Murray Cultivator 11052x92D User manual

Model 11052x92D Read and keep this book for future reference. This book contains important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE. PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws and other laws are followed. RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE OF LOSS OR THEFT. F–031305L MURRAY, INC. Two Year Limited Warranty Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines, accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts (except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period. In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored. This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non–homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book. To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective part only, we will either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts. This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, call or write to the address below. The model number along with the CUSTOMER CARE Center 1–800 number is on the Model Number Nameplate attached to the unit. MURRAY, INC. Outdoor Power Equipment Customer Service Department P.O. Box 268 Brentwood, Tennessee 37027 F–031305L 2 OWNER’S INFORMATION This instruction book is written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit. Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference. IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used. RESPONSIBILITY OF THE OWNER The responsibility of the owner is to follow the instructions below. 1. Carefully read and follow the rules for safe operation. 2. Follow all the assembly and preparation instructions. 3. Inspect the unit. 4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment. 5. Operate the unit only with guards, shields, and other safety items in place and working correctly. 6. Correctly adjust the unit. 7. Service the unit only with authorized or approved replacement parts. 8. Complete all maintenance on the unit. Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING. F–031305L 3 SAFETY RULES Safe Operation Practices for Cultivator WARNING: Look for this symbol to point out important safety precautions. It means: “Attention! Become Alert! Your Safety Is Involved.” S Fill fuel tank outdoors with extreme care. Do not smoke while refueling. Never fill fuel tank indoors. Replace fuel tank cap securely and wipe up spilled fuel. WARNING: To prevent accidental starting when setting–up, transporting, adjusting or making repairs, always disconnect spark plug wire and put wire where it cannot contact the spark plug . S If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated. IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your cultivator is equipped with such controls. Do not attempt to defeat the function of the operator presence control under any circumstances. S Never remove the fuel tank cap or add fuel to a running or hot engine. S Never store fuel or cultivator with fuel in the tank inside a building where fumes may reach an open flame. Before Use S Read the owner’s manual carefully. Be thoroughly familiar with the controls and the proper use of the cultivator. Know how to stop the cultivator and disengage the controls quickly. Operating Safety S Never allow children or young teenagers to operate the cultivator. Keep them away while it is operating. Never allow adults to operate the cultivator without proper instruction. S Do not operate the cultivator without wearing adequate outer garments. Wear footwear that will improve footing on slippery surfaces. S Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine. S Keep the area of operation clear of all persons, particularly small children and pets. S Do not use this machine if you are mentally or physically unable to operate this machine safely. S Thoroughly inspect the area where the cultivator is to be used and remove all foreign objects. S Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and themselves. S Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect your eyes from foreign objects that may be thrown from the cultivator. S Disengage all clutches and shift into neutral before starting the engine (motor). S Do not put hands or feet near or under rotating parts. Fuel Safety S Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. S Handle fuel with care; it is highly flammable. S Exercise caution to avoid slipping or falling. S Use an approved container. S Check fuel supply before each use, allowing space for expansion as the heat of the engine and/or sun can cause fuel to expand. F–031305L S Never operate the cultivator without proper guards, plates, or other safety protective devices in place. 