ[gdbndjg[^c"
\Zg WZilZZc i]Z ejaaZnh! i]Zc gZ"i^\]iZc i]Z
VY_jhibZciVcY]^c\ZXVehXgZlh#
7. 8adhZ i]Z adlZg l]ZZa XdkZg WZ[dgZ gZ"Xdc"
cZXi^c\i]ZWVcYhVlidedlZg#
"()"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Blade Information
Blade Dimensions
AZc\i]GVc\Z################################### .'&¿ '¶.(&¿ '
L^Yi]GVc\Z##############################################&¿ -¶( ¿)
™
Straight Cutting:JhZi]ZaVg\Zhil^Yi]WaVYZ
i]Vi ndj dlc# AVg\Z WaVYZh ZmXZa Vi Xjii^c\
higV^\]ia^cZhVcYVgZaZhhegdcZidlVcYZg#
Tooth Style
I]Z [^\jgZ WZadl ^aajhigViZh i]Z i]gZZ bV^c WaVYZ
iddi]hinaZh/
HZaZXi^c\ i]Z g^\]i WaVYZ gZfj^gZh V `cdlaZY\Z
d[ i]Z kVg^djh WaVYZ X]VgVXiZg^hi^Xh id bViX] i]Z
WaVYZl^i]i]ZeVgi^XjaVgXjii^c\deZgVi^dc#
Blade Length
BZVhjgZY Wn i]Z X^gXjb[ZgZcXZ! WaVYZ aZc\i]h
VgZjhjVaanjc^fjZidi]ZWgVcYd[ndjgWVcYhVl
VcY i]Z Y^hiVcXZ WZilZZc l]ZZah# GZ[Zg id i]Z
Accessories hZXi^dcaViZg^ci]^hbVcjVa[dgWaVYZ
gZeaVXZbZcih[gdb<g^ooan#
GV`Zg
H`^e
=dd`
Blade Width
BZVhjgZY[gdbi]ZWVX`d[i]ZWaVYZidi]Zi^ed[
i]Z WaVYZ iddi] i]Z l^YZhi ed^ci! WaVYZ l^Yi] ^h
d[iZci]Z[^ghiXdch^YZgVi^dc\^kZcidWaVYZhZaZX"
i^dc#7aVYZl^Yi]Y^XiViZhi]ZaVg\ZhiVcYhbVaaZhi
XjgkZi]ViXVcWZXji!VhlZaaVh]dlVXXjgViZan^i
XVcXjiVhigV^\]ia^cZ#
Figure 47.BV^cWaVYZiddi]hinaZh#
™
Raker/ 8dch^YZgZY id WZ i]Z hiVcYVgY
WZXVjhZ i]Z iddi] h^oZ VcY h]VeZ VgZ i]Z
hVbZVhi]Ziddi]\jaaZi#I]ZiZZi]dcgV`Zg
WaVYZh jhjVaan VgZ kZgn cjbZgdjh! ]VkZ cd
Vc\aZ! VcY egdYjXZ Xjih Wn hXgVe^c\ i]Z
bViZg^Va# 6h V gZhjai! hbddi] Xjih XVc WZ
VX]^ZkZY l^i]dji Xjii^c\ [Vhi dg \ZcZgVi^c\
bdgZ]ZVii]Vcdi]Zgiddi]ineZh#
™
Skip/H^b^aVgidVgV`ZgWaVYZi]Vi^hb^hh^c\
ZkZgn di]Zg iddi]# 7ZXVjhZ d[ i]Z YZh^\c!
h`^eiddi]ZYWaVYZh]VkZVbjX]aVg\Zg\jaaZi
i]Vc gV`Zg WaVYZh! VcY i]ZgZ[dgZ! Xji [VhiZg
VcY \ZcZgViZ aZhh ]ZVi# =dlZkZg! i]ZhZ
WaVYZh Vahd aZVkZ V gdj\]Zg Xji i]Vc gV`Zg
WaVYZh#
™
Hook/I]ZiZZi]]VkZVedh^i^kZVc\aZYdlc"
lVgYl]^X]bV`Zhi]ZbY^\^cidi]ZbViZg^Va!
VcYi]Z\jaaZihVgZjhjVaangdjcYZY[dgZVh^Zg
lVhiZ gZbdkVa# I]ZhZ WaVYZh VgZ ZmXZaaZci
[dg i]Z idj\] YZbVcYh d[ gZhVl^c\ VcY g^e"
e^c\i]^X`bViZg^Va#
6alVnhe^X`i]Zh^oZd[WaVYZi]ViWZhihj^ihndjg
Veea^XVi^dc#
Curve Cutting: JhZ i]Z X]Vgi ^c i]Z [^\jgZ
WZadl id YZiZgb^cZ i]Z XdggZXi WaVYZ [dg
XjgkZ Xjii^c\# 9ZiZgb^cZ i]Z hbVaaZhi gVY^jh
XjgkZi]Vil^aaWZXjidcndjgldg`e^ZXZVcY
jhZi]ZXdggZhedcY^c\WaVYZl^Yi]#
7aVYZL^Yi]
™
8jii^c\GVY^jh
Figure 46.GZXdbbZcYZYXjii^c\gVY^jheZg
WaVYZl^Yi]#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
"(*"
Tooth Pitch
Blade Breakage
BZVhjgZY Vh IE> iZZi] eZg ^cX]! iddi] e^iX]
YZiZgb^cZh i]Z cjbWZg d[ iZZi]# BdgZ iZZi] eZg
^cX][^cZe^iX]l^aaXjihadlZg!Wjihbddi]Zg0l]^aZ
[ZlZgiZZi]eZg^cX]XdVghZe^iX]l^aaXjigdj\]Zg!
