John Deere Spreader TR1060 User manual

John Deere Spreader TR1060 User manual
O P E R A T O R ’ S
M A N U A L
OVERSEEDER
TR1048
TR1060
TR1072
5WPMAN0100 (Rev. 2/16/2009)
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better
and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and
become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement
manuals can be obtained from your selling dealer.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: ______________________________
Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with
an exclamation mark), to indicate the degree of hazard for items of personal safety.
2 Introduction
Frontier (Rev. 2/4/2009)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DEALER CHECK LISTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PARTS
DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FRAME & ROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 19
SEEDBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21
BOLT TORQUE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5WPMAN0100 (Rev. 2/16/2009)
Introduction 3
SPECIFICATIONS
OVERSEEDER
TR1048
TR1060
TR1072
Working Width
47" (119 cm)
59" (150 cm)
71" (180 cm)
Overall Width
58" (147 cm)
70" (178 cm)
82" (208 cm)
Roller Pins
1/2" x 1-3/4"
(13 x 44 mm)
1/2" x 1-3/4"
(13 x 44 mm)
1/2" x 1-3/4"
(13 x 44 mm)
Bearing (Self-Aligning)
Six 1" (25 mm)
Six 1" (25 mm)
Six 1" (25 mm)
Front Roller Positions
Adjustable for increased agitation
Roller Diameter: Front & Rear
8" (20 cm)
8" (20 cm)
8" (20 cm)
Hitch
Cat. 1
Cat. 1
Cat. 1
Implement Code
for Tractor Ballast
34.8
43.4
52.0
Tractor HP Requirement
65 hp Max.
(48 kw)
65 hp Max.
(48 kw)
65 hp Max.
(48 kw)
Weight W/Seedbox
(Mass)
690 lbs.
(314 kg)
860 lbs.
(391 kg)
1030 lbs.
(468 kg)
Seedbox Capacity
(Liter)
3 Bushel
(91 l)
4 Bushel
(121 l)
5 Bushel
(151 l)
Seed Distribution Method
Metered gear with flow adjustment lever
GENERAL INFORMATION
The purpose of this manual is to assist you in operating
and maintaining your overseeder. Read it carefully. It
furnishes information and instructions that will help you
achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
may be general in nature due to unknown and varying
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
The illustrations and data used in this manual were current at the time of printing but, due to possible inline
production changes, your machine may vary slightly in
4 Introduction
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
WARNING
„ Some illustrations in this manual show the
equipment with safety shields removed to provide
a better view. This equipment should never be
operated with any necessary safety shielding
removed.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment facing the direction of forward
travel.
5WPMAN0100 (Rev. 2/16/2009)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
TRAINING
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
„ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer.) Failure to follow instructions or safety
rules can result in serious injury or death.
TRANSPORTATION
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Do not operate or transport on steep slopes.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
„ Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
„ Always comply with all state and local lighting
and marking requirements.
„ Never allow riders on power unit or attachment.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
OPERATION
„ Never allow children or untrained persons to
operate equipment.
„ Keep bystanders away from equipment.
PREPARATION
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
„ Operate only in daylight or good artificial light.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
OS1048M-1072M Safety Rules (Rev. 6/11/2004)
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
„ Never allow riders on power unit or attachment.
(Safety Rules continued on next page)
Safety 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
„ Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
„ Look down and to the rear and make sure area
is clear before operating in reverse.
„ Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
„ Do not operate or transport on steep slopes.
„ Do not stop, start, or change directions suddenly on slopes.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
„ Watch for hidden hazards on the terrain during
operation.
„ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
• Service work does not require going underneath.
• Read Operator's Manual for service instructions or have service performed by a qualified
dealer.
6 Safety
„ Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
MAINTENANCE
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
• Service work does not require going underneath.
• Read Operator's Manual for service instructions or have service performed by a qualified
dealer.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
STORAGE
„ Block equipment securely for storage.
„ Keep children and bystanders away from storage area.
OS1048M-1072M Safety Rules (Rev. 6/11/2004)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
PRODUCT IDENTIFICATION NUMBER
6 - PN 5WP20106
Red Reflector
LENEXA, KS, U.S.A.
