Omron Network Card CJ-Series User manual

Omron Network Card CJ-Series User manual
Series
Programmable Controllers
CJ1G-CPU
P Loop-control CPU Unit
Unit Version 3.5 (Version Upgrade)
CJ1 Special I/O Units
Process Analog Input Units
(Isolated Units with Fully Universal Inputs)
CJ1W-PH41U (High-resolution Unit) and CJ1W-AD04U (General-purpose Unit)
Fully Integrated Sequence and Loop Control
New Built-in Loop Controller
Introducing the New Style of Loop Control
Advanced controller functions integrated with the same CJ-series
functionality and high-speed capabilities
Super compact: Only 90 mm High and 65 mm Deep, and
Backplane-free structure enables flexible width design.
Ultra-small size fits in most
devices
Backplane-free structure provides
the functions you need in
minimum space.
Low-cost solution for controlling
multiple loops
Compact PLC Aids Machine Downsizing by Fitting Just About Anywhere.
Wide Array of I/O Units, Special I/O Units, and CPU Bus Units Are Available to Suit Your Application.
Function block programming for
easy engineering
Seamless integration of sequence
control and loop control.
HMI windows can be simply
generated from function blocks
automatically.
Control functions have the added
ability to control multiple loops.
Consolidating the proven CSseries loop-control technology
Effective maintenance functions
Duct
90 mm high
Power supply
Greatly
reduces space
between ducts
S82K
SSR
G3J
Contactor
J7AN
Duct
High-speed sequence control functions can be used directly for
high-speed, advanced loop control.
Integrated Loop Control and Sequence Control
An engine for controlling analog quantities (e.g., temperature, pressure, flowrate) is built into the CPU Unit together
with the engine for executing sequence control, delivering high-speed sequence control and high-speed, advanced
analog quantity control in a single Unit.
Sequence Control Engine
Loop Control Engine
69 mm
CPU Unit element:
CJ1G-CPU4 H
Loop Controller Element:
Up to 300 or 50 function blocks
CX-Programmer sequence control program
(ladder, function block, structured text)
Sequence control: Executes 20-Kstep ladder programs in 1 ms (with basic instructions only).
PCMIX = 7.4 LD or OUT executed in 40 ns
Loop control: Executes PID operations for 20 loops in up to 10 ms. This is a guide for general
applications. (See note.)
Sequencing
Note: Loop configuration: Ai4 Terminal + Segment Linearizer + Basic PID + Ao4 Terminal
The external I/O response time in the overall system refers to the conversion time.
PCMIX Values
CX-Process loop control program (function blocks)
7.4
CJ1G
SYSMAC
1.4
90 mm
Dedicated microcomputer board
Execute 20-Kstep ladder
programs in 1 ms (See note.)
Note: Basic instructions only
2
D: 65 mm
Loop-control
CPU Unit
SYSMAC CJ-series PLC
Digital Controller
Execute PID Control for
20 Loops in 10 ms (See note.)
Note: General application (e.g., loop
configuration: Ai4 Terminal + Segment
Linearizer + Basic PID + Ao4 Terminal)
The same level of high-speed processing
High-speed processing
(Example: 1-ms response)
Only One CPU Unit Needed
High-speed processing
(Example: 50 ms)
3
Simply turn the DIP Switch ON/OFF to save or read the
user program including function blocks using the
Memory Card.
Function blocks make loop-control programming easy. You can also create
CX-Process Tool tuning windows to help adjust loops. Controller faceplates
can be created automatically for touch panel displays.
Sequence control programs: Standardize and simplify programs using structured programming. Special I/O
Unit and CPU Bus Unit settings are easy with function blocks (using ladder programming language or
structured text).
Loop control programs: By combining function blocks, a wide array of control methods can be easily
configured, from basic PID control used by Temperature Controllers to program, cascade, and feed-forward
control. Easily display values, such as temperatures, in engineering units, allowing you to check operation.
Simple backup function enables backup, recovery, and comparison of all PLC data including the
function block programs for the Loop Control Board using the Memory Card.
Save tag settings, comments, annotations, and connection data created using the CX-Process
Tool to either a Memory Card or a Loop-control CPU Unit. Note: Supported by unit version 3.0 or later.
CPU Unit
Engineering Example: Program Control
Loop-control CPU Unit
CX-Process Tool (Software for Personal Computer)
SP
1
Face Plate Auto-Builder for NS
3
Basic PID
Y1
PV
Y2
Time
NT-series PT
Analog Output
Field Terminal
X1
MV
X3
X4
Serial or
Ethernet
communications
MV
Segment
Program
Analog
Output
Unit
Input
channel 1
Temperature
input
2
Y1
Adjust PID and other parameters
in the tuning window.
Parameter Area
Condition: Pin 7 is ON
Output
channel 1
Loop-control CPU Unit
Segment program
parameter setting window
Lineup includes low-cost models that use up to 50 function
blocks and models that allow up to 300 blocks designed for
large-scale systems and complicated operations.
Loop control: Programming with function blocks to suit the application.
System configuration: Choose and combine functions from a broad selection of I/O Units.
Analog Input
Field Terminal
Y1
Perform
heating/cooling
control
Perform PID
control
PV
X1
SP
DV
RSP
Y1
X1
Y2
X1
Expansion Rack
X2
MV
X4
X5
Y6
X6
Y7
X7
Y8
X8
10 Units max.
Expansion Rack 10 Units max.
Expansion
Rack: 3
Racks
max.
(See note.)
Set point (SP)
Y1
Expansion Rack 10 Units max.
Perform program
control
10 Units max.
T0
4
Loop control: Proven functionality of Temperature Controllers and CS-series Loop Control
Boards (see note 1) in a compact size.
Conventional PID gain adjustment
New Algorithm Further Enhances Control
Stability
Disturbance Overshoot Adjustment
Longer time required
to stabilize
Disturbance generated
Disturbance
Overshoot
Time required to
stabilize
Using the Disturbance
Overshoot Adjustment function
Faster stabilization
X3
Y5
Y2
Consolidating OMRON's expertise in temperature and process control
cultivated over many years to provide you with effortless solutions
using proven algorithms.
This function restrains overshoot when a disturbance is
generated, allowing faster stabilization.
[Example]
• Temperature drops when adding objects to a furnace
• Control disturbances when retooling
Analog Output
Field Terminal
Y4
Segment
Program 2
Process Input
Units, Analog
I/O Units, etc.
System Configuration
Control output
from Analog
Output Unit
Split Conversion
Basic PID
Y2
Y3
Simple backup
to Memory
Card, including
function block
data.
Tuning window
Heater output
Read data from
Analog Input
Units
Memory
Card
I/O memory
Control window
RSP
Analog
Input
Unit
Sequence
program
X2
RSP
Y3
Y4
TIC
Function
block
program
Press the
Memory Card
power supply
switch for 3 s.
Combine function blocks and connect graphically
using the mouse.
Analog Input
Field Terminal
PV
Touch panel windows are automatically generated.
T1 T2
T3
T4
T5
T6
T97 T98 T99 T100
TIME
Note: CJ1G-CPU44P/45P
(CJ1G-CPU42P/43P: Expand up to 2 Racks)
Optimum Tuning to Suit the Application
Fine Tuning
Adjust PVs, SPs, and MVs while monitoring, and save
data as CSV files from the software tuning window.
Autotuning (AT) and fine-tuning functions can also be
used for automatically calculating PID constants (see note
2).
Note 1: For details on CS-series Loop Control Boards, refer to the PLC-based
Process Control Catalog (Cat. No. P051).
2: Control can be fine-tuned by automatically tuning PID parameters using
previous control parameters and three user-set requirements to execute
fuzzy logic.
CS-Process Tool Tuning Window
5
Applications
The Loop-control CPU Unit Provides You with Solutions for the Complex and Advanced
Functions Demanded by Control Devices in an Increasingly Diverse Range of Equipment.
Sterilization and Disinfection of
Pharmaceuticals, Food and Beverages
Industrial Furnace
NS-series PT
NS-series PT
Monitoring and operation
windows or heaters and
temperature sensors
Logging Trend Data
(monitoring and operation
windows)
Loop-control CPU Unit
Loop-control CPU Unit
Cascade control of
tunnel furnace
Program pattern
control
Control outputs
Pressure
Control outputs
Temperature
Heater
Workpiece
Temperature
sensor
N2 atmosphere
Solder
Conveyor
SCR
Thyristor
Gradient Temperature Control for Planar
Temperature Control Across Multiple Points
Example: Planar Temperature Control of Multi-stage Furnaces,
Wafer and Glass Surface Temperatures, and Other Applications.
CPU: CJ1G-CPU45P-GTC
Gradient temperature
control
Note: CJ1G-CPU45P-GTC only.
Gradient temperature control equalizes the temperatures at
multiple points, providing high-quality heat processing,
reducing energy loss until temperatures stabilize, and saving
labor in adjustments due to interference between heaters.
For details, refer to the SYSMAC CS/CJ Series Controllers for Gradient
Temperature Control Catalog (R141).
Interference at other
control output points
suppressed.
Average
temperature
controlled.
Temperature
differences
controlled.
Providing Solutions to Other Problems
Electrical parts equipment
requiring high-speed
temperature control for
higher precision and
improved tact time.
6
Diffusion furnaces that
perform cascade control
of heater temperatures
and internal chamber
temperatures.
Food machines, semiconductor devices and
other machines requiring
multipoint temperature
control.
Fermentation equipment
requiring temperature,
pressure, flowrate, and pH
control.
Testing devices that
frequently change
setting conditions and
program settings.
Loop Control Machines and Product Variations
Model Selection
Compact CJ-series Loop-control CPU units are ideal for equipment with built-in applications. CS-series and CS1D
models designed for duplex systems are also available for processing equipment that requires high reliability.
Processing facilities
• Chemical/
pharmaceutical
• Utilities
• DCS replacement
• Water treatment
Etc.
CS1D-series
Process-control CPU Unit (See note 2.)
CS-series/CS1D-S
Loop Control Board (See note 2.)
Machinery
• Semi-conductor/
electrical components
• Industrial furnaces
(firing)
• Food machines
(sterilization)
• Testing equipment
Etc.
CJ1G-CPU4 P CJ-series
Loop-control CPU Unit
CJ-series
Temperature Control Unit
(See note 1.)
• Packaging
machines
• General food
machines
Easy
Controlling analog quantities
High-speed and highly reliable (duplex)
Note 1: The Temperature Control Unit integrates control and I/O for either 2 loops or 4 loops.
Temperature control is achieved simply by setting parameters. (CX-Process cannot be used.)
2: For details on CS-series Loop Control Boards and Process-control CPU Units, refer to the PLC-based Process Control Catalog (Cat. No. P051).
System Configuration Example
PLC
PT
Personal computer for
programming/
monitoring
Compensating
Conductor
4 to 20 mA
Sensor
4 to
20 mA
4 to
20 mA
Flow Rate Sensor
4 to 20 mA
4 to 20 mA
Capacitive
Flow Rate Sensor
Thermocouple
Process
Example of Peripheral Devices
Temperature Sensors
E52
Thermocouples
Platinum-resistance
Thermometers
Analog quantities (e.g., temperature,
flowrate, concentration)
ES1/ES1B
Infrared Thermosensors
Flow Rate Sensors,
Displacement Sensors,
Signal Converters, etc.
Input
CJ1W-P
Analog Process
Input Unit
CJ1W-AD
Analog Input Unit
Control
CJ1G-CPU
P
Loop-control
CPU Unit
Output
CJ1W-DA
Analog Output Unit
(linear output)
CJ1W-OD
Transistor Output Unit
(pulse output)
• Position Control
G3PX Power Controller
• Cycle Control
G32A-EA + G3PA
• SSR
G3PA/B/C, G3NA, etc.