Wji[VhiZg# 6h V\ZcZgVagjaZ!X]ddhZWaVYZh i]Vi
l^aa]VkZViaZVhii]gZZiZZi]^ci]ZbViZg^VaViVaa
i^bZh# JhZ [^cZ"e^iX]ZY WaVYZh dc ]VgYZg lddYh
VcYXdVghZ"e^iX]ZYWaVYZhdchd[iZglddYh#
BVcnXdcY^i^dchbVnXVjhZVWVcYhVlWaVYZid
WgZV`# 7aVYZ WgZV`V\Z ^h jcVkd^YVWaZ! ^c hdbZ
XVhZh!h^cXZ^i^hi]ZcVijgVagZhjaid[i]ZeZXja^Vg
higZhhZh i]Vi WVcYhVl WaVYZh VgZ hjW_ZXiZY id#
7aVYZWgZV`V\Z^hVahdYjZidVkd^YVWaZX^gXjb"
hiVcXZh# 6kd^YVWaZ WgZV`V\Z ^h bdhi d[iZc i]Z
gZhjaid[eddgXVgZdg_jY\ZbZcidci]ZeVgid[i]Z
deZgVidgl]Zcbdjci^c\dgVY_jhi^c\i]ZWaVYZdg
WaVYZ\j^YZh#
Blade Care
6 WVcYhVl WaVYZ ^h V i]^c e^ZXZ d[ hiZZa i]Vi ^h
hjW_ZXiZY id igZbZcYdjh higZhhZh l]Zc Xjii^c\#
NdjXVcdWiV^cadc\ZgjhZ[gdbVWVcYhVlWaVYZ
^[ ndj \^kZ ^i [V^g igZVibZci VcY ValVnh jhZ i]Z
Veegdeg^ViZ[ZZYgViZ[dgndjgdeZgVi^dc#7ZhjgZ
idhZaZXiWaVYZhl^i]i]ZegdeZgl^Yi]!hinaZ!VcY
e^iX] [dg ZVX] Veea^XVi^dc# I]Z lgdc\ X]d^XZ d[
WaVYZhl^aad[iZcegdYjXZjccZXZhhVgn]ZVil]^X]
l^aah]dgiZci]Za^[Zd[ndjgWaVYZ#
6XaZVcWaVYZl^aaeZg[dgbbjX]WZiiZgi]VcVY^gin
WaVYZ# 9^gin dg \jbbZY je WaVYZh eVhh i]gdj\]
i]Z Xjii^c\ bViZg^Va l^i] bjX] bdgZ gZh^hiVcXZ
i]Vc XaZVc WaVYZh# I]^h ZmigV gZh^hiVcXZ Vahd
XVjhZh jccZXZhhVgn ]ZVi# GZh^c$e^iX] XaZVcZgh
VgZZmXZaaZci[dgXaZVc^c\Y^ginWaVYZh#
"(+"
The most common causes of blade breakage
are:
™
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;VjainVa^\cbZci$VY_jhibZcid[i]Z\j^YZh#
;dgX^c\$il^hi^c\Vl^YZWaVYZVgdjcYVh]dgi
gVY^jh#
;ZZY^c\i]Zldg`e^ZXZidd[Vhi#
9jaaiZZi]dgYVbV\ZYiddi]hZi#
DkZg"iZch^dcZYWaVYZ#
JeeZg WaVYZ \j^YZ VhhZbWan hZi idd ]^\]
VWdkZi]Zldg`e^ZXZ#
Jh^c\VWaVYZl^i]Vajbendg^begdeZgan[^c"
^h]ZYWgVoZdglZaY#
8dci^cjdjhangjcc^c\i]ZWVcYhVll]Zccdi
^cjhZ#
AZVk^c\WaVYZiZch^dcZYl]Zccdi^cjhZ#
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Blade Change
Blade Installation
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. EZg[dgb Steps 2–6 ^c i]Z egZk^djh Blade
RemovalegdXZYjgZ#
Always disconnect power
to the machine when
changing blades. Failure
to do this may result in
serious personal injury.
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WaVYZ hd i]Vi i]Z iZZi] VgZ [VX^c\ id i]Z
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Bandsaw blades are sharp
and can quickly cut fingers
and hands. To reduce the
risk of this type of injury,
ALWAYS wear heavy leather
gloves when handling these
blades.
Blade Removal
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
Note: If the teeth will not point downward
in any orientation, the blade is inside-out.
Remove the blade and twist it right side-out.
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^c i]Z Blade Tensioner hjWhZXi^dc dc
Page 53#I]Zc!Xdci^cjZl^i]Step 6#
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4.
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"(,"
Basic Cutting Tips
Ripping
Here are some basic tips to follow when operating the bandsaw:
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lddY hidX`# ;dg eanlddY VcY di]Zg egdXZhhZY
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aZc\i]d[i]Zldg`e^ZXZ#
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ZhhVgn# BV`Z VY_jhibZcih eZg^dY^XVaan id
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To make a rip cut:
™
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A^\]iXdciVXil^i]i]ZWaVYZZVhZha^cZ[daadl"
^c\VcYegZkZcihjcYjZ[g^Xi^dc#
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eaVXZ#
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Zg]Z^\]iVWdkZi]Zldg`e^ZXZ#
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i]ZdeZgVidg»h\j^YVcXZ#
Cutting Options
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id[jaaheZZY#Hadlan[ZZYi]Zldg`e^ZXZ^cid
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e^c\deZgVi^dc#
Note: If you cut narrow pieces, use a push
stick to protect your fingers.
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^c\Xjih/
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NEVER place fingers or hands in the line
of cut. If you slip, your hands or fingers
may go into the blade. ALWAYS use a push
stick when ripping narrow pieces. Failure to
follow these warnings may result in serious
personal injury!
"(-"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Crosscutting
Resawing
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\gV^cd[lddY#;dgeanlddYVcYdi]ZgegdXZhhZY
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i]Zl^Yi]d[i]ZbViZg^Va#
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jgZ WZadl [dg Vc ZmVbeaZ# I]Z bVm^bjb WdVgY
l^Yi] i]Vi XVc WZ gZhVlc ^h a^b^iZY Wn i]Z bVm^"
bjbXjii^c\]Z^\]id[i]ZWVcYhVl#
To make a 90˚ crosscut:
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lVciidWZ\^ci]ZXji#
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gZXi]Z^\]iVcYbV`ZhjgZi]Zb^iZg\Vj\Z^h
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3. BdkZ i]Z [ZcXZ dji d[ i]Z lVn# EaVXZ i]Z
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i]Zca^cZjei]ZbVg`l^i]i]ZWaVYZ#
DcZ d[ i]Z bdhi ^bedgiVci Xdch^YZgVi^dch [dg
gZhVl^c\ ^h WaVYZ hZaZXi^dc·V l^YZ WaVYZ Xjih
higV^\]iZgVcY^haZhhegdcZidWaVYZaZVYhZZi]Z
Blade Lead hjWhZXi^dc aViZg ^c i]^h bVcjVa [dg
bdgZ^c[dgbVi^dc#
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iZZi]"eZg"^cX] [gdb ( id + IE>! WZXVjhZ i]Zn
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bdidg#
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id[jaaheZZY#Hadlan[ZZYi]Zldg`e^ZXZ^cid
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^h Vaa i]Z lVn i]gdj\] i]Z ldg`e^ZXZ# I]Z
[^\jgZWZadlh]dlhVcZmVbeaZd[VXgdhhXji"
i^c\deZgVi^dc#
Figure 50.:mVbeaZd[VgZhVl^c\deZgVi^dc#
Figure 49.:mVbeaZd[VXgdhhXjii^c\deZgVi^dc
l^i]i]Zb^iZg\Vj\Z#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
When resawing thin pieces, a wandering
blade (blade lead) can tear through the side
of the workpiece, exposing your hands to
the blade teeth. Always use push blocks
when resawing and keep your hands clear
of the blade.
