System Works Water System 99101100 Owner's Manual

Clean & Clear™ Filter System Owner's Manual
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Table of Contents
SECTION I.
PUMP SAFETY INSTRUCTIONS ------------------------------------------------------- 2
SECTION II.
HOW YOUR FILTER WORKS----------------------------------------------------------- 2
SECTION III. CHECK VALVE INSTALLATION INSTRUCTIONS ----------------------------------- 3
SECTION IV. INSTALLATION --------------------------------------------------------------------------- 4
SECTION V.
INITIAL START-UP AND RESTART INSTRUCTIONS. ------------------------------ 6
SECTION VI. CLEANING THE FILTER------------------------------------------------------------------ 6
SECTION VII. WINTERIZING THE FILTER ------------------------------------------------------------- 8
SECTION VIII. CLEANING THE HIGH FLOW MANUAL AIR RELIEF VALVE --------------------- 8
SECTION IX. TROUBLE SHOOTING -------------------------------------------------------------------- 9
SECTION X.
PUMP INSTRUCTIONS ------------------------------------------------------------------ 9
SECTION XI. TECHNICAL DATA --------------------------------------------------------------------- 11
A. FILTER AND TANK ------------------------------------------------------------------------------------ 11
B. MAXIM PUMP ----------------------------------------------------------------------------------------- 12
C. DYNAMO PUMP --------------------------------------------------------------------------------------- 13
Important Notice
Attention Installer. This manual contains important information about the installation,
operation and safe use of this product. This information should be given to the owner/
operator of this equipment.
WARNING
Before installing this product, read and follow all warning notices and instructions accompanying this
filter. Failure to follow safety warnings and instructions can result in severe injury, death, or property
damage. Call (800) 831-7133 for additional free copies of these instructions.
Pentair Pool Products
1620 Hawkins Ave., Sanford, NC 27330 • (919) 774-4151
10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 523-2400
REV. F 5-1-01
1
P/N 99101100
SECTION I.
PUMP SAFETY INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions should always be followed,
including the following:
1.
READ AND FOLLOW ALL INSTRUCTIONS.
2.
WARNING - To reduce the risk of injury, do not permit children to use this product unless they
are closely supervised at all times.
3.
WARNING - Risk of Electrical Shock. Connect only to a grounding type receptacle protected by a
ground-fault circuit-interrupter (GFCI). Contact a qualified electrician if you cannot verify that the
receptacle is protected by a GFCI.
4.
Do not bury the electrical cord. Locate the cord to minimize the abuse from lawn mowers, hedge
trimmers, and other equipment.
5.
WARNING - To reduce the risk of electrical shock, replace damaged cord immediately.
6.
WARNING - To reduce the risk of electrical shock, do not use an extension cord to connect unit
to electric supply; provide a properly located outlet.
7.
CAUTION - For continued protection against possible electrical shock, this unit is to be mounted
to the base in accordance with the installation instructions.
8.
SAVE THESE INSTRUCTIONS.
SECTION II.
HOW YOUR FILTER WORKS
WARNING
To reduce the risk of electrical shock, Only connect to a GFCI protected receptacle. Failure to
do so could result in an electrical shock to pool users, installers, or others which can result in
serious personal injury or death.
Your cartridge filter is designed to produce clear, sparkling water and operate for years with a minimum of
maintenance when installed, operated and maintained in accordance with these instructions.
Your filter uses a cartridge element to remove dirt particles from the water. Dirt is collected in the filter by
the cartridge element as water flows through the filter. Water enters the filter through the filter inlet port
and is distributed evenly through the cartridge element. The dirt is removed by the cartridge fabric and the
clean water flows through the filter outlet port and is returned to the pool through the piping or hoses.
After a period of time, dirt will accumulate in the filter causing a resistance to the flow of water through the
filter. This resistance results in a diminished flow of water and a rise in the filter pressure. Eventually the
filter will have removed so much dirt and the filter pressure risen to such a point that it will be necessary to
clean your filter, see SECTION VI. CLEANING FILTER.
The filter’s function is to remove suspended matter from the water and does not sanitize the water. For
sparkling clear water, the water must be sanitized as well as balanced. Pool chemistry is a specialized area,
and you should consult your local pool service specialist for specific details. In general, proper pool
sanitation requires a free chlorine level of 1 to 2 PPM and a PH range of 7.2 to 7.6.
