Panasonic | Drill EY6450 | User manual | Panasonic Drill EY6450 User manual

Panasonic Drill EY6450 User manual
Cordless Drill & Driver
Operating Instructions
Model No: EY6450
IMPORTANT
This manual contains safety information. Read manual completely before first using
this product and save this manual for future use.
. GENERAL SAFETY RULES - FOR
ALL BATTERY
OPERATED TOOLS
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed
below, may result in electric shock,
fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1) Keep your work area clean and well
lit.
Cluttered benches and dark areas
invite accidents.
2) Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable liquids,
gases, or dust.
Power tools create sparks which may
ignite the dust or fumes.
3) Keep bystanders, children, and visitors away while operating a power
tool.
Distractions can cause you to lose
control. Make sure that no one is
beneath, or on the other side of the
area when you are working.
Electrical Safety
4) A battery operated tool with integral
batteries or a separate battery pack
must be recharged only with the
specified charger for the battery.
A charger that may be suitable for
one type of battery may create a risk
of fire when used with another battery.
5) Use battery operated tool only with
specifically designated battery
pack.
Use of any other batteries may create
a risk of fire.
Personal Safety
6) Stay alert, watch what you are
doing, and use common sense
when operating a power tool. Do
not use tool while tired or under
the influence of drugs, alcohol, or
medication.
A moment of inattention while operating power tools may result in serious
personal injury.
7) Dress properly. Do not wear loose
clothing or jewelry. Contain long
hair.
Keep your hair, clothing, and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
can be caught in moving parts.
8) Avoid accidental starting. Be sure
switch is in the locked or off position before inserting battery pack.
Carrying tools with your finger on the
switch or inserting the battery pack
into a tool with the switch on invites
accidents.
9) Remove adjusting keys or wrenches before turning the tool on.
A wrench or a key that is left attached
to a rotating part of the tool may
result in personal injury.
10) Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enable
better control of the tool in unexpected situations.
11) Use safety equipment. Always wear
eye protection.
Dust mask, non-skid safety shoes,
hard hat, or hearing protection must
be used for appropriate conditions.
Tool use and care
12) Use clamps or other practical way
to secure and support the workpiece to a stable platform.
Holding the work by hand or against
your body is unstable and may lead
to loss of control.
13) Do not force tool. Use the correct
tool for your application.
The correct tool will do the job better
and safer at the rate for which it is
designed.
-2-
14) Do not use tool if switch does not
turn it on or off.
A tool that cannot be controlled with
the switch is dangerous and must be
repaired.
15) Disconnect battery pack from tool
or place the switch in the locked
or off position before making any
adjustments, changing accessories,
or storing the tool.
Such preventive safety measures
reduce the risk of starting the tool
accidentally.
16) Store idle tools out of reach of children and other untrained persons.
Tools are dangerous in the hands of
untrained users.
17) When battery pack is not in use, keep
it away from other metal objects
like: paper clips, coins, keys, nails,
screws, or other small metal objects
that can make a connection from one
terminal to another.
Shorting the battery terminals together may cause sparks, burns or a fire.
18) Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools with sharp
cutting edge are less likely to bind
and are easier to control.
19) Check for misalignment or binding of
moving parts, breakage of parts, and
any other condition that may affect
the tool’s operations. If damaged,
have the tool serviced before using.
Many accidents are caused by poorly
maintained tools.
20) Use only accessories that are recommended by the manufacturer for
your model.
Accessories that may be suitable for
one tool may create a risk of injury
when used on another tool.
Service
21) Tool service must be performed
only by qualified repair personnel.
Service or maintenance performed by
unqualified personnel may result in a
risk of injury.
22) When servicing a tool, use only
identical replacement parts. Follow
instructions in the Maintenance
section of this manual.
Use of unauthorized parts or failure
to follow Maintenance Instructions
may create a risk of shock or injury.
.SPECIFIC SAFETY
RULES
1) Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may
contact hidden wiring.
Contact with a “live” wire will also
make exposed metal parts of the tool
“live” and shock the operator.
2) Wear ear protectors when using the
tool for extended periods.
