Panasonic | Car Speaker A110 | User manual | Panasonic Car Speaker A110 User manual

Panasonic Car Speaker A110 User manual
®
MICRO-IMAGECHECKER A210 •A110 MultiChecker V2 Series
■ System configuration diagram
Controller
*1
ENTER
B
A
PC
Keypad
C
■ Vision Backup-Tool Ver.2
The product data created with the MICRO-IMAGECHECKER A
series and the image data stored in the controller can be stored
on a PC using Windows.
Stored data can be restored to the A series controller.
Serial cable
* However, it is not possible to directly restore type data backed up using
Vision Backup-Tool with the previous product (Ver. 1) to V2 (Ver. 2). In
this case, use the dedicated data conversion software (freeware) to
convert the Ver. 1 type data for V2 use, then transfer it to V2 and perform
a backup again. If you require the data conversion software, contact your
Matsushita Automation Controls Co. Ltd. representative.
Monitor cable
(Pin-BNC)
PLC (refer to P5)
V-HOLD
BLIGHT
CONTRAST
Panasonic
Video Monitor GP-BM
Monitor
High-speed
random cable
Image Processing Device
MICRO-IMAGECHECKER
A210 A110
•
MultiChecker Ver.2 Series
High-speed
random trigger camera Lens
Camera extension cable
Middle ring
CS mount camera
*2
*1 The A100 series connects to one camera.
*2 Use where necessary.
*3 When using 2 cameras with the A200 series,
connect the same type of camera.
*3
■ Table of Product Numbers
● MICRO-IMAGECHECKER A-Series Controller
Item
Specifications
● Lens / middle ring
Part No.
Item
NPN Output
ANMA212V2
A210
MICRO-IMAGECHECKER Multi-Checker V2 : CE PhotoMos Output ANMA218V2
A200 Series
A210
NPN Output
ANMA212
Multi-Checker : CE
NPN Output
ANMA112V2
A110
MICRO-IMAGECHECKER Multi-Checker V2 : CE PhotoMos Output ANMA118V2
A100 Series
A110
NPN Output
ANMA112
Multi-Checker : CE
Specifications
CS mount lens
f2.8 CS mount compact lens
f2.8 CS mount compact lens with lock ANM88281
C mount lens
● Camera / Keypad / Monitor
Item
C mount camera
CS mount camera
Specifications
Progressive Double-speed Random: CE
support electric-shutter with 3 m cable
support electric-shutter with 3 m cable: CE
with 2 m cable
with 3 m cable
with 2 m cable: CE
with 3 m cable: CE
Panasonic GPBM910 (100 V AC/12 V DC)
Keypad
Monitor
Part No.
ANM831
ANM832
ANM832CE
ANM85202
ANM85203
ANM85202CE
ANM85203CE
AUGPBM910
● Camera cable
Middle ring
Item
Specifications
Part No.
ANM8828
Part No.
f4 CS mount compact lens
ANM8804
f4 CS mount compact lens with lock
ANM88041
f8 CS mount compact lens
ANM8808
f8 CS mount compact lens with lock
ANM88081
f6.5 C mount lens
ANB842
f8.5 C mount lens
ANB843
f8.5 C mount lens with lock
ANB843L
f16 C mount compact lens
ANB845N
f16 C mount compact lens with lock
ANB845NL
f25 C mount compact lens
ANB846N
f25 C mount compact lens with lock
ANB846NL
f50 C mount lens
ANB847
f50 C mount lens with lock
ANB847L
f50 C mount compact lens
ANM8850
f50 C mount compact lens with lock
ANM88501
5 mm middle ring
ANB84805
(0.5/1/5/10/20/40 mm) middle ring
ANB848
● Data backup software
Double-speed random
camera cable
3m
ANM84303
3 m: CE
ANM84303CE
Camera extension cable
2 m extension: total 5 m
ANM84002
7 m extension : total 10 m
ANM84007
12 m extension: total 15 m
ANM84012
17 m extension: total 20 m
ANM84017
2 m extension : total 5 m: CE
ANM84002CE
I/O terminal block
For input: 1 piece, for output, 1 piece ANMA8001
7 m extension: total 10 m: CE
ANM84007CE
BNC connector
Monitor BNC jack to PIN jack adapter ANM8606
12 m extension: total 15 m: CE
ANM84012CE
17 m extension: total 20 m: CE
ANM84017CE
Specifications
Part No.
Part No.
ANM70131V2
Microsoft windows NT4.0/95/98/Me/2000 compatible. An operating system is not included with this software.