4 S Use only attachments and accessories approved by the manufacturer of the machine SAFETY RULES (such as wheel weights, counterweights, and the like. S Never store the cultivator with fuel in the fuel tank inside a building where ignition sources are present such as water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. S Never operate the cultivator at high transport speeds on hard or slippery surfaces. Look behind and use care when backing. S Never allow bystanders near the cultivator. S If the fuel tank has to be drained, do this outdoors. S Keep children and pets away while operating. S Keep the cultivator in safe working condition. Check all fasteners at frequent intervals for proper tightness. S Never operate the cultivator without good visibility or light. S Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward. If this occurs, let go of the handlebars and do not restrain the machine. Repair / Adjustments Safety S Use extreme care when reversing or pulling the machine towards you. S After striking a foreign object, stop the engine. Remove the wire from the spark plug, and keep the wire away from the plug to prevent accidental starting. Thoroughly inspect the cultivator for any damage, and repair the damage before restarting and operating it. S Do not change the engine governor settings or overspeed the engine. S Start the engine or switch on the motor carefully according to instructions and with feet well away from the tines. S If cultivator should start to vibrate abnormally, stop engine and check immediately for the cause. Vibration is generally a warning of trouble. S Never pick up or carry a machine while the engine is running. S Do not run the engine indoors. The exhaust fumes are dangerous, containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS. S Stop the engine whenever you leave the operating position. Also, disconnect the spark plug wire before unclogging the tines and when making any repairs, adjustments, or inspections. S Take all possible precautions when leaving the cultivator unattended. Stop the engine, and if equipped, remove the key. S Do not overload the cultivator capacity by attempting to till too deep at too fast a rate. S When cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped. Safe Storage S Never attempt to make any adjustments while the engine is running except when specifically recommended by the manufacturer. S Always refer to the owner’s manual instructions for important details if the cultivator is to be stored for an extended period. F–031305L 5 SAFETY RULES INTERNATIONAL SYMBOLS IMPORTANT: Many of the following symbols are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each symbol. Control And Operating Symbols Slow Fast Fuel Oil WARNING Rotating Parts. Stop Engine. Disconnect Spark Wire Before Making Adjustments. WARNING Choke OFF Half Choke Full Choke Safety Warning Symbols WARNING Thrown Objects. Keep Bystanders Away. IMPORTANT Read Owner’s Manual Before Operating This Machine. F–031305L WARNING Wear Eye Protection 6 STOP ASSEMBLY ASSEMBLY PARTS PACKED SEPARATELY IN CARTON 1 – Owner’s Manual (not shown) 1 – Upper Handle 1 – Right Lower Handle 1 – Left Lower Handle 1 – Parts Bag WARNING: Always wear safety glasses or eye shields while assembling the cultivator. Figure 1 shows the cultivator completely assembled. References to the right or left side of the cultivator are from the viewpoint of the operator’s position behind the unit. HOW TO REMOVE THE CULTIVATOR FROM THE CARTON 1. Remove the parts bag from the carton. 2. Remove the handles from the carton. 3. Remove the packing material positioned around the unit. 4. Lift the cultivator out of the carton and place on a hard level surface. 5. Remove the packing material from the tines. Figure 1 HOW TO ASSEMBLE THE HANDLE Spacers Locknuts Tine Shield Spacers Bolts The lower handles have a short bend at the bottom and have been flattened at the top. 1. Unwind the throttle control from around the engine. Straighten the throttle cable. Make sure that you do not bend or kink the cable. 2. Remove the locknuts, spacers, and screws from the tine shield (see Figure 2). Figure 2 F–031305L 7 ASSEMBLY 3. Insert the right lower handle into the mounting channel (see Figure 3). Make sure the flat end at the top of the handle is facing inward. Left Lower Handle 4. Mount a spacer on each screw. Push the screws through the tine shield, the lower handle, and half way through the engine casing (see Figure 4). 5. Insert the left lower handle into the mounting channel (see Figure 3). Make sure the flat end at the top of the handle is facing inward. Right Lower Handle 7. Remove the fasteners from the upper handle (see Figure 5). Spacer 8. Assemble the upper handle to the lower handles with the fasteners removed in step 7. NOTE: To tighten the knobs, hold the curved carriage bolt head against the outside of the lower handle as you tighten the knobs. Tine Shield Figure 4 10. Tighten the locknuts that hold the ends of the lower handles (see Figure 4). Tighten only enough to firmly hold the handles. Screw CAUTION: Over tightening the locknuts can change the shape of the handle and damage the engine casing. Upper Handle Flat Washer Curved Washer 11. Mount the throttle control on the right side of the upper handle with the screw as shown in Figure 5. F–031305L Locknut Spacer Screw 9. Tighten the knobs. 