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Cutting Curves
Stacked Cuts
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ijgc i]Z hidX` XVgZ[jaan hd i]Vi i]Z WaVYZ [daadlh
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X^Vaan^[i]ZXjgkZ^hh]Vge#
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Y^XjaVg .%• id i]Z WaVYZ·di]Zgl^hZ! Vcn Zggdg
^c i]^h hZii^c\ l^aa WZ XdbedjcYZY ^c i]Z jeeZg
ldg`e^ZXZh#
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i]Z adc\Zg Xjih# GZa^Z[ Xjih l^aa Vahd gZYjXZ i]Z
X]VcXZi]Vii]ZWaVYZl^aaWZe^cX]ZYdgil^hiZY#
GZa^Z[ Xjih VgZ Xjih bVYZ i]gdj\] i]Z lVhiZ
edgi^dc d[ i]Z ldg`e^ZXZ VcY VgZ hideeZY Vi i]Z
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lddY ^h gZaZVhZY [gdb i]Z ldg`e^ZXZ! VaaZk^Vi^c\
VcnegZhhjgZdci]ZWVX`d[i]ZWaVYZ#GZa^Z[Xjih
VahdbV`ZWVX`^c\i]Zldg`e^ZXZdjiZVh^ZgdcXZ
i]ZhVlWaVYZ]VhXdbZidVhide!^[cZZYZY#
To complete a stacked cut:
The list below displays blade widths and
the corresponding minimum radii for those
blade widths.
Width
Min. Radius
1
⁄8" .................................... 1⁄8"
3
⁄16"................................... 3⁄8"
1
⁄4'' .................................... 5⁄8''
3
⁄8'' .................................... 11⁄4''
1
⁄2'' .................................... 21⁄2''
5
⁄8'' .................................... 33⁄4''
3
⁄4'' .................................... 51⁄2''
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5. 8ji i]Z hiVX` d[ e^ZXZh Vh i]dj\] ndj lZgZ
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hiVX`ZYXjihZije#
Figure 51.:mVbeaZd[VhiVX`ZYXjihZije#
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BdYZa<%***$<%***EB[\#H^cXZ*$&&
688:HHDG>:H
SECTION 5: ACCESSORIES
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
Order Online at grizzly.com®
H3051—6" Extension Block Kit for G0555
H3051P— 6" Extension Block Kit for G0555P
>cXgZVhZndjgXjii^c\XVeVX^in[gdb+id&'Xji"
i^c\]Z^\]il^i]i]^hWdai"dc+ZmiZch^dcWadX``^i#
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carry a full line of 105" blades!
Bandsaw Blades
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hVlhiZZabVcj[VXijgZYidegZX^hZidaZgVcXZhl^i]
\jVgVciZZYlZaYh[dgWaVYZhi]ViaVhiadc\ZgVcY
egdYjXZhbddi]ZgXjih#
Model
Length
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TPI
Gauge
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G1928—Bandsaw Handbook
I]^h ^h i]Z WVcYhVl W^WaZ# 8dkZgh hiZe"Wn"hiZe
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BdYZa<%***$<%***EB[\#H^cXZ*$&&
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G7315Z—Super Heavy-Duty SHOP FOX®
Mobile Base
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G1163—1HP Floor Model Dust Collector
G0710—1HP Wall-Mount Dust Collector
G3591—30 Micron Replacement Bag
H4340—3.0 Micron Upgrade Bag
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Figure 54. <,(&*OE:AB8AJ™ BdW^aZ7VhZ#
T10117—Big Mouth Dust Hood with Stand
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Figure 55.I&%&&,7^\Bdji]9jhi=ddY#
H7584—Re-Saw Fence Retrofit Kit
I]^hgZigd[^i`^iVaadlhndjidje\gVYZndjgZm^hi^c\
Vajb^cjb[ZcXZ[dgi]Z<%***$<%***EWVcYhVl
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Figure 57.=,*-)GZ"HVl;ZcXZGZigd[^i@^i[dg
i]Z<%***$<%***E7VcYhVl#
Order Online at grizzly.com®
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BdYZa<%***$<%***EB[\#H^cXZ*$&&
SECTION 6: MAINTENANCE
ALWAYS disconnect power
to the machine before
performing maintenance.
Failure to do this may result
in serious personal injury.
Schedule
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Daily
™
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8]ZX`$XdggZXildgcdgYVbV\ZYl^gZh#
8dggZXiVcndi]ZgjchV[ZXdcY^i^dc#
Cleaning &
Protecting
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BdYZa<%***$<%***EB[\#H^cXZ*$&&
SECTION 7: SERVICE
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Note:Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
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Miscellaneous
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V-Belt Tension
Tensioning V-Belt
Tool Needed
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Shimming Table
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Tip: For fine adjustments, use electrical washers
on the bolts that secure the table.
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XdeaVcVg#6YY^i^dcVaan!l]ZZahi]ViVgZeVgVaaZaVcY
XdeaVcVgVjidbVi^XVaanigVX`i]ZWaVYZWnWVaVcX"
^c\^idci]ZXgdlcd[i]Zl]ZZa·i]^h^h`cdlcVh
¸XdeaVcVgigVX`^c\#¹
EVgVaaZa!Cdi
8deaVcVg
8deaVcVg
L]ZZa Va^\cbZci ^h dcZ d[ i]Z bdhi Xg^i^XVa [VX"
idgh[dgdei^bVaeZg[dgbVcXZ[gdbndjgWVcYhVl#
L]ZZah VgZ egdeZgan Va^\cZY l]Zc i]Zn VgZ eVg"
VaaZa l^i] ZVX] di]Zg VcY ^c i]Z hVbZ eaVcZ dg
¸XdeaVcVg¹hZZi]Z^aajhigVi^dc^ci]Z[^\jgZidi]Z
g^\]i#
HigV^\]iZY\Z
8dciVXihIde
6cY7diidbd[
7di]L]ZZah
H]^b
L]ZZa
7g^c\^c\ i]Z l]ZZa ^cid Va^\cbZci bVn gZfj^gZ
V XdbW^cVi^dc d[ h]^bb^c\ V l]ZZa VcY XZciZg$
aViZgVaigVX`^c\i]ZjeeZgWaVYZ#
Tools Needed
Qty
HigV^\]iZY\Z)[i#################################################&
;^cZGjaZg###########################################################&
LgZcX]dgHdX`Zi&(bb####################################&
LgZcX]dgHdX`Zi&.bb####################################&
CdiEVgVaaZa
Cdi8deaVcVg
CdiEVgVaaZa
Cdi8deaVcVg
Checking Wheel Alignment
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. GZbdkZi]ZiVWaZ#
3. L^i] i]Z WaVYZ dc VcY egdeZgan iZch^dcZY!
]daY V higV^\]iZY\Z XadhZ id i]Z XZciZg d[
Wdi]l]ZZah#BV`ZhjgZi]ZhigV^\]iZY\Z[jaan
ZmiZcYh VXgdhh i]Z g^bh d[ Wdi] l]ZZah! Vh
h]dlc^ci]Z[^\jgZWZadl#
6Y_jhi
IgVX`^c\
Figure 63.L]ZZaVa^\cbZci^aajhigVi^dc#
Figure 62.8]ZX`^c\^[i]Zl]ZZahVgZXdeaVcVg#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
")."