P/N 99101100
2
REV. F 5-1-01
WARNING
Failure to operate your filter system or inadequate filtration can cause poor water clarity obstructing
visibility in your pool. Poor water clarity may obscure objects in the water which while swimming and
diving could cause severe personal injury and death. Never swim in a pool with poor water clarity.
SECTION III.
CHECK VALVE INSTALLATION INSTRUCTIONS
WARNING
THIS FILTER OPERATES UNDER HIGH PRESSURE. WHEN ANY PART OF THE
CIRCULATING SYSTEM (e.g., LOCK RING, PUMP, FILTER, VALVES, ETC.) IS
SERVICED, AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED.
PRESSURIZED AIR CAN CAUSE THE LID TO BE BLOWN OFF WHICH CAN RESULT IN
SEVERE INJURY, DEATH, OR PROPERTY DAMAGE. TO AVOID THIS POTENTIAL
HAZARD, FOLLOW THESE INSTRUCTIONS.
1. BEFORE REPOSITIONING VALVES AND BEFORE BEGINNING THE ASSEMBLY,
DISASSEMBLY, OR ADJUSTMENT OF THE LOCK RING OR ANY OTHER SERVICE
OF THE CIRCULATING SYSTEM: (A) TURN THE PUMP OFF AND SHUT OFF ANY
AUTOMATIC CONTROLS TO ENSURE THE SYSTEM IS NOT INADVERTENTLY
STARTED DURING THE SERVICING; (B) OPEN AIR RELIEF VALVE; (C) WAIT
UNTIL ALL PRESSURE IS RELIEVED.
2. WHENEVER INSTALLING THE FILTER LOCK RING FOLLOW THE CLEANING
FILTER INSTRUCTIONS EXACTLY.
3. ONCE SERVICE ON THE CIRCULATING SYSTEM IS COMPLETE FOLLOW INITIAL
START SYSTEM RESTART INSTRUCTIONS EXACTLY.
4. MAINTAIN CIRCULATION SYSTEM PROPERLY. REPLACE WORN OR DAMAGED
PARTS IMMEDIATELY (e.g., lock ring, pressure gauge, relief valve, O-rings, etc.).
5. BE SURE THAT THE FILTER IS PROPERLY MOUNTED AND POSITIONED
ACCORDING TO INSTRUCTIONS PROVIDED.
A. INSTALLATION
1.
Turn the pump off, shut off any automatic controls to assure that the system is not inadvertently
started during servicing.
2.
Open the High Flow™ manual air relief valve.
3.
Plug the suction line by inserting a rag into the skimmer port, or if equipped with a valve close it at
this time to prevent water from siphoning from the pool during servicing.
4.
If possible, plug the return line to prevent siphoning. If this can not be done, disconnect the union
fitting from the outlet port of the filter and quickly place the return hose into the pool.
5.
Remove the drain cap to empty the water from the filter.
REV. F 5-1-01
3
P/N 99101100
6.
Insert the Check Valve into the outlet port
approximately 3/4" to 1" deep making sure the
rubber diaphragm facing outward (towards you),
see Diagram 1.
7.
Reconnect the return hose to the outlet port and
tighten the union fitting.
8.
Replace the drain cap.
9.
Remove the rag from the skimmer or open the
valve on the suction line.
10.
11.
12.
If the return line was plugged, unplug it at this time.
Diagram 1.
With the High Flow™ manual air relief valve in the
open position, start the filter pump, after a steady stream of water appears close the High Flow™
manual air relief valve.
Your system is now in operating order.
SECTION IV.
INSTALLATION
To install this filter system, you will need the following simple tools - a screwdriver, pliers, and wrench.
1.
Carefully remove the equipment from the carton and check for any evidence of damage due to
rough handling or shipping. If any of the equipment is damaged, immediately notify the
organization where the equipment was purchased.
2.
Position a tee-nut on the boss underneath the skid base. Screw a bolt with washer into the tee-nut
from the top of the base. Continue screwing the bolt into the tee-nut until the tee-nut is flush with
the boss. Unscrew the bolt. Repeat procedure for the remaining bosses.