3 - Serial Number Plate
9 - PN 5WP24611
SMV Sign
2 - PN 5WP1002423
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
Read Operator's Manual before operating,
servicing or repairing equipment. Follow all
safety rules and instructions. (Manuals are
available from your selling dealer.)
Never allow riders.
Keep bystanders away from equipment during
operation.
Operate from tractor seat only.
Keep all shields in place and in good condition.
Lower equipment to ground, stop engine,
remove key and set brake before dismounting
tractor.
Never allow children or untrained persons to
operate equipment.
FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN RESULT IN INJURY OR DEATH.
1002423-A
5WPMAN0100 (Rev. 5/2/2008)
DANGER
SHIELD MISSING
Do not operate.
Put shield on.
18868-B
5 - PN 5WP18868
4 - PN 5WP15502
WARNING
ROTATING COMPONENTS
Do not operate without cover in place.
Look and listen for rotation. Do not
open cover until all components have
stopped.
CONTACT WITH ROTATING PARTS
CAN CAUSE SERIOUS INJURY.
15502--B
(Safety Decals continued on next page)
Safety 7
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued from previous page)
WARNING
FALLING OFF CAN RESULT IN BEING RUN OVER.
„ Tractor must be equipped with ROPS (or ROPS CAB) and
seat belt. Keep foldable ROPS systems in “locked up”
position at all times.
„ Buckle Up! Keep seat belt securely fastened.
„ Allow no riders.
RAISED IMPLEMENT CAN DROP AND CRUSH.
„ Never go underneath raised implement which can drop
from equipment or tractor 3-point hitch hydraulic leak
down, hydraulic system failures, movement of control
levers or mechanical linkage failures.
„ Service work does not require going underneath
implement. Read manual instructions.
FALLING OFF OR GOING UNDERNEATH IMPLEMENT
CAN RESULT IN SERIOUS INJURY OR DEATH.
55121--C
1 - PN 5WP55121
WARNING
7 - PN 5WP1003751
CRUSHING AND PINCHING HAZARD
Be extremely careful handling various parts of
8 - PN 5WP1003750
WARNING
ENTANGLEMENT AND
FALLING HAZARD
Do not stand on rollers while machine is in
operation or parked.
Failure to follow these instructions
could result in serious injury or
death.
1003750
the machine. They are heavy and hands, fingers,
feet, and other body parts could be crushed or
pinched between tractor and implement.
Operate tractor controls from tractor seat only.
Do not stand between tractor and implement
when tractor is in gear.
Make sure parking brake is engaged before
going between tractor and implement.
Stand clear of machine while in operation or
when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
1003751-A
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer;
high-pressure water can enter through very small scratches or under
edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your dealer.
8 Safety
5WPMAN0100 (Rev. 5/2/2008)
DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
(DEALER’S RESPONSIBILITY)
Inspect the equipment thoroughly after assembly to be
certain it is set up properly before delivering it to the
customer. The following check list is a reminder of
points to inspect. Check off each item if it is found satisfactory or after proper adjustment is made.
___ Show customer the safe, proper procedures to be
used when mounting, dismounting, and storing
equipment.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check all bolts to be sure they are properly
torqued.
___ Check that all cotter pins and safety pins are
properly installed. Replace if damaged.
___ For mounted units, add wheel weights, ballast in
front tires, and/or front tractor weight to enhance
front end stability. A minimum 20% of tractor and
equipment gross weight must be on front tractor
wheels. When adding weight to attain 20% of
tractor and equipment weight on front tractor
wheels, you must not exceed the ROPS weight
certification. Weigh the tractor and equipment. Do
not estimate!
___ Show customer how to make adjustments.
___ Present Operator's Manual and request that customer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings and emphasize the
increased safety hazards that exist when safety
rules are not followed.
___ Point out the safety decals. Explain their meaning
and the need to keep them in place and in good
condition. Emphasize the increased safety hazards when instructions are not followed.
___ Explain to customer the potential crushing hazards of going underneath raised equipment.
Instruct customer that service work does not
require going underneath unit and never to do so.
5WPMAN0100 (Rev. 5/2/2008)
Dealer Check Lists 9
OPERATION
The operator is responsible for the safe operation of
this overseeder. The operator must be properly trained.