12. Attach the throttle control cable to the lower handle with the cable fastener. Make sure the throttle control cable is routed to the outside of the handles. Figure 3 Mounting Channel 6. Push the screws through the engine casing, the lower handle, and the tine shield. Secure with spacers and locknuts as shown in Figure 4. Do not tighten at this time. Knob Throttle Control Carriage Bolt Cable Fastener Figure 5 8 n CHECKLIST ASSEMBLY For the best performance and satisfaction from this quality product, please review the following checklist before you operate the cultivator: n All assembly instructions have been completed. n Check carton. Make sure no loose parts remain in the carton. n All fasteners have been properly tightened. As you learn how to use the cultivator, pay extra attention to the following important items: nn Fuel tank is filled with a fresh, clean, fuel mixture. nn Become familiar and understand the function of all controls. Before you start the engine, operate all controls. IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest–covered, brush–covered or grass–covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the muffler. F–031305L 9 OPERATION KNOW YOUR CULTIVATOR READ THE OWNER’S MANUAL AND ALL SAFETY RULES BEFORE YOU OPERATE the cultivator. To familiarize yourself with the location of the controls, compare the illustrations with your cultivator. Save this manual for future reference. ON / OFF Switch Recoil Starter Handle Throttle Control Lever Upper Handle Lower Handle Choke Control Air Cleaner Fuel Cap Depth Stake and Transport Wheels Assembly Tine Shield Depth Rod and Transport Wheels Assembly Tines Throttle Control – Controls the engine speed and the tine rotation. The cultivator is equipped with a centrifugal clutch that engages the tine drive system when the engine speed is increased. Figure 6 Recoil Starter Handle – The engine is equipped with an easy pull recoil starter. Choke Control Lever – Use to assist when starting a cold engine. Depth Stake or Depth Rod – Two types are shown. Mount with the wheels up to adjust the depth of cut. Also use to help control the direction and speed of the cultivator. ON / OFF Switch – The ON position allows the engine to start. The OFF position stops the engine and keeps the engine from starting. Transport Wheels – Mount with the wheels down when transporting the cultivator. EYE PROTECTION Always wear safety glasses. If you wear eye glasses, put a Wide Vision Safety Mask over your eye glasses. F–031305L 10 WARNING: Debris thrown from the cultivator can result in foreign objects being thrown into the eyes, which can cause severe eye damage. Always wear safety glasses or eye shields when operating the cultivator. OPERATION HOW TO USE THE CULTIVATOR Depth Stake How To Stop The Cultivator 1. Release the throttle control to stop the tines. Clevis Pin 2. Move the ON/OFF switch, on the engine, to the OFF position. Hair Pin How To Set The Depth Your model will either have a depth stake or a depth rod to control the tilling depth and the forward speed. Set the depth stake or the depth rod to the desired tilling position as follows: Depth Rod Depth Stake Bracket 1. Remove the hairpin and the clevis pin from the depth stake or depth rod (see Figure 7). Clevis Pin 2. Adjust the depth stake or depth rod upward to dig shallower or downward to dig deeper. 3. Reinstall the clevis pin and hairpin. Depth Rod Bracket HOW TO OPERATE THE CULTIVATOR that the tines will dig into the soil and not ride forward over the ground. 5. Avoid tilling soil that is too dry as it will pulverize and produce a dust that will not hold water. Also, tilling soil that is too wet will be hard on the machine and produce unsatisfactory clods. 1. Start the engine. See “How To Start The Engine”. 2. Tilt the unit back on the depth stake or depth rod until the tines are off the ground. Squeeze the throttle control all the way up against the hand grip. The engine is governor controlled and must be run at full throttle while tilling. 6. Lowering the depth stake will slow the cultivator and make it till deeper. Raising the depth bar will allow it to move faster and till more shallow. See “How To Set The Depth Stake or Depth Rod”. 3. Hold the handle firmly and slowly tilt the unit forward to begin the tilling action. WARNING: Keep away from the rotating tines. Rotating tines can cause injury. 