3.
This filter should be mounted on a level concrete slab, preferably concrete poured in a form or on
a platform constructed of concrete block or brick.
Detail C
Depending upon how your skimmer is positioned in
4.
relationship to the return fitting, see Diagram 3, either
Detail D
right or left of the skimmer, position the mounting base
accordingly; see Diagram 3. Position the filter tank on
the mounting base so the filter inlet port is oriented
toward the pump similar to Diagram 2. Secure the filter
to the mounting base using two bolt fasteners. Place
Detail B
the pump on the mounting base; see Diagram 2.
Loosely attach the pump connector, see Detail A, to the
inlet
pump and filter. This will align the pump to the correct
set of mounting holes. Secure the pump to the base
using two bolt fasteners. Tighten the union fittings on
the plumbing connector by hand until tight. If water
leakage occurs at these connections, adjust
Detail A
connections with a wrench making sure not to exceed 1/
4 of a turn.
Diagram 2.
P/N 99101100
4
REV. F 5-1-01
5.
Do not mount electrical controls (on/off switches, timer, etc.) over the filter. You need to be able to
stand clear of the filter when starting the pump.
6.
Attach the hair and lint pot to the front of the pump. This is an O-ring seal fitting that requires hand
tightening only. (OVER TIGHTENING CAN RESULT IN DAMAGE TO THE O-RING SEAL)
7.
Install the threaded fitting, see Diagram 3 – Figure 1, into the suction port of the pump. This is an
O-ring seal fitting that requires hand tightening only. (OVER TIGHTENING CAN RESULT IN
DAMAGE TO THE O-RING SEAL)
8.
Install the threaded return fitting into the filter outlet port, see Diagram 3 – Figure 2, making sure that
the O-ring is in place in the filter body. Tighten this connection by hand until tight. If water leakage
occurs at this connection after installation, adjust connection with a wrench making sure not to exceed
1/4 of a turn. (OVER TIGHTENING CAN RESULT IN DAMAGE TO THE FILTER)
9.
Connect black hoses to the equipment and the pool with
the clamps provided.
a.
b.
Connect the skimmer suction port from the pool to
the pump inlet.
Connect the filter outlet port to the return fitting of
the pool, see Figure 1.
c.
Install the High Flow™ air relief valve, see Diagram
2 – Detail C, into the top of the filter tank lid. This is
an O-ring seal that requires hand tightening only.
d.
Install the pressure gauge, see Diagram 2 – Detail D,
using the Teflon tape provided. Wrap the threads of
the pressure gauge with three layers. Install the
gauge into the top of the filter tank until tight.
10.
Never install a pump in this system that exceeds the
maximum pressure of this filter,
see data label.
11.
If using the optional Chlorinator Base, knockout the
two slots on the system base with a hammer and
screwdriver.
12.
Slide the two tabs on the Chlorinator Base into the slots
on the system base; see Diagram 4.
Figure 1.
Figure 2.
Return
Skimmer
POOL
To
Return
Fitting
To
Skimmer
Diagram 3.
Slots
Tabs
Diagram 4.
REV. F 5-1-01
5
P/N 99101100
SECTION V.
INITIAL START-UP AND RESTART INSTRUCTIONS.
1.
Be sure all connections have been made and are secure.
2.
Make sure the hair and lint pot of the pump is filled with water. (FAILURE TO FILL THE HAIR AND
LINT POT WITH WATER WILL RESULT IN DAMAGE TO THE PUMP AND PUMP SEAL).
3.
OPEN THE HIGH FLOW MANUAL AIR RELIEF VALVE UNTIL IT SNAPS INTO THE FULL OPEN
POSITION (THIS ONLY REQUIRES A 1/4 TURN COUNTERCLOCKWISE).
4.
STAND CLEAR OF THE FILTER. Start pump allowing the filter tank to fill with water. Close the
high flow air relief valve after a steady stream of water appears.
5.
Your filter has now started its filter cycle. You should check that the water is returning to the pool
and take note of the operating pressure. My original starting pressure is ___________ PSI with the
filter clean.
6.
Check the system for water leaks. If a leak is found, shut off pump before correcting the leak.