Item
COM port and PC (D-SUB : 9 pin) connection, 3 m
ANM81103
COM port
connecting cable COM port and PLC (discrete-wire cable) connection, 3 m ANM81303
TOOL port
COM port and PC (D-SUB : 9 pin) connection, 10 cm
connecting cable
Specifications
English version
It won’t stop advancing. The monstrously small A Series!
● Accessories
● Serial Cable
Item
Item
Vision Backup-Tool Ver.2
Specifications
Part No.
Unless otherwise specified, estimate and delivery prices do not include technician dispatching
and other related services. Therefore, for the situations given below, additional charges
may be added.
• Installation and trial operation guidance
• Inspections, adjustments, and repairs
• Technical support and instruction
To USA Customer
• Products sold by seller are covered by the warranty and patent
indemnification provisions in its Terms and Conditions of Sale only.
ANM812001
These materials are printed on ECF pulp.
These materials are printed with earth-friendly vegetable-based (soybean oil) ink.
Matsushita Electric Works, Ltd. Automation Controls Company
쮿 Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan
ARCT1B178E 200111-2YT
11/2004
®
COPYRIGHT © 2001 All Rights Reserved
Specifications are subject to change without notice.
11/2004
The MultiChecker V2 Series - more powerful
than ever!
New
Our highly acclaimed, compact A210 and A110 MultiChecker image processing units are now even more powerful! The V2
(Ver. 2) upgrade includes new functions for even greater convenience. To meet your diverse range of inspection
requirements, we have increased the number of checkers by a factor of three. In addition to making more inspection locations
possible, they now come equipped with a new mode that allows two-level branch inspection using one image checker, and an
extensive range of functions that allow use in a wide range of applications.
User-Defined Mode
Three times the processing capacity
of their predecessors!
Designed to meet a diverse variety of
inspection needs!
Multiple inspections of up to three blocks with no
switching time!
Example
When you wish to perform multiple continuous inspections because the
work will not fit in the field of view of a single image capture.
You can now register three times more checkers per type!
●A210 MultiChecker: increased from 32 to 96
Conventional method
●A110 MultiChecker: increased from 16 to 48
●Handled by type switching using an external device.
●Type switching requires time and usage restrictions
apply.
Possible to choose from three execution modes to suit your
inspection requirements!
Type switching not required!
Type 1
Type 2
Type 64
MICRO-IMAGECHECKER A210 and A110
Multichecker V2 (Photo shows A210)
User-Defined Mode
●Internally switches to the process block via an
external signal.
●External device is not used, so inspection time is
greatly reduced!
*Can be executed from the keypad as well.
Automatic Switch Mode
Branch inspection without complicated
settings provides great convenience!
Detect the direction
judgment marker
First field of vision
(Block 1)
Second field of vision
(Block 2)
Third field of vision
(Block 3)
Execute block 1
(5 msec)
Example
It is possible to first make a direction judgment, and then perform a
separate inspection (character appearance or mark width measurement)
based on this direction.
Execute All Mode
Conventional method
Normal direction
●Execute all checkers and output results
●Perform direction judgment externally and compare results
Direction judgment
Reverse direction
Example
Execution time: 65msec.
Execute Block 2
(30msec)
Execute Block 3
(30msec)
Multiple simultaneous point inspection possible for applications
such as inspecting LED lighting.
Plenty of external outputs for judgment results (96 points for the
A210 and 48 points for the A110) allow simultaneous output of
judgment results for multiple inspection points.
Automatic Switch Mode
●Perform direction judgment and execute the
required checker
Execution time
Execution time: 35msec! reduced by half!
2
Three times the number of checkers can now be registered per type, so you can
inspect many points at one time!
11/2004
11/2004
3
As always, the A Series is packed with
easy-to-use features.
In addition to the ease-of-use and reliability that you expect from the No. 1
manufacturer in the field, we also provide convenient new functions for a diverse range of solutions.
Connects to a variety of PLCs
Titles and results of numerical calculations and judgment outputs can be
displayed on the inspection screen. You can register your own text for
display, and change the maximum and minimum limits for numerical
calculations directly from the menu.
Up to eight graphics (circles, ellipses, rectangles and lines) can be displayed
on the inspection screen. This is very convenient when performing manual
positioning for camera adjustment with production equipment.
Display text can be registered
The A Series can connect to a range of PLCs without a communication
program. In addition to the Matsushita Electric Works PLC-FP Series, it can
be used with PLC products from Mitsubishi, Omron, and Allen-Bradley
(Ver. 2.2 or later).