·>[i]Zl]ZZahVgZeVgVaaZaVcYXdeaVcVg!i]Z
higV^\]iZY\Zl^aaidjX]i]ZideVcYWdiidb
g^bhdcWdi]l]ZZah#Cd[jgi]ZgVY_jhibZci
^hgZfj^gZY#
·>[i]Zl]ZZahVgZeVgVaaZaWjicdiXdeaVcVg!
i]ZhigV^\]iZY\Zl^aaidjX]i]ZideVcYWdi"
idb g^bh dc dcZ l]ZZa! Wji l^aa cdi idjX]
Z^i]Zgg^bdci]Zdi]Zgl]ZZa#>ci]^hXVhZ!
h]^b i]Z l]ZZa i]Vi YdZh cdi idjX] i]Z
higV^\]iZY\Z!Vh^chigjXiZY^ci]Z[daadl^c\
Shimming a Wheel egdXZYjgZ#
3. L^i] i]Z higV^\]iZY\Z idjX]^c\ Wdi] g^bh d[
i]Zl]ZZai]ViYdZhcdicZZYidWZVY_jhiZY!
bZVhjgZ i]Z Y^hiVcXZ VlVn [gdb i]Z di]Zg
l]ZZal^i]V[^cZgjaZg!Vhh]dlc^ci]Z[^\jgZ
WZadl#I]ZY^hiVcXZbZVhjgZYl^i]i]ZgjaZg
^hi]ZY^hiVcXZi]^hl]ZZabjhiWZh]^bbZY#
·>[i]Zl]ZZahVgZcdiXdeaVcVg!i]ZhigV^\]i"
ZY\Zl^aaidjX]Wdi]g^bhd[dcZl]ZZa!Wji
ViVcVc\aZidi]Zdi]Zgl]ZZa#>ci]^hXVhZ!
ndj l^aa cZZY id VY_jhi i]Z igVX`^c\ d[ i]Z
jeeZgl]ZZa#
>[ i]Z jeeZg l]ZZa ^h i^aiZY [gdb ide id
Wdiidb dcan! eZg[dgb i]Z Center Blade
Tracking egdXZYjgZVh^chigjXiZYZVga^Zg^c
i]^hbVcjVa#
Figure 64.BZVhjg^c\i]ZY^hiVcXZidh]^bi]Z
l]ZZaidWZXdeaVcVg#
>[i]ZjeeZgl]ZZa^hi^aiZY[gdbh^YZidh^YZ!
eZg[dgbUpper Wheel Lateral Adjustment
egdXZYjgZi]Vi[daadlh#
4. GZbdkZ i]Z l]ZZa id WZ h]^bbZY! i]Zc
eaVXZh]^bb^c\lVh]Zgh^ci]ZVbdjcibZV"
hjgZY^cStep 3dcidi]Zl]ZZah]V[i#
Shimming a Wheel
6l]ZZai]Vi^heVgVaaZal^i]i]Zdi]Zgl]ZZa!Wji
^hcdiXdeaVcVg!bjhiWZh]^bbZYWni]ZY^hiVcXZ
i]Vi ^i ^h cdi ^c i]Z hVbZ eaVcZ l^i] i]Z di]Zg
l]ZZa#
To shim a wheel:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. 6Y_jhi i]Z jeeZg l]ZZa igVX`^c\ hd i]Vi ^i ^h
eVgVaaZal^i]i]ZWdiidbl]ZZa#
5. GZ"^chiVaai]Zl]ZZaVcYhZXjgZ^i^ceaVXZ#
6. GZ"^chiVaa i]Z WaVYZ! i]Zc egdeZgan iZch^dc ^i
[dgdeZgVi^dc#
Note: Often the wheels may be coplanar with
the blade loose, then be pulled out of alignment when it is tightened.
7. EZg[dgb i]Z egZk^djh Checking Wheel
Alignment egdXZYjgZ# >[ cZXZhhVgn id bV`Z
i]Zl]ZZaheVgVaaZa!gZeZVii]^hegdXZYjgZ#
8. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z VY_jhibZci!
gZ"^chiVaai]ZWaVYZVcYXadhZi]Zl]ZZaXdk"
Zgh#
"*%"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Upper Wheel Lateral Adjustment
>[i]ZjeeZgl]ZZa^hi^aiZYaViZgVaanh^YZidh^YZ!
eZg[dgbi]Z[daadl^c\egdXZYjgZidbV`Z^iXdeaV"
cVgl^i]i]ZadlZgl]ZZa#
I]ZgZ VgZ ild hZi hXgZlh ^c i]Z jeeZg l]ZZa
WgVX`Zi!h]dlc^cFigures 65–66!i]ViVY_jhii]Z
l]ZZai^ai[gdbh^YZidh^YZ#
;gdci6Y_jhibZci
HZiHXgZl
Tools Needed
Qty
=ZmLgZcX]'#*bb############################################&
LgZcX]dgHdX`Zi&.bb####################################&
To adjust the upper wheel laterally:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. GZbdkZi]ZWaVYZ[gdbi]ZbVX]^cZ#
3. GZbdkZ i]Z ]Zm cji i]Vi hZXjgZh i]Z jeeZg
l]ZZa!i]Zcha^YZi]Zl]ZZa[gdbi]Zh]V[i#
4. I]gZVY dcZ hZi hXgZl dji VcY i]gZVY i]Z
di]ZghZihXgZl^ci]ZhVbZVbdjciidi^aii]Z
l]ZZaaViZgVaan#
Figure 65.;gdciaViZgVaVY_jhibZcihZihXgZl
k^ZlZYl^i]i]ZjeeZgl]ZZagZbdkZY#
;dg^chiVcXZ!idi^aii]Zg^\]ih^YZd[i]ZjeeZg
l]ZZa WVX`! i]gZVY i]Z gZVg hZi hXgZl dji
VcY i]gZVY i]Z [gdci hZi hXgZl ^c i]Z hVbZ
Vbdjci#
5. Ha^YZ i]Z jeeZg l]ZZa WVX` dc i]Z h]V[i!
i]ZcgZeZVii]ZChecking Wheel Alignment
egdXZYjgZVcY!^[cZXZhhVgn!gZeZVii]^hegd"
XZYjgZjci^ai]ZjeeZgl]ZZa^hXdeaVcVgl^i]
i]ZadlZgl]ZZa#
GZVg6Y_jhibZci
HZiHXgZl
Figure 66.GZVgaViZgVaVY_jhibZcihZihXgZl#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
"*&"
Blade Lead
7VcYhVl WaVYZh bVn lVcYZg d[[ i]Z Xji a^cZ
l]ZchVl^c\!Vhh]dlc^ci]Z[^\jgZWZadl#I]^h
^hXVaaZYWaVYZaZVY#
7aVYZ aZVY ^h jhjVaan XVjhZY Wn idd [Vhi d[ V
[ZZY gViZ! V Yjaa dg VWjhZY WaVYZ! dg ^begdeZg
WaVYZiZch^dc#>[ndjgWaVYZ^hh]Vge$jcYVbV\ZY!