WARNING
This filter operates under high pressure. When any part of the circulating system (e.g., lock
ring, pump, filter, valves, etc.) is serviced, air can enter the system and become pressurized.
Pressurized air can cause the lid to be blown off which can result in severe injury, death, or
property damage.
7.
As the filter removes dirt and impurities from the pool water, the accumulation will cause the filter
pressure to rise and the flow to diminish. When the pressure gauge reading is 8 to 10 PSI higher
than the clean filter reading noted above, it is time to clean the filter’s element grids, see SECTION
VI. CLEANING THE FILTER, below.
SECTION VI.
CLEANING THE FILTER
1.
Cleaning frequency will vary from pool to pool and with other factors such as weather conditions,
heavy rains, dust pollen, bather load and water chemistry. Check the pressure gauge reading on a
regular basis and when the pressure gauge reading increases 8 to 10 PSI over the initial clean filter
reading, it is time to clean your CARTRIDGE ELEMENT.
2.
Turn the pump off, shut off any automatic controls to assure that the system is not inadvertently
started during servicing.
3.
Plug the skimmer port with a rag. This will prevent pool water from running out during servicing.
4.
Open the filter High Flow™ manual air relief valve, and the filter drain plug.
5.
Remove the hair and lint strainer pot lid and clean the basket. Replace the basket and secure the lid.
6.
Remove the filter lock ring by depressing the two spring loaded locking blocks and rotating the ring
counter clockwise until the ring is free from the filter body.
7.
Remove the filter lid using the lifting handles on the lid.
P/N 99101100
6
REV. F 5-1-01
8.
Remove the CARTRIDGE ELEMENT assembly from the filter body by using the lifting handles and
pulling straight up.
9.
Remove the CARTRIDGE ELEMENT from the core assembly by placing your middle fingers into
cloth area and using your thumbs on top of the lifting handles and pressing until the CARTRIDGE
ELEMENT is loose and freely slides off the center core assembly.
10.
Using a garden hose, direct water spray at the CARTRIDGE ELEMENT to dislodge and wash away
any accumulated foreign matter and Diatomaceous Earth. Thoroughly clean the elements.
11.
Clean and remove debris from the inside of the filter tank.
12.
Replace the CARTRIDGE ELEMENT over the center core assembly making sure the end of the
element with the wording ‘This Side Up’ is facing up.
13.
Replace the CARTRIDGE ELEMENT into the filter tank body making sure the arrow on the top of
the center core is aligned with the filter inlet port. You will be able to feel the assembly drop into
and lock into place when in the proper position.
14.
Clean any debris from the O-ring at the top of the filter tank. Apply a silicone lubricant to the O-ring.
DO NOT USE A PETROLEUM-BASE LUBRICANT ON THE O-RING.
Failure to properly clean and lubricate the O-ring may result in water leakage.
15.
Replace the filter tank lid making sure it is fully and firmly seated on the tank body.
16.
Place the filter lock ring over the filter lid, and turn clockwise until the safety latches click and the
lock ring hits the stops on the body.
DO NOT ATTEMPT TO OVER TIGHTEN THE FILTER LOCK RING AFTER THE SAFETY LATCHES HAVE
ENGAGED.
WARNING
If the filter lock ring is damaged, replace it immediately.
This filter operates under high pressure. Replace locking ring if damaged or worn. Failure to
replace locking ring can result in the lid separating from the filter which can cause severe
injury or death.
17.
Replace the drain cap hand tight only.
18.
Follow Initial Start Up and System Restart Instructions; see Section V.
WARNING
Failure to operate your filter system or inadequate filtration can cause poor water clarity obstructing
visibility in your pool. Poor water clarity may obscure objects in the water which while swimming and
diving could cause severe personal injury and death. Never swim in a pool with poor water clarity.
REV. F 5-1-01
7
P/N 99101100
SECTION VII.
WINTERIZING THE FILTER
1.
In areas that have freezing winter temperatures, the pool
equipment must be winterized to protect it from damage.
2.
With the pump turned off, open the High Flow™ manual
air relief valve.
3.
Remove the drain port cap, and allow the filter to drain
completely.
4.
Remove the drain port plugs on the pump and allow the
pump to drain completely.
5.
Drain all appropriate system piping.
6.