The A Series can perform type switching data communication and read and
write measurement data and inspection results to and from PLCs without
requiring that you create a communication program.
DT100
1 2 3 5
DT101
2 4 3 0
DT102
Inspection
results
PL C
A Series
Inspection conditions can also be modified
from the PLC!
■ Compatible PLC products
● Matsushita Electric Works FP Series
● Mitsubishi MELSEC A series/FX Series
● Omron SYSMAC-C Series
● Allen-Bradley SLC500 (Ver. 2.2 or later)
Switch
40mm
e OK!
by-sid
Side-
Removable
terminal block
120mm
MICRO-IMAGECHECKER
Camera B
Camera A
MICRO-IMAGECHECKER
■ Two-image switch/split function (A210 only)
With a small 120 × 40mm footprint, installation is simple. Tight installation
with checkers next to each other is also possible. With considerations for
wiring, connectors, and removable terminal blocks, installation with all
units facing one direction is possible for no wasted space.
Installation on DIN rails is also possible.
MICRO-IMAGECHECKER
The A series comes equipped with a 32-bit RISC, 200
MHz CPU with pipeline processing.
360
It attains 360 MIPS and 1.4 GFLOPS for astronomically
MIPS
high-speed processing. With the superquick CPU, increased floating point
3 2 bit
RI
Floatin
operation speed, pipeline processing,
CPU SC
operatig point
specially designed algorithms, and a
1.4 billions
large memory capacity, it achieves not
times/s on
ec.
only extremely high-speed inspection,
but also the ultimate in precision as
well.
Judgment conditions can be changed
using the ENT key
(numerical calculations only)
Reduced size (Smallest in its class)
MICRO-IMAGECHECKER
Speed and precision (Strongest in its class)
MICRO-IMAGECHECKER
Unregistered parts are blank
MICRO-IMAGECHECKER
Result display reference from
numerical calculation judgment
output possible (10 lines x 2 pages)
When using two cameras simultaneously for an
operation such as measuring the distance
between two points, you can use an external
signal to switch the display. It is also possible
to split images captured by two cameras for
display as one image on the screen. You can
select either vertical or horizontal for the image
split direction.
Data registers
115.2kbps
. . . . .
■ Marker Function
. . . .
■ Data Monitor Function
MICRO-IMAGECHECKER
Convenient new display function
Split display
Two types available to suit your application
■ A210 with two camera connections and
high-end functions
Extensive array of image capture functions
■ Double-speed random camera
(progressive rectangular-lattice CCD element)
With the A series, we introduced a progressive double-speed random
camera that provides 3 times the maximum ratio of conventional units with
1/60 second for a high-quality picture and no image degradation. In field
mode, it reaches 4 times for 1/120 second. The result is fast inspection
without having to worry about inspection time or image quality.
■ Internal synchronous signal inspection
Compatible with the internal synchronous signal of NTSC, video scopes and
special cameras can also be used. However, depending on the model, some
may not be able to be connected. Consult your Matsushita Electric Works
representative (there is one connection port).
4
(Fastest images in its class)
We offer true cost performance and wipe away the concept that image
processing is expensive.
Trigger signal
General-type camera
■ A110 with one camera connection and
good cost performance
Time delay
0 to 16.7 ms.
ODD
EVEN
33.4-50.1ms.
Electric-shutter camera
ODD
16.7-33.4ms.
Random trigger camera*
NEW ANM831
Double-speed
random camera*
(frame mode)
NEW ANM831
Double-speed
random camera*
(field mode)
ODD
16.7ms.
Progressive
Conventional
method
ODD
EVEN
16.7ms.
ODD
8.3ms.
Twice the picture quality
in one exposure.
A210 (set)
A110 Controller
A110 (set)
*The shutter speed on the random camera, before exposure, needs to be set to 1/120 to 1/20000 seconds.
11/2004
11/2004
5
Further refined inspection functions.
The A Series is loaded with inspection know how that we have distilled over our years in this industry.
With a single unit you can perform fast and accurate detection, dimension measurement and coordinate detection!
1 Smart matching (A210) / Matching (A110).
4 Rotational* position adjustment function
A High-speed, high-precision sub-pixel detection (Fastest level in its class).
D Smart matching rotational correction (A210)
With a high-speed CPU, vast memory, and original algorithm, even with a
64 × 64-pixel template, 256 × 256-pixel search area, and sub-pixel precision
detection, you still get a processing time of about 10 ms. As you can see, this is
the ultimate in speed and precision for position detection.