Operators should be familiar with the equipment, the
tractor, and all safety practices before starting operation. Read the safety rules and safety decals on pages
5 to 8.
Recommended tractor ground speed is from 2 to 5
mph (3 - 8 kph).
WARNING
remove key, inspect, and repair any damage before
resuming operation.
CAUTION
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
OVERSEEDER ROLLER OPERATION
„ Never allow children or untrained persons to
operate equipment.
For best results, adjust the overseeder level front to
back so that the front and rear rollers work together.
Control fore and aft pitch by adjusting the tractor's top
link length.
„ Keep bystanders away from equipment.
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
The Overseeder is an excellent turf reconditioning tool.
Its ground penetration promotes a healthy root system
by allowing water, air, and sunlight to enter the roots.
Front Rollers
When the front rollers are straight (Figure 1) and the
overseeder is pulled forward, the large front pins will
penetrate the soil in a straight pushing action, and little
disturbance is caused to the turf.
• Service work does not require going underneath.
• Read Operator's Manual for service instructions or have service performed by a qualified
dealer.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
CAUTION
„ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
10 Operation
Figure 1. Front Roller in Straight Position
5WPMAN0100 (Rev. 5/2/2008)
The front rollers can be angled to promote a more
aggressive tearing action of the turf. The more the
angle, the more tearing action is applied by the front
roller pins. For severe turf conditions, the maximum
angle position may be desired (Figure 2).
Survey the area to be worked and remove any obstructions that may affect the performance of the equipment.
TRACTOR STABILITY
WARNING
„ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
DP6
Figure 2. Maximum Angle Front Roller Position
Figure 3. Tractor Stability
Rear Rollers
The rear roller firms and presses soil kicked up by the
front roller. This creates a uniform seedbed with the
loose soil needed for proper seed germination. The
spring tension on the rear roller can be adjusted to
deliver the desired down pressure and roller action and
achieve the desired seedbed appearance.
When the situation permits, making a second pass 90
degrees to the first is an effective way for the roller pins
to penetrate areas where uneven soil conditions exist.
In extremely compacted soil conditions, add extra
weight to the overseeder to help the roller pins penetrate the turf and soil sufficiently.
ATTACHING OVERSEEDER TO TRACTOR
NOTE: This overseeder is designed for use on Category 1, 3-point tractors. See page 4 for specifications.
1. Attach the tractor’s lower lift arms to the overseeder and secure with mounting pins (11) and klik
pins. See Figure 4.
11
To Begin Operation
The power for operating the overseeder comes from
contact between the overseeder rollers and the turf.
Know how to stop the tractor and overseeder quickly in
an emergency.
5WPMAN0100 (Rev. 5/2/2008)
DP1
Figure 4. Lift Arms Attached to Overseeder
Operation 11
15
5
Top Link Pin
21
DP2
DP3
Figure 5. Top Link Attached to Overseeder
Figure 6. Lock Pin and Lock Assembly
2. Attach the tractor’s top link to the upper mast of the
overseeder. Secure with high-strength top link pin
and retaining pin provided with the tractor. See Figure 5.
16
3. Adjust top link as needed to level the overseeder
fore and aft.
4. Adjust the lower lift arm anti-sway device to prevent the overseeder from excessive side-to-side
movement.
QUICK HITCH BUSHING KIT (OPTIONAL)
NOTE: An optional quick hitch bushing
(5WP1002019) is available through your dealer.
kit
DP4
1. Use bushing kit when using a quick hitch.
2. Place .94 x 1.44 x 2.44 bushings (5WP1001702)
over mounting pins and secure into position.
Figure 7. Adjustment Handle
SEEDING OPERATION
ADJUST FRONT ROLLER ANGLE
1. Position tractor and overseeder on a level surface.
2. Raise overseeder slightly off the ground.
3. Stop engine and set parking brake.
4. Remove klik pin (21), lock pin (15), and lock
assembly (5), Figure 6, from front of overseeder.
5. Raise the adjustment handle (16), Figure 7, and
pivot it to the next adjustment hole. Move handle
rearward; front roller will start to angle. Continue
this process until front roller has the desired angle.