CJ1W-OC
Relay Output Unit
• ON/OFF Control
RS-485 communications:
Built-in serial port on CPU Unit
CJ1W-SCU 1-V1
• Optimum Cycle Control
G3ZA
SYSMAC CJ Series
7
Peripheral Devices
Input Devices
E52-series Temperature Controllers
Plenty of Variation to Suit an Extensive Range of Applications
Select from a variety of choices in number of elements, shape, protective
tubing length, and terminal type.
Economical models and special models are available as well as generalpurpose models. Select from a diverse range of models to suit the application:
Models for high temperatures, metal patterns, surface measurement, and
room temperatures, waterproof and anti-corrosive models, models for moving
parts, and models with double elements.
Model Structure
Example: E52-CA15A D:3.2 2M
Element type
Protective tubing length
Terminal type
Protective tubing model
Lead wire length
ES1/ES1B-series Infrared Thermosensors
Hygienic temperature measurement without damaging the workpiece. Ideal for
workpieces on conveyors or other applications in which contact measurement is
difficult.
ES1 Series: Designed for high-precision, small-spot, high-temperature
measurements.
Two types of small spot: 3-mm dia. and 8-mm dia.
High-precision and high-speed measurement with a repeatability of ±0.5°C
and response speed of 0.4 s (95%).
Models are available for medium (–500 to 500°C), mid-low (–50 to 500°C),
and high (0 to 1000°C) temperature ranges.
Output Devices
G3PF Solid-state Relay with Built-in
Current Transformer (CT)
Built-in current transformer is provided and heater burnouts and SSR shortcircuits can be detected.
Built-in current transformer reduces wiring work.
Detects the burnout of any one of multiple heaters.
Detects burnouts in 3-phase heaters.
Detects SSR short-circuits.
Error detection level can be easily set with a switch.
Can be mounted to a DIN Track or with screws.
Three types of input terminals are available: M3 terminals, screwless clamp
terminals (detachable), or compact slotted terminals (detachable).
G3ZA Multi-channel Power Controller
Optimum Cycle Control for High-precision Control with Low Noise
Smaller than power conditioners.
Power control with little noise is enabled by combining the Power Controller
with zero-cross SSRs. (See note.)
One Controller can control up to 8 SSRs.
RS-485 communications can be used to set output values and heater burnout
detection.
The G3ZA Smart FB Library is also available.
A soft-start function that can be used for lamp heaters has been added. (See note.)
A 3-phase optimum cycle control function has been added for use with 3-cycle
heaters.
Detection of 150-A currents has been added along with a special current
transformer.
Note: Non-zero-cross SSRs must be used in combination with the soft-start function.
8
New Products
CJ1W-PH41U Process Analog I/O Unit
(High-resolution Unit with Fully Universal Inputs)
CJ1W-AD04U Process Analog I/O Unit
(General-purpose Unit with Fully Universal Inputs)
A single Unit handles all types of inputs, including
temperature sensor inputs (e.g., thermocouple or
platinum resistance thermometer), analog signal
inputs (e.g., 4 to 20 mA or 1 to 5 V), and
potentiometer inputs.
Fully Universal Inputs, Including Thermocouple
Inputs, Platinum Resistance Thermometer Inputs, and
DC/Voltage Inputs
The input type can be selected for each input channel, saving
space and reducing costs for compact devices that use a mix of
input types. And trouble-free selection of input types improves
inventory control and maintenance.
General-purpose Models for Great Cost Performance
and High-resolution Models for Applications Such as
Semiconductor Production Equipment
These compact CJ-series Units provide four insolated input
channels per Unit. Depending on the application, choose either the
high-resolution CJ1W-PH41U, which provides a selection of
combinations of resolutions and conversion speeds in addition to
a PLC-first 1/1,000°C range (0.000 to 50.000°C, 4-wire Pt100), or the
general-purpose CJ1W-AD04U, which provides superior cost
performance. (See note.)
Resolutions and Sampling Speeds for High-resolution Models
Resolution: 1/256,000
Resolution: 1/64,000
Resolution: 1/16,000
60 ms/4 points
10 ms/4 points
5 ms/4 points
Note: According to OMRON investigation.
9
Loop-control CPU Units
Loop-control CPU Units
Loop-control CPU Units
Loop-control CPU Units
Model
CPU Unit element
I/O capacity
Program
capacity
60 Ksteps
1,280 points
(Up to 3 Expansion
Racks)
CJ1G-CPU45P
CJ1G-CPU45PGTC
CJ1G-CPU44P
30 Ksteps
CJ1G-CPU43P
960 points (Up to 2 20 Ksteps
Expansion Racks) 10 Ksteps
CJ1G-CPU42P
Loop Controller
Data memory capacity
Programming
software
Number of
function blocks
128 K words (DM: 32 K words, CX-Programmer, 300 blocks
EM: 32 K words × 3 banks)
CX-Simulator, etc.
Programming
software
CX-Process
64 K words (DM: 32 K words,
EM: 32 K words × 1 bank)
50 blocks
Loop Controller Element Specifications
Item
Specification
Name
Loop-control CPU Unit
Model Number
[email protected]@P(-GTC)
Applicable PLCs
CJ-series PLCs
Area for data CPU Unit's
Auxiliary Area
exchange
with CPU Unit
• Loop Controller element-to-CPU Unit element:
Run Status Flag, PV Error Input Flag, MV Error Input Flag, Execution Error Flag, Function Block Database (RAM) Error Flag, Automatic Cold Start Execution Flag, Backup during Operation Flag, Function
Block Changed Flag, etc.
• CPU Unit element-to-Loop Controller element:
Start Mode at Power ON: Hot/Cold Start bit.
User allocations in
I/O Memory
User link tables are used to allocate function block ITEM data in any part of I/O memory in the CPU Unit.
(CIO, Work, Holding, or DM Areas, or EM Area bank 0)
Allocations for all
data
HMI function used to allocate function block ITEM data for Control, Operation, External Controller, and
System Common blocks in the specified bank of the EM Area in the CPU Unit.
Settings
None
Indicators
Two LED indicators: RUN and ready
Super capacitor backup data
All function block data (including sequence tables, step ladder program commands), stored error log data
Super capacitor backup time
5 minutes at 25°C
Data stored in flash memory
Function block data
Backup from RAM to flash memory Executed from CX-Process Tool (as required).
Recovery from flash memory to
RAM
Automatically transferred when power to CPU Unit is turned ON if startup mode is set for a cold start, or
executed from CX-Process Tool (as required).
Influence on CPU Unit cycle time
0.8 ms max. (depends on function block data contents)
Current consumption (supplied
from Power Supply Unit)
1.06 A for 5 VDC (current consumption for Loop-control CPU Unit including CPU Unit element and Loop
Controller element)
Note: Increased by 150 mA when NT-AL001 Link Adapter is used.
10
Loop-control CPU Units
Loop Controller Element Specifications
Loop Controller Element Specifications
Item
Specifications
Model
CJ1G-CPU42P
Operation method
Function block method
Loop Controller element
CJ1G-CPU43/44/45P(-GTC)
LCB01
LCB03
Function
block analog
operations
Control and
operation
blocks
50 blocks max.
PID and other control
functions, square root operation, time operations,
pulse train operation, and
other operation functions
for various processes.
300 blocks max.
Sequence
control
Step ladder
program
blocks
Logic sequence and step 20 blocks max.
sequence functions
2,000 commands total
100 commands max. per block
Separable into 100 steps max.
200 blocks max.
4,000 commands total
100 commands max. per block
Separable into 100 steps max.
I/O blocks
Field terminal Analog I/O function with 30 blocks max.
blocks
Analog I/O Unit, contact
I/O function with Basic I/O
Unit
CJ1G-CPU43P: 30 blocks max.
CJ1G-CPU44/45P: 40 blocks max.
User link
tables
Analog data I/O and con- 2,400 data items max.
tact data I/O function for
CPU Unit
HMI function
I/O function for the specified bank of the EM Area
in the CPU Unit for function block ITEM data used
for Control, Operation,
External Controller, and
System Common blocks
for the HMI function.
System
Common
block
Allocated 1 EM Area bank
Allocated 1 EM Area bank
Operation and Control blocks:
Operation and Control blocks:
50 blocks max. × 20 send/receive words 300 blocks max. × 20 send/receive words
System Common blocks:
20 send/receive words
System Common blocks:
20 send/receive words
System common opera- Single block
tion cycle setting, run/
stop command, load rate
monitor, etc.
Method for creating and transferring function blocks
Created using CX-Process Tool (purchased separately) and transferred to Loop
Controller.
External I/O response time
The time from external input of analog signals up to external output of analog signals
on a single control loop depends on the function block's operation cycle and the
CPU Unit's cycle time.
Operation cycle
0.01, 0.02, 0.05, 0.1, 0.2, 0.5, 1, or 2 s (default: 1 s) (See note.)
Can be set for each function block.
Note: 0.01, 0.02, and 0.05 s cannot be set for some blocks.
Internal operation
Number of control loops
• The maximum number of loops that can be used if the LCB load rate is 80% for a
standard applications (e.g., with each loop consisting of one Ai4 Terminal, Segment Linearizer, Basic PID, and A04 terminal) is shown in the following table.
Operation
cycle
Maximum number
of loops
Operation
cycle
0.01 s
20 loops
0.2 s
0.02 s
35 loops (see note)
0.5 s
0.05 s
70 loops (see note)
1s
0.1 s
100 loops (see note) 2 s
Maximum number
of loops
150 loops
(See note.)
Note: Loop Controller element LCB01: 25 loops max.
Control method
Alarms
PID control method
PID with 2 degrees of freedom
Control combinations
Any of the following function blocks can be combined:
Basic PID control, cascade control, feed-forward control, sample PI control, Smith
dead time compensation control, PID control with differential gap, override control,
program control, time-proportional control, etc.
PID block internal alarms 4 PV alarms (upper upper-limit, upper limit, lower limit, lower lower-limit) and 1
deviation alarm per PID block
Alarm blocks
High/low alarm blocks, deviation alarm blocks
11
List of Function Blocks
System Common Block
List of Function Blocks
System Common Block
Type
---
Block Name
System Common
Function
Makes settings common to all function
blocks and outputs signals for the system.
Operation Blocks
Type
Alarm/Signal
restrictions/
Hold
Control Blocks
Type
Controller
Block Name
Function
2-position ON/OFF
(See note 1.)
2-position type ON/OFF controller
3-position ON/OFF
(See note 1.)
3-position type ON/OFF controller for
heating/cooling ON/OFF control
Basic PID
(See note 1.)
Performs basic PID control.
Advanced PID
(See note 1.)
Performs advanced PID control for
enabling deviation/MV compensation,
MV tracking, etc.
Blended PID
(See note 2.)
Performs PID control on the cumulative
value (cumulative deviation) between the
accumulated value PV and accumulated
value Remote Set Point.
Arithmetic
Batch Flowrate
Functions to open the valve at a fixed openCapture (See note 2.) ing until a fixed batch accumulated value is
reached.
Fuzzy Logic
(See note 2.)
Outputs up to 2 analog outputs based on
fuzzy logic performed on up to 8 analog
inputs.
Indication and Setting Manual setter with PV indication and SP
(See note 1.)
setting functions
Indication and Opera- Manual setter with PV indication and MV
tion (See note 1.)
setting functions
Ratio Setting
(See note 1.)
Ratio and bias setter with PV indication and
ratio setting function
Indicator
(See note 1.)
PV indicator with PV alarm
Note: 1. The Function Blocks dealing with high-speed operation
(operation cycle: 0.01, 0.02, and 0.05 seconds is possible).
2. Cannot be used with the CJ1G-CPU45P-GTC.
Functions
Block Name
Function
High/Low Alarm
(See note 1.)