4. As the tines begin to make contact with the ground, hold back on the handles so F–031305L Figure 7 11 OPERATION BEFORE STARTING THE ENGINE How To Prepare The Engine IMPORTANT: Do not use outboard motor oil or multi–viscosity oils,such as 10W–30 or 10W–40. WARNING: Always use a safety fuel container. Do not smoke when adding the fuel mixture to the engine. When inside an enclosure, do not fill the fuel tank. Before you add the fuel mixture, stop the engine. Let the engine cool for several minutes. 3. Install the fuel cap onto the gasoline container. Vigorously shake the gasoline container to mix the oil with the gasoline. 4. Add an additional three (3) U.S. quarts of gasoline to the gallon container. Again shake the gasoline container. How To Mix The Fuel Mixture The two cycle engine, used on this cultivator, requires a mixture of gasoline and oil for lubrication of the bearings and other moving parts. The correct fuel mixture ratio is 24:1 (5.2 oz. oil per one gallon of gas – see the Fuel Mixture Chart). Gasoline and oil must be pre–mixed in a clean gasoline container. Always use fresh, clean, unleaded gasoline. 5. This completes the gasoline mixing procedure. The gasoline can now be added to the fuel tank. FUEL MIXTURE CHART (mixture 24:1) SI. (Metric U.S. Mix gasoline and oil as follows: 1. Pour one (1) U.S. quart of fresh, clean, unleaded automotive gasoline into a one gallon size gasoline container. 2. Add 5.3 ounces of clean, high quality, two–cycle oil to the gasoline container. GAS OIL GAS OIL 1 Gal. 5.2 oz. 4 Liters .167 L 2 Gal. 11 oz. 8 Liters .333 L 5 Gal. 27 oz. 20 Liters .833 L Do not fill the fuel tank with gasoline that does not have oil mixed in it. Shake the gasoline container before each filling of the fuel tank. OIl (5.2 oz) Shake Can Add more gas (3 U. S. Quarts) Gasoline 1U.S. Quart 1 U.S. Gallon Special Gasoline 1 U.S. Gallon container F–031305L 12 OPERATION HOW TO START THE ENGINE Before you start the engine, make sure that you have read and understand all the instructions on the preceding pages. soon as the engine starts, slowly release the throttle control. If released too slowly, the unit will sometimes move forward). 7. When the engine starts, move the choke lever to the Half Choke position. When the engine runs smoothly, move the choke lever to the No Choke position. 1. Fill the fuel tank to 1/2 inch below the bottom of the fill neck. Reinstall the fuel tank cap securely. Always use fresh fuel. Never use fuel that could be stale from long periods of storage. NOTE: If the tines do not stop when the throttle control is released, adjust the carburetor idle speed. See “How To Adjust The Carburetor” in the Service And Adjustments. 2. Move the ON/OFF switch to the ON position (see Figure 8). 3. If the engine is cold, move the choke control to the Full Choke position (all the way down). 8. To stop the engine, release the throttle control and move the ON/OFF switch to the OFF position. NOTE: Do not choke a hot or warm engine. 9. If the engine becomes flooded remove and dry the spark plug. See “Spark Plug Maintenance” in the Maintenance section of this manual. Then, pull the starter rope with the choke lever in the No Choke position. 4. Put the unit firmly on the tines and depth stake, or wheels, in an open area. 5. Hold the right handle firmly with your left hand. 6. Hold the rope handle with your right hand and pull to start the engine. Repeat if necessary. (It is sometimes necessary to hold the throttle control lever against the hand grip with your left hand. As ON / OFF Switch WARNING: The muffler and surrounding areas become hot after running the engine. Avoid these areas. Recoil Starter Handle Air Cleaner No Choke Half Choke Full Choke Choke Control F–031305L 13 Figure 8 CULTIVATING TIPS S OPERATION Tilling is digging in, turning over and breaking up packed soil before planting. Loose unpacked soil helps root growth. Best tilling depth is 4 to 6 inches. A tiller will also clear the soil of unwanted vegetation. The decomposition of this vegetation matter enriches the soil. Depending on the climate (rainfall and wind), it may be advisable to till the soil at the end of the growing season to further condition the soil. S Avoid tilling soil that is too dry as it will pulverize and produce a dust that will not hold water. Also, tilling soil that is too wet will be hard on the machine and produce unsatisfactory clods. S Better growth will be obtained if an area is tilled properly and used soon after tilling to preserve the moisture content. S The depth stake (on the back of the cultivator) serves a dual purpose. It helps regulate the depth of the cut and also acts as a brake to help the operator control the speed of the cultivator. S Lowering the depth stake will slow the cultivator and make it till deeper. Raising the depth stake will allow it to move faster and till more shallow. S If the cultivator stops forward motion and tries to dig deeper than necessary, move the handles from side to side to start forward motion. S Cultivating is loosening or digging around growing plants which allows the plants to flourish. S When using the cultivator to remove weeds, it is best to cultivate no deeper than 1–1/2 inches. Cultivating deeper will only pull to the surface ungerminated weed seeds. Raising the depth stake will allow it to move faster and till more shallow. S When cultivating around plants or close areas, you may want to remove the outside tines. See “Tine Replacement” in the Service/Adjustments section. WARNING: Read the Owner’s manual. Know location and functions of all controls. Keep all safety devices and shields in place. Never allow children or uninstructed adults to operate cultivator. Shut off engine before unclogging tines or making repairs. Keep bystanders away from machine. Keep away from rotating parts and tines. They can cause injury. HINTS FOR DEPTH STAKE OR WHEEL ADJUSTMENT Seed bed preparation (4 to 6 inches depth) Use the depth stake. Adjust the depth stake downward for deeper cultivation. Light cultivation (about 1 to 2 inches depth) with moderate growth Heavy soil (4 inch depth or greater) Remove the depth stake and work the tines down with a back and forth motion to at least a depth of 4 inches. Slowly pull the cultivator backward allowing the soil to feed forward over the tines. Adjust the wheels upward to their highest or next to their highest position. Make sure the handles are at a comfortable height for operating the cultivator. F–031305L 14 MAINTENANCE CUSTOMER RESPONSIBILITIES SERVICE RECORDS Fill in dates as you complete regular service. Tighten All Screws and Nuts Before Each Use After First 2 Hours √ √ Every 25 Hours Every 75 Hours Before Storage Lubricate Tine Shaft √ Lubricate Transmission √ Check Spark Plug √ √ Clean and Oil Air Cleaner Filter √ √ Clean Cylinder Exhaust Ports √ √ √ PRODUCT SPECIFICATIONS GENERAL RECOMMENDATIONS The warranty on this cultivator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the cultivator as instructed in this manual. See Nameplate Date Of Purchase: Horse Power: 2 Displacement: 3.0 cu. in. (49.2 cc.) Some adjustments must be made periodically to properly maintain your cultivator. Gasoline Capacity: 20 oz. All adjustments in the Service and Adjustments section of this manual must be checked at least once each season. Fuel/Oil Mix Ratio: 24:1 Oil To Gas (5.3 oz. oil to 1 gal. gas (use unleaded regular) Spark Plug: Champion RCJ–8Y Spark Plug Gap: 0.035 inch Idle RPM: 1700–3000 F–031305L SERVICE DATES √ Drain Fuel Model No.: Before Each Season 15 LUBRICATION MAINTENANCE if it is damaged (see the Repair Parts section in this manual). Every 25 hours and/or at the beginning of each season, make sure the gear box is filled with lubricant (see Figure 9). Tubes of gear lubricant are available from most automotive supply stores. Use portable tool grease such as Lubriplate 630AA (Product No. 06787, 1–3/4 oz. tube) or Lubriplate GR–132 (Product No. 15892, 10 oz. tube). 6. Clean and lubricate the tine shaft with a few drops of oil. 7. Reinstall the left side tines. 8. Remove the right side tines. Check the felt washer for damage. Clean and oil the tine shaft. Reinstall the right side tines. After cleaning and before storage, apply oil to the tine shaft (see Figure 9). WARNING: Allow the transmission to cool before filling with grease. Air Vent Screw 1. Remove both left side tines. See “How To Replace The Tines” in the Service and Adjustments section. 2. Remove the air vent screw (see Figure 9). Tine Shaft 3. Mount a grease gun onto the grease fitting. Fill the transmission until the grease begins to come out of the air vent screw hole. Felt Washer 4. Reinstall the air vent screw. Grease Fitting 5. Check the condition of the felt washer (see Figure 9). Replace the felt washer HOW TO CLEAN THE TINES Figure 9 5. Connect the spark plug wire to the spark plug. Always remove dirt and debris from the cultivator after each use. Remove any string, wire or vegetation that may become lodged in the mechanism and stop the tines from rotating. Clevis Pins 1. Release the throttle control and move the on–off switch to the OFF position. Disconnect the spark plug wire from the spark plug. 2. While wearing gloves, remove the hairpins and clevis pins that secure the tine assemblies to the shaft (see Figure 10). Remove the tines from the shaft. 3. Remove any lodged debris from the shaft and tines. Clean and lubricate the tine shaft with a few drops of oil. 4. Reassemble the tines on the shaft and secure with a clevis pin and hairpin. F–031305L Hair Pins 16 Tines Figure 10 SPARK PLUG MAINTENANCE 3. Before installing the spark plug, coat the threads lightly with oil for easy removal. Tighten the spark plug to a torque of 15 foot–pounds. Check the spark plug every 25 hours. Replace the spark plug if the electrodes are pitted or burned or if the porcelain is cracked. Feeler Gauge 0.035” 1. Make sure the spark plug is clean. Clean the spark plug by carefully scraping the electrodes (do not sand blast or use a wire brush). 2. Check the spark plug gap with a feeler gauge. See “Product Specifications” for the correct spark plug gap and replacement spark plug. Spark Plug Figure 11 HOW TO CLEAN THE AIR FILTER 6. Cover the outside of the air filter with oil. Use the same type of oil as used to make the fuel mixture. Lightly squeeze the air filter to distribute and remove any excess oil. The engine uses a foam air filter that can be cleaned and reused. Clean and oil the air filter every 25 hours. Clean more often in dusty conditions. Remove and clean the air filter as follows: 7. Put the clean air filter into the air filter housing. CAUTION: Never run the engine without the air filter installed. An air filter clogged with dust can result in loss of engine power and can cause excessive wear or damage to the engine. If the air filter is clogged, clean or replace immediately. 8. Install the air filter cover and secure with the screws as shown. 9. Connect the spark plug wire to the spark plug. 1. Disconnect the spark plug wire from the spark plug. 2. Remove the screws from the air filter cover (see Figure 12). Remove the air filter cover and the air filter. Air Filter Cover 3. Wipe the cover and the inside of the air filter housing with a clean cloth. 4. Clean the air filter in a solution of water and household detergent. Rinse thoroughtly in clean water. Filter Housing 5. Wrap the air filter in a dry clean cloth. Squeeze out (do not twist) all solution until dry. Figure 12 CYLINDER EXHAUST PORTS Clean the cylinder exhaust ports after every 75 hours of operation. For this procedure, we recommend that you take your unit to a Authorized Service Center. F–031305L Screw 17 SERVICE AND ADJUSTMENT HOW TO REMOVE AND INSTALL THE TINES Tine Installation References to the right or left side of the cultivator are from the viewpoint of the operator’s position behind the unit. 1. Clean and lubricate the tine shaft with a few drops of oil. All four tines are different and cannot be interchanged. The tines must be correctly installed or the cultivator will not function properly. 2. Place the inside tine on the tine shaft and reinstall the clevis pin and hairpin. 3. When the tines are properly installed, the letter R will be visible on the outside of the right tine (see Figure 14). The letter L will be visible on the outside of the left tine. To till around plants or in small areas, the outside tines can be removed to reduce the tilling width to approximately 7 inches. carefully. WARNING: The tines are self sharpening and will become quite sharp from use. Handle The tines will all wear evenly. If the tines are being replaced because of wear, we recommend that all four tines be replaced at the same time. To replace the tines, do the following: Tine Removal 1. Put the on–off switch in the OFF position. 2. Disconnect the spark plug wire from the spark plug. R 3. While wearing gloves, remove the hairpins and clevis pins that secure the tine assemblies to the shaft (see Figure 13). Remove the tines from one side of the unit. Figure 14 4. Mount the outside tine on the tine shaft and fasten with the clevis pin and hairpin (see Figure 13). Clevis Pins 5. The cutting tips on the outside tines all bend in toward the inside tine. When assembled correctly, the letter R on the right side, or L on the left side, will be visible from the outside of the unit. 6. Repeat the above steps on the opposite side of the unit. NOTE: Make sure the tines are installed on the correct side of the unit. Hair Pins F–031305L Tines Figure 13 18 SERVICE AND ADJUSTMENT HOW TO ADJUST THE CARBURETOR 8. Turn the mixture adjusting screw clockwise until it is halfway between the first position and the second position. A dirty air cleaner will cause the engine to run improperly or to smoke excessively. Before adjusting the carburetor, make sure the air cleaner is clean. Never make unnecessary adjustments to the carburetor. The carburetor was set at the factory to operate efficiently under most applications. However, if adjustments are required, we recommend you contact your nearest Authorized Service Center. If you feel that you are competent to make carburetor adjustment proceed as follows. 9. Check the engine idle speed. Start the engine and release the throttle control. If the tines do not turn with the throttle control is released, the idle speed is correct. If the tines turn with the throttle control is released, adjust the engine idle speed as follows. 10. Have someone tilt the cultivator back on its depth stake so that the tines are off the ground. WARNING: Use extreme care when making adjustments that require the engine to be running. Keep hands, feet, hair and loose clothing away from all moving parts. 11. Start the engine. 12. With the throttle in the released (idle position), turn the idle speed adjustment screw counterclockwise until the tines stop rotating. 