6. Install lock assembly (5), lock pin (15), and klik pin
(21) to secure front roller into position.
7. Reverse this procedure to move front roller back
into normal position.
12 Operation
Tractor speed and seed flow settings are critical for
proper seed population. Check the seed control chart,
located on the inside of the seedbox lid (see page 14).
Adjust the flow control handle (Figure 8) as needed for
the seed being used and the population desired.
Tractor speed, normally 2-5 mph (3-8 kph), should be
established so that uniform seed incorporation occurs
with the action of the rollers.
The seed chart is based on a standard sprocket configuration. Any adjustments to this ratio will result in a
change to the flow rate, as described in the chart.
NOTE: The seed control chart should be used as a
general guide only.
Before seeding an area, check the attitude of the
seeder and adjust the top link so that the front and rear
5WPMAN0100 (Rev. 5/2/2008)
rollers are level. Adjust the 3-point lower lift stop so that
the roller spikes penetrate the ground at 3/4" (19 mm)
or enough to remove the tracks left by the tractor tires.
OPEN
CLOSED
Always run the drive chain with some slack in the
chain. An extremely tight chain can damage the roller
shaft, the roller bearings, and the idler shaft and bearing.
When properly torqued, the hex lock nut (1), Figure 9,
drives the seedbox roller chain. Disengage the seedbox chain when not in use by backing off a 1/4 turn on
the lock nut.
NOTICE
■ Before closing the seed cup flow, make sure
cups are not full of seed (especially small, round,
hard seed). To reduce the amount of seed remaining in cups, cover the holes above the seed cups
with a strip of cardboard and run the seeder a short
distance. Failure to do so could result in seed cup
damage.
Figure 8. Flow Control Handle
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
OPERATING TIPS
Do not allow dirt to build up on the roller sprockets.
Clean sprockets and chain as needed. Excessive
buildup of material can cause damage to the roller and
idler shafts.
___ Review and follow all safety rules and safety
decal instructions on pages 5 through 8.
___ Check that equipment is properly and securely
attached to tractor.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Do not allow riders.
___ Check that all hardware is properly installed and
secured.
___ Check that shields and guards are properly
installed and in good condition. Replace if damaged.
1
___ Check all lubrication points and grease as
instructed in “Lubrication Information” on
page 15.
DP8
Figure 9. Drive Chains
___ Make sure tractor ROPS or ROPS cab and seat
belt are in good condition. Keep seat belt
securely fastened during operation.
™
5WPMAN0100 (Rev. 5/2/2008)
Operation 13
14 Operation
(Rev. 6/20/2008)
5WPMAN0100 (Rev. 5/2/2008)
6. Weigh the collected seed and calibrate.
5. Turn rear roller in the direction of travel the number of revolutions as
indicated in the Formula section.
4. Open seed cups half way and lock into position.
3. Place a canvas or tarp under overseeder to collect seed.
2. Raise overseeder just enough to lift rear roller spikes off the ground
and securely block the rear corners of the frame with jack stands.
Blocking up prevents hydraulic leak down or mechanical component
failure.
1. Evenly distribute seed in the bottom of seed box.
Procedure
4. One scale capable of measuring ounces or tenths of a pound (grams or
tenths of a kilogram).
(___ g ÷ 1000 = ___ kg)
TR1072 - 58 (62.4)
TR1048 rear roller was rotated 93.6 revolutions in the direction of travel
as specified above. Collected seed weighed 4000 g or 4 kg (4000 g ÷
1000 = 4 kg). Seed rate was calibrated at 4 kg x 48.9 = 195.6 kg of seed
per hectare.
TR1048 rear roller was rotated 87 complete revolutions in the direction
of travel as specified above. Collected seed weighed 10 ounces or .63
pounds (10 oz. x .0625 = .63 lbs). Seed rate was calibrated at .63 lbs. x
43.56 = 27.4 lbs. of seed per acre.