With the rotational correction function and the A210, a search is conducted by
tilting the matching and smart matching search areas and templates. Therefore,
even if the work has been tilted, a more precise position inspection is obtained.
Conventional
instruments
A210
Rotation of the search area
Automatic adjustment and precise inspection takes place even if the work is tilted
or displaced.
Adjustments can be made using the gray-scale data so that differences in
brightness can allow accurate corrections. With multiple and priority functions,
complex adjustments are also greatly simplified.
*A210 = rotational position adjustment function (X/Y/θ)
A110 = position adjustment function (X/Y)
Rotation
correction
B Smart matching (A210).
Sub-pixel position detection takes place with gray-scale matching and the grayscale differential function gives even more detailed work inspection.
This gives you accurate inspection even in cases where matching processing
alone would fail.
Matching detection
Differential result
No
difference
=
=OK
Correlation = 0.95
Matching detection
Differential result
Difference
detected
=
-
Just by showing multiple examples of the correct products, correct product
images can be automatically composed. This allows simple inspection without
setting complex parameters.
+
OK
Affine transform
F Multiple position detection
Supports the multiple
detection function with
matching to allow the
separate detection of
multiple objects of the
same pattern in the
search area. It is an
efficient function when
loading is performed by
robot or the like.
During adjustment, it is
unnecessary to place work
precisely for reduced time.
Inspection area
The shape of the inspection area can be freely
adjusted between rectangular, oval, or polygonal
to match the inspection object. Moreover the
mask area (where no inspection takes place) can
also be adjusted freely as desired.
Masking
area
Base area
C Image filter function.
With the affine transform
function, the image will be
rotated so that even if the work
is tilted, setting and changes
can take place.
Even with binary images containing substantial noise,
stable image processing is possible using filter processing
such as [image erosion] → [image dilation].
The filter functions will differ depending on the inspection
processing.
Original binary image.
3 × 3 image erosion
Detection of
unnecessary portion
Noise
3 × 3 image dilation
■ Accurate position correction (A210/A110)
Image without filtering
Unnecessary portion
not detected.
Not processed
Noise erase
Teaching allows changes to be made to the template for matching even from an
external signal. Registering the change can be done simply by showing the object
for detection.
Teaching also supports positional corrections so that even when work is
displaced, teaching can occur.
Pixel
Original binary image.
Eroded parts are not processed
3 × 3 image dilation
After erosion, dilated parts are processed
3 × 3 image erosion
Image with erosion to
dilation filtering
▲No filter/width function
Inspection
position offset
+
Teaching with the
touch of a button.
Edge positions are measured accurately at the sub-pixel level. Also supports an
edge counting function. Also equipped with the projection scanning formula so
that the required edge position is detected even with products with a poor
surface. With rotational correction, diagonal scanning performs sub-pixel edge
detection with the gray-scale inter-pixel compensating function.
LED lighting inspection.
Rotation
Multiple position
detection.
NG
2 Sub-pixel gray-scale edge
Since the average value for brightness within the area is quickly calculated,
directional distinction can still occur even when binary distinction is difficult due
to the small differences in the gray-scale levels. You can set mask processing
with free shapes (rectangular, oval, polygonal) set to match the inspected object.
GW1 GW2 GW3 GW4
Averaged
When the direction is correct:
Direction: OK
Pitch calculated by
number of pins
Direction: Reject
Processing occurs
▲Filter/width function
Dilated parts are processed.
After dilation, eroded parts are not processed
Dirt is ignored
Erroneous detection
because of dirt
Filter/width function reduces chance of erroneous influence
due to dirt or noise.
6 More numerical calculation and judgement output functions.
3 Gray-scale window
■ Projection scanning edge detection
6
When setting
G Teaching function.
C Smart template (A210).
OK
With the rotation search function (±30 degrees), no matter how much the
detection image is tilted, the position and angle of tilt are accurately ascertained.
Gear tooth inspection.
B Free shape
Area rotation.
=NG
Correlation = 0.85
Smart template
OK
Bearing inspection.
10 ms.
E Rotation position/tilt detection.
Template
Reject location
lit up.
mounts
Approx. 10 ms.
Matching search time: Approx.
-
A A wide range of inspection functions
• Position/size/attitude/size detection with optimum feature extraction labeling.
• Presence/size/orientation inspection with optimum binary window functions.
• High-speed dimension measurements with optimum edge detection functions.