Provides the alarm contact outputs for the high
and low limits of single analog signals.
Deviation Alarm
(See note 1.)
Provides the alarm contact outputs for the deviation of two analog signals.
Rate-of-change Operation and Alarm
(See note 1.)
Provides the alarm contact outputs for the high
and low limits of rate-of-change operation when
the analog signal rate-of-change is output.
High/Low Limit
(See note 1.)
Limits the high and low limits of single analog
signals.
Deviation Limit
(See note 1.)
Calculates the deviation between two analog
signals, and limits the deviation within that range.
Analog Signal Hold
(See note 1.)
Holds the maximum, minimum or instantaneous
value of single analog signals.
Addition or Subtraction
(See note 1.)
Performs addition/subtraction with gain and bias
on up to 4 analog signals.
Multiplication
(See note 1.)
Performs multiplication with gain and bias on up to
2 analog signals.
Division (See note 1.)
Performs division with gain and bias on up to 2
analog signals.
Arithmetic Operation
(See note 1.)
Performs various math operation (trigonometric,
logarithmic, etc.) on floating-point decimal values
converted (to industrial units) from up to 8 analog
inputs.
Range Conversion
(See note 1.)
Easily converts up to 8 analog signals simply by
inputting the 0% and 100% input values and 0%
and 100% output values.
Square Root
(See note 1.)
Performs square root extraction (with low end
cutout) on single analog signals.
Absolute Value
(See note 1.)
Outputs the absolute value of single analog signals.
Non-linear Gain
(Dead Band)
(See note 1.)
Performs non-linear (3 gain values) operation on
single analog signals. Analog signals can also set
as a dead band (with different gap).
Low-end Cutout
(See note 1.)
Sets output to zero close to the zero point of single
analog signals.
Segment Linearizer
(See note 1.)
Converts single analog signals to 15 segments
before the signals are output.
Temperature and
Pressure Correction
(See note 1.)
Performs temperature and pressure correction.
Time Function First-order Lag
(See note 1.)
Performs first-order lag operation on single analog
signals.
Rate-of-change Limit
(See note 1.)
Performs rate-of-change restriction on single
analog signals.
Moving Average
(See note. 1)
Performs moving average operation on single
analog signals.
Lead/Delay (See note 1.) Performs lead/delay operation on single analog
signals.
Dead Time (See note 1.) Performs dead time and first-order lag operations
on single analog signals.
Dead Time Compensation
Used for Smith's dead time compensation PID
control.
Accumulator for instanta- Accumulates analog signals, and outputs 8-digit
neous value input
accumulated value signals.
Run Time Accumulator
Accumulates the operating time, and outputs the
pulse signal per specified time.
Time Sequence Data
Statistics (See note 1.)
Records time sequence data from analog signals
and calculates statistics, such as averages and
standard deviations.
Ramp Program
Ramp program setter for combining ramps for time
and hold values.
Segment Program
Segment program setter setting the output values
with respect to time.
Segment Program 2
Segment program setting with wait function for
setting the output values with respect to time.
Segment Program 3
12
List of Function Blocks
Sequence Control
Type
Block Name
Signal Selec- Rank Selector
tion/Switching (See note 1.)
Input Selector
(See note 1.)
Selects the specified analog signals specified by
the contact signal from up to 8 analog signals.
3-input Selector
(See note 1.)
Selects and outputs one of three analog input
signals.
3-output Selector
(See note 1.)
Outputs one analog input signal in three switched
directions.
Constant Selector
(See note 1.)
Selects 8 preset constants by the contact signal.
Constant Generator
(See note 1.)
Outputs 8 independent constants.
Ramped Switch
Switches two analog inputs (or constants) with a
ramp.
Bank Selector
Records the PID parameters (SP, P, I, D, MH, ML)
in up to 8 sets in advance, and switches the PID
parameter for Basic/Advanced/Blended PID
Blocks according to the analog input range
(zone) or input bits.
Split Converter
Constant
ITEM Setting
Pulse Train
Operation
Function
Selects the rank of up to 8 analog signals.
Inputs the MV from the Basic PID block or Advanced PID block, converts the MV into two
analog outputs for V characteristics or parallel
characteristics (e.g., MV for heating or cooling)
and outputs them.
Type
---
Block Name
Step Ladder Program (See note.)
Function
Performs logic sequence and step progression control.
Note: The Function Blocks dealing with high-speed operation (operation cycle: 0.01, 0.02, and 0.05 seconds is possible).
Field Terminals
Type
Block Name
Function
Contact
DI 8-point Terminal Inputs 8 contacts from 8-point Input Unit.
I/O
(See note.) DI 16-point Terminal Inputs 16 contacts from 16-point Input
Unit.
DI 32-point Terminal Inputs 32 contacts from 32-point Input
Unit.
DI 64-point Terminal Inputs 64 contacts from 64-point Input
Unit.
DO 8-point Terminal Outputs 8 contacts from 8-point Output
Unit.
DO 16-point Terminal
Outputs 16 contacts from 16-point Output
Unit.
Writes the analog signal to the specified ITEM at
the rising edge of the send command contact.
DO 32-point Terminal
Outputs 32 contacts from 32-point Output
Unit.
Batch Data Collector
(See note 1.)
Stores each of max. 8 analog inputs to buffer by
a certain timing within sequential processing.
DO 64-point Terminal
Outputs 64 contacts from 64-point Output
Unit.
Accumulated Value Input Adder
Adds up to four accumulated value signals.
DI 16-point/Do
16-point Terminal
Inputs and outputs 16 contacts each from
16-point Input/16-point Output Units.
Constant ITEM Setting
(See note 1.)
Writes the constant to the specified ITEM at the
rising edge of the send command contact.
Variable ITEM Setting
(See note 1.)
Accumulated Value Ana- Multiplies analog signals by the accumulated
log Multiplier
value signals.
Accumulator for accumulated value input
Converts 4-digit accumulated value signals to 8
digits.
Contact input/Accumulated value output
Counts low-speed contact pulses, and outputs
8-digit accumulated signals.
Accumulated Value Input/Contact Output
Converts 4-digit accumulated value signals to
low-speed contact pulses before they are output.
Others
Analog/Pulse Width
Converter (See note 1.)
Changes the ON/OFF duration ratio in a constant
cycle duration so that it is proportional to the
analog signal.
Sequence
Operation
Contact Distributor
Connect contact signals between function blocks
in a 1:1 connection.
Constant Comparator
(See note 1.)
Compares up to eight sets of analog signals and
constants, and outputs the comparison results as
contacts.
Variable Comparator
(See note 1.)
Compares up to eight pairs of analog signals,
and outputs the comparison results as contacts.
Timer (See note 1.)
2-stage output type addition timer for forecast
values and reached values. Can also output the
present value.
ON/OFF Timer
(See note 1.)
Timer for performing ON-OFF operation at preset
ON and OFF times.
Clock Pulse
(See note 1.)
Outputs a clock pulse at the setting time interval
for a single operation cycle.
Counter (See note 1.)
2-stage output type addition timer for forecast
values and arrival values. Can also output the
current value.
Internal Switch
(See note 1.)
Temporary storage contact for accepting relays in
the Step Ladder Program block.
Note: (One internal switch is already allocated
as “temporary storage” in CX-Process
Tool.)
Level Check
(See note 1.)
Checks an analog input for 8 levels and outputs
a contact corresponding to the level. The level
number is also output as an analog value at the
same time.
Contact Type ON/OFF Valve ManipuControl Target lator
Motor Manipulator
Manipulates and monitors ON/OFF valves with
open/close limit switches.
Manipulates and monitors motor operation.
Reversible Motor Manip- Manipulates and monitors reversible motor
ulator
operation.
Analog I/O AI 4-point Terminal
(See note.) (PTS51)
AI 4-point Terminal
(PTS52)
Inputs 4 analog signals from CJ1WPTS51 (Isolated-type Thermocouple
Input Unit)
Inputs 4 analog signals from CJ1WPTS52 (Isolated-type Temperature Resistance Input Unit).
AI 2-point Terminal
Inputs 2 analog signals from CJ1W(PTS15/16, PDC15) PTS15 (Isolated-type Thermocouple
Input Unit), CJ1W-PTS16 (Isolated-type
Temperature Resistance Input Unit), or
CJ1W-PDC15 (Isolated-type DC Input
Unit).
AI 8-point Terminal
(AD081)
Inputs 8 analog signals from the CJ1WAD081(-V1).
AO 8-point Terminal
(DA08V/C)
Outputs 8 analog signals from the CJ1WDA08V/DA08C.
AI 4-point Terminal
(AD041)
Inputs 4 analog signals from the CJ1WAD041(-V1).
AO 4-point Terminal
(DA041)
Outputs 4 analog signals from the CJ1WDA041(-V1).
AO 2-point Terminal
(DA021)
Outputs 4 analog signals from the CJ1WDA021.
AI 4-point/AO 2-point Inputs 4 analog signals and outputs 2 anTerminal (MAD42)
alog signals each from the CJ1W-MAD42.
AI 4-point Terminal
(DRT1-AD04)
Inputs 4 analog signals from a DRT1AD04 DeviceNet Slave Analog Input Unit.
AO 2-point Terminal
(DRT1-DA02)
Outputs two analog signals from a DRT1DA02 DeviceNet Slave Analog Output
Unit.
AI 4-point Terminal
(AD04U)
Inputs 4 analog signals from the CJ1WAD04U.
AI 4-point Terminal
(PH41U)
Inputs 4 analog signals from the CJ1WPH41U.
Note: The Function Blocks dealing with high-speed operation
(operation cycle: 0.01, 0.02, and 0.05 seconds is possible).
Motor Opening Manipu- Inputs a target opening, and manipulates an
lator
electric positional-proportional motor.
Switch Meter
(See note 2.)
Manipulates and monitors multiple (up to 8)
devices such as ON/OFF valves, motors, or
pumps.
Note: 1. The Function Blocks dealing with high-speed operation
(operation cycle: 0.01, 0.02, and 0.05 seconds is possible).
2. Cannot be used with the CJ1G-CPU45P-GTC.
13
CX-Process Tool and Monitor
Software Specifications
CX-Process Tool and Monitor
Software Specifications
Specifications
Item
CX-Process Tool
CX-Process Monitor Plus
Name
CX-Process
CX-Process Monitor Plus
Model number
WS02-LCTC1-EV5
WS02-LCMC1-EV2
Applicable PLCs
CS-series PLCs
CJ-series PLCs
Applicable Units
CJ-series Loop-control CPU Units
CS-series Loop Control Units/Boards
CS1D Process-control CPU Units
Compatible computers
Communications
method
CJ-series Loop-control CPU Units
CS-series Loop Control Units/Boards
CS1D Process-control CPU Units
Computer
IBM PC/AT or compatible
CPU
Intel CPU (Core, Pentium, or Celeron family)
For Windows Vista: 1 GHz min.
For any other OS: 333 MHz min. required, 1 GHz min. recommended
OS
Microsoft Windows 2000 (Service Pack 3 or higher), NT4.0 Microsoft Windows 2000, NT4.0, or XP
(Service Pack 6a), 98SE, Me (See note 1), XP, or Vista (Ultimate or Business)
Memory
For Windows Vista, 1 GB min.
Minimum:
96 Mbytes
For any other OS: 256 MB min. required, 512 MB min. rec- Recommended: 128 Mbytes min.
ommended
Hard disk storage
Min. required: 350 Mbytes of free space,
Recommended: 450 Mbytes or more of free space (including approx. 280 Mbytes used by communications middleware)
Minimum:
650 Mbytes free space
(Including approximately 50 Mbytes used for
communications middleware and other purposes)
Monitor
Minimum: XGA
Recommended: SXGA 65,536 colors or more
Minimum requirement: XGA
(XGA or above recommended)
CD-ROM drive
1 drive min.