egdeZganiZch^dcZY!VcYndjhi^aa]VkZWaVYZaZVY!
eZg[dgbi]Z[daadl^c\egdXZYjgZh#
To skew your fence:
1. 8jiVe^ZXZd[hXgVelddYVeegdm^bViZan (¿)
i]^X`m(l^YZm&,adc\#Dci]Zl^YZ[VXZd[
i]ZWdVgY!YgVlVhigV^\]ia^cZeVgVaaZaidi]Z
adc\ZY\Z#
2. Ha^YZi]ZWVcYhVl[ZcXZdjid[i]ZlVnVcY
Xji]Va[lVni]gdj\]i]ZWdVgYdci]Za^cZWn
ejh]^c\ ^i ^cid i]Z WaVYZ# Ijgc i]Z WVcYhVl
OFF VcY lV^i [dg i]Z WaVYZ id hide# 9d cdi
bdkZi]ZWdVgY#
3. 8aVbei]ZWdVgYidi]ZWVcYhVliVWaZ!i]Zc
ha^YZi]Z[ZcXZdkZgidi]ZWdVgYhd^iWVgZan
idjX]ZhdcZZcYd[i]ZWdVgY#
4.
JhZ V )bb ]Zm lgZcX] id addhZc i]Z [djg
[ZcXZ VY_jhibZci XVe hXgZlh dc ide d[ i]Z
[ZcXZ! h`Zl i]Z [ZcXZ hd i]Vi ^i ^h eVgVaaZa
l^i]i]ZhXgVee^ZXZ!i]ZcgZ"i^\]iZci]ZXVe
hXgZlh#
5. BV`ZV[ZlXjihjh^c\i]Z[ZcXZ#
·>[ WaVYZ aZVY ^h hi^aa egZhZci! gZeZVi Steps
1–4 jci^a i]Z WaVYZ VcY [ZcXZ VgZ eVgVaaZa
l^i]ZVX]di]Zg#
Figure 67.:mVbeaZd[WaVYZaZVY#
To correct blade lead:
1. BV`Z hjgZ i]Z WaVYZ ^h egdeZgan iZch^dcZY
VcYi]ZWaVYZ\j^YZhVgZVY_jhiZYXdggZXian#
2. JhZaZhhegZhhjgZl]Zc[ZZY^c\i]Zldg`e^ZXZ
i]gdj\] i]Z Xji·i]^h l^aa gZYjXZ i]Z [ZZY
gViZ#
3. BV`ZhjgZi]Zb^iZghadiVcY[ZcXZVgZeVgVa"
aZaidi]ZWaVYZa^cZhZZi]ZAligning Table
VcYAligning FenceegdXZYjgZh^ci]^hbVc"
jVa[dgYZiV^aZY^c[dgbVi^dc#
4. >[ V[iZg Steps 1–3 i]ZgZ ^h hi^aa WaVYZ aZVY
egZhZci! XdbeZchViZ [dg i]^h XdcY^i^dc Wn
h`Zl^c\ i]Z [ZcXZ dg h]^[i^c\ i]Z iVWaZ! Vh
^chigjXiZY^ci]Z[daadl^c\egdXZYjgZh#
·Dg!h]^[ii]ZiVWaZ!Vh^chigjXiZY^ci]Z[da"
adl^c\egdXZYjgZ#
To shift the table:
1. DcVhXgVee^ZXZd[lddY!bVg`Va^cZi]Vi^h
eZgeZcY^XjaVgidi]Z[gdciZY\Z#
2. 8ji]Va[lVni]gdj\]i]ZWdVgYdci]Za^cZWn
ejh]^c\^i^cidi]ZWaVYZ#
3. Ijgci]ZWVcYhVlOFFVcYlV^i[dgi]ZWaVYZ
idhide#
4. 9^hXdccZXi i]Z WVcYhVl [gdb edlZg! i]Zc
jhZ V &%bb lgZcX] id addhZc i]Z h^m ]Zm
Wdaih jcYZgcZVi] i]Z iVWaZ i]Vi hZXjgZ ^i id
i]Zigjcc^dcWgVX`Zih#
5. H]^[i i]Z iVWaZ id XdbeZchViZ [dg i]Z WaVYZ
aZVY!gZ"i^\]iZci]Z]ZmWdaih!i]ZcgZ"XdccZXi
i]ZWVcYhVlidedlZg#
6. GZeZViSteps 1–5jci^ai]ZgZ^hcdadc\ZgVcn
WaVYZaZVY#
"*'"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Blade Tensioner
I]ZWaVYZiZch^dcZgbVncZZYidWZgZhZi[dgdcZ
d[i]Z[daadl^c\gZVhdch/
™
™
I]ZWaVYZiZch^dcfj^X`gZaZVhZaZkZgl^aacdi
bdkZYdlc^cidi]Z]dg^odciVaedh^i^dcl]Zc
i]ZiZch^dchXVaZ^hXdggZXianVY_jhiZY[dgi]Z
^chiVaaZYWaVYZ#
Ndj ]VkZ ^chiVaaZY V WaVYZ d[ V Y^[[ZgZci
aZc\i]#
Tool Needed
Qty
=ZmLgZcX]'#*bb############################################&
To reset the blade tensioner:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. BdkZi]ZWaVYZiZch^dcaZkZgjeidi]ZkZgi^"
XVa edh^i^dc id gZaZVhZ WaVYZ iZch^dc! i]Zc
addhZci]ZhZihXgZlhdcWdi]heVXZghh]dlc
^cFigure 68#
8gdhhWVg
3. GdiViZi]ZheVXZgh[jaanVlVn[gdbi]ZXgdhh"
WVg! i]Zc gdiViZ i]Z WaVYZ iZch^dc `cdW hd
i]Vii]ZgZYbVg`Zg^hVii]ZWaVYZl^Yi]bVg`
[dgi]Z^chiVaaZYWaVYZ#
4. Ejaai]Zfj^X`gZaZVhZaZkZgYdlcidi]Z]dg^"
odciVaedh^i^dc#
5. Ejaajedci]ZiZch^dc`cdWidVeeanVhbjX]
iZch^dcdci]ZWaVYZVhedhh^WaZ#
6. L]^aZ bV^ciV^c^c\ i]Z jelVgY egZhhjgZ dc
i]Z iZch^dc `cdW! i]gZVY i]Z jeeZg heVXZg
Ydlc jci^a ^i idjX]Zh i]Z XgdhhWVg! i]Zc gZ"
i^\]iZci]ZhZihXgZlidhZXjgZ^i^ceaVXZ#
7. I]gZVYi]ZadlZgheVXZgYdlcjci^a^iidjX]Zh
i]Zided[i]ZiZch^dcZgXVhi^c\!i]Zci]gZVY
^i WVX` je &¶' ijgch id aZVkZ V hbVaa heVXZ
VWdkZ i]Z XVhi^c\ VcY gZ"i^\]iZc i]Z hZi
hXgZlidhZXjgZi]ZhZii^c\#
8. BdkZi]Zfj^X`gZaZVhZaZkZgjeidi]ZkZgi^XVa
edh^i^dcVcYbV`ZhjgZi]ZgZ^hcdiZch^dcdc
i]Z WaVYZ# >[ Vaa i]Z iZch^dc ^h cdi gZaZVhZY!