• High-speed length/number/presence inspections with optimum line functions.
■ Rotational adjustment (A210)
Approx. 25 ms
Template is tilted
and searched
Template
5 Improved binary processing function
GW1 becomes brighter than GW2, so
GW1 - GW2 > 0 and GW3 - GW4 = 0.
A Supports 96 numerical
B Leeway in judgement calculations
calculation formulas (48 on the A110)
Includes sine, cos,
square root, arctan
absolute differential and
projection distance
functions in addition to
addition, subtraction,
multiplication and
division, and you can set
up to 96 formulas (48 for
the A110). You can also
reference up to 16 items
per formula for complex
calculations.
Judgement output formula
Calculating distances
and angles
A210
A110
Internal judgement calculations External judgement calculations
Total
96 formulae
96 formulae
192 formulae
48 formulae
48 formulae
96 formulae
New calculation formula
copy function
C Programless data
transfer to the PLC
Even for complex pass/fail judgement
outputs, internal judgment formulae can be
made without using the external PLC.
Depending on the application, Judgement
output can be set for individual and general
judgement for each inspection area freely as
desired.
Using the Matsushita Electric Works.
FP-series PLC, the Mitsubishi
MELSEC A/FX series PLC, the Omron
SYSMAC C series PLC, or the AllenBradley SLC 500 PLC (Ver. 2.2 or
later), numerical calculation result
data and judgement output results
can be automatically written to the
data register of the PLC at a
maximum baud rate of 115200 bps.
The image processing data can be
used with the I/O sensitivity of the
PLC.
(also compatible with judgment formulas)
11/2004
11/2004
7
®
Excellent maintenance characteristics and
global compatibility.
MICRO-IMAGECHECKER A210 •A110 MultiChecker V2 Series
■ Dimensions (unit: mm)
● A110/A210 Controller
ANMA212V2/ANMA212
ANMA112V2/ANMA112
(10)
74
(5.5)
40
55
4-M3 depth1.5
(8 )
Powerful support for startup and maintenance and designed for worldwide use.
The A Series can store up to 30 defect images, and with the dedicated software
tools you analyze the cause of defects at remote locations using e-mail.
104
120
Image storage function (A210, A110)
(5.5)
NG
54.5
46.5
31
29
Image storage
49.5
31
10
30
images
1/4-20UNC
(depth 9mm)
31
24.5±0.6
(3.25)
*A210 = 30 image, A110 = 8 images
*
However, it is not possible to directly restore type data backed up
using Vision Backup-Tool with the previous product (Ver. 1) to V2
(Ver. 2). In this case, use the dedicated data conversion software
(freeware) to convert the Ver. 1 type data for V2 use, then transfer it
to V2 and perform a backup again. If you require the data conversion
software, contact your Matsushita Automation Controls Co. Ltd.
representative.
(19)
(31.3)
Without mounting bracket
● Operating key pad
ANM8520앮
ANM8520앮 CE
With mounting bracket
● Monitor (Panasonic: GPBM910)
AUGPBM910 (100 V AC)
46
ENTER
Quantitative support for settings that once relied on intuition.
Focus adjustment
Aperture adjustment
220
124.6
B
C
Binarization adjustment
V-HOLD
BLIGHT
CONTRAST
Panasonic
18
Video Monitor GP-BM
29
*A
36.5
148
36.5
180
50
Approx. 80 mm, including
cable connection
ø11.5
● Lens
Global application
Mounting screws (locked lens only)
English
Displays for the one controller can be set to either English or Japanese to allow
use in a great number of countries around the globe. The controller and highspeed random trigger camera are standard products and are certified with CE
markings.
Japanese
Video game
style control
EMC(89/336/EEC)
EN50081-2:1993
EN50082-2:1995
A
B
8
Without mounting bracket
1/4-20UNC
depth 10mm
259
A
English-Japanese interchange and CE certification
–10
*1) ANM832: 3000 +80
–10
*1) ANM832CE: 2780 +80
–10
*1) ANM83203: 300 +40
앮: Length of cable
Setup help function
With the setup help function, focusing, brightness adjustment, exposure
adjustment, binary level settings, and other adjustments that used to be
performed by the operator's professional experience, these adjustments can now
be performed quantitatively. Equipped with an input monitor and test output
functions, connections to external equipment are also greatly simplified. Great
savings can be made in debugging and adjustment by the combination of the trap
function, which halts inspection when an error is found, and the image storage
and spreadsheet functions.