Sound board
---
Mouse
Recommended: Microsoft mouse or compatible pointing device
1
Connection with CPU Unit When FinsGateway Serial Unit driver is used:
(or Serial CommunicaCommunications protocol with PLC: Host Link or Peripheral Bus (See note 2.)
tions Board/Unit)
• Connect the computer to the peripheral port or built-in RS-232C port of the CPU Unit, or to the
RS-232C port of the Serial Communications Board/Unit.
• Connecting cable:
For connecting to peripheral port of CPU Unit: [email protected]@@ (2 m or 6 m)
For connecting to RS-232C port of CPU Unit: [email protected]@@[email protected] (2 m or 5 m)
When CX-Server is used:
CX-Server is not supported.
Communications protocol with PLC: Host Link or Peripheral Bus
Connecting Cable:
• For connecting to peripheral port of CPU Unit:
[email protected]@@ (2 m or 6 m)
For connecting to RS-232C port of CPU Unit:
[email protected]@@[email protected] (2 m or 5 m)
Connection via Controller When FinsGateway Controller Link driver or CX-Server is used:
Link
Install the software in a computer with a Controller Link Support Board to communicate with a PLC with a
Controller Link Unit mounted.
Connection via Ethernet
14
When FinsGateway ETN_UNIT driver or CX-Server is used:
Install the software in a computer with an Ethernet Board to communicate with a PLC with an Ethernet Unit
mounted.
CX-Process Tool and Monitor
Connections to PLC
Item
Specifications
Offline functions
Construction of user screens
ITEM data settings for function blocks
• Software connections for analog signals
• Displaying and printing text strings (annotation)
pasted on function block diagrams and ladder
diagrams.
• Instructions for step ladder blocks and commands for
sequence table blocks
• Tag settings for CX-Process Monitor
• Engineering unit display setting
• Segment Program parameter setting
Online functions
• Transfer of function block data (Downloading/Uploading for Loop Control Boards/Units.)
• Starting/stopping all function blocks (LCU/LCB)
• Monitoring system operation: Monitoring and
controlling the System Common block (including
LCB/LCU load rates)
• Validating LCB/LCU operation: Checking function
block connections (including starting and starting
individual function blocks), validating ladder
diagrams and sequence tables, and monitoring
ITEMs
• Tuning PID constants and other parameters
(fine tuning and autotuning)
• Initialization of Loop Control Unit memory (RAM)
• External backup specifications
User screens
• Overview screen
• Control screen
• Tuning screen
• Trend screen
• Graphic screen
• Operating guide message screen
System screens
• Alarm history screen
• System monitor screen
• Operation log screen
Note: The CX-Process functions that can be used depend on the version. For details, refer to the operation manuals (Cat. No.: [email protected] and
[email protected]).
Note: 1. When using Windows Me, the CPU must be a Pentium 150 MHz or higher.
2. Peripheral Bus cannot be used when FinsGateway V3 is used.
Connections to PLC
The following 4 methods can be used to connect to a PLC.
Communications network
Communication driver
FinsGateway V3
Host Link
Connection via PLC's peripheral port or
RS-232C port
Peripheral Bus
Controller Link
Ethernet
FinsGateway Version
2003 (See note 1.)
CX-Server V2.2
Supported. (Serial Unit version is used.)
Supported.
(See note 2.)
Not supported.
Supported.
(See note 2.)
Supported.
Connection to PLC with Controller Link Unit Supported. (See note 3.)
via Controller Link Support Board (PCI
(CLK (PCI) version is used.)
board).
Supported.
Connection to PLC with Controller Link Unit Supported. (CLK (ISA) version is used.)
via Controller Link Support Board (ISA
board).
Supported.
Connection to PLC with Ethernet Unit via
Ethernet Board.
Supported.
Supported. (Ethernet version is used.)
Note: 1. The Windows 2000 and XP operating systems are supported. (Windows 95, 98, and Me are not supported.)
2. When CX-Server is used for communications, CX-Programmer can be simultaneously connected via the same COM port.
3. The Windows 95 operating system cannot be used.
15
Utility Software
Touch Panel Software
Utility Software
Touch Panel Software
■ Face Plate Auto-Builder for NS
Simply specify the CSV tag file created using the CX-Process Tool to automatically create a project constructed with a Face Plate for Loop-control
CPU Units for use with OMRON's NS-series Programmable Terminals.
Function Overview
• Create windows for monitoring and tuning PID and other function blocks for up to 100 loops (NS System version 4 or higher).
• NS project files for monitoring multiple Loop-control CPU Units from a single NS-series PT can be generated from CX-Process projects for up to
32 multiple nodes.
• When a Segment Program 2 or 3 function block is used for program operation, the Detailed Setting Windows (Time Interval vs. Output Value
Setting Window, Wait Interval Setting Window) used for the parameter settings are also automatically generated.
• NS-Runtime is supported.
Basic Specifications
Item
Specifications
Name
Face Plate Auto-Builder for NS
Model number
WS02-NSFC1-EV3
Applicable PLC products
CJ-series Loop-control CPU Units
CS-series Loop Control Boards (unit version 1.0 or later)
CS-series Loop Control Units (unit version 2.0 or later)
CS1D Process-control CPU Units
Applicable PTs
System
requirements
NS-series NS12, NS10, and NS8 (PT version 2.0 or later), CX-Designer
Computer
IBM PC/AT or compatible
CPU
Celeron 400 MHz or better recommended
OS
Microsoft Windows 98SE, NT4.0 (Service Pack 6a), 2000 (Service Pack 3 or later), or XP
Memory
Recommended: 32 Mbytes min.
Hard disk storage
Recommended: 200 Mbytes free space min.
Monitor
Minimum: 640 × 480 dots
Basic functions
Number of generated loops:100 max., control windows and tuning windows
Applicable face plates: 2-position ON/OFF, 3-position ON/OFF, Basic PID, Advanced PID, Indication and
Operation, Indicator, Segment Program 2 (includes the parameter setting windows),
Segment Program 3 (includes the parameter setting windows)
Number of loops in control windows: 6 loops per window for NS12, 4 loops per window for NS10/NS8
Realtime trend in tuning window: 1-second cycle
Example of Automatically Created Windows
Alarm setting
To Tuning Window
Tag No.
Tag comment
Parameter settings
Switch status
Status display 1
(AUTO, MAN, CAS)
Status display 2
(PV error, MV error)
PV numerical value display
Alarm status
indicators
SP numerical value display/input
Unit display
CAS button/display
PV bar display
Function
Block Face
Plate
Realtime trend
display
SP bar display
Alarm set
value display
Up/Down buttons to change SP
Tuning Window
Write/read setting data
AUTO button/display
MAN button/display
MV indicator
MV bar display
Up/Down
buttons to change
MV
MV numerical value
display/input
Time interval,
output value,
and unit for
each step
Basic PID Block Screen
Setting confirmation
graph (horizontal axis
shows steps)
Segment program details setting window
16
To Control
Window
Dimensions
CPU Units
Dimensions
CPU Units
■ Loop-control CPU Units
CJ1G-CPU42P
CJ1G-CPU43P
CJ1G-CPU44P
CJ1G-CPU45P(-GTC)
2.7
RUN
SYSMAC
CJ1G-CPU44P ERR/ALM
INH
PROGRAMMABLE
CONTROLLER
LCB03
RDY
EXEC
INNER LOOP CONTROLLER
PRPHL
COMM
OPEN
MCPWR
BUSY
90
PERIPHERAL
PORT
2.7
65
73.9
69
■ Process Input Units
[email protected]@@@
2.7
PTS51
RUN
ERC
ERH
B1
A1
MACH
No.
90
2.7
31
65
89
17
Ordering Information
Basic Configuration Units
Ordering Information
Basic Configuration Units
■ CJ1 Loop Control Units
Product name
Specifications
CPU Unit
CJ1G Loopcontrol CPU
Units
Current
consumption
(A)
Loop Controller
Same as for CJ1G-CPU45H
Number of function blocks:
300 blocks max.
5V
Standards
24 V
1.06
(See
note
1.)
Model
CJ1G-CPU45P
---
CJ1G-CPU45P-GTC
1.06
Same as CJ1G-CPU44H
(See
note
1.)
---
CJ1G-CPU44P
UC1, CE
1.06
Same as CJ1G-CPU43H
(See
note
1.)
Same as CJ1G-CPU42H
Number of function blocks:
50 blocks max.
---
CJ1G-CPU43P
---
CJ1G-CPU42P
1.06
(See
note
1.)
■ CJ1 CPU Units
Product name
Specifications
I/O capacity/
MountableUnits (Expansion Racks)
CJ1-H-R CPU
Units
2,560 points/
40 Units
(3 Expansion
Racks max.)
Program
capacity
Data memory
capacity
250K steps
448K words
(DM: 32K words,
EM: 32K words × 13
banks)
120K steps
60K steps
30K steps
18
Current
consumption (A)
LD instruction execution time
0.016 µs
5V
Model
Standards
24 V
0.99
(See
note
1.)
---
CJ1H-CPU67H-R
256K words
(DM: 32K words,
EM: 32K words × 7
banks)
0.99
(See
note
1.)
---
CJ1H-CPU66H-R
128K words
(DM: 32K words,
EM: 32K words × 3
banks)
0.99
(See
note
1.)
---
CJ1H-CPU65H-R
64K words
(DM: 32K words,
EM: 32K words × 1 bank)
0.99
(See
note
1.)
---
CJ1H-CPU64H-R
UC1, N, L,
CE
Ordering Information
Basic Configuration Units
Product name
Specifications
I/O capacity/
MountableUnits (Expansion Racks)
CJ1H-H CPU Units 2,560 points/
40 Units
(3 Expansion
Racks max.)
CJ1G-H CPU Units 1,280 points/
40 Units
(3 Expansion
Racks max.)
Program
capacity
Data memory
capacity
250K steps
448K words
(DM: 32K words,
EM: 32K words ×13
banks)
120K steps
60K steps
24 V
0.99
(See
note
1.)
---
CJ1H-CPU67H
256K words
(DM: 32K words,
EM: 32K words × 7
banks)
0.99
(See
note
1.)
---
CJ1H-CPU66H
128K words
(DM: 32K words,
EM: 32K words × 3
banks)
0.99
(See
note
1.)
---
CJ1H-CPU65H
0.91
(See
note
1.)
---
CJ1G-CPU45H
0.91
(See
note
1.)
---
CJ1G-CPU44H
20K steps
0.91
(See
note
1.)
---
CJ1G-CPU43H
10K steps
0.91
(See
note
1.)
---
CJ1G-CPU42H
0.58
(See
note
1.)
---
CJ1M-CPU13
60K steps
CJ1M
CPU
Units
Without
built-in
I/O
128K words
(DM: 32K words,
EM: 32K words × 3
banks)
LD instruction execution time
Model
5V
30K steps
960 points/
30 Units
(2 Expansion
Racks max.)
Current
consumption (A)
0.02 µs
0.04 µs
64K words
(DM: 32K words,
EM: 32K words × 1 bank)
32 K words
(DM: 32K words,
EM: None)
0.1 µs
640 points/
20 Units
(1 Expansion
Rack max.)
20K steps
320 points/
10 Units
(No Expansion
Rack)
10K steps
0.58
(See
note
1.)
---
CJ1M-CPU12
160 points/
10 Units
(No Expansion
Rack)
5K steps
0.58
(See
note
1.)
---
CJ1M-CPU11
(See note 2.)
Standards
UC1, N, L,
CE
UC1, N, L,
CE
UC1, N, L,
CE
Note: 1. Current consumptions include current for a Programming Console. Add 0.15 A per Adapter when using NT-AL001 RS-232C/RS-422A
Adapters. Add 0.04 A per Adapter when using CJ1W-CIF11 RS-422A Adapters.
