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EG21 and EGS21 Series Electric Gage and SWICHGAGE® Installation EG21-96048N Revised 05-05 Section 70 (00-02-0251) For Pressure, Temperature, Fuel Level, Voltmeter and Ammeter Patents 5121109, 4975687 and 5608386 CAUTION Gage Installation Mounting Clamp (Reversible) For Thick For Thin Panels Panels Panel 3/4 in. (19 mm) maximum thickness IMPORTANT NOTICE FOR ALL EG21 ELECTRIC GAGES AND EGS21 ELECTRIC SWICHGAGE®S FOR 24VDC AND 32VDC APPLICATIONS A change in the dial illumination circuit has made it necessary to change the external wiring harness. If you use the incorrect wiring harness, irreparable damage will occur to the gage mechanism. The table below lists correct wire harness assemblies for units by manufacturing date. For date code R1 (January 1996) or earlier (Q12, Q11, etc.) the wire harness can be identified by P/N and by BLACK shrink tubing on the YELLOW wire. For date code R2 (February 1996) and later (R3, R4, etc.) the wire harness can be identified by P/N and by RED shrink tubing on the YELLOW wire. Date Code R1 or Earlier 05004546 05004547 05004548 05004549 05004550 05004551 05004552 Mounting Hole 2-1/16 in. (52 mm) Diameter Date Code R2 or Later 05006166 05006167 05006168 05006169 05006170 05006171 05006172 Plug-in Connector Push-on Plug and Wire Leads Set Point Adjustment (SWICHGAGE® only) If dial illumination is NOT required, either wire harness can be used on any date code, if the YELLOW wire is NOT connected. Sender Installation Temperature Sender Pressure Sender CAUTION: Do not use sender body to tighten. If sealant tape or pipe dope is used on the pressure sender, be sure that the tape or dope does not plug the sender’s orifice. Sender Sender (Typical) Adapter Engine block pressure port Copper Washer Engine Block Fuel Level Sender CAUTION: Extreme caution must be used in handling or working on or around the fuel tank. It must be worked on only in a WELL VENTILATED area. Keep all flame and hot materials away from it. Do not smoke while working on or around the tank. Avoid sliding or dragging the tank, or other actions which may cause a spark. Mounting Hole Dimensions Tank Installation Mounting Plate (see Mounting Hole Dimensions) Gasket 72 72 View A 1-1/16 in. (27 mm) radius in. 1/4mm) (6 Float Arm Connector Shaft 1-3/4 in. (44 mm) dia. Float Arm Connector See View A 68.5 68.5 at Flo m Ar 5/32 in. (4 mm) dia. 5 Holes Mounting Plate 2-3/4 in. (70 mm) diameter EG21-96048N page 1 of 2 t Floam Ar Shaft Arm Basic Wiring Pressure, Temperature, Fuel Level and Voltmeter Gage Black WARNING: DISCONNECT BATTERY NEGATIVE CABLE BEFORE WIRING OR SERVICE. Yellow* Black Red Ammeter Gage Light Switch Yellow* ON/OFF Switch Alternator Battery *Yellow wire is optional for gage illumination and Battery does not need to be connected for gage to operate. Sender Wiring Ungrounded Sender Grounded Sender Blue Dual Gages with Dual Gage Sender Blue Blue Black Black Black Blue Sending Unit Sending Unit Sending Unit SWICHGAGE® Wiring WARNING: DISCONNECT BATTERY NEGATIVE CABLE BEFORE WIRING OR SERVICE. CAUTION: Connecting full Battery potential to the brown wire can damage the SWICHGAGE®. Shutdown circuit is rated for 300 mA continuous, 900 mA inrush. Circuit grounds out at set point. Black Brown Red Battery G NO NC SW1 SW2 B ON/OFF Switch Red Fuel Valve Red ON/OFF Switch * 518APH Magnetic Switch Black OBSERVE ELECTRICAL RATING CAUTION: Devices containing solid state components can be damaged or caused to malfunction when used in systems which incorporate inductive loads (e.g. relays, solenoids, etc.) that can generate voltage spikes. To reduce the potential for this type of damage, install a flyback or clamping diode across all inductive loads (see wiring diagram shown right). Use Murphy diode package 65-00-0343 or equivalent. A typical diode is 1N4005 which is readily available from commercial sources. Failures of this type are not covered by our Limited Warranty. Brown Alarm Device or Shutdown Relay Black Orange Orange Battery Diode Package *Model 518APH is the only Murphy recommended Tattletale® for use with the EGS21 series Electric SWICHGAGE®. Warranty A limited warranty on materials and workmanship is given with this FW Murphy product. A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm FW Murphy P.O. Box 470248 Tulsa, Oklahoma 74147 USA +1 918 317 4100 fax +1 918 317 4266 e-mail [email protected] www.fwmurphy.com INDUSTRIAL PANEL DIVISION FRANK W. MURPHY, LTD. P.O. Box 470248 Tulsa, Oklahoma 74147 USA +1 918 317 4100 fax +1 918 317 4266 e-mail [email protected] Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. +44 1722 410055 fax +44 1722 410088 e-mail [email protected] www.fwmurphy.co.uk MURPHY DE MEXICO, S.A. DE C.V. Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384 +52 444 8206264 fax +52 444 8206336 Villahermosa Office +52 993 3162117 e-mail [email protected] www.murphymex.com.mx Printed in U.S.A. In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time. EG21-96048N page 2 of 2 ">
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