Example (Metric formula in italic)
Seed per acre (hectare)
___ lbs. x 43.56 =___ lbs. per acre (___ kg x 48.9 =___ kg per hectare)
Weight of collected seed
___ oz. x .0625 = ___ lbs.
Revolutions per 1000 sq. ft. (100 m2):
TR1048 - 87 (93.6)
TR1060 - 69 (74.3)
2. One to two pound (0.5 - 1 kg) sample of seed.
3. One tarp or canvas approximately 48" x 84" (1.2 m x 2.1 m).
Formula (Metric formula in italic)
7. If seed rate is not correct, repeat steps 1 through 6, after adjusting
the seed cup opening.
1. Two jack stands.
You will need the following equipment to calibrate your seeder.
Equipment
Calibrating the Overseeder for Unlisted Seed or Seed Blends
OWNER SERVICE
The information in this section is written for operators
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety information in this manual.
WARNING
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
• Service work does not require going underneath.
• Read Operator's Manual for service instructions or have service performed by a qualified
dealer.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
A
C
B
DP9
Figure 10. Lubrication Points
CLEANING
After Each Use
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
●
Inspect machine and replace worn or damaged
parts.
●
Replace any safety decals that are missing or not
readable.
Periodically or Before Extended Storage
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
●
Remove the remainder using a low-pressure water
spray.
CAUTION
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
2. Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
LUBRICATION INFORMATION
1. Lubricate all six bearing housings every 8 hours.
Bearing housings are located on each end of rollers as indicated by grease fitting (A). See Figure
10.
2. Lubricate grease fittings (B) & (C) every 8 hours.
3. If a pressure washer is used, follow the advice
of the pressure washer manufacturer.
●
Inspect machine and replace worn or damaged
parts.
●
Sand down scratches and the edges of areas of
missing paint and coat with spray paint of matching
color (purchase from your dealer).
●
Replace any safety decals that are missing or not
readable (supplied free by your dealer). See Safety
Decals section for location drawing.
3. Clean fittings prior to lubrication. Do not let excessive grease build up around lubrication points.
NOTE: One pump of a good grade multi-purpose
grease should be sufficient in most cases. Harsh or dry
conditions may require more frequent lubrication.
5WPMAN0100 (Rev. 5/2/2008)
Owner Service 15
NOTES
16 Owner Service
5WPMAN0100 (Rev. 5/2/2008)
OVERSEEDER DRIVE ASSEMBLY
REF
TR1048
TR1060
TR1072
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
28
29
…………
…………
5WP1001710
…………
…………
5WP1001710
…………
…………
5WP1001710
5WP57817
5WP57817
5WP57817
5WP1000791
5WP1001983
5WP1002930
5WP1002931
5WP35139
5WP1000791
5WP1001983
5WP1002930
5WP1002931
5WP35139
5WP1000791
5WP1001983
5WP1002930
5WP1002931
5WP35139
5WPSU613
5WPSU613
5WPSU613
5WP56722
5WP1001709
5WP66840
5WP56722
5WP1001709
5WP66840
5WP56722
5WP1001709
5WP66840
5WP19025
5WPFA419
5WP100293648
5WP1002939
5WP1001975
5WP19025
5WPFA419
5WP100293660
5WP1002939
5WP1001975
5WP19025
5WPFA419
5WP100293672
5WP1002939
5WP1001975
1
1
1
2
2
2
1
1
1
1
1
2
1
1