Prolonged exposure to high intensity
noise can cause hearing loss.
3) Be aware that this tool is always in
an operating condition, it does not
have to be plugged into an electrical
outlet.
4) D o n o t o p e r a t e t h e F o r w a r d /
Reverse lever when the Variable
speed control trigger is on.
The battery will discharge rapidly and
damage to the unit may occur.
5) If the bit becomes jammed, immediately turn the Variable speed control trigger off to prevent an overload which can damage the battery
pack or motor. Use reverse motion
to loosen jammed bits.
6) When storing or carrying the tool,
set the Forward/Reverse lever to
the center (switch lock) position.
7) Do not strain the tool by holding
the speed control trigger halfway
(speed control mode) so that the
motor stops.
-3-
8) During charging, the charger may
become slightly warm. This is normal. Do not charge the battery for a
long period.
Symbol
Meaning
V
Volts
Direct Current
n0
no load speed
…/min
revolutions or
reciprocation per minutes
safety and operating instructions for
battery charger EY0110.
2) Before using battery charger, read all
instructions and cautionary markings
on (1) battery charger, (2) battery pack.
Forward Rotation
Reverse Rotation
3)
Rotation only
WARNING:
.FOR
BATTERY CHARGER
& BATTERY PACK
IMPORTANT SAFETY
INSTRUCTIONS
1) SAVE THESE INSTRUCTIONS- This manual contains important
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Some examples of these chemicals
are:
Lead from lead-based paints
Crystalline silica from bricks and
cement and other masonry products
Arsenic and chromium from chemically-treated lumber.
To reduce your exposure to these
chemicals: work in a well ventilated
area, and work with approved safety equipment, such as dust masks
that are specially designed to filter
out microscopic particles.
CAUTION - To reduce the risk
of injury, charge only Battery Pack as
shown below.
EY9065, EY9066, EY9168, EY9080,
EY9086, EY9180, EY9182, EY9001,
EY9006, EY9101, EY9106, EY9200,
EY9201, EY9136, EY9230, EY9231,
EY9251, EY9117, EY9210
Other types of batteries may burst
causing personal injury and damage.
4) Do not expose charger to rain or snow.
5) To reduce risk of damaging the electric
plug and cord, pull by plug rather than
cord when disconnecting charger.
6) Make sure cord is located so that it
will not be stepped on, tripped over,
or otherwise subjected to damage or
stress.
7) An extension cord should not be used
unless absolutely necessary.
Use of improper extension cord could
result in a risk of fire and electric
shock. If extension cord must be
used, make sure that:
a.pins on plug of extension cord are
the same number, size and shape
as those of plug on charger.
b. extension cord is properly wired
and in good electrical condition.
c.
wire size is large enough for
ampere rating of charger as specified below.
-4-
RECOMMENDED MINIMUM AWG SIZE OF
EXTENSION CORDS FOR
BATTERY CHARGERS
AC Input Rating.
Amperes
AWG Size of Cord
Equal to or
But less
Length of Cord, Feet
greater than
than
25 50 100 150
0
2
18 18 18 16
8) Do not operate charger with damaged
cord or plug — replace them immediately.
9) Do not operate charger if it has received a sharp blow, been dropped, or
otherwise damaged in any way; take it
to a qualified serviceman.
10) Do not disassemble charger; take it to
a qualified serviceman when service
or repair is required. Incorrect reassembly may result in a risk of electric
shock or fire.
11) To reduce the risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning.
12) The charger and battery pack are
specifically designed to work together.
Do not attempt to charge any other
cordless tool or battery pack with this
charger.
13) Do not attempt to charge the battery
pack with any other charger.
14) Do not attempt to disassemble the
battery pack housing.
15) Do not store the tool and battery pack
in locations where the temperature
may reach or exceed 50°C (122°F)
(such a metal tool shed, or a car in the
summer), which can lead to deterioration of the storage battery.
16) Do not charge battery pack when the
temperature is BELOW 0°C (32°F)
or ABOVE 40°C (104°F). This is very
important in order to maintain optimal
condition of the battery pack.