It is recommended that the pump and filter be covered with
a tarpaulin or plastic sheet to inhibit deterioration from the
weather.
DO NOT WRAP THE PUMP MOTOR WITH PLASTIC.
7.
Your filter system is now winterized.
8.
See SECTION V. INITIAL START-UP AND SYSTEM
RESTART, when pool is ready to be opened for the season.
SECTION VIII. CLEANING THE HIGH FLOW MANUAL AIR RELIEF VALVE
1.
Turn the pump off and shut off any automatic controls to ensure that the system is not
inadvertently started during servicing.
2.
OPEN THE HIGH FLOW MANUAL AIR RELIEF VALVE UNTIL IT SNAPS INTO THE FULL OPEN
POSITION, THEN WAIT UNTIL ALL PRESSURE IS RELIEVED.
3.
With the relief valve attached to the filter tank, pull out the locking tabs and remove the valve stem
and cover assembly with a counter clockwise and lifting motion, see Figure 4.
4.
Clean the debris from the valve stem and body. Verify that the filter tank’s air passage is opened by
inserting a 5/16" drill bit through the valve body. Verify that the O-rings are in good condition,
properly positioned, and lubricated with a silicone base lubricant.
5.
Reinstall the valve stem and cover assembly with a downward and clockwise motion until it snaps
into position.
P/N 99101100
8
REV. F 5-1-01
SECTION IX.
Problem
TROUBLE SHOOTING
Cause
Pool water not
sufficiently clean.
Remedy
1. Pool chemistry not adequate to inhibit algae growth. Maintain pool chemistry or consult pool service technician.
2. Inadequate turnover rate.
Run system for longer time or consult dealer or pool service
technician.
Higher filter pressure. 1. Insufficient cleaning of the filter element.
2. Partially closed valve or restriction.
Clean the filter element (see Cleaning Filter instructions).
Open valve or remove obstruction in return line.
Short filter cycles.
1. Insufficient cleaning of filter element.
Clean the filter element (see Cleaning Filter instructions).
2. Pool chemistry not adequate to inhibit algae growth. Maintain pool chemistry or consult pool service technician.
3. Flow rate too high.
Restrict flow to capacity of filter.
Return flow to pool
diminished, low filter
pressure.
1. Obstruction in the pump hair and lint pot.
2. Obstruction in pump.
3. Obstruction in suction line to pump.
SECTION X.
Clean basket in strainer.
Disassemble and clean pump.
Clean skimmer basket. Remove obstruction in lines. Open valves
in suction line.
PUMP INSTRUCTIONS
Systems are supplied with either the Maxim or the Dynamo Pump.
1.
TO PRIME PUMP - (pump must be off).
Unscrew the lid from the pot and fill the pot with water to level of the suction line. Inspect O-ring,
lubricate with silicone lubricant. Screw the lid into the pot, hand tighten, lid shoulder will come to
rest on the pot surface. Turn the pump on, priming time will vary depending upon elevation above
water level and horizontal distance of suction line. If the filter is installed, open the air relief valve
(before turning the pump on) until a steady stream of water comes out, then close the air relief valve.
The pump is now primed. If the pump is installed below water level, close the return line prior to filling
the hair and lint pot with water. Line must be re-opened before turning the pump on.
WARNING
To reduce the risk of electrical shock, only connect to a GFCI protected receptacle. Failure to do
so could result in an electrical shock to pool users, installers, or others which can result in
serious personal injury or death.
2.
TO CLEAN BASKET - (pump must be off)
Follow the instructions above to prime the pump. After removing the lid, remove the basket and
empty the debris. Replace the basket and proceed to fill the pot with water. It is important to visually
inspect the basket, through the see through lid, at least once a week. A dirty basket will reduce the
efficiency of your system, and can put an abnormal load on the pump which could result in costly
repair bills.
REV. F 5-1-01
9
P/N 99101100
3.
SHAFT SEAL - (rotary seal). The shaft seal consists of two parts:
a.
b.
4.
Rotating ceramic seal, press fitted into the impeller.
A stationary spring loaded seal, press fitted into the rear of the volute.
THE ELECTRIC MOTOR.
a.