1
1
3
4
4
2
1
1
2
4
2
2
—
—
—
1
*
*
*
*
*
*
*
5WP14350
5WP14350
5WP1005518
5WP1005518
5WP1011260
5WP1011260
5WP1005517
5WP1005517
5WP1002959
5WP1002959
* Standard hardware, obtain locally
(Rev. 6/20/2008)
5WPMAN0100 (Rev. 5/2/2008)
5WP14350
5WP1005518
5WP1011260
5WP1005517
5WP1002959
DESCRIPTION
Seedbox Assembly
Frame and Roller Assembly
Bracket, Chain Guard
Screw, HHCS 5/8 NC x 1-1/2" GR5
Washer, Hardened Flat 5/8"
Nut, Hex 5/8" NC
Bracket, Idler
Sprocket, Idler w/Bearing
Chain, Roller 35-Link w/Adjustable links
Chain, Roller 28-Link w/Adjustable links
Ring, Retainer .05 x .75"
Washer, Flat 3/4"
Sprocket, Drive w/Bearing
Grease Fitting, 1/4-28 Tapered Thread
Nut, Jam 3/4" NC Nylok
Guard, Chain
Knob, 3-Prong 3/8" NC
Bolt, Carriage 5/8 NC x 1-1/2" GR5
Nut, Flange Lock 5/8" NC
Chain, Connector Link
Deflector, Assembly (includes item #23)
Support, End
Latch, Flex Draw
Rivet, Blind
Screw, HHCS 3/8 NC x 1-1/4" GR5 ZP
Nut, Flange Lock 3/8" NC
Safety Decal Set, English -orSafety Decal Set & Manual, French
Complete Decal Set, English
#40 Single Pitch Offset Link
Parts 17
FRAME AND ROLLER ASSEMBLY
18 Parts
5WPMAN0100 (Rev. 5/2/2008)
FRAME AND ROLLER ASSEMBLY PARTS LIST
REF
TR1048
TR1060
TR1072
QTY
DESCRIPTION
1
…………
…………
…………
1
Frame
2
5WP1000778
5WP1000778
5WP1000778
1
Roller Arm, Right Rear
3
5WP1000779
5WP1000779
5WP1000779
1
Roller Arm, Left Rear
4
5WPD2213
5WPD2213
5WPD2213
4
Bushing, .88" ID
5
5WP1002912
5WP1001716
5WP1001716
1
Lock Assembly
6
5WP1001984
5WP1001984
5WP1001984
2
Pin, Spring .75 x 11.8
7
5WP20A125
5WP20A125
5WP20A125
2
Spring, Compression
8
5WP20A920
5WP20A920
5WP20A920
6
Bearing, 1" w/Housing
9
5WP46483
5WP46483
5WP46483
2
Sleeve, .82 x 1.05 x .66"
10
5WP1002018
5WP1002018
5WP1002018
1
Sleeve, .81 x 1.25 x 2.06"
11
5WPSU105
5WPSU105
5WPSU105
2
Pin, Drawbar Category 1 w/Lynch pin
12
5WPSU106
5WPSU106
5WPSU106
1
Bracket, Spring Left
13
5WPSU107
5WPSU107
5WPSU107
1
Bracket, Spring Right
14
…………
…………
…………
1
Slide Plate
15
5WP1002914
5WP1002914
5WP1002914
1
Pin, Lock
16
5WPSU905
5WPSU905
5WPSU905
1
Handle
17
5WP100292548
5WP100292560
5WP100292572
2
Roller Retainer Assembly
18
5WP100290848
5WP100290860
5WP100290872
1
Rear Roller Assembly
19
5WP100290948
5WP100290960
5WP100290972
2
Front Roller Assembly
2
Screw, HHCS 3/4 NC x 2-1/4" GR5
1
Pin, Klik 7/16 x 2"
*
4
Washer, Flat 3/4" SAE
*
2
Screw, HHCS 3/4 NC x 3" GR5
5
Nut, Nylok 3/4" NC
20
21
*
5WP27542
5WP27542
5WP27542
22
23
24
5WPFA446
5WPFA446
5WPFA446
25
*
3
Nut, Hex 3/8" NC
26
*
1
Screw, HHCS 3/4 NC x 4" GR5
4
Nut, Jam 3/4" Hex
28
*
1
Screw, HHCS 3/8 NC x 2" GR5
29
*
4
Screw, HHCS 5/8 NC x 3" GR5
8
Washer, Hardened Flat 5/8"
27
30
5WP29485
5WP57817
5WP29485
5WP57817
5WP29485
5WP57817
31
*
4
Nut, Hex 5/8" NC
32
*
29
Washer, Lock 3/8"
33
*
26
Screw, HHCS 3/8 NC x 1-1/2" GR5
34
*
2
Screw, HHCS 3/8 NC x 2-1/4" GR5
35
5WP1002943
5WP1002943
5WP1002943
2
Sleeve, .82 x 1.06 x .47"
36
5WP1002942
5WP1002942
5WP1002942
4
Sleeve, .69 x 1.12 x .66"
37
5WP1003828
5WP1003828
5WP1003828
1
Manual Storage Tube
2
Washer, Flat 3/8" Standard
—
Pin, Replacement (25-pin set)
2
Sleeve .94 x 1.44 x 2.44
38
*
40
5WP1002938
5WP1002938
5WP1002938
NS
5WP1001702
5WP1001702
5WP1001702
**
* Standard hardware, obtain locally