17) Do not incinerate the battery pack. It
can explode in a fire.
18) Avoid dangerous environment. Do not
use charger in damp or wet locations.
19) The charger is designed to operate on
standard household electrical power
only. Do not attempt to use it on any
other voltage!
20) Do not abuse cord. Never carry charger by cord or yank it to disconnect
from outlet. Keep cord away from
heat, oil and sharp edges.
21) Charge the battery pack in a well ventilated place, do not cover the charger
and battery pack with a cloth, etc.,
while charging.
22) Use of an attachment not recommended may result in a risk of fire,
electric shock, or injury to persons.
23) Do not short the battery pack. A battery short can cause a large current
flow, over heating and create the risk
of fire or personal injury.
24) NOTE: If the supply cord of this appliance is damaged, it must only be
replaced by a repair shop authorized
by the manufacturer, because special
purpose tools are required.
25) TO REDUCE THE RISK OF ELECTRIC SHOCK, THIS APPLIANCE
HAS A POLARIZED PLUG (ONE
BLADE IS WIDER THAN THE
OTHER).
This plug will fit in a polarized outlet
only one way. If the plug does not fit
fully in the outlet, reverse the plug. If
it still does not fit, contact a qualified
electrician to install the proper outlet.
Do not change the plug in any way.
-5-
.FUNCTIONAL DESCRIPTION
(A)
(B)
(E)
(K)
(I)
(C)
(J)
(D)
(F)
(H)
(G)
(A) Keyless drill chuck (EY9799)
(G) Battery pack(EY9251)
(B) Clutch handle
(H) Battery pack release button
(C) Forward / Reverse lever
(I) Battery charger (EY0110)
(D) Variable speed control trigger
(J) Support handle
(E) Speed selector switch
(K) Vent holes
(F) Bit holder
-6-
.ASSEMBLY
Attaching or removing bit
NOTE:
When attaching or removing a bit,
disconnect battery pack from tool or
place the switch in the center position (switch lock).
This tool is equipped with a keyless
drill chuck.
1. Attachment
Insert the bit and turn the lock collar
clockwise (looking from the front) to
tighten firmly until it stops clicking.
Attaching or removing
battery pack
1. To connect the battery pack:
Insert the battery pack. It snaps into
place to indicate proper connection.
2. To remove the battery pack:
Press the two buttons on the sides
of the battery pack. Slide the battery
pack out of the tool body.
Support handle
Place the support handle at your
favorite position and tighten the handle securely.
Lock collar
2. Removal
Turn the lock collar counterclockwise
(looking from the front), then remove
the bit.
Loosen
Tighten
Remove the handle when placing the
tool in the storage case.
.OPERATION
3. Storage
Keep the bit in bit holder when not in
use.
Remove the battery pack to expose
the bit storage compartment inside
the handle housing.
Bits up to 50 mm
(1-31/32 inch)
long can be stored
here.
NOTE:
If excessive play occurs in the chuck,
secure the drill in place and
open
the chuck jaws by turning the lock
collar and
tighten the screw (lefthanded screw) with a screwdriver by
turning it counterclockwise (viewed
from the front).
Switch Operation
1. The speed increases with the amount
of depression of the trigger. When
beginning work, depress the trigger
slightly to start the rotation slowly.
2. A feedback electronic controller is
used to give a strong torque even in
low speed.
3. The brake operates when the trigger
is released and the motor stops immediately.
NOTE:
When the brake operates, a braking
sound may be heard. This is normal.
Forward / Reverse lever
Operation
(Forward ( ), Switch lock, Reverse ( ))
-7-
CAUTION:
Do not operate Forward/Reverse
lever until the chuck comes to a complete stop. Shifting during rotation of
the chuck may damage the tool.
tion. (Using at high speed while a
strong force is applied may cause
a motor breakdown.)
Do not operate the speed selector
switch (LOW-HIGH) while pulling
on the speed control trigger. This
can cause the rechargeable battery to wear quickly or damage the
internal mechanism of the motor.
*S e e a p p e n d i x f o r “ R E C O M MENDED SPEED SELECTION”.
