MODEL G0497
PLANISHING HAMMER
INSTRUCTION SHEET
This machine presents
serious injury hazards
to
untrained
users.
Read through this entire
instruction sheet to
become familiar with
the controls and operations before starting the
machine!
The Model G0497 has a maximum operating
pressure of 120 psi. exceeding this maximum can lead to high pressure parts failure,
which may cause serious personal injury!
Figure 1. Model G0497 Planishing Hammer.
Introduction
Great for all sheet metal forming, the Model
G0497 Planishing Hammer includes an integrated
filter/regulator and lubricator, and can shape mild
steel up to 16 gauge.
EYE/EAR INJURY HAZARD!
Wear safety glasses and
hearing protection during
use of this tool!
Inventory
INJURY HAZARD!
Disconnect tool from air and
power to prevent accidental
operation during service!
Mounting and Setup
1.
With the help of an assistant, carefully uncrate
the planishing hammer.
CRUSHING HAZARD!
Keep hands clear of hammer
mechanism at all times!
2.
Determine the most suitable location for your
planishing hammer based on the planned
usage of the machine. Larger workpieces will
require a larger space around the planishing
hammer.
3.
Mount the planishing hammer to the floor
using fasteners appropriate for the floor
type.
4.
Check the oil level in the lubricator. If the oil
level is low, refill with an SAE 10-weight nondetergent, non-additive oil.
5.
Install a male 1⁄4" NPT quick connector fitting
into the air inlet of the planishing hammer.
Machine Data
Control Power ...........110V, Single-Phase, 60 Hz
Blows per Minute ......................................... 4600
Air Pressure ....................................... 90-120 PSI
Air Consumption ..................................... 12 CFM
Throat ............................................................. 24"
Weight ......................................................168 lbs
Planishing Hammer ........................................... 1
Operation
1.
Connect the planishing hammer to the air
supply as shown in Figure 2.
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Plug the planishing hammer into the power
supply.
6.
With the workpiece between the hammer and
anvil (Figure 4), depress the foot pedal to
begin planishing.
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Hammer
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Figure 2. Correct air supply setup.
2.
Set the desired air pressure between 90-120
PSI using the filter/regulator dial. A lower air
pressure will provide a softer hammer blow.
3.
Adjust the oil flow using the dial at the top of
the lubricator. A setting of 2 drips per minute
is sufficient for regular operation.
4.
Adjust the anvil height with the handwheel,
and lock the anvil in position by snugging the
lock handle against the hammer frame, as
shown in Figure 3.
Lock Handle
Anvil
Figure 4. Planishing hammer and anvil.
Maintenance
Before Every Use
•
Check oil level in the lubricator; refill as needed with an SAE 10-weight non-detergent,
non-additive oil.
•
Check all mounting and component hardware
and fasteners; adjust/tighten as necessary.
•
Check all air connections; replace leaking or
defective connections.
•
Check for worn or shorted wiring; replace as
necessary.
If you need help with your new planishing hammer, call our Tech Support at: (570) 546-9663.
Handwheel
Figure 3. Lock handle and handwheel.
G0497 Parts Breakdown
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G0497 Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1A
P0497001A
MAIN HAMMER FRAME-N/S 1/07
24
P0497024
HOSE CLAMP
2
P0497002
SUPPORT BRACKET
25
P0497025
FLEXIBLE HOSE 5/16" x 9-1/16"
3
P0497003
BRACE
26
P0497026
FOOT SWITCH
4
P0497004
END COVER
27
P0497027
CORRUGATED PLASTIC TUBE
5
P0497005
UPPER HAMMER CLAMP
28
P0497028
SOLENOID VALVE
6
P0497006
LOWER HAMMER CLAMP
29
P0497029
AIR CONTROL ASSEMBLY
8
PR21M
INT RETAINING RING 35MM
29-1
P0497029-1
FILTER/REGULATOR UNIT
9A
P0497009A
ANVIL BASE-N/S 1/07
29-2
P0497029-2
LUBRICATOR UNIT
10
P0497010
ANVIL HEIGHT SCREW 1-8 x 11
30
P0497030
HANDWHEEL
11
P0497011
LOWER ANVIL
30-1
PSS02
SET SCREW 5/16-18 X 3/8
11-1
PSS07
SET SCREW 1/4-20 x 1/2
31
PSB06
CAP SCREW 1/4-20 X 1
12
P0497012
COMBO JAM NUT 1-8 / 1/2-12
32
PSB04
CAP SCREW 1/4-20 X 1/2
12-1
P0497012-1
LOCK HANDLE 1/2-12 X 5/16
33
PSB05
CAP SCREW 1/4-20 X 3/4
13
P0497013
PNEUMATIC HAMMER
34
PSBS20
BUTTON HD CAP SCR 1/4-20 X 1/2
13-1
P0497013-1
HAMMER HEAD
35
PN07
HEX NUT 10-24
13-2
P0497013-2
HAMMER HEAD FACING
36
PLW02
LOCK WASHER 1/4
14
P0497014
SOLENOID VALVE MOUNT PLATE
37
PFS03M
FLANGE SCREW M5-.8 X 6
15
P0497015
SWITCH PLATE
38
PTLW02M
EXT TOOTH WASHER 5MM
16
P0497016
STRAIN RELIEF 1/2"
39
PS06
PHLP HD SCR 10-24 X 3/8
17
P0497017
SOLENOID VALVE CORD
40
P0497040
COMBO LABEL
18
P0497018
FOOT SWITCH CORD
41
P0497041
CRUSHING HAZARD LABEL
19
P0497019
POWER CORD W/5-15 PLUG
42
P0497042
EXPLOSION HAZARD LABEL
20
P0497020
CONNECTOR TUBE
43
P0497043
MACHINE ID LABEL
21
P0497021
ELBOW 1/4" NPT
44
P0497044
FLEXIBLE HOSE 5/16" x 13"
22
P0497022
90° MALE CONNECTOR
45
PAW05M
HEX WRENCH 5MM
23
P0497023
MALE CONNECTOR
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
COPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JK8281 PRINTED IN TAIWAN
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