** Quick hitch bushing included in kit 5WP1002019; order separately
NS Not shown
(Rev. 6/20/2008)
5WPMAN0100 (Rev. 5/2/2008)
Parts 19
SEEDBOX ASSEMBLY
20 Parts
5WPMAN0100 (Rev. 5/2/2008)
SEEDBOX PARTS LIST
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
47
48
49
50
51
TR1048
5WP1000001
5WP100001348
TR1060
TR1072
5WP1000001
5WP100001360
5WP1000001
5WP100001372
…………
…………
…………
5WP1000766
5WP100293248
5WP100293348
5WP1000782
5WP1000783
5WP1000784
5WP1000787
5WP1000790 (8)
5WP1001705
5WP1001721
5WP100172248
5WP46490 (8)
5WP1001986
5WP1001987
5WP1001988 (6)
5WP1001993
5WP1001992
5WP20A653
5WP20A654
5WP20A656
5WP1001997
5WP20A663
5WP20A664 (16)
5WP20A687
5WP20A765
5WP1001714 (8)
5WP20A635
5WP1000766
5WP100293260
5WP100293360
5WP1000782
5WP1000783
5WP1000784
5WP1000787
5WP1000790 (10)
5WP1001705
5WP1001721
5WP100172260
5WP46490 (10)
5WP1001986
5WP1001987
5WP1001988 (8)
5WP1001993
5WP1001992
5WP20A653
5WP20A654
5WP20A656
5WP1001997
5WP20A663
5WP20A664 (20)
5WP20A687
5WP20A765
5WP1001714 (10)
5WP20A635
5WP1000766
5WP100293272
5WP100293372
5WP1000782
5WP1000783
5WP1000784
5WP1000787
5WP1000790 (12)
5WP1001705
5WP1001721
5WP100172272
5WP46490 (12)
5WP1001986
5WP1001987
5WP1001988 (10)
5WP1001993
5WP1001992
5WP20A653
5WP20A654
5WP20A656
5WP1001997
5WP20A663
5WP20A664 (24)
5WP20A687
5WP20A765
5WP1001714 (12)
5WP20A635
5WPFA159
(36)
5WP1001975
5WPFA159
(40)
5WP1001975
5WPFA159
(44)
5WP1001975
5WP14350
5WP14350
5WP14350
(22)
(26)
(30)
5WP66840
(16)
5WP66840
(20)
5WP66840
(24)
5WP1006607
5WP24611
5WP1006607
5WP24611
DESCRIPTION
1
1
1
1
1
1
2
1
1
1
Bracket, Seedbox Support Left
Shaft, 3/8" Square w/Holes
Center Stiffener
Bracket, Seedbox Support Right
Seedbox, Assembly
Seedbox, Lid Assembly
Bearing, Dbl Row, 17 x 40 x 17.5 mm
Bearing Block
Shaft, Agitator
Shaft, Seedcup
Spring, Comp .72 x .06 x 63, 41.5"
Lever, Control
Hinge, Seedbox Lid
Shaft, Seedcup 3/8" Square
Seedcup Kit
Spacer, 1.22"
Spacer, 2.56"
Spacer, 5.88"
Spool Assembly
Plate, Control
Gear, Spur Agitator (28T)
Gear, Spur Feed (30T)
Sprocket (15T)
Bracket, Agitator
Bushing, .5 x .75 x .75"
Washer, Agitator
Collar, .53 x 1.00 x .44"
Spacer, .75"
Washer, .44 Square Hole
Handle, Seedbox Lid
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
*
*
*
*
*
*
*
*
*
*
*
18
2
4
2
6
10
11
2
6
1
1
*
*
*
5WP1006607
5WP24611
QTY
2
1
1
1
Rivet, Blind 3/16", #.63
Chain, #2 Double Loop 9-Link
Bolt, Eye 1/4 NC x 1"
Nut, Whiz 1/4" NC
Latch, Flex Draw
Rivet, Blind 1/8", #.43
Screw, HHCS 3/8 NC x 1-1/4" GR5
Nut, Flange Lock 3/8" NC
Screw, HHCS 3/8 NC x 2" GR5
Bolt, Whiz 1/4-20 x 1/2"
Bolt, Whiz 1/4-20 x 3/4"
Bolt, Carriage 3/8 NC x 1"
Knob, 3 Prong 3/8" NC
Pin, Roll 1/8 x 1"
Pin, Roll 1/8 x 1-1/2"
Pin, Roll 1/8 x 1-3/4"
Bracket, SMV
Sign, SMV
* Standard hardware, obtain locally
(Rev. 6/20/2008)
5WPMAN0100 (Rev. 5/2/2008)
Parts 21
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
1/4"
5/16"
7/16"
1/2"
6
12
8
17
10
19
13
26
14
27
18
37
3/8"
7/16"
9/16"
5/8"
23
36
31
48
35
55
47
75
49
78
67
106
1/2"
9/16"
3/4"
13/16"
55
78
75
106
85
121
115
164
120
171
163
232
5/8"
3/4"
15/16"
1-1/8"
110
192
149
261
170
297
230
403
240
420
325
569
7/8"
1"
1-5/16"
1-1/2"
306
467
416
634
474
722
642
979
669
1020
907
1383
A
METRIC SERIES
TORQUE
CHART
A
Metric Bolt Head
Identification
8.8
Metric