28±0.2
32.15
2-M3(depth 4mm)
With mounting bracket
54.4
4-M3(depth 2.5mm)
8
23±0.2
4-M3
(depth 2.5mm)
2-M3(depth 7mm)
18.15
26±0.2
2-M3(depth 4mm)
38
14 24.5±0.2
31
C
The product data created with the MICRO-IMAGECHECKER A
series and the image data stored in the controller can be stored
on a PC using Windows.
Stored data can be restored to the A series controller.
Can be stored
to hard disk or
e-mailed using
special software
24.5±0.6
2.5
B
A
Readjustment and
re-testing analysis
takes place using
the stored images.
19
13
26±0.6
ENTER
(43)
*1)
8
29
8
10.5±0.2
NG
● CS mount camera: CS mount
ANM832/ANM832CE/ANM83203
(depth 14.7)
OK
● Double-speed random camera: C mount
ANM831
■ Vision Backup-Tool Ver.2
(depth 6.7)
NG
The A110 does not have a
camera B port
228
OK
(9.5)
Storing up to 30 pictures* of fault occurrences in its memory, it possible for
analyzing error causes and making adjustments. When setting up the
equipment, inspection images are stored and can be used when making new
adjustments and changes. Moreover, the stored images can be used for testing.
Also, using special software, image data and inspection conditions can be
stored, and then faults can be analyzed and adjustments made at any location
using e-mail. Furthermore, the location of all errors are clearly displayed and
illuminated so that they can be seen at a glance.
11/2004
Note: Allow 80 mm behind the monitor for wiring
and heat radiation.
Monitor input/output uses a BNC terminal.
*A: Approximated length of cable for keypad used
The cable is slightly shorter on keypads with
CE marking.
C Mount lens
f=6.5
ANB842
f=8.5
ANB843(L)
ANB845N(L) f=16
ANB846N(L) f=25
f=16
ANB88161
f=25
ANB88251
f=50
ANB847(L)
f=50
ANM8850
f=50
ANM88501
A
φ =48
φ =42
φ =30
φ =30
φ =30.5
φ =30.5
φ =48
φ =27.5
φ =30.5
B
42
40
33
37.3
25
25.5
48
38.5
38.5
CS Mount lens
f=8
ANM8808
f=8
ANM88081
f=4
ANM8804
f=4
ANM88041
f=2.8
ANM8828
f=2.8
ANM88281
A
φ =34
φ =31
φ =34
φ =31
φ =34
φ =31
B
35
35
41
40
38
37.5
● Camera cable
ANM84303/ANM84303CE
ANM840 앮 앮 A
ANM840 앮 앮 ACE
앮: Length of cable
*B
(43)
ø14.7
*B: Approximated length of cable used
The cable is slightly shorter on keypads with
CE marking.
11/2004
9
®
MICRO-IMAGECHECKER A210 •A110 MultiChecker V2 Series
■ A210 • A110 Multi-checker V2 specifications
CPU
■ A210 • A110 Multi-checker specifications
A210 Multi-checker V2
A110 Multi-checker V2
32-bit RISC CPU (high-speed processing version)
32-bit RISC CPU
512 × 480 (pixels) × 256 gradations
Frame memory
Operator interface
Monitor display
Processing
Inspection
8 bit 256 gradations
6 groups of binary processing from the gray-scale memory (upper and lower threshold settings)
Exposure
adjustment
64
32
Execute All mode: Execute all set checkers
Automatic Switch mode: Change the checker to be executed in accordance with the judgment output result
User-Defined mode: Specify the checker for execution when the start signal is input
Max. 96 per product type Rotation position adjustment function
Max. 48 per product type X-Y position adjustment function
Max. 96 per product type
Inspection
Max. 48 per product type
Gray-scale edge
detection
(sub-pixel processing)
Max. 96 per product type
Gray-scale
8 bit 256 gradations
4 groups of binary processing from the gray-scale memory (upper and lower threshold settings)
Position/
rotation position
adjustment function
Exposure
adjustment
Smart matching/
matching
(sub-pixel processing)
Matching = 48 per product type
Sub-pixel accurate multiple detection matching by gray-scale correlation processing
Rotation by raster detection and raster detection position (±30 degrees)
Output = number of detected items/correlation numbers/position/angle teaching registered
changes can be imported from external source smart teaching (A210) = judgement learning function by the smart template
Max. 48 per product type
Scanning method = individual/projection gray-scale filter/width function detection by sub-pixel unit
Detection position = forepoint/forepoint and afterpoint/largest differential/multiple edge
Gray-scale edge
detection
(sub-pixel processing)
Max. 96 per product type
Gray-scale window
Max. 48 per product type
Shape: rectangular/polygonal or oval mask Shape: rectangular/polygonal or oval Gray-scale mean value detection/judgement
Feature extraction
Max. 96 per product type
Max. 48 per product type