i]ZadlZgheVXZgcZZYhidWZi]gZVYZY[Vgi]Zg
Ydlci]Zh]V[iidlVgYi]ZiZch^dcZgXVhi^c\#
JeeZg
HeVXZg
IZch^dcZg
8Vhi^c\
AdlZg
HeVXZg
Figure 68.AdXVi^dchd[heVXZghVcYiZch^dcZg
XgdhhWVg#
BdYZa<%***$<%***EB[\#H^cXZ*$&&
"*("
Fence Scale
Calibration
NdjbVncZZYidgZXVa^WgViZi]Z[ZcXZhXVaZV[iZg
X]Vc\^c\ dg VY_jhi^c\ i]Z WaVYZ! dg ^[ i]Z hXVaZ
^h cdi egdYjX^c\ VXXjgViZ Xjih# GZXVa^WgViZ i]Z
[ZcXZhXVaZWnVY_jhi^c\i]Z]V^ga^cZ^cY^XVidgdc
i]Z[ZcXZVcYiZhi^c\ndjgVY_jhibZciWnXjii^c\V
e^ZXZd[hXgVelddY#
4. >[ i]Z gZVY^c\ dc i]Z hXVaZ ^h cdi i]Z hVbZ
Vhi]Zl^Yi]d[i]ZXjildg`e^ZXZ!addhZci]Z
ild hXgZlh dc i]Z bV\c^[n^c\ l^cYdl hZZ
Figure 69VcYVY_jhi^iidbViX]i]Zl^Yi]d[
i]ZXjildg`e^ZXZ#
HXgZlh
Tools Needed
Qty
E]^aa^ehHXgZlYg^kZg&#######################################&
To calibrate the scale:
1. HZii]Z[ZcXZVcnl]ZgZVadc\i]ZhXVaZVcY
adXViZVe^ZXZd[hXgVelddYl^i]ViaZVhidcZ
higV^\]iZY\Z#
Note: Joint the edge with a jointer if needed
to make the edge straight.
Figure 69.;ZcXZhXVaZl^cYdlVcYhXgZlh#
5. GZ"i^\]iZci]ZhXgZlh·i]ZhXVaZ^hcdlXdg"
gZXianXVa^WgViZY#
2. =daYi]ZhigV^\]iZY\Zd[i]Zldg`e^ZXZ[^gban
V\V^chi i]Z [ZcXZ! VcY [ZZY i]Z ldg`e^ZXZ
i]gdj\]i]ZhVlWaVYZl^i]Vejh]hi^X`#
3. BZVhjgZi]Zl^Yi]d[i]ZXjildg`e^ZXZ#I]Z
l^Yi] d[ i]Z ldg`e^ZXZ h]djaY bViX] i]Z
gZVY^c\dci]Z[ZcXZhXVaZ#
"*)"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
bVX]^cZ
SECTION 8: WIRING
I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\"
Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#8dbeVgZi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZidi]ZdcZ
hiViZY^ci]^hbVcjVa!VcYhijYni]^hhZXi^dcXVgZ[jaan#
>[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjgbVX]^cZVcYl]Vi^hh]dlc^ci]^hhZXi^dc!XVaaIZX]c^XVaHjeedgiVi
*,%*)+".++([dgVhh^hiVcXZ7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ#6cjeYViZY
l^g^c\ Y^V\gVb bVn WZ VkV^aVWaZ# Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc"
cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh#
IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa
^c_jgn ^cXajY^c\ Wji cdi a^b^iZY id hZkZgZ Wjgch!
ZaZXigdXji^dc! dg YZVi]# 9^hXdccZXi i]Z edlZg
[gdbi]ZbVX]^cZWZ[dgZhZgk^X^c\ZaZXig^XVaXdb"
edcZcih
MODIFICATIONS. BdY^[n^c\ i]Z l^g^c\ WZndcY
l]Vi^hh]dlc^ci]ZY^V\gVbbVnaZVYidjcegZ"
Y^XiVWaZ gZhjaih! ^cXajY^c\ hZg^djh ^c_jgn dg [^gZ#
I]^h^cXajYZhi]Z^chiVaaVi^dcd[jcVeegdkZYV[iZg"
bVg`ZieVgih#
WIRE/COMPONENT DAMAGE.9VbV\ZYl^gZh
dg XdbedcZcih ^cXgZVhZ i]Z g^h` d[ hZg^djh eZg"
hdcVa^c_jgn![^gZ!dgbVX]^cZYVbV\Z#>[ndjcdi^XZ
i]ViVcnl^gZhdgXdbedcZcihVgZYVbV\ZYl]^aZ
eZg[dgb^c\ V l^g^c\ iVh`! gZeaVXZ i]dhZ l^gZh dg
XdbedcZcih#
MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c
i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\
WjibVncdibViX]ndjgbVX]^cZ#>[ndj[^cYi]^h
idWZi]ZXVhZ!jhZi]Zl^g^c\Y^V\gVb^ch^YZi]Z
bdidg_jcXi^dcWdm#
WIRE CONNECTIONS. 6aa XdccZXi^dch bjhi
WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\
bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZh Y^h"
XdccZXiZYdgXdccZXiZYYjg^c\Vcnl^g^c\iVh`id
ZchjgZi^\]iXdccZXi^dch#
CAPACITORS/INVERTERS. HdbZ XVeVX^idgh
VcYedlZg^ckZgiZghhidgZVcZaZXig^XVaX]Vg\Z[dg
je id &% b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb
i]Z edlZg hdjgXZ# Id gZYjXZ i]Z g^h` d[ WZ^c\
h]dX`ZY!lV^iViaZVhii]^hadc\WZ[dgZldg`^c\dc
XVeVX^idgh#
CIRCUIT REQUIREMENTS. Ndj BJHI [daadl
i]Z gZfj^gZbZcih Vi i]Z WZ\^cc^c\ d[ i]^h bVc"
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The photos and diagrams
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can view these pages in
color at www.grizzly.com.