2. Some specifications of the low-end CJ1M (CJ1M-CPU11/21) differ from those of the CJ1M-CPU12/13/22/23 as shown in the following
table.
19
Ordering Information
Basic Configuration Units
■ CJ1 CPU Units (with Built-in I/O)
Product name
Specifications
I/O capacity/
MountableUnits (Expansion Racks)
CJ1M With
CPU built-in
Units I/O
(See note
2.)
Program
capacity
640 points/
20 Units
(1 Expansion
Rack max.)
20K steps
320 points/
10 Units
(No Expansion
Rack)
10K steps
160 points/
10 Units
(No Expansion
Rack)
5K steps
Current
consumption (A)
Data memory
capacity
LD instruction execution time
Built-in I/O
32K words
(DM: 32K
words,
EM: None)
0.1 µs
10 inputs
and 6 outputs,
2 counter
inputs, 2
pulse outputs
5V
Model
Standards
24 V
0.64
(See
note
1.)
---
0.64
(See
note
1.)
---
0.64
(See
note
1.)
---
CJ1M-CPU23
(See note 3.)
UC1, N, L,
CE
CJ1M-CPU22
(See note 3.)
CJ1M-CPU21
(See notes 2
and 3.)
Note: 1. Current consumptions include current for a Programming Console. Add 0.15 A per Adapter when using NT-AL001 RS-232C/RS-422A
Adapters. Add 0.04 A per Adapter when using CJ1W-CIF11 RS-422A Adapters.
2. Some specifications of the low-end CJ1M (CJ1M-CPU11/21) differ from those of the CJ1M-CPU12/13/22/23 as shown in the following
table.
3. The connector for built-in I/O in the CJ1M-CPU21/22/23 is not included. Purchase one of the connectors or connector cables in the following table separately.
CJ1M-CPU11
20
CJ1M-CPU12
CJ1M-CPU13
CJ1M-CPU21
CJ1M-CPU22
CJ1M-CPU23
Overhead time
0.7 ms
0.5 ms
0.7 ms
0.5 ms
Pulse start time
---
---
63 µs
(without acceleration/deceleration, continuous)
46 µs
(without acceleration/deceleration, continuous)
100 µs
(trapezoidal control)
70 µs
(trapezoidal control)
Number of subroutines
and jumps
256
1024
256
1024
Number of scheduled
interrupt tasks
1
2
1
2
Number of PMW
outputs
---
---
1
2
Ordering Information
Basic Configuration Units
■ Power Supply Units
One Power Supply Unit is required for each Rack.
Product name
AC
Power
Supply
Units
DC
Power
supply
Units
Power
supply
voltage
Output capacity
5-VDC
output
capacity
100 to
5A
240 VAC
24 VDC
24-VDC
output
capacity
0.8 A
Total
power
consumption
25 W
Options
24-VDC
service
power
supply
No
RUN
output
Model
Standards
Maintenance
forecast
monitor
No
Yes
CJ1W-PA205C
Yes
No
CJ1W-PA205R
2.8 A
0.4 A
14 W
No
No
CJ1W-PA202
5A
0.8 A
25 W
No
No
CJ1W-PD025
2A
0.4 A
19.6 W
No
No
CJ1W-PD022
UC1, N, L,
CE
UC1, CE
21
Ordering Information
Basic Configuration Units
■ Connector Cables for Built-in I/O in [email protected] CPU Unit
The connector for built-in I/O in the CJ1M-CPU21/22/23 is not included.
Purchase one of the connectors or connector cables in the following table separately.
Product name
Applicable Connector
Specifications
Model
MIL Flat Cable Connectors
(Pressure-fitted Connectors)
Connec- Slim type (M3 screw terminals, 40-pin)
torTerminal
Normal Connection Method for Built-in I/O
(When Connector-Terminal Block Conversion Block
ConverUnit is Used)
sion
Through type (M3 screw terminals, 40-pin)
[email protected] (with Built-in I/O)
Units
XG4M-4030-T
---
XW2D-40G6
---
XW2B-40G4
Built-in I/O Connector
[email protected]@@K
Special Connecting Cable
Through type (M3.5 screw terminals, 40-pin)
XW2B-40G5
[email protected]@
Connector-Terminal
Block Conversion Unit
Special Connecting Cables
Terminal Block
22
Cable length: 1 m
Standards
XW2Z-100K
Cable length: 1.5 m XW2Z-150K
Cable length: 2 m
XW2Z-200K
Cable length: 3 m
XW2Z-300K
Cable length: 5 m
XW2Z-500K
Ordering Information
Basic Configuration Units
Product name
Specifications
Servo
Relay
Units
Model
Servo Relay Unit for 1 axis
XW2B-20J6-8A
Servo Relay Unit for 2 axes
XW2B-40J6-9A
Cable for CJ1M CPU Unit
OMNUC G
Series
Servo Driver Connecting Cables
Standards
---
Cable length: 0.5 m XW2Z-050J-A33
Cable length: 1 m
XW2Z-100J-A33
Cable length: 1 m
XW2Z-100J-B31
Cable length: 2 m
XW2Z-200J-B31
Connection to Servo Driver with Built-in I/O
[email protected] (with Built-in I/O)
Built-in I/O Connector
Cable for CJ1M CPU Unit
Connecting Cables for CJ1M CPU Units
• For OMNUC G Series: [email protected]@@J-A33
• For SMARTSTEP2: [email protected]@@J-A33
Servo Relay Unit for 1 axis
XW2B-20J6-8A
Servo Driver Connecting Cables
• For OMNUC G Series:
[email protected]@@J-B31
• For SMARTSTEP2:
[email protected]@@J-B32
SMARTSTEP
2
Servo Driver Connecting Cables
Servo Driver
• OMNUC G Series
R88D-GT
• SMARTSTEP2:
R7D-BP
Cable length: 0.5 m XW2Z-050J-A33
Cable length: 1 m
XW2Z-100J-A33
Cable length: 1 m
XW2Z-100J-B32
Cable length: 2 m
XW2Z-200J-B32
Cable length: 1 m
XW2Z-100J-A26
Cable length: 1 m
XW2Z-100J-B17
Cable length: 2 m
XW2Z-200J-B17
Cable length: 1 m
XW2Z-100J-A26
Cable length: 1 m
XW2Z-100J-B5
Cable length: 2 m
XW2Z-200J-B5
Cable for CJ1M CPU Unit
SMARTSTEP
Junior
Servo Driver Connecting Cables
When two axes are used, two Connecting
Cables are required at the Servo Driver for
each Servo Relay Unit
Cable for CJ1M CPU Unit
SMARTSTEP
A Series
Servo Driver Connecting Cables
Cable for CJ1M CPU Unit
OMNUC W
Series
Servo Driver Connecting Cables
Cable length: 0.5 m XW2Z-050J-A27
Cable length: 1 m
XW2Z-100J-A27
Cable length: 1 m
XW2Z-100J-B4
Cable length: 2 m
XW2Z-200J-B4
23
Ordering Information
Programming Devices
Programming Devices
Product name
Specifications
Model
Number of
licenses
FA Integrated
Tool Package
CX-One
Ver. [email protected]
The CX-One is a comprehensive software package that integrates
Support Software for OMRON PLCs and components.
CX-One runs on the following OS.
Windows 98 SE, Me, NT4.0 (Service Pack 6a), 2000 (Service Pack
3 or higher), XP, or Vista
CX-One [email protected] includes CX-Protocol Ver. [email protected], CX-Programmer
[email protected], CX-Designer Ver. [email protected], and CX-Process Tool Ver. [email protected], and
NS Faceplate Auto-Builder version [email protected]
1 license
3 licenses
10 licenses
30 licenses
50 licenses
Standards
Media
CD
CXONE-AL01C-EV2
DVD
CXONE-AL01D-EV2
CD
CXONE-AL03C-EV2
DVD
CXONE-AL03D-EV2
CD
CXONE-AL10C-EV2
DVD
CXONE-AL10D-EV2
CD
CXONE-AL30C-EV2
DVD
CXONE-AL30D-EV2
CD
CXONE-AL50C-EV2
DVD
CXONE-AL50D-EV2
---
CX-Protocol, CX-Programmer, CX-Designer, CX-Process Tool, and NS Faceplate Auto-Builder can still be ordered individually in the
following model numbers.
CX-Protocol
Ver. [email protected]
Protocol creation software for Windows 98SE, Me, NT4.0 (Service
Pack 6a), 2000 (Service Pack 3 or higher), XP, or Vista
Note: Use with CJ1G/CJ1H CPU Unit version 1.2 or higher, or
CJ1M CPU Unit version 1.3 or higher.
CXProgrammer
Ver. [email protected]
Windows-based Support Software for ladder programming on Win- 1 license
dows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3
3 licenses
or higher), XP, or Vista
10 licenses
1 license
CD
WS02-PSTC1-E
CD
[email protected]
CD
[email protected]
CD
[email protected]
CX-Designer
Ver. [email protected]
NS-series PT screen creation software for Windows 98SE, Me,
1 license
NT4.0 (Service Pack 6a), 2000 (Service Pack 3 or higher), XP, or
Vista
CX-Designer version [email protected] or higher includes the Ladder Monitor
Software.
Note: The Ladder Monitor software allows ladder programming in
a CS/CJ-series PLC to be monitored on an NS-series PT. To
use System Program version 6.6 or earlier with the NS8/10/
12-V1 or NS8/10/12-V2, a Memory Card and Memory Card
Adapter must be ordered separately.
CD
NS-CXDC1-V2
CX-Process
Tool Ver. [email protected]
Programming software for Loop Controller for Windows 98SE, Me,
NT4.0 (Service Pack 6a), 2000 (Service Pack 3 or higher), XP, or
Vista
1 license
CD
WS02-LCTC1-EV5
NS Faceplate
Auto-Builder
Ver. [email protected]
Software to automatically creates NS-series PT screens for Windows 98SE, Me, NT4.0 (Service Pack 6a), 2000 (Service Pack 3 or
higher), XP, or Vista
1 license
CD
WS02-NSFC1-EV3
CX-Process
Monitor Plus
Windows-based monitoring software for Loop Controllers for Windows NT 4.0, 2000, or XP
1 license
Peripheral
Device
Connecting
Cables (for
peripheral port)
Connects IBM PC/AT or compatible computers, D-Sub 9-pin receptacle
(Length: 0.1 m) (Conversion cable to connect RS-232C cable to peripheral port)
CS1W-CN118
Connects IBM PC/AT or compatible computers,
D-Sub 9-pin (Length: 2.0 m)
CS1W-CN226
3 licenses
Used for Peripheral Bus
or Host Link.
Connects IBM PC/AT or compatible computers,
D-Sub 9-pin (Length: 6.0 m)
Peripheral
Device
Connecting
Cables (for RS232C port)
Connects IBM PC/AT or compatible computers,
D-Sub 9-pin (Length: 2.0 m)
Connects IBM PC/AT or compatible computers,
D-Sub 9-pin (Length: 5.0 m)
Connects IBM PC/AT or compatible computers,
D-Sub 9-pin (Length: 2.0 m)
Connects IBM PC/AT or compatible computers,
D-Sub 9-pin (Length: 5.0 m)
USB-Serial
Conversion
Cable
---
WS02-LCMC1-EV2
WS02-LCMC1-EV2L03
CE
CS1W-CN626
Used for Peripheral Bus
or Host Link.
Anti-static connector
XW2Z-200S-CV
---
XW2Z-500S-CV
Used for Host Link only. XW2Z-200S-V
Peripheral Bus not supported.