Max. 96 per product type
Feature extraction
Binary window
Max. 48 per product type
Max. 96 per product type
Max. 32 per product type Rotation position adjustment function
Max. 8 per product type
Conversion data
Numerical
calculations
Binary edge detection
Smart matching = 32 pcs.; Equipped with post-detection ifferential processing function
External
interface
Conversion data
Numerical
calculations
Max. 48 per product type
Sine, cos, absolute differential and projection distance functions four data calculations, arctangent, root, the distance-between-points special substitutions reference to previous data output control
External
interface
Parallel
Inspection start
Other
Display functions
specifications
Marker function
Setup tools
Line
Max. 48 per product type
Judgement output External output (D) register = Max. 96 per product type Internal judgement (R) register = Max. 96 per product type External output (D) register = Max. 48 per product type Internal judgement (R) register = Max. 48 per product type
Serial
RS232C = 2ch (max.115200bps) Compatible with Matsushita Electric Works PLC FP series
Compatible with Mitsubishi MELSEC A Series/FX Series, Omron C Series PLCs, and Allen-Bradley SLC 500 PLCs (Ver. 2.2 or later)
Inspection start
Image storage
function
Matching = 4 per product type
Sub-pixel accurate multiple detection matching by gray-scale correlation processing
Rotation by raster detection and raster detection position (±30 degrees)
Output = number of detected items/correlation numbers/position/angle teaching registered
changes can be imported from external source smart teaching (A210) = judgement learning function by the smart template
Max. 32 per product type
Scanning method = individual/projection gray-scale filter/width function detection by sub-pixel unit
Detection position = forepoint/forepoint and afterpoint/largest differential/multiple edge
Max. 32 per product type
Max. 16 per product type
Max. 32 per product type
Max. 16 per product type
Max. 32 per product type
Max. 16 per product type
Max. 64 per product type
Max. 32 per product type
Shape = line/mask filter/width functions forepoint edge detection
Shape = straight line/polygonal line/circle or arc Image filters White/black pixel number count/judgement
4 registers, Can quote to numerical conversion, Can convert numerical conversion result to actual distance, Standard distance, No. of pixels, Cooefficient
Max. 96 per product type
Max. 4 per product type
Shape: rectangular Binarization adjusts according to changes in the gray-scale data Gray-scale mean value detection/judgement
Shape = rectangular/polygonal or oval mas Shape = rectangular/polygonal or oval Image filtering White/black pixel number count/judgement
Max. 48 per product type
Max. 96 per product type
Max. 4 per product type
Priority adjustment multi-stage adjustment sequence setting by
matching/gray-scale edge/binary edge or feature detection.
Shape = line/mask filter/width functions forepoint edge detection
Line
32
Shape = rectangular/polygonal or oval mask Shape = rectangular/polygonal or oval
Image filtering Labeling Output values: counter/center of gravity (to one decimal place)/area/shading/width/principle axis angle
Shape = rectangular/polygonal or oval mas Shape = rectangular/polygonal or oval Image filtering White/black pixel number count/judgement
Binary edge detection
64
Shape: rectangular/polygonal or oval mask Shape: rectangular/polygonal or oval Gray-scale mean value detection/judgement
Shape = rectangular/polygonal or oval mask Shape = rectangular/polygonal or oval
Image filtering Labeling Output values: counter/center of gravity (to one decimal place)/area/shading/width/principle axis angle
Binary window
Menu selection by specialized keypad
Change between gray-scale memory/gray-scale through/binary memory (A/B/C/D)/binary through (A/B/C/D)/gray-scale NG/binary NG (A/B/C/D)
—
Shape: rectangular Binarization adjusts according to changes in the gray-scale data Gray-scale mean value detection/judgement
Smart matching = Max. 96 pcs.; Equipped with post-detection ifferential processing function
32-bit RISC CPU
512 × 480 (pixels) × 256 gradations
Binarization
Number of product types
Execution modes
Priority adjustment multi-stage adjustment sequence setting by
matching/gray-scale edge/binary edge or feature detection.