BdYZa<%***$<%***EB[\#H^cXZ*$&&
"**"
Wiring Diagram
Start/Stop Switch
CD
7& 6&
7' 6'
7( 6(
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"*+"
READ ELECTRICAL SAFETY
ON PAGE 55!
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SECTION 9: PARTS
Main
"*,"
Main Parts List
REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11V2
11V2-1
11V2-2
11V2-3
11V2-4
11V2-5
11V2-6
11V2-7
11V2-8
11V2-9
11V2-10
11V2-11
12
13
14V2
15
16
17
18
19
20
21
23
24
25
26
27
28
28
29
30A
30A-1
31
32
33A
34
35
35-1
35-2
35-3
38
39
40
41
42
43
44
P0555001
P0555P001
PB80M
PW08M
PN13M
P0555005
P0555006
P6204LLU
PK23M
P0555009
PS16M
P0555011V2
P0555011V2-1
P0555011V2-2
P0555011V2-3
P0555011V2-4
P0555011V2-5
P0555011V2-6
P0555011V2-7
P6202ZZ
P6205ZZ
P0555011V2-10
P0555011V2-11
P0555012
PSS04M
P0555014V2
PHTEK1M
PW05M
PS40M
P0555018
PTLW02M
P0555020
P0555021
PS19M
P0555024
P0555025
P0555026
P0555027
P0555028
P0555P028
P0555029
P0555030A
PSS31M
PWN02M
P0555032
P0555033A
P0555034
P0555035
P0555035-1
PRP14M
P0555035-3
P0555038
PSN04M
P0555040
T23070
PN24M
PR21M
P6202LLU
BASE (G555)
BASE (G0555P)
HEX BOLT M16-2 X 55
FLAT WASHER 16MM
HEX NUT M16-2
ALIGNMENT PIN
LOWER WHEEL SHAFT
BALL BEARING 6204 LLU
KEY 5 X 5 X 25
SHAFT WASHER 30 X 8 X 3MM
PHLP HD SCR M8-1.25 X 16
MOTOR 1HP 110/220V 60HZ V2.05.11
MOTOR FAN
MOTOR FAN COVER
S CAPACITOR COVER
S CAPACITOR 200M 250V
JUNCTION BOX
CENTRIFUGAL SWITCH
CONTACT PLATE
BALL BEARING 6202ZZ
BALL BEARING 6205ZZ
R CAPACITOR COVER
R CAPACITOR 20M 250V
MOTOR PULLEY
SET SCREW M6-1 X 12
ON/OFF SWITCH 110/220V V2.05.11
TAP SCREW M3.5 X 12
FLAT WASHER 4MM
PHLP HD SCR M5-.8 X 16
TENSION INDICATOR
EXT TOOTH WASHER 5MM
SWITCH BOX
SWITCH BOX MOUNT
PHLP HD SCR M5-.8 X 6
STRAIN RELIEF
POWER CORD 16G 3C 6FT 5-15
MOTOR CORD
STRAIN RELIEF
UPPER FRAME ARM (G0555)
UPPER FRAME ARM (G0555P)
KNOB BOLT M10-1.5 X 30
UPPER WHEEL SLIDING BRACKET V2.07.07
SET SCREW M5-.8 X 8
WING NUT M8-1.25
KNOB BOLT M8-1.25 X 45
BLADE ADJ SCR ASSY 7" THREAD
DOWEL PIN
UPPER WHEEL SHAFT HINGE ASSY
UPPER WHEEL SHAFT
ROLL PIN 3 X 6
UPPER WHEEL SHAFT HINGE
COMPRESSION SPRING 3.8 X 13.5 X 81
SQUARE NUT M10-1.5
UPPER WHEEL
WHEEL TIRE 14"
HEX NUT M12-1.25
INT RETAINING RING 35MM
BALL BEARING 6202 LLU
45
46
47
48
48
49
50
51
55
56
57
58
59
59
61A
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
79
80
81
82
83
84
85
86
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
LOWER WHEEL ASSEMBLY
SHAFT WASHER 30 X 8 X 3MM
HEX BOLT M8-1.25 X 20 LH
LOWER WHEEL COVER (G0555)
LOWER WHEEL COVER (G0555P)
KNOB M8-1.25
INT TOOTH WASHER 8MM
DOOR LATCH STUD M8-1.25 X 14
PHLP HD SCR M5-.8 X 12
CATCH
ALIGNMENT BOLT M5-.8 X 27
TAP SCREW M4 X 8
FRONT UPPER WHEEL COVER (G0555)
FRONT UPPER WHEEL COVER (G0555P)
REAR UPPER WHEEL COVER V2.07.07 (G0555)
REAR UPPER WHEEL COVER (G0555P)
FLANGE SCREW M5-.8 X 8
UPPER WHEEL COVER HINGE
WHEEL COVER STANDOFF
LEFT BLADE GUARD
FLAT WASHER 4MM
TAP SCREW M3.5 X 16
RIBBED V-BELT 2000J5
LOWER WHEEL COVER HINGE
FLAT HD SCR M5-.8 X 10
HEX BOLT M8-1.25 X 35
FLAT WASHER 8MM
LOCK WASHER 8MM
HEX NUT M8-1.25
CORD CLAMP
PHLP HD SCR M5-.8 X 12
GUIDE POST BRACKET
THUMB SCREW M6-1 X 16
GUIDE SPACING SLEEVE
BALL BEARING 6000ZZ
FLANGE SCREW M6-1 X 8
GUIDE POST
LOCK WASHER 5MM
CAP SCREW M5-.8 X 40
LOWER RIGHT BLADE GUARD
UPPER GUIDE BRACKET
UPPER RIGHT BLADE GUARD
FLAT WASHER 6MM
HEX BOLT M6-1 X 8
LOWER GUIDE BRACKET
FLAT WASHER 6MM
HEX BOLT M6-1 X 20
CAP SCREW M5-.8 X 12
TABLE
TABLE INSERT
ROLL PIN 3 X 8
TABLE PIN
TRUNNION
SCALE
TRUNNION CLAMP SHOE
HEX BOLT M6-1 X 12
TRUNNION SUPPORT BRACKET
"*-"
P0555045
P0555009
PB81M
P0555048
P0555P048
P0555049
PTLW03M
P0555051
PS08M
P0555056
P0555057
PHTEK4M
P0555059
P0555P059
P0555061A
P0555P061
PFS01M
P0555063
P0555064
P0555065
PW05M
PHTEK2M
P0555068
P0555069
PFH07M
PB20M
PW01M
PLW04M
PN03M
P0555075
PS08M
P0555079
PTS001M
P0555081
P6000ZZ
PFS06M
P0555084
PLW01M
PCAP78M
P0555088
P0555089
P0555090
PW03M
PB05M
P0555093
PW03M
PB08M
PCAP33M
P0555097
P0555098
PRP15M
P0555100
P0555101
P0555102
P0555103
PB02M
P0555105
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Main Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