XW2Z-500S-V
USB-RS-232C Conversion Cable (Length: 0.5 m) and PC driver (on a CD-ROM disc), Com- CS1W-CIF31
plies with USB Specification 1.1
On personal computer side: USB (A plug connector, male)
On PLC side: RS-232C (D-Sub 9-pin, male)
OS: Windows 98, Me, 2000, or XP
N
Note: Site licenses are also available for users that need to use the CX-One on many computers. Ask your OMRON representative for details.
When purchasing the DVD format, verify the computer model and DVD drive specifications before purchasing.
24
Ordering Information
Basic I/O Units
Basic I/O Units
■ Input Units
Unit
classification
Product
name
Specifications
CJ1
Basic
I/O
Units
DC Input 8 inputs 12 to 24 VDC,
Units
10 mA
I/O
points
Input voltage
current
Commons
Additional
functions
Current
consumption (A)
External
connection
No. of
words
allocated
5V
Model
24 V
None
Independent
contacts
Removable
terminal
block
1
word
0.09
---
CJ1W-ID201
16
points,
1 common
Removable
terminal
bloc
1
word
0.08
---
CJ1W-ID211
16 inputs
24 VDC, 7 mA
32 inputs
24 VDC, 4.1 mA 16
points,
1 common
Fujitsu
connector
2
words
0.09
---
CJ1W-ID231
(See note.)
32 inputs
24 VDC, 4.1 mA 16
points,
1 common
MIL connector
2
words
0.09
---
CJ1W-ID232
(See note.)
64 inputs
24 VDC, 4.1 mA 16
points,
1 common
Fujitsu
connector
4
words
0.09
---
CJ1W-ID261
(See note.)
64 inputs
24 VDC, 4.1 mA 16
points,
1 common
MIL connector
4
words
0.09
---
CJ1W-ID262
(See note.)
AC Input 16 inUnits
puts
100 to 120 VAC, 16
points,
7 mA (100 V,
1 com50 Hz)
mon
Removable
Terminal
Block
1
word
0.09
---
CJ1W-IA111
Removable
Terminal
Block
1
word
0.08
---
CJ1W-IA201
8 inputs 200 to 240 VAC, 8 points,
1 com10 mA
(200 V, 50 Hz) mon
Standards
UC1, N, L,
CE
Note: Connectors are not provided with these connector models. Either purchase one of the following 40-pin connectors, or use an OMRON [email protected]
Connector-Terminal Block Conversion Unit or a [email protected] I/O Relay Terminal.
25
Ordering Information
Basic I/O Units
■ Output Units
Unit
classification
Product
name
CJ1
Basic
I/O
Units
Relay
Contact
Output
Units
Specifications
I/O
points
Transistor Output
Units
Triac
Output
Units
Maximum
switching
capacity
Commons
Additional
functions
None
External
connection
No. of
words
allocated
Current consumption (A)
Model
Standards
5V
24 V
1 word
Removable terminal block
0.09
0.048
max.
CJ1W-OC201 UC1, N, L,
CE
8 outputs
250 VAC/
24 VDC, 2 A
Independent contacts
16 outputs
250 VAC/
24 VDC, 2 A
16 points,
1 common
1 word
Removable terminal block
0.11
0.096
max.
CJ1W-OC211
8 outputs
12 to 24 VDC,
2 A, sinking
4 points,
1 common
1 word
Removable terminal block
0.09
---
CJ1W-OD201
8 outputs
24 VDC, 2 A,
sourcing
4 points,
1 common
Shortcircuit protection,
disconnection detection
1 word
Removable terminal block
0.11
---
CJ1W-OD202
8 outputs
12 to 24 VDC,
0.5 A, sinking
8 points,
1 common
None
1 word
Removable terminal block
0.10
---
CJ1W-OD203
8 outputs
24 VDC, 0.5 A
sourcing
8 points,
1 common
Shortcircuit
protection
1 word
Removable terminal block
0.10
---
CJ1W-OD204
16 outputs
12 to 24 VDC,
0.5 A, sinking
16 points,
1 common
None
1 word
Removable terminal block
0.10
---
CJ1W-OD211
16 outputs
24 VDC, 0.5 A,
sourcing
16 points,
1 common
Short-circuit protection
1 word
Removable terminal block
0.10
---
CJ1W-OD212
32 outputs
12 to 24 VDC,
0.5 A, sinking
16 points,
1 common
None
Fujitsu
connector
2 words 0.14
---
CJ1W-OD231
(See note.)
32 outputs
24 VDC, 0.5 A,
sourcing
16 points,
1 common
Shortcircuit
protection
MIL connector
2 words 0.15
---
CJ1W-OD232
(See note.)
32 outputs
12 to 24 VDC,
0.5 A, sinking
16 points,
1 common
None
MIL connector
2 words 0.14
---
CJ1W-OD233
(See note.)
64 outputs
12 to 24 VDC,
0.3 A, sinking
16 points,
1 common
None
Fujitsu
connector
4 words 0.17
---
CJ1W-OD261
(See note.)
64 outputs
24 VDC, 0.3 A,
sourcing
16 points,
1 common
None
MIL connector
4 words 0.17
---
CJ1W-OD262
(See note.)
64 outputs
12 to 24 VDC,
0.3 A, sinking
16 points,
1 common
None
MIL connector
4 words 0.17
---
CJ1W-OD263
(See note.)
8 outputs
250 VAC, 0.6 A
8 points,
1 common
None
1 word
Removable terminal block
---
CJ1W-OA201
0.22
Note: Connectors are not provided with these connector models. Either purchase one of the following 40-pin connectors, or use an OMRON [email protected]
Connector-Terminal Block Conversion Unit or a [email protected] I/O Relay Terminal.
26
Ordering Information
Basic I/O Units
■ I/O Units
classification
Product
name
Specifications
I/O
points
Input voltage,
Input current
Commons
Current
consumption (A)
Additional
functions
Maximum
switching
capacity
CJ1
Basic
I/O
Units
DC
Input/
Transistor Output
Units
TTL I/O
Units
16 inputs
24 VDC, 7 mA
16 points,
1 common
None
16 outputs
12 to 24 VDC,
0.5 A, sinking
16 points,
1 common
None
16 inputs
24 VDC, 7 mA
16 points,
1 common
None
16 outputs
24 VDC, 0.5 A,
sourcing
16 points,
1 common
Short-circuit
protection
16 inputs
24 VDC, 7 mA
16 points,
1 common
None
16 outputs
12 to 24 VDC,
0.5 A, sinking
16 points,
1 common
None
32 inputs
24 VDC, 4.1 mA
16 points,
1 common
None
32 outputs
12 to 24 VDC,
0.3 A, sinking
16 points,
1 common
None
32 inputs
24 VDC, 4.1 mA
16 points,
1 common
None
32 outputs
12 to 24 VDC,
0.3 A, sinking
16 points,
1 common
None
32 inputs
5 VDC, 3.5 mA
16 points,
1 common
None
32 outputs
5 VDC, 35 mA
16 points,
1 common
None
External connection
Model
Standards
No. of
words
allocated
5V
24 V
Fujitsu
connector
2 words
0.13
---
CJ1W-MD231 UC1, N, CE
(See note 2.)
MIL connector
2 words
0.13
---
CJ1W-MD232 UC1, N, L,
(See note 2.) CE
MIL connector
2 words
0.13
---
CJ1W-MD233 UC1, N, CE
(See note 2.)
Fujitsu
connector
4 words
0.14
---
CJ1W-MD261
(See note 1.)
MIL connector
4 words
0.14
---
CJ1W-MD263
(See note 1.)
MIL connector
4 words
0.19
---
CJ1W-MD563
(See note 1.)
Note: 1. Connectors are not provided with these connector models. Either purchase one of the following 40-pin Connectors, or use an OMRON
[email protected] Connector-Terminal Block Conversion Unit or a [email protected] I/O Relay Terminal.
2. Connectors are not provided with these connector models. Either purchase one of the following 20-pin or 24-pin Connectors, or use an
OMRON [email protected] Connector-Terminal Block Conversion Unit or a [email protected] I/O Relay Terminal.
Applicable Connectors
Fujitsu Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output
Name
40-pin
Connectors
Connection
Remarks
Soldered
FCN-361J040-AU Connector
FCN-360C040-J2 Connector Cover
Crimped
FCN-363J040
Housing
FCN-363J-AU
Contactor
FCN-360C040-J2 Connector Cover
Pressure
welded
FCN-367J040-AU/F
Applicable Units
Fujitsu Connectors:
CJ1W-ID231(32 inputs): 1 per Unit
CJ1W-ID261 (64 inputs) 2 per Unit
CJ1W-OD231 (32 outputs):1 per Unit
CJ1W-OD261 (64 outputs): 2 per Unit
CJ1W-MD261 (32 inputs, 32 outputs):
2 per Unit
Model
C500-CE404
Standards
---
C500-CE405
C500-CE403
27
Ordering Information
Special I/O Units
Special I/O Units
■ Process I/O Units
Isolated-type Units with Fully Universal Inputs
Unit
classification
CJ1
Special
I/O
Units
Product
name
I/O
points
Conversion
speed
(resolution)
Accuracy at
ambient
temperature
of 25°C)
Exter- No. of
nal
unit
connumnection bers
allocated
Current
consumption (A)
Model
Standards
Signal
range
selection
Signal range
Process 4 inInput
puts
Units
(Isolatedtype
Units
with
Fully
Universal
Inputs)
Set separately for
each input
Fully universal
inputs:
Pt100 (3-wire),
JPt100 (3-wire),
Pt1000 (3-wire),
Pt100 (4-wire),
K, J, T, E, L, U,
N, R, S, B,
WRe5-26, PL II,
4 to 20 mA,
0 to 20 mA,
1 to 5 V,
0 to 1.25 V,
0 to 5 V,
0 to 10 V,
±100 mV selectable range
−1.25 to 1.25 V,
−5 to 5 V,
−10 to 10 V,
±10 V selectable range,
potentiometer
Remov- 1
Standard
Resoluable tertion (con- accuracy:
±0.05% of F.S. minal
version
block
speed):
1/256,000
(conversion cycle:
60 ms/4
inputs)
1/64,000
(conversion cycle:
10 ms/
4 inputs)
1/16,000
(conversion cycle:
5 ms/4 inputs)
0.30 ---
CJ1W-PH41U UC1,
(See note 1.) CE
4 inputs
Set separately for
each input
Fully universal
inputs: Pt100,
JPt100, Pt1000,
K, J, T, L, R, S,
B,
4 to 20 mA,
0 to 20 mA,
1 to 5 V, 0 to 5 V,
0 to 10 V
Conversion
speed:
250 ms/
4 inputs
Accuracy:
Platinum
resistance
thermometer
input: ±0.3%
of PV or
±0.8°C,
whichever is
larger) ±1 digit
max.
Thermocouple input:
(±0.3% of PV
or ±1.5°C,
whichever is
larger) ±1 digit
max. (See
note 2.)
Voltage or
current input:
±0.3% of F.S.
±1 digit max.
0.32 ---
CJ1W-AD04U CE, L
5V
24 V
Note: 1. Do not connect a Relay Contact Output Unit in the same CPU Rack or Expansion Rack as the CJ1W-PH41U Isolated-type Universal
Input Unit.
2. L and −100°C or less for K and T are ±2°C ±1 digit max., and 200°C or less for R and S is ±3°C ±1 digit max. No accuracy is specified
for 400°C or less for B.