Grade 8.8
10.9
Metric
Grade 10.9
Coarse Thread
Fine Thread
Marking on Head
Marking on Head
A
Diameter &
Thread Pitch
(Millimeters)
Wrench
Size
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0
10 mm
8
6
11
8
8
6
11
8
6 x 1.0
8 x 1.25
10 x 1.5
13 mm
16 mm
20
39
15
29
27
54
20
40
21
41
16
30
29
57
22
42
8 x 1.0
10 x 1.25
12 x 1.75
14 x 2.0
18 mm
21 mm
68
109
50
80
94
151
70
111
75
118
55
87
103
163
76
120
12 x 1.25
14 x 1.5
16 x 2.0
18 x 2.5
24 mm
27 mm
169
234
125
172
234
323
173
239
181
263
133
194
250
363
184
268
16 x 1.5
18 x 1.5
20 x 2.5
22 x 2.5
30 mm
34 mm
330
451
244
332
457
623
337
460
367
495
270
365
507
684
374
505
20 x 1.5
22 x 1.5
24 x 3.0
30 x 3.0
36 mm
46 mm
571
1175
421
867
790
1626
583
1199
623
1258
459
928
861
1740
635
1283
24 x 2.0
30 x 2.0
Typical Washer
Installations
Bolt
Metric 8.8
Lock Washer
Metric 10.9
Metric 8.8
Metric 10.9
Flat Washer
8/9/00
22 Appendix
Bolt Torque & Size Charts (Rev. 3/28/2007)
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
IN
MM
5/8
3/4
7/8
1
2
3
4
5
6
7
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM
10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................ British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW............................................................... Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT ........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH .................................................................Left Hand
LT........................................................................... Left
m......................................................................... Meter
mm................................................................ Millimeter
M.......................................................................... Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
MPa......................................................... Mega Pascal
N.......................................................................Newton
NC ...................................................... National Coarse
NF ...........................................................National Fine
NPSM..................... National Pipe Straight Mechanical
NPT .......................................... National Pipe Tapered
NPT SWF ......... National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY ...................................................... Power-Beyond
psi.......................................... Pounds per Square Inch
PTO ..................................................... Power Take Off
QD ....................................................Quick Disconnect
RH ..............................................................Right Hand
ROPS ........................... Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE ..........................Society of Automotive Engineers
UNC ..................................................... Unified Coarse
UNF...........................................................Unified Fine
UNS...................................................... Unified Special
Appendix 23
PART NUMBER
5WPMAN0100
©2002 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. Frontier
Equipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement