Pella Window 812W0100 Installation And Maintenance Instruction

Part Number: 812W0100
© 2009 Pella Corporation
INSTALLATION INSTRUCTION - INSTRUCCIONES DE INSTALACIÓN
FOR CLAD AWNING, CASEMENT &
NON-RECTANGULAR CASEMENT WINDOW
PARA LAS VENTANAS DE MADERA RECUBIERTAS DE ALUMINIO
TIPO BISAGRAS, BATIENTE Y BATIENTE NO-RECTANGULAR
Corner
Flashing
Tape
Fin
Corner
Window Top
Nailing Fin
Corner
Flashing
Tape
Top
Flashing
Tape
Side
Flashing
Tape
Side
Flashing
Sill Flashing Tape #1
Tape
Sill Flashing Tape #2
Window Bottom
Water Resistive Barrier
Sheathing
Framing
Always read the Pella® Limited Warranty before purchasing or installing Pella products. By
installing this product, you are acknowledging that this Limited Warranty is part of the terms of the
sale. Failure to comply with all Pella installation and maintenance instructions may void your Pella
product warranty. See Limited Warranty for complete details at http://warranty.pella.com.
Installation Instructions for Typical Wood Frame Construction.
These instructions were developed and tested for use with typical wood frame wall construction
in a wall system designed to manage water. These instructions are not to be used with any
other construction method. Installation instructions for use with other construction methods,
multiple units or bow and bay windows, may be obtained from Pella Corporation, a local Pella
retailer, or by visiting http://www.pella.com. Building designs, construction methods, building
materials, and site conditions unique to your project may require an installation method
different from these instructions and additional care. Determining the appropriate installation
method is the responsibility of you, your architect, or construction professional.
YOU WILL NEED TO SUPPLY:
TOOLS REQUIRED:
• Cedar or Impervious shims/spacers (12 to 20)
• 2" galvanized roofing nails (1/4 lb.)
• Closed cell foam backer rod/sealant backer (12 to 30 ft.)
• Pella® SmartFlash™ foil backed butyl window and door
flashing tape or equivalent
• High quality exterior grade polyurethane or silicone sealant
(1 tube per window)
• Great Stuff ™ Window and Door Insulating Foam Sealant
by the Dow Chemical Company or equivalent low pressure
polyurethane window and door foam - DO NOT use high
pressure or latex foams
• Interior trim and/or jamb extensions (15 to 40 ft.)
• Tape measure
• Level
• Square
• Hammer
• Stapler
SEALANT
SEALANT
1
• Scissors or utility knife
• Small flat-blade screwdriver
• Sealant gun
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
ROUGH OPENING PREPARATION
A. Verify the opening is plumb and level.
Note: It is critical that the bottom is level.
Interior
B. Verify the window will fit the opening.
Measure all four sides of the opening to make
sure it is 3/4" larger than the window in
both width and height. On larger openings
measure the width and height in several
places to ensure the header or studs are not
bowed.
Note: 1-1/2" or more of solid wood blocking
is required around the perimeter of the
opening. Fix any problems with the rough
opening before proceeding.
1A
Water Resistive Barrier
2nd cut
1st cut
1C
3rd cut
1C
2nd
cut
4th cut:
Make a 6" cut up from
each top corner at a 45˚
angle to allow the water
resistive barrier to be
lapped over the fin at the
head of the window.
1B
Water Resistive Barrier
1st cut
C. Cut the water resistive barrier (1C).
Interior
3rd cut
5th cut:
Cut down to meet the 6"
45° cut on each corner.
4th cut:
Make a 6" cut up from
each top corner at a 45°
angle to allow the water
resistive barrier to be
lapped over the fin at the
head of the window.
*Additional shape cut patterns at end of instruction.
Exterior
D. Fold the water resistive barrier (1D). Fold
side flaps into the opening and staple to
inside wall. Fold top flap up and temporarily
fasten with flashing tape.
1D
Exterior
1D
1
ROUGH OPENING PREPARATION (continued)
E. Apply sill flashing tape #1. Cut a piece of flashing tape 12"
longer than the opening width. Apply at the bottom of the
opening as shown (1E) so it overhangs 1" to the exterior.
Note: The tape is cut 12" longer than the width so that it
will extend 6" up each side of the opening.
F. Tab the sill flashing tape and fold. Cut 1" wide tabs at each
corner (1/2" from each side of corner) (1F). Fold tape to the
exterior and press firmly to adhere it to the water resistive
barrier.
G. Apply sill flashing tape #2. Cut a piece of flashing tape
12" longer than the opening width. Apply at the bottom,
overlapping tape #1 by at least 1". Do not allow the tape to
extend past the interior face of the framing (1G).
1"
1E
6"
"
1/2/2"
1
1F
1"
1G
Note: The flashing tape may not fully cover the framing
members.
2
SETTING AND FASTENING THE WINDOW
A. Install and level sill spacers. Place 1" wide by 3/8" thick spacers
on the bottom of the window opening 1/2" from each side.
Spacers are also required at points where windows are joined in
multiple window applications. Add shims as necessary to ensure
the spacers are level. Once level, attach spacers and shims to
prevent movement.
2A
Note: Improper placement of shims or spacers may result in
bowing the bottom of the window.
B. Remove plastic wrap and cardboard packaging from window. DO NOT remove plastic
shipping spacers located between the window sash and frame. The shipping spacers will help
keep the window square during installation. DO NOT unlock or open the window until it
is fully fastened.
Note: If screens, grilles or hardware are removed from the window at this time, label
them and store them in a protected area.
C. Fold out installation fin to 90°. Be careful not to remove or
tear the fin corners.
2C
Note: If the fin is not at 90°, the window will not line up
correctly on the interior.
D. Curved Units with Fins:
Curved Units with frame radius > 12" will be provided with fixed fin.
On windows with fixed extruded fin, drill 1/8" diameter holes in the fin every 12".
Fixed
Extruded Fin
2
SETTING AND FASTENING THE WINDOW (continued)
D. Curved Units with Fins (Continued):
Curved Units with frame radius ≤ 12", full circle
and elipse units will be provided with a flexible
non-structural fin on the curved portion of the
unit.
#6 x 5/8” corrosion
resistant screws
6“ from end
Lip
Note: This fin is intended for flashing only, not as
structural support.
16"
max
1
m 6"
ax
16"
max
TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE
FOLLOWING STEPS.
"
16 ax
m
Installation Clips for Structural Support:
Determine installation clip placement. Clips
(provided) should be evenly spaced across the curved
frame member and no more than 16" on center.
Place the clips so the lip is facing up and against the
instillation fin. Secure each clip by driving a #6 x 5/8"
corrosion resistant screws through the outer two holes
of the three holes shown.
2D
Clip
2E
E. Insert the window from the exterior of the building. Place
the bottom of the window on the spacers at the bottom of the
opening, then tilt the top into position. Center the window
between the sides of the opening to allow clearance for
shimming, and insert one roofing nail in the first hole from
the corner on each end of the top nailing fin. These are used
to hold the window in place while shimming it plumb and
square.
2E
2E
F. Plumb and square window. Place shims 1" from
the bottom and top of the window between the
window and the sides of the opening. Adjust
the shims as required to plumb and square the
window in the opening. If the frame height
exceeds 53", place shims at the midpoint of the
window sides.
Note: Do not shim above the window or in the
space between the spacers at the bottom of the
window. DO NOT over shim.
Interior
2F
2F
2
SETTING AND FASTENING THE WINDOW (continued)
G. Check the interior reveal. Make sure the measurement from the interior
face of the window to the interior face of the wall is equal at several
points around the window.
2G
Note: If the dimensions are not equal, check to make sure the fins are
folded out to 90° at all points.
mm
1
INCHES
20 3
2
0 40
3
50 6
0 70
H. Check window operation (vent units only). Unlock the window by
lifting the lock handle up. Open the window by rotating the crank
handle. Remove the shipping spacers. Open and close the window a few
times to check for proper operation. Close and lock the window.
Note: If there are any problems with the operation of the window,
recheck shim locations and adjust for plumb and square.
2I
I. Fasten the window to opening by driving 2" galvanized roofing
nails into each pre-punched hole in the nailing fin.
Note: Make sure the fin corner is lying as flat as possible.
J. For units with flexible non-structural curved fin on which clips were
added: Fasten the clips to the opening by driving two #6 x 1-1/2" or longer
corrosion resistant into the pre-punched holes in the clips. If clips are bent
and fastened to the interior stud, install the screws as close to the bend as
possible.
2J
Note: DO NOT shim above the window.
K. For large units with frame height or frame width > 73”; additional frame support screws
must be installed at the head and jambs. On the roomside of the unit, drill 13/64” diameter
clearance holes through the head and jambs at the 1/3 points of the frame.
L. On the roomside of the unit, drill 13/64” diameter clearance holes through the head and
jambs at the 1/3 points of the frame.
1/3
>73"
1/3
1/3
1/3
1/3
>73" 1/3
1/3
1/3
1/3
Screws not required at the sill.
2L
3/16"
Max.
Drill 13/64"
clearance hole
through frame
2
SETTING AND FASTENING THE WINDOW (continued)
M. Drill 1/8” x 1” deep pilot holes
into the rough framing through the
clearance holes in the unit frame.
#10 x 3-1/2"
corrosion resistant
wood screw
2N
N. Install #10 x 3-1/2” corrosion
resistant wood screws into each of
the clearance holes.
Note: Drive the screws snug but DO
NOT over-tighten the screws. DO
NOT bend or bow the unit frame.
3
2M
Drill 1/8" diameter pilot
hole through the clearance
hole in the frame
INTEGRATING THE WINDOW TO THE
WATER RESISTIVE BARRIER
Flashing
Tape
Note: The flashing tape must be applied
approximately 1/2" onto the frame cladding at the
jambs and head. Pre-folding the tape at 1/2" before
removing the paper backing will make it easier to
apply the tape correctly. If the siding is less than 1/2"
thick, adjust the dimension of the fold so the exterior
sealant line will cover the exterior edge of the tape.
Rectangular Units Only:
A. Apply side flashing tape. Cut two pieces of flashing
tape 4" longer than the frame height of the window.
Apply one piece to each side 1/2" onto the frame
cladding, over the nailing fin and onto the water
resistive barrier. The tape should extend 2" above the
top of the window and 2" below the bottom of the
window. Press the tape down firmly while folding
down the excess tape at the top and bottom of the
window.
B. Apply top flashing tape. Cut a piece of flashing
tape long enough to go across the top of the window
and extend at least 1" past the side flashing tape
on both sides. Apply the tape 1/2" onto the frame
cladding, over the top nailing fin as shown. Fold
the overlapping tape down, and press all tape down
firmly.
Note: DO NOT tape or seal the bottom nailing fin.
3B
3B
1"
3C
3D
C. Fold down top flap of water resistive barrier (3C).
D. Apply flashing tape to diagonal cuts. Cut pieces of
flashing tape at least 1" longer than the diagonal cuts in
the water resistive barrier. Apply the tape covering the
entire diagonal cut in the water resistive barrier at both
upper corners of the window.
Note: Be sure to overlap the top corners (3D).
3D
3
INTEGRATING THE WINDOW TO THE
WATER RESISTIVE BARRIER (continued)
Curve Top and Angle Top Units Only:
A. Units that do not have pre-applied fin corners:
Cut four pieces of flashing tape 1-1/2" long. Apply
one piece of flashing tape to each end of the sill fin
so that it extends 1-1/2" past the end of the sill fin.
Apply one piece of flashing tape to the bottom end
of each flexible fin, beginning 1-1/2" from the end
of the fin and lapping over the flashing tape that
extends from the end of the sill fin.
3A
1st
3A
2nd
B. For Curve Top Windows: Several
pieces of flashing tape will be
needed to cover the top fin.
Start taping from the sides of the
window working toward the peak.
To determine the length of cuts,
hold the tape along the radius,
and cut the tape just past where it
leaves the top fixed extruded fin
or for the flexible fin, just past the
flexible weather strip. The top tape
must overlap the one beneath it in
order to divert water properly. The
sharper the arc of the window, the
shorter the pieces of tape will be.
C. Apply top flashing tape to an angle
top window 1/2" up onto the frame
cladding, over the top fin onto the
sheathing. On the short side of a
trapezoid window, do not allow the
side flashing tape to extend higher than
what the top tape will cover. Fold the
overlapping tape down, and press all
tape down firmly.
3B
Exterior 3C
3C
4
INTERIOR SEAL
Caution: Ensure use of low pressure polyurethane window and door insulating foams and
strictly follow the foam manufacturer’s recommendations for application. Use of high pressure
foams or improper application of the foam may cause the window
frame to bow and hinder operation.
4A
A. Apply insulating foam sealant. From the interior, insert the nozzle
of the applicator approximately 1" deep into the space between the
window and the rough opening and apply a 1" deep bead of foam.
This will allow room for expansion of the foam and will minimize
squeeze out. Apply sealant across interior surface of shims to create a
continuous seal. Follow foam manufacturer's instructions.
Interior
Note: DO NOT completely fill the space from the back of the fin to
the interior face of the opening.
B. Check window operation (vent units only) by opening and closing
the window.
Note: If the window does not operate correctly, check to make sure it is still plumb, level,
square and that the sides are not bowed. If adjustments are required, remove the foam with
a serrated knife. Adjust the shims, and reapply the insulating foam sealant.
5
SEALING THE WINDOW TO THE EXTERIOR
WALL CLADDING
When applying siding, brick veneer or other exterior finish material, leave adequate space
between the window frame and the material for sealant. Refer to the illustration that
corresponds to your finish material.
Note: The sealant details shown are standard recommendations from the sealant industry.
Contact your sealant supplier for recommendations and instructions for these and any other
applications.
BRICK VENEER
VINYL/STEEL
SIDING
Insulating
Foam
Backer Rod and
Sealant typical
3/8" Clearance
Accessory Groove
Backer Rod and
Sealant typical
3/8" Clearance
Accessory Groove
Insulating
Perimeter Sealant
must extend to room Foam
side of Accessory
Groove.
Perimeter Sealant
must extend to room
side of Accessory
Groove.
3/8"
3/8"
WOOD
SIDING
WOOD SIDING
WITH TRIM
3/8"
Min.
3/8"
Min.
Sealant typical
Sealant typical
1/8" Clearance
Accessory
Groove
Insulating
Foam
3/8" Clearance
Accessory Groove
Insulating
Foam
Perimeter Sealant
must extend to room
side of Accessory
Groove.
3/8"
1/8"
3/8"
Min.
5
SEALING THE WINDOW TO THE EXTERIOR
WALL CLADDING (continued)
A. Insert backer rod into the space around the window
approximately 3/8" deep. This should provide at least a 3/8"
clearance between the backer rod and the exterior face of the
window.
Note: Backer rod adds shape and depth for the sealant line.
5A
B. Apply a bead of high quality exterior grade sealant to the
entire perimeter of the window.
C. Shape, tool and clean excess sealant. When finished, the
sealant should be the shape of an hourglass.
Note: This method creates a more flexible sealant line
capable of expanding and contracting.
5B
Additional cutting patterns:
Full Circle
Quarter Circle
Half Circle
Oval
Circle Head
Right Triangle
Arch Head
Dog House
Trapezoid
Rectangle
Octagon
INTERIOR FINISHING
If products cannot be finished immediately, cover with clear plastic to protect from dirt, damage
and moisture. Remove any construction residue before finishing. Sand all wood surfaces lightly
with 180 grit or finer sandpaper. DO NOT use steel wool. BE CAREFUL NOT TO SCRATCH
THE GLASS. Remove sanding dust.
Pella products must be finished per the below instructions; failure to follow these instructions
voids the Limited Warranty.
• On casement and awnings, it is optional to paint, stain or finish the vertical and horizontal
sash edges.
• On single-hung and double-hung, do not paint, stain or finish the vertical sash edges, any finish
on the vertical sash edges may cause the sash to stick; it is optional to paint, stain or finish the
horizontal sash edges.
• On patio doors, it is optional to paint, stain or finish the vertical and horizontal panel edges.
Note: To maintain proper product performance do not paint, finish or remove the weatherstripping, mohair dust pads, gaskets or vinyl parts. Air and water leakage will result if these
parts are removed. After finishing, allow venting windows and doors to dry completely before
closing them.