106
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
HEX BOLT M8-1.25 X 30
POINTER
FLANGE SCREW M5-.8 X 6
KNOB M10-1.5
HEX BOLT M10-1.5 X 50
HEX BOLT M8-1.25 X 80
HEX NUT M8-1.25
MITER GAUGE ASSEMBLY
CAP SCREW M8-1.25 X 25
LOCK WASHER 8MM
FLAT WASHER 8MM
STEEL BALL
COMPRESSION SPRING 1.5 X 5 X 9
SET SCREW M10-1.5 X 10
SET SCREW M8-1 X 35
MICRO ADJUSTING NUT 1.65
HEX BOLT M6-1 X 20
CORD CLAMP
PHLP HD SCR M5-.8 X 12
LOCK NUT M4-.7
FLAT WASHER 5MM
BALL BEARING 608ZZ
129
130A
130B
131A
131B
132
133
134
135
136
137
138
139
140
141
142
143
151
152
153
154
ECCENTRIC SHAFT
SET SCREW M5-.8 X 8
SET SCREW M5-.8 X 5
UPPER LOCK COLLAR
LOWER LOCK COLLAR
FLAT WASHER 10MM
QUICK RELEASE LEVER
FLAT WASHER 8MM
BUSHING
CAP SCREW M6-1 X 16
SPACER
HEX BOLT M8-1.25 X 40
LOCK NUT M8-1.25
SUPPORT PLATE
PIVOT ARM
LOCK WASHER 8MM
HEX BOLT M8-1.25 X 20
FLAT WASHER 8MM
PHLP HD SCR M5-.8 X 12
EXT TOOTH WASHER 5MM
SPACER 8MM
PB26M
P0555108
PFS03M
P0555110
PB73M
PB82M
PN03M
P0555114
PCAP31M
PLW04M
PW01M
P0555118
P0555119
PSS30M
PSS98M
P0555122
PB08M
P0555124
PS08M
PLN01M
PW02M
P608ZZ
BdYZa<%***$<%***EB[\#H^cXZ*$&&
P0555129
PSS31M
PSS07M
P0555131A
P0555131B
PW04M
P0555133
PW01M
P0555135
PCAP01M
P0555137
PB15M
PLN04M
P0555140
P0555141
PLW04M
PB09M
PW01M
PS08M
PTLW02M
P0555154
"*."
Stand
'%*
'%+
'%,
'%)
'%-
'%'
'%&
'&&
'&'
'&'
'&&
'%.
'&(
'&%
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
201
202
204
205
205
206
207
STAND TOP (G0555)
STAND TOP (G0555P)
CARRIAGE BOLT M8-1.25 X 16
FLANGE NUT M8-1.25
STAND SIDE (G0555)
STAND SIDE (G0555P)
HEX BOLT M6-1 X 16
FLAT WASHER 6MM
208
209
209
210
210
211
212
213
FLANGE NUT M6-1
UPPER STAND BRACE (G0555)
UPPER STAND BRACE (G0555P)
LOWER STAND BRACE (G0555)
LOWER STAND BRACE (G0555P)
HEX NUT 3/8-16
FLAT WASHER 10MM
STAND FOOT
"+%"
P0555201
P0555P201
PCB06M
PFN01M
P0555205
P0555P205
PB83M
PW03M
PFN02M
P0555209
P0555P209
P0555210
P0555P210
PN08
PW04M
P0555213
BdYZa<%***$<%***EB[\#H^cXZ*$&&
Fence
(%(
(&-
(&+
(&'
('%
(%,
('(
(%)
(&&
(%(''
(&(
(&*
(%.
(%'
(''
(%*
('+
('*
('(
('%
(&,
(&%
(%%
(',
(%+
('&
(')
(&)
(&.
(%&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
300
301
302
303
304
305
306
307
308
309
310
311
312
313
FENCE KIT ASSEMBLY W/RAILS
FRONT FENCE RAIL
FENCE BASE
FENCE MOUNT ROD
LOCK SHAFT
SPRING PLATE
SPACER PLATE
FENCE
SLEEVE
LOCK HANDLE
FENCE STAND-OFF
SCALE WINDOW
CAP SCREW M6-1 X 55
LOCK CAM
314
315
316
317
318
319
320
321
322
323
324
325
326
327
REAR FENCE RAIL
HEX NUT M6-1
FLANGE SCREW M4-.7 X 6
FRONT RAIL END CAP
FENCE END CAP
REAR RAIL END CAP
TAP SCREW M3.5 X 8
SCALE
HEX NUT M6-1
LOCK WASHER 6MM
CAP SCREW M6-1 X 16
HEX BOLT M6-1 X 20
FLANGE SCREW M4-.7 X 10
FLAT WASHER 6MM
P0555300
P0555301
P0555302
P0555303
P0555304
P0555305
P0555306
P0555307
P0555308
P0555309
P0555310
P0555311
PCAP83M
P0555313
BdYZa<%***$<%***EB[\#H^cXZ*$&&
P0555314
PN01M
PFS04M
P0555317
P0555318
P0555319
PHTEK3M
P0555321
PN01M
PLW03M
PCAP01M
PB08M
PFS05M
PW03M
"+&"
Labels
&)+
&))K'
'&+
&))K'
&**
&)*
&)*
&)-
&**
&)-
&),
&)-
&),
&)-
&*,
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&*+
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REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
144V2
144V2
145
146
147
148
149
P0555144V2
P0555P144V2
PLABEL-11
P0555146
PLABEL-18
PLABEL-23
PLABEL-14
MACHINE ID LABEL V2.05.11 (G0555)
MACHINE ID LABEL V2.05.11 (G0555P)
SAFETY GLASSES LABEL
MODEL NUMBER LABEL (G0555)
UNPLUG BANDSAW LABEL
BANDSAW DOOR LABEL
ELECTRICITY LABEL
155
156
157
214
216
217
218
GRIZZLY NAMEPLATE
GRIZZLY GREEN TOUCH-UP PAINT
GRIZZLY PUTTY TOUCH-UP PAINT
GRIZZLY.COM LABEL
MODEL NUMBER LABEL (G0555P)
POLAR BEAR LOGO
POLAR BEAR WHITE TOUCH-UP PAINT
G9987
PPAINT-1
PPAINT-11
P0555P213
P0555P216
PLABEL-75
PPAINT-24
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
"+'"
BdYZa<%***$<%***EB[\#H^cXZ*$&&
WARRANTY CARD
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_________________________________________________________________________________
_________________________________________________________________________________
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