NOTE:
When the brake operates, a braking sound may be heard.
This sound indicates engagement
of the bit lock.
CAUTION:
To eliminate excessive temperature
increase of the tool surface, do not
operate the tool continuously using
two or more battery packs. Tool
needs cool off time before switching
to another pack.
Do not close up vent holes on body
sides of the body during operation.
Otherwise, the machine function is
adversely affected to cause a failure.
Do not strain the tool (motor). This
may cause damage to the unit.
Use the machine in such a way as
to prevent the air from the body vent
holes from blowing directly onto your
skin. Otherwise, you may get burnt.
When operating with a Ni-MH battery pack, make sure the place is
well-ventilated.
Forward Rotation Switch
Operation
1. Push the lever for forward rotation.
2. Depress the trigger switch slightly to
start the tool slowly.
3. The speed increases with the amount
of depression of the trigger for efficient
tightening of screws and drilling. The
brake operates and the chuck stops immediately when the trigger is released.
4. After use, set the lever to its center
position (switch lock).
Reverse Rotation Switch
Operation
1. Push the lever for reverse rotation. Check
the direction of rotation before use.
2. Depress the trigger switch slightly to
start the tool slowly.
3. After use, set the lever to its center
position (switch lock).
Clutch Torque Setting
Adjust the torque to one of the 15
possible settings or “ “ position to
the job.
CAUTION:
Test the setting before actual operation.
Set the scale at this mark ( ).
Bit-locking function
Speed Selection
Choose a low or high speed to suit
the use.
The more the speed control trigger is
pulled, the higher the speed becomes.
CAUTION:
Check the speed selector switch
before use.
Use at low speed when strong
force is needed during opera-
1. With the trigger switch not engaged
and a screwdriver bit locked in place,
the tool can be used as a manual
screwdriver (up to 22.6 Nm, 230 k f-cm,
199 in-lbs).
There will be a little play in the chuck,
but this is not a malfunction.
2. This feature is handy for tightening
screws that require more torque than
the maximum torque of the driver (position on the clutch), for confirming the
tightness of a screw or to loosen an
extremely tight screw.
-8-
For Appropriate use of
Battery pack
Battery charger (EY0110)
1. Plug the charger into the AC outlet.
NOTE:
Sparks may be produced when the
plug is inserted into the AC power
supply, but this is not a problem in
terms of safety.
2. Insert the battery pack firmly into the
charger.
Battry pack
Ni-MH Battery pack (EY9251)
Charge the Ni-MH battery fully before
storage in order to ensure a longer service life.
The ambient temperature range is between 0°C (32°F) and 40°C (104°F).
If the battery pack is used when the battery temperature is below 0°C (32°F), the
tool may fail to function properly. In that
case, charge the battery until charging is
completed for appropriate functioning of
the battery.
When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together
may cause sparks, burns or a fire.
When operating with a Ni-MH battery pack, make sure the place is wellventilated.
Battery Pack Life
The rechargeable batteries have a limited life. If the operation time becomes
extremely short after recharging,
replace the battery pack with a new one.
NOTE:
Use under extremely hot or cold
conditions will reduce operating
capacity per charge.
Charging
NOTE:
When you charge the battery pack
for the first time, or after prolonged
storage, charge it for about 24
hours to bring the battery up to full
capacity.
To AC
outlet
Battery
charger
3. During charging, the charging lamp will
be lit.
When charging is completed, an internal electronic switch will automatically
be triggered to prevent overcharging.
Charging will not start if the battery
pack is warm (for example, immediately after heavy-duty operation).
The orange standby lamp will be lit
until the battery cools down. Charging
will then begin automatically.
4. When charging is completed, the
charging lamp will start flashing quickly
in green color.
5. When in any of the conditions that
battery pack is too cool, or the battery pack has not been used for a
long time, the charging lamp is lit. In
this case, charging takes longer to
fully charge the battery pack, than the
standard charging time.
If a fully charged battery pack is inserted into the charger again, the charging
lamp light up. After several minutes,
the charging lamp may flash quickly to
indicate the charging is completed.