Pella Corporation is not responsible for interior paint and stain finish imperfections for any
product that is not factory-applied by Pella Corporation. Use of inappropriate finishes, solvents,
brickwash, or cleaning chemicals will cause adverse reactions with window and door materials and
voids the Limited Warranty.
For additional information on finishing see the Pella Owner's Manual or go to www.pella.com.
EXTERIOR FINISH
The exterior frame and sash are protected by aluminum cladding with our tough EnduraClad®
or EnduraClad Plus baked-on factory finish that needs no painting. Clean this surface with mild
soap and water. Stubborn stains and deposits may be removed with mineral spirits. DO NOT use
abrasives. DO NOT scrape or use tools that might damage the surface.
Use of inappropriate finishes, solvents, brickwash or cleaning chemicals will cause adverse
reactions with window and door materials and voids the Limited Warranty.
CARE AND MAINTENANCE
Care and maintenance information is available in the Pella Owner’s Manual. You can obtain an
owner’s manual by contacting your local Pella retailer. This information is also available on
www.pella.com.
IMPORTANT NOTICE
Because all construction must anticipate some water infiltration, it is important that the wall
system be designed and constructed to properly manage moisture. Pella Corporation is not
responsible for claims or damages caused by anticipated and unanticipated water infiltration;
deficiencies in building design, construction and maintenance; failure to install Pella products in
accordance with Pella’s installation instructions; or the use of Pella products in wall systems which
do not allow for proper management of moisture within the wall systems. The determination of
the suitability of all building components, including the use of Pella products, as well as the design
and installation of flashing and sealing systems are the responsibility of the Buyer or User, the
architect, contractor, installer, or other construction professional and are not the responsibility
of Pella.
Pella products should not be used in barrier wall systems which do not allow for proper
management of moisture within the wall systems, such as barrier Exterior Insulation and Finish
Systems, (EIFS) (also known as synthetic stucco) or other non-water managed systems. Except
in the states of California, New Mexico, Arizona, Nevada, Utah, and Colorado, Pella makes no
warranty of any kind on and assumes no responsibility for Pella windows and doors installed
in barrier wall systems. In the states listed above, the installation of Pella Products in barrier
wall or similar systems must be in accordance with Pella’s installation instructions.
Product modifications that are not approved by Pella Corporation will void the Limited Warranty.
INSTALLING ROTO COVER AND CRANK
Note: Finish the interior of the window and allow
the window to dry before proceeding with these
instructions. (To open the window for finishing,
partially insert the lock handle into the jamb,
unlock the unit, temporarily attach the crank handle
and turn to open.)
A. Place the cover over the operator stud and snap
into place.
B. Apply pressure to the pocket end of the cover and
snap into place.
C. Use a medium size flat-blade screwdriver to loosen
the set screw in the crank handle.
D. Slide the crank handle onto the stud. Unlock, open
window, then close and lock window.
E. Fold the crank handle down and check alignment
of knob with the pocket.
Pocket End
B
Operator Stud
A
D
Crank Handle
Operator Stud
Set Screw
Note: You may need to adjust the crank position
on the stud until the correct alignment is
achieved.
C
Knob
E
F. Open the crank and tighten the set screw.
G. After the final installation, fold the crank over and
snap the knob into the pocket.
Note: Even with the window open the crank can
be folded to avoid interfering with the window
treatments.
Pocket
LOCK LEVER REMOVAL AND INSERTION
Note: You may want to remove the lock lever prior to finishing the window,
or if it needs to be replaced with a lock lever in a different finish.
A. Unlock and open the window.
B. Place the lock lever in the locked position.
C. From the exterior of the window, insert a small flatblade screwdriver into the slot behind the lock lever.
D. Pry the cam away from the side of the window by
rotating the screwdriver a quarter turn.
Note: This will release the hook in the lever from
the cam hook.
E. Remove the lock lever by pulling it toward the
interior of the building.
F. To install a lock lever, hold it in the lock position
and insert it, from the interior, into the slot until it
snaps into the cam.
Interior
Exterior
B
C
Interior
Exterior
E
D
F