ENGLISH ITALIANO ESPAÑOL FRANÇAIS INSTALLATION MANUAL DEUTSCH AIR CONDITIONER ΕΛΛΗΝΙΚΆ POLSKI www.lg.com Copyright © 2016 - 2018 LG Electronics Inc. All Rights Reserved. LIMBA ROMÂNĂ [Representative] LG Electronics Inc. EU Representative : LG Electronics European Shared Service Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands [Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, KOREA MFL67855536 Rev.00_051118 NEDERLANDS CEILING CASSETTE Original instruction ČEŠTINA Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly. MODEL DESIGNATION 2 ENGLISH MODEL DESIGNATION The A-weighted sound pressure emitted by this product is below 70 dB. Product information - Product Name : Air conditioner - Model Name : M S 15 SQ N B Airborne Noise Emission ** The noise level can vary depending on the site. The figures quoted are emission level and are not necessarily safe working levels. 0 Serial number Chassis name Indoor Unit / Outdoor Units N : Indoor Unit U : Outdoor Unit Detailed product type only for M- series models AQ : Wall mounted Libero-R SQ : Wall mounted Libero-E AH* : ARTCOOL AW* : ART COOL Mirror AH : Ceiling Cassette AHL : Ceiling Concealed Duct (Low Static) Detailed product type for U- / C- series models L : Low Static H : High COP C : Econo R : Refrigerant R32 / R410A Nominal Capacity Ex) 7,000 Btu/h Class → '07', 18,000 Btu/h Class → '18' Product type S : Wall mounted / ARTCOOL mirror J : Wall mounted A : ARTCOOL T : Ceiling Cassette B, M : Ceiling Concealed Duct V : Ceiling Suspended & floor Q : Console P : Floor Standing Connectable Outdoor unit type M : Indoor units only for Multi systems U : Indoor units only for Single A systems C : Common Indoor Unit for Multi and Single CAC - Additional Information : serial number is refer to the barcode on the product. - Max allowable pressure High side : 4.2 MPa / Low side : 2.4 MPa - Refrigerant : R32 / R410A Whilst there is a correlation between the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions are required. Factor that influence the actual level of exposure of the workforce include the characteristics of the work room and the other sources of noise, i.e. the number of equipment and other adjacent processes and the length of time for which an operator exposed to the noise. Also, the permissible exposure level can vary from country to country. This information, however, will enable the user of the equipment to make a better evaluation of the hazard and risk. Limiting concentration Limiting concentration is the limit of Freon gas concentration where immediate measures can be taken without hurting human body when refrigerant leaks in the air. The limiting concentration shall be described in the unit of kg/m3 (Freon gas weight per unit air volume) for facilitating calculation Limiting concentration: 0.44kg/m3(R410A) n Calculate refrigerant concentration Total amount of replenished Refrigerant refrigerant in refrigerant facility (kg) concentration = Capacity of smallest room where 3 (kg/m ) indoor unit is installed (m3) TIPS FOR SAVING ENERGY 3 Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below: • Do not cool excessively indoors. This may be harmful for your health and may consume more electricity. • Block sunlight with blinds or curtains while you are operating the air conditioner. • Keep doors or windows closed tightly while you are operating the air conditioner. • Adjust the direction of the air flow vertically or horizontally to circulate indoor air. • Speed up the fan to cool or warm indoor air quickly, in a short period of time. • Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours. • Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions. For your records Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here: Model number : Serial number : You can find them on a label on the side of each unit. Dealer’s name : Date of purchase : ENGLISH TIPS FOR SAVING ENERGY 4 IMPORTANT SAFETY INSTRUCTIONS ENGLISH IMPORTANT SAFETY INSTRUCTIONS The following symbols are displayed on indoor and outdoor units. Read the precautions in this manual carefully before operating the unit. This appliance is filled with flammable refrigerant (R32) This symbol indicates that the Operation Manual should be read carefully. This symbol indicates that a service personnel should be handling this equipment with reference to the Installation Manual. READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE. Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product ! WARNING It can result in serious injury or death when the directions are ignored ! CAUTION It can result in minor injury or product damage when the directions are ignored ! WARNING • Installation or repairs made by unqualified persons can result in hazards to you and others. • Installation MUST conform with local building codes or, in the absence of local codes, with the Nation Electrical Code NFPA 70/ANSI C1-1003 or current edition and Canadian Electrical Code Part1 CSA C.22.1. • The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments. • Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death. • Compliance with national gas regulations shall be observed. Installation • Always perform grounding. - Otherwise, it may cause electrical shock. • Don’t use a power cord, a plug or a loose socket which is damaged. - Otherwise, it may cause a fire or electrical shock. IMPORTANT SAFETY INSTRUCTIONS 5 ENGLISH • For installation of the product, always contact the service center or