Smart matching/
matching
(sub-pixel processing)
Gray-scale window
Monitor display
Processing
A110 Multi-checker
32-bit RISC CPU (high-speed processing version)
Operator interface
Menu selection using the key emulation function (ver. 2.2 or later).
Change between gray-scale memory/gray-scale through/binary memory (A/B/C/D/E/F)/binary through (A/B/C/D/E/F)/gray-scale NG/binary NG (A/B/C/D/E/F)
Gray-scale
Position/
rotation position
adjustment function
A210 Multi-checker
CPU
Frame memory
Binarization
Number of product types
Execution modes
®
MICRO-IMAGECHECKER A210 •A110 MultiChecker V2 Series
Input = 11points Output = 14 points Removable screw-down terminal block
Image trigger (timing sensor unnecessary) external sensor timing repeat start
Display item suppressing function (menu display hide function)
Image suppress function when setting checkers, Image rotation function when setting checkers (A210)
Clearly display reject location, Rotational adjustment angle display (A210), Data Monitor function
Display of image processed with image filter, simple spreadsheet, checker list display
Maximum of 8 graphics/type (line, rectangle or circle), and registered images are displayed on the main screen
30 screens
8 screens
Max. 32 per product type
Max. 16 per product type
Shape = straight line/polygonal line/circle or arc Image filters White/black pixel number count/judgement
4 registers, Can quote to numerical conversion, Can convert numerical conversion result to actual distance, Standard distance, No. of pixels, Cooefficient
32 per product type
4 arithmetic calculations, arctangent, root, the distance-between-points special substitutions reference to previous data output control
Judgement output External output (D) register = Max. 32 per product type Internal judgement (R) register = Max. 32 per product type External output (D) register = Max. 8 per product type Internal judgement (R) register = Max. 8 per product type
Serial
Parallel
Other
Display functions
specifications
RS232C = 2ch (max.115200bps) Matsushita Electric Works PLC compatible with FP series
Input = 11points Output = 14 points Removable screw-down terminal block
Image trigger (timing sensor unnecessary) external sensor timing repeat start
Display item suppressing function (menu display hide function)
Image suppress function when setting checkers, Image rotation function when setting checkers (A210)
Clearly display reject location, Rotational adjustment angle display (A210)
Numerical calculations results display, Image filtering display function, Accumulated data display, Display list of checkers
Marker function
Setup tools
Image storage
function
—
32 screens
8 screens
Save/load function for inspection image (all screens/problem screens)
Store images for reinspection/resetting Windows-PC image save/load function
Save/load function for inspection image (all screens/problem screens)
Store images for reinspection/resetting Windows-PC image save/load function
Debugging
Trap function Image storage function
Debugging
Trap function Image storage function
Setup help
Setup help
Focus setup, aperture setup, lighting adjustment, image profile monitor, recommended
threshold level, I/O monitor, enforce output
Focus setup, aperture setup, lighting adjustment, image profile monitor, recommended
threshold level, I/O monitor, enforce output
Moving object inspection
Camera support
Number of support cameras
Operating voltage
Setup data backup
Double-speed random camera (progressive)/flash/electronic shutter used
High-speed random trigger camera (progressive) = ANM831 Standard camera = ANM830A, Composite video (NTSC) input used (however the connection requires one port)
Moving object inspection
Camera support
Number of support cameras
2
1
Operating voltage
24 V DC less than 0.9 A
24 V DC less than 0.7 A
Setup data backup
Image data and setup data can be saved to a Windows PC using vision Backup Tool Ver.
data saved in the previous controller of the MICRO-IMAGECHECKER A Series (Ver. 1) cannot be directly restored to V2 using the Vision Backup-Tool. In this case, you will
* Type
need the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use. If you require the data conversion software or information about how to use it,
High-speed random trigger camera (progressive)/flash/electronic shutter used
Double-speed random camera (progressive) = ANM831 Standard camera = ANM830A, Composite video (NTSC) input used (however the connection requires one port)
2
1
24 V DC less than 0.9 A
24 V DC less than 0.7 A
Setup data can be saved to a Windows PC using the Vision Backup-Tool Ver. 2
data saved in the previous controller of the MICRO-IMAGECHECKER A Series (Ver. 1) cannot be directly restored to V2 using the Vision Backup-Tool. In this case, you will
* Type
need the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use. If you require the data conversion software or information about how to use it,
contact your Matsushita Automatic Controls Co. Ltd. representative.
contact your Matsushita Automatic Controls Co. Ltd. representative. You can also download the data converter software from the follwing Web page. http://www.naisvision.com/j
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