28
Ordering Information
Special I/O Units
Isolated-type Thermocouple Input Units
Unit
classification
CJ1
Special I/O
Units
Product
name
I/O
points
Signal
range
selection
Signal
range
Conversion speed
(resolution)
Conversion
speed:
10 ms/
2 inputs,
Resolution:
1/64,000
Process 2 inInput
puts
Units
(Isolatedtype
Thermocouple
Input
Units)
Set
separately
for
each
input
Thermocouple: B, E, J,
K, L, N, R, S,
T, U,
WRe5-26,
PLII
DC voltage:
±100 mV
4 inputs
Common
inputs
Thermocou- Conversion
ple: R, S, K, speed:
250 ms/
J, T, L, B
4 inputs
Accuracy at
ambient
temperature
of 25°C)
External
connection
No. of
unit
numbers
allocated
Current
consumption (A)
5V
Model
Standards
24 V
1
RemovStandard
able termiaccuracy:
±0.05% of F.S. nal block
(See note 1.)
0.18 0.06 CJ1W(See PTS15
Accuracy:
±0.3% of PV
or ±1°C,
whichever is
larger, ±1 digit
max.
(See note 3.)
0.25 ---
UC1, CE
note
2.)
CJ1WPTS51
Note: 1. The accuracy depends on the sensors used and the measurement temperatures. For details, refer to the user’s manual.
2. This is for an external power supply, and not for internal current consumption.
3. L and −100°C or less for K and T are ±2°C±1 digit max., and 200°C or less for R and S is ±3°C±1 digit max. No accuracy is specified for
400°C or less for B.
Isolated-type Resistance Thermometer Input Units
Unit
classification
Product
name
CJ1
Special I/O
Units
Process
Input
Units
(Isolatedtype
Resistance
Thermometer
Input
Units)
I/O
points
Signal
range
selection
Signal range
Conversion speed
(resolution)
2 inputs
Set
separately
for
each input
Platinum resistance thermometer: Pt100,
JPt100, Pt50,
Ni508.4
Conversion
speed:
10 ms/
2 inputs,
Resolution:
1/64,000
Accuracy:
±0.05% of F.S.
or ±0.1°C,
whichever is
larger.
4 inputs
Common
inputs
Platinum resistance thermometer: Pt100,
JPt100
Conversion
speed:
250 ms/
4 inputs
Accuracy:
±0.3% of PV
or ±0.8°C,
whichever is
larger, ±1 digit
max.
External
connection
Accuracy at
ambient
temperature
of 25°C)
No. of
unit
numbers
allocated
Current
consumption (A)
5V
Model
24 V
0.18 0.07 CJ1W(See PTS16
note.)
Remov- 1
able
terminal
block
Standards
0.25 ---
UC1, CE
CJ1WPTS52
Note: This is for an external power supply, and not for internal current consumption.
Isolated-type DC Input Unit
Unit
classification
Product
name
CJ1
Special
I/O
Unit
Isolatedtype DC
Input
Unit
I/O
points
2 inputs
Signal range
DC voltage:
0 to 1.25 V,
−1.25 to 1.25 V,
0 to 5 V, 1 to 5 V,
−5 to 5 V,
0 to 10 V,
−10 to 10V,
±10-V selectable
DC current:
0 to 20 mA,
4 to 20 mA
Conversion speed
(resolution)
Conversion
speed:
10 ms/
2 inputs,
Resolution:
1/64,000
Accuracy at
ambient
temperature
of 25°C)
Accuracy:
±0.05% of F.S.
External
connection
Removable
terminal
block
No. of
unit
numbers
allocated
1
Current
consumption (A)
5V
Model
Standards
24 V
0.18 0.09 CJ1W(See PDC15
note.)
UC1, CE
Note: This is for an external power supply, and not for internal current consumption.
29
Ordering Information
Special I/O Units
■ Analog I/O Units
Analog Input Units
Unit
classification
Product
name
CJ1
Analog
Special Input
I/O
Units
Units
I/O
points
Signal
range
selection
Signal
range
8 inputs
Set
separately
for
each
input
4 inputs
Set
separately
for
each
input
1 to 5 V,
0 to 5 V,
0 to 10
V, ±10
V,
4 to
20 mA
Resolution
1/8,000
(Settable
to
1/4,000)
(See
note 1.)
Conversion
Speed
250 µs/
point max.
(Settable
to 1 ms/
point)
(See note
1.)
External
connection
Accuracy
at ambient
temperature of
25°C)
Voltage:
±0.2% of
F.S.
Current:
±0.4% of
F.S.
(See note
2.)
No. of
unit
numbers
allocated
Remov- 1
able
terminal
block
Current
consumption (A)
5V
Model
Standards
24 V
0.42 ---
CJ1WAD081-V1
UC1, N, L,
CE
CS1WAD041-V1
Note: 1. The resolution and conversion speed cannot be set independently. If the resolution is set to 1/4,000, then the conversion speed will be
1 ms/point.
2. At 23 ±2°C
3. For products manufactured from August 2007 onwards.
Analog Output Units
Unit
classification
Product
name
CJ1
Special I/O
Units
Analog
Output
Units
I/O
points
8 outputs
Signal
range
selection
Signal
range
Set
separately
for
each
input
1 to 5 V,
0 to 5 V,
0 to
10 V,
−10 to
10 V
Resolution
1/4,000
(Settable
to
1/8,000)
(See
note 1.)
8 outputs
4 to
20 mA
4 outputs
1 to 5 V, 1/4,000
0 to 5 V,
0 to
10 V,
−10 to
10 V,
4 to
20 mA
2 outputs
Conversion
Speed
Accuracy at
ambient
temperature of
25°C)
1 ms/
±0.3%
point
of F.S.
(Settable to
250 µs/
point
max.)
1 ms/
point
max.
External
connection
Removable
terminal
block
Voltage:
±0.3%
of F.S.
Current:
±0.5%
of F.S.
Note: This is for an external power supply, and not for internal current consumption.
30
Exter- No. of
nal
unit
power numsupply bers
allocated
24
VDC
1
Current
consumption (A)
5V
0.14
+10%
−15%
,
140 mA
max.
24
VDC
+10%
−15% ,
170 mA
max.
24
VDC
+10%
−15% ,
200 mA
max.
24
VDC
+10% ,
−15%
140 mA
max.
0.12
Model
Standards
0.14 CJ1W(See DA08V
note.)
UC1, N, L,
CE
0.17 CS1W(See DA08C
note.)
UC1, N,
CE
CJ1W0.2
(See DA041
note.)
UC1, N, L,
CE
24 V
0.14 CS1W(See DA021
note.)
Ordering Information
Temperature Control Unit
Analog I/O Units
Unit
classification
Product
name
CJ1
Analog
Special Input
I/O
Units
Units
I/O
points
4 inputs
Signal
range
selection
Signal
range
Set
separately
for
each
input
1 to 5 V, 1/4,000
0 to 5 V, (Settable to
0 to
1/8,000)
10 V,
−10 to
10 V,
4 to
20 mA
2 outputs
Resolution
Conversion
Speed
1 ms/point
(Settable
to 500 µs/
point max.)
Accuracy
at
ambient
temperature of
25°C)
Voltage:
±0.2% of
F.S.
Current:
±0.2% of
F.S.
External
connection
No. of
unit
numbers
allocated
Remov- 1
able
terminal
block
Current
consumption (A)
5V
Model
Standards
CJ1WMAD42
UC1, N, L,
CE
24 V
0.58 ---
Voltage:
±0.3% of
F.S.
Current:
±0.3%C of
F.S.
Note: The resolution and conversion speed cannot be set independently. If the resolution is set to 1/4,000, then the conversion speed will be 1 ms/
point.
Temperature Control Unit
Unit
classification
Product
name
CJ1
Special I/O
Units
Temperature
Control
Units
Specifications
No. of loops
Temperature
sensor
inputs
No. of unit
numbers
allocated
Control outputs
5V
CJ1W-TC001
Open collector PNP
outputs (pulses)
0.25
---
CJ1W-TC002
2 loops, heater
burnout detection function
Open collector NPN
outputs (pulses)
0.25
---
CJ1W-TC003
2 loops, heater
burnout detection function
Open collector PNP
outputs (pulses)
0.25
---
CJ1W-TC004
Open collector NPN
outputs (pulses)
0.25
---
CJ1W-TC101
Open collector PNP
outputs (pulses)
0.25
---
CJ1W-TC102
2 loops, heater
burnout detection function
Open collector NPN
outputs (pulses)
0.25
---
CJ1W-TC103
2 loops, heater
burnout detection function
Open collector PNP
outputs (pulses)
0.25
---
CJ1W-TC104
4 loops
4 loops
4 loops
Platinum
resistance
thermometer
input (JPt100,
Pt100)
Standards
24 V
---
Thermocouple input
(R, S, K, J, T,
B, L)
2
Model
0.25
4 loops
Open collector NPN
outputs (pulses)
Current
consumption (A)
UC1, N, L,
CE
31
Ordering Information
CPU Bus Units
CPU Bus Units
■ Controller Link Units
Controller Link Units, New Models
Unit
classification
Product
name
Specifications
Communications cable
Controller Link
Unit
CJ1
CPU
Bus
Unit
Communications
type
Duplex
support
No
Data links
Wired shielded
twisted-pair cable and message service
(See note 2.)
No. of unit
numbers
allocated
Current consumption (A)
1
0.35
Max. Units
mountable
per CPU
Unit
8
5V
Model
Standards
24 V
---
UC1, N, L,
CE
CJ1W-CLK23
Controller Link Units, Old Models
New models are fully compatible with old models and provide enhanced functionality, such as an increase in the number of send words from
1,000 to 4,000 words. Select a new model when ordering.
Unit
classification
CJ1
CPU
Bus
Unit
Product
name
Specifications
Communications cable
Controller Wired shielded
Link Unit twisted-pair cable
(See note 2.)
Communications
type
Duplex
support
No
Data links
and message service
Max. Units
mountable
per CPU
Unit
8
No. of unit
numbers
allocated
Current consumption (A)
1
0.35
5V
Model
Standards
CJ1W-CLK21-V1
UC1, N, L,
CE
24 V
---
Note: Use the following special cable for shielded, twisted-pair cable.
• ESVC0.5 x 2C-13262 (Bando Electric Wire: Japanese Company)
• ESNC0.5 x 2C-99-087B (Nihon Electric Wire & Cable Corporation: Japanese Company)
• ESPC 1P x 0.5 mm2 (Nagaoka Electric Wire Co., Ltd: Japanese Company)
• Li2Y-FCY2 x 0.56qmm (Kromberg & Schubert, Komtec Department: German Company)
• 1 x 2 x AWG-20PE+Tr.CUSN+PVC (Draka Cables Industrial: Spanish Company)
• #9207 (Belden: US Company)
Repeater Units
Unit classification
Controller Link
Repeater Unit
CS1W-RPT01
PWR
T/R1
T/R2
Specifications
Model
Wire-to-wire Model
CS1W-RPT01
Wire-to-Optical (H-PCF) Model (See note 2.)
CS1W-RPT02
Wire-to-Optical (GI) Model (See note 3.)
CS1W-RPT03
Standards
UC1, CE
SL1
TER SW
SW1
1 BAUD
2 RATE
ON
TER SW
SL2
DC24V
INPUT
Note: 1. Using Repeater Units enables T-branches and long-distance wiring for Wired Controller Link networks. 62-node configurations, and converting part of the network to optical cable.
2. When using wire-to-optical (H-PCF) cable, use a H-PCF cable (for both Controller Link and SYSMAC LINK) or a H-PCF optical fiber cable
with connector.
3. When using wire-to-optical (GI) cable, use a GI optical cable (for Controller Link).
Relay Terminal Block
Unit classification
Relay Terminal Block
for Wired Controller
Link Unit
Specifications
Use for Wired Controller Link Units (set of 5).
Model
CS1W-TB101
Standards
---
Note: Controller Link Units can be replaced without stopping the communications of the entire network if a Relay Terminal Block is installed in
advance on the Unit in a Wired Controller Link network. Relay Blocks cannot be used on Controller Link Support Boards.