The electric motor should be protected from foreign matter, water splashing, hosing, and the
weather. Enclosures should be well ventilated to prevent overheating. If a motor becomes
wet, permit it to dry before running it. If a motor has been damaged by water or dirt, the
warranty is void.
b.
The motors used on these pumps are 48 frame through bolt motors. The through bolts are
used to secure the volute to the motor. When replacing the motor, mark the end bells and the
motor shell to indicate alignment. Remove the four nuts from the through bolts at the shaft
end. Place the shaft through the back of the volute and locate the bolts in line with the brass
inserts located in the four legs at the rear of the volute. Be sure the end bell and the shell
marking line up. Securely fasten the motor to the volute.
Protect the motor from heat. Provide ample ventilation.
c.
CAUTION
The highly polished and lapped faces of the seal are easily damaged. Handle with care.
This centrifugal pump requires little or no service, however the shaft seal will wear with normal use
over the years and will require periodic replacement.
CAUTION
DO NOT RUN PUMP DRY. If the pump is run dry, the mechanical seal will be damaged and external
leakage will occur. When a seal is damaged, the seal must be replaced.
CAUTION
ALWAYS MAINTAIN PROPER WATER LEVEL IN THE POOL. Water level must be half way up the skimmer
opening. A low water level can cause the pump motor to run dry which will damage the mechanical seal and
cause external leakage.
P/N 99101100
10
REV. F 5-1-01
SECTION XI.
TECHNICAL DATA
A. FILTER AND TANK
Replacement Parts
Find
No.
1
2
3
3
4
5
6
7
7
7
8
8
8
9
9
9
10
11
12
13
14
15
16
17
18
19
20
Part
No.
98209800
53003201
178553
178561
59052900
87300400
59016200
59053500
59053600
59053700
59054000
59054100
59054200
178562
178554
178563
86202000
51005000
39104500
98212200
39102800
178543
39107400
51516100
178540
178541
79304700
98200700
98317100
39201400
REV. F 5-1-01
Description
High Flow Manual Air Relief Valve
Pressure Gauge
Lid, 50/100 Sq./Ft.
Lid, 75 Sq./Ft.
Locking Ring Assy.
Body O-ring
Air Bleed Sock Kit
Center Core, 50 Sq./Ft.
Center Core, 75 Sq./Ft.
Center Core, 100 Sq./Ft.
Cartridge Element, 50 Sq./Ft.
Cartridge Element, 75 Sq./Ft.
Cartridge Element, 100 Sq./Ft.
Bottom, 50 Sq./Ft.
Bottom, 75 Sq./Ft.
Bottom, 100 Sq./Ft.
Drain Cap W/ O-ring
O-ring, Drain Cap
Union Nut “C” Clip
Union Nut
Union O-ring
Pump Connector
Outlet Connector
Check Valve Kit
System Base Assy.
Chlorinator Base
Union, Body, for Chlorinator Attach.
Bolt
T-nut
Pump Support
11
P/N 99101100
SECTION XI. TECHNICAL DATA (continued)
B. MAXIM PUMP
11
10
9
6
8
3
4
13
7
2
1
12
14
2
5
1
Replacement Parts
Find
No.
Part
No.
1
2
3
4
5
5
5
5
5
5
5
5
5
6
7
98206400
57006500
39102503
39701200
39104600
39153100
39153200
39153400
39153500
39153100
39153200
39153300
39153400
39101500
98210400
Description
Plug, ¼ in. with O-ring
O-ring
Volute, S Series, vertical
Seal, shaft
Impeller,½ hp
Impeller, ¾ hp
Impeller, 1 hp
Impeller, 1½ hp
Impeller, 2 hp
Impeller, ½ hp, 50 cycle
Impeller, ¾ hp, 50 cycle
Impeller, 1 hp, 50 cycle
Impeller, 1½ hp, 50 cycle
O-ring, volute
Screw, faceplate, 8-32 x 5/8 in., S Series
P/N 99101100
12
Find
No.
Part
No.
8
9
10
11
11
12
13
14
98215000
98215200
39106800
39101200
39101900
39101100
39101199
39502500
39102100
39701800
39102300
39102400
Description
No.10 lock washer, internal star
Nut, hex, 10-24 Maxim pump
Pot, Union Nut, face plate, wear ring assy.
Basket
O-ring
Lid, clear
Lid, baquacil resistant
Face plate side
Slinger
Weir ring
Body, Swivel Union
Nut, Swivel Union
REV. F 5-1-01
SECTION XI. TECHNICAL DATA, (continued)
C. DYNAMO PUMP
1
14
2
13
* 17
* 16
* 15
12
27
21
20
18
22
SNAP TAB
23
3
24, 24A
11
SNAP TAB
19
4
25
5
6
9
D
8
10
9
26
C
OO
Y
N
A
M
O
MOTOR - SEE NOTE 1
SNAP TAB SLOT
7
Replacement Parts
Find
No.
Part
No.
Description
Find
No.
6
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Motors
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
4
5
35-6471
35-6472
35-6469
35-6481
35-6551
35-6486
35-6438
35-6439
35-6440
35-6445
35-6441
35-6442
35-6443
35-4632
35-4633
35-4542
35-4634
35-4545
¾A std. 48 frame thru-blt 115 only
1A std. 48 frame thru-blt 115 only
1½A std. 48 frame thru-blt 115/230
¾ 2 spd std. 48 frame thru-blt 115 only
1hp 2 spd std. 48 frame thru-blt 115 only 23 lbs.
1½ 2 spd std. 48 frame thru-blt 115 only
¾ std. 48 frame thru-blt 115 only
1 std. 48 frame thru-blt 115 only
1½ std. 48 frame thru-blt 115/230 23 lbs.
2 std. 48 frame thru-blt 115/230 28 lbs.
¾ 2 spd std. 48 frame thru-blt 115 only
1 hp 2 spd std. 48 frame thru-blt 115 only
1½ 2 spd std. 48 frame thru-blt 230 only
Diffuser - ¾ hp bracket
Diffuser - 1, 1½ hp bracket
Nut - 10-24 s/s, 6 req.
O-ring - 3/16 in. bracket diffuser
Seal - 5/8 in. Mechanical
Part
No.
35-3002
35-4552
35-5122
35-4630
35-4541
15-4481
27-3062
35-4530
35-4548
35-4533
35-4531
35-4547
35-4538
35-4540
35-4583
35-2207
35-2206
35-4571
35-4103
Description
Impeller - 1½ hp
Impeller - ¾ hp
Impeller 1, 1½ HP
Housing, body
Screw10-24-1½ in. slotted hex, 6 req.
Plug - ¼ in. drain, 2 req.
O-ring
Pot
Basket w/handle
O-ring, lid
Lid- universal
Valve - check
Bracket - check valve securing
Screw- 6-19 X 3/8 in. (obselete)
Adaptor, 1½ in. thrd.
Adaptor, 1½ in. quick connect, 2 req.
Nut, 1½ in. quick connect, 2 req.
O-ring, 2 req.
Pot assy.
(continued on next page)
REV. F 5-1-01
13
P/N 99101100
SECTION XI. TECHNICAL DATA, (continued)
B. DYNAMO PUMP, (continued)
1
14
2
13
* 17
* 16
* 15
12
21
27
20
18
22
SNAP TAB
23
3
24, 24A
11
SNAP TAB
19
4
25
5
OO
6
9
D
8
10
9
26
C
Y
N
A
M
O
MOTOR - SEE NOTE 1
SNAP TAB SLOT
7
Replacement Parts
Find
No.
Part
No.
15-5118
15-5370
15-5234
35-2245
15-5297
23 35-4650
24 35-4656
25 15-4716
26 15-5371
27 35-4657
28 15-5187
28a35-6546
29 15-5193
30 35-4658
31 35-4659
Description
25 ft. cord and plug
25 ft. cord and plug, CSA approved
3 ft. cord with twist lock plug
Strain relief bushing for cords
Photo sensor add-on
Body - motor enclosure
Cap - motor enclosure
Screw - #10 self-tapping
Cord - 25 ft.
Bushing
Switch - on/off TOGGLE
Switch - 3 pos. toggle
Wire - 6 in. jumper
Insulation - foam strip adhesive backing
Window - light sensor
SAVE THESE INSTRUCTIONS.
P/N 99101100
14
REV. F 5-1-01
REV. F 5-1-01
15
P/N 99101100