1. Turn the mixture adjustment screw clockwise to until closed (see Figure 15). WARNING: The engine governor is set at the factory. Do not change the governor setting. Over speeding the engine above the factory setting can be dangerous. If you think the engine governor needs an adjustment, contact your nearest Authorized Service Center. IMPORTANT: To prevent damage to the carburetor or to the adjusting screw, tighten the adjustment screws with your fingers. 2. Turn the mixture adjustment screw counterclockwise one turn. 3. Start the engine and let it warm up for approximately 3 to 5 minutes. Do not adjust the carburetor when the engine is cold. 4. If the engine runs erratically or stops after the choke lever is moved to the CHOKE OFF position, then open the mixture adjustment screw an additional 1/8 turn counterclockwise. Carburetor 5. With the engine running, release the throttle control (idle position) to make the mixture adjustments. 6. Slowly turn the mixture adjustment screw clockwise until the engine begins to run erratically. Note this position. Idle Speed Adjustment Screw 7. Then, slowly turn the mixture adjustment screw counterclockwise until the engine again begins to run erratically. Note this position. F–031305L Mixture Adjustment Screw Engine Shown With Air Filter Removed Figure 15 19 STORAGE SERVICE AND ADJUSTMENT S WARNING: Never store the cultivator indoors with fuel in the fuel tank. Never store in an enclosed, poorly ventilated area where fumes could reach an open flame, a spark or a pilot light as on a furnace, water heater or clothes dryer. IMPORTANT: Never cover the cultivator while the engine and exhaust areas are still warm. NOTE: A yearly checkup or tune–up by a Authorized Service Center is a good way to make sure that your cultivator will provide maximum performance for the next season. WARNING: Do not remove gasoline while inside a building, near a fire, or while you smoke. Gasoline fumes can cause an explosion or a fire. When the cultivator is put in storage for thirty days or more, follow the steps below to make sure the cultivator is in good condition the following season. Engine IMPORTANT: It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel filter, fuel hose, and tank during storage. Also, using alcohol–blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. Cultivator S Completely clean the cultivator. S Remove the tines. Clean and apply oil to the tine shafts. Mount the tines onto the tine shafts. See “How To Remove And Install The Tines” in the Service And Adjustments section. S Loosen the knobs that secure the upper handle to the lower handle. Carefully fold the upper handle. Make sure the throttle cable is not bent. Tighten the knobs. S S To prevent engine damage when the cultivator is in storage for 30 days or more, follow the steps below: The cross piece of the upper handle (between the lower handles) can now be used as a carry handle. To store the cultivator up off the floor and out of the way, the cross piece can also be hooked over a wall hook. Put the cultivator in a building that has good ventilation. F–031305L Cover the cultivator with a suitable protective cover that does not retain moisture. Do not use plastic. 20 S Let the engine run until it is out of gasoline. S Slowly pull the starter handle until you feel resistance due to compression in the cylinder, then stop. S Slowly release the starter rope. This position will close both the intake and the exhaust ports and help prevent corrosion of the piston and cylinder. TROUBLE SHOOTING CHART TROUBLE CAUSE CORRECTION Engine difficult to start Stale fuel mixture Drain fuel tank. Fill with fresh fuel mixture. Too much oil in fuel mixture Check fuel mixture chart and mix fresh fuel. Dirt in fuel tank or out of fuel Clean fuel tank. Carburetor out of adjustment See Carburetor Adjustment section. Fouled spark plug Clean and set spark plug gap. Engine will not run at full speed Dirty air filter Clean and oil air filter. Engine speed does not increase properly Debris interfering with throttle linkage Clean dirt and debris of top of carburetor. Engine smokes excessively Plugged air filter Clean and oil air filter. Too much oil in fuel mixture Check fuel mix chart and mix fresh fuel. Tines continue to rotate when throttle control is released Carburetor out of adjustment Adjust carburetor idle speed. See “How To Adjust The Carburetor” in the Maintenance section. Tines will not turn Debris lodged in tine Remove debris. See “How To Clean The Tines” in the Maintenance section. Unit does not till properly Incorrect tine installation Check the tines for proper installation. See “How To Remove And Install The Tines” in the Service And Adjustments section. or Engine runs erratically or F–031305L 21 MODEL 11052x92D REF. THROTTLE MOUNT SCREW REF. UPPER HANDLES 17 10 REF. LOWER HANDLES 11 REF. TINE SHIELD 12 13 14 323392C KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. DESCRIPTION 10 2.0HP Engine 14 001x90 Screw 11 56694 Flat washer 17 319306 Cable, Throttle 12 335350 Rotor –– F–031305L Instruction Manual 13 120380 Washer F–031305L 22 MODEL 11052x92D 310 311 300 312 318848C F–031305L KEY NO. PART NO. DESCRIPTION 300 1901017 Transmission 310 339390E701 Bracket, Depth Rod 311 180024 Screw, 1/4–20x1.25 312 782585 Nut, 1/4–20 23 MODEL 11052x92D 480 323393A 482 485 483 482 493 496 494 484 481 490 490 496 492 494 491 495 495 323393A KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. 480 7401015 * Shield, Tine * 491 56157E701 Tine Assy. Inner LH 481 310056 Screw, 1/4–20x5.50 492 56155E701 Tine Assy. Outer LH 482 672734 Spacer, Flange 493 56156E701 Tine Assy. Inner RH 483 782585 Nut, 1/4–20 494 56154E701 Tine Assy. Outer RH 484 48x894 Decal, Murray 495 56123 Clevis Pin 485 48x4031 Decal, Caution 496 0031x4 Hair Pin 490 56158 Washer, Felt * Includes Key Nos. 484, 485 and four Key Nos 482. F–031305L 24 DESCRIPTION MODEL 11052x92D 660 650 661 662 663 323396B F–031305L KEY NO. PART NO. DESCRIPTION 650 331176 Z Wheel Support Assy. 660 56123 Clevis Pin 661 31x4 Hair Pin 662 338307 Tire & Rim 663 73664 Push On Nut 25 MODEL 11052x92D 946 947 930 950 948 943 REF. THROTTLE CONTROL 944 942 932 941 934 949 319375C KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. DESCRIPTION 930 7401025 * Upper Handle * 946 56778 Hand Grip 932 339398E701 Lower Handle LH 947 426635 Screw 10–16x1.5 934 7401022 * Lower Handle RH + 948 712267 Cable Tie 941 56199 Bolt 5/16–18x1.63 949 305828 Decal, Caution 942 783000 Formed Washer 950 48x4030 943 120393 Flat washer Decal, Throttle Control 944 1901018 T Knob * Includes Key No. 950 + Includes Key No. 949 F–031305L 26 NOTES F–031305L 27 HOW TO ORDER REPAIR PARTS Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was purchased, a service shop recommended by the store, or an authorized service shop found in the yellow pages of the telephone directory. If you cannot get a repair part or service as described above, call or write to the Central Parts Distributor shown below. When you order, include the following information: (1) Complete Model Number (see nameplate), (2) Date of Manufacture, (3) Complete Part Number, (4) Description, (5) Quantity. Repair parts for the engine or the transmission are available from the manufacturer's authorized service center found in the yellow pages of the telephone directory. See the individual engine or transmission warranties. MURRAY, INC. LAWN MOWER CENTRAL PARTS DISTRIBUTORS BILLIOU'S, INC. FRANK EDWARDS CO. GULF COAST ENGINE, INC. 1343 South Main St. Porterville, CA. 93257 (559)784-4102ă1-877-245-5468 FAX 1-800-266-7337 Arizona, California, Hawaii, Nevada 3626 Parkway Blvd. West Valley City, UT 84120 1-800-318-0201 FAX (801)736-8067 Colorado, Idaho (counties Bannock Bearlake, Bingham, Blaine, Booneville, Butte, Camas, Caribou, Cassia, Custer, Franklin, Fremont, Gooding, Jefferson, Jerome, Lemhi, Lincoln, Madison, Minidoka, Oneida, Power, Teton, Twin Falls) Montana (all counties except Flathead, Lake, Lincoln, Mineral, Missoulo, Ravalli, Sanders), Utah, Wyoming 4202 Russell Dr. Corpus Christi, TX. 78408 1-800-825-6999 FAX (888)888-7036 Arkansas (counties Hempstead, Howard, Lafayette, Little River, Miller, Nevada, Pike, Sevier) New Mexico, Oklahoma, Texas, Mexico BROWN & WISER, INC. 9991 S.W. Avery Street Tualatin, OR. 97062 (503)692-0330ă1-800-882-4782 FAX (503)691-2041 Alaska, Idaho (counties Ada, Adams, Benewah, Boise, Bonner, Boundry, Canyon, Clearwater, Elmore, Gem, Idaho, Kooten, Latah, Lewis, NEZ Perce, Owyee, Payette, Ravalli, Shoshone, Valley, Washington), Montana (counties Flathead, Lake, Lincoln, Mineral, Missoulo, Ravalli, Sanders), Oregon, Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161 Watline Avenue Mississauga, Ontario L4Z-1P2 (905)890-6900ă1-800-861-9559 Edmonton 101-10411-178 Street Edmonton, Alberta T5S 1R5 (780)453-5791ă1-800-861-9559 Ville StĆLaurent 234 Migneron Street Ville St-Laurent, Quebec H4T 1Y7 (514)731-3559ă1-800-861-9559 Canada F–031305L GARDNER, INC. 1150 Chesapeake Ave. Columbus, OH. 43212 1-800-848-8946 FAX (614)486-7122 Alabama, Arkansas, (except these counties: Hempstead, Howard, Lafayette, Little River, Miller, Nevada, Pike, Sevier), Connecticut, Delaware, District of Columbia, Florida, Georgia, Illinois (South of Hwy. 80), Indiana, Iowa, Kansas, Kentucky, Louisiana, Maine, Maryland, Massachusetts, Michigan (except upper Peninsula), Mississippi, Missouri, Nebraska, New Hampshire, New Jersey, New York, North Carolina, Ohio, Pennsylvania, Rhode Island, South Carolina, Tennessee, Vermont, Virgina, West Virginia Puerto Rico WISCONSIN MAGNETO 4727 N. Teutonia Ave. Milwaukee, WI. 53209 1-800-733-7388 FAX 1-800-733-0127 Illinois (N. of Hwy. 80), Michigan (upper Peninsula), Minnesota, North Dakota, South Dakota, Wisconsin
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