32
Ordering Information
Serial Communications Units
Serial Communications Units
Unit
classification
CJ1
CPU
Bus
Units
Product name
Serial Communications Units
Specifications
Communications
interface
Communications
functions
1 RS-232C port and
1 RS-422A/485 port
The following functions
can be selected for each
port:
• Protocol macro
• Host Link
• NT Links (1:N mode)
• Serial Gateway
(See note 1.)
• No-protocol
(See note 2.)
• Modbus-RTU Slave
(See note 3.)
2 RS-232C ports
2 RS-422A/485
ports
No. of unit
numbers
allocated
1
Current consumption (A)
5V
Model
Standards
24 V
0.38
(See
note
4.)
---
CJ1W-SCU41-V1
0.28
(See
note
4.)
CJ1W-SCU21-V1
0.38
CJ1W-SCU31-V1
UC1, N, L,
CE
Note: 1. The Serial Gateway function is enabled only for Serial Communications Units of unit version 1.2 and later.
2. The no-protocol function is enabled only for Serial Communications Units of unit version 1.2 and later (and a CPU Unit of unit version 3.0
or later is also required).
3. The Modbus-STU Slave function is enabled only for Serial Communications Units of unit version 1.3 and later.
4. When an NT-AL001 RS-232C/RS-422A Conversion Unit is used, this value increases by 0.15 A/Unit. When a CJ1W-CIF11 RS-422A
Conversion Unit is used, it increases by 0.04 A/Unit.
Ethernet Unit
Unit
classification
CJ1
CPU
Bus
Unit
Product
name
Specifications
Communications
cable
Ethernet
Unit
Communications
functions
No. of
unit
numbers
allocated
Max. Units
mountable per
CPU Unit
4
100Base-TX FINS communications service
(TCP/IP, UDP/IP), FTP server
functions, socket services, mail
transmission service, mail reception (remote command receive),
automatic adjustment of PLC
built-in clock, server/host name
specifications
1
Current consumption (A)
5V
Model
Standards
24 V
0.37
---
CJ1W-ETN21
UC1, N, L,
CE
FL-net Unit
Unit
classification
CJ1
CPU
Bus
Units
Product
name
Specifications
Communications
interface
FL-net Unit
100Base-TX
Communications
functions
Max. Units
mountable per
CPU Units
With FL-net Ver. 2.0 spec- 4
ifications (OPCN-2),
Data links and message
service
No. of
unit
numbers
allocated
1
Current
consumption (A)
5V
0.37
Model
Standards
24 V
---
CJ1W-FLN22
UC1, CE
33
Ordering Information
DeviceNet Unit
DeviceNet Unit
Unit
classification
CJ1
CPU
Bus
Units
Product
name
Specifications
Communications type
No. of unit
numbers
allocated
Current
consumption (A)
5V
DeviceNet
Unit
Functions as master and/ • Remote I/O communica- 1
tions master (fixed or
or slave; allows control of
user-set allocations)
32,000 points max. per
master.
• Remote I/O communications slave (fixed or userset allocations)
• Message communications
0.29
Model
Standards
24 V
---
CJ1W-DRM21
UC1, N, L,
CE
CompoNet Master Unit
Unit
classification
CJ1
Special I/O
Unit
Product
name
Specifications
Communications
functions
No. of unit
numbers
allocated
No. of I/O points
per Master Unit
CompoNet • Remote I/O comMaster Unit
munications
• Message communications
Current
consumption (A)
5V
Word Slaves: 2,048 max.
1, 2, 4, or 8 0.4
(1,024 inputs and 1,024 outputs)
Bit Slaves: 512 max.
(256 inputs and 256 outputs)
Model
Standards
24 V
---
CJ1W-CRM21
CE, U, U1,
UC, UC1
(approval
pending)
CompoBus/S Master Unit
Unit
classification
CJ1
Special I/O
Unit
Product
name
Specifications
Communications functions
No. of I/O points
CompoBus/ Remote I/O
256 max.
S Master
communications (128 inputs and 128
Unit
outputs)
128 max.
(64 inputs and 64
outputs)
34
No. of unit
numbers
allocated
Max. Units
mountable
per CPU
Unit
40
Current
consumption (A)
5V
1 or 2
(variable)
0.15
Model
Standards
24 V
---
CJ1W-SRM21
UC1, N, L,
CE
Ordering Information
ID Sensor Units
ID Sensor Units
Unit
classification
CJ1
Special I/O
Units
Product
name
Specifications
Connected ID
System
ID Sensor
Units
V680 Series RFID
System.
V600 Series RFID
System
External
power
supply
No. of
connected
R/W heads
No. of unit
numbers
allocated
Current consumption (A)
Model
5V
24 V
0.26
(See
notes
1 and
2.)
0.13
(See
notes
1 and
2.)
CJ1W-V680C11
1
Not required. 1
2
2
0.32
(See
note
2.)
0.26
(See
note
2.)
CJ1W-V680C12
1
Not required. 1
0.26
0.12
CJ1W-V600C11
2
2
0.32
0.24
CJ1W-V600C12
Standards
CE,
UC
(approval
pending)
UC, CE
Note: 1. To use a V680-H01 Antenna, refer to the V680 Series RFID System Catalog (Cat. No. Q151).
2. Specifications subject to change without notice.
SYSMAC SPU (High-speed Data Storage Unit)
Unit
classification
CJ1
CPU
Bus
Units
Product name
Specifications
PC Card slot
No. of unit
numbers
allocated
Ethernet (LAN) port
SYSMAC SPU Ver. CF Card Type I/II × 1 slot 1 port (10/100Base-TX) 1
2
Use an OMRON HMC(High-speed Data
[email protected]@@ Memory Card.
Storage Unit)
SPUConsole
2.0
Ver.
Current
consumption (A)
5V
0.56
Model
24 V
---
UC1, CE
CJ1W-SPU01-V2
Functions: Unit settings, sampling settings, etc., for High-speed Data Collection Units (required for making settings for this Unit)
OS: Windows 2000 or XP
--WS02-SPTC1-V2
SYSMAC SPU
Data Management
Middleware
Ver. 2.0
Functions: Data files collected by SYSMAC SPU Data Manage- 1 license
ment Middleware are automatically acquired at the personal
computer, and can be registered in a database.
5 licenses
OS: Windows 2000 or XP
WS02-EDMC1-V2
Memory Cards
Flash memory, 128 MB
HMC-EF183
Flash memory, 256 MB (SYSMAC SPU only)
Flash memory, 512 MB (SYSMAC SPU only)
Flash memory 1 GB (SYSMAC SPU only)
Standards
Note:
A Memory
Card is
required for
data collection.
WS02-EDMC1V2L05
N, L, CE
HMC-EF283
HMC-EF583
HMC-EF194
35
Ordering Information
NS-series Programmable Terminals
NS-series Programmable Terminals
Model name
Specifications
Model number
Ethernet
NS5-V2
5.7-inch STN monochrome,
320 x 240 dots
Standards
Case color
No
Ivory
Black
Yes
Ivory
Black
5.7-inch STN, 320 x 240 dots No
Ivory
Black
Yes
Ivory
Black
5.7-inch TFT, 320 x 240 dots No
Ivory
Black
Yes
Ivory
Black
NS8-V2
8.4-inch TFT, 640 x 480 dots No
Ivory
Black
Yes
Ivory
Black
NS10-V2
10.4-inch TFT, 640 x 480 dots No
Ivory
Black
Yes
Ivory
Black
NS12-V2
12.1-inch TFT, 800 x 600 dots No
Ivory
Black
Yes
Ivory
Black
NSH5-V2 Hand-held
5.7-inch STN, 320 x 240 dots No
Black (Emergency stop
switch: red)
Black (Stop switch: gray)
Cable
Screen transfer cable for IBM PC/AT or compatible computers
PT-to-PLC Connecting PT connection: 9 pins
Length: 2 m
Cable
PLC connection: 9 pins
Length: 5 m
NSH5 Cables
RS-422A cable (loose wires) Length: 10 m
RS-232C cable (loose wires) Length: 3 m
RS-232C cable (loose wires) Length: 10 m
NS5-MQ00-V2
NS5-MQ00B-V2
NS5-MQ01-V2
NS5-MQ01B-V2
NS5-SQ00-V2
NS5-SQ00B-V2
NS5-SQ01-V2
NS5-SQ01B-V2
NS5-TQ00-V2
NS5-TQ00B-V2
NS5-TQ01-V2
NS5-TQ01B-V2
NS8-TV00-V2
NS8-TV00B-V2
NS8-TV01-V2
NS8-TV01B-V2
NS10-TV00-V2
NS10-TV00B-V2
NS10-TV01-V2
NS10-TV01B-V2
NS12-TS00-V2
NS12-TS00B-V2
NS12-TS01-V2
NS12-TS01B-V2
NSH5-SQR00B-V2
NSH5-SQG00B-V2
XW2Z-S002
XW2Z-200T
XW2Z-500T
NSH5-422CW-10M
NSH5-232CW-3M
NSH5-232CW-10M
UC1, CE, N, L
UC, CE
---
■ NS-Runtime
Model name
NS-Runtime
Specifications
NS-Runtime Installer, manual in PDF format,
hardware key (See note.)
Media
1 license
3 licenses
10 licenses
Note: A hardware key (USB dongle) is required to run NS-Runtime.
36
CD
Model number
NS-NSRCL1
NS-NSRCL3
NS-NSRCL10
Standards
---
Ordering Information
Ordering Information
Ordering Information
International Standards
• The standards indicated in the “Standards” column are those current for UL, CSA, cULus, cUL, NK, and Lloyd standards and EC
Directives as of the end of January 2008. The standards are abbreviated as follows: U: UL, UR: UL Recognition Mark, U1: UL Class I
Division 2 Products for Hazardous Locations, C: CSA, UC: cULus,
UC1: cULus Class I Division 2 Products for Hazardous Locations,
CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Ask your OMRON representative for the conditions under which the
standards were met.
EMC Directives
Applicable Standards
EMI: EN 61000-6-4
EMS: EN 61131-2 and EN 61000-6-2 (See note.)
PLCs are electrical devices that are incorporated in machines and
manufacturing installations. OMRON PLCs conform to the related
EMC standards so that the devices and machines into which they are
built can more easily conform to EMC standards. The actual PLCs
have been checked for conformity to EMC standards. Whether these
standards are satisfied for the actual system, however, must be
checked by the customer.
EMC-related performance will vary depending on the configuration,
wiring, and other conditions of the equipment or control panel in
which the PLC is installed. The customer must, therefore, perform
final checks to confirm that the overall machine or device conforms to
EMC standards.
Note: The applicable EMS standard depends on the product.
Low Voltage Directive
Applicable Standard: EN 61131-2
Devices that operate at voltages from 50 to 1,000 VAC or 75 to 150
VDC must satisfy the appropriate safety requirements. With PLCs,
this applies to Power Supply Units and I/O Units that operate in these
voltage ranges.
These Units have been designed to conform to EN 61131-2, which is
the applicable standard for PLCs.
37
Read and Understand this Catalog
Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you have any
questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or
other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,
MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT
THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR
COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT,
WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS
UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND
MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the
product in the customer's application or use of the product.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be
used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT
THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY
RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your
OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a
warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements.
Actual performance is subject to the OMRON Warranty and Limitations of Liability.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Industrial Automation Company
Control Devices Division H.Q.
Analog Controller Division
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81) 75-344-7080/Fax: (81) 75-344-7149
2-2-1 Nishikusatsu, Kusatsu-shi,
Shiga, 525-0035 Japan
Tel: (81) 77-565-5216/Fax: (81) 77-565-5568
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
Authorized Distributor:
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark, Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
OMRON Industrial Automation Global: www.ia.omron.com
In the interest of product improvement,
specifications are subject to change without notice.
Cat. No. R128-E1-03
Printed in Japan
0308(1104)
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