6. If the charging lamp does not light immediately after the charger is plugged
in, or if after the standard charging
time the lamp does not go off, consult
an authorized dealer.
-9-
NOTE:
When charging a cool battery
pack (below 5°C (41°F)) in a warm
place, leave the battery pack at the
place and wait for more than one
hour to warm up the battery to the
level of the ambient temperature.
Otherwise battery pack may not be
fully charged.
Cool down the charger when
charging more than two battery
packs consecutively.
Do not insert your fingers into contact hole, when holding charger or
any other occasions.
CAUTION:
Do not use power source from an
engine generator.
Do not cover vent holes on the
charger and the battery pack.
.LAMP INDICATIONS
Charger is plugged into the AC outlet.
Ready to charge.
Red Flashing
Now charging
Red Lit
Charging is completed.
Battery pack is warm. Charging will begin
when temperature of battery pack drops.
Charging is not possible. Clogged with
dust or malfunction of the battery pack.
Green Flashing quickly
Orange Lit
Orange Flashing
. MAINTENANCE
Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, benzine, or other volatile solvents for cleaning.
BATTERY RECYCLING
ATTENTION:
FOR Ni-MH Battery Packs, EY9251
A nickel metal hydride battery that is recyclable powers the product you have purchased.
Please call 1-800-8-BATTERY for information on how to recycle this battery.
.ACCESSORIES
Use only bits suitable for size of drill’s chuck.
MAXIMUM RECOMMENDED CAPACITIES
EY6450
Screw Wood screw
driving Self-drilling screw
Wood
Drilling
Metal
MATERIAL / CONDITION
ø 4.2 mm (3/16") Ï 75 mm (3")
ø 3 mm (1/8") Ï 13 mm (1/2") SPC t = 1.6 mm (1/16")
ø 50 mm (2") Yellow pine t = 38 mm (1-1/2")
ø 13 mm (1/2") SPC t = 1.6 mm (1/16")
- 10 -
SPEED
HIGH
HIGH
LOW
HIGH
. SPECIFICATIONS
MAIN UNIT
Model
Motor
No load speed
Chuck capacity
Cluch stage
LOW
HIGH
Stage1-15
Overall length
Weight (with battery pack)
EY6450
DC Motor 18 V
70 ~ 430 /min (rpm)
240 ~ 1500 /min (rpm)
ø 0.5 ~ ø 13 mm (0 ~ 1/2")
Approx. 2 Nm, (20 k f-cm, 18 in-lbs)~
12 Nm, (122 k f-cm, 106 in-lbs)
For powerful driving and drilling.
250 mm (9-13/16")
2.6 k , (5.7 lbs)
BATTERY PACK
Model
Storage battery
Battery voltage
EY9251
Ni-MH Battery
18V DC (1.2V × 15 cells)
BATTERY CHARGER
Model
Electrical rating
Weight
1.2Ah
7.2V
EY9065
EY9066
2.0Ah
3.0Ah
3.5Ah
24V
20min.
EY9180
EY9182
1.7Ah
Charging time
EY0110
See the rating plate on the bottom of the charger.
0.78 k , (1.72 lbs.)
9.6 V
12V
15.6V
18V
EY9080
EY9001
EY9086
EY9006
EY9101
25min.
EY9168
30min.
EY9106
EY9136
EY9117
EY9200
EY9230
EY9210
EY9201
EY9231
30min.
60min.
45min.
55min.
90min.
EY9251
65min.
NOTE: This chart may include models that are not available in your area.
Please refer to the catalogue.
- 11 -
30-DAY QUALITY
SATISFACTION GUARANTEE:
If you are dissatisfied with any Panasonic
Cordless Power Tool for any reason, simply
return it to the place of purchase with a
dated proof of purchase, in the original
packaging, with all accessories, parts
and instructions, within 30 days of the
date of purchase, for a full refund, or call
Panasonic at 201-392-6655. Abuse or
misapplication of any power tool voids
the guarantee.
PANASONIC CONSUMER ELECTRONICS COMPANY
One Panasonic Way, Secaucus, New Jersey 07094
EY981064501
H1507
Printed in Japan
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