a professional installation agency. - Otherwise, it may cause a fire, electrical shock, explosion or injury. • Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit. - If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not attached securely, it could result in a fire or electric shock due to dust, water, etc. • Always install an air leakage breaker and a dedicated switching board. - No installation may cause a fire and electrical shock. • Do not keep or use flammable gases or combustibles near the air conditioner. - Otherwise, it may cause a fire or the failure of product. • Ensure that an installation frame of the outdoor unit is not damaged due to use for a long time. - It may cause injury or an accident. • Do not disassemble or repair the product randomly. - It will cause a fire or electrical shock. • Do not install the product at a place that there is concern of falling down. - Otherwise, it may result in personal injury. • Use caution when unpacking and installing. - Sharp edges may cause injury. • The appliance shall be stored in a room without continuously operating ignition sources (for example: open flames, an operating gas appliance or an operating electric heater.) • Two or more people must lift and transport the product. Avoid personal injury. • Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer. • Do not pierce or burn refrigerant cycle part. • Be aware that refrigerants may not contain an odour. • Keep any required ventilation openings clear of obstruction. • The appliance shall be stored in a well-ventilated area where the room size corresponds to the room area as specified for operation. • Refrigerant tubing shall be protected or enclosed to avoid damage. 6 IMPORTANT SAFETY INSTRUCTIONS ENGLISH • Flexible refrigerant connectors (such as connecting lines between the indoor and outdoor unit) that may be displaced during normal operations shall be protected against mechanical damage. • A brazed, welded, or mechanical connection shall be made before opening the valves to permit refrigerant to flow between the refrigerating system parts. (for R32) • Mechanical connections shall be accessible for maintenance purposes. Operation • Do not share the outlet with other appliances. - It will cause an electric shock or a fire due to heat generation. • Do not use the damaged power cord. - Otherwise, it may cause a fire or electrical shock. • Do not modify or extend the power cord randomly. - Otherwise, it may cause a fire or electrical shock. • Take care so that the power cord may not be pulled during operation. - Otherwise, it may cause a fire or electrical shock. • Unplug the unit if strange sounds, smell, or smoke comes from it. - Otherwise, it may cause electrical shock or a fire. • Keep the flames away. - Otherwise, it may cause a fire. • Take the power plug out if necessary, holding the head of the plug and do not touch it with wet hands. - Otherwise, it may cause a fire or electrical shock. • Do not use the power cord near the heating tools. - Otherwise, it may cause a fire and electrical shock. • Do not open the suction inlet of the indoor/outdoor unit during operation. - Otherwise, it may electrical shock and failure. • Do not allow water to run into electrical parts. - Otherwise, it may cause the failure of machine or electrical shock. • Hold the plug by the head when taking it out. - It may cause electric shock and damage. • Never touch the metal parts of the unit when removing the filter. They are sharp and may cause injury. • Do not step on the indoor/outdoor unit and do not put anything on it. It may cause an injury through dropping of the unit or falling down. IMPORTANT SAFETY INSTRUCTIONS 7 ! CAUTION Installation • Install the drain hose to ensure that drain can be securely done. Otherwise, it may cause water leakage. • Install the product so that the noise or hot wind from the outdoor unit may not cause any damage to the neighbors. - Otherwise, it may cause dispute with the neighbors. • Always inspect gas leakage after the installation and repair of product. - Otherwise, it may cause the failure of product. • Keep level parallel in installing the product. - Otherwise, it may cause vibration or water leakage. • Any person who is involved with working on or breaking into a ENGLISH • Do not place a heavy object on the power cord. - Otherwise, it may cause a fire or electrical shock. • When the product is submerged into water, always contact the service center. - Otherwise, it may cause a fire or electrical shock. • Take care so that children may not step on the outdoor unit. - Otherwise, children may be seriously injured due to falling down. • Use a vacuum pump or inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or oxygen, and do not use flammable gases. Otherwise, it may cause fire or explosion. - There is the risk of death, injury, fire or explosion. • Do not turn on the breaker or power under condition that front panel, cabinet, top cover, control box cover are removed or opened. - Otherwise, it may cause fire, electric shock, explosion or death. • Turn off all devices that cause fire when the refrigerant leaks., ventilate the room (example : opening window or using ventilation unit), and contact with dealer who you purchased the unit. • The installation of pipe-work shall be kept to a minimum. • When mechanical connectors are reused indoors, sealing parts shall be renewed.(for R32) • When flared joints are reused indoors, the flare part shall be refabricated.(for R32) 8 IMPORTANT SAFETY INSTRUCTIONS ENGLISH refrigerant circuit should hold a current valid certificate from an industry-accredited assessment authority, which authorises their competence to handle refrigerants safely in accordance with an industry recognised assessment specification. • Wear adequate personal protection equipment (PPE) when installing, maintaining or servicing the product. Operation • Avoid excessive cooling and perform ventilation sometimes. - Otherwise, it may do harm to your health. • Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent. - The appearance of the air conditioner may deteriorate, change color, or develop surface flaws. • Do not use an appliance for special purposes such as preserving animals vegetables, precision machine, or art articles. - Otherwise, it may damage your properties. • Do not place obstacles around the flow inlet or outlet. - Otherwise, it may cause the failure of appliance or an accident. • The appliance shall be stored so as to prevent mechanical damage from occurring. • Servicing shall only be performed as recommended by the equipment manufacturer. Maintenance and repair requiring the assistance of other skilled personnel shall be carried out under the supervision of the person competent in the use of flammable refrigerants. (for R32) • Dismantling the unit, treatment of the refrigerant oil and eventual parts should be done in accordance with local and national standards. • Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using water. • Means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules TABLE OF CONTENTS 2 MODEL DESIGNATION 3 TIPS FOR SAVING ENERGY 4 IMPORTANT SAFETY INSTRUCTIONS 10 INSTALLATION PLACES 12 THE INDOOR UNIT INSTALLATION 13 14 16 Indoor Unit Drain Piping Wiring Connection Flaring Work 19 REMOTE CONTROLLER INSTALLATION 21 Wired remote controller installation 22 INSTALLATION OF DECORATIVE PANEL(ACCESSORY) 24 TEST RUNNING 25 OPTIONAL OPERATION 25 26 27 28 29 30 31 32 33 Installer Setting - Test Run Mode Installer Setting - Setting Address of Central Control Installer Setting - Thermistor Installer Setting - Ceiling Height Selection Installer Setting - Group Setting Installer Setting - Dry Contact Mode Setting Installer Setting - Celsius / Fahrenheit Switching Installer Setting - Optional Function Setting Installer Setting - Remote controller Mode Lock 34 HOW TO SET E.S.P? ENGLISH TABLE OF CONTENTS 9 10 INSTALLATION PLACES 10 or more - There should not be any heat source or steam near the unit. - There should not be any obstacles to prevent the air circulation. - A place where air circulation in the room will be good. - A place where drainage can be easily obtained. - A place where noise prevention is taken into consideration. - Do not install the unit near the door way. - Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles. - The indoor unit must keep the maintenance space. Ceiling 500 or more Unit : mm Floor Chassis TU TQ/TR/TP TN/TM * Please use an annexed sheet or the corrugated cardboard on the bottom of packing as installation sheet. Or Annexed sheet Packing corrugated cardboard on the bottom At least 1 800 H or less H 500 or more 300 or less Ceiling Board Ceiling Board 1 000 or more ENGLISH INSTALLATION PLACES H 3 300 3 600 4 200 * When using the bottom sheet, please use it after separating the installation sheet from packing of the product floor by using a knife etc as a picture below. INSTALLATION PLACES (for R32) - The appliance shall be installed, operated and stored in a room with a floor area larger than the minimum area. - Use the graph of table to determine the minimum area. Amin (m2) 600 Floor standing 500 400 300 200 100 Wall mounted Ceiling mounted m (kg) 0 0 1.224 2 3 4 5 6 7 8 - m : Total refrigerant amount in the system - Total refrigerant amount : factory refrigerant charge + additional refrigerant amount - Amin : minimum area for installation Floor location m (kg) Amin (m2) < 1.224 1.224 12.9 1.4 16.82 1.6 21.97 1.8 27.80 2 34.32 2.2 41.53 2.4 49.42 2.6 58.00 2.8 67.27 3 77.22 3.2 87.86 3.4 99.19 3.6 111.20 3.8 123.90 4 137.29 4.2 151.36 4.4 166.12 Floor location m (kg) Amin (m2) 4.6 181.56 4.8 197.70 5 214.51 5.2 232.02 5.4 250.21 5.6 269.09 5.8 288.65 6 308.90 6.2 329.84 6.4 351.46 6.6 373.77 6.8 396.76 7 420.45 7.2 444.81 7.4 469.87 7.6 495.61 7.8 522.04 Wall mounted m (kg) Amin (m2) < 1.224 1.224 1.43 1.4 1.87 1.6 2.44 1.8 3.09 2 3.81 2.2 4.61 2.4 5.49 2.6 6.44 2.8 7.47 3 8.58 3.2 9.76 3.4 11.02 3.6 12.36 3.8 13.77 4 15.25 4.2 16.82 4.4 18.46 Wall mounted m (kg) Amin (m2) 4.6 20.17 4.8 21.97 5 23.83 5.2 25.78 5.4 27.80 5.6 29.90 5.8 32.07 6 34.32 6.2 36.65 6.4 39.05 6.6 41.53 6.8 44.08 7 46.72 7.2 49.42 7.4 52.21 7.6 55.07 7.8 58.00 Ceiling Mounted m (kg) Amin (m2) < 1.224 1.224 0.956 1.4 1.25 1.6 1.63 1.8 2.07 2 2.55 2.2 3.09 2.4 3.68 2.6 4.31 2.8 5.00 3 5.74 3.2 6.54 3.4 7.38 3.6 8.27 3.8 9.22 4 10.21 4.2 11.26 4.4 12.36 Ceiling Mounted m (kg) Amin (m2) 4.6 13.50 4.8 14.70 5 15.96 5.2 17.26 5.4 18.61 5.6 20.01 5.8 21.47 6 22.98 6.2 24.53 6.4 26.14 6.6 27.80 6.8 29.51 7 31.27 7.2 33.09 7.4 34.95 7.6 36.86 7.8 38.83 ENGLISH Minimum floor area 11 12 THE INDOOR UNIT INSTALLATION ! CAUTION Ceiling Level gauge Ceiling board • This air-conditioner uses a drain pump. • Install the unit horizontally using a level gauge. • During the installation, care should be taken not to damage electric wires. ! NOTE Avoid the following installation location. TP/TN/TM Series 875(Ceiling opening) 787(Hanging bolt) 684(Hanging bolt) 840 Unit size 840 Unit size 875(Ceiling opening) 671 1 Such places as restaurants and kitchen Unit:mm TQ/TR Series 585~660 517 where considerable amount of oil steam and flour is generated. These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function. In these cases, take the following actions; - Make sure that ventilation fan is enough to cover all noxious gases from this place. - Ensure enough distance from the cooking room to install the air conditioner in such a place where it may not suck oily steam. 517 585~660 319 523 570 Air conditioner 570 Take enough distance Unit:mm 461 50 TU Chassis 1 065 965 Cooking table 50 354 466 860 448 306 400 40 600 40 ENGLISH THE INDOOR UNIT INSTALLATION 250 - Select and mark the position for fixing bolts and piping hole. - Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose. - Drill the hole for anchor bolt on the wall. Use the ventilation fan for smoke-collecting hood with sufficient capacity. 2 Avoid installng air conditioner in such places where cooking oil or iron powder is generated. 3 Avoid places where inflammable gas is generated. 4 Avoid place where noxious gas is generated. 5 Avoid places near high frequency generators. THE INDOOR UNIT INSTALLATION 13 150mm Keep the length of the bolt from the bracket to 40mm Air Conditioner body 4Way Keep the length of 15~18mm between the air conditioner Ceiling bottom surface and the ceiling board surface Set screw of Paper model paper model (4 pieces) for installation Adjust the Open the ceiling board same height along the outer edge of the paper model Flat washer for M10 (accessory) Flat washer for M10 (accessory) Nut (W3/8 or M10) The following parts is option. ① Hanging Bolt - W 3/8 or M10 ② Nut - W 3/8 or M10 ③ Spring Washer - M10 ④ Plate Washer - M10 Ceiling Keep the length of the bolt from the bracket to 40mm 1Way 70mm Hanging bolt (W3/8 or M10) Nut (W3/8 or M10) Spring washer (M10) Ceiling board Air conditioner body Ceiling board Ceiling board Keep the length of 20~22mm between the air conditioner bottom surface and the ceiling surface Paper model for installation Adjust the same height Set screw of paper model (4 pieces) Open the ceiling board along the outer edge of the paper model Drill the piping hole on the wall slightly tilted to the outdoor side using a Ø 70 hole-core drill. ! CAUTION Indoor Unit Drain Piping Tighten the nut and bolt to prevent unit falling. Wall Outdoor 5~7mm Indoor - Drain piping must have down-slope (1/50 to 1/100): be sure not to provide up-and-down slope to prevent reversal flow. - During drain piping connection, be careful not to exert extra force on the drain port on the indoor unit. - The outside diameter of the drain connection on the indoor unit is 32mm. Piping material: Polyvinyl chloride pipe VP25 and pipe fittings - Be sure to execute heat insulation on the drain piping. - Install the drain raising pipes at a right angle to the indoor unit and no more than 300mm from the unit. Upward routing not allowed Pipe clamp Indoor unit Maintenance drain port 300mm or less ENGLISH Ceiling ENGLISH 300mm or less 1 -1.5m 700 or less 14 THE INDOOR UNIT INSTALLATION Drain raising pipe Drain hose(attached) Clamp metal(attached) Heat insulation material: Polyethylene foam with thickness more than 8 mm. Drain test The air conditioner uses a drain pump to drain water. Use the following procedure to test the drain pump operation: - Connect the main drain pipe to the exterior and leave it provisionally until the test comes to an end. - Feed water to the flexible drain hose and check the piping for leakage. - Be sure to check the drain pump for normal operating and noise when electrical wiring is complete. - When the test is complete, connect the flexible drain hose to the drain port on the indoor unit. Flexible drain hose (accessory) Main drain pipe Feed water Drain Pump HEAT INSULATION - Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120°C). - Precautions in high humidity circumstance: This air conditioner has been tested according to the "KS Standard Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable to fall. In this case, add heat insulation material according to the following procedure: Fastening band (accessory) Refrigerant piping Thermal insulator (accessory) Indoor unit - Heat insulation material to be prepared... Adiabatic EPDM or NBR with thickness 10 to 20mm. - Stick glass wool on all air conditioners that are located in ceiling atmosphere. Wiring Connection Drain Glue the joint port Drain hose connection Use the clip (accessory) Drain pan - Open the control box cover and connect the Remote controller cord and Indoor power wires. - Remove the control box cover for electrical connection between the indoor and outdoor unit. (Remove screws ¿) - Use the cord clamper to fix the cord. ! CAUTION The supplied flexible drain hose should not be curved, neither screwed. The curved or screwed hose may cause a leakage of water. Metal clamp Flexible drain hose Insulation Remote controller cord Hanger Bracket 1/50~1/100 slope Max 700mm Hanger Max 300mm distance 1~15m Connection cord between the indoor unit and the outdoor unit 1 1 Control box cover (On which the Electric Wiring Connection is put) THE INDOOR UNIT INSTALLATION 15 The connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (This equipment shall be provided with a cord set complying with the national regulation). Use round pressure terminals for connections to the power terminal block. Round pressure terminal Power wire r 10±3mm m m ±5 35 GN /Y L 20 mm NORMAL CROSS-SECTIONAL AREA 0.75mm2 When none are available, follow the instructions below. - Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.) - When connecting wiring which is the same thickness, do as shown in the figure below. Connect same thickness wiring to both sides. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer of its service agent. ! CAUTION The Power cord connected to the unit should be selected according to the following specifications. It is forbidden to connect two to one side. It is forbidden to connect wiring of different thicknesses. - For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure being exerted on the terminal block. - Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible. - Over-tightening the terminal screws may break them. ENGLISH Precautions when laying power wiring ! CAUTION 16 THE INDOOR UNIT INSTALLATION ENGLISH Flaring Work Putting nut on Main cause for gas leakage is due to defect of flaring work. Carry out correct flaring work in the following procedure. Cut the pipes and the cable - Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after finishing flare work) Flare nut 1 Use the piping kit accessory or the pipes purchased locally. 2 Measure the distance between the indoor and the outdoor unit. 3 Cut the pipes a little longer than measured distance. 4 Cut the cable 1.5m longer than the pipe length. Copper tube Flaring work 1 Firmly hold copper pipe in a bar with the Copper pipe 90° Slanted Uneven Rough dimension shown in below table table below. 2 Carry out flaring work with the flaring tool. Pipe diameter Inch (mm) Burrs removal 1. Completely remove all burrs from the cut cross section of pipe/tube. 2. While removing burrs put the end of the copper tube/pipe in a downward direction while removing burrs location is also changed in order to avoid dropping burrs into the tubing. Ø1/4 (Ø6.35) Ø3/8 (Ø9.52) Ø1/2 (Ø12.7) Ø5/8 (Ø15.88) Ø3/4 (Ø19.05) A inch (mm) Wing nut type Clutch type 0.04~0.05 (1.1~1.3) 0.06~0.07 (1.5~1.7) 0~0.02 0.06~0.07 (1.6~1.8) (0~0.5) 0.06~0.07 (1.6~1.8) 0.07~0.08 (1.9~2.1) Bar "A" Copper pipe Pipe Reamer <Wing nut type> <Clutch type> Point down ! CAUTION Copper in contact with refrigerants shall be oxygen-free or de-oxidized, for example Cu-DHP as specified in EN 12735-1 and EN 12735-2 ! CAUTION • The installation of pipe-work shall be kept to a minimum • Flared joint shall be restricted to use with annealed pipe only, and to pipe sizes not exceeding a diameter of 20 mm outside diameter. THE INDOOR UNIT INSTALLATION 17 1 Compare the flared work with the figure by. 2 If a flared section is defective, cut it off and do flaring work again. Smooth all round (for R32) • When mechanical connectors are reused indoors, sealing parts shall be renewed. • When flared joints are reused indoors, the flare part shall be re-fabricated. Inside is shiny without scratches = Improper flaring = Even length all round 3 When needed to extend the drain hose of indoor unit, assembly the drain pipe as shown on the drawing Inclined Surface Cracked Uneven damaged thickness Drain pipe Connecting the installation pipe and drain hose to the indoor unit. Indoor unit drain hose Adhesive Vinyl tape(narrow) 1 Align the center of the pipes and sufficiently tighten the flare nut by hand Wrap the insulation material around the connecting portion. 1 Overlap the connection pipe insulation Indoor unit tubing Flare nut Pipes 2 Tighten the flare nut with a wrench Outside diameter mm Ø6.35 Ø9.52 Ø12.7 Ø15.88 Ø19.05 inch 1/4 3/8 1/2 5/8 3/4 Torque kgf.m 1.8~2.5 3.4~4.2 5.5~6.5 6.3~8.2 9.9~12.1 Open-end wrench (fixed) Flare nut Wrench Indoor unit tubing Connection pipe material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there may be no gap. Insulation material ENGLISH ! CAUTION Check 18 THE INDOOR UNIT INSTALLATION ENGLISH 2 Set the tubing cutting line upward. Wrap the area which accommodates the rear piping housing section with vinyl tape. Cutting Line Cutting Line Gas Pipe Liquid Pipe Good Case Bad Case * Tubing cutting line have to be upward. Indoor unit pipe Connection pipe Vinyl tape (wide) Wrap with vinyl tape Connecting cable Pipe Vinyl tape(narrow) 3 Bundle the piping and drain hose together by wrapping them with vinyl tape sufficient enough to cover where they fit into the rear piping housing section. Wrap with vinyl tape Pipe Vinyl tape(wide) Drain hose REMOTE CONTROLLER INSTALLATION 19 Please fix tightly using provided screw after placing remote controller setup board on the place where you like to setup. - Please set it up not to bend because poor setup could take place if setup board bends. Please set up remote controller board fit to the reclamation box if there is a reclamation box. - Install the product so as not to make a gap with the wall side and to prevent shaking after the installation. Can set up Wired remote controller cable into three directions. - Setup direction: the surface of wall reclamation, upper, right - If setting up remote controller cable into upper and right side, please set up after removing remote controller cable guide groove. * Remove guide groove with long nose. ① Reclamation to the surface of the wall ② Upper part guide groove ③ Right part guide groove 2 2 3 3 1 <Wire guide grooves> ENGLISH REMOTE CONTROLLER INSTALLATION 20 REMOTE CONTROLLER INSTALLATION ENGLISH Please fix remote controller upper part into the setup board attached to the surface of the wall, as the picture below, and then, connect with setup board by pressing lower part. - Please connect not to make a gap at the remote controller and setup board’s upper and lower, right and left part. - Before assembly with the installation board, arrange the Cable not to interfere with circuit parts. When separating remote controller from setup board, as the picture below, after inserting into the lower separating hole using screw driver and then, spinning clockwise, remote controller is separated. <Connecting order> Wall Side Wall Side <Separating order> Wall Side Wall Side - There are two separating holes. Please individually separate one at a time. - Please be careful not to damage the inside components when separating. Please connect indoor unit and remote controller using connection cable. Please check if connector is normally connected. Indoor Unit side Connecting cable Please use extension cable if the distance between wired remote controller and indoor unit is more than 10m. ! CAUTION When installing the wired remote controller, do not bury it in the wall. (It can cause damage in the temperature sensor.) Do not install the cable to be 50m or above. (It can cause communication error.) • When installing the extension cable, check the connecting direction of the connector of the remote controller side and the product side for correct installation. • If you install the extension cable in the opposite direction, the connector will not be connected. • Specification of extension cable: 2547 1007 22# 2 core 3 shield 5 or above. REMOTE CONTROLLER INSTALLATION 21 Since the room temperature sensor is in the remote controller, the remote controller box should be installed in a place away from direct sunlight, high humidity and direct supply of cold air to maintain proper space temperature. Install the remote controller about 5ft(1.5m) above the floor in an area with good air circulation at an average temperature. Do not install the remote controller where it can be affected by: - Drafts, or dead spots behind doors and in corners. - Hot or cold air from ducts. - Radiant heat from sun or appliances. - Concealed pipes and chimneys. - Uncontrolled areas such as an outside wall behind the remote controller. - This remote controller is equipped with a seven segment LED. display. For proper display of the remote controller LED's, the remote controller should be installed properly as shown in Fig.1. (The standard height is 1.2~1.5 m from floor level.) Direct Sun ray contact area yes no 5feet (1.5meters) no no ENGLISH Wired remote controller installation 22 INSTALLATION OF DECORATIVE PANEL(ACCESSORY) ENGLISH INSTALLATION OF DECORATIVE PANEL(ACCESSORY) The decorative panel has its installation direction. Before installing the decorative panel, always remove the paper template. 3 Fit the panel on the unit by inserting hooks as shown in picture. 1 Remove the packing and take out air inlet grille from front panel. Hook clip Hook 4 Insert two screws on diagonal corners of panel. Do not tighten the bolts completely. (The fixing screws are included in the indoor unit box.) Check the alignment of panel with the ceiling. Height can be adjusted using hanging bolts as shown in picture. Insert the other two screws and tighten all screws completely. Separate the link from the front grill 2 Remove the Corner covers of the panel. Coner cover INSTALLATION OF DECORATIVE PANEL(ACCESSORY) 23 9 Install the air inlet grille and Filter on the panel. - After inserting the edge of the grill into the panel body, close the door lock and press on the left, right, and center sections. 6 Open two screws of control panel cover. Installing the grill link on the panel body Screw 7 Connect one display connector and two vane control connectors of front panel to indoor unit PCB. The position marking on PCB is as: Display connector : CN_DISPLAY Vane control connector: CN_VANE 1,2 Inserting the edge into the panel body CN_VANE 1,2 CN_DISPLAY 8 Close the cover for control box. Closing the door lock Check the left, right and central sections ENGLISH 5 Fit the corner covers. 24 ENGLISH ! CAUTION Install certainly the decorative panel. Cool air leakage causes sweating. ⇨ Water drops fall. Good example Air conditioner unit Fit the insulator (this part) and be careful for cool air leakage Bad example Ceiling board Decorative panel Air conditioner unit Air Cool air leakage (no good) Ceiling board Decorative panel TEST RUNNING PRECAUTIONS IN TEST RUN - The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated. ! CAUTION CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETED - After completing work, be sure to measure and record trial run properties, and store measured data, etc. - Measuring items are room temperature, outside temperature, suction temperature, blow out temperature, wind velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure, piping temperature, compressive pressure. - As to the structure and appearance, check following items. * Is the circulation of air adequate? * Is the draining smooth? * Is the heat insulation complete (refrigerant and drain piping)? * Is there any leakage of refrigerant? * Is the remote controller switch operated? * Is there any faulty wiring? * Are not terminal screws loosened? M4......118N.cm{12kgf.cm} M5......196N.cm{20kgf.cm} M6......245N.cm{25kgf.cm} M8......588N.cm{60kgf.cm} Connection of power supply - Connect the power supply cord to the independent power supply. Circuit breaker is required. - Operate the unit for 15 minutes or more. Evaluation of the performance - Measure the temperature of the intake and discharge air. - Ensure the difference between the intake temperature and the discharge one is more than 8°C (Cooling) or reversely (Heating). • For test run, carry out the cooling operation firstly even during heating season. If heating operation is carried out firstly, it leads to the trouble of compressor. Then attention must be paid. • Carry out the test run more than 5 minutes without fail. (Test run will be cancelled 18 minutes later automatically) - To cancel the test run, press any button. Thermometer OPTIONAL OPERATION 25 ENGLISH OPTIONAL OPERATION Installer Setting -Test Run Mode After installing the product, you must run a Test Run mode. For details related to this operation, refer to the product manual. pressing button long for 3 seconds, it 1 Ifenters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. - Please cancel the right and left of wind direction for RAC product. Function Code Set figure '01' blinks at the lower part of 2 Setup indication window. 3 Press button to start. the test run, pressing the below 4 During button will exit the test run. - Select operation, temperature up/down, wind flow control, wind direction, start/stop button. 26 OPTIONAL OPERATION ENGLISH Installer Setting - Setting Address of Central Control It's the function to use for connecting central control. Please refer to central controller manual for the details pressing button long for 3 1 Ifseconds, it enters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. into address setup mode by using 2 If entering button, it indicates as picture below. Indoor No. Group No Function Code Group No. by pressing 3 Set button.(0~F) to Indoor No. setting option 4 Move by pressing button. Indoor No. by pressing 5 Set button. 6 Press button to save. button will exit settings mode. 7 Pressing ❈ After setup, it automatically gets out of setup mode if there is no button input for 25 seconds. ❈ When exiting without pressing set button, the manipulated value is not reflected. OPTIONAL OPERATION 27 ENGLISH Installer Setting -Thermistor pressing button long for 3 1 Ifseconds, it enters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. 2 If moving to room temperature perception sensor selection menu by pressing button, it indicates as picture below. Thermistor value by pressing 3 Set button. (01: Remote Controller, 02: Indoor, 03: 2TH) Function Code 4 Press Thermistor setting button to save. button will exit settings mode. ❈ After setup, it automatically gets out of setup 5 Pressing mode if there is no button input for 25 seconds. ❈ When exiting without pressing set button, the manipulated value is not reflected. <Thermistor Table> Temperature sensor selection 01 Remote controller 02 Indoor unit 03 Function Operation in remote controller temperature sensor Operation in indoor unit temperature sensor Cooling Operation of higher temperature by comparing indoor unit's and wired remote controller’s temperature. (There are products that operate at a lower temperature.) Heating Operation of lower temperature by comparing indoor unit's and wired remote controller's temperature. 2TH * The function of 2TH has different operation characteristics according to the product. 28 OPTIONAL OPERATION ENGLISH Installer Setting -Ceiling Height Selection This function is to adjust FAN Airflow rate according to ceilingheight (only cassette model) pressing button long for 3 1 Ifseconds, it enters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. 2 If moving to ceiling height selection menu by pressing button, it indicates as picture below. height value by pressing 3 Select ceiling button. (01:Low, 02:Standard, 03:High, 04Very high) Function Code Thermistor setting 4 Press button to save. button will exit settings mode. ❈ After setup, it automatically gets out of setup 5 Pressing mode if there is no button input for 25 seconds. ❈ When exiting without pressing set button, the manipulated value is not reflected. <Ceiling Height Selection Table> Ceiling Height Level 01 Low 02 Standard 03 High 04 Super high Description Decrease the indoor airflow rate 1 step from standard level Set the indoor airflow rate as standard level Increase indoor airflow rate 1 step from standard level Increase indoor airflow rate 2 steps from standard level * Ceiling height setting is available only for some products. * Ceiling height of ‘Super high’ function may not exist depending on the indoor unit. * Refer to the product manual for more details. OPTIONAL OPERATION 29 It is a function for settings in group control, or 2-remote controller control. pressing button long for 3 seconds, it 1 Ifenters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. 2 If pressing button repeatedly, it moves to master/slave selection menu as picture below. Master/ Slave by pressing 3 Select button. (00: Slave, 01: Master) Function Code 4 Press Master/Slave value button to save. button will exit settings mode. 5 Pressing ❈ After setup, it automatically gets out of setup mode if there is no button input for 25 seconds. ❈ When exiting without pressing set button, the manipulated value is not reflected. Remote controller Function Master Indoor unit operates based on master remote controller at group control. (Master is set when delivering from the warehouse.) Slave Setup all remote controllers except one master remote controller to slave at group control * Refer to the 'group control' part for details - When controlling in groups, basic operation settings, airflow strength weak/medium/strong, lock setting of the remote controller, time settings, and other functions may be restricted. ENGLISH Installer Setting-Group Setting 30 OPTIONAL OPERATION ENGLISH Installer Setting-Dry Contact Mode Setting Dry contact function is the function that is possible to use only when dry contact equipment is separately purchased/setup. pressing button long for 3 1 Ifseconds, it enters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. pressing button repeatedly, it moves to 2 Ifremote controller dry contact mode setup menu as picture below. Dry contact setting by 3 Select pressing button. (00 : Automatic, 01 : manual) Function Code Dry Contact setting value 4 Press button to save. button will exit settings mode. 5 Pressing ❈ After setup, it automatically gets out of setup mode if there is no button input for 25 seconds. ❈ When exiting without pressing set button, the manipulated value is not reflected. What is Dry Contact? Like hotel card key and body perception sensor, it is the signal of the point of contact when using air-conditioner by interlocking. - Please refer to dry contact manual for more details. OPTIONAL OPERATION 31 This function is used for switching the display between Celsius and Fahrenheit. (Optimized only for U.S.A) pressing button long for 3 1 Ifseconds, it enters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. pressing 2 Repeat Function code 12. button to select Function Code conversion mode value Ex) Fahrengeit Setting unit mode by pressing 3 Select Temperature button. (00: Celsius, 01: Fahrenheit) 4 Press button to save or release. button to exit or system 5 Press will automatically exit after 25 seconds without any input. h Whenever press degrees. button in Fahrenheit mode, the temperature will increase/drop 2 ENGLISH Installer Setting-Celsius / Fahrenheit Switching 32 OPTIONAL OPERATION ENGLISH Installer Setting -Optional Function Setting Setting feature for indoor unit when air cleaning / heater / humidifier / Up/down grill / Ventilation KIT / Auxiliary Heater is newly installed, or installed unit is removed. pressing button long for 3 1 Ifseconds, it enters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. pressing button repeatedly, it moves to the 2 Ifselected option function code as picture below. Function Plasma purification Electric heater Dehumidifier Elevation grill Ventilation kit Auxiliary heater Code 20 21 22 23 24 25 existing condition of 3 Select each mode by pressing button. (00: not installed, 01 : installed) Function Code Existing condition 4 Press button to save. button will exit settings mode. 5 Pressing ❈ After setup, it automatically gets out of setup mode if there is no button input for 25 seconds. ❈ When exiting without pressing set button, the manipulated value is not reflected. OPTIONAL OPERATION 33 This function is used to limit ‘operation-mode’ selection setting. and hold button for 1 Press more than 3 seconds to enter the installer settings mode. to the installer code number 42 in the 2 Move menu using button. the remote control master/slave 3 Select using button. Code value for mode Set value lock setting code Description 42:00 Doesn’t limit operation mode setting. 42:01 User can setting to cooling mode only. 42:02 User can setting to heating mode only. 4 Press button to save the setting. 5 Press button to exit. h It can limit only wired remote controller button. other controllers can change operation mode. (for example wireless remote controller and central controller) ENGLISH Installer Setting - Remote controller Mode Lock 34 HOW TO SET E.S.P? ENGLISH HOW TO SET E.S.P? This is the function that decides the strength of the wind for each wind level and because this function is to make the installation easier. - If you set ESP incorrectly, the air conditioner may malfunction. - This setting must be carried out by a certificated-technician. pressing button long for 3 1 Ifseconds, it enters into remote controller setter setup mode. - If pressing once shortly, it enters into user setup mode. Please press more than 3 seconds for sure. 2 If entering into ESP setup mode by using button, it indicates as the picture below. ESP step Function Code Function code, ESP code ESP value ESP value fan step by pressing 3 Select ESPbutton. (01: very low, 02: low, 03: medium, 04: high, 05: power) to ESP value setting by pressing 4 Movebutton. (It is 000 when delivering from the warehouse.) 5 Press button to setup ESP value. (It is possible to setup ESP value from 1 to 255, and 1 is the smallest and 255 is the biggest.) - When setting ESP value on the product without very weak wind or power wind function, it may not work. HOW TO SET E.S.P? 35 Select ESP fan step again by using button and setup ESP value, as No. 4 and 5, that corresponds each wind flow 7 Press 8 Press button to exit. ❈ After setup, it automatically gets out of setup mode if there is no button input for 25 seconds. ❈ When exiting without pressing set button, the manipulated value is not reflected. button to save. ESP value - Please be careful not to change the ESP value for each fan step. - It does not work to setup ESP value for very low/power step for some products. - ESP value is available for specific range belongs to the product. ENGLISH Function code, ESP code 